Hyster - H70 - 80 - 90 - 100 - 110FT

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The document appears to be a parts manual covering various models of Hyster forklifts. It is divided into numbered sections for different vehicle systems and components.

The major sections covered include the frame, engine, fuel system, electrical system, transmission, drive axle, steering system, brake system, hydraulic system, and mast options.

The engine options covered include the Cummins 4.5L diesel engine and the GM 4.3L gasoline and LPG engines.

PARTS

MANUAL
FORTIS
H80FT, H90FT, H100FT, H110FT,
H120FT
(N005)

CUSTOMER EDITION

1637132 ©2007 Hyster Company


03/2007
UNIT CODE N005
03/2007 NORTH AMERICA

SECTIONS

1 FRAME

2 ENGINE ASSEMBLY

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 MAST-TWO STAGE LIMITED FREE-LIFT

11 MAST-TWO STAGE FULL FREE-LIFT

12 MAST-THREE STAGE FULL FREE-LIFT

13 OPTIONS

14 FIELD CONVERSION KITS

15 NUMERICAL INDEX

This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE N005
03/2007 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCUMULATOR .............................................................................................................................................. 13-10
ADD ON OPTION KITS...................................................................................................................................... 14-3
AIR CLEANER
CUMMINS 4.5L DIESEL ................................................................................................................................... 3-4
GM 4.3L GASOLINE AND LPG ........................................................................................................................ 3-2
AIR FILTER........................................................................................................................................................... 3-8
AIR HEATER STARTING AID
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-58
ALTERNATOR AND MOUNTING
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-26
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3 ............................................................................................................................................ 2-32
SHEET 2 OF 3 ............................................................................................................................................ 2-36
SHEET 3 OF 3 ............................................................................................................................................ 2-38
AUXILARY TUBE EXTENSION KIT ................................................................................................................... 14-7
AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-20
AUXILIARY ONE SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9-34
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-34
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-36
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-32
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 9-36

B
BACK UP ALARM .............................................................................................................................................. 13-8
BATTERY CABLES
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-24
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 4-14
BRAKE AND INCHING PEDAL CONVERSION................................................................................................. 14-2
BRAKE ASSEMBLY
H100-120FT
DRY BRAKE................................................................................................................................................ 8-20
H80-90FT
DRY BRAKE................................................................................................................................................ 8-18
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL
WET BRAKE ............................................................................................................................................... 8-26
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE.................................................................................................................................................. 8-6
DUAL PEDALS
WET BRAKE ............................................................................................................................................... 8-14
SINGLE PEDAL
DRY BRAKE.................................................................................................................................................. 8-2
©2007 HYSTER COMPANY See Service Manual i
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

B (continued)

WET BRAKE ............................................................................................................................................... 8-10

C
CAB
FAN ASSEMBLY ............................................................................................................................................. 1-40
HEADLINER ASSEMBLY ............................................................................................................................... 1-42
LEFT HAND DOOR AND ATTACHING PARTS .............................................................................................. 1-34
RIGHT HAND DOOR AND ATTACHING PARTS ............................................................................................ 1-36
RIGHT HAND DOOR AND HEATER ASSEMBLY .......................................................................................... 1-38
WITH STEEL DOORS
MAIN ASSEMBLY ....................................................................................................................................... 1-24
CAB AND ATTACHING PARTS .......................................................................................................................... 1-22
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 1 OF 3 ............................................................................................................................................ 1-26
SHEET 2 OF 3 ............................................................................................................................................ 1-28
SHEET 3 OF 3 ............................................................................................................................................ 1-30
WINDOWS .................................................................................................................................................. 1-32
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-48
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-22
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-18
CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................... 6-10
CENTRAL HOUSING
WET BRAKE................................................................................................................................................... 6-14
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-51
CONTROL LEVER LABELS
MANUAL HYDRAULICS ................................................................................................................................. 1-62
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 5-56
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 9-26
THREE FUNCTION..................................................................................................................................... 9-24
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-16
COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
PENDING PER ECN 10402518⇒........................................................................................................... 2-28
⇒PENDING PER ECN 10402518........................................................................................................... 2-24
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
PENDING PER ECN 10402518⇒........................................................................................................... 2-20
⇒PENDING PER ECN 10402518........................................................................................................... 2-16

ii See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

C (continued)

COUNTERWEIGHT ........................................................................................................................................... 1-18


COWL ELECTRICAL.......................................................................................................................................... 4-32
COWL MOUNT................................................................................................................................................... 1-16
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-46
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-44

D
DIESEL ENGINE ASSEMBLY
CAMSHAFT
CUMMINS 4.5L ........................................................................................................................................... 2-67
CRANKCASE BREATHER
CUMMINS 4.5L ........................................................................................................................................... 2-74
CRANKSHAFT AND MAIN BEARINGS
CUMMINS 4.5L ........................................................................................................................................... 2-86
CYLINDER BLOCK
CUMMINS 4.5L ........................................................................................................................................... 2-64
CYLINDER HEAD
CUMMINS 4.5L ........................................................................................................................................... 2-82
FAN DRIVE AND MOUNTING
CUMMINS 4.5L ........................................................................................................................................... 2-60
FLYWHEEL AND HOUSING ASSEMBLY
CUMMINS 4.5L ........................................................................................................................................... 2-78
INTAKE AND EXHAUST MANIFOLDS
CUMMINS 4.5L ........................................................................................................................................... 2-80
LUBRICATION SYSTEM
CUMMINS 4.5L ........................................................................................................................................... 2-70
OIL PAN
CUMMINS 4.5L ........................................................................................................................................... 2-72
OIL PUMP AND FRONT GEAR COVER
CUMMINS 4.5L ........................................................................................................................................... 2-68
PISTON AND CONNECTING ROD
CUMMINS 4.5L ........................................................................................................................................... 2-90
REAR GEAR HOUSING
CUMMINS 4.5L ........................................................................................................................................... 2-61
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS 4.5L ........................................................................................................................................... 2-77
ROCKER LEVERS
CUMMINS 4.5L ........................................................................................................................................... 2-84
THERMOSTAT
CUMMINS 4.5L ........................................................................................................................................... 2-63
VALVE TAPPETS
CUMMINS 4.5L ........................................................................................................................................... 2-66
VIBRATION DAMPER
CUMMINS 4.5L ........................................................................................................................................... 2-76
WATER PUMP AND CONNECTIONS
CUMMINS 4.5L ........................................................................................................................................... 2-88
DIFFERENTIAL

©2007 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

D (continued)

DRY BRAKE ..................................................................................................................................................... 6-8


WET BRAKE................................................................................................................................................... 6-20
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 4-16
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ..................................................................................................................................................... 6-2
WET BRAKE................................................................................................................................................... 6-12
DRIVE AXLE ASSEMBLY
DRY BRAKE ..................................................................................................................................................... 6-4
DRIVE AXLE HOUSING AND HUB
WET BRAKE................................................................................................................................................... 6-16
DRIVE TIRE AND WHEEL
DUAL MOUNT ................................................................................................................................................ 6-28
PNEUMATIC RADIAL ..................................................................................................................................... 6-29
SINGLE MOUNT WITH STANDARD TREAD ................................................................................................. 6-26
SINGLE MOUNT WITH WIDE TREAD........................................................................................................... 6-27

E
E-HYDRAULIC CONTROL CONVERSION KITS............................................................................................... 14-3
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS................................................................................................................................... 4-4
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION .................................................................................................................... 9-32
ELECTRONIC CONTROL LEVERS................................................................................................................... 4-38
ELECTRONIC LEVER LABELS
MINI LEVERS ................................................................................................................................................. 1-64
ELECTRONIC THROTTLE LINKAGE
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-32
ENGINE ELECTRICAL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-18
GM 4.3L
GASOLINE AND LPG ................................................................................................................................... 4-8
GS AND LPS............................................................................................................................................... 4-10
ENGINE MOUNTING
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-56
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-30
ENGINE SAFETY ELECTRICAL
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-22
EXHAUST SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-12
GM 4.3L, GASOLINE AND LPG
WITH CATALYTIC CONVERTER .................................................................................................................. 2-4
WITHOUT CATALYTIC CONVERTER........................................................................................................... 2-8
EXHAUST WRAPS
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-14
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-10

iv See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

F
FAN ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-57
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-40
FENDERS .......................................................................................................................................................... 1-12
FIRE EXTINGUISHER ....................................................................................................................................... 13-6
FLOOR PLATES AND COVERS .......................................................................................................................... 1-8
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-42
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1-72
STANDARD TAPER
CLASS III..................................................................................................................................................... 1-70
CLASS IV .................................................................................................................................................... 1-71
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-28
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-18
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-52
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-40
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-50
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-38
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-14
FUEL FILTRATION SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-24
FUEL INJECTION
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-30
FUEL INJECTION PUMP AND GEAR
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-26
FUEL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-28
GM 4.3L LPG .................................................................................................................................................. 3-12
GM 4.3L, GASOLINE...................................................................................................................................... 3-10
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-54
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-56

©2007 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

G
GEAR PUMP ........................................................................................................................................................ 9-6

H
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9-12
WITHOUT DETENTED LEVERS ................................................................................................................ 9-14
THREE FUNCTION
WITH DETENTED LEVERS.......................................................................................................................... 9-8
WITHOUT DETENTED LEVERS ................................................................................................................ 9-10
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-18
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-14
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 14-5
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 14-4
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 14-4
HEATER HOSE ARRANGEMENT
CUMMINS 4.5L DIESEL
WITH CAB................................................................................................................................................... 1-44
GM 4.3L LPG
WITH CAB................................................................................................................................................... 1-46
HOOD ASSEMBLY............................................................................................................................................... 1-4
HYDRAULIC CONTROL CONVERSIONS......................................................................................................... 14-3
HYDRAULIC FILTER ............................................................................................................................................ 9-4
HYDRAULIC SUPPLY AND RETURN.................................................................................................................. 9-2

I
IMPACT SENSOR .............................................................................................................................................. 4-48
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-4
INNER MAST AND FREE LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-6
INSTRUMENT CLUSTER .................................................................................................................................. 4-34
INTEGRAL SIDE-SHIFT ASSEMBLY
H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-18
H80-90FT (48 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-22
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-14
INTEGRAL SIDE-SHIFT CARRIAGE
H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-30
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-20
H80-90FT (48 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-16
H80-90FT (48 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-24
H80-90FT (60 IN.)
vi See Service Manual ©2007 HYSTER COMPANY
for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

I (continued)

TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-26


INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-4

J
JOYSTICK .......................................................................................................................................................... 4-36
JOYSTICK CONTROL LABELS ......................................................................................................................... 1-66
WITH RETURN TO SET TILT......................................................................................................................... 1-68

L
LABELS
EXTERIOR...................................................................................................................................................... 1-58
INTERIOR....................................................................................................................................................... 1-60
LIFTING EYES ................................................................................................................................................. 13-12
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB................................................................................................................................................... 4-40
WITH OVERHEAD GUARD ........................................................................................................................ 4-42
LOAD BACK REST EXTENSION....................................................................................................................... 1-74
LOAD WEIGH ELECTRICAL ............................................................................................................................. 4-50
LPG TANK BRACKET
SWING OUT ................................................................................................................................................... 3-20
SWING OUT, DROP DOWN ........................................................................................................................... 3-22

M
MAIN CYLINDER (H100-120FT)
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-12
MAIN CYLINDER (H80-90FT)
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-10
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-10
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-14
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-10
MAST ELECTRICAL .......................................................................................................................................... 4-46
MASTER CYLINDER ......................................................................................................................................... 8-24
MIRROR ............................................................................................................................................................. 13-5
MONOTROL PEDAL ASSEMBLY ...................................................................................................................... 3-38
MUD GUARDS ................................................................................................................................................... 1-14

N
NON SUSPENSION SEAT ................................................................................................................................. 1-50

O
OIL PUMP
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-52
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-2
©2007 HYSTER COMPANY See Service Manual vii
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

O (continued)

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-2


OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-2
OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9-38
MANUAL CONTROL VALVE........................................................................................................................... 9-22
OVERHEAD GUARD.......................................................................................................................................... 1-20

P
PARK BRAKE ASSEMBLY ................................................................................................................................. 8-22
POWER DISTRIBUTION MODULE ................................................................................................................... 4-30
PRE-CLEANER AND MOUNT ............................................................................................................................. 3-6

R
REGULATOR
GM 4.3L LPG .................................................................................................................................................. 3-18
REMOTE KEY SWITCH....................................................................................................................................... 4-6
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-54
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-42
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-30
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-20

S
SEALED ALTERNATOR AND MOUNTING
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 4-29
SEAT CONVERSION KITS ................................................................................................................................ 14-2
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-52
SOUND ABATEMENT
WITH CAB ...................................................................................................................................................... 1-48
STARTER AND MOUNT
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-28
STEER AXLE ..................................................................................................................................................... 7-10
STEER CONTROL UNIT...................................................................................................................................... 7-6
STEER CYLINDER ............................................................................................................................................ 7-14
STEER TIRE AND WHEEL ................................................................................................................................ 7-16
STEERING COLUMN AND ATTACHING PARTS................................................................................................. 7-2
STEERING COLUMN ASSEMBLY....................................................................................................................... 7-4
STEERING LINES................................................................................................................................................ 7-8
STROBE LIGHT
LED
PENDING PER ECN 10298201⇒ .............................................................................................................. 13-4
⇒PENDING PER ECN 10298201 .................................................................................................................. 13-2

viii See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

T
THROTTLE BODY ASSEMBLY
GM 4.3L LPG .................................................................................................................................................. 3-14
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE....................................................................................................................................... 3-16
THROTTLE CABLE ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-34
THROTTLE PEDAL AND ATTACHING PARTS .................................................................................................. 3-36
TILT AND AUXILIARY HOSES ........................................................................................................................... 9-44
TILT CYLINDER AND MAST INSTALLATION .................................................................................................... 9-40
TILT CYLINDERS ............................................................................................................................................... 9-42
TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9-30
TORQUE CONVERTER
CUMMINS 4.5L DIESEL ................................................................................................................................... 5-4
GM 4.3L, GASOLINE AND LPG ....................................................................................................................... 5-5
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-44
⇒PENDING PER ECN 10402574........................................................................................................... 5-32
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-48
⇒PENDING PER ECN 10402574........................................................................................................... 5-36
SINGLE SPEED
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-22
⇒PENDING PER ECN 10402574........................................................................................................... 5-12
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-26
⇒PENDING PER ECN 10402574........................................................................................................... 5-16
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L.................................................................................................................... 5-10
WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL ............................................................................................................................... 5-6
GM 4.3L GASOLINE AND LPG .................................................................................................................... 5-8
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 4-44
TRANSMISSION MOUNTING.............................................................................................................................. 5-2
PENDING PER ECN 10402574⇒ .................................................................................................................... 5-3

V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-28
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-18
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-54

©2007 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W
WEATHER PROTECTION KITS......................................................................................................................... 14-2
WET BRAKE ASSEMBLY .................................................................................................................................. 6-24
WHEEL CONVERSION...................................................................................................................................... 14-2
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER................................................................................................. 4-84
COWL WITH MONOTROL PEDAL................................................................................................................. 4-80
CUMMINS 4,5L DIESEL ................................................................................................................................. 4-94
ELECTRONIC CONTROL VALVE
FOUR FUNCTION....................................................................................................................................... 4-90
THREE FUNCTION..................................................................................................................................... 4-88
ENGINE
GM 4.3L, GASOLINE .................................................................................................................................. 4-68
GM 4.3L, LPG ............................................................................................................................................. 4-70
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS ............................................................................................................................. 4-52
GM 4.3L LPG
LEFT HAND CHASSIS................................................................................................................................ 4-64
GM 4.3L, GASOLINE
LEFT HAND CHASSIS................................................................................................................................ 4-66
JOYSTICK....................................................................................................................................................... 4-92
LIGHTS
WITH OVERHEAD GUARD ........................................................................................................................ 4-98
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL ............................................................................................................................. 4-58
SEALED ALTERNATOR
CUMMINS 4.5L DIESEL ............................................................................................................................. 4-74
GM 4.3L GS AND LPS ................................................................................................................................ 4-72
TRANSMISSION
DUAL SPEED.............................................................................................................................................. 4-78
SINGLE SPEED .......................................................................................................................................... 4-76

x See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2007 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xii See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 15-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

©2007 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xiv See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

©2007 HYSTER COMPANY See Service Manual xv


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

xvi See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1624733

Service Manual (Complete) .................................................................................................. 1644404

Parts Manual .......................................................................................................................... 1637132

©2007 HYSTER COMPANY See Service Manual xvii


for service procedures.
NOTES

xviii
UNIT CODE N005
03/2007 NORTH AMERICA

1 FRAME

1 FRAME
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

CAB
FAN ASSEMBLY ............................................................................................................................................. 1-40
HEADLINER ASSEMBLY ............................................................................................................................... 1-42
LEFT HAND DOOR AND ATTACHING PARTS .............................................................................................. 1-34
RIGHT HAND DOOR AND ATTACHING PARTS ............................................................................................ 1-36
RIGHT HAND DOOR AND HEATER ASSEMBLY .......................................................................................... 1-38
WITH STEEL DOORS
MAIN ASSEMBLY ....................................................................................................................................... 1-24
CAB AND ATTACHING PARTS .......................................................................................................................... 1-22
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 1 OF 3 ............................................................................................................................................ 1-26
SHEET 2 OF 3 ............................................................................................................................................ 1-28
SHEET 3 OF 3 ............................................................................................................................................ 1-30
WINDOWS .................................................................................................................................................. 1-32
CONTROL LEVER LABELS
MANUAL HYDRAULICS ................................................................................................................................. 1-62
COUNTERWEIGHT ........................................................................................................................................... 1-18
COWL MOUNT................................................................................................................................................... 1-16
ELECTRONIC LEVER LABELS
MINI LEVERS ................................................................................................................................................. 1-64
FENDERS .......................................................................................................................................................... 1-12
FLOOR PLATES AND COVERS .......................................................................................................................... 1-8
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1-72
STANDARD TAPER
CLASS III..................................................................................................................................................... 1-70
CLASS IV .................................................................................................................................................... 1-71
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-54
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-56
HEATER HOSE ARRANGEMENT
CUMMINS 4.5L DIESEL
WITH CAB................................................................................................................................................... 1-44
GM 4.3L LPG
WITH CAB................................................................................................................................................... 1-46
HOOD ASSEMBLY............................................................................................................................................... 1-4
JOYSTICK CONTROL LABELS ......................................................................................................................... 1-66
WITH RETURN TO SET TILT......................................................................................................................... 1-68
LABELS
EXTERIOR...................................................................................................................................................... 1-58
INTERIOR....................................................................................................................................................... 1-60
LOAD BACK REST EXTENSION....................................................................................................................... 1-74
MUD GUARDS ................................................................................................................................................... 1-14
NON SUSPENSION SEAT ................................................................................................................................. 1-50
OVERHEAD GUARD.......................................................................................................................................... 1-20
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-52

©2007 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

SECTION 1
FRAME (Continued)

DESCRIPTION PAGE

SOUND ABATEMENT
WITH CAB ...................................................................................................................................................... 1-48

1-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-3
UNIT CODE N005
NORTH AMERICA 03/2007

HOOD ASSEMBLY (Figure 1-1)

1-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HOOD ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 1616942 Hood Assembly (Vented) ............................................................................................. 1


1 1616935 Hood........................................................................................................................ 1
1 b 1616941 Hood Assembly............................................................................................................ 1
1 1616931 Hood........................................................................................................................ 1
1 ad 1616939 Hood Assembly (Low Noise) ....................................................................................... 1
1 1616937 Hood With Damping ................................................................................................ 1
2 1460477 Nut ...................................................................................................................... 6
3 1623040 Reinforcement (Top)............................................................................................ 1
4 364868 Nut ...................................................................................................................... 8
5 1608879 Huck Bolt............................................................................................................. 6
6 1623041 Bracket ................................................................................................................ 2
7 1528778 Capscrew ............................................................................................................ 6
8 1605470 Reinforcement (Front) ......................................................................................... 1
9 1585590 Bracket ................................................................................................................ 1
10 1582370 Bracket ................................................................................................................ 1
11 1347045 Fastener....................................................................................................................... 8
12 296029 Capscrew..................................................................................................................... 4
13 1567821 Hinge Assembly........................................................................................................... 2
14 302381 Pin ........................................................................................................................... 1
15 1585592 Plug ............................................................................................................................. 1
16 1561015 Grommet...................................................................................................................... 1
17 1616379 Plug (Yellow) ................................................................................................................ 1
18 1632293 Gas Spring (With Overhead Guard) ............................................................................ 2
18 1632293 Gas Spring (With Cab - RH) ........................................................................................ 1
18 1610854 Gas Spring (With Cab - LH)......................................................................................... 1
19 1606659 Ball Stud (With Cab) .................................................................................................... 1
20 1586430 Nut ............................................................................................................................... 4
21 1563369 Ball Stud (With Cab) .................................................................................................... 3
21 1563369 Ball Stud (With Overhead Guard) ................................................................................ 4
22 1527876 Capscrew..................................................................................................................... 2
23 1584142 Rod (Link) .................................................................................................................... 1
24 1564263 Handle ......................................................................................................................... 1
25 329069 Nut ............................................................................................................................... 2
26 1585581 Bumper (Hood) ............................................................................................................ 2
27 1510113 Capscrew..................................................................................................................... 8
28 1534417 Capscrew..................................................................................................................... 8
29 1304971 Fastener....................................................................................................................... 4
30 1606008 Liner............................................................................................................................. 1
31 1530243 Insert............................................................................................................................ 4
32 1528889 Capscrew..................................................................................................................... 6
33 1590370 Latch ............................................................................................................................ 1
34 1590488 Seal ............................................................................................................................. 1
35 1584654 Latch (Striker) .............................................................................................................. 1
36 1530221 Clip .............................................................................................................................. 2
37 1460477 Nut ............................................................................................................................... 4
38 1527878 Capscrew..................................................................................................................... 4
cd 1593942 Hood Liner (Low Noise) (LH Panel) ............................................................................. 1

©2007 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HOOD ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

cd 1593943 Hood Liner (Low Noise) (RH Panel) ............................................................................ 1


cd 1593951 Hood Liner (Low Noise) (Front Panel) ......................................................................... 1

FOOTNOTES:
a Diesel
b Gasoline and LPG
c Not Illustrated
d Used with Cab

1-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-7
UNIT CODE N005
NORTH AMERICA 03/2007

FLOOR PLATES AND COVERS (Figure 1-2)

1-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FLOOR PLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 1531558 Insert............................................................................................................................ 2
2 2056823 Tail Light Base (RH)..................................................................................................... 1
3 1586495 Capscrew..................................................................................................................... 4
4 2067475 Cover ........................................................................................................................... 1
5 1540643 Capscrew..................................................................................................................... 3
6 1589223 Radiator Cover Assembly ............................................................................................ 1
6 1587872 Cover ....................................................................................................................... 1
7 1603285 Seal ......................................................................................................................... 2
8 1588247 Screw ...................................................................................................................... 2
9 320158 Washer .................................................................................................................... 3
10 353206 Snap Ring................................................................................................................ 3
11 1603959 Seal (RH)................................................................................................................. 1
12 1590332 Seal ......................................................................................................................... 1
13 1617194 Sound Liner ............................................................................................................. 1
14 1603893 Seal (LH) ................................................................................................................. 1
15 1531001 Insert............................................................................................................................ 3
16 1347045 Fastener....................................................................................................................... 5
17 2021395 Cap .............................................................................................................................. 1
18 2056822 Tail Light Base (LH) ..................................................................................................... 1
19 1530019 Screw........................................................................................................................... 6
20 1583611 Capscrew..................................................................................................................... 20
21 1517656 Splash Shield............................................................................................................... 1
22 1584130 Panel (Rear LH) (LPG Only)........................................................................................ 1
22 1584129 Panel (Rear LH) (Gasoline or Diesel Only).................................................................. 1
23 2089201 Seal (LH) ..................................................................................................................... 1
24 2089202 Seal ............................................................................................................................. 1
25 1582072 Trim Seal...................................................................................................................... 2
26 1544413 Plate (LH) .................................................................................................................... 1
27 1480237 Clip Nut ........................................................................................................................ 22
28 1608881 Panel (LH Step) ........................................................................................................... 1
29 1544415 Plate (RH) .................................................................................................................... 1
30 1565962 Cover (LH Fender) ....................................................................................................... 1
31 1586627 Capscrew..................................................................................................................... 10
32 1581079 Plug ............................................................................................................................. 4
33 1597837 Bracket (LH)................................................................................................................. 1
34 1393879 Clip Nut ........................................................................................................................ 2
35 1626734 Flap (LH)...................................................................................................................... 1
36 1597410 Panel (Front LH) .......................................................................................................... 1
37 1608883 Panel (RH Step)........................................................................................................... 1
38 1583582 Floor Plate (LH) ........................................................................................................... 1
39 1586762 Seal ............................................................................................................................. 1
40 1530243 Insert............................................................................................................................ 4
41 1626735 Flap (RH) ..................................................................................................................... 1
42 1597412 Panel (Front RH).......................................................................................................... 1
43 1584135 Panel (Rear RH) .......................................................................................................... 1
44 1588766 Seal ............................................................................................................................. 1
45 1567329 Seal ............................................................................................................................. 2
46 1583583 Floor Plate (RH)........................................................................................................... 1
47 2077209 Floor Mat ..................................................................................................................... 1
48 1583581 Floor Plate (Center) ..................................................................................................... 1
49 1597838 Bracket (RH) ................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FLOOR PLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

50 1530135 Grommet...................................................................................................................... 1
51 325182 Nut ............................................................................................................................... 4
52 1565964 Cover (RH Fender) ...................................................................................................... 1
53 1595782 Seal ............................................................................................................................. 1
54 2065667 Clip .............................................................................................................................. 2
55 1567328 Plate Assembly ............................................................................................................ 1
55 1529428 Seal ......................................................................................................................... 1
56 2027655 Screw........................................................................................................................... 2
57 2065666 Cover (Steering Column) ............................................................................................. 1
58 2065668 Cover (Steering Column) ............................................................................................. 1
59 1573597 Dash Assembly (Manual Hydraulics)........................................................................... 1
59 1573598 Dash Assembly (Electronic Hydraulics)....................................................................... 1
60 2070975 Cup Holder .............................................................................................................. 1
61 1531001 Insert............................................................................................................................ 5
62 2070726 Kick Panel (Single Brake Pedal) .................................................................................. 1
62 2076204 Kick Panel (Dual Brake Pedal)..................................................................................... 1
63 2071261 Capscrew..................................................................................................................... 5

1-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-11
UNIT CODE N005
NORTH AMERICA 03/2007

FENDERS (Figure 1-3)

1-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FENDERS

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

1 1578570 Fender (Wide Tread) (LH).................................................................................... 1 ..


1 1578571 Fender (Wide Tread) (LH).................................................................................... .. 1
1 1578572 Fender (Dual Tread) (LH)..................................................................................... 1 ..
1 1578573 Fender (Dual Tread) (LH)..................................................................................... .. 1
2 1578574 Fender (Wide Tread) (RH) ................................................................................... 1 ..
2 1578575 Fender (Wide Tread) (RH) ................................................................................... .. 1
2 1578576 Fender (Dual Tread) (RH) .................................................................................... 1 ..
2 1578577 Fender (Dual Tread) (RH) .................................................................................... .. 1
3 2076289 Capscrew............................................................................................................. 2 2
4 1586432 Nut ....................................................................................................................... 10 10
5 1613433 Capscrew............................................................................................................. 4 4
6 1613434 Capscrew............................................................................................................. 4 4

©2007 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MUD GUARDS (Figure 1-4)

KEY:
A: Standard Tread
B: Wide Tread
C: Dual Tread

QTY
ITEM PART NO. DESCRIPTION A B C

1 2071647 Mud Guard................................................................................................ 2 .. ..


