Asphalt Killers Chat Presentation
Asphalt Killers Chat Presentation
Asphalt Killers Chat Presentation
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David J. Donald W.
Mensching Christensen
david.mensching@
dot.gov dwcaat@hotmail.com
U.S. Department of Advanced Asphalt
Transportation Technologies, LLC
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What Kills Asphalt?
Bill Ahearn,
Pamela Marks,
Simon Hesp
What binder properties
do we need to specify
to maximize fatigue
performance?
∆Tc?
Glover-Rowe parameter
(GRP)?
Extension/ductility?
Elastic recovery?
7/6/2021
NCHRP 9-59:
Lab Testing 16
Fatigue life: fatigue strain
capacity and fatigue exponent
1.E+03 NCHRP 9-59
180 ⁄𝛿𝛿
𝐹𝐹𝐹𝐹𝐹𝐹 SHRP SDENT
fatigue
5.0 y = 2.21x 1.E-02
R² = 85 % 1.E+04 1.E+05 1.E+06 1.E+07 1.E+08 1.E+09 1.E+10 1.E+11
4.0 Stiffness/3 or G*, Pa
3.0
Exp = 2 x 90/phase
2.0
1.0 2.0 3.0
90/Phase Angle
Fatigue Model
Binder rheologic type / R’ value
R’ is R estimated
using a constant
glassy modulus
of 1.0 GPa.
R and R’ are
related but not
equal…
∆Tc and R’-Value are closely
related…
4.0
2.0
Delta Tc, deg
0.0
-2.0
-4.0 R² = 93%
-6.0
-8.0
1.0 1.5 2.0 2.5 3.0
Estimated R'
DENT extension vs G*
25
2.2 < R' < 3.0
SDENT Extension, mm
20
Mod., 2.2 < R' < 3.0
15
5
0 20 40
Specimen Stiffness, N/m
DENT normalized extension
(NEXT)
25
Non-Mod. PMBs
DENT NEXT, mm 20
15
10
5
0
L A N K F E P B I D HMC G O J
Binder Code
PMBs
10.00
0.01
1.E+04 1.E+05 1.E+06 1.E+07 1.E+08 1.E+09 1.E+10
Stiffness/3 or G*, Pa
Layered elastic analysis
Based on ALF2 100 mm sections
1.E+06
1.E+05 V. Low Phase PMBs
1.E+04 PMB, R'<2.9
1.E+03
Nf
10 Non-PMBs
PMBs
Equality
1
1 10 100
0.65/GRP^0.5, 1/Gpa
𝛿𝛿 ⁄180
𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂𝑂 𝐹𝐹𝐹𝐹𝐹𝐹 = 𝑁𝑁𝑓𝑓 𝜀𝜀𝑏𝑏
Uniaxial fatigue model
1.E+06
1.E+05
Strain-
Predicted Nf
R² = 88%
1.E+04
based
1.E+03
1.E+02
damage
1.E+02 1.E+03 1.E+04 1.E+05 1.E+06
Observed Cycles to Failure
1.E+06
1.E+05
Predicted Nf
Stress- 1.E+04
based 1.E+03
R² = 94%
damage 1.E+02
1.E+02 1.E+03 1.E+04 1.E+05 1.E+06
Observed Cycles to Failure
Stress-based fatigue model
10,000
Cycles to Failure
𝐹𝐹𝐹𝐹𝑠𝑠𝑠𝑠 5.0
𝑁𝑁𝑓𝑓 = � � ; 𝐹𝐹𝐹𝐹𝐹𝐹𝐹𝐹 = 𝐹𝐹𝐹𝐹𝐹𝐹 × 𝐸𝐸
𝜎𝜎𝑏𝑏
What kills asphalt…
High R’ values/low delta Tc values
produce weak and brittle binders that
are prone to top-down cracking
Can be caused by a poor-quality binder
(REOB), age-hardening, or both
Age-hardening will also increase
stiffness, making thermal cracking more
likely
Polymer modification can dramatically
improve fatigue performance
What kills asphalt…
Damage due to thermal cracking and
traffic loading likely superposes, making
it difficult to separate these distress
modes
Minimum ΔTc, adjusted for modified
binders—NCHRP 9-60
Are binders with low R’/high delta Tc
values a problem?