2 b 2074436 Mud Guard (LH)........................................................................................ .. 1 ..
2 a 2074437 Mud Guard (LH)........................................................................................ .. 1 ..
2 b 2074438 Mud Guard (LH)........................................................................................ .. .. 1
2 a 2074439 Mud Guard (LH)........................................................................................ .. .. 1
3 b 2074440 Mud Guard (RH) ....................................................................................... .. 1 ..
3 a 2074441 Mud Guard (RH) ....................................................................................... .. 1 ..
3 b 2074442 Mud Guard (RH) ....................................................................................... .. .. 1

1-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MUD GUARDS

QTY
ITEM PART NO. DESCRIPTION A B C

3 a 2074443 Mud Guard (RH) ....................................................................................... .. .. 1


4 1544153 Lock Nut.................................................................................................... 4 4 6

FOOTNOTES:
a H100-120FT
b H90FT

©2007 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

COWL MOUNT (Figure 1-5)

1-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

COWL MOUNT

ITEM PART NO. DESCRIPTION QTY

1 1637180 Cowl............................................................................................................................. 1
2 1583611 Capscrew..................................................................................................................... 2
3 1510113 Capscrew..................................................................................................................... 2
4 1530243 Insert............................................................................................................................ 2
5 1586629 Capscrew..................................................................................................................... 7
6 1640776 Insert............................................................................................................................ 7

©2007 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

COUNTERWEIGHT (Figure 1-6)

1-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 1573903 Counterweight (H80FT) ............................................................................................... 1


1 1573904 Counterweight (H90FT) ............................................................................................... 1
1 1573905 Counterweight (H100FT) ............................................................................................. 1
1 1573911 Counterweight (H110FT) ............................................................................................. 1
1 1573906 Counterweight (H120FT) ............................................................................................. 1
2 1603681 Seal ............................................................................................................................. 2
3 1581187 Tow Pin ........................................................................................................................ 1
4 302491 Pin ............................................................................................................................... 1
5 1571610 Washer ........................................................................................................................ 1
6 292691 Lockwasher.................................................................................................................. 1
7 292627 Capscrew..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

OVERHEAD GUARD (Figure 1-7)

1-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 1599206 Overhead Guard (Tall) ................................................................................................. 1


1 1599212 Overhead Guard (Short).............................................................................................. 1
2 1560671 Grommet...................................................................................................................... 1
3 1531558 Insert............................................................................................................................ 2
4 1586495 Capscrew..................................................................................................................... 2
5 2070223 Handle Assembly......................................................................................................... 1
6 2069454 Handle ..................................................................................................................... 1
7 1566726 Switch...................................................................................................................... 1
8 1493465 Connector................................................................................................................ 1
9 1330414 Secondary Lock....................................................................................................... 1
10 1330437 Terminal (Pin) .......................................................................................................... 2
11 1566853 Capscrew..................................................................................................................... 8
12 1528888 Nut ............................................................................................................................... 2
13 1531557 Insert............................................................................................................................ 4
14 1536813 Handle (Grab) .............................................................................................................. 1
15 1583611 Capscrew..................................................................................................................... 2
16 1558219 Grommet...................................................................................................................... 2
a 1527395 Grommet...................................................................................................................... 1
a 1494888 Plug ............................................................................................................................. 4
a 1599415 Plug ............................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB AND ATTACHING PARTS (Figure 1-8)

1-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1617019 Cab Assembly (With Steel Doors) (☞ Figure 1-9) ..................................................... 1


2 2070996 Grommet ................................................................................................................. 1
3 1599415 Plug ......................................................................................................................... 1
4 1637748 Sleeve...................................................................................................................... 1
5 1633304 Cover ....................................................................................................................... 1
6 1574301 Plug ......................................................................................................................... 6
7 2090695 Fastener .................................................................................................................. 6
8 1494888 Plug ......................................................................................................................... 4
9 1633303 Cover (Counterweight) ............................................................................................ 4
10 1510126 Capscrew (Button Head) ......................................................................................... 4
11 1527888 Capscrew ................................................................................................................ 8
12 1636853 Shim ........................................................................................................................ AR
13 1536813 Handle (Grab).......................................................................................................... 1
14 1583611 Capscrew ................................................................................................................ 8
15 1635652 Cover ....................................................................................................................... 4
16 1613743 Seal ......................................................................................................................... 1
17 1589787 Seal ......................................................................................................................... 2
18 1528888 Nut........................................................................................................................... 2
19 1636647 Shim ........................................................................................................................ AR
a 320156 Washer .................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB (Figure 1-9)


WITH STEEL DOORS
MAIN ASSEMBLY

1-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB
WITH STEEL DOORS
MAIN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 1617019 Cab Assembly.............................................................................................................. 1


2 1647414 Door Assembly (LH) (☞ Figure 1-14) .................................................................... 1
3 1647415 Door Assembly (RH) (☞ Figure 1-15) ................................................................... 1
4 1647416 Headliner Assembly (☞ Figure 1-18) .................................................................... 1
5 .. . . . Cab Glass (☞ Figure 1-13) .................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB ASSEMBLY (Figure 1-10)


WITH STEEL DOORS
SHEET 1 OF 3

1-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB ASSEMBLY
WITH STEEL DOORS
SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY

1617019 Cab Assembly.............................................................................................................. 1


1 1647448 Cover ....................................................................................................................... 1
2 1647438 Wiper Blade (Rear).................................................................................................. 1
3 1647437 Wiper Arm ............................................................................................................... 1
4 1646922 Washer Bottle .......................................................................................................... 1
5 1647424 Connector................................................................................................................ 2
6 1647422 Cover (Front Wiper) ................................................................................................. 1
7 1647433 Wiper Motor (Front) ................................................................................................. 1
8 1647436 Wiper Motor (Rear).................................................................................................. 1
9 1647443 Liner ........................................................................................................................ 1
10 1647447 Hose ........................................................................................................................ 1
11 1647446 Connector................................................................................................................ 1
12 1647435 Wiper Blade............................................................................................................. 1
13 1647434 Wiper Arm (Front).................................................................................................... 1
14 1647444 Trim (Rear Light)...................................................................................................... 2
15 1647445 Trim (Front Window) ................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB ASSEMBLY (Figure 1-11)


WITH STEEL DOORS
SHEET 2 OF 3

1-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB ASSEMBLY
WITH STEEL DOORS
SHEET 2 OF 3

ITEM PART NO. DESCRIPTION QTY

1617019 Cab Assembly (With Steel Doors) ............................................................................... 1


1 1647613 Hinge ....................................................................................................................... 2
2 1647439 Seal (Front Cowl)..................................................................................................... 1
3 1393488 Block........................................................................................................................ 2
4 1393541 Guard ...................................................................................................................... 2
5 1393486 Striker Bolt............................................................................................................... 2
6 1647429 Cover ....................................................................................................................... 1
7 1647423 Coat Hook ............................................................................................................... 1
8 1647430 Bracket (Fan) ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB ASSEMBLY (Figure 1-12)


WITH STEEL DOORS
SHEET 3 OF 3

1-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB ASSEMBLY
WITH STEEL DOORS
SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY

1617019 Cab Assembly (With Steel Doors) ............................................................................... 1


1 1647612 Hinge ....................................................................................................................... 2
2 1647432 Seal ......................................................................................................................... 1
3 1647431 Fan Assembly.......................................................................................................... 1
4 1647427 Spring ...................................................................................................................... 2
5 1647425 Bushing ................................................................................................................... 4
6 1647426 Bushing ................................................................................................................... 2
7 1647428 Cover (RH) .............................................................................................................. 1
8 1647440 Wire Harness (Lights) ............................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB ASSEMBLY (Figure 1-13)


WITH STEEL DOORS
WINDOWS

1-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB ASSEMBLY
WITH STEEL DOORS
WINDOWS

ITEM PART NO. DESCRIPTION QTY

1617019 Cab Assembly.............................................................................................................. 1


1 1647524 Window (Rear Sliding)............................................................................................. 1
2 1647442 Seal (Front Window)................................................................................................ 1
3 1647523 Window (Front) ........................................................................................................ 1
4 .. . . . Seal ......................................................................................................................... 1
5 1647522 Skylight.................................................................................................................... 1
6 1647441 Cap.......................................................................................................................... 6
7 1468316 Washer .................................................................................................................... 6

©2007 HYSTER COMPANY See Service Manual 1-33


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB (Figure 1-14)


LEFT HAND DOOR AND ATTACHING PARTS

1-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB
LEFT HAND DOOR AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1647414 Door Assembly (LH) .................................................................................................... 1


2 1647452 Seal ......................................................................................................................... 1
3 1647451 Latch........................................................................................................................ 1
4 1647453 Lever........................................................................................................................ 1
5 1647455 Seal (Upper LH) ...................................................................................................... 1
6 1647458 Seal (Lower LH Door).............................................................................................. 1
7 1393479 Handle and Latch .................................................................................................... 1
8 1647457 Retainer................................................................................................................... 5
9 1647454 Liner (LH Interior) .................................................................................................... 1
10 1647456 Plug ......................................................................................................................... 2
11 1647526 Window (Lower Door) .................................................................................................. 1
a 1647525 Sliding Window ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB (Figure 1-15)


RIGHT HAND DOOR AND ATTACHING PARTS

1-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB
RIGHT HAND DOOR AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1647415 Door Assembly (RH).................................................................................................... 1


2 1647482 Handle ..................................................................................................................... 1
3 1647451 Latch........................................................................................................................ 1
4 1647452 Seal ......................................................................................................................... 1
5 1647481 Linkage (Door Latch)............................................................................................... 1
6 1647483 Lever........................................................................................................................ 1
7 1647480 Latch........................................................................................................................ 1
8 a 1647527 Sliding Window ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-37


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB (Figure 1-16)


RIGHT HAND DOOR AND HEATER ASSEMBLY

1-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB
RIGHT HAND DOOR AND HEATER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1647415 Door Assembly (RH).................................................................................................... 1


1 1647484 Grommet ................................................................................................................. 2
2 1647496 Hose ........................................................................................................................ 1
3 1647492 Fitting....................................................................................................................... 2
4 1647495 Clamp ...................................................................................................................... 6
5 1491494 Adapter.................................................................................................................... 1
6 1647485 Heater (12 Volt) ....................................................................................................... 1
7 1647491 Filter ........................................................................................................................ 1
8 1647490 Cover ....................................................................................................................... 1
9 1647488 Liner ........................................................................................................................ 1
10 1647457 Retainer................................................................................................................... 5
11 1647489 Louver ..................................................................................................................... 3
12 1647456 Plug ......................................................................................................................... 2
13 1647494 Handle ..................................................................................................................... 1
14 1647497 Seal ......................................................................................................................... 1
15 1647486 Cover ....................................................................................................................... 1
16 1647487 Hose ........................................................................................................................ 1
17 1647493 Seal ......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB (Figure 1-17)


FAN ASSEMBLY

1-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB
FAN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1647431 Fan Assembly .............................................................................................................. 1


1 1647529 Fan .......................................................................................................................... 1
2 1330409 Connector................................................................................................................ 1
3 1330414 Secondary Lock....................................................................................................... 1
4 1330437 Terminal (Pin) .......................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAB (Figure 1-18)


HEADLINER ASSEMBLY

1-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAB
HEADLINER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1617019 Cab Assembly (With Steel Doors) ............................................................................... 1


1 1647416 Headliner Assembly ................................................................................................ 1
1 1647459 Headliner............................................................................................................. 1
2 1491220 Screw .................................................................................................................. 2
3 1393528 Dome Light.......................................................................................................... 1
4 1393527 Bulb..................................................................................................................... 1
5 1491466 Fastener .............................................................................................................. 2
6 1647456 Plug..................................................................................................................... 5

©2007 HYSTER COMPANY See Service Manual 1-43


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HEATER HOSE ARRANGEMENT (Figure 1-19)


CUMMINS 4.5L DIESEL
WITH CAB

1-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HEATER HOSE ARRANGEMENT


CUMMINS 4.5L DIESEL
WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 130845 Clamp .......................................................................................................................... 4


2 2071001 Hose ............................................................................................................................ 2
3 222473 Fitting........................................................................................................................... 1
4 1543842 Base (Clamp)............................................................................................................... 1
5 1569465 Clamp .......................................................................................................................... 3
6 16156 Fitting........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-45


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HEATER HOSE ARRANGEMENT (Figure 1-20)


GM 4.3L LPG
WITH CAB

1-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HEATER HOSE ARRANGEMENT


GM 4.3L LPG
WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 130845 Clamp .......................................................................................................................... 4


2 2071001 Hose ............................................................................................................................ 2
3 1480237 Clip Nut ........................................................................................................................ 2
4 1562648 Clip .............................................................................................................................. 2
5 1356947 Strap ............................................................................................................................ 1
6 1527879 Capscrew..................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

SOUND ABATEMENT (Figure 1-21)


WITH CAB

1-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

SOUND ABATEMENT
WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 1616485 Sound Liner ................................................................................................................. 1


2 2076134 Seal ............................................................................................................................. 1
3 2065797 Seal ............................................................................................................................. 1
4 2065827 Seal (with E-Hydraulics) .............................................................................................. 1
4 2065798 Seal (with Manual Hydraulics) ..................................................................................... 1
5 2065826 Seal (with E-Hydraulics) .............................................................................................. 1
5 2065799 Seal (with Manual Hydraulics) ..................................................................................... 1
6 2069464 Seal ............................................................................................................................. 1
7 1616482 Sound Liner ................................................................................................................. 1
8 1616484 Sound Liner ................................................................................................................. 1
9 1617081 Sound Liner ................................................................................................................. 1
10 1603895 Damping Sheet (Front RH) .......................................................................................... 1
11 1597058 Damping Sheet ............................................................................................................ 1
12 1596624 Seal ............................................................................................................................. 1
13 1616593 Sound Liner (RH)......................................................................................................... 1
14 b 1616594 Sound Liner (RH)......................................................................................................... 1
14 c 1616598 Sound Liner (RH)......................................................................................................... 1
15 c 1616597 Sound Liner (RH)......................................................................................................... 1
15 b 1616595 Sound Liner (RH)......................................................................................................... 1
16 c 1616599 Sound Liner (LH) ......................................................................................................... 1
16 b 1616592 Sound Liner (LH) ......................................................................................................... 1
17 ac 1616596 Sound Liner (LH) ......................................................................................................... 1
17 ab 1616591 Sound Liner (LH) ......................................................................................................... 1
18 1616590 Sound Liner (LH) ......................................................................................................... 1
19 1596625 Seal (LH) ..................................................................................................................... 1
20 1597052 Damping Sheet ............................................................................................................ 1
21 1603894 Damping Sheet (Front LH)........................................................................................... 1
22 1637236 Sound Liner ................................................................................................................. 1
23 1617082 Sound Liner (RH)......................................................................................................... 1
24 1616483 Sound Liner ................................................................................................................. 1
25 1617193 Sound Liner ................................................................................................................. 1

FOOTNOTES:
a Diesel and LPG
b H100-120FT
c H80-90FT

©2007 HYSTER COMPANY See Service Manual 1-49


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NON SUSPENSION SEAT (Figure 1-22)

1-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NON SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

1593433 Seat Assembly (Vinyl).................................................................................................. 1


1593434 Seat Assembly (Cloth) ................................................................................................. 1
1 1563351 Both Cushions (Vinyl) (Vinyl)................................................................................... 1
1 1563222 Both Cushions (Cloth) (Cloth) ................................................................................. 1
1 1563215 Sensor (Operator Presence) (Not Illustrated).......................................................... 1
2 1563217 Hip Restraint (RH) ................................................................................................... 1
2 1563216 Hip Restraint (LH).................................................................................................... 1
3 1598504 Seat Belt Kit............................................................................................................. 1
4 191941 Nut........................................................................................................................... 4
5 1459173 Slide Kit ................................................................................................................... 1
6 1591652 Harness Kit.............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 1-51


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

SEMI SUSPENSION SEAT (Figure 1-23)


WITH AND WITHOUT ELECTRONIC CONTROLS

1-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

SEMI SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS

KEY:
A: With Hip Restraints
B: With Electronic Control Arm

QTY
ITEM PART NO. DESCRIPTION A B

1593435 Seat Assembly (Vinyl).......................................................................................... 1 ..


1593436 Seat Assembly (Cloth) ......................................................................................... 1 ..
2085193 Seat Assembly (Vinyl).......................................................................................... .. 1
2085194 Seat Assembly (Cloth) ......................................................................................... .. 1
1 1382111 Back Cushion (Vinyl) ....................................................................................... 1 ..
1 1382113 Back Cushion (Cloth) ...................................................................................... 1 ..
2 1563224 Hip Restraint (LH)............................................................................................ 1 ..
2 1563225 Hip Restraint (RH) ........................................................................................... 1 ..
3 1598504 Seat Belt Kit..................................................................................................... 1 ..
4 1382112 Seat Cushion (Vinyl)........................................................................................ 1 ..
4 1382114 Seat Cushion (Cloth) ....................................................................................... 1 ..
5 1483023 Weight Adjuster Guide .................................................................................... 1 ..
6 1563227 Weight Adjust Knob......................................................................................... 1 ..
7 1459173 Slide Kit ........................................................................................................... 1 ..
8 191941 Nut................................................................................................................... 4 4
9 1500901 Clip .................................................................................................................. 1 ..
10 1591652 Harness Kit...................................................................................................... 1 ..
11 1537551 Clip Nut............................................................................................................ 1 ..
12 296149 Capscrew ........................................................................................................ 1 ..
13 1362058 Manual Holder Kit............................................................................................ 1 ..
a 1362049 Shock Absorber Kit.......................................................................................... 1 ..
a 1563215 Sensor (Operator Presence) ........................................................................... 1 ..

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-53


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FULL SUSPENSION SEAT (Figure 1-24)


WITH AND WITHOUT ELECTRONIC CONTROLS

1-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FULL SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS

KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)

QTY
ITEM PART NO. DESCRIPTION A B C D

1593425 Full Suspension Seat (Vinyl).......................................................... 1 .. .. ..


1593426 Full Suspension Seat (Cloth) ......................................................... .. 1 .. ..
2084981 Full Suspension Seat (Vinyl).......................................................... .. .. 1 ..
2084982 Full Suspension Seat (Cloth) ......................................................... .. .. .. 1
1 1470152 Back Cushion (Vinyl) (Vinyl) ...................................................... 1 .. 1 ..
1 1470153 Back Cushion (Cloth) (Cloth)..................................................... .. 1 .. 1
2 1470157 Hip Restraint Kit (LH) ............................................................... 1 1 1 1
2 1470156 Hip Restraint Kit (RH) ............................................................... 1 1 .. ..
3 1598504 Seat Belt Kit............................................................................... 1 1 1 1
4 1563207 Seat Cushion (Vinyl).................................................................. 1 .. 1 ..
4 1566453 Seat Cushion (Cloth) ................................................................. .. 1 .. 1
4 a 1563208 Sensor (Operator Presence) ..................................................... 1 1 1 1
5 1470163 Weight Adjuster Kit.................................................................... 1 1 .. ..
5 1584631 Weight Adjust Knob................................................................... .. .. 1 1
6 1470161 Slide Kit ..................................................................................... 1 1 1 1
7 1591652 Harness Kit................................................................................ 1 1 .. ..
7 1591651 Harness Kit................................................................................ .. .. 1 1
8 191941 Nut ................................................................................................. 4 4 4 4
a 1500901 Clip ................................................................................................ .. .. 1 1
a 1500912 Clip ................................................................................................ .. .. 1 1
a 1537551 Clip Nut .......................................................................................... .. .. 1 1
a 296149 Capscrew....................................................................................... .. .. 1 1
a 1483828 Shock Kit........................................................................................ 1 1 .. ..
a 1647611 Gas Spring Kit ............................................................................... .. .. 1 1
a 1563210 Foam Cap (Electronic Control Arm)............................................... .. .. 1 1
a 1563211 Knobs (Electronic Control Arm) ..................................................... .. .. 1 1
a 1470155 Manual Holder Kit .......................................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-55


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FULL SUSPENSION SWIVEL SEAT (Figure 1-25)


WITH AND WITHOUT ELECTRONIC CONTROLS

1-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FULL SUSPENSION SWIVEL SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS

KEY:
A: With Hip Restraints
B: With Electronic Controls

QTY
ITEM PART NO. DESCRIPTION A B

1593437 Seat Assembly (Vinyl).......................................................................................... 1 ..


1593438 Seat Assembly (Cloth) ......................................................................................... 1 ..
2085188 Seat Assembly (Vinyl).......................................................................................... .. 1
2085190 Seat Assembly (Fabric) ....................................................................................... .. 1
1 1470152 Back Cushion (Vinyl) (Vinyl) ............................................................................ 1 ..
1 1470153 Back Cushion (Cloth) (Cloth)........................................................................... 1 ..
2 1563207 Seat Cushion (Vinyl)........................................................................................ 1 ..
2 1566453 Seat Cushion (Cloth) ....................................................................................... 1 ..
3 1470157 Hip Restraint Kit (LH) ..................................................................................... 1 ..
3 a 1470156 Hip Restraint Kit (RH) ..................................................................................... 1 ..
4 1598504 Seat Belt Kit..................................................................................................... 1 ..
5 1470163 Weight Adjuster Kit.......................................................................................... 1 ..
6 191941 Nut................................................................................................................... 4 4
7 1470161 Slide Kit ........................................................................................................... 1 ..
8 1591652 Harness Kit...................................................................................................... 1 ..
8 1654891 Wire Harness .................................................................................................. .. 1
a 1500912 Clip .................................................................................................................. 1 1
a 1537551 Clip Nut............................................................................................................ 1 1
a 296149 Capscrew ........................................................................................................ 1 1
a 1563211 Knobs (Electronic Control Arm)....................................................................... 1 ..
a 1483828 Shock Kit ......................................................................................................... 1 ..
a 1563208 Sensor (Operator Presence) (Operator Presence) ......................................... 1 ..
a 1546689 Release Lever...................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-57


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

LABELS (Figure 1-26)


EXTERIOR

1-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY

1 b 2034459 Label (Ether Warning).................................................................................................. 1


2 1501259 Nameplate (LP Tank) ................................................................................................... 1
3 170658 Rivet............................................................................................................................. 6
4 1354171 Label (Flammable LPG)............................................................................................... 1
5 2074255 Label (Unleaded Fuel Only)......................................................................................... 1
5 2074256 Label (Diesel Fuel Only) .............................................................................................. 1
6 1583609 Plate (Hyster Logo)...................................................................................................... 1
7 1566951 Fastener....................................................................................................................... 2
8 1325271 Label (Fan Warning) .................................................................................................... 1
9 1375676 Label (Boron-Free Anti-Freeze) ................................................................................... 1
10 1345939 Label (Fan Warning) .................................................................................................... 2
11 b 2089112 Label (Coolant Fill) ...................................................................................................... 1
12 1354165 Label (Antifreeze) ........................................................................................................ 2
13 d 2075615 Label (Hood Opening) ................................................................................................. 1
14 c 2076169 Label (Swivel Seat)...................................................................................................... 1
15 2075418 Label (Locking Gas Spring) ......................................................................................... 1
16 2074741 Label (Joystick Warning).............................................................................................. 1
17 1594804 Label (Model 80).......................................................................................................... 2
17 1628689 Label (Model 90).......................................................................................................... 2
17 1594805 Label (Model 100)........................................................................................................ 2
17 1628691 Label (Model 110) ....................................................................................................... 2
17 1594806 Label (Model 120)........................................................................................................ 2
18 1586439 Label (Fortis) ............................................................................................................... 2
19 1586440 Label (Hyster) .............................................................................................................. 2
20 154065 Label (Type GS)........................................................................................................... 2
20 154066 Label (Type LPS) ......................................................................................................... 2
20 154067 Label (Type DS) ........................................................................................................... 2
21 1330920 Label (No Riders) ........................................................................................................ 2
22 2075656 Label (Mast Warning) .................................................................................................. 2
23 a .. . . . Inspection Plate ........................................................................................................... 1
24 1335129 Label (Pinch Point) ...................................................................................................... 2
25 316448 Label (Lifting Eye)........................................................................................................ 3
26 1562353 Label (Hyster) .............................................................................................................. 2
27 1330919 Label (Mast Warning) .................................................................................................. 1
28 1330917 Label (Operator Restraint) ........................................................................................... 2
29 a .. . . . Label (Impact Rating) .................................................................................................. 1
30 2073197 Label (Operator Warning) ............................................................................................ 1

FOOTNOTES:
a Contact Your Local Hyster Dealer
b Diesel Only
c For Vehicles With Swivel Seat Only
d LPG Only

©2007 HYSTER COMPANY See Service Manual 1-59


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

LABELS (Figure 1-27)


INTERIOR

1-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Nameplate ................................................................................................................... 1
1 170658 Rivet............................................................................................................................. 4
2 389688 Cover ........................................................................................................................... 1
3 1385102 Label (Drive Train Protection) ...................................................................................... 1
4 1589377 Label (Basic Powershift Transmission) ........................................................................ 1
5 b 1589397 Label (DuraMatch Transmission) ................................................................................. 1
6 b 1627200 Label (Duramatch 2 Transmission) .............................................................................. 1
7 b 1589437 Label (DuraMatch Plus2 Transmission) ....................................................................... 1
8 1335137 Nameplate Tag ............................................................................................................ 1
9 1534660 Label (Patents and Trademarks).................................................................................. 1
10 1374549 Label (Radial Tire Warning)......................................................................................... 1
11 2074209 Label (Parking Brake Warning).................................................................................... 1
12 1324480 Label (Battery Switch) ................................................................................................. 1

FOOTNOTES:
a Contact Your Local Hyster Dealer
b Electronic Transmission

©2007 HYSTER COMPANY See Service Manual 1-61


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CONTROL LEVER LABELS (Figure 1-28)


MANUAL HYDRAULICS

1-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CONTROL LEVER LABELS


MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

1 2070296 Lens (Lift)..................................................................................................................... 1


2 2070297 Lens (Tilt)..................................................................................................................... 1
3 2070298 Lens (Reach) ............................................................................................................... 1
3 2070299 Lens (Swing)................................................................................................................ 1
3 2070300 Lens (Load Stabilizer).................................................................................................. 1
3 2070301 Lens (Scoop) ............................................................................................................... 1
3 2070302 Lens (Upender)............................................................................................................ 1
3 2070303 Lens (Push/Pull) .......................................................................................................... 1
3 2070304 Lens (Clamp) ............................................................................................................... 1
3 2070305 Lens (Rotate) ............................................................................................................... 1
3 2070306 Lens (Side-Shift) .......................................................................................................... 1
3 2070307 Lens (Fork Spread)...................................................................................................... 1
3 a 2070655 Lens (Blank) ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 1-63


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ELECTRONIC LEVER LABELS (Figure 1-29)


MINI LEVERS

1-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ELECTRONIC LEVER LABELS


MINI LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1581055 Label (Hoist and Tilt) ................................................................................................... 1


2 2073115 Label (Reach) .............................................................................................................. 1
3 2073114 Label (Swing)............................................................................................................... 1
4 2073118 Label (Push/Pull) ......................................................................................................... 1
5 2085877 Label (Clamp) .............................................................................................................. 1
6 2073116 Label (Load Stabilizer)................................................................................................. 1
7 2073117 Label (Scoop) .............................................................................................................. 1
8 2073119 Label (Upender)........................................................................................................... 1
9 2073121 Label (Rotate) .............................................................................................................. 1
10 2073122 Label (Side-Shift) ......................................................................................................... 1
11 2073123 Label (Fork Spread)..................................................................................................... 1
12 2085875 Label (Hoist and Tilt with Return to Set Tilt) ................................................................ 1

©2007 HYSTER COMPANY See Service Manual 1-65


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

JOYSTICK CONTROL LABELS (Figure 1-30)

1-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

JOYSTICK CONTROL LABELS

ITEM PART NO. DESCRIPTION QTY

1 2086556 Label (Hoist and Tilt) ................................................................................................... 1


2 2086557 Label (Hoist and Tilt, Side-Shift) .................................................................................. 1
3 2086558 Label (Hoist and Tilt, Fork Spread).............................................................................. 1
4 2085878 Label (Hoist and Tilt, Clamp) ....................................................................................... 1
5 2086560 Label (Hoist and Tilt, Side-Shift, Push/Pull)................................................................. 1
6 2086561 Label (Hoist and Tilt, Side-Shift, Rotate) ..................................................................... 1
7 2086559 Label (Hoist and Tilt, Side-Shift, Fork Spread) ............................................................ 1
8 2085879 Label (Hoist and Tilt, Side-Shift, Clamp) ..................................................................... 1
9 2085880 Label (Hoist and Tilt, Rotate, Clamp)........................................................................... 1
10 2085881 Label (Hoist and Tilt, Swing, Clamp) ........................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-67


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

JOYSTICK CONTROL LABELS (Figure 1-31)


WITH RETURN TO SET TILT

1-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

JOYSTICK CONTROL LABELS


WITH RETURN TO SET TILT

ITEM PART NO. DESCRIPTION QTY

1 2085882 Label (Hoist and Tilt) ................................................................................................... 1


2 2085885 Label (Hoist and Tilt, Side-Shift) .................................................................................. 1
3 2085886 Label (Hoist and Tilt, Fork Spread).............................................................................. 1
4 2085889 Label (Hoist and Tilt, Clamp) ....................................................................................... 1
5 2085888 Label (Hoist and Tilt, Side-Shift, Push/Pull)................................................................. 1
6 2085891 Label (Hoist and Tilt, Side-Shift, Rotate) ..................................................................... 1
7 2085893 Label (Hoist and Tilt, Swing, Clamp) ........................................................................... 1
8 2085887 Label (Hoist and Tilt, Side-Shift, Fork Spread) ............................................................ 1
9 2085892 Label (Hoist and Tilt, Rotate, Clamp)........................................................................... 1
10 2085890 Label (Hoist and Tilt, Side-Shift, Clamp) ..................................................................... 1

©2007 HYSTER COMPANY See Service Manual 1-69


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FORKS (Figure 1-32)


STANDARD TAPER
CLASS III

KEY:
A: 125 mm x 50 mm (5 in. x 2 in.)
B: 150 mm x 50 mm (6 in. x 2 in.)

QTY
ITEM PART NO. DESCRIPTION A B
1 367420 Fork (42 in.) ......................................................................................................... 2 ..
1 367421 Fork (48 in.) ......................................................................................................... 2 ..
1 367422 Fork (54 in.) ......................................................................................................... 2 ..
1 367423 Fork (60 in.) ......................................................................................................... 2 ..
1 1399913 Fork (42 in.) ......................................................................................................... 2 ..
1 1399914 Fork (48 in.) ......................................................................................................... .. 2
1 1399915 Fork (54 in.) ......................................................................................................... .. 2
1 1399916 Fork (60 in.) ......................................................................................................... .. 2
1 1399917 Fork (72 in.) ......................................................................................................... .. 2
2 1523734 Retainer Pin ......................................................................................................... 1 1
3 1523732 Knob .................................................................................................................... 1 1
4 1477166 Washer ................................................................................................................ 1 1
5 1500784 Spring .................................................................................................................. 1 1
6 1523737 Pin ....................................................................................................................... 1 1
7 1477237 Wedge ................................................................................................................. 1 1

1523739 Latch Kit (Class III) (Includes Items 2-7) ............................................................. 1 1

1-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FORKS (Figure 1-33)


STANDARD TAPER
CLASS IV

KEY:
A: 150 mm x 50 mm (6.in. x2 in.)
B: 150 mm x 60 mm (6 in. x 2.4 in.)

QTY
ITEM PART NO. DESCRIPTION A B

1 1399919 Fork (42 in.) ......................................................................................................... 2 ..


1 1399920 Fork (48 in.) ......................................................................................................... 2 ..
1 1399921 Fork (54 in.) ......................................................................................................... 2 ..
1 1399922 Fork (60 in.) ......................................................................................................... 2 ..
1 1458264 Fork (42 in.) ......................................................................................................... .. 2
1 1333001 Fork (48 in.) ......................................................................................................... .. 2
1 1333002 Fork (54 in.) ......................................................................................................... .. 2
1 1333003 Fork (60 in.) ......................................................................................................... .. 2
1 1333004 Fork (72 in.) ......................................................................................................... .. 2
2 1523734 Retainer Pin ......................................................................................................... 1 1
3 1523732 Knob .................................................................................................................... 1 1
4 1500786 Spring .................................................................................................................. 1 1
5 1523741 Pin ....................................................................................................................... 1 1

1523742 Latch Kit (Class IV) (Includes Items 2-5) ............................................................. 2 2

©2007 HYSTER COMPANY See Service Manual 1-71


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FORKS (Figure 1-34)


POLISHED FORK WITH FULL BOTTOM TAPER
CLASS III AND IV

KEY:
A: 200 mm x 40 mm, Class III (8 in. x 1.6 in)
B: 250 mm x 40 mm, Class IV (10 in. x 1.6 in.)

QTY
ITEM PART NO. DESCRIPTION A B
1 1465545 Fork (47.5 in.) ...................................................................................................... 2 ..
1 1465547 Fork (47.5 in.) ...................................................................................................... .. 2
1 1465546 Fork (54 in.) ......................................................................................................... 2 ..
1 1465548 Fork (54 in.) ......................................................................................................... .. 2
2 1523734 Retainer Pin ......................................................................................................... 1 1
3 1523732 Knob .................................................................................................................... 1 1
4 1477166 Washer ................................................................................................................ 1 ..
5 1500784 Spring .................................................................................................................. 1 ..
5 1500786 Spring .................................................................................................................. .. 1
6 1523737 Pin ....................................................................................................................... 1 ..
6 1523741 Pin ....................................................................................................................... .. 1
7 1477237 Wedge ................................................................................................................. 1 ..

1523739 Latch Kit (Class III) (Includes Items 2-7) ............................................................. 1 ..


1523742 Latch Kit (Class IV) (Includes Items 2-3, 5-6) ...................................................... .. 1

1-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

1-73
UNIT CODE N005
NORTH AMERICA 03/2007

LOAD BACK REST EXTENSION (Figure 1-35)

1-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LOAD BACK REST EXTENSION

KEY:
A: Polished Forks with Full Bottom Taper
B: Standard Taper

QTY
ITEM PART NO. DESCRIPTION A B

1 b 1387341 Load Backrest Extension (48 in.) (Class III) ........................................................ .. 1


1 b 1387342 Load Backrest Extension (48 in.) (Class III) ........................................................ 1 ..
1 b 1387343 Load Backrest Extension (54 in.) (Class III) ........................................................ .. 1
1 b 1387345 Load Backrest Extension (60 in.) (Class III) ........................................................ .. 1
1 b 1387346 Load Backrest Extension (60 in.) (Class III) ........................................................ 1 ..
1 a 1387904 Load Backrest Extension (54 in.) (Class IV)........................................................ .. 1
1 a 1464864 Load Backrest Extension (54 in.) (Class IV)........................................................ 1 ..
1 a 1387349 Load Backrest Extension (60 in.) (Class IV)........................................................ .. 1
1 a 1464865 Load Backrest Extension (60 in.) (Class IV)........................................................ 1 ..
2 1354923 Capscrew (Standard Carriage) ............................................................................ 4 4
2 1387330 Capscrew (Side-Shift Carriage) ........................................................................... 4 4
3 c 221771 Washer ................................................................................................................ 4 4
3 296423 Washer ................................................................................................................ 4 4
4 292683 Lockwasher.......................................................................................................... 4 4
5 292656 Nut ....................................................................................................................... 4 4

FOOTNOTES:
a H100-120FT
b H80-90FT
c Optional

©2007 HYSTER COMPANY See Service Manual 1-75


for service procedures.
NOTES

1-76
UNIT CODE N005
03/2007 NORTH AMERICA

2 ENGINE ASSEMBLY

2 ENGINE ASSEMBLY
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

AIR HEATER STARTING AID


CUMMINS 4.5L DIESEL ................................................................................................................................. 2-58
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3 ............................................................................................................................................ 2-32
SHEET 2 OF 3 ............................................................................................................................................ 2-36
SHEET 3 OF 3 ............................................................................................................................................ 2-38
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-48
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-51
COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
PENDING PER ECN 10402518⇒........................................................................................................... 2-28
⇒PENDING PER ECN 10402518........................................................................................................... 2-24
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
PENDING PER ECN 10402518⇒........................................................................................................... 2-20
⇒PENDING PER ECN 10402518........................................................................................................... 2-16
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-46
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-44
DIESEL ENGINE ASSEMBLY
CAMSHAFT
CUMMINS 4.5L ........................................................................................................................................... 2-67
CRANKCASE BREATHER
CUMMINS 4.5L ........................................................................................................................................... 2-74
CRANKSHAFT AND MAIN BEARINGS
CUMMINS 4.5L ........................................................................................................................................... 2-86
CYLINDER BLOCK
CUMMINS 4.5L ........................................................................................................................................... 2-64
CYLINDER HEAD
CUMMINS 4.5L ........................................................................................................................................... 2-82
FAN DRIVE AND MOUNTING
CUMMINS 4.5L ........................................................................................................................................... 2-60
FLYWHEEL AND HOUSING ASSEMBLY
CUMMINS 4.5L ........................................................................................................................................... 2-78
INTAKE AND EXHAUST MANIFOLDS
CUMMINS 4.5L ........................................................................................................................................... 2-80
LUBRICATION SYSTEM
CUMMINS 4.5L ........................................................................................................................................... 2-70
OIL PAN
CUMMINS 4.5L ........................................................................................................................................... 2-72
OIL PUMP AND FRONT GEAR COVER
CUMMINS 4.5L ........................................................................................................................................... 2-68
PISTON AND CONNECTING ROD
CUMMINS 4.5L ........................................................................................................................................... 2-90
REAR GEAR HOUSING

©2007 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

SECTION 2
ENGINE ASSEMBLY (Continued)

DESCRIPTION PAGE

CUMMINS 4.5L ........................................................................................................................................... 2-61


REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS 4.5L ........................................................................................................................................... 2-77
ROCKER LEVERS
CUMMINS 4.5L ........................................................................................................................................... 2-84
THERMOSTAT
CUMMINS 4.5L ........................................................................................................................................... 2-63
VALVE TAPPETS
CUMMINS 4.5L ........................................................................................................................................... 2-66
VIBRATION DAMPER
CUMMINS 4.5L ........................................................................................................................................... 2-76
WATER PUMP AND CONNECTIONS
CUMMINS 4.5L ........................................................................................................................................... 2-88
ENGINE MOUNTING
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-56
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-30
EXHAUST SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-12
GM 4.3L, GASOLINE AND LPG
WITH CATALYTIC CONVERTER .................................................................................................................. 2-4
WITHOUT CATALYTIC CONVERTER........................................................................................................... 2-8
EXHAUST WRAPS
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-14
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-10
FAN ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-57
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-40
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-42
OIL PUMP
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-52
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-54

2-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-3
UNIT CODE N005
NORTH AMERICA 03/2007

EXHAUST SYSTEM (Figure 2-1)


GM 4.3L, GASOLINE AND LPG
WITH CATALYTIC CONVERTER

2-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

EXHAUST SYSTEM
GM 4.3L, GASOLINE AND LPG
WITH CATALYTIC CONVERTER

KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab

QTY
ITEM PART NO. DESCRIPTION A B

1 a 1578926 Tail Pipe ............................................................................................................... 1 1


2 30370 Clamp .................................................................................................................. 2 2
3 1510115 Capscrew............................................................................................................. 2 2
4 1528938 Washer ................................................................................................................ 4 4
5 1528930 Isolator ................................................................................................................. 2 2
6 1649471 Spacer ................................................................................................................. 2 2
7 1578873 Bracket................................................................................................................. 1 1
8 292683 Lockwasher.......................................................................................................... 2 2
9 1582222 Lock Nut............................................................................................................... 6 6
10 2078353 Muffler (Crimped)................................................................................................. 1 1
10 2072202 Muffler (Welded) (Safety Truck Only)................................................................... 1 1
11 1532585 Washer ................................................................................................................ 1 1
12 1402189 Gasket ................................................................................................................. 1 1
13 1639679 Exhaust Pipe ....................................................................................................... 1 1
14 1460477 Nut ....................................................................................................................... 4 4
15 1469405 Nut ....................................................................................................................... 2 2
16 1580028 Gasket ................................................................................................................. 1 1
17 2071327 Catalytic Converter .............................................................................................. 1 1
17 e 2098586 Catalytic Converter (Gasoline Only) .................................................................... 1 1
18 1580027 Gasket ................................................................................................................. 1 1
19 c 1639681 Exhaust Pipe ....................................................................................................... 1 1
19 b 1639685 Exhaust Pipe ....................................................................................................... 1 1
20 b 1510113 Capscrew............................................................................................................. 4 4
21 b 1480237 Clip Nut ................................................................................................................ 4 4
22 b 1582333 Shield................................................................................................................... 1 1
23 320158 Washer ................................................................................................................ 6 6
24 1566528 Gasket ................................................................................................................. 2 2
25 c 1581072 Exhaust Pipe ....................................................................................................... 1 1
25 b 1581068 Exhaust Pipe ....................................................................................................... 1 1
26 1641405 Exhaust Pipe ....................................................................................................... 1 1
27 1580136 Nut ....................................................................................................................... 6 6
28 1580092 Stud ..................................................................................................................... 6 6
29 1580029 Gasket ................................................................................................................. 2 2
30 1641404 Exhaust Pipe ....................................................................................................... 1 1
31 d 1650668 Exhaust Pipe ....................................................................................................... 1 ..
31 d 1650669 Exhaust Pipe ....................................................................................................... .. 1
32 d 1510117 Capscrew............................................................................................................. 3 3
33 a 1347043 Cover ................................................................................................................... 1 1
34 a 1347045 Fastener............................................................................................................... 3 3
35 d 1351178 Cover ................................................................................................................... 1 1

FOOTNOTES:
a Counterweight Exhaust
b H100-120FT
c H80-90FT

©2007 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

EXHAUST SYSTEM
GM 4.3L, GASOLINE AND LPG
WITH CATALYTIC CONVERTER
d Overhead Exhaust
e PENDING PER ECN 104851 ⇒

2-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-7
UNIT CODE N005
NORTH AMERICA 03/2007

EXHAUST SYSTEM (Figure 2-2)


GM 4.3L, GASOLINE AND LPG
WITHOUT CATALYTIC CONVERTER

2-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

EXHAUST SYSTEM
GM 4.3L, GASOLINE AND LPG
WITHOUT CATALYTIC CONVERTER

KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab

QTY
ITEM PART NO. DESCRIPTION A B

1 1650668 Exhaust Pipe ....................................................................................................... 1 ..


1 1650669 Exhaust Pipe ....................................................................................................... .. 1
2 a 1347045 Fastener............................................................................................................... 3 3
2 d 1510117 Capscrew............................................................................................................. 3 3
3 a 1347043 Cover ................................................................................................................... 1 1
3 d 1351178 Cover ................................................................................................................... 1 1
4 30370 Clamp .................................................................................................................. 2 2
5 c 1581072 Exhaust Pipe ....................................................................................................... 1 1
5 b 1581068 Exhaust Pipe ....................................................................................................... 1 1
6 a 1578926 Tail Pipe ............................................................................................................... 1 1
7 2072202 Muffler (Welded) (Safety Truck Only)................................................................... 1 1
7 2078353 Muffler.................................................................................................................. 1 1
8 1510115 Capscrew............................................................................................................. 2 2
9 1528938 Washer ................................................................................................................ 4 4
10 1528930 Isolator ................................................................................................................. 2 2
11 1532585 Washer ................................................................................................................ 2 2
12 1649471 Spacer ................................................................................................................. 2 2
13 320158 Washer ................................................................................................................ 6 6
14 1582222 Lock Nut............................................................................................................... 6 6
15 1402189 Gasket ................................................................................................................. 1 1
16 c 1639683 Exhaust Pipe ....................................................................................................... 1 1
16 b 1639687 Exhaust Pipe ....................................................................................................... 1 1
17 1460477 Nut ....................................................................................................................... 2 2
18 b 1510113 Capscrew............................................................................................................. 4 4
19 b 1480237 Clip Nut ................................................................................................................ 4 4
20 b 1582333 Shield................................................................................................................... 1 1
21 1582222 Lock Nut............................................................................................................... 6 6
22 1566528 Gasket ................................................................................................................. 2 2
23 1580029 Gasket ................................................................................................................. 2 2
24 1641404 Exhaust Pipe ....................................................................................................... 1 1
25 1641405 Exhaust Pipe ....................................................................................................... 1 1
26 1580136 Nut ....................................................................................................................... 6 6
27 1580092 Stud ..................................................................................................................... 6 6

FOOTNOTES:
a Counterweight Exhaust
b H100-120FT
c H80-90FT
d Overhead Exhaust

©2007 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

EXHAUST WRAPS (Figure 2-3)


GM 4.3L GASOLINE AND LPG

2-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

EXHAUST WRAPS
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2095790 Wrap (Flex) .................................................................................................................. 1


2 2095792 Wrap (Joint) ................................................................................................................. 2
3 e 2095798 Exhaust Wrap .............................................................................................................. 1
3 f 2095795 Exhaust Wrap .............................................................................................................. 1
3 b 2095797 Exhaust Wrap .............................................................................................................. 1
3 c 2095793 Exhaust Wrap .............................................................................................................. 1
4 a 2095794 Wrap (with Snaps) ....................................................................................................... 1
4 d 2095796 Wrap (with Snaps) ....................................................................................................... 1
5 2095791 Wrap (Flex) .................................................................................................................. 1
6 2087117 Exhaust Wrap (Manifold) ............................................................................................. 2

FOOTNOTES:
a H100-120FT
b H100-120FT with Catalytic Converter
c H100-120FT without Catalytic Converter
d H80-90FT
e H80-90FT with Catalytic Conveter
f H80-90FT without Catalytic Converter

©2007 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

EXHAUST SYSTEM (Figure 2-4)


CUMMINS 4.5L DIESEL

2-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

EXHAUST SYSTEM
CUMMINS 4.5L DIESEL

KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab

QTY
ITEM PART NO. DESCRIPTION A B

1 c 1650668 Exhaust Pipe (H80-90FT) .................................................................................... 1 ..


1 c 1650669 Exhaust Pipe (H100-120FT) ................................................................................ .. 1
2 b 1347043 Cover ................................................................................................................... 1 1
2 c 1351178 Cover ................................................................................................................... 1 1
3 1347045 Fastener............................................................................................................... 3 3
3 1510117 Capscrew............................................................................................................. 3 3
4 30370 Clamp .................................................................................................................. 3 3
5 1582068 Exhaust Pipe (H80-90FT) .................................................................................... 1 ..
5 1644743 Exhaust Pipe (H100-120FT) ................................................................................ .. 1
6 b 1588584 Tail Pipe ............................................................................................................... 1 1
6 ab 1649095 Tail Pipe ............................................................................................................... 1 1
7 1510115 Capscrew............................................................................................................. 4 4
8 1528938 Washer ................................................................................................................ 6 6
9 1528930 Isolator ................................................................................................................. 4 4
10 1649471 Spacer ................................................................................................................. 4 4
11 1532585 Washer ................................................................................................................ 2 2
12 320158 Washer ................................................................................................................ 2 2
13 1582222 Lock Nut............................................................................................................... 6 6
14 1647616 Spacer ................................................................................................................. 1 1
15 2092344 Muffler (Crimped)................................................................................................. 1 1
15 a 2092343 Muffler (Welded) .................................................................................................. 1 1
16 1638156 Exhaust Pipe (H80-90FT) .................................................................................... 1 1
16 1638157 Exhaust Pipe (H100-120FT) ................................................................................ 1 1
17 1582063 Gasket ................................................................................................................. 1 1
18 1647617 Spacer ................................................................................................................. 2 2
19 1647615 Bracket................................................................................................................. 1 1

FOOTNOTES:
a Safety Truck Only
b With Counterweight Exhaust
c With Overhead Exhaust

©2007 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

EXHAUST WRAPS (Figure 2-5)


CUMMINS 4.5L DIESEL

2-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

EXHAUST WRAPS
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2095789 Wrap (with Snaps) (H80-90FT).................................................................................... 1


1 2095788 Wrap (with Snaps) (H100-120FT)................................................................................ 1
2 2095787 Wrap (Flex Joint) ......................................................................................................... 1
3 2095786 Wrap ............................................................................................................................ 1
4 2095785 Wrap (Manifold) ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

COOLING (Figure 2-6)


WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(⇒PENDING PER ECN 10402518)

2-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

COOLING
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(⇒PENDING PER ECN 10402518)

KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B

1 1529787 Isolator ................................................................................................................. 2 2


2 1530243 Insert.................................................................................................................... 5 5
3 b 1587535 Bracket................................................................................................................. 1 1
3 a 1587536 Bracket................................................................................................................. 1 1
4 1510113 Capscrew............................................................................................................. 4 4
5 1352140 Cap ...................................................................................................................... 1 1
6 2065853 Radiator ............................................................................................................... 1 1
7 119236 Clamp .................................................................................................................. 3 4
8 1329271 Clip ...................................................................................................................... 2 2
9 2095233 Fan....................................................................................................................... 1 ..
9 2085641 Fan....................................................................................................................... .. 1
10 296418 Washer ................................................................................................................ 4 4
11 1566505 Capscrew............................................................................................................. 4 4
12 1453247 Spacer ................................................................................................................. 1 1
13 b 2072823 Hose (Lower) ....................................................................................................... 1 ..
13 a 2072825 Hose (Lower) ....................................................................................................... 1 ..
13 b 2072824 Hose (Lower) ....................................................................................................... .. 1
13 a 2072826 Hose (Lower) ....................................................................................................... .. 1
14 b 1624920 Shroud ................................................................................................................. .. 1
14 b 1624919 Shroud ................................................................................................................. 1 ..
14 a 1624921 Shroud ................................................................................................................. 1 ..
14 a 1624922 Shroud ................................................................................................................. .. 1
15 369804 Clamp .................................................................................................................. 1 ..
16 b 2072819 Hose (Upper) ....................................................................................................... 1 ..
16 a 2072821 Hose (Upper) ....................................................................................................... 1 ..
16 b 2084020 Hose (Upper) ....................................................................................................... .. 1
16 a 2084021 Hose (Upper) ....................................................................................................... .. 1
17 302023 Screw................................................................................................................... 4 4
18 320154 Washer ................................................................................................................ 4 4
19 1535257 Clip Nut ................................................................................................................ 4 4
20 340204 Strap .................................................................................................................... 1 1
21 1480237 Clip Nut ................................................................................................................ 2 2
22 1573711 Bracket................................................................................................................. 1 1
23 1527879 Capscrew............................................................................................................. 2 2
24 344432 Reservoir ............................................................................................................. 1 1
25 345455 Outlet Assembly................................................................................................... 1 1
26 345453 Outlet (Reservoir) ............................................................................................ 1 1
27 345454 Cap.................................................................................................................. 1 1
28 336550 Bushing ........................................................................................................... 1 1
29 339735 Hose ................................................................................................................ 1 1
30 369815 Clamp .................................................................................................................. 2 2
31 a 1302955 Tube ..................................................................................................................... 1 1
31 b 1581024 Tube ..................................................................................................................... 1 1
32 1574286 Screen ................................................................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

COOLING
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(⇒PENDING PER ECN 10402518)

QTY
ITEM PART NO. DESCRIPTION A B

33 c 1531404 Sensor (Low Coolant Level)................................................................................. 1 1


33 c 14385 Plug ..................................................................................................................... 1 1

FOOTNOTES:
a H100-120FT
b H80-90FT
c Not Illustrated

2-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-19
UNIT CODE N005
NORTH AMERICA 03/2007

COOLING (Figure 2-7)


WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(PENDING PER ECN 10402518⇒)

2-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

COOLING
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(PENDING PER ECN 10402518⇒)

KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B

1 1529787 Isolator ................................................................................................................. 2 2


2 1530243 Insert.................................................................................................................... 5 5
3 b 1587535 Bracket................................................................................................................. 1 1
3 a 1587536 Bracket................................................................................................................. 1 1
4 1510113 Capscrew............................................................................................................. 4 4
5 1352140 Cap ...................................................................................................................... 1 1
6 2065853 Radiator ............................................................................................................... 1 1
7 119236 Clamp .................................................................................................................. 3 4
8 1329271 Clip ...................................................................................................................... 2 2
9 2095233 Fan....................................................................................................................... 1 ..
9 2085641 Fan....................................................................................................................... .. 1
10 296418 Washer ................................................................................................................ 4 4
11 1566505 Capscrew............................................................................................................. 4 4
12 1453247 Spacer ................................................................................................................. 1 1
13 b 2072823 Hose (Lower) ....................................................................................................... 1 ..
13 a 2072825 Hose (Lower) ....................................................................................................... 1 ..
13 b 2072824 Hose (Lower) ....................................................................................................... .. 1
13 a 2072826 Hose (Lower) ....................................................................................................... .. 1
14 b 1624920 Shroud ................................................................................................................. .. 1
14 b 1624919 Shroud ................................................................................................................. 1 ..
14 a 1624921 Shroud ................................................................................................................. 1 ..
14 a 1624922 Shroud ................................................................................................................. .. 1
15 369804 Clamp .................................................................................................................. 1 ..
16 b 2072819 Hose (Upper) ....................................................................................................... 1 ..
16 a 2072821 Hose (Upper) ....................................................................................................... 1 ..
16 b 2084020 Hose (Upper) ....................................................................................................... .. 1
16 a 2084021 Hose (Upper) ....................................................................................................... .. 1
17 302023 Screw................................................................................................................... 4 4
18 320154 Washer ................................................................................................................ 4 4
19 1535257 Clip Nut ................................................................................................................ 4 4
20 369815 Clamp .................................................................................................................. 2 2
21 a 1302955 Tube ..................................................................................................................... 1 1
21 b 1581024 Tube ..................................................................................................................... 1 1
22 345453 Outlet (Reservoir) ............................................................................................ 1 1
22 345455 Outlet Assembly................................................................................................... 1 1
23 345454 Cap.................................................................................................................. 1 1
24 336550 Bushing ........................................................................................................... 1 1
25 339735 Hose ................................................................................................................ 1 1
26 1643342 Reservoir ............................................................................................................. 1 1
27 1574286 Screen ................................................................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 2-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

COOLING
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(PENDING PER ECN 10402518⇒)

QTY
ITEM PART NO. DESCRIPTION A B

c 1531404 Sensor (Low Coolant Level)................................................................................. 1 1


c 14385 Plug ..................................................................................................................... 1 1

FOOTNOTES:
a H100-120FT
b H80-90FT
c Not Illustrated

2-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-23
UNIT CODE N005
NORTH AMERICA 03/2007

COOLING (Figure 2-8)


WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
(⇒PENDING PER ECN 10402518)

2-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
(⇒PENDING PER ECN 10402518)

KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B

1 1529787 Isolator ................................................................................................................. 4 4


2 1530243 Insert.................................................................................................................... 5 5
3 b 1587535 Bracket................................................................................................................. 1 1
3 a 1587536 Bracket................................................................................................................. 1 1
4 1510113 Capscrew............................................................................................................. 4 4
5 1352140 Cap ...................................................................................................................... 1 1
6 2066322 Radiator Assembly............................................................................................... 1 1
6 1623821 Radiator........................................................................................................... 1 1
6 1623819 Oil Cooler ........................................................................................................ 1 1
7 1551663 Clip ...................................................................................................................... 2 2
8 119236 Clamp .................................................................................................................. 3 4
9 b 2072827 Hose (Lower) ....................................................................................................... 1 ..
9 b 2072828 Hose (Lower) ....................................................................................................... .. 1
9 a 2072829 Hose (Lower) ....................................................................................................... 1 ..
9 a 2072818 Hose (Lower) ....................................................................................................... .. 1
10 bd 1624923 Shroud ................................................................................................................. 1 ..
10 be 1624923 Shroud ................................................................................................................. 1 ..
10 b 1624924 Shroud ................................................................................................................. .. 1
10 a 1624925 Shroud ................................................................................................................. 1 ..
10 a 1624926 Shroud ................................................................................................................. .. 1
11 369804 Clamp .................................................................................................................. 1 ..
12 b 2072819 Hose (Upper) ....................................................................................................... 1 ..
12 b 2084020 Hose (Upper) ....................................................................................................... .. 1
12 a 2072821 Hose (Upper) ....................................................................................................... 1 ..
12 a 2084021 Hose (Upper) ....................................................................................................... .. 1
13 1573711 Bracket................................................................................................................. 1 1
14 1480237 Clip Nut ................................................................................................................ 2 2
15 1527879 Capscrew............................................................................................................. 2 2
16 369815 Clamp .................................................................................................................. 2 2
17 302023 Screw................................................................................................................... 4 4
18 320154 Washer ................................................................................................................ 4 4
19 1535257 Clip Nut ................................................................................................................ 4 4
20 b 1581024 Tube ..................................................................................................................... 1 1
20 a 1302955 Tube ..................................................................................................................... 1 1
21 345455 Outlet Assembly................................................................................................... 1 1
22 345453 Outlet (Reservoir) ............................................................................................ 1 1
23 345454 Cap.................................................................................................................. 1 1
24 336550 Bushing ........................................................................................................... 1 1
25 339735 Hose ................................................................................................................ 1 1
26 340204 Strap .................................................................................................................... 1 1
27 344432 Reservoir ............................................................................................................. 1 1
28 1574286 Screen ................................................................................................................. 1 1

©2007 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
(⇒PENDING PER ECN 10402518)

QTY
ITEM PART NO. DESCRIPTION A B

c 1531404 Sensor (Low Coolant Level)................................................................................. 1 1


c 14385 Plug (Without Coolant Sensor) ............................................................................ 1 1

FOOTNOTES:
a H100-120FT
b H80-90FT
c Not Illustrated
d ⇒ S/N N005V01515D
e S/N N005V01516D ⇒

2-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-27
UNIT CODE N005
NORTH AMERICA 03/2007

COOLING (Figure 2-9)


WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
(PENDING PER ECN 10402518⇒)

2-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
(PENDING PER ECN 10402518⇒)

KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B

1 1529787 Isolator ................................................................................................................. 4 4


2 1530243 Insert.................................................................................................................... 5 5
3 b 1587535 Bracket................................................................................................................. 1 1
3 a 1587536 Bracket................................................................................................................. 1 1
4 1510113 Capscrew............................................................................................................. 4 4
5 1352140 Cap ...................................................................................................................... 1 1
6 2066322 Radiator Assembly............................................................................................... 1 1
6 1623821 Radiator........................................................................................................... 1 1
6 1623819 Oil Cooler ........................................................................................................ 1 1
7 1551663 Clip ...................................................................................................................... 2 2
8 119236 Clamp .................................................................................................................. 3 4
9 b 2072827 Hose (Lower) ....................................................................................................... 1 ..
9 b 2072828 Hose (Lower) ....................................................................................................... .. 1
9 a 2072829 Hose (Lower) ....................................................................................................... 1 ..
9 a 2072818 Hose (Lower) ....................................................................................................... .. 1
10 b 1641649 Shroud ................................................................................................................. 1 ..
10 b 1624924 Shroud ................................................................................................................. .. 1
10 a 1624925 Shroud ................................................................................................................. 1 ..
10 a 1624926 Shroud ................................................................................................................. .. 1
11 369804 Clamp .................................................................................................................. 1 ..
12 b 2072819 Hose (Upper) ....................................................................................................... 1 ..
12 b 2084020 Hose (Upper) ....................................................................................................... .. 1
12 a 2072821 Hose (Upper) ....................................................................................................... 1 ..
12 a 2084021 Hose (Upper) ....................................................................................................... .. 1
13 369815 Clamp .................................................................................................................. 2 2
14 b 1581024 Tube ..................................................................................................................... 1 1
14 a 1302955 Tube ..................................................................................................................... 1 1
15 302023 Screw................................................................................................................... 4 4
16 320154 Washer ................................................................................................................ 4 4
17 1535257 Clip Nut ................................................................................................................ 4 4
18 1643342 Reservoir ............................................................................................................. 1 1
19 345453 Outlet (Reservoir) ............................................................................................ 1 1
19 345455 Outlet Assembly................................................................................................... 1 1
20 345454 Cap.................................................................................................................. 1 1
21 336550 Bushing ........................................................................................................... 1 1
22 339735 Hose ................................................................................................................ 1 1
23 1574286 Screen ................................................................................................................. 1 1
24 1531404 Sensor (Low Coolant Level)................................................................................. 1 1
c 14385 Plug (Without Coolant Sensor) ............................................................................ 1 1

FOOTNOTES:
a H100-120FT
b H80-90FT
c Not Illustrated

©2007 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ENGINE MOUNTING (Figure 2-10)


GM 4.3L, GASOLINE AND LPG

2-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1590397 Engine Mount (LH) ...................................................................................................... 1


1 1590399 Engine Mount (RH) ...................................................................................................... 1
2 1597842 Engine Mount (Crossmember) .................................................................................... 1
3 293699 Capscrew..................................................................................................................... 2
4 1504075 Washer ........................................................................................................................ 2
5 1557737 Washer ........................................................................................................................ 4
6 2069951 Isolator ......................................................................................................................... 4
7 1565453 Nut (Flange)................................................................................................................. 2
8 303150 Pin ............................................................................................................................... 2
9 1591666 Capscrew..................................................................................................................... 4
10 1565195 Capscew ...................................................................................................................... 6
11 1566853 Capscrew..................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 2-31


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ASSEMBLED ENGINE (Figure 2-11)


GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3

2-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY

1539198 Engine Assembly (Gasoline) (2006 Series)................................................................. 1


1646673 Engine Assembly (Gasoline) (2007 Series)................................................................. 1
1591677 Engine Assembly (LPG) (2006 Series)........................................................................ 1
1646674 Engine Assembly (LPG) (2007 Series)........................................................................ 1
1 1514429 Nut (Flange)................................................................................................................. 6
2 1527877 Capscrew..................................................................................................................... 6
3 1570664 Cap (Vacuum Port) ...................................................................................................... 1
4 2088832 Wire Harness (Spark Plug LH) .................................................................................... 1
5 1628118 Clamp .......................................................................................................................... 2
6 1628117 Clamp .......................................................................................................................... 1
7 1626519 Bracket (2006 Series) .................................................................................................. 1
7 1641371 Bracket (2007 Series) .................................................................................................. 1
8 1564035 Bracket......................................................................................................................... 2
9 1544212 Bracket......................................................................................................................... 1
10 1460477 Nut ............................................................................................................................... 5
11 1578620 Stud ............................................................................................................................. 2
12 292682 Lockwasher.................................................................................................................. 3
13 16634 Capscrew..................................................................................................................... 3
14 1305165 Washer ........................................................................................................................ 1
15 221544 Capscrew..................................................................................................................... 1
16 1377750 Pulley ........................................................................................................................... 1
17 1453247 Spacer ......................................................................................................................... 1
18 2095233 Fan............................................................................................................................... 1
19 296418 Washer ........................................................................................................................ 4
20 1566505 Capscrew..................................................................................................................... 4
21 1527879 Capscrew..................................................................................................................... 4
22 1583769 Fan Mount (☞ Figure 2-14) ........................................................................................ 1
23 1578617 Stud ............................................................................................................................. 2
24 2090303 Tensioner ..................................................................................................................... 1
25 1578619 Stud ............................................................................................................................. 1
26 1527885 Capscrew..................................................................................................................... 1
27 2090051 Belt .............................................................................................................................. 1
28 1528482 Capscrew..................................................................................................................... 1
29 1636803 Bracket (Alternator)...................................................................................................... 1
30 1560200 Housing ....................................................................................................................... 1
31 1569540 Thermostat .................................................................................................................. 1
32 2088830 Wire Harness (Spark Plug RH).................................................................................... 1
33 1534017 Alternator ..................................................................................................................... 1
34 2071579 Pulley ........................................................................................................................... 1
35 1529366 Capscrew..................................................................................................................... 2
36 1554814 Spacer ......................................................................................................................... 1
37 1327647 Capscrew..................................................................................................................... 1
38 2063017 Pulley (Water Pump).................................................................................................... 1
39 320157 Washer ........................................................................................................................ 1
40 302400 Locknut ........................................................................................................................ 1
41 1623917 Manifold (Exhaust)....................................................................................................... 2
42 1623895 Shield........................................................................................................................... 2
43 1316487 Shield........................................................................................................................... 1
44 1383257 Bolt .............................................................................................................................. 12
45 1539274 Gasket ......................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 2-33


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3

ITEM PART NO. DESCRIPTION QTY

46 133696 Clamp .......................................................................................................................... 1


47 1514915 Tube (2006 Series) ...................................................................................................... 1
47 1652034 Tube (2007 Series) ...................................................................................................... 1
48 1510649 Dipstick ........................................................................................................................ 1
49 1316488 Shield........................................................................................................................... 2
50 1539273 Gasket ......................................................................................................................... 2
51 1534417 Capscrew..................................................................................................................... 3
52 1560255 Sensor (Coolant Temperature) .................................................................................... 1
53 246108 Sealant ........................................................................................................................ AR
54 1510113 Capscrew..................................................................................................................... 2
55 1583602 Intake Adaptor (Gasoline, 2006 Series)....................................................................... 1
55 1657558 Intake Adaptor (Gasoline, 2007 Series)....................................................................... 1
55 1583601 Intake Adaptor (LPG)................................................................................................... 1
55 1560193 Sleeve...................................................................................................................... 2
56 2067592 Gasket ......................................................................................................................... 1
57 1527876 Capscrew..................................................................................................................... 2
a 1309993 Flange Bolt .................................................................................................................. 4
a 385670 Clamp .......................................................................................................................... 2

2088997 Wire Set (Spark Plug Wires and Coil Wire) (2006 Series) (Includes Items 4, 32)....... 1

FOOTNOTES:
a Not Illustrated

2-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

2-35
UNIT CODE N005
NORTH AMERICA 03/2007

ASSEMBLED ENGINE (Figure 2-12)


GM 4.3L, GASOLINE AND LPG
SHEET 2 OF 3

2-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 2 OF 3

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1539198 Engine Assembly (Gasoline) (2006 Series)......................................................... 1 ..