Acknowledgements
Nam Tran and his associates at NCAT
NCHRP
The 9-59 Project Panel
Industry suppliers
My associates at AAT
Asphalt Killers
Thermal Stress, Formulation,
and Old Age in Binders
Jean-Pascal Planche,
Gayle King, Michael Elwardany,
Don Christensen, Carolina Rodezno
WRI, GHK Inc., AAT, NCAT
Introduction – context
NCHRP 9-60 proposal on test
methods and specification
9-60 proposal genesis: What drives
changes in binder physical properties –
thermal, rheological, and failure
• Thermal stress
• Binder formulation
• Aging – oxidative and physical
Summary
Context - Introduction
NCHRP
Plastics...
• Characterization methods lack
an holistic approach
• Binder quality impacts
9-60
performance
3
Binder Impacts on Performance
from Agency Survey
Surface Damage
Transverse Cracking Misc. Surface Cracking
+ ON, CA + ON, CA
Raveling
Block Cracking + ON, CA
+ ON, CA
4
Performance and Rheological
parameters of PMA’s
PMA field proven performance - Von Quintus, 2005
2 -37
DTc
1 Tc(S) -38
Tc(m)
-3 -42
-4 -43
-5 -44
SBS Content
Rheologically “disproven”?
GR 0.0
-0.4 -0.2
-2.0 -1.2 -1.0
-2.2 -2.6 -2.7
-4.0 -3.7
∆Tc (°C)
-6.0 -5.2 -5.6 -5.6
-8.0
-8.1 -8.5 -8.0 -7.7
-10.0 -8.4
Bc
-12.0
-11.7 Bo
-14.0 -12.7
6% SBS 0.3%
12.2%
3✓
Proposed Limits
∆Tf, (Tc(S) - Tcr) (°C)
• Universal - blind
15 (-6,10)
2
• BBR alone when
10 (-2,7)
1
ΔTc > -2°C (Accepted)
ΔTc <-6°C (Rejected)
X
5
0
4x ✓ • BBR & ABCD for
-6°C<ΔTc <-2°C
-5 ΔTf min = 7°C at -2°C
ΔTf min = 10°C at -6°C
-10
-10 -5 0 5
∆Tc, (Tc(S) - Tc(m)) (°C)
7
09-60 Binder Matrix – LTPG ranking
-15
MN1-5
MN1-3
MN1-4
MN1-2
AZ1-4
AZ1-3
AZ1-1
AAM-1
AAA-1
MTO/S1
MTO/S4
SDA/Oil A
AZ1-2
ABA
AAK-1
09-59/B3
09-59/B5
Biophalt
09-59/B6
09-59/B2
MTO/S15
MTO/S10
MTO/S12
MTO/S14
MTO/S13
Visbroken
09-59/B12
09-59/B16
09-59/B14
09-59/B15
(Elwardany et al, C&BM 2020)
8
∆Tc, (Tc(S) - Tc(m)),
PAV40h (°C)
-5
0
5
-35
-30
-25
-20
-15
-10
Hardgrade
59-B02
Visbroken
SDA+C
59-B12
ME-PL
ABA
AZ 1-1
Multigrade
SDA+B
WTX
MTO S15
Virgin A - 64-22
AAM-1
MN 1-4
MTO S04
Virgin B - 70-22
59-B05
AZ 1-3
AZ 1-4
GSE
59-B03
MN 1-3
MTO S13
ME-PI
ME-IF
AZ 1-2
MTO S01
SDA+D
59-B15
PPA-modified, Biophalt, Oxidized, Airblown, special binders.