1646673 Engine Assembly (Gasoline) (2007 Series)......................................................... 1 ..
1591677 Engine Assembly (LPG) (2006 Series)................................................................ .. 1
1646674 Engine Assembly (LPG) (2007 Series)................................................................ .. 1
1 14387 Fitting................................................................................................................... 1 ..
2 1514429 Nut (Flange)......................................................................................................... 1 1
3 1552141 Oil Filler ............................................................................................................... 1 1
4 392620 Screw................................................................................................................... 4 4
5 1636047 Bracket................................................................................................................. 1 1
6 1636048 Bracket................................................................................................................. 1 1
7 1590201 Fitting................................................................................................................... 1 1
8 246108 Sealant ................................................................................................................ AR AR
9 1566654 Pressure Transducer (Engine Oil Pressure) ........................................................ 1 1
10 2087702 Wire Harness (Engine) (☞ Figure 4-28) ............................................................ 1 ..
10 2087701 Wire Harness (Engine) (☞ Figure 4-29) ............................................................ .. 1
11 1534417 Capscrew............................................................................................................. 3 3
12 b 2071329 Engine Control Module (2006 Series) ................................................................. .. 1
12 b 2071330 Engine Control Module (2006 Series) ................................................................. 1 ..
12 a 2071560 Engine Control Module (2006 Series) ................................................................. .. 1
12 a 2071562 Engine Control Module (2006 Series) ................................................................. 1 ..
12 c 2094097 Engine Control Module (2007 Series) ................................................................. .. 1
12 c 2094096 Engine Control Module (2007 Series) ................................................................. 1 ..
13 198675 Clamp .................................................................................................................. 2 ..
14 174413 Capscrew............................................................................................................. 2 2
15 2080791 Bracket................................................................................................................. 1 ..
16 2081136 Tube ..................................................................................................................... 1 ..
17 1552840 Tube ..................................................................................................................... 1 ..
18 164488 Clamp .................................................................................................................. 1 ..
19 1309993 Flange Bolt .......................................................................................................... 2 2
20 1623860 Bracket................................................................................................................. 1 ..
21 2062587 Hose .................................................................................................................... 1 ..
22 1564036 Retainer (Three Wire Clip)................................................................................... 1 ..
23 168718 Clamp (Worm Screw) .......................................................................................... 4 ..
24 2066137 Hose .................................................................................................................... 1 ..
25 1546285 Elbow ................................................................................................................... 1 ..
26 1543933 Fitting................................................................................................................... 1 ..
27 1534417 Capscrew............................................................................................................. 1 ..
28 2081315 Adapter ................................................................................................................ 1 1

FOOTNOTES:
a Basic Transmission
b Electronic Transmission
c Used on both the Electronic and Basic Transmission

©2007 HYSTER COMPANY See Service Manual 2-37


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ASSEMBLED ENGINE (Figure 2-13)


GM 4.3L, GASOLINE AND LPG
SHEET 3 OF 3

2-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY

1539198 Engine Assembly (Gasoline) (2006 Series)................................................................. 1


1591677 Engine Assembly (LPG) (2006 Series)........................................................................ 1
1 1646673 Engine Assembly (Gasoline) (2007 Series)................................................................. 1
1 1646674 Engine Assembly (LPG) (2007 Series)........................................................................ 1
1 1501994 Clamp .......................................................................................................................... 2
1 a 1501994 Clamp .......................................................................................................................... 1
2 b 2076429 Hose ............................................................................................................................ 1
3 2082657 Module (Injectior Driver) .............................................................................................. 2
4 1514429 Nut (Flange)................................................................................................................. 2
5 1527877 Capscrew..................................................................................................................... 2
6 b 1570597 Tube ............................................................................................................................. 1
7 b 1593913 Tube ............................................................................................................................. 1
8 b 1510116 Capscrew..................................................................................................................... 1
9 b 1579136 Fitting........................................................................................................................... 1
10 1593914 Cap .............................................................................................................................. 1
c 1527876 Capscrew..................................................................................................................... 3

FOOTNOTES:
a Gasoline Engine Only
b LPG Engine
c Not Illustrated

©2007 HYSTER COMPANY See Service Manual 2-39


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FAN MOUNT ASSEMBLY (Figure 2-14)


GM 4.3L GASOLINE AND LPG

2-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FAN MOUNT ASSEMBLY


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1583769 Fan Mount.................................................................................................................... 1


1 1615817 Bracket .................................................................................................................... 1
2 1615920 Bearing .................................................................................................................... 1
3 2014670 Bearing .................................................................................................................... 1
4 1615818 Spacer ..................................................................................................................... 1
5 2083634 Shaft ........................................................................................................................ 1
6 15180 Washer .................................................................................................................... 1
7 292559 Capscrew ................................................................................................................ 1
8 12921 Snap Ring................................................................................................................ 1
9 360387 Sealant .................................................................................................................... AR

©2007 HYSTER COMPANY See Service Manual 2-41


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FLYWHEEL AND HOUSING (Figure 2-15)


GM 4.3L GASOLINE AND LPG

2-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FLYWHEEL AND HOUSING


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 303150 Pin ............................................................................................................................... 2


2 292515 Capscrew..................................................................................................................... 15
3 1627227 Flywheel ...................................................................................................................... 1
4 1460477 Nut ............................................................................................................................... 1
5 1565832 Bracket......................................................................................................................... 1
6 240072 Static Strap .................................................................................................................. 1
7 1586013 Capscrew..................................................................................................................... 1
8 1456112 Bolt .............................................................................................................................. 6
9 1338222 Pin ............................................................................................................................... AR
10 375571 Pin ............................................................................................................................... 1
11 1627345 Bearing ........................................................................................................................ 1
12 1553269 Housing ....................................................................................................................... 1
13 1624204 Bracket......................................................................................................................... 1
14 292682 Lockwasher.................................................................................................................. 19
15 292517 Capscrew..................................................................................................................... 4
16 1623092 Bracket......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-43


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CYLINDER HEAD (Figure 2-16)


GM 4.3L GASOLINE AND LPG

2-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CYLINDER HEAD
GM 4.3L GASOLINE AND LPG

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1539198 Engine Assembly (Gasoline) (2006 Series)......................................................... 1 ..


1646673 Engine Assembly (Gasoline) (2007 Series)......................................................... 1 ..
1591677 Engine Assembly (LPG) (2006 Series)................................................................ .. 1
1646674 Engine Assembly (LPG) (2007 Series)................................................................ .. 1
1 1471557 Cylinder Head.................................................................................................. 2 ..
1 1553964 Cylinder Head (2006 Series) ........................................................................... .. 2
1 1653888 Cylinder Head (2007 Series) ........................................................................... .. 2
2 1389051 Bolt .................................................................................................................. 4 4
2 1471555 Rocker Arm (2006 Series)............................................................................... 12 12
2 1653887 Rocker Arm Kit (2007 Series).......................................................................... 12 12
3 1377110 Key (Valve) ...................................................................................................... 24 24
4 1386194 Exhaust Valve.................................................................................................. 6 ..
4 1482701 Exhaust Valve.................................................................................................. .. 6
5 1386195 Inlet Valve ........................................................................................................ 6 6
6 1393127 Cap.................................................................................................................. 12 12
7 1386197 Seal (Black) (Intake) ........................................................................................ 12 12
8 1386198 Spring .............................................................................................................. 12 12
9 1460384 Seal (Orange) (Exhaust) ................................................................................. 12 12
10 1489643 Pivot Support (Rocker Arm) ............................................................................ 2 2

©2007 HYSTER COMPANY See Service Manual 2-45


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CYLINDER BLOCK (Figure 2-17)


GM 4.3L GASOLINE AND LPG

2-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1539198 Engine Assembly (Gasoline) (2006 Series)................................................................. 1


1646673 Engine Assembly (Gasoline) (2007 Series)................................................................. 1
1591677 Engine Assembly (LPG) (2006 Series)........................................................................ 1
1646674 Engine Assembly (LPG) (2007 Series)........................................................................ 1
1 .. . . . Short Block Assembly ............................................................................................. 1
2 1390759 Piston and Pin Kit (Standard).............................................................................. 6
2 1390760 Piston and Pin Kit (0.020 O/S) (0,5 mm)............................................................. 6
2 1627183 Piston and Pin Kit (0.005 in O/S) ........................................................................ 6
3 1390761 Piston Ring Kit (Standard) .................................................................................. 6
3 1390765 Piston Ring Kit (0.020 O/S) (0,5 mm) ................................................................. 6
4 1360179 Connecting Rod .................................................................................................. 6
5 1360182 Bolt.................................................................................................................. 2
6 1330450 Nut .................................................................................................................. 2
7 1390770 Bearing (Connecting Rod) (Standard) ................................................................ 1
8 1460386 Crankshaft........................................................................................................... 1
9 388302 Plug..................................................................................................................... 3
10 263842 Bolt...................................................................................................................... 10
11 1558807 Crankshaft Bearing Set (Standard)..................................................................... 3
11 1460738 Crankshaft Bearing Set (0.020 in. O/S) (Crankshaft) ........................................ 3
12 1309839 Crankshaft Bearing Set (.010 in.O/S) (Crankshaft)............................................. 1
13 1514968 Valve ................................................................................................................... 1
14 159977 Pin....................................................................................................................... 4
15 1374313 Plug..................................................................................................................... 1
16 1335499 Pin....................................................................................................................... 2
17 1451319 Key .......................................................................................................................... 1
18 1500884 Gasket ..................................................................................................................... 1
19 388302 Plug (2006 Series) .................................................................................................. 2
19 1514267 Plug (2007 Series) .................................................................................................. 2
20 375601 Pin ........................................................................................................................... 1
21 1460330 Retainer Assembly .................................................................................................. 1
22 1450555 Stud..................................................................................................................... 2
23 1460331 Seal..................................................................................................................... 1
24 375575 Bolt .......................................................................................................................... 1
25 375602 Bolt .......................................................................................................................... 1
26 1331341 Plug ......................................................................................................................... 4
27 388313 Nut........................................................................................................................... 1
159971 Plug (Not Illustrated)................................................................................................ 8

©2007 HYSTER COMPANY See Service Manual 2-47


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAMSHAFT AND OIL PAN (Figure 2-18)


GM 4.3L GASOLINE AND LPG

2-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1539198 Engine Assembly (Gasoline) (2006 Series)................................................................. 1


1646673 Engine Assembly (Gasoline) (2007 Series)................................................................. 1
1591677 Engine Assembly (LPG) (2006 Series)........................................................................ 1
1646674 Engine Assembly (LPG) (2007 Series)........................................................................ 1
1 1627196 Camshaft ................................................................................................................. 1
2 1374297 Pin....................................................................................................................... 1
3 1471556 Chain Kit.................................................................................................................. 1
3 .. . . . Timing Chain....................................................................................................... 1
4 .. . . . Sprocket .............................................................................................................. 1
5 .. . . . Sprocket .............................................................................................................. 1
6 1374301 Bolt .......................................................................................................................... 3
7 1374299 Bolt .......................................................................................................................... 2
8 1374298 Retainer................................................................................................................... 1
9 1454955 Bearing .................................................................................................................... 2
10 1454957 Bearing .................................................................................................................... 1
11 1383257 Bolt .......................................................................................................................... 4
12 1389100 Water Pump (2006 Series)...................................................................................... 1
13 1653884 Water Pump (2007 Series) .......................................................................................... 1
13 263828 Gasket................................................................................................................. 2
14 1460322 Gasket ..................................................................................................................... 1
15 1374108 Bolt .......................................................................................................................... 10
16 130845 Clamp ...................................................................................................................... 1
17 1383263 Cap.......................................................................................................................... 1
18 1374317 Bolt .......................................................................................................................... 6
19 1374315 Gear Kit (Balancer).................................................................................................. 1
20 1339963 Bolt .......................................................................................................................... 2
21 1374326 Retainer................................................................................................................... 1
22 1374314 Bearing .................................................................................................................... 1
23 1377107 Shaft ........................................................................................................................ 1
24 1451321 Bearing................................................................................................................ 1
25 1374313 Plug ......................................................................................................................... 2
26 375587 Fitting....................................................................................................................... 1
27 1320000 Oil Filter ................................................................................................................... 1
28 1386176 Oil Pump (☞ Figure 2-20) ...................................................................................... 1
29 1471558 Oil Pan..................................................................................................................... 1
30 1460757 Drain Plug ........................................................................................................... 1
30 1460758 Seal..................................................................................................................... 1
31 1386184 Gasket ..................................................................................................................... 1
32 1386183 Bolt .......................................................................................................................... 10
33 1360178 Nut........................................................................................................................... 1
34 1514965 Bolt .......................................................................................................................... 1
35 1514963 Sensor (Crankshaft Position)................................................................................... 1
36 1514964 O-Ring ..................................................................................................................... 1
37 1585183 Engine Cover (Front Cover)..................................................................................... 1
37 1654480 Bracket ................................................................................................................ 1
37 1654481 Shoe.................................................................................................................... 1
38 1386179 Bolt...................................................................................................................... 4
39 1377103 Bolt...................................................................................................................... 2
40 1389092 Grommet ............................................................................................................. 6
41 1377104 Seal..................................................................................................................... 1
42 1627199 Damper.................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-49


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

43 1514962 O-Ring (Crankshaft Position)................................................................................... 1


263827 Stud (not illustrated) ................................................................................................ 1

2-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

COIL ASSEMBLY (Figure 2-19)


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1564670 Coil Assembly .............................................................................................................. 1


1578517 Bracket .................................................................................................................... 1
1371237 Bolt .......................................................................................................................... 4
1578518 Module..................................................................................................................... 1
1578519 Heatsink .................................................................................................................. 1
1578520 Screw ...................................................................................................................... 2
1578521 Coil .......................................................................................................................... 1
1374323 Nut........................................................................................................................... 1
1578522 Bracket .................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-51


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

OIL PUMP (Figure 2-20)


GM 4.3L GASOLINE AND LPG

2-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

OIL PUMP
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1539198 Engine Assembly (Gasoline) (2006 Series)................................................................. 1


1646673 Engine Assembly (Gasoline) (2007 Series)................................................................. 1
1591677 Engine Assembly (LPG) (2006 Series)........................................................................ 1
1646674 Engine Assembly (LPG) (2007 Series)........................................................................ 1
1386176 Oil Pump.................................................................................................................. 1
1 1374319 Cover................................................................................................................... 1
2 1338223 Stop ................................................................................................................ 1
3 268573 Regulator Valve .............................................................................................. 1
4 1374320 Spring ............................................................................................................. 1
5 1330453 Pin................................................................................................................... 1
6 1333541 Screw and Lockwasher ....................................................................................... 2
7 388306 Bolt .......................................................................................................................... 1
8 1386177 Screen ..................................................................................................................... 1
9 1450941 Pin ........................................................................................................................... 2
10 263795 Retainer................................................................................................................... 1
11 263794 Shaft ........................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 2-53


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

VALVE COVER AND INLET MANIFOLD (Figure 2-21)


GM 4.3L GASOLINE AND LPG

2-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

VALVE COVER AND INLET MANIFOLD


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1539198 Engine Assembly (Gasoline) (2006 Series)................................................................. 1


1646673 Engine Assembly (Gasoline) (2007 Series)................................................................. 1
1591677 Engine Assembly (LPG) (2006 Series)........................................................................ 1
1646674 Engine Assembly (LPG) (2007 Series)........................................................................ 1
1 1597705 Valve Cover (LH) ..................................................................................................... 1
2 1389102 Valve Cover (RH)..................................................................................................... 1
3 1552141 Oil Filler ................................................................................................................... 1
3 1374290 Cap.......................................................................................................................... 1
4 1559695 Distributor ................................................................................................................ 1
5 1334423 Gasket ..................................................................................................................... 1
6 1374288 Grommet ................................................................................................................. 3
7 379407 Fitting....................................................................................................................... 1
8 1641492 Spark Plug............................................................................................................... 6
9 1564670 Coil Assembly.......................................................................................................... 1
10 1383904 Grommet ................................................................................................................. 6
11 1374289 Bolt .......................................................................................................................... 6
12 1627350 Intake Manifold (Lower) ........................................................................................... 1
12 1627351 Intake Manifold (Upper) (2006 Series) .................................................................... 1
12 1653886 Intake Manifold (Upper) (2007 Series) .................................................................... 1
13 1559567 Sensor (TMAP)........................................................................................................ 1
14 1374293 Gasket ..................................................................................................................... 2
15 1377792 Bolt .......................................................................................................................... 10
16 1377793 Bolt .......................................................................................................................... 4
17 1377794 Bolt .......................................................................................................................... 10
18 1471559 Lifter Assembly........................................................................................................ 12
19 1389050 Guide....................................................................................................................... 2
20 1389051 Bolt .......................................................................................................................... 2
21 1386189 Push Rod................................................................................................................. 12
22 1386190 Gasket ..................................................................................................................... 1
23 1627354 Hose ........................................................................................................................ 1
24 1471557 Cylinder Head (Gasoline) ........................................................................................ 1
24 1553964 Cylinder Head (LPG)(2006 Series) ......................................................................... 1
24 1653888 Cylinder Head (LPG) (2007 Series) ........................................................................ 1
25 1471560 Clamp ...................................................................................................................... 2
26 1514915 Tube (2006 Series) .................................................................................................. 1
26 1652034 Tube (2007 Series) .................................................................................................. 1
27 1510649 Dipstick.................................................................................................................... 1
28 133696 Clamp ...................................................................................................................... 1
1386187 Gasket Set (Intake Manifold) ................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-55


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ENGINE MOUNTING (Figure 2-22)


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 293721 Capscrew..................................................................................................................... 2
2 1605069 Washer ........................................................................................................................ 2
3 1501927 Mount (RH) .................................................................................................................. 1
4 1597854 Washer ........................................................................................................................ 4
5 2092694 Isolator ......................................................................................................................... 4
6 1605068 Nut ............................................................................................................................... 2
7 1566853 Capscrew..................................................................................................................... 8
8 1501926 Mount (LH)................................................................................................................... 1

2-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FAN ASSEMBLY (Figure 2-23)


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 293633 Capscrew..................................................................................................................... 4
2 296420 Washer ........................................................................................................................ 4
3 2085641 Fan............................................................................................................................... 1
4 1583743 Spacer ......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-57


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AIR HEATER STARTING AID (Figure 2-24)


CUMMINS 4.5L DIESEL

2-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AIR HEATER STARTING AID


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1513836 Capscrew ................................................................................................................ 1
2 1635363 Retainer................................................................................................................... 1
3 1635341 Terminal................................................................................................................... 1
4 1648577 Starting Aid Assembly ............................................................................................. 1
5 1648578 Housing............................................................................................................... 1
6 .. . . . Rivet .................................................................................................................... 3
7 1648584 Washer (Insulating) ............................................................................................. 1
8 1648583 Washer (Insulating) ............................................................................................. 1
9 1648587 Washer................................................................................................................ 1
10 1648589 Retainer .............................................................................................................. 3
11 1648579 Element............................................................................................................... 1
12 1648580 Element............................................................................................................... 2
13 1648581 Retainer .............................................................................................................. 2
14 1648582 Leaf Spring.......................................................................................................... 2
15 1648590 Washer................................................................................................................ 1
16 1648586 Washer................................................................................................................ 1
17 1648585 Adapter ............................................................................................................... 1
18 1648588 Washer (Insulating) ............................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-59


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-25)


FAN DRIVE AND MOUNTING
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1512014 Fan Support ................................................................................................................. 1
2 1512027 Capscrew ................................................................................................................ 1
3 1512025 Retainer................................................................................................................... 1
4 1512026 Retaining Ring......................................................................................................... 2
5 .. . . . Support.................................................................................................................... 1
6 1512015 Ball Bearing ............................................................................................................. 1
7 1512024 Hub (Fan) ................................................................................................................ 1
8 1512029 Capscrew..................................................................................................................... 4
9 1635258 Pulley ........................................................................................................................... 1
10 1512328 Capscrew..................................................................................................................... 4

2-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY (Figure 2-26)


REAR GEAR HOUSING
CUMMINS 4.5L

©2007 HYSTER COMPANY See Service Manual 2-61


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY


REAR GEAR HOUSING
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 .. . . . Housing ................................................................................................................... 1
2 1635270 Dowel .................................................................................................................. 2
3 1512111 Capscrew ................................................................................................................ 2
4 1511977 Capscrew ................................................................................................................ 2
5 1511953 Capscrew ................................................................................................................ 1
6 1635260 Capscrew ................................................................................................................ 3
7 1517011 Seal Ring................................................................................................................. 1
8 1638701 Capscrew ................................................................................................................ 1
9 .. . . . Timing Pin Assembly ............................................................................................... 1
10 1639275 Cotter Pin ............................................................................................................ 1
11 .. . . . Pin....................................................................................................................... 1
12 .. . . . Housing............................................................................................................... 1
13 1639274 Seal..................................................................................................................... 2

2-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY (Figure 2-27)


THERMOSTAT
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1637803 Thermostat Assembly.............................................................................................. 1
2 1552716 Seal Ring................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-63


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-28)


CYLINDER BLOCK
CUMMINS 4.5L

2-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


CYLINDER BLOCK
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 .. . . . Cylinder Block ......................................................................................................... 1
2 1618178 Expansion Plug ................................................................................................... 4
3 1512585 Expansion Plug ................................................................................................... 3
4 1513788 Expansion Plug ................................................................................................... 3
5 1517119 Seal Ring ............................................................................................................ 1
6 1517010 Plug Assembly .................................................................................................... 1
6 1517011 Seal Ring ........................................................................................................ 1
7 1635308 Cap (Main Bearing)............................................................................................. 1
8 1521685 Dowel Ring ..................................................................................................... 4
9 1637774 Stiffener............................................................................................................... 1
10 1512503 Capscrew ............................................................................................................ 10
11 1521683 Capscrew ............................................................................................................ 14
12 1635307 Cap (Main Bearing)............................................................................................. 6
13 1521685 Dowel Ring ..................................................................................................... 2
14 1521682 Bushing ............................................................................................................... 2
15 1512304 Expansion Plug ................................................................................................... 3
16 1585284 Sleeve ................................................................................................................. AR
17 1515897 Plug..................................................................................................................... 2
18 1515898 O-Ring ............................................................................................................ 1
19 1521691 Dowel Ring.......................................................................................................... 2
20 1514339 Expansion Plug ................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-65


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-29)


VALVE TAPPETS
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1513734 Valve (Tappet).......................................................................................................... 8

2-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY (Figure 2-30)


CAMSHAFT
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1637874 Gear (Camshaft)...................................................................................................... 1
2 1514346 Dowel Pin ............................................................................................................ 1
3 1637875 Camshaft ................................................................................................................. 1
4 1635369 Thrust Support ........................................................................................................ 1
5 1513749 Capscrew ................................................................................................................ 2
6 1597807 Capscrew (Flange) .................................................................................................. 6

©2007 HYSTER COMPANY See Service Manual 2-67


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-31)


OIL PUMP AND FRONT GEAR COVER
CUMMINS 4.5L

2-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


OIL PUMP AND FRONT GEAR COVER
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1637841 Dowel ...................................................................................................................... 2
2 1512423 Capscrew ................................................................................................................ 8
3 1635350 Oil Seal.................................................................................................................... 1
4 1512111 Capscrew ................................................................................................................ 5
5 1637842 Cover ....................................................................................................................... 1
6 1512456 Capscrew ................................................................................................................ 4
7 1637860 Oil Pump.................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 2-69


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-32)


LUBRICATION SYSTEM
CUMMINS 4.5L

2-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


LUBRICATION SYSTEM
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1553781 Capscrew ................................................................................................................ 1
2 1638699 Brace ....................................................................................................................... 1
3 1638423 Spacer ..................................................................................................................... 1
4 1637857 Dipstick.................................................................................................................... 1
5 1511970 Capscrew ................................................................................................................ 3
6 1513712 Nut........................................................................................................................... 2
7 1637858 Tube (Dipstick)......................................................................................................... 1
8 1513776 Clip .......................................................................................................................... 1
9 1513788 Expansion Plug ....................................................................................................... 1
10 1521694 Expansion Plug ....................................................................................................... 1
11 1635458 Gasket Kit................................................................................................................ 1
12 1637854 Core (Oil Cooler) ..................................................................................................... 1
13 1637852 Filter Head............................................................................................................... 1
14 1512111 Capscrew ................................................................................................................ 15
15 1524551 Filter Element .......................................................................................................... 1
16 1512118 O-Ring ..................................................................................................................... 1
17 1637851 Plunger .................................................................................................................... 1
18 1637850 Plug ......................................................................................................................... 1
19 1512112 Spring ...................................................................................................................... 1
20 1512448 Plug ......................................................................................................................... 2
21 1517068 Plug ......................................................................................................................... 1
22 1517069 Seal ......................................................................................................................... 1
23 1513772 Valve (Pressure Relief)............................................................................................ 1
a 1512130 Plug ......................................................................................................................... 3

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 2-71


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-33)


OIL PAN
CUMMINS 4.5L

2-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


OIL PAN
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1637863 Gasket ..................................................................................................................... 1
2 1635375 Gasket ..................................................................................................................... 1
3 1637861 Tube......................................................................................................................... 1
4 1637864 Oil Pan..................................................................................................................... 1
5 1635234 Washer .................................................................................................................... 2
6 1635233 Plug ......................................................................................................................... 2
7 1637862 Adapter.................................................................................................................... 1
8 1565007 Capscrew ................................................................................................................ 14
9 1635225 Capscrew ................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 2-73


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-34)


CRANKCASE BREATHER
CUMMINS 4.5L

2-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


CRANKCASE BREATHER
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1637792 Pressure Regulating Valve ...................................................................................... 1
2 1637791 Clamp ...................................................................................................................... 4
3 1637799 Hose ........................................................................................................................ 1
4 1635286 Breather (Crankcase) .............................................................................................. 1
5 1635382 Clamping Plate ........................................................................................................ 1
6 1635383 Capscrew ................................................................................................................ 1
7 1637798 Hose ........................................................................................................................ 1
8 1637796 Union Assembly ...................................................................................................... 1
9 1511988 O-Ring................................................................................................................. 1
10 1635298 Breather Tube assembly.......................................................................................... 1
11 1635281 O-Ring................................................................................................................. 2
12 1635227 O-Ring................................................................................................................. 1
13 1637795 Capscrew ................................................................................................................ 1
14 1632984 O-Ring ..................................................................................................................... 1
a 1635259 Hose Clamp............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 2-75


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-35)


VIBRATION DAMPER
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1637800 Pulley....................................................................................................................... 1
2 1637801 Plate ........................................................................................................................ 1
3 1637802 Screw and Washer .................................................................................................. 6

2-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY (Figure 2-36)


REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1635367 Gasket ..................................................................................................................... 1
2 1512417 Cover ....................................................................................................................... 1
3 1511953 Capscrew ................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 2-77


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-37)


FLYWHEEL AND HOUSING ASSEMBLY
CUMMINS 4.5L

2-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


FLYWHEEL AND HOUSING ASSEMBLY
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 a 1637838 Flywheel Assembly ...................................................................................................... 1
1 b 1654057 Flywheel Assembly ...................................................................................................... 1
2 .. . . . Flywheel .................................................................................................................. 1
3 a 1637839 Ring Gear............................................................................................................ 1
3 b 1654058 Ring Gear............................................................................................................ 1
4 1635228 Capscrew ................................................................................................................ 2
5 1511981 Capscrew ................................................................................................................ 6
6 1512046 Plug ......................................................................................................................... 1
7 1521938 Capscrew ................................................................................................................ 2
8 1635255 Capscrew ................................................................................................................ 7
9 .. . . . Flywheel Housing .................................................................................................... 1
10 1637822 Plate ........................................................................................................................ 1
11 1513749 Capscrew ................................................................................................................ 2
12 1512107 Washer .................................................................................................................... 8
13 1512106 Capscrew ................................................................................................................ 8
14 .. . . . Crankshaft Seal ........................................................................................................... 1
14 1512048 Seal ......................................................................................................................... 1
14 1514483 Nut........................................................................................................................... 3
15 1644726 Bracket (Harness)........................................................................................................ 1
16 1623092 Bracket......................................................................................................................... 1

1564992 Seal Kit (Crankshaft) (Includes Item 14) ................................................................. 1

FOOTNOTES:
a ⇒ S/N N005V01506D
b S/N N005V1507D ⇒

©2007 HYSTER COMPANY See Service Manual 2-79


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-38)


INTAKE AND EXHAUST MANIFOLDS
CUMMINS 4.5L

2-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


INTAKE AND EXHAUST MANIFOLDS
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1635412 Pipe ......................................................................................................................... 1
2 1635320 Clamp ...................................................................................................................... 1
3 1635251 O-Ring ..................................................................................................................... 1
4 1637843 Intake Manifold ........................................................................................................ 1
5 1637955 Exhaust Manifold ..................................................................................................... 1
6 1517257 Capscrew ................................................................................................................ 8
7 1517256 Spacer ..................................................................................................................... 8
8 1553965 Gasket ..................................................................................................................... 4
9 1512295 Capscrew ................................................................................................................ 6
10 1635257 Capscrew ................................................................................................................ 2
a 1654061 Stud ......................................................................................................................... 4

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 2-81


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-39)


CYLINDER HEAD
CUMMINS 4.5L

2-82 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


CYLINDER HEAD
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 .. . . . Valve Cover Assembly............................................................................................. 1
2 1663559 Valve Cover ......................................................................................................... 1
3 1635360 Filler Cap Assembly ............................................................................................ 1
3 1635361 Gasket (Fill Cap)............................................................................................. 1
4 1637950 Gasket (Valve Cover) .......................................................................................... 1
5 1635356 Nut........................................................................................................................... 4
6 1635368 Stud ......................................................................................................................... 4
7 1635379 Isolator..................................................................................................................... 4
8 1521695 Plug Assembly......................................................................................................... 1
8 1517119 Seal Ring ............................................................................................................ 1
9 .. . . . Cylinder Head.......................................................................................................... 1
10 1514339 Expansion Plug ................................................................................................... 9
11 1512292 Plug..................................................................................................................... 3
12 1517190 Expansion Plug ................................................................................................... 1
13 1635464 Insert................................................................................................................... 8
14 1637926 Cylinder Head Gasket ......................................................................................... 9
15 1521919 Expansion Plug ................................................................................................... 2
16 1512586 Plug..................................................................................................................... 5
17 1521913 Valve Kit (Intake) ..................................................................................................... 8
17 1521915 Retainer .............................................................................................................. 16
17 1521916 Valve Spring ........................................................................................................ 16
18 1635346 Valve Kit (Exhaust).............................................................................................. 8
18 1584923 Seal (Valve Stem) ............................................................................................... 1
18 1521914 Collet................................................................................................................... 2
19 1521901 Screw ...................................................................................................................... 18
20 1521695 Plug Assembly......................................................................................................... 1
21 1517262 O-Ring ..................................................................................................................... 1
22 1517195 Clamp ...................................................................................................................... 4
23 1513791 Capscrew ................................................................................................................ 8
24 1637927 Injector..................................................................................................................... 4
25 1517210 Seal Ring ............................................................................................................ 1
26 1584914 Seal..................................................................................................................... 1
27 1521895 Capscrew ................................................................................................................ 1
28 1637849 Lifting Eye................................................................................................................ 1
29 1512418 Capscrew ................................................................................................................ 1
30 1635357 Lifting Eye................................................................................................................ 1
31 1512503 Capscrew ................................................................................................................ 4
32 1637803 Thermostat Assembly.............................................................................................. 1
33 1552716 Seal Ring................................................................................................................. 1
34 1511952 Plug ......................................................................................................................... 2
1512584 Plug ............................................................................................................................. 1

1637877 Cylinder Head Assembly (Includes Items 9-18)........................................................... 1


1640196 Gasket Kit (Upper Engine) ...................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-83


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-40)


ROCKER LEVERS
CUMMINS 4.5L

2-84 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


ROCKER LEVERS
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1584932 Rocker Lever Assembly........................................................................................... 4
1 1553952 Capscrew ............................................................................................................ 2
2 1635388 Shaft.................................................................................................................... 2
3 1521939 Rocker Lever Assembly (Intake) ......................................................................... 1
3 .. . . . Lever ............................................................................................................... 1
4 1513806 Nut.............................................................................................................. 1
5 .. . . . Ball ............................................................................................................. 1
6 1553956 Screw ......................................................................................................... 1
7 .. . . . Retainer .......................................................................................................... 1
8 .. . . . Socket............................................................................................................. 1
9 1521944 Valve (Crosshead)............................................................................................... 8
10 1521937 Rocker Lever Assembly (Exhaust) ...................................................................... 1
10 .. . . . Lever ............................................................................................................... 1
11 1513806 Nut.............................................................................................................. 1
12 .. . . . Ball ............................................................................................................. 1
13 1553956 Screw ......................................................................................................... 1
14 .. . . . Retainer .......................................................................................................... 1
15 .. . . . Socket............................................................................................................. 1
16 1521943 Push Rod................................................................................................................. 8
17 1635254 Screw ...................................................................................................................... 3
18 1637945 Housing Assembly................................................................................................... 1
18 1637946 Housing............................................................................................................... 1
19 .. . . . Sleeve ................................................................................................................. 3
20 1637944 Gasket ..................................................................................................................... 1
21 1584933 Support.................................................................................................................... 1
22 1513725 Capscrew ................................................................................................................ 2
a 1635383 Capscrew ................................................................................................................ 2