SDA+A
BBR & Corrected 4mm-DSR ΔTc Ranking after PAV40h
Biophalt
09-60 Binder Matrix – ∆Tc ranking
MN 1-5
AAG-1
∆Tf, (Tc(S) - Tcr),
PAV40h (°C)
-6
-4
-2
0
2
4
6
8
10
12
WTX
ME-PL
Visbroken
59-B12
GSE
AZ 1-4
MN 1-3
Hardgrade
AAA-1
AAG-1
MN 1-4
SDA+A
NH-MC58
SDA+D
AAK-1
59-B14
59-B16
SDA+C
SDA+B
MN 1-5
AZ 1-3
WC
MTO S04
Multigrade
MN 1-2
MTO S15
AZ 1-2
Virgin A - 64-22
AZ 1-1
59-B15
MTO S12
MTO S01
AAM-1
59-B05
ME-IF
PPA-modified, Biophalt, Oxidized, Airblown, Visbroken.
Unmodified, Polymer-modified, ReOB-modified, SDA,
MTO S14
Virgin B - 70-22
59-B02
59-B03
ME-PI
09-60 Binder Matrix – ∆Tf ranking
10
Biophalt
MTO S13
09-60 Binder Matrix – Combined
ranking and assumed performance
BBR & ABCD ΔTf Ranking after PAV40h
Unmodified, Polymer-modified, ReOB-modified, SDA,
PPA-modified, Biophalt, Oxidized, Airblown, Special binders.
12 7% SBS
Critical Good
Unmodified
10
∆Tf, (Tc(S) - Tcr),
Polymer-modified
8
PAV-40h (°C)
Poor PPA-modified
6 Biophalt
4 SDA + Oil
2 REOB-modified
0 Airblown
Oxidized
-2
Hardgrade-4 Visbroken Special binders
50
Cumulative Transverse
MN 1-2
45
MN 1-3
40 MN 1-4
Cracking (m)
35 MN 1-5
30
25
20
15
10
5
0
2006 2007 2008 2009 2010 2011 2012
Year
12
Thermal Stress
Mechanism(s) for Damage
Hypothesis: Two Thermally-Induced Damage Mechanisms
Mix Restraint (External) Mastic Restraint (Internal)
Mastic tensile stresses
Mastic Fine
Aggregate
Asphalt Mixture
Failure
Viscoelastic
No External Restraint
-10°C/hr cooling rate
m-controlled
S-controlled
16
Colloidal Instability
… and ∆Tc
Correlations between ∆Tc and CII after PAV40h
Unmodified, Polymer-modified, ReOB-modified, SDA,
PPA-modified, Biophalt, Oxidized, Airblown, Special binders
6 Unmodified
∆Tc, (Tc(S) - Tc(m)),
0 Polymer-modified
PAV40h (°C)
-6 PPA-modified
Biophalt
-12
SDA + Oil
-18
REOB-modified
-24
Airblown
-30 y= -60.91x2 + 37.11x - 5.40
Oxidized
R² = 0.64
-36 Special binders
0 0.25 0.5 0.75 1
Colloidal Instability Index (PAV40h) (Elwardany et al.,
C&BM 2020)
Classical CII= (Sat+Asph)/(Arom+Res) 17
Tg and Maltenes
Glass Transition (Tg), Modulated SAR-AD Maltene Subfractions
DSC
20 700
WRI 01
18 COS 49
COS 50 600
Contact: jplanche@uwyo.edu 25
Findings and Recommendations
From
NCHRP Project 9-61
• Maine DOT
• 33 Agencies responded
– 10,500 annual tests
• Binder loss occurred in about 4 % of samples
– 15 Agencies list only modified binders as susceptible
– 7 Agencies list only neat binders as susceptible
– 2 Agencies list both modified and neat binders as susceptible
Major Short-Term Conditioning Findings
• For HMA Conditions
– No significant difference in aging index for any of the short-term
binder conditioning procedures and short-term oven aging of
mixtures
– No viscosity effect identified for AASHTO T 240 or any of the
alternatives
– Binder leakage in AASHTO T 240 occurs in about 4 % of
samples
• For WMA Conditions
– Mixing screw procedures are needed when the viscosity of the
binder at the conditioning temperature exceeds about 0.55 Pa·s
Short-Term Conditioning Recommendations
40
Length of Transverse Cracks, m
35
AR
30
CA
Transverse Cracking
25 MS
NM in SPS 8 Sections
20 NC
MO
15
NY
OH
10
WI
5
0
0 2 4 6 8 10 12 14 16 18 20
Pavement Age, yrs
Long-Term Evaluation
• Response Surface Experiment
– Varied temperature, film thickness, and