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 2-85


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-41)


CRANKSHAFT AND MAIN BEARINGS
CUMMINS 4.5L

2-86 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


CRANKSHAFT AND MAIN BEARINGS
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1637788 Crankshaft Assembly .............................................................................................. 1
2 1637775 Crankshaft........................................................................................................... 1
2 1637776 Crankshaft ...................................................................................................... 1
3 .. . . . Collar .............................................................................................................. 1
4 1635274 Gear................................................................................................................ 1
5 1635273 Gear................................................................................................................ 1
6 1514346 Dowel Pin ............................................................................................................ 1
7 1543317 Main Bearing (Standard) (Lower)........................................................................ 4
8 1637777 Thrust Bearing (Standard) (Lower) ..................................................................... 1
9 1543318 Main Bearing (Standard) (Upper)........................................................................ 4
9 1585002 Main Bearing (0.25 mm O/S) .............................................................................. AR
9 1584992 Main Bearing (0.50 mm O/S) .............................................................................. AR
9 1584995 Main Bearing (0.75 mm O/S) .............................................................................. AR
9 1585000 Main Bearing (1.00 mm O/S) .............................................................................. AR
10 1543316 Thrust Bearing (Standard) (Upper) ..................................................................... 1

©2007 HYSTER COMPANY See Service Manual 2-87


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-42)


WATER PUMP AND CONNECTIONS
CUMMINS 4.5L

2-88 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


WATER PUMP AND CONNECTIONS
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1513792 Capscrew ................................................................................................................ 1
2 1521973 Connection (Outlet) ................................................................................................. 1
3 1635242 Water Pump Assembly ............................................................................................ 1
4 1512322 Seal Ring ............................................................................................................ 1
5 1597807 Capscrew (Flange).............................................................................................. 2
6 1521938 Capscrew ................................................................................................................ 1
7 1635318 Tensioner................................................................................................................. 1
8 1511952 Plug ......................................................................................................................... 1
9 1637952 Connection Assembly (Inlet) ................................................................................... 1
9 1637953 Inlet ..................................................................................................................... 1
10 1521971 Roll Pin................................................................................................................ 2
11 1512305 O-Ring ..................................................................................................................... 1
12 1512503 Capscrew ................................................................................................................ 3
13 1637951 Elbow....................................................................................................................... 1
a 1637954 Belt (Drive) .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 2-89


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIESEL ENGINE ASSEMBLY (Figure 2-43)


PISTON AND CONNECTING ROD
CUMMINS 4.5L

2-90 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIESEL ENGINE ASSEMBLY


PISTON AND CONNECTING ROD
CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 1635293 Nozzle (Piston Cooling)........................................................................................... 4
2 1635282 Screw (Banjo Connector) ........................................................................................ 4
3 1635400 Piston Pin ................................................................................................................ 4
4 1638418 Piston Ring Set........................................................................................................ 4
5 1512146 Retaining Ring......................................................................................................... 8
6 1637870 Piston ...................................................................................................................... 4
7 1637868 Connecting Rod Assembly ...................................................................................... 4
7 .. . . . Rod ..................................................................................................................... 1
8 1553262 Bushing ............................................................................................................... 1
9 1553261 Capscrew ............................................................................................................ 2
10 b 1635295 Bearing (Standard) .................................................................................................. 4
10 b 1638419 Bearing (.25mm Oversized) .................................................................................... AR
10 b 1638420 Bearing (.50mm Oversized) .................................................................................... AR
10 b 1638421 Bearing (.75mm Oversized) .................................................................................... AR
10 b 1638422 Bearing (1.00mm Oversized) .................................................................................. AR
11 a 1543445 Bearing (Standard) .................................................................................................. 4
11 a 1584817 Bearing (.010 in.) (.25mm Oversized) ..................................................................... AR
11 a 1584818 Bearing (.020 in.) (.50 Oversized) ........................................................................... AR
11 a 1584819 Bearing (.030 in.) (.75 Oversized) ........................................................................... AR
11 a 1584820 Bearing (.040 in.) (1.0 Oversized) ........................................................................... AR

FOOTNOTES:
a Lower
b Upper

©2007 HYSTER COMPANY See Service Manual 2-91


for service procedures.
NOTES

2-92
UNIT CODE N005
03/2007 NORTH AMERICA

3 FUEL SYSTEM

3 FUEL SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

AIR CLEANER
CUMMINS 4.5L DIESEL ................................................................................................................................... 3-4
GM 4.3L GASOLINE AND LPG ........................................................................................................................ 3-2
AIR FILTER........................................................................................................................................................... 3-8
ELECTRONIC THROTTLE LINKAGE
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-32
FUEL FILTRATION SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-24
FUEL INJECTION
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-30
FUEL INJECTION PUMP AND GEAR
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-26
FUEL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-28
GM 4.3L LPG .................................................................................................................................................. 3-12
GM 4.3L, GASOLINE...................................................................................................................................... 3-10
LPG TANK BRACKET
SWING OUT ................................................................................................................................................... 3-20
SWING OUT, DROP DOWN ........................................................................................................................... 3-22
MONOTROL PEDAL ASSEMBLY ...................................................................................................................... 3-38
PRE-CLEANER AND MOUNT ............................................................................................................................. 3-6
REGULATOR
GM 4.3L LPG .................................................................................................................................................. 3-18
THROTTLE BODY ASSEMBLY
GM 4.3L LPG .................................................................................................................................................. 3-14
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE....................................................................................................................................... 3-16
THROTTLE CABLE ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-34
THROTTLE PEDAL AND ATTACHING PARTS .................................................................................................. 3-36

©2007 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AIR CLEANER (Figure 3-1)


GM 4.3L GASOLINE AND LPG

3-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AIR CLEANER
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2070531 Air Filter (☞ Figure 3-4) ............................................................................................. 1


2 353199 Clamp .......................................................................................................................... 1
3 1579660 Hose (PVC Vent) ......................................................................................................... 1
4 115696 Clamp .......................................................................................................................... 4
5 2077238 Hose (Clean Air) .......................................................................................................... 1
6 379407 Fitting........................................................................................................................... 1
7 1581438 Elbow ........................................................................................................................... 1
8 1502079 Grommet...................................................................................................................... 1
9 1650184 Retainer ....................................................................................................................... 1
10 2076637 Hose (Dirty Air) ............................................................................................................ 1
11 1510113 Capscrew..................................................................................................................... 3
12 1530243 Insert............................................................................................................................ 3
13 1527879 Capscrew..................................................................................................................... 2
14 1653560 Bracket......................................................................................................................... 1
15 2067476 Grill .............................................................................................................................. 1
16 1501997 Clamp .......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AIR CLEANER (Figure 3-2)


CUMMINS 4.5L DIESEL

3-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AIR CLEANER
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2070531 Air Filter (☞ Figure 3-4) ............................................................................................. 1


2 1629192 Bracket......................................................................................................................... 1
3 115696 Clamp .......................................................................................................................... 8
4 2088767 Hose (Dirty Air) ............................................................................................................ 1
5 2088766 Hose (Clean Air) .......................................................................................................... 1
6 2089142 Hose (Clean Air) .......................................................................................................... 1
7 1502061 Clamp .......................................................................................................................... 2
8 1643932 Clamp .......................................................................................................................... 1
9 1581438 Elbow ........................................................................................................................... 1
10 1502079 Grommet...................................................................................................................... 1
11 1650184 Retainer ....................................................................................................................... 1
12 2088765 Hose (Dirty Air) ............................................................................................................ 4
13 1527879 Capscrew..................................................................................................................... 2
14 1653561 Silencer........................................................................................................................ 1
15 1530243 Insert............................................................................................................................ 3
16 1510113 Capscrew..................................................................................................................... 3
17 2067476 Grill .............................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

PRE-CLEANER AND MOUNT (Figure 3-3)

ITEM PART NO. DESCRIPTION QTY

1 1501888 Pre-Cleaner ................................................................................................................. 1


2 1565201 Air Duct........................................................................................................................ 1
3 2071261 Capscrew..................................................................................................................... 2
4 1506738 Washer ........................................................................................................................ 2
5 1531558 Insert............................................................................................................................ 2

3-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

3-7
UNIT CODE N005
NORTH AMERICA 03/2007

AIR FILTER (Figure 3-4)

3-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AIR FILTER

ITEM PART NO. DESCRIPTION QTY

2070531 Air Filter ....................................................................................................................... 1


1 374923 Valve........................................................................................................................ 1
2 1620145 Liner ........................................................................................................................ 1
3 1620142 Filter ........................................................................................................................ 1
4 1620144 Cover ....................................................................................................................... 1
5 141331 Cap.......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FUEL SYSTEM (Figure 3-5)


GM 4.3L, GASOLINE

3-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FUEL SYSTEM
GM 4.3L, GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 166857 Clamp .......................................................................................................................... 10


2 2074243 Hose ............................................................................................................................ 1
3 1527879 Capscrew..................................................................................................................... 1
4 2074231 Hose ............................................................................................................................ 2
5 1527881 Capscrew..................................................................................................................... 2
6 353000 O-Ring ......................................................................................................................... 2
7 1570441 Fuel Pump And Sender ............................................................................................... 1
8 1568998 Nipple ...................................................................................................................... 1
9 43883 Valve (Shut Off) ....................................................................................................... 1
10 12856 Fitting....................................................................................................................... 1
11 17353 Fitting....................................................................................................................... 1
12 1551665 Cover ....................................................................................................................... 1
13 1371159 Fuel Sender............................................................................................................. 1
14 1371149 Connector................................................................................................................ 1
15 2058000 Adhesive ...................................................................................................................... AR
16 1528893 Quadrant Ring ............................................................................................................. 1
17 178794 Clamp .......................................................................................................................... 1
18 1480237 Clip Nut ........................................................................................................................ 1
19 1553541 Fuel Filter..................................................................................................................... 1
20 119236 Clamp .......................................................................................................................... 1
21 2066137 Hose ............................................................................................................................ 1
22 2021683 Gasket ......................................................................................................................... 1
23 2021685 Gasket (GS)................................................................................................................. 1
24 2021679 Fuel Cap ...................................................................................................................... 1
24 1579677 Fuel Cap (GS) ............................................................................................................. 1
25 1529366 Capscrew..................................................................................................................... 2
26 1564392 Pipe (Fill) ..................................................................................................................... 1
27 1528314 Seal ............................................................................................................................. 1
1528608 Grommet (Not Illustrated) ............................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 3-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FUEL SYSTEM (Figure 3-6)


GM 4.3L LPG

3-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FUEL SYSTEM
GM 4.3L LPG

KEY:
A: With Overhead Guard
B: With Cab

QTY
ITEM PART NO. DESCRIPTION A B

1 2056762 Regulator (LPG) (☞ Figure 3-9) ........................................................................ 1 1


2 1529366 Capscrew............................................................................................................. 1 1
3 1530243 Insert.................................................................................................................... 2 2
4 1527881 Capscrew............................................................................................................. 2 2
5 1579832 Hose .................................................................................................................... 1 1
6 366473 Clamp .................................................................................................................. 2 2
7 2070100 Fuel Filter (LPG) .................................................................................................. 1 1
7 1581302 Fuel Filter Kit ................................................................................................... 1 1
8 296152 Capscrew............................................................................................................. 2 2
9 16151 Fitting................................................................................................................... 1 1
10 14372 Fitting................................................................................................................... 1 1
11 14358 Fitting................................................................................................................... 1 1
12 1542436 Clamp .................................................................................................................. 1 1
13 1542439 Clamp .................................................................................................................. 1 1
14 1592287 Bracket................................................................................................................. 1 1
15 2072631 Hose .................................................................................................................... 1 1
16 2059895 Hose .................................................................................................................... 1 1
17 1568749 Tube Assembly .................................................................................................... 1 1
18 130845 Clamp .................................................................................................................. .. 8
19 130845 Clamp .................................................................................................................. 4 ..
20 366000 Nipple .................................................................................................................. .. 2
21 2072894 Hose .................................................................................................................... .. 4
22 2070782 Hose .................................................................................................................... 2 ..
23 1584087 LPG Bracket Assembly (Drop Down) (☞ Figure 3-11) ....................................... 1 1
23 1584086 LPG Bracket Assembly (Swing Out) (☞ Figure 3-10) ........................................ 1 1
24 1586013 Capscrew............................................................................................................. 4 4
25 16134 Fitting................................................................................................................... 2 2
26 97999 Disconnect........................................................................................................... 1 1
27 2072298 Hose .................................................................................................................... 1 1
28 2058426 Hose .................................................................................................................... 1 1
29 16863 Fitting (Swing Out) ............................................................................................... 1 1
30 2071517 Sleeve.................................................................................................................. 1 1
31 1502061 Clamp .................................................................................................................. 1 1
32 1502059 Clamp .................................................................................................................. 1 1
33 1543842 Base (Clamp)....................................................................................................... 1 1
34 1581400 Capscrew............................................................................................................. 3 3

©2007 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

THROTTLE BODY ASSEMBLY (Figure 3-7)


GM 4.3L LPG

3-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

THROTTLE BODY ASSEMBLY


GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY

1 1557547 Electronic Throttle Body .............................................................................................. 1


2 1540643 Capscrew..................................................................................................................... 4
3 1557566 Clamp .......................................................................................................................... 12
4 1557551 Gasket (Throttle Body)................................................................................................. 1
5 1527876 Capscrew..................................................................................................................... 4
6 1632297 Fuel Rail Assembly (RH) ............................................................................................. 1
6 1632298 Fuel Rail Assembly (LH) .............................................................................................. 1
7 c 15347 Fitting....................................................................................................................... 1
8 a 1632300 Sensor (Fuel Pressure) ........................................................................................... 1
9 1557560 Injector (LPG) .............................................................................................................. 6
10 1632301 Hose ............................................................................................................................ 6
11 1632302 Adapter ........................................................................................................................ 6
12 1632303 Bracket......................................................................................................................... 2
13 1632304 Tube (RH) .................................................................................................................... 1
14 1632305 Tube (LH) ..................................................................................................................... 1
15 1557565 O-Ring ......................................................................................................................... 6
b 1632307 Bracket......................................................................................................................... 2

FOOTNOTES:
a Left Rail Only
b Not Illustrated
c Right Rail Only

©2007 HYSTER COMPANY See Service Manual 3-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

THROTTLE BODY ASSEMBLY AND FUEL RAIL (Figure 3-8)


GM 4.3L GASOLINE

3-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

THROTTLE BODY ASSEMBLY AND FUEL RAIL


GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 1540643 Capscrew..................................................................................................................... 4
2 1557551 Gasket (Throttle Body)................................................................................................. 1
3 1557547 Electronic Throttle Body .............................................................................................. 1
4 1655360 Fuel Rail ...................................................................................................................... 1
5 2066137 Hose ............................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 3-17


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

REGULATOR (Figure 3-9)


GM 4.3L LPG

3-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

REGULATOR
GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY

2056762 Regulator (LPG) .......................................................................................................... 1


1 1581762 Fitting (Inlet Fitting With O-Ring) ............................................................................. 1
2 1581763 Fitting (Outlet Fitting With O-Ring) .......................................................................... 1
3 1581764 Drain Plug (With O-Ring)......................................................................................... 1
4 1585751 Screw Kit (With Connector Screw) .......................................................................... 1
5 1585748 O-Ring Kit (With Coolant Fitting O-Ring)................................................................. 1
6 1585747 Lock-Off Kit.............................................................................................................. 1
7 1581761 Filter Replacement Kit ............................................................................................. 1
7 .. . . . O-Ring................................................................................................................. 1
7 .. . . . Plastic Cap.......................................................................................................... 1
7 .. . . . Foam Filter .......................................................................................................... 1
7 .. . . . Paper Filter.......................................................................................................... 1
7 .. . . . Rubber Washer ................................................................................................... 1
7 .. . . . Screen................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 3-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

LPG TANK BRACKET (Figure 3-10)


SWING OUT

3-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LPG TANK BRACKET


SWING OUT

ITEM PART NO. DESCRIPTION QTY

1584086 LPG Bracket Assembly ................................................................................................ 1


1 1611981 Pin Weldment .......................................................................................................... 1
2 1581733 Capscrew ................................................................................................................ 2
3 1613749 Strap........................................................................................................................ 1
4 1613763 Nut (Adjusting) .................................................................................................... 1
5 1613755 Latch........................................................................................................................ 1
6 1534677 Pin ........................................................................................................................... 1
7 1581739 Nut........................................................................................................................... 4
8 1581740 Capscew.................................................................................................................. 1
9 1585835 Capscrew ................................................................................................................ 2
10 1581583 Capscrew ................................................................................................................ 1
11 1581898 Washer .................................................................................................................... 1
12 1525459 Pin (Alignment)........................................................................................................ 1
13 101809 Relief Valve ............................................................................................................. 1
14 1581559 Washer .................................................................................................................... 1
15 1528899 Compression Spring................................................................................................ 1
16 182118 Retaining Ring......................................................................................................... 1
17 34507 Snap Ring................................................................................................................ 1
18 1568839 Washer (Pivot)......................................................................................................... 1
19 184451 Ball Bearing ............................................................................................................. 2
20 1568853 Washer .................................................................................................................... 1
21 1528903 Compression Spring................................................................................................ 1
22 1534672 Ring ......................................................................................................................... 1
23 1534671 Pin ........................................................................................................................... 1
24 1582474 Support (Tank)......................................................................................................... 1
25 1584083 Base ........................................................................................................................ 1
26 1581579 Capscrew ................................................................................................................ 1
27 1525451 Fitting....................................................................................................................... 4
28 1398099 Plug ......................................................................................................................... 1
29 1534675 Fitting....................................................................................................................... 1
30 1534679 Block (Anti-Rattle) ................................................................................................... 1
31 1517405 Latch........................................................................................................................ 1
32 1534674 Plate ........................................................................................................................ 4
33 1581899 Capscrew (Bulkhead) .............................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 3-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

LPG TANK BRACKET (Figure 3-11)


SWING OUT, DROP DOWN

3-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LPG TANK BRACKET


SWING OUT, DROP DOWN

ITEM PART NO. DESCRIPTION QTY

1584087 LPG Bracket Assembly ................................................................................................ 1


1 1517437 Pivot (Intermediate) ................................................................................................. 1
2 34507 Snap Ring................................................................................................................ 1
3 1568839 Washer (Pivot)......................................................................................................... 1
4 184451 Ball Bearing ............................................................................................................. 2
5 1568853 Washer (Thrust) ...................................................................................................... 1
6 302468 Pin ........................................................................................................................... 1
7 1581887 Shaft ........................................................................................................................ 1
8 1581888 Bushing ................................................................................................................... 2
9 1581739 Nut........................................................................................................................... 4
10 1584091 Tank Support ........................................................................................................... 1
11 1517405 Latch........................................................................................................................ 1
12 1581733 Capscrew ................................................................................................................ 2
13 1613749 Strap........................................................................................................................ 1
14 1613755 Latch........................................................................................................................ 1
15 1613763 Nut (Adjustment) ................................................................................................. 1
16 1611981 Pin Weldment .......................................................................................................... 1
17 1534674 Plate ........................................................................................................................ 1
18 1581899 Capscrew ................................................................................................................ 4
19 1581740 Capscew.................................................................................................................. 1
20 1398099 Plug ......................................................................................................................... 4
21 1534677 Pin ........................................................................................................................... 1
22 1581898 Washer .................................................................................................................... 1
23 1585835 Capscrew ................................................................................................................ 2
24 1581583 Capscrew ................................................................................................................ 1
25 1534679 Block (Anti-Rattle) ................................................................................................... 1
26 101809 Relief Valve ............................................................................................................. 1
27 1525442 Retaining Ring......................................................................................................... 2
28 1534675 Fitting (Bulkhead) .................................................................................................... 1
29 1525459 Pin (Alignment)........................................................................................................ 1
30 1581559 Washer .................................................................................................................... 1
31 1528899 Compression Spring................................................................................................ 1
32 182118 Retaining Ring......................................................................................................... 1
33 1525451 Fitting (Bulkhead) .................................................................................................... 1
34 1581579 Capscrew ................................................................................................................ 1
35 1615956 Pin ........................................................................................................................... 1
36 1534672 Ring ......................................................................................................................... 1
37 1528903 Compression Spring................................................................................................ 1
38 1584083 Base ........................................................................................................................ 1
39 1525478 Pin ........................................................................................................................... 1
40 1581848 Nut........................................................................................................................... 1
41 1402414 Gas Spring .............................................................................................................. 1
42 1586022 Capscrew ................................................................................................................ 1
43 1581557 Washer .................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 3-23


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FUEL FILTRATION SYSTEM (Figure 3-12)


CUMMINS 4.5L DIESEL

3-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FUEL FILTRATION SYSTEM


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1637835 Strainer ........................................................................................................................ 1


2 1516981 Clamp .......................................................................................................................... 2
3 1637836 Hose ............................................................................................................................ 1
4 1641748 Banjo Bolt .................................................................................................................... 1
5 1543359 Sealing Washer ........................................................................................................... 4
6 1512004 Capscrew..................................................................................................................... 2
7 1637837 Tube ............................................................................................................................. 1
8 1513712 Nut ............................................................................................................................... 1
9 .. . . . Brace ........................................................................................................................... 1
10 1512004 Capscrew..................................................................................................................... 4
11 1637821 Tube (Fuel Supply) ...................................................................................................... 1
12 .. . . . Union Fitting ................................................................................................................ 1
13 1512005 Capscrew..................................................................................................................... 2
14 1596646 Fuel Pump ................................................................................................................... 1
15 1513743 Gasket (Cover Plate) ................................................................................................... 1
16 1641748 Banjo Bolt .................................................................................................................... 3
17 1543359 Sealing Washer ........................................................................................................... 6
18 1637837 Tube ............................................................................................................................. 1
19 1511970 Capscrew..................................................................................................................... 1
20 1543356 Fuel Filter..................................................................................................................... 1
20 .. . . . Water Sensor .......................................................................................................... 1
21 1637819 Adapter ........................................................................................................................ 1
22 1637818 Filter Head ................................................................................................................... 1
23 1517010 Plug Assembly ............................................................................................................. 2
24 .. . . . O-Ring ..................................................................................................................... 2
25 1637820 Tube ............................................................................................................................. 1
26 1511970 Capscrew..................................................................................................................... 1
27 1512460 Capscrew..................................................................................................................... 2
28 1512423 Capscrew..................................................................................................................... 4
29 .. . . . Bracket......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 3-25


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FUEL INJECTION PUMP AND GEAR (Figure 3-13)


CUMMINS 4.5L DIESEL

3-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FUEL INJECTION PUMP AND GEAR


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1637828 Fuel Injection Pump ..................................................................................................... 1


2 1513712 Nut ............................................................................................................................... 4
3 1512004 Capscrew..................................................................................................................... 1
4 1511953 Capscrew..................................................................................................................... 2
5 1637831 Bracket......................................................................................................................... 1
6 1601894 Gasket ......................................................................................................................... 1
7 1635220 Capscrew..................................................................................................................... 2
8 1640963 Adapter ........................................................................................................................ 1
9 1637832 Dowel........................................................................................................................... 2
10 1637833 Gear............................................................................................................................. 1
11 1637830 Gasket ......................................................................................................................... 1
12 1543337 Capscrew..................................................................................................................... 6
13 1640965 Wire Harness............................................................................................................... 1
14 1640964 Switch (Temperature)................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 3-27


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FUEL SYSTEM (Figure 3-14)


CUMMINS 4.5L DIESEL

3-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FUEL SYSTEM
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2081840 Fuel Cap ...................................................................................................................... 1


1 a 1579677 Fuel Cap ...................................................................................................................... 1
2 2021683 Gasket ......................................................................................................................... 1
3 a 2021685 Gasket ......................................................................................................................... 1
3 a 325549 Shim (0.020 in.) ........................................................................................................... 1
4 1528314 Seal ............................................................................................................................. 1
5 1564392 Pipe (Fill) ..................................................................................................................... 1
6 1529366 Capscrew..................................................................................................................... 2
7 1528608 Grommet...................................................................................................................... 1
8 1527881 Capscrew..................................................................................................................... 2
9 353000 O-Ring ......................................................................................................................... 2
10 1583551 Fuel Sender Assembly................................................................................................. 1
11 16694 Fitting....................................................................................................................... 2
12 16190 Valve (Shut Off) ....................................................................................................... 2
13 1584171 Cover ....................................................................................................................... 1
14 16134 Fitting....................................................................................................................... 2
15 16121 Fitting....................................................................................................................... 1
16 1638500 Tube......................................................................................................................... 1
17 1571662 Tube......................................................................................................................... 1
18 1371159 Fuel Sender............................................................................................................. 1
19 12855 Fitting....................................................................................................................... 2
20 1528893 Quadrant Ring ............................................................................................................. 1
21 1603943 Bracket......................................................................................................................... 1
22 1527883 Capscrew..................................................................................................................... 2
23 168718 Clamp (Worm Screw) .................................................................................................. 8
24 1635047 Hose ............................................................................................................................ 1
25 1635046 Hose ............................................................................................................................ 1
26 89220 Clamp .......................................................................................................................... 1
27 1527880 Capscrew..................................................................................................................... 2
28 181899 Clamp .......................................................................................................................... 1
29 1480237 Clip Nut ........................................................................................................................ 2
30 2058000 Adhesive ...................................................................................................................... AR

FOOTNOTES:
a Safety Truck Only

©2007 HYSTER COMPANY See Service Manual 3-29


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FUEL INJECTION (Figure 3-15)


CUMMINS 4.5L DIESEL

3-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FUEL INJECTION
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1642028 Hex Flange Head Screw.............................................................................................. 2


2 1513712 Nut ............................................................................................................................... 1
3 1637871 Connector Assembly.................................................................................................... 4
4 1635264 Retainer................................................................................................................... 4
5 .. . . . Connector................................................................................................................ 1
6 1637934 O-Ring ..................................................................................................................... 1
7 .. . . . Tube Assembly (Injector Fuel Supply) ......................................................................... 1
8 1642031 Bracket .................................................................................................................... 1
9 1642033 Bracket .................................................................................................................... 1
10 1637932 Tube......................................................................................................................... 1
11 1637931 Tube......................................................................................................................... 1
12 1642036 Brace ....................................................................................................................... 1
13 1514498 Brace ....................................................................................................................... 1
14 1514501 Isolator..................................................................................................................... 2
14 1517198 Isolator..................................................................................................................... 4
15 1514504 Capscrew ................................................................................................................ 3
16 1642032 Brace ....................................................................................................................... 2
17 1512004 Capscrew..................................................................................................................... 1
18 .. . . . Tube Assembly (Injector Fuel Supply) ......................................................................... 1
19 1637930 Tube......................................................................................................................... 1
20 1637929 Tube......................................................................................................................... 1
21 1514501 Isolator..................................................................................................................... 2
21 1517198 Isolator..................................................................................................................... 4
22 1514498 Brace ....................................................................................................................... 1
23 1514504 Capscrew ................................................................................................................ 3
24 1642030 Brace ....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 3-31


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ELECTRONIC THROTTLE LINKAGE (Figure 3-16)


CUMMINS 4.5L DIESEL

3-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ELECTRONIC THROTTLE LINKAGE


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1542772 Actuator (Pull) .............................................................................................................. 1


2 1510113 Capscrew..................................................................................................................... 4
3 1502543 Nut (Flange)................................................................................................................. 2
4 1616425 Bracket......................................................................................................................... 1
5 1616422 Spacer ......................................................................................................................... 2
6 1398062 Nut ............................................................................................................................... 4
7 1500912 Clip .............................................................................................................................. 1
8 1501883 Bracket......................................................................................................................... 1
9 1527880 Capscrew..................................................................................................................... 1
10 1534417 Capscrew..................................................................................................................... 3
11 1501899 Adapter ........................................................................................................................ 1
12 320156 Washer ........................................................................................................................ 1
13 1344124 Fastener....................................................................................................................... 1
14 1542773 Electronic Throttle Linkage .......................................................................................... 1
15 1626774 Plate ............................................................................................................................ 1
16 1626732 Bracket......................................................................................................................... 1
17 2080376 Throttle Position Sensor .............................................................................................. 1
18 296378 Washer ........................................................................................................................ 2
19 1553897 Capscrew..................................................................................................................... 2
20 1527877 Capscrew..................................................................................................................... 1
21 2078335 Rotor ............................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 3-33


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

THROTTLE CABLE ASSEMBLY (Figure 3-17)


CUMMINS 4.5L DIESEL

3-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

THROTTLE CABLE ASSEMBLY


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1480237 Clip Nut ........................................................................................................................ 4


2 1399802 Bolt .............................................................................................................................. 1
3 1538162 Bellcrank ...................................................................................................................... 1
4 302400 Locknut ........................................................................................................................ 1
5 1609374 Bracket (Throttle Cable)............................................................................................... 1
6 1527880 Capscrew..................................................................................................................... 2
7 1618987 Throttle Cable .............................................................................................................. 1
8 1502061 Clamp .......................................................................................................................... 1
9 1542440 Clamp (Swivel)............................................................................................................. 1
10 1625026 Ball Joint ...................................................................................................................... 1
11 1593334 Nut ............................................................................................................................... 1
12 1527879 Capscrew..................................................................................................................... 2
13 1618988 Clamp .......................................................................................................................... 1
14 1618986 Bracket......................................................................................................................... 1
15 1527877 Capscrew..................................................................................................................... 2
16 1531558 Insert............................................................................................................................ 2
17 1618985 Bracket......................................................................................................................... 1
18 1624014 Push Rod Assembly .................................................................................................... 1
18 .. . . . Push Rod................................................................................................................. 1
19 2027949 Joint Ball.................................................................................................................. 2
20 2308541 Jam Nut ................................................................................................................... 2
21 1514429 Nut (Flange)................................................................................................................. 2
22 320156 Washer ........................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 3-35


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

THROTTLE PEDAL AND ATTACHING PARTS (Figure 3-18)

3-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

THROTTLE PEDAL AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 c 1538488 Throttle Base ............................................................................................................... 1


1 d 1654411 Throttle Base ............................................................................................................... 1
1 1524267 Bushing ................................................................................................................... 1
2 c 1521005 Shaft ............................................................................................................................ 1
2 d 1654754 Shaft ............................................................................................................................ 1
3 1530971 Retaining Ring ............................................................................................................. 1
4 1527879 Capscrew..................................................................................................................... 3
5 1530311 Screw (Stop) ................................................................................................................ 1
6 329069 Nut ............................................................................................................................... 1
7 1608412 Monotrol Pedal Assembly (☞ Figure 3-19) ................................................................ 1
8 a 302437 Roll Pin ........................................................................................................................ 1
8 b 302443 Pin ............................................................................................................................... 1
9 2071181 Pedal (Standard).......................................................................................................... 1
10 1564752 Screw........................................................................................................................... 2
11 2063842 Throttle Position Sensor .............................................................................................. 1
12 296378 Washer ........................................................................................................................ 2
13 1582301 Spring (Inner)............................................................................................................... 1
14 1582300 Spring (Outer).............................................................................................................. 1

FOOTNOTES:
a For Use With Monotrol Pedal Only
b For Use With Standard Pedal Only
c ⇒ S/N N005V02250E
d S/N N005V02251E ⇒

©2007 HYSTER COMPANY See Service Manual 3-37


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MONOTROL PEDAL ASSEMBLY (Figure 3-19)

3-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MONOTROL PEDAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1608412 Monotrol Pedal Assembly ............................................................................................ 1


1 2074702 Pedal ....................................................................................................................... 1
2 220428 Capscrew ................................................................................................................ 4
3 2072782 Wire Harness .......................................................................................................... 1
4 1330416 Secondary Lock .................................................................................................. 1
5 1489655 Connector (4 Way) .............................................................................................. 1
6 1531312 Terminal .............................................................................................................. 4
7 .. . . . Switch ................................................................................................................. 1
8 .. . . . Switch ................................................................................................................. 1
9 1564526 Clip (Key Hole) ........................................................................................................ 1
10 362036 Washer .................................................................................................................... 2
11 15931 Lockwasher ............................................................................................................. 4
12 1340470 Pad .......................................................................................................................... 1
13 325699 Spring ...................................................................................................................... 2
14 16708 Screw ...................................................................................................................... 4
15 1500912 Clip .......................................................................................................................... 1
16 16865 Nut........................................................................................................................... 4
17 53162 Lockwasher ............................................................................................................. 4

©2007 HYSTER COMPANY See Service Manual 3-39


for service procedures.
NOTES

3-40
UNIT CODE N005
03/2007 NORTH AMERICA

4 ELECTRICAL SYSTEM

4 ELECTRICAL SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


CUMMINS 4.5L DIESEL ................................................................................................................................. 4-26
BATTERY CABLES
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-24
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 4-14
COWL ELECTRICAL.......................................................................................................................................... 4-32
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 4-16
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS................................................................................................................................... 4-4
ELECTRONIC CONTROL LEVERS................................................................................................................... 4-38
ENGINE ELECTRICAL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-18
GM 4.3L
GASOLINE AND LPG ................................................................................................................................... 4-8
GS AND LPS............................................................................................................................................... 4-10
ENGINE SAFETY ELECTRICAL
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-22
IMPACT SENSOR .............................................................................................................................................. 4-48
INSTRUMENT CLUSTER .................................................................................................................................. 4-34
JOYSTICK .......................................................................................................................................................... 4-36
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB................................................................................................................................................... 4-40
WITH OVERHEAD GUARD ........................................................................................................................ 4-42
LOAD WEIGH ELECTRICAL ............................................................................................................................. 4-50
MAST ELECTRICAL .......................................................................................................................................... 4-46
POWER DISTRIBUTION MODULE ................................................................................................................... 4-30
REMOTE KEY SWITCH....................................................................................................................................... 4-6
SEALED ALTERNATOR AND MOUNTING
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 4-29
STARTER AND MOUNT
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-28
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 4-44
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER................................................................................................. 4-84
COWL WITH MONOTROL PEDAL................................................................................................................. 4-80
CUMMINS 4,5L DIESEL ................................................................................................................................. 4-94
ELECTRONIC CONTROL VALVE
FOUR FUNCTION....................................................................................................................................... 4-90
THREE FUNCTION..................................................................................................................................... 4-88
ENGINE
GM 4.3L, GASOLINE .................................................................................................................................. 4-68
GM 4.3L, LPG ............................................................................................................................................. 4-70
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS ............................................................................................................................. 4-52
GM 4.3L LPG
LEFT HAND CHASSIS................................................................................................................................ 4-64
GM 4.3L, GASOLINE
LEFT HAND CHASSIS................................................................................................................................ 4-66

©2007 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

JOYSTICK....................................................................................................................................................... 4-92
LIGHTS
WITH OVERHEAD GUARD ........................................................................................................................ 4-98
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL ............................................................................................................................. 4-58
SEALED ALTERNATOR
CUMMINS 4.5L DIESEL ............................................................................................................................. 4-74
GM 4.3L GS AND LPS ................................................................................................................................ 4-72
TRANSMISSION
DUAL SPEED.............................................................................................................................................. 4-78
SINGLE SPEED .......................................................................................................................................... 4-76

4-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-3
UNIT CODE N005
NORTH AMERICA 03/2007

ELECTRICAL SYSTEM (Figure 4-1)


RIGHT HAND CHASSIS

4-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ELECTRICAL SYSTEM
RIGHT HAND CHASSIS

KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B

1 1540805 Cap ...................................................................................................................... 1 1


2 1502543 Nut (Flange)......................................................................................................... 3 3
3 c 1638706 Link (Battery Hold Down)..................................................................................... 1 1
3 d 1641368 Link (Battery Hold Down)..................................................................................... 1 1
4 1527879 Capscrew............................................................................................................. 7 4
5 1584143 Bracket................................................................................................................. 1 ..
6 c 1648387 Battery Tray.......................................................................................................... 1 1
6 d 1648991 Battery Tray.......................................................................................................... 1 1
7 1480237 Clip Nut ................................................................................................................ 7 4
8 2093509 Wire Harness (RH Chassis) (Gasoline and LPG) (☞ Figure 4-24) .................... 1 ..
8 2092544 Wire Harness (RH Chassis) (Diesel) (☞ Figure 4-25) ....................................... .. 1
9 1559928 Seal ..................................................................................................................... 1 1
10 2090613 Power Distribution Module (☞ Figure 4-13) ....................................................... 1 1
11 1534417 Capscrew............................................................................................................. 4 4
12 1402883 Fuse Puller .......................................................................................................... 1 1
13 a 1527264 Horn..................................................................................................................... 1 1
13 b 1618978 Horn..................................................................................................................... 1 1
14 1500912 Clip ...................................................................................................................... 4 4
15 1582464 Fastener............................................................................................................... 6 6
16 1593331 Connector ............................................................................................................ 1 ..
17 2065745 Link (Battery Hold Down)..................................................................................... 1 1
18 1529366 Capscrew............................................................................................................. 1 1
19 1611542 Bracket................................................................................................................. 1 1
20 1383331 Battery (Wet) ....................................................................................................... 1 1

FOOTNOTES:
a ⇒ S/N N005V01515D
b S/N N005V01516D ⇒
c ⇒ PENDING PER ECN 10402518
d PENDING PER ECN 10402518 ⇒

©2007 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

REMOTE KEY SWITCH (Figure 4-2)

ITEM PART NO. DESCRIPTION QTY

1 1582337 Bracket......................................................................................................................... 1
2 1500912 Clip .............................................................................................................................. 1
3 1582464 Fastener....................................................................................................................... 1
4 a 2074320 Wire Harness (Remote Keyswitch) .............................................................................. 1
4 b 2058110 Wire Harness (Remote Keyswitch) .............................................................................. 1
4 1493465 Connector................................................................................................................ 1
4 1330414 Secondary Lock....................................................................................................... 1
4 1330437 Terminal (Pin) .......................................................................................................... 2
4 1521309 Terminal................................................................................................................... 2
5 190380 Boot ............................................................................................................................. 1
6 a 254007 Ignition Switch ............................................................................................................. 1
6 b 2058111 Ignition Switch ............................................................................................................. 1
6 262798 Ignition Key .................................................................................................................. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10419490
b PENDING PER ECN 10419490 ⇒

4-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-7
UNIT CODE N005
NORTH AMERICA 03/2007

ENGINE ELECTRICAL SYSTEM (Figure 4-3)


GM 4.3L
GASOLINE AND LPG

4-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


GM 4.3L
GASOLINE AND LPG

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B

1 2093469 Battery Cable (Negative) (☞ Figure 4-5) ........................................................... 1 1


2 1527879 Capscrew............................................................................................................. 4 4
3 1309993 Flange Bolt .......................................................................................................... 1 1
4 1557546 Oxygen Sensor (With Wire Harness) .................................................................. 1 1
5 1632294 Bracket................................................................................................................. 1 1
6 264148 Nut ....................................................................................................................... 2 2
7 1640818 Bracket................................................................................................................. 1 1
8 1561871 Clamp (Swivel)..................................................................................................... 1 2
9 1397716 Bolt ...................................................................................................................... 2 2
10 1402816 Clip ...................................................................................................................... 2 ..
11 1527876 Capscrew............................................................................................................. 1 1
12 1514429 Nut (Flange)......................................................................................................... 1 1
13 2079115 Wire Harness (LH Chassis) (☞ Figure 4-27) ..................................................... 1 ..
13 2079116 Wire Harness (LH Chassis) (☞ Figure 4-26) ..................................................... .. 1
14 1402629 Bracket................................................................................................................. 1 1
15 1640531 Starter.................................................................................................................. 1 1
16 1502061 Clamp .................................................................................................................. 1 1
17 1529257 Sensor (Air Flow Restriction) ............................................................................... 1 1
18 1529366 Capscrew............................................................................................................. 1 1
19 296380 Lockwasher.......................................................................................................... 2 2
20 2072157 Battery Cable (Positive) (☞ Figure 4-5) ............................................................. 1 1
a 292668 Nut ....................................................................................................................... 1 1
a 1502543 Nut (Flange)......................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

©2007 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ENGINE ELECTRICAL SYSTEM (Figure 4-4)


GM 4.3L
GS AND LPS

4-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


GM 4.3L
GS AND LPS

KEY:
A: GS
B: LPS

QTY
ITEM PART NO. DESCRIPTION A B

1 1517361 Lock Ring............................................................................................................. 1 1


2 126 Rod End Pin ........................................................................................................ 1 1
3 2071501 Battery Cable....................................................................................................... 1 1
3 148792 Terminal........................................................................................................... 1 1
3 204223 Boot ................................................................................................................. 1 1
3 1536304 Boot ................................................................................................................. 1 1
4 1578660 Emergency Stop Switch ...................................................................................... 1 1
5 15916 Lockwasher.......................................................................................................... 2 2
6 15002 Nut ....................................................................................................................... 2 2
7 15156 Lockwasher.......................................................................................................... 2 2
8 17407 Nut ....................................................................................................................... 2 2
9 1480237 Clip Nut ................................................................................................................ 2 2
10 2094582 Wire Harness (Sealed Alternator) (☞ Figure 4-30) ........................................... 1 1
11 1529257 Sensor (Air Flow Restriction) ............................................................................... 1 1
12 b 1646410 Bracket................................................................................................................. 1 1
12 c 1648116 Bracket................................................................................................................. 1 1
13 1527879 Capscrew............................................................................................................. 4 4
14 2093470 Battery Cable (Positive) (☞ Figure 4-5) ............................................................. 1 1
15 1309993 Flange Bolt .......................................................................................................... 1 1
16 1632294 Bracket................................................................................................................. 1 1
17 264148 Nut ....................................................................................................................... 2 2
18 1397716 Bolt ...................................................................................................................... 2 2
19 1640818 Bracket................................................................................................................. 1 1
20 1502061 Clamp .................................................................................................................. 1 1
21 1557546 Oxygen Sensor (With Wire Harness) .................................................................. 1 1
22 1561871 Clamp (Swivel)..................................................................................................... 1 2
23 1640531 Starter.................................................................................................................. 1 1
24 1402629 Bracket................................................................................................................. 1 ..
25 2079115 Wire Harness (LH Chassis) (☞ Figure 4-27) ..................................................... 1 ..
25 2079116 Wire Harness (LH Chassis) (☞ Figure 4-26) ..................................................... .. 1
26 1527876 Capscrew............................................................................................................. 3 3
27 1514429 Nut (Flange)......................................................................................................... 1 1
28 1402816 Clip ...................................................................................................................... 2 ..
29 1543698 Clamp (Swivel)..................................................................................................... 2 2
30 1542440 Clamp (Swivel)..................................................................................................... 3 3
31 1565382 Bracket................................................................................................................. 1 1
32 1531558 Insert.................................................................................................................... 2 2
33 2083129 Cable ................................................................................................................... 1 1
34 1562088 Clip ...................................................................................................................... 1 1
35 1561759 Clamp (Swivel)..................................................................................................... 1 1
36 1529366 Capscrew............................................................................................................. 1 1
37 296380 Lockwasher.......................................................................................................... 1 1
38 2093469 Battery Cable (Negative) (☞ Figure 4-5) ........................................................... 1 1
a 1502543 Nut (Flange)......................................................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ENGINE ELECTRICAL SYSTEM


GM 4.3L
GS AND LPS

QTY
ITEM PART NO. DESCRIPTION A B

a 292681 Lockwasher.......................................................................................................... 1 1
a 292668 Nut ....................................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated
b ⇒ D/B 11/2006
c D/B 11/2006 ⇒

4-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-13
UNIT CODE N005
NORTH AMERICA 03/2007

BATTERY CABLES (Figure 4-5)


GM 4.3L GASOLINE AND LPG

4-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BATTERY CABLES
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2093469 Battery Cable (Negative) ............................................................................................. 1


2 148789 Terminal................................................................................................................... 1
3 1564044 Fitting....................................................................................................................... 1
4 806426 Terminal................................................................................................................... 1
5 153070 Clamp ...................................................................................................................... 1
6 16079 Terminal................................................................................................................... 1
7 2072157 Battery Cable (Positive) ............................................................................................... 1
7 2093470 Battery Cable (Positive, GS/LPS) ................................................................................ 1
8 153070 Clamp ...................................................................................................................... 1
9 1590173 Boot ......................................................................................................................... 1
10 1590154 Terminal................................................................................................................... 1
11 1474893 Clamp ...................................................................................................................... 1
12 1566146 Boot ......................................................................................................................... 1
13 806426 Terminal................................................................................................................... 1
14 1536304 Boot ......................................................................................................................... 1
14 204223 Boot (GS/LPG) ........................................................................................................ 1
15 148792 Terminal................................................................................................................... 1
15 148795 Terminal (GS/LPG) .................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DISTRIBUTOR ASSEMBLY (Figure 4-6)


GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1559695 Distributor .................................................................................................................... 1


1 1566458 Cap.......................................................................................................................... 1
2 1566459 Rotor........................................................................................................................ 1
3 1559922 Gear Kit ................................................................................................................... 1
4 1334423 Gasket ..................................................................................................................... 1
5 1559923 Sensor (Cam) .......................................................................................................... 1
6 1559924 Screw ...................................................................................................................... 4
7 1559925 Screw ...................................................................................................................... 2
8 1335497 Clamp .......................................................................................................................... 1

4-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-17
UNIT CODE N005
NORTH AMERICA 03/2007

ENGINE ELECTRICAL SYSTEM (Figure 4-7)


CUMMINS 4.5L DIESEL

4-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1501928 Bracket......................................................................................................................... 1
2 1543691 Clamp (Swivel)............................................................................................................. 1
3 1529257 Sensor (Air Flow Restriction) ....................................................................................... 1
4 1502061 Clamp .......................................................................................................................... 1
5 1501917 Sensor (Coolant) ......................................................................................................... 1
6 1615376 O-Ring ......................................................................................................................... 1
7 1501929 Bracket......................................................................................................................... 1
8 1527879 Capscrew..................................................................................................................... 4
9 2092371 Wire Harness (Cummins 4.5L Engine) (☞ Figure 4-39) ............................................ 1
10 1541231 Speed Sensor (Engine RPM) ...................................................................................... 1
11 1527876 Capscrew..................................................................................................................... 1
12 1527883 Capscrew..................................................................................................................... 1
13 1500912 Clip .............................................................................................................................. 3
14 1582464 Fastener....................................................................................................................... 3
15 1566654 Pressure Transducer (Engine Oil Pressure) ................................................................ 1
16 1614852 Adapter ........................................................................................................................ 1
17 b 1501938 Bracket......................................................................................................................... 2
18 b 1527880 Capscrew..................................................................................................................... 1
19 1529366 Capscrew..................................................................................................................... 1
20 296380 Lockwasher.................................................................................................................. 1
21 1616314 Bracket......................................................................................................................... 1
22 176454 Clamp .......................................................................................................................... 1
23 2092170 Battery Cable Assembly (Positive) (☞ Figure 4-9) ..................................................... 1
24 1527880 Capscrew..................................................................................................................... 2
25 2094236 Battery Cable (Fused) ................................................................................................. 1
25 148800 Terminal (Battery).................................................................................................... 2
25 1560091 Boot ......................................................................................................................... 1
25 1650698 Tube......................................................................................................................... 1
26 1565407 Nut ............................................................................................................................... 2
27 1501896 Contactor ..................................................................................................................... 1
28 1627976 Bracket......................................................................................................................... 1
29 2046866 Capscrew..................................................................................................................... 2
30 1480237 Clip Nut ........................................................................................................................ 3
31 2093567 Battery Cable Assembly (Negative) (☞ Figure 4-9) ................................................... 1
32 2075449 Battery Cable............................................................................................................... 1
32 203689 Electrical Fitting ....................................................................................................... 1
32 148800 Terminal (Battery).................................................................................................... 1
32 204223 Boot ......................................................................................................................... 2
33 1514429 Nut (Flange)................................................................................................................. 1
34 292680 Lockwasher.................................................................................................................. 1
35 b 1502543 Nut (Flange)................................................................................................................. 1
36 b 1616422 Spacer ......................................................................................................................... 1
37 2094237 Battery Cable (Fused) ................................................................................................. 1
37 1354497 Terminal................................................................................................................... 1
37 1544729 Connector................................................................................................................ 1
37 1544730 Socket ..................................................................................................................... 1
37 1650698 Tube......................................................................................................................... 1
a 69392 Fitting (Air Flow Restriction) ........................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ENGINE ELECTRICAL SYSTEM


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

a 16150 Fitting (Air Flow Restriction) ........................................................................................ 1


a 2090355 Wire Harness (Signal Converter)................................................................................. 1

FOOTNOTES:
a Not Illustrated
b Without Electronic Throttle

4-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-21
UNIT CODE N005
NORTH AMERICA 03/2007

ENGINE SAFETY ELECTRICAL (Figure 4-8)


CUMMINS 4.5L DIESEL

4-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ENGINE SAFETY ELECTRICAL


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1578660 Emergency Stop Switch .............................................................................................. 1


2 1527880 Capscrew..................................................................................................................... 2
3 1517361 Lock Ring..................................................................................................................... 1
4 2092171 Battery Cable............................................................................................................... 1
5 1480237 Clip Nut ........................................................................................................................ 3
6 1652037 Bracket......................................................................................................................... 1
7 1561871 Clamp (Swivel)............................................................................................................. 4
8 2093567 Battery Cable Assembly (Negative) (☞ Figure 4-9) ................................................... 1
9 1502061 Clamp .......................................................................................................................... 4
10 296380 Lockwasher.................................................................................................................. 1
11 1529366 Capscrew..................................................................................................................... 1
12 1501948 Pulley ........................................................................................................................... 1
13 18497 Capscrew..................................................................................................................... 1
14 18515 Washer ........................................................................................................................ 1
15 2089808 Alternator (Sealed) ...................................................................................................... 1
16 2089774 Wire Harness (Sealed Alternator) (☞ Figure 4-31) ................................................... 1
17 1542440 Clamp (Swivel)............................................................................................................. 3
18 1561759 Clamp (Swivel)............................................................................................................. 1
19 1527879 Capscrew..................................................................................................................... 2
20 15156 Lockwasher.................................................................................................................. 2
21 17407 Nut ............................................................................................................................... 2
22 15916 Lockwasher.................................................................................................................. 2
23 15002 Nut ............................................................................................................................... 2
24 1543698 Clamp (Swivel)............................................................................................................. 2
25 1527876 Capscrew..................................................................................................................... 2
26 1565382 Bracket......................................................................................................................... 1
27 1531558 Insert............................................................................................................................ 2
28 2083129 Cable ........................................................................................................................... 1
29 2088880 Battery Cable (Positive) (☞ Figure 4-9) ..................................................................... 1
30 1562088 Clip .............................................................................................................................. 1
31 176454 Clamp .......................................................................................................................... 1
32 126 Rod End Pin ................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

BATTERY CABLES (Figure 4-9)


CUMMINS 4.5L DIESEL

4-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BATTERY CABLES
CUMMINS 4.5L DIESEL

KEY:
A: Positive
B: Negative

QTY
ITEM PART NO. DESCRIPTION A B

1 2093567 Battery Cable Assembly ...................................................................................... .. 1


2 148789 Terminal........................................................................................................... .. 1
3 16078 Battery Cable................................................................................................... .. AR
4 128408 Clamp .............................................................................................................. .. 1
5 1564044 Fitting............................................................................................................... .. 1
6 806426 Terminal........................................................................................................... .. 1
7 16079 Terminal........................................................................................................... .. 1
8 2092170 Battery Cable Assembly ...................................................................................... 1 ..
8 a 2088880 Battery Cable....................................................................................................... 1 ..
9 1629204 Boot ................................................................................................................. 1 ..
10 16079 Terminal........................................................................................................... 1 ..
11 1357268 Battery Cable (Red)......................................................................................... AR ..
12 148798 Terminal........................................................................................................... 1 ..
13 1566146 Boot ................................................................................................................. 1 ..
13 a 204223 Boot ................................................................................................................. 1 ..
14 148792 Terminal........................................................................................................... 1 ..
15 1536304 Boot ................................................................................................................. 1 ..

FOOTNOTES:
a Safety Truck Only

©2007 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ALTERNATOR AND MOUNTING (Figure 4-10)


CUMMINS 4.5L DIESEL

4-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ALTERNATOR AND MOUNTING


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1637805 Alternator ..................................................................................................................... 1


2 1637814 Spacer ......................................................................................................................... 1
3 1637810 Capscrew..................................................................................................................... 1
4 1637813 Support ........................................................................................................................ 1
5 1512111 Capscrew..................................................................................................................... 4
6 1637815 Brace ........................................................................................................................... 1
7 1512503 Capscrew..................................................................................................................... 2
8 1512005 Capscrew..................................................................................................................... 1
9 1637811 Pulley ........................................................................................................................... 1
10 1637812 Retainer ....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STARTER AND MOUNT (Figure 4-11)


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1501931 Engine Assembly (Cummins 4.5L) .............................................................................. 1


1 a 1637947 Starter.......................................................................................................................... 1
1 b 1654059 Starter ..................................................................................................................... 1
2 1588828 Capscrew ................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N N005V01506D
b S/N N005V01507D ⇒

4-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

SEALED ALTERNATOR AND MOUNTING (Figure 4-12)


GM 4.3L, GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1636862 Bracket......................................................................................................................... 1
2 1554815 Spacer ......................................................................................................................... 1
3 1394001 Alternator (Sealed) ...................................................................................................... 1
4 1307994 Capscrew..................................................................................................................... 1
5 1532255 Pulley ........................................................................................................................... 1
6 18508 Capscrew..................................................................................................................... 1
7 1537422 Spacer ......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

POWER DISTRIBUTION MODULE (Figure 4-13)

ITEM PART NO. DESCRIPTION QTY

2090613 Power Distribution Module ........................................................................................... 1


1 2044712 Relay (30 Amp) ....................................................................................................... 2
2 1528315 Relay (20 Amp) ....................................................................................................... 5
3 1528132 Fuse (20 Amp)......................................................................................................... 6
4 1528133 Fuse (30 Amp)......................................................................................................... 2
5 1528630 Semiconductor ........................................................................................................ 1
6 1528631 Resistor (68 Ohm, 5 Watt) ...................................................................................... 1
7 1544255 Fuse (25 Amp)......................................................................................................... 2

4-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-31
UNIT CODE N005
NORTH AMERICA 03/2007

COWL ELECTRICAL (Figure 4-14)

4-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

COWL ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 2070269 Wire Harness (Cowl with Monotrol) (☞ Figure 4-34) ................................................. 1


1 2084829 Wire Harness (Cowl with Forward/Reverse Lever) (☞ Figure 4-35) .......................... 1
2 1600190 Bracket......................................................................................................................... 1
3 1531975 Bracket......................................................................................................................... 1
4 1529366 Capscrew..................................................................................................................... 2
5 1500912 Clip .............................................................................................................................. 3
6 1582464 Fastener....................................................................................................................... 3
7 1582465 Bracket......................................................................................................................... 1
8 1510115 Capscrew..................................................................................................................... 3
9 f 2068342 Vehicle System Manager (VSM) -8525419.................................................................. 1
9 e 2068343 Vehicle System Manager (VSM) -8525420.................................................................. 1
9 d 2068344 Vehicle System Manager (VSM) -8525421.................................................................. 1
10 a 2058909 Wire Harness (Electronic Control Valve) (☞ Figure 4-37) ......................................... 1
10 c 2060198 Wire Harness (Electronic Control Valve) (☞ Figure 4-36) ......................................... 1
11 1529366 Capscrew..................................................................................................................... 4
b 1554902 Screw........................................................................................................................... 2

FOOTNOTES:
a Four Function
b Not Illustrated
c Three Function
d With Electronic Hydraulics and Cab
e With Electronic Hydraulics and Overhead Guard
f Without Electronic Hydraulics

©2007 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INSTRUMENT CLUSTER (Figure 4-15)

4-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INSTRUMENT CLUSTER

ITEM PART NO. DESCRIPTION QTY

1 2090110 Display Lever (Detent Forward and Reverse) .............................................................. 1


2 2076695 Instrument Cluster (With Overhead Guard) ................................................................. 1
2 2076696 Instrument Cluster (With Cab) ..................................................................................... 1
3 2066485 Bezel (Display Cluster) ............................................................................................ 2
4 a 2066482 Overlay (RH Display) ................................................................................................... 1
5 2066484 Decal (RH Display, All Options) ................................................................................... 1
6 2060032 Cover (Display Lever) .................................................................................................. 1
7 1337197 Key Set ........................................................................................................................ 1
8 2057948 Ignition Switch ............................................................................................................. 1
9 1527879 Capscrew..................................................................................................................... 4
10 1554902 Screw........................................................................................................................... 5
11 2060033 Cover (Keyswitch) ........................................................................................................ 1
12 2069431 Decal (Blank) (LH Display with Overhead Guard) ....................................................... 1
12 2066483 Decal (LH Display with Cab)........................................................................................ 1

FOOTNOTES:
a Remove Panels From Overlay as Required For Truck Configuration.

©2007 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

JOYSTICK (Figure 4-16)

4-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

JOYSTICK

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

a 2085179 Joystick Control (Without Interlock) ..................................................................... 1 ..


b 2093801 Joystick Control (Without Interlock) ..................................................................... 1 ..
a 2085171 Joystick Control (With Interlock) .......................................................................... 1 ..
b 2093804 Joystick Control (With Interlock) .......................................................................... 1 ..
a 2085180 Joystick Control (Without Interlock) ..................................................................... .. 1
b 2093803 Joystick Control (Without Interlock) ..................................................................... .. 1
a 2085172 Joystick Control (With Interlock) .......................................................................... .. 1
b 2093805 Joystick Control (With Interlock) .......................................................................... .. 1
1 a 2085175 Joystick (Without Interlock).............................................................................. 1 ..
1 b 2093806 Joystick (Without Interlock).............................................................................. 1 ..
1 a 2085167 Joystick (With Interlock)................................................................................... 1 ..
1 b 2093808 Joystick (With Interlock)................................................................................... 1 ..
1 a 2085176 Joystick (Without Interlock).............................................................................. .. 1
1 b 2093807 Joystick (Without Interlock).............................................................................. .. 1
1 a 2085168 Joystick (With Interlock)................................................................................... .. 1
1 b 2093809 Joystick (With Interlock)................................................................................... .. 1
2 1598283 Screw .............................................................................................................. 4 4
3 1550647 Housing (Upper) .............................................................................................. 1 1
4 320154 Washer ............................................................................................................ 4 4
5 292678 Lockwasher ..................................................................................................... 4 4
6 292667 Nut................................................................................................................... 4 4
7 1550646 Housing (Lower) .............................................................................................. 1 1
8 2062718 Capscrew ........................................................................................................ 6 6
9 1552107 Bracket ............................................................................................................ 1 1
10 2084703 Wire Harness (Joystick) .................................................................................. 1 1
10 1530960 Connector ................................................................................................... 1 1
10 1530961 Secondary Lock .......................................................................................... 1 1
10 1550495 Connector ................................................................................................... 1 1
10 1532904 Connector ................................................................................................... 1 1
10 1463193 Secondary Lock .......................................................................................... 1 1
11 .. . . . Label (☞ Figure 1-30, ☞ Figure 1-31) .............................................................. 1 1
12 1514429 Nut (Flange) .................................................................................................... 4 4
13 1579847 Bracket ............................................................................................................ 1 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10431564
b PENDING PER ECN 10431564 ⇒

©2007 HYSTER COMPANY See Service Manual 4-37


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ELECTRONIC CONTROL LEVERS (Figure 4-17)

4-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ELECTRONIC CONTROL LEVERS

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 2064790 Mini-Levers (Without Clamping) .......................................................................... 1 ..


1 2075911 Mini-Levers (With Clamping) ............................................................................... 1 ..
1 2075913 Mini-Levers (With Return To Set Tilt)................................................................... 1 ..
1 2075916 Mini-Levers (With Clamping and Return To Set Tilt)............................................ 1 ..
1 1555731 Lever Kit............................................................................................................... AR ..
1 1591185 Mini-Lever Interlock Kit ........................................................................................ AR ..
2 1598222 Mini-Lever Plug Kit............................................................................................... 1 ..
3 2064807 Mini-Levers (Without Clamping) .......................................................................... .. 1
3 2075912 Mini-Levers (With Clamping) ............................................................................... .. 1
3 2075914 Mini-Levers (With Return To Set Tilt)................................................................... .. 1
3 2075917 Mini-Levers (With Clamping and Return To Set Tilt)............................................ .. 1
3 1555731 Lever Kit............................................................................................................... .. AR
3 1591185 Mini-Lever Interlock Kit ........................................................................................ .. AR
4 .. . . . Label .................................................................................................................... 1 1
5 1598221 Mini-Lever Interlock Switch Kit............................................................................. AR AR
5 1598223 Momentary Switch Plug Kit.................................................................................. AR AR
6 1514429 Nut (Flange)......................................................................................................... 4 4

©2007 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

LIGHTS (Figure 4-18)


STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB

4-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 2056824 Light (Stop,Turn,Tail, And Back-Up)............................................................................. 2


1 .. . . . Tail Light Brackets........................................................................................................ 2
2 2056826 Reflector (Tail) ............................................................................................................. 2
3 1565125 Screw........................................................................................................................... 4
4 c 2064836 Work Light (Rear) ........................................................................................................ 1
4 d 2098083 Work Light (Rear) ........................................................................................................ 1
4 c 2064837 Work Light (RH Front).................................................................................................. 1
4 d 2098084 Work Light (RH Front).................................................................................................. 1
4 c 2064838 Work Light (LH Front) .................................................................................................. 1
4 d 2098085 Workl Light (LH Front) ................................................................................................. 1
5 2098082 Bulb (Halogen) ........................................................................................................ 1
6 a 1581670 Strobe Light Assembly................................................................................................. 1
6 b 1654013 Strobe Light Assembly................................................................................................. 1
7 1586495 Capscrew..................................................................................................................... 2
8 1531558 Insert............................................................................................................................ 2
9 1537551 Clip Nut ........................................................................................................................ 4
10 1558771 Bracket......................................................................................................................... 1
11 .. . . . Connector .................................................................................................................... 2
12 1647440 Wire Harness............................................................................................................... 1
13 1565076 Bracket......................................................................................................................... 1
14 1302024 Guard........................................................................................................................... 1
15 1586759 Capscrew..................................................................................................................... 2
16 1586428 Nut ............................................................................................................................... 2
17 1531558 Insert............................................................................................................................ 2
18 1586495 Capscrew..................................................................................................................... 2
19 1532759 Bracket......................................................................................................................... 1
20 1532775 Clip .............................................................................................................................. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10298201
b PENDING PER ECN 10298201 ⇒
c ⇒ PENDING PER ECN 104769
d PENDING PER ECN 104769 ⇒

©2007 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

LIGHTS (Figure 4-19)


STOP, TAIL, TURN, BACKUP, AND STROBE
WITH OVERHEAD GUARD

4-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 2056824 Light (Stop,Turn,Tail, And Back-Up)............................................................................. 2


1 .. . . . Tail Light Bracket ......................................................................................................... 2
2 2056826 Reflector (Tail) ............................................................................................................. 2
3 1565125 Screw........................................................................................................................... 4
4 c 2064836 Work Light (Rear) ........................................................................................................ 1
4 d 2098083 Work Light (Rear) ........................................................................................................ 1
4 c 2064837 Work Light (RH Front).................................................................................................. 1
4 d 2098084 Work Light (RH Front).................................................................................................. 1
4 c 2064838 Work Light (LH Front) .................................................................................................. 1
4 d 2098085 Workl Light (LH Front) ................................................................................................. 1
5 2098082 Bulb (Halogen) ........................................................................................................ 1
6 a 1581670 Strobe Light Assembly................................................................................................. 1
6 b 1654013 Strobe Light Assembly................................................................................................. 1
7 1560447 Grommet (RH Tail Light) .............................................................................................. 1
8 1560448 Grommet (LH Tail Light)............................................................................................... 1
9 1537551 Clip Nut ........................................................................................................................ 4
10 2095895 Jumper Harness .......................................................................................................... 1
10 1514597 Connector................................................................................................................ 1
10 1514598 Secondary Lock....................................................................................................... 1
10 1484709 Terminal (Pin) .......................................................................................................... 4
10 1634047 Resistor ................................................................................................................... 3
11 1582605 Clamp Strap................................................................................................................. 1
12 1502066 Clamp .......................................................................................................................... 1
13 1565076 Bracket......................................................................................................................... 1
14 1302024 Guard........................................................................................................................... 1
15 1586759 Capscrew..................................................................................................................... 2
16 1586428 Nut ............................................................................................................................... 2
17 1531001 Insert............................................................................................................................ 2
18 1586495 Capscrew..................................................................................................................... 2
19 2090085 Wire Harness............................................................................................................... 1
20 1539584 Grommet...................................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10298201
b PENDING PER ECN 10298201 ⇒
c ⇒ PENDING PER ECN 104769
d PENDING PER ECN 104769 ⇒

©2007 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION ELECTRICAL SYSTEM (Figure 4-20)

4-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION ELECTRICAL SYSTEM

KEY:
A: Single Speed
B: Dual Speed

QTY
ITEM PART NO. DESCRIPTION A B

1 2085943 Wire Harness (Single Speed) (☞ Figure 4-32) .................................................. 1 ..