conditioning time
– Compare lab conditioned recovered binder from
ARC AZ and MN sites
– Master curve parameters and FTIR data
• Calibration Experiment
– 26 Pavement Sections from LTPP
– Cores and Original Binder
– Age: 8 to 19 yrs
– Wide range of climates
Major Long-Term Response Surface
Findings
• Smooth evolution of aging in
PAV
• PAV reproduces field aging
• Higher temperature, thinner
films, and/or longer
conditioning times needed
to simulate near surface
aging
• 40 hr, 50 mm thickness and
20 hr, 12.5 mm thickness
approximately equal
Long-Term Calibration Experiment
• Calibration Experiment
– 12.5 g Mass
– 20 hr Conditioning Time
– Varied PAV Conditioning Temperature To Match Recovered
Binder Properties
– Statistical Model to Account for
• Temperature
• Age
• Air Voids
• Binder Temperature Aging Sensitivity
• Depth
PAV Conditioning Temperature Model
120.0
115.0
CA
110.0 CA2
95.0 NJ
MT WI
ME ALBERTA
90.0
PA
TX2
85.0
80.0
75.0
70.0
70.0 75.0 80.0 85.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0
Best Fit Measured Equivalent PAV Temperature, ⁰C
12.5 g, 20 hr PAV Temperatures to Simulate 10
years of In-Service Aging in Top 1 Inch
Average 98 %
Calculated PAV Recommended
Reliability High % of
and Low Temperature Temperature LTPPBind 3.1 PG Grade Based on Environment
Pavement ⁰C Stations
⁰C
Temperature
-61 84.4
85 1 PG 40-52; PG 46-52; PG 40-46
-31 86.6
01 88.9 PG 52-52; PG 46-46; PG 40-40
90 4
3 91.1 PG 46-40; PG 52-46; PG 40-34
6 93.4 PG 58-46; PG 52-40; PG 46-34; PG
95 20 40-28 PG 58-40; PG 52-34; PG 46-28;
9 95.7 PG 40-22
12 97.9 PG 64-40; PG 58-34; PG 52-28;
PG 46-22; PG 40-16 PG 64-34;
15 100.2 100 41 PG 58-28: PG 52-22; PG 46-16;
PG 40-10 PG 64-28; PG 58-22;
18 102.5 PG 52-16; PG 46-10
21 104.8 PG 70-28; PG 64-22; PG 58-16;
105 20 PG 52-10 PG 70-22; PG 64-16;
24 107.1
PG 58-10
27 109.3
110 13 PG 70-16; PG 64-10; PG 70-10
30 111.6
331 115.0 115 1 PG 76-10
1 Outside range of data used in calibration
Major Long-Term Conditioning Findings
• Feasible to simulate approximately 10 years of
near surface, in-service aging using the PAV
– 12.5 g conditioned for 20 hours
– 50 g conditioned for 40 hours
– Temperatures between 85 and 115 C depending on climate
– Pressure of 2.1 MPa
• Residue from 12.5 g PAV conditioning is
significantly more aged than standard PAV
residue
– Need to adjust performance grading criteria
Major Long-Term Conditioning Findings
(Continued)
• 12.5 g PAV conditioning requires greater attention
to detail
– Thicker pans to reduce warpage
– Tighter tolerance on levelness
Long-Term Conditioning
Recommendations
• Current Performance Grading
– No change
• Conditioning for Adoption of ΔTc Criterion
– Single 20 hr PAV run
– Use 2 50 g pans for low temperature/intermediate grading
– Use 8 12.5 g for ΔTc evaluation using 40 hour ΔTc criterion
• Conditioning for Revised Performance Grading
– Static thin film conditioning for short-term conditioning
– 12.5 g PAV for long-term
Questions/Discussion
Ramon Bonaquist
Advanced Asphalt Technologies, LLC
703-999-8365
aatt@erols.com
David J. Donald W.
Mensching Christensen
david.mensching@
dot.gov dwcaat@hotmail.com
U.S. Department of Advanced Asphalt
Transportation Technologies, LLC
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