1 2085942 Wire Harness (Dual Speed) (☞ Figure 4-33) ..................................................... .. 1
2 287851 Capscrew............................................................................................................. 2 2
3 292681 Lockwasher.......................................................................................................... 2 2
4 1612223 Bracket................................................................................................................. 1 1
5 1616222 Bracket................................................................................................................. 1 ..
6 1612399 Bracket................................................................................................................. .. 1

©2007 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MAST ELECTRICAL (Figure 4-21)

ITEM PART NO. DESCRIPTION QTY

1 1625255 Bracket......................................................................................................................... 1
2 1586430 Nut ............................................................................................................................... 1
3 1595731 Bracket......................................................................................................................... 1
4 1595234 Sensor (Mast Position) ................................................................................................ 1
5 1562088 Clip .............................................................................................................................. 1
6 1597451 Capscrew..................................................................................................................... 1
7 302398 Nut ............................................................................................................................... 2
8 1553897 Capscrew..................................................................................................................... 2

4-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-47
UNIT CODE N005
NORTH AMERICA 03/2007

IMPACT SENSOR (Figure 4-22)

4-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

IMPACT SENSOR

ITEM PART NO. DESCRIPTION QTY

1 1535166 Bracket......................................................................................................................... 1
2 1500912 Clip .............................................................................................................................. 2
3 1582464 Fastener....................................................................................................................... 2
4 2079281 Wire Harness (Impact Sensor) .................................................................................... 1
5 1489655 Connector (4 Way) .................................................................................................. 1
6 1330416 Secondary Lock....................................................................................................... 1
7 1330437 Terminal (Pin) .......................................................................................................... 4
8 1489656 Connector (4-Way) .................................................................................................. 2
9 1489657 Secondary Lock....................................................................................................... 2
10 1330438 Terminal (Socket) .................................................................................................... 8
11 1561759 Clamp (Swivel)............................................................................................................. 2
12 1542439 Clamp .......................................................................................................................... 2
13 1502055 Clamp .......................................................................................................................... 1
14 1527879 Capscrew..................................................................................................................... 2
15 2079843 Impact Sensor ............................................................................................................. 1
16 1489655 Connector (4 Way) .................................................................................................. 1
17 1330416 Secondary Lock....................................................................................................... 1
18 1330433 Pin ........................................................................................................................... 4
19 1502053 Clamp .......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-49


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

LOAD WEIGH ELECTRICAL (Figure 4-23)

4-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LOAD WEIGH ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 2079326 Wire Harness (Load Weigh) ........................................................................................ 1


2 1525565 Connector................................................................................................................ 1
2 1500913 Secondary Lock....................................................................................................... 1
2 1330438 Terminal (Socket) .................................................................................................... 3
2 1484377 Terminal (Plug) ........................................................................................................ 9
3 1603021 Connector................................................................................................................ 1
3 1603236 Secondary Lock....................................................................................................... 1
3 1548517 Terminal (Socket) .................................................................................................... 3
3 1548519 Seal ......................................................................................................................... 3
4 1606544 Clamp .......................................................................................................................... 3
5 1573549 Clamp .......................................................................................................................... 3
6 1606735 Sensor ......................................................................................................................... 1
7 1648259 Fitting........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-51


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-24)


GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS

4-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS

ITEM PART NO. DESCRIPTION QTY

2090738 Wire Harness (RH Chassis) ........................................................................................ 1


1 1509890 Clip .......................................................................................................................... 2
2 1402815 Clip .......................................................................................................................... 2
3 .. . . . Connector Assembly (To Seat Harness) ................................................................. 1
3 1541991 Connector ........................................................................................................... 1
3 1541992 Secondary Lock .................................................................................................. 1
3 1463139 Terminal .............................................................................................................. 8
4 1626727 Connector (End Cap) .............................................................................................. 3
5 .. . . . Connector Assembly (To Backup Alarm Harness) .................................................. 1
5 1490242 Connector ........................................................................................................... 1
5 1490243 Secondary Lock .................................................................................................. 1
5 1330438 Terminal (Socket) ................................................................................................ 2
6 1509888 Clip .......................................................................................................................... 3
7 .. . . . Connector Assembly (End Cap) .............................................................................. 1
7 1329150 Connector ........................................................................................................... 1
7 1329151 Secondary Lock .................................................................................................. 1
7 1327164 Plug..................................................................................................................... 2
8 .. . . . Connector Assembly (Coolant Level) ...................................................................... 1
8 1329152 Connector ........................................................................................................... 1
8 1329151 Secondary Lock .................................................................................................. 1
8 1330281 Terminal .............................................................................................................. 2
8 1402888 Seal..................................................................................................................... 2
9 1587778 Clip .......................................................................................................................... 3
10 .. . . . Connector Assembly (Bus Terminal Two)................................................................ 1
10 1489656 Connector (4-Way) .............................................................................................. 1
10 1489657 Secondary Lock .................................................................................................. 1
10 1330438 Terminal (Socket) ................................................................................................ 4
11 1525577 Connector (With Resistor) (End Cap)...................................................................... 1
12 1534282 Clip .......................................................................................................................... 4
13 1560692 Conduit .................................................................................................................... 3
14 1500899 Clip .......................................................................................................................... 1
15 .. . . . Connector Assembly (To Transmission Harness).................................................... 1
15 1525567 Connector ........................................................................................................... 1
15 1529046 Secondary Lock .................................................................................................. 1
15 1463139 Terminal .............................................................................................................. 11
15 1484377 Terminal (Plug).................................................................................................... 1
15 1521989 Terminal .............................................................................................................. 7
16 .. . . . Connector Assembly (To Transmission Harness).................................................... 1
16 1531973 Connector ........................................................................................................... 1
16 1531974 Secondary Lock .................................................................................................. 1
16 1463139 Terminal .............................................................................................................. 6
17 .. . . . Connector Assembly (To Engine Harness) ............................................................. 1
17 1531501 Connector ........................................................................................................... 1
17 1330438 Terminal (Socket) ................................................................................................ 9
17 1463139 Terminal .............................................................................................................. 6
17 1484377 Terminal (Plug).................................................................................................... 10
17 1554359 Terminal .............................................................................................................. 4
18 .. . . . Connector Assembly (End Cap) .............................................................................. 1
18 1514597 Connector ........................................................................................................... 1
18 1330439 Insulator .............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-53


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS

ITEM PART NO. DESCRIPTION QTY

19 .. . . . Connector Assembly (To Lights/Cab Harness) ....................................................... 1


19 1514602 Connector ........................................................................................................... 1
19 1514603 Secondary Lock .................................................................................................. 1
19 1554359 Terminal .............................................................................................................. 4
20 .. . . . Connector Assembly (End Cap).............................................................................. 1
20 1480187 Connector ........................................................................................................... 1
20 1330439 Insulator .............................................................................................................. 2
21 .. . . . Connector Assembly (Accessory One) ................................................................... 1
21 1545202 Connector ........................................................................................................... 1
21 1546697 Secondary Lock .................................................................................................. 1
21 1554359 Terminal .............................................................................................................. 4
22 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
22 1525570 Connector ........................................................................................................... 1
22 1530037 Secondary Lock .................................................................................................. 1
22 1463139 Terminal .............................................................................................................. 8
22 1484377 Terminal (Plug).................................................................................................... 4
23 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
23 1525568 Connector ........................................................................................................... 1
23 1530037 Secondary Lock .................................................................................................. 1
23 1463139 Terminal .............................................................................................................. 7
23 1484377 Terminal (Plug).................................................................................................... 5
24 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
24 1525567 Connector ........................................................................................................... 1
24 1530037 Secondary Lock .................................................................................................. 1
24 1463139 Terminal .............................................................................................................. 9
24 1484377 Terminal (Plug).................................................................................................... 3
25 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
25 1525563 Connector ........................................................................................................... 1
25 1500913 Secondary Lock .................................................................................................. 2
25 1330438 Terminal (Socket) ................................................................................................ 8
25 1363886 Terminal (Socket) ................................................................................................ 4
26 .. . . . Connector Assembly (To Cowl Harness)................................................................. 1
26 1489655 Connector (4 Way) .............................................................................................. 1
26 1330416 Secondary Lock .................................................................................................. 1
26 1330437 Terminal (Pin)...................................................................................................... 4
27 .. . . . Connector Assembly (To Cowl Harness)................................................................. 1
27 1493428 Connector (12-Way) ............................................................................................ 1
27 1500913 Secondary Lock .................................................................................................. 1
27 1330438 Terminal (Socket) ................................................................................................ 9
27 1484377 Terminal (Plug).................................................................................................... 3
28 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
28 1531973 Connector ........................................................................................................... 1
28 1529046 Secondary Lock .................................................................................................. 1
28 1463139 Terminal .............................................................................................................. 3
28 1484377 Terminal (Plug).................................................................................................... 9
29 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
29 1525567 Connector ........................................................................................................... 1
29 1476109 Secondary Lock .................................................................................................. 1
29 1463139 Terminal .............................................................................................................. 3
29 1484377 Terminal (Plug).................................................................................................... 9

4-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS

ITEM PART NO. DESCRIPTION QTY

30 .. . . . Connector Assembly (To Horn) ............................................................................... 1


30 1476064 Connector ........................................................................................................... 1
30 1330416 Secondary Lock .................................................................................................. 1
30 1330356 Seal..................................................................................................................... 2
30 1330355 Terminal .............................................................................................................. 3
30 1476108 Seal..................................................................................................................... 1
31 1534828 Clip .......................................................................................................................... 1
32 .. . . . Connector Assembly (Power Distribution Module) .................................................. 1
32 1521184 Connector ........................................................................................................... 1
32 1521188 Secondary Lock .................................................................................................. 1
32 1323579 Seal..................................................................................................................... 5
32 1327164 Plug..................................................................................................................... 1
32 1330281 Terminal .............................................................................................................. 6
32 1521989 Terminal .............................................................................................................. 1
32 1402888 Seal..................................................................................................................... 2
33 .. . . . Connector Assembly (Power Distribution Module) .................................................. 1
33 1521183 Connector ........................................................................................................... 1
33 1521188 Secondary Lock .................................................................................................. 1
33 1323579 Seal..................................................................................................................... 7
33 1327164 Plug..................................................................................................................... 1
33 1330281 Terminal .............................................................................................................. 4
33 1521989 Terminal .............................................................................................................. 3
34 .. . . . Connector Assembly (Accessory Two).................................................................... 1
34 1514602 Connector ........................................................................................................... 1
34 1514603 Secondary Lock .................................................................................................. 1
34 1330439 Insulator .............................................................................................................. 1
34 1554359 Terminal .............................................................................................................. 3
35 .. . . . Connector Assembly (End Cap) .............................................................................. 1
35 1514597 Connector ........................................................................................................... 1
35 1476064 Connector ........................................................................................................... 4
36 1531490 Conduit .................................................................................................................... 1
37 .. . . . Connector Assembly (End Cap) .............................................................................. 1
37 1329150 Connector ........................................................................................................... 1
37 1329151 Secondary Lock .................................................................................................. 1
37 1327164 Plug..................................................................................................................... 2
38 .. . . . Connector Assembly (To Hydraulic Filter) ............................................................... 1
38 1329152 Connector ........................................................................................................... 1
38 1329151 Secondary Lock .................................................................................................. 1
38 1330281 Terminal .............................................................................................................. 2
38 1402888 Seal..................................................................................................................... 2
39 .. . . . Connector Assembly (Power Distribution Module) .................................................. 1
39 1521186 Connector ........................................................................................................... 1
39 1521188 Secondary Lock .................................................................................................. 1
39 1323579 Seal..................................................................................................................... 7
39 1554359 Terminal .............................................................................................................. 1
39 1521989 Terminal .............................................................................................................. 7
40 .. . . . Connector Assembly (Power Distribution Module) .................................................. 1
40 1521185 Connector ........................................................................................................... 1
40 1521188 Secondary Lock .................................................................................................. 1
40 1323579 Seal..................................................................................................................... 8

©2007 HYSTER COMPANY See Service Manual 4-55


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS

ITEM PART NO. DESCRIPTION QTY

40 1330281 Terminal .............................................................................................................. 5


40 1521989 Terminal .............................................................................................................. 3
41 .. . . . Connector Assembly (Key Switch/Alternate Horn Button) ...................................... 2
41 1490242 Connector ........................................................................................................... 1
41 1490243 Secondary Lock .................................................................................................. 1
41 1330438 Terminal (Socket) ................................................................................................ 2

4-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-57
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-25)


RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL

4-58 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

2092544 Wire Harness (RH Chassis) ........................................................................................ 1


1 1402815 Clip .......................................................................................................................... 2
2 .. . . . Connector Assembly (To Seat Harness) ................................................................. 1
2 1541991 Connector ........................................................................................................... 1
2 1541992 Secondary Lock .................................................................................................. 1
2 1463139 Terminal .............................................................................................................. 8
3 1587778 Clip .......................................................................................................................... 3
4 1626727 Connector................................................................................................................ 3
5 .. . . . Connector Assembly (To BackUp Alarm/Accessory One)....................................... 3
5 1490242 Connector ........................................................................................................... 1
5 1490243 Secondary Lock .................................................................................................. 1
5 1330438 Terminal (Socket) ................................................................................................ 2
6 .. . . . Connector Assembly (End Cap) .............................................................................. 2
6 1329150 Connector ........................................................................................................... 1
6 1329151 Secondary Lock .................................................................................................. 1
6 1327164 Plug..................................................................................................................... 2
7 .. . . . Connector Assembly (Coolant Level) ...................................................................... 1
7 1329152 Connector ........................................................................................................... 1
7 1329151 Secondary Lock .................................................................................................. 1
7 1330281 Terminal .............................................................................................................. 2
7 1402888 Seal..................................................................................................................... 2
8 1509890 Clip .......................................................................................................................... 2
9 .. . . . Connector Assembly (Bus Terminal) ....................................................................... 1
9 1489656 Connector (4-Way) .............................................................................................. 1
9 1489657 Secondary Lock .................................................................................................. 1
9 1330438 Terminal (Socket) ................................................................................................ 4
10 1525577 Connector (With Resistor) ....................................................................................... 1
11 1534282 Clip .......................................................................................................................... 4
12 1560692 Conduit .................................................................................................................... 3
13 1500899 Clip .......................................................................................................................... 1
14 .. . . . Connector Assembly (To Transmission Harness).................................................... 1
14 1525567 Connector ........................................................................................................... 3
14 1529046 Secondary Lock .................................................................................................. 1
14 1463139 Terminal .............................................................................................................. 11
14 1484377 Terminal (Plug).................................................................................................... 1
15 .. . . . Connector Assembly (To Transmission Harness, Engine Harness) ........................ 2
15 1531973 Connector ........................................................................................................... 1
15 1531974 Secondary Lock .................................................................................................. 1
15 1463139 Terminal .............................................................................................................. 6
16 .. . . . Connector Assembly (To Engine Harness) ............................................................. 1
16 1514602 Connector ........................................................................................................... 1
16 1514603 Secondary Lock .................................................................................................. 1
16 1330439 Insulator .............................................................................................................. 1
16 1554359 Terminal .............................................................................................................. 3
17 .. . . . Connector Assembly (To Light Harness)................................................................. 1
17 1514602 Connector ........................................................................................................... 1
17 1514603 Secondary Lock .................................................................................................. 1
17 1554359 Terminal .............................................................................................................. 4
18 .. . . . Connector Assembly ............................................................................................... 1
18 1514597 Connector ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-59


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

18 1330439 Insulator .............................................................................................................. 4


19 .. . . . Connector Assembly (End Cap).............................................................................. 1
19 1480187 Connector ........................................................................................................... 1
19 1330439 Insulator .............................................................................................................. 2
20 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
20 1525570 Connector ........................................................................................................... 1
20 1530037 Secondary Lock .................................................................................................. 1
20 1463139 Terminal .............................................................................................................. 8
20 1484377 Terminal (Plug).................................................................................................... 4
21 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
21 1525569 Connector ........................................................................................................... 1
21 1530037 Secondary Lock .................................................................................................. 1
21 1463139 Terminal .............................................................................................................. 11
21 1484377 Terminal (Plug).................................................................................................... 1
22 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
22 1525568 Connector ........................................................................................................... 1
22 1530037 Secondary Lock .................................................................................................. 1
22 1463139 Terminal .............................................................................................................. 8
22 1484377 Terminal (Plug).................................................................................................... 4
23 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
23 1525567 Connector ........................................................................................................... 1
23 1530037 Secondary Lock .................................................................................................. 1
23 1463139 Terminal .............................................................................................................. 9
23 1484377 Terminal (Plug).................................................................................................... 3
24 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
24 1525563 Connector ........................................................................................................... 1
24 1500913 Secondary Lock .................................................................................................. 1
24 1330438 Terminal (Socket) ................................................................................................ 8
24 1363886 Terminal (Socket) ................................................................................................ 4
25 .. . . . Connector Assembly (To Cowl Harness)................................................................. 1
25 1489655 Connector (4 Way) .............................................................................................. 1
25 1330416 Secondary Lock .................................................................................................. 1
25 1330437 Terminal (Pin)...................................................................................................... 4
26 .. . . . Connector Assembly (To Cowl Harness)................................................................. 1
26 1493428 Connector (12-Way) ............................................................................................ 1
26 1500913 Secondary Lock .................................................................................................. 1
26 1330438 Terminal (Socket) ................................................................................................ 9
26 1484377 Terminal (Plug).................................................................................................... 3
27 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
27 1525569 Connector ........................................................................................................... 1
27 1529046 Secondary Lock .................................................................................................. 1
27 1463139 Terminal .............................................................................................................. 9
27 1484377 Terminal (Plug).................................................................................................... 3
28 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
28 1525567 Connector ........................................................................................................... 1
28 1529046 Secondary Lock .................................................................................................. 1
28 1463139 Terminal .............................................................................................................. 3
28 1484377 Terminal (Plug).................................................................................................... 9
29 .. . . . Connector Assembly (To Horn) ............................................................................... 1
29 1476064 Connector ........................................................................................................... 1

4-60 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

29 1476109 Secondary Lock .................................................................................................. 1


29 1330356 Seal..................................................................................................................... 2
29 1330355 Terminal .............................................................................................................. 3
29 1476108 Seal..................................................................................................................... 1
30 .. . . . Connector Assembly (Power Distribution Module) .................................................. 1
30 1521184 Connector ........................................................................................................... 1
30 1521188 Secondary Lock .................................................................................................. 1
30 1323579 Seal..................................................................................................................... 5
30 1327164 Plug..................................................................................................................... 2
30 1330281 Terminal .............................................................................................................. 5
30 1521989 Terminal .............................................................................................................. 1
30 1402888 Seal..................................................................................................................... 1
31 .. . . . Connector Assembly (Power Distribution Module) .................................................. 1
31 1330281 Terminal .............................................................................................................. 4
31 1521989 Terminal .............................................................................................................. 3
31 1521183 Connector ........................................................................................................... 1
31 1521188 Secondary Lock .................................................................................................. 1
31 1323579 Seal..................................................................................................................... 7
31 1327164 Plug..................................................................................................................... 1
32 .. . . . Connector Assembly (Accessory Two).................................................................... 1
32 1330439 Insulator .............................................................................................................. 1
32 1514602 Connector ........................................................................................................... 1
32 1514603 Secondary Lock .................................................................................................. 1
32 1554359 Terminal .............................................................................................................. 3
33 .. . . . Connector Assembly ............................................................................................... 1
33 1514597 Connector ........................................................................................................... 1
33 1330439 Insulator .............................................................................................................. 4
34 1534828 Clip .......................................................................................................................... 1
35 1531490 Conduit .................................................................................................................... 1
36 .. . . . Connector Assembly (To Hydraulic Filter) ............................................................... 1
36 1329152 Connector ........................................................................................................... 1
36 1329151 Secondary Lock .................................................................................................. 1
36 1330281 Terminal .............................................................................................................. 2
36 1402888 Seal..................................................................................................................... 2
37 .. . . . Connector Assembly (Power Distribution Module) .................................................. 1
37 1521186 Connector ........................................................................................................... 1
37 1521188 Secondary Lock .................................................................................................. 1
37 1323579 Seal..................................................................................................................... 7
37 1327164 Plug..................................................................................................................... 1
37 1521989 Terminal .............................................................................................................. 7
38 .. . . . Connector Assembly (Power Distribution Module) .................................................. 1
38 1521185 Connector ........................................................................................................... 1
38 1521188 Secondary Lock .................................................................................................. 1
38 1323579 Seal..................................................................................................................... 8
38 1330281 Terminal .............................................................................................................. 6
38 1521989 Terminal .............................................................................................................. 2
39 .. . . . Connector Assembly (Accessory One) ................................................................... 1
39 1545202 Connector ........................................................................................................... 1
39 1546697 Secondary Lock .................................................................................................. 1
39 1554359 Terminal .............................................................................................................. 2

©2007 HYSTER COMPANY See Service Manual 4-61


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

40 .. . . . Connector Assembly (To Engine Harness) ............................................................. 1


40 1493428 Connector (12-Way) ............................................................................................ 1
40 1500913 Secondary Lock .................................................................................................. 1
40 1330438 Terminal (Socket) ................................................................................................ 12
41 1509888 Clip .......................................................................................................................... 3

4-62 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-63
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-26)


GM 4.3L LPG
LEFT HAND CHASSIS

4-64 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
GM 4.3L LPG
LEFT HAND CHASSIS

ITEM PART NO. DESCRIPTION QTY

2079116 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (Air Restriction) ..................................................................... 1
1 1465469 Connector ........................................................................................................... 1
1 1323578 Pin....................................................................................................................... 2
1 1402888 Seal..................................................................................................................... 2
2 .. . . . End Cap Assembly (Air Restriction Cap) ................................................................ 1
2 1465468 Connector ........................................................................................................... 1
2 1327164 Plug..................................................................................................................... 1
3 .. . . . Connector Assembly (LPG Lockoff) ........................................................................ 1
3 1599337 Connector................................................................................................................ 1
3 1561146 Terminal................................................................................................................... 2
4 .. . . . Connector Assembly (Low LPG Switch) ................................................................. 1
4 1402888 Seal..................................................................................................................... 2
4 1329152 Connector ........................................................................................................... 1
4 1329151 Secondary Lock .................................................................................................. 1
4 1329148 Terminal .............................................................................................................. 2
5 .. . . . Connector Assembly (Latch Relay) ......................................................................... 1
5 1461744 Connector Body .................................................................................................. 1
5 1327164 Plug..................................................................................................................... 1
5 1323579 Seal..................................................................................................................... 4
5 1402912 Terminal .............................................................................................................. 4
5 1498483 Sealant................................................................................................................ AR
6 .. . . . Connector Assembly (To Engine Wire Harness) ..................................................... 1
6 1527273 Connector ........................................................................................................... 1
6 1402926 Terminal .............................................................................................................. 3
6 1402927 Terminal .............................................................................................................. 5
6 1507571 Seal..................................................................................................................... 5
6 1402929 Seal..................................................................................................................... 3
6 1527305 Seal..................................................................................................................... 1
7 1509888 Clip .......................................................................................................................... 1
8 .. . . . Latch Relay ............................................................................................................. 1
8 1654578 Relay (Shrouded 5 Pin)....................................................................................... 1
8 1654579 Clip (Relay) ......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-65


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-27)


GM 4.3L, GASOLINE
LEFT HAND CHASSIS

4-66 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
GM 4.3L, GASOLINE
LEFT HAND CHASSIS

ITEM PART NO. DESCRIPTION QTY

2079115 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (Air Restriction) ..................................................................... 1
1 1465469 Connector ........................................................................................................... 1
1 1402888 Seal..................................................................................................................... 2
1 1323578 Pin....................................................................................................................... 2
2 .. . . . End Cap (Air Restriction Cap) ................................................................................. 1
2 1465468 Connector ........................................................................................................... 1
2 1327164 Plug..................................................................................................................... 3
3 .. . . . Connector Assembly (Latch Relay) ......................................................................... 1
3 1461744 Connector Body .................................................................................................. 1
3 1323579 Seal..................................................................................................................... 4
3 1402912 Terminal .............................................................................................................. 4
3 1498483 Sealant................................................................................................................ AR
4 .. . . . Latch Relay ............................................................................................................. 1
4 1654578 Relay (Shrouded 5 Pin)....................................................................................... 1
4 1654579 Clip (Relay) ......................................................................................................... 1
5 .. . . . Connector Assembly (Fuel Level) ........................................................................... 1
5 1476077 Connector ........................................................................................................... 1
5 1323576 Terminal .............................................................................................................. 2
6 .. . . . Connector Assembly (Fuel Pump) .......................................................................... 1
6 1519611 Connector ........................................................................................................... 1
6 1323576 Terminal .............................................................................................................. 2
7 .. . . . Connector Assembly (To Engine Harness) ............................................................. 1
7 1527273 Connector ........................................................................................................... 1
7 1402926 Terminal .............................................................................................................. 3
7 1402927 Terminal .............................................................................................................. 5
7 1507571 Seal..................................................................................................................... 5
7 1402929 Seal..................................................................................................................... 3
7 1527305 Seal..................................................................................................................... 1
8 1509888 Clip .......................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-67


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-28)


ENGINE
GM 4.3L, GASOLINE

4-68 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
ENGINE
GM 4.3L, GASOLINE

ITEM PART NO. DESCRIPTION QTY

2087702 Wire Harness (Engine) ................................................................................................ 1


1 1540944 Clip .......................................................................................................................... 4
2 1531502 Connector................................................................................................................ 1
3 1327957 Connector (Oil Pressure)......................................................................................... 1
4 1482667 Connector (To Oxygen Sensors) ............................................................................. 2
5 1607839 Connector................................................................................................................ 1
6 1547483 Connector (To Ignition/MAP) ................................................................................... 2
7 148614 Terminal (To Alternator)........................................................................................... 1
8 1566146 Boot ......................................................................................................................... 1
9 148615 Terminal (To Starter)................................................................................................ 1
10 1519025 Terminal (To Starter)................................................................................................ 1
11 1476064 Connector (Crank Position) ..................................................................................... 1
12 1509888 Clip .......................................................................................................................... 2
13 132972 Clamp ...................................................................................................................... 1
14 1323586 Connector (To Coolant Sensor/Alternator) ............................................................. 2
15 1607743 Connector................................................................................................................ 1
16 .. . . . Fuse Holder Assembly ............................................................................................ 1
16 1543553 Fuse Holder ........................................................................................................ 1
16 1454829 Fuse (60 Amp) .................................................................................................... 1
16 1454862 Cover (With Seal)................................................................................................ 1
16 1454827 Seal..................................................................................................................... 2
16 1520543 Terminal .............................................................................................................. 2
17 1476071 Connector (To Coil) ................................................................................................. 1
18 181089 Clamp ...................................................................................................................... 1
19 .. . . . Connector Assembly ............................................................................................... 1
19 1527275 Connector (To Left Hand Chassis) ...................................................................... 1
19 1520513 Clip...................................................................................................................... 1
20 1500900 Clip .......................................................................................................................... 1
21 1476067 Connector (Cam Position) ....................................................................................... 1
22 1532779 Clip .......................................................................................................................... 1
23 1558226 Bracket .................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-69


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-29)


ENGINE
GM 4.3L, LPG

4-70 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
ENGINE
GM 4.3L, LPG

ITEM PART NO. DESCRIPTION QTY

2087701 Wire Harness (Engine) (To RH Chassis Harness)....................................................... 1


1 1531502 Connector................................................................................................................ 5
2 1327957 Connector (Oil/Fuel Pressure)................................................................................. 1
3 1500901 Clip (Cam Sensor)................................................................................................... 1
4 .. . . . Connector Assembly (To LH Chassis Harness) ...................................................... 1
4 1402809 Clip...................................................................................................................... 1
4 1527275 Connector ........................................................................................................... 1
5 1482667 Connector (To Oxygen Sensor)............................................................................... 2
6 1476067 Connector (To Cam Sensor)) .................................................................................. 1
7 1547483 Connector (To Ignition) ............................................................................................ 2
8 1476071 Connector (To Coil) ................................................................................................. 1
9 1476064 Connector (Crank Position) ..................................................................................... 1
10 1509888 Clip .......................................................................................................................... 1
11 1607743 Connector................................................................................................................ 1
12 1323586 Connector (To Coolant Temp Sensor) ..................................................................... 1
13 .. . . . Fuse Holder Assembly (Starter Recharge Fuse) ................................................ 1
13 1543553 Fuse Holder ........................................................................................................ 1
13 1454829 Fuse (60 Amp) .................................................................................................... 1
13 1454862 Cover (With Seal)................................................................................................ 1
13 1454827 Seal..................................................................................................................... 2
13 1520543 Terminal .............................................................................................................. 2
14 .. . . . Connector Assembly (To Alternator) ....................................................................... 1
14 148614 Terminal .............................................................................................................. 1
14 1566146 Boot..................................................................................................................... 1
15 148615 Terminal (To Battery Positive).................................................................................. 1
16 1519025 Terminal (To Starter)................................................................................................ 1
17 1607839 Connector (MAP/MAT) ............................................................................................ 1
18 1532779 Clip .......................................................................................................................... 1
19 1558226 Bracket .................................................................................................................... 1
20 1540944 Clip .......................................................................................................................... 5

©2007 HYSTER COMPANY See Service Manual 4-71


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-30)


SEALED ALTERNATOR
GM 4.3L GS AND LPS

ITEM PART NO. DESCRIPTION QTY

2089037 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (To Disconnect Switch Link) .................................................. 2
1 181045 Connector ........................................................................................................... 1
1 134810 Terminal .............................................................................................................. 1
2 1469606 Adapter (To Engine Harness) .................................................................................. 1
3 .. . . . Connector Assembly (To Engine Harness) ............................................................. 1
3 1323586 Connector ........................................................................................................... 1
3 1323576 Terminal .............................................................................................................. 2
4 .. . . . Connector Assembly (To Disconnect Switch Link) .................................................. 2
4 181046 Connector ........................................................................................................... 1
4 1561117 Terminal .............................................................................................................. 1
5 1402816 Clip .......................................................................................................................... 1
6 .. . . . Connector Assembly (To Disconnect Switch).......................................................... 2
6 1582218 Terminal .............................................................................................................. 1
6 190383 Boot..................................................................................................................... 1
6 175944 Heat Shrink Tube ................................................................................................ 1
7 .. . . . Connector Assembly (Alternator Excite) ................................................................. 1
7 181046 Connector ........................................................................................................... 1
7 1561117 Terminal .............................................................................................................. 1
8 .. . . . Connector Assembly (Alternator D+) ...................................................................... 1
8 1582218 Terminal .............................................................................................................. 1
8 190383 Boot..................................................................................................................... 1
8 175944 Heat Shrink Tube ................................................................................................ 1
9 .. . . . Connector Assembly (Alternator Field) ................................................................... 1
9 181045 Connector ........................................................................................................... 1
9 134810 Terminal .............................................................................................................. 1

4-72 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-73
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-31)


SEALED ALTERNATOR
CUMMINS 4.5L DIESEL

4-74 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
SEALED ALTERNATOR
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

2089774 Wire Harness (Sealed Alternator) ............................................................................... 1


1 .. . . . Connector Assembly (To Disconnect Switch).......................................................... 2
1 1582218 Terminal .............................................................................................................. 1
1 175944 Heat Shrink Tube ................................................................................................ 1
1 190383 Boot..................................................................................................................... 1
2 .. . . . Connector Assembly (To Disconnect Switch Link) .................................................. 2
2 181045 Connector ........................................................................................................... 1
2 134810 Terminal .............................................................................................................. 1
3 .. . . . Connector Assembly (To Disconnect Switch Link) .................................................. 2
3 1561117 Terminal .............................................................................................................. 1
3 181046 Connector ........................................................................................................... 1
4 .. . . . Connector Assembly (Alternator D+) ...................................................................... 1
4 1582218 Terminal .............................................................................................................. 1
4 190383 Boot..................................................................................................................... 1
4 175944 Heat Shrink Tube ................................................................................................ 1
5 .. . . . Connector Assembly (Engine Harness) .................................................................. 1
5 1632137 Connector ........................................................................................................... 1
5 1482663 Lock .................................................................................................................... 1
5 1330356 Seal..................................................................................................................... 2
5 1482666 Terminal (Male) ................................................................................................... 2
5 1482668 Plug..................................................................................................................... 2
6 .. . . . Connector Assembly (Alternator Excite) ................................................................. 1
6 1561117 Terminal .............................................................................................................. 1
6 181046 Connector ........................................................................................................... 1
7 .. . . . Connector Assembly (Alternator Field) ................................................................... 1
7 181045 Connector ........................................................................................................... 1
7 134810 Terminal .............................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-75


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-32)


TRANSMISSION
SINGLE SPEED

4-76 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
TRANSMISSION
SINGLE SPEED

ITEM PART NO. DESCRIPTION QTY

2085943 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (To RH Chassis Harness)...................................................... 1
1 1623280 Connector ........................................................................................................... 1
1 1623281 Secondary Lock .................................................................................................. 1
1 1463138 Pin....................................................................................................................... 10
1 1484377 Terminal (Plug).................................................................................................... 2
2 1402816 Clip .......................................................................................................................... 1
3 1509888 Clip .......................................................................................................................... 2
4 .. . . . Connector Assembly (Temperature)........................................................................ 1
4 1402868 Connector ........................................................................................................... 1
4 1323576 Terminal .............................................................................................................. 2
5 .. . . . Connector Assembly (Clutch Forward/Reverse 1) .................................................. 1
5 1490242 Connector ........................................................................................................... 1
5 1490243 Secondary Lock .................................................................................................. 1
5 1330438 Terminal (Socket) ................................................................................................ 2
6 .. . . . Connector Assembly (Forward/Reverse 1 Pressure) .............................................. 1
6 1603021 Connector ........................................................................................................... 1
6 1603236 Secondary Lock .................................................................................................. 1
6 1548517 Terminal (Socket) ................................................................................................ 3
6 1548519 Seal..................................................................................................................... 3
7 .. . . . Connector Assembly (Turbine Shaft RPM).............................................................. 1
7 1546673 Connector ........................................................................................................... 1
7 1323576 Terminal .............................................................................................................. 3
8 .. . . . Connector Assembly (Tail Shaft RPM) .................................................................... 1
8 1558156 Connector ........................................................................................................... 1
8 1323576 Terminal .............................................................................................................. 4
9 1509890 Clip .......................................................................................................................... 1
10 1402813 Clip .......................................................................................................................... 1
11 .. . . . Connector Assembly (To RH Chassis Harness)...................................................... 1
11 1530960 Connector ........................................................................................................... 1
11 1530961 Secondary Lock .................................................................................................. 1
11 1463138 Pin....................................................................................................................... 4
11 1484377 Terminal (Plug).................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 4-77


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-33)


TRANSMISSION
DUAL SPEED

4-78 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
TRANSMISSION
DUAL SPEED

ITEM PART NO. DESCRIPTION QTY

2085942 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (To RH Chassis Harness)...................................................... 1
1 1623280 Connector ........................................................................................................... 1
1 1623281 Secondary Lock .................................................................................................. 1
1 1463138 Pin....................................................................................................................... 11
1 1484377 Terminal (Plug).................................................................................................... 2
2 1402816 Clip .......................................................................................................................... 1
3 1509888 Clip .......................................................................................................................... 2
4 .. . . . Connector Assembly (Temperature)........................................................................ 1
4 1402868 Connector ........................................................................................................... 1
4 1323576 Terminal .............................................................................................................. 2
5 .. . . . Connector Assembly (Clutch Forward 1, and 2 Reverse 1) .................................... 4
5 1490242 Connector ........................................................................................................... 1
5 1490243 Secondary Lock .................................................................................................. 1
5 1330438 Terminal (Socket) ................................................................................................ 2
6 .. . . . Connector Assembly (Forward/Reverse 1 Pressure) .............................................. 1
6 1603021 Connector ........................................................................................................... 1
6 1603236 Secondary Lock .................................................................................................. 1
6 1548517 Terminal (Socket) ................................................................................................ 3
6 1548519 Seal..................................................................................................................... 3
7 .. . . . Connector Assembly (Turbine/Tail Shaft RPM) ....................................................... 2
7 1546673 Connector ........................................................................................................... 1
7 1323576 Terminal .............................................................................................................. 3
8 1509890 Clip .......................................................................................................................... 1
9 1402813 Clip .......................................................................................................................... 1
10 .. . . . Connector Assembly (To RH Chassis Harness)...................................................... 1
10 1530960 Connector ........................................................................................................... 1
10 1530961 Secondary Lock .................................................................................................. 1
10 1463138 Pin....................................................................................................................... 6

©2007 HYSTER COMPANY See Service Manual 4-79


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-34)


COWL WITH MONOTROL PEDAL

4-80 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
COWL WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

2070269 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
1 1525568 Connector ........................................................................................................... 1
1 1529046 Secondary Lock .................................................................................................. 1
1 1463139 Terminal .............................................................................................................. 10
1 1484377 Terminal (Plug).................................................................................................... 2
2 1525573 Connector (End Cap) .............................................................................................. 1
3 .. . . . Connector Assembly (To Monotrol Harness)........................................................... 1
3 1489656 Connector (4-Way) .............................................................................................. 1
3 1489657 Secondary Lock .................................................................................................. 1
3 1330438 Terminal (Socket) ................................................................................................ 4
4 .. . . . Connector Assembly (Accelerator Pedal)................................................................ 1
4 1525584 Connector ........................................................................................................... 1
4 1532571 Terminal .............................................................................................................. 6
5 1509890 Clip .......................................................................................................................... 4
6 .. . . . Connector Assembly (To Mast) ............................................................................... 1
6 1484397 Connector (3-Way) .............................................................................................. 1
6 1463194 Secondary Lock .................................................................................................. 1
6 1330438 Terminal (Socket) ................................................................................................ 3
7 1351682 Connector (End Cap) .............................................................................................. 1
8 .. . . . Connector Assembly (Brake Pressure) ................................................................... 1
8 1603021 Connector ........................................................................................................... 1
8 1603236 Secondary Lock .................................................................................................. 1
8 1548517 Terminal (Socket) ................................................................................................ 3
8 1548519 Seal..................................................................................................................... 3
9 1534828 Clip .......................................................................................................................... 1
10 1402816 Clip .......................................................................................................................... 1
11 .. . . . Connector Assembly (Brake Pedal)......................................................................... 1
11 1463194 Secondary Lock .................................................................................................. 1
11 1484397 Connector (3-Way) .............................................................................................. 1
11 1330438 Terminal (Socket) ................................................................................................ 3
12 .. . . . Connector Assembly (Park Brake) .......................................................................... 1
12 1463194 Secondary Lock .................................................................................................. 1
12 1484397 Connector (3-Way) .............................................................................................. 1
12 1330438 Terminal (Socket) ................................................................................................ 3
13 .. . . . Connector Assembly (Brake Fluid Sensor) ............................................................. 2
13 1324309 Connector ........................................................................................................... 1
13 1324310 Connector ........................................................................................................... 1
14 1525577 Connector (With Resistor) (End Cap)...................................................................... 1
15 .. . . . Connector Assembly (Bus Terminal 1) .................................................................... 1
15 1489656 Connector (4-Way) .............................................................................................. 1
15 1489657 Secondary Lock .................................................................................................. 1
15 1330438 Terminal (Socket) ................................................................................................ 4
16 1500899 Clip .......................................................................................................................... 2
17 .. . . . Connector Assembly (Display) ................................................................................ 1
17 1525567 Connector ........................................................................................................... 1
17 1529046 Secondary Lock .................................................................................................. 1
17 1463139 Terminal .............................................................................................................. 5
17 1484377 Terminal (Plug).................................................................................................... 7
18 .. . . . Connector Assembly (J1939 Diagnostic) ................................................................ 1
18 1566116 Connector ........................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-81


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS
COWL WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

18 1532664 Secondary Lock .................................................................................................. 1


18 1330438 Terminal (Socket) ................................................................................................ 3
19 .. . . . Connector Assembly (To Horn) ............................................................................... 1
19 1490242 Connector ........................................................................................................... 1
19 1402813 Clip...................................................................................................................... 1
19 1330438 Terminal (Socket) ................................................................................................ 2
20 1566117 Dust Cap ............................................................................................................. 1
21 1534282 Clip .......................................................................................................................... 1
22 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
22 1525570 Connector ........................................................................................................... 1
22 1529046 Secondary Lock .................................................................................................. 1
22 1463139 Terminal .............................................................................................................. 7
22 1484377 Terminal (Plug).................................................................................................... 5
23 .. . . . Connector Assembly (RH Chassis)......................................................................... 1
23 1500925 Connector ........................................................................................................... 1
23 1352603 Secondary Lock .................................................................................................. 1
23 1330437 Terminal (Pin)...................................................................................................... 9
23 1484377 Terminal (Plug).................................................................................................... 3
24 .. . . . Connector Assembly (RH Chassis)......................................................................... 1
24 1489656 Connector (4-Way) .............................................................................................. 1
24 1330438 Terminal (Socket) ................................................................................................ 4
24 1489657 Secondary Lock .................................................................................................. 1

4-82 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-83
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-35)


COWL WITH FORWARD/REVERSE LEVER

4-84 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY

2084829 Wire Harness (Cowl) ................................................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
1 1525568 Connector ........................................................................................................... 1
1 1463139 Terminal .............................................................................................................. 6
1 1484377 Terminal (Plug).................................................................................................... 6
1 1529046 Secondary Lock .................................................................................................. 1
2 .. . . . Connector Assembly (Accelerator Pedal Sensor) ................................................... 1
2 1525584 Connector ........................................................................................................... 1
2 1532571 Terminal .............................................................................................................. 6
3 1509888 Clip .......................................................................................................................... 4
4 .. . . . Connector Assembly (Brake Pressure) ................................................................... 1
4 1603021 Connector ........................................................................................................... 1
4 1603236 Secondary Lock .................................................................................................. 1
4 1548517 Terminal (Socket) ................................................................................................ 3
4 1548519 Seal..................................................................................................................... 3
5 1534828 Clip .......................................................................................................................... 1
6 1402816 Clip .......................................................................................................................... 1
7 .. . . . Connector Assembly (Park Brake) .......................................................................... 2
7 1484397 Connector (3-Way) .............................................................................................. 1
7 1463194 Secondary Lock .................................................................................................. 1
7 1330438 Terminal (Socket) .................................................................................................... 3
8 .. . . . Connector Assembly (Brake Fluid).......................................................................... 2
8 1324309 Connector ........................................................................................................... 1
8 1324310 Connector ........................................................................................................... 1
9 1525577 Connector (With Resistor) (End Cap) ................................................................. 1
10 .. . . . Connector Assembly ............................................................................................... 1
10 1489656 Connector (4-Way) .............................................................................................. 1
10 1489657 Secondary Lock....................................................................................................... 1
10 1330438 Terminal (Socket) ................................................................................................ 4
11 1500899 Clip .......................................................................................................................... 2
12 .. . . . Connector Assembly (Display) .................................................................................... 1
12 1525567 Connector................................................................................................................ 1
12 1529046 Secondary Lock .................................................................................................. 1
12 1463139 Terminal .............................................................................................................. 5
12 1484377 Terminal (Plug).................................................................................................... 7
13 .. . . . Connector Assembly (J1939 Diagnostic) ................................................................ 1
13 1566116 Connector ........................................................................................................... 1
13 1532664 Secondary Lock .................................................................................................. 1
13 1330438 Terminal (Socket) ................................................................................................ 3
13 1566117 Dust Cap ............................................................................................................. 1
14 .. . . . Connector Assembly (Horn Button)......................................................................... 1
14 1490242 Connector ........................................................................................................... 1
14 1402813 Clip...................................................................................................................... 1
14 1330438 Terminal (Socket) ................................................................................................ 2
15 1534282 Clip .......................................................................................................................... 1
16 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
16 1525570 Connector ........................................................................................................... 1
16 1529046 Secondary Lock .................................................................................................. 1
16 1463139 Terminal .............................................................................................................. 7
16 1484377 Terminal (Plug).................................................................................................... 5
17 .. . . . Connector Assembly (To RH Chassis) .................................................................... 1

©2007 HYSTER COMPANY See Service Manual 4-85


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY

17 1500925 Connector ........................................................................................................... 1


17 1352603 Secondary Lock .................................................................................................. 1
17 1330437 Terminal (Pin)...................................................................................................... 6
17 1484377 Terminal (Plug).................................................................................................... 6
18 .. . . . Connector Assembly (To RH Chassis) .................................................................... 1
18 1489656 Connector (4-Way) .............................................................................................. 1
18 1489657 Secondary Lock .................................................................................................. 1
18 1330438 Terminal (Socket) ................................................................................................ 4

4-86 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-87
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-36)


ELECTRONIC CONTROL VALVE
THREE FUNCTION

4-88 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

2060198 Wire Harness (Electronic Control Valve) ..................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
1 1525564 Connector ........................................................................................................... 1
1 1330438 Terminal (Socket) ................................................................................................ 9
1 1330439 Insulator .............................................................................................................. 3
1 1525564 Connector ........................................................................................................... 1
1 1500913 Secondary Lock .................................................................................................. 1
2 1402815 Clip .......................................................................................................................... 4
3 .. . . . Connector Assembly (2A Tilt).................................................................................. 1
3 1531162 Connector ........................................................................................................... 1
3 1562649 Seal..................................................................................................................... 2
3 1402814 Terminal .............................................................................................................. 2
4 190383 Boot ......................................................................................................................... 4
5 .. . . . Connector Assembly (2B Tilt).................................................................................. 1
5 1531162 Connector ........................................................................................................... 1
5 1562649 Seal..................................................................................................................... 2
5 1402814 Terminal .............................................................................................................. 2
6 .. . . . Connector Assembly (3B Auxiliary 1) ...................................................................... 1
6 1493435 Connector (2-Way) .............................................................................................. 1
6 1562649 Seal..................................................................................................................... 2
6 1402814 Terminal .............................................................................................................. 2
7 .. . . . Connector Assembly (3A Auxiliary 1) ...................................................................... 1
7 1493435 Connector (2-Way) .............................................................................................. 1
7 1562649 Seal..................................................................................................................... 2
7 1402814 Terminal .............................................................................................................. 2
8 .. . . . Connector Assembly (Lift) ....................................................................................... 1
8 1490242 Connector ........................................................................................................... 1
8 1330438 Terminal (Socket) ................................................................................................ 2
8 1490243 Secondary Lock .................................................................................................. 1
9 .. . . . Connector Assembly (Lower) .................................................................................. 1
9 1490242 Connector ........................................................................................................... 1
9 1330438 Terminal (Socket) ................................................................................................ 2
9 1490243 Secondary Lock .................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-89


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-37)


ELECTRONIC CONTROL VALVE
FOUR FUNCTION

4-90 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

2058909 Wire Harness (Electronic Control Valve) ..................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
1 1525564 Connector ........................................................................................................... 1
1 1330438 Terminal (Socket) ................................................................................................ 12
1 1500913 Secondary Lock .................................................................................................. 1
2 1402815 Clip .......................................................................................................................... 4
3 .. . . . Connector Assembly (2A Tilt).................................................................................. 1
3 1531162 Connector ........................................................................................................... 1
3 1562649 Seal..................................................................................................................... 2
3 1402814 Terminal .............................................................................................................. 2
4 190383 Boot ......................................................................................................................... 6
5 1493447 Connector (4A Auxiliary 2) ...................................................................................... 1
5 1562649 Seal..................................................................................................................... 2
5 1402814 Terminal .............................................................................................................. 2
6 1493447 Connector (4B Auxiliary 2) ...................................................................................... 1
6 1562649 Seal..................................................................................................................... 2
6 1402814 Terminal .............................................................................................................. 2
7 .. . . . Connector Assembly (2B Tilt).................................................................................. 1
7 1531162 Connector ........................................................................................................... 1
7 1562649 Seal..................................................................................................................... 2
7 1402814 Terminal .............................................................................................................. 2
8 .. . . . Connector Assembly (3B Auxiliary 1) ...................................................................... 1
8 1493435 Connector (2-Way) .............................................................................................. 1
8 1562649 Seal..................................................................................................................... 2
8 1402814 Terminal .............................................................................................................. 2
9 .. . . . Connector Assembly (3A Auxiliary 1) ...................................................................... 1
9 1493435 Connector (2-Way) .............................................................................................. 1
9 1562649 Seal..................................................................................................................... 2
9 1402814 Terminal .............................................................................................................. 2
10 .. . . . Connector Assembly (Lift) ....................................................................................... 1
10 1490242 Connector ........................................................................................................... 1
10 1330438 Terminal (Socket) ................................................................................................ 2
10 1490243 Secondary Lock .................................................................................................. 1
11 .. . . . Connector Assembly (Lower) .................................................................................. 1
11 1490242 Connector ........................................................................................................... 1
11 1330438 Terminal (Socket) ................................................................................................ 2
11 1490243 Secondary Lock .................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-91


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-38)


JOYSTICK

ITEM PART NO. DESCRIPTION QTY

2084703 Wire Harness (Joystick)............................................................................................... 1


1 .. . . . Connector Assembly (To Joystick) .......................................................................... 1
1 1616384 Connector ........................................................................................................... 2
1 1616386 Terminal (Socket) ................................................................................................ 6
1 1616388 Collar (Joystick)................................................................................................... 1
1 1616390 O-Ring................................................................................................................. 1
2 1569995 Bushing ................................................................................................................... 1
3 .. . . . Connector Assembly (To Seat Harness) ................................................................. 1
3 1530960 Connector ........................................................................................................... 1
3 1530961 Secondary Lock .................................................................................................. 1
3 1463140 Terminal (Pin)...................................................................................................... 6

4-92 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-93
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-39)


CUMMINS 4,5L DIESEL

4-94 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
CUMMINS 4,5L DIESEL

ITEM PART NO. DESCRIPTION QTY

2092371 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (Fuel Level Sensor) ............................................................... 1
1 1476077 Connector ........................................................................................................... 1
1 1323576 Terminal .............................................................................................................. 2
2 1509888 Clip .......................................................................................................................... 3
3 .. . . . Connector Assembly (Air Restriction Indicator)....................................................... 1
3 1465469 Connector ........................................................................................................... 1
3 1323578 Pin....................................................................................................................... 2
3 1402888 Seal..................................................................................................................... 2
4 806425 Terminal................................................................................................................... 1
5 204223 Boot ......................................................................................................................... 1
6 .. . . . Connector Assembly (Alternator) ............................................................................ 1
7 1501919 Connector ........................................................................................................... 1
7 1330355 Terminal .............................................................................................................. 2
7 1482668 Plug..................................................................................................................... 2
7 1330356 Seal..................................................................................................................... 2
7 1482663 Lock .................................................................................................................... 1
8 .. . . . Connector Assembly (Water Temp. Sensor) ........................................................... 1
8 1323586 Connector ........................................................................................................... 1
8 1323576 Terminal .............................................................................................................. 2
9 1534329 Clip .......................................................................................................................... 4
10 .. . . . Connector Assembly (Starter Positive).................................................................... 1
10 1544731 Connector ........................................................................................................... 1
10 1544733 Pin....................................................................................................................... 1
11 190383 Boot ......................................................................................................................... 1
12 1493448 Terminal (Ring) ........................................................................................................ 1
13 1354497 Terminal................................................................................................................... 1
14 1532775 Clip .......................................................................................................................... 1
15 1558228 Bracket .................................................................................................................... 1
16 .. . . . Connector Assembly (Engine RPM Sensor) ........................................................... 1
16 1546673 Connector ........................................................................................................... 1
16 1323576 Terminal .............................................................................................................. 3
17 1402815 Clip .......................................................................................................................... 5
18 .. . . . Connector Assembly (Engine to Chassis)............................................................... 1
18 1514597 Connector ........................................................................................................... 1
18 1330438 Terminal (Socket) ................................................................................................ 1
18 866401 Pin....................................................................................................................... 3
18 1514598 Secondary Lock .................................................................................................. 1
19 .. . . . Connector Assembly (Engine to Chassis)............................................................... 1
19 1500925 Connector ........................................................................................................... 1
19 1330437 Terminal (Pin)...................................................................................................... 12
19 1352603 Secondary Lock .................................................................................................. 1
20 .. . . . Connector Assembly (Engine to Chassis)........................................................... 1
20 1463138 Pin....................................................................................................................... 6
20 1530960 Connector ........................................................................................................... 1
20 1530961 Secondary Lock .................................................................................................. 1
21 .. . . . Connector Assembly (Throttle Position) .................................................................. 1
21 1525584 Connector ........................................................................................................... 1
21 1532571 Terminal .............................................................................................................. 6
22 .. . . . Connector Assembly (Fuel Shut Off Solenoid)........................................................ 1
22 1498476 Connector Housing ............................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 4-95


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS
CUMMINS 4,5L DIESEL

ITEM PART NO. DESCRIPTION QTY

22 1334999 Pin....................................................................................................................... 1
22 1491818 Seal..................................................................................................................... 1
23 1509890 Clip .......................................................................................................................... 1
24 .. . . . Connector Assembly (Pull Actuator) ....................................................................... 1
24 1330419 Connector ........................................................................................................... 1
24 1351681 Connector ........................................................................................................... 1
24 1363886 Terminal (Socket) ................................................................................................ 1
24 1330438 Terminal (Socket) ................................................................................................ 1
24 1330424 Secondary Lock .................................................................................................. 1
25 .. . . . Connector Assembly (Water Separator).................................................................. 1
25 1476067 Connector ........................................................................................................... 1
25 1330355 Terminal .............................................................................................................. 3
25 1476109 Secondary Lock .................................................................................................. 1
25 1476108 Seal..................................................................................................................... 3
26 .. . . . Connector Assembly (Oil Pressure Sensor)............................................................ 1
26 1327957 Connector ........................................................................................................... 1
26 1532571 Terminal .............................................................................................................. 3
27 1521309 Terminal................................................................................................................... 2

4-96 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

4-97
UNIT CODE N005
NORTH AMERICA 03/2007

WIRE HARNESS (Figure 4-40)


LIGHTS
WITH OVERHEAD GUARD

4-98 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WIRE HARNESS
LIGHTS
WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

2090085 Wire Harness............................................................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) .................................................... 1
1 1525566 Connector ........................................................................................................... 1
1 1484377 Terminal (Plug).................................................................................................... 9
1 1330438 Terminal (Socket) ................................................................................................ 3
1 1500913 Secondary Lock .................................................................................................. 1
2 .. . . . Connector Assembly (Chassis Harness)................................................................. 1
2 1514597 Connector ........................................................................................................... 1
2 1484709 Terminal (Pin)...................................................................................................... 4
2 1514598 Secondary Lock .................................................................................................. 1
3 .. . . . Connector Assembly (RH Front Work Lights) ......................................................... 1
3 1490242 Connector ........................................................................................................... 1
3 1363886 Terminal (Socket) ................................................................................................ 2
3 1490243 Secondary Lock .................................................................................................. 1
4 .. . . . Connector Assembly (RH Rear Signal Lights) ........................................................ 1
4 1531486 Connector ........................................................................................................... 1
4 1330355 Terminal .............................................................................................................. 4
4 1330356 Seal..................................................................................................................... 1
4 1482668 Plug..................................................................................................................... 2
4 930591 Secondary Lock .................................................................................................. 1
4 1476108 Seal..................................................................................................................... 3
5 .. . . . Connector Assembly (Work Light Resistor) ............................................................ 1
5 1514602 Connector ........................................................................................................... 1
5 1514603 Secondary Lock .................................................................................................. 1
5 1554359 Terminal .............................................................................................................. 4
6 1509890 Clip .......................................................................................................................... 2
7 .. . . . Connector Assembly (Strobe) ................................................................................. 1
7 1484557 Connector ........................................................................................................... 1
7 1484558 Secondary Lock .................................................................................................. 1
7 1463139 Terminal .............................................................................................................. 2
8 .. . . . Connector Assembly (Rear Work Lights) ................................................................ 1
8 1490242 Connector ........................................................................................................... 1
8 1490243 Secondary Lock .................................................................................................. 1
8 1363886 Terminal (Socket) ................................................................................................ 2
9 .. . . . Connector Assembly (LH Rear Signal) ................................................................... 1
9 1531486 Connector ........................................................................................................... 1
9 930591 Secondary Lock .................................................................................................. 1
9 1330355 Terminal .............................................................................................................. 4
9 1330356 Seal..................................................................................................................... 1
9 1482668 Plug..................................................................................................................... 2
9 1476108 Seal..................................................................................................................... 3
10 .. . . . Connector Assembly (LH Front Work Lights) .......................................................... 1
10 1490242 Connector ........................................................................................................... 1
10 1490243 Secondary Lock .................................................................................................. 1
10 1363886 Terminal (Socket) ................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 4-99


for service procedures.
NOTES

4-100
UNIT CODE N005
03/2007 NORTH AMERICA

5 TR ANSMISSION

5 TRANSMISSION
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

CONTROL VALVE
TRANSMISSION............................................................................................................................................. 5-56
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-28
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-18
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-52
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-40
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-50
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-38
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-54
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-42
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-30
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-20
TORQUE CONVERTER
CUMMINS 4.5L DIESEL ................................................................................................................................... 5-4
GM 4.3L, GASOLINE AND LPG ....................................................................................................................... 5-5
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-44
⇒PENDING PER ECN 10402574........................................................................................................... 5-32
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-48
⇒PENDING PER ECN 10402574........................................................................................................... 5-36
SINGLE SPEED
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-22
⇒PENDING PER ECN 10402574........................................................................................................... 5-12
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-26
⇒PENDING PER ECN 10402574........................................................................................................... 5-16
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L.................................................................................................................... 5-10
WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL ............................................................................................................................... 5-6
GM 4.3L GASOLINE AND LPG .................................................................................................................... 5-8
TRANSMISSION MOUNTING.............................................................................................................................. 5-2
PENDING PER ECN 10402574⇒ .................................................................................................................... 5-3

©2007 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION MOUNTING (Figure 5-1)

ITEM PART NO. DESCRIPTION QTY

1 1624204 Bracket......................................................................................................................... 1
2 1566329 Washer ........................................................................................................................ 2
3 2070147 Isolator ......................................................................................................................... 2
4 292531 Capscrew..................................................................................................................... 4
5 292683 Lockwasher.................................................................................................................. 4
6 1501276 Bracket......................................................................................................................... 1
7 292685 Lockwasher.................................................................................................................. 1
8 293697 Capscrew..................................................................................................................... 1

5-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION MOUNTING (Figure 5-2)


(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

1 ac 1646877 Transmission Assembly (Single Speed without Boost) ................................................ 1


1 ad 1646878 Transmission Assembly (Single Speed with Boost) ..................................................... 1
1 bd 1646876 Transmission Assembly (Dual Speed with Boost) ....................................................... 1
1 bc 1646875 Transmission Assembly (Dual Speed without Boost) .................................................. 1
2 1566329 Washer ........................................................................................................................ 2
3 2070147 Isolator ......................................................................................................................... 2
4 292531 Capscrew..................................................................................................................... 4
5 292683 Lockwasher.................................................................................................................. 4
6 1501276 Bracket......................................................................................................................... 1
7 292685 Lockwasher.................................................................................................................. 1
8 293697 Capscrew..................................................................................................................... 1
9 1624204 Bracket......................................................................................................................... 1

FOOTNOTES:
a Basic
b Electronic Control
c With Dry Brakes
d With Wet Brakes

©2007 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TORQUE CONVERTER (Figure 5-3)


CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1554087 Torque Converter ......................................................................................................... 1


2 296420 Washer ........................................................................................................................ 4
3 1541921 Capscew ...................................................................................................................... 4
4 360387 Sealant ........................................................................................................................ AR

5-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TORQUE CONVERTER (Figure 5-4)


GM 4.3L, GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1554085 Torque Converter (Without Extended Function Transmission) .................................... 1


1 1554086 Torque Converter (With Extended Function Transmission) ......................................... 1
2 296420 Washer ........................................................................................................................ 6
3 1541921 Capscew ...................................................................................................................... 6
4 360387 Sealant ........................................................................................................................ AR

©2007 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION COOLING (Figure 5-5)


WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL

5-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION COOLING
WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1487068 Fitting........................................................................................................................... 1
2 1565127 Fitting........................................................................................................................... 1
3 1527879 Capscrew..................................................................................................................... 2
4 1480237 Clip Nut ........................................................................................................................ 3
5 1629316 Shield........................................................................................................................... 1
6 1562648 Clip .............................................................................................................................. 2
7 1502066 Clamp .......................................................................................................................... 2
8 1542436 Clamp .......................................................................................................................... 2
9 1516205 Fitting........................................................................................................................... 1
10 1527880 Capscrew..................................................................................................................... 1
11 2077444 Shield........................................................................................................................... 1
12 a 2090113 Hose ............................................................................................................................ 1
12 b 2096036 Hose ............................................................................................................................ 1
13 a 2078983 Hose ............................................................................................................................ 1
13 b 2096031 Hose ............................................................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒

©2007 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION COOLING (Figure 5-6)


WITH INTERNAL OIL COOLER
GM 4.3L GASOLINE AND LPG

5-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION COOLING
WITH INTERNAL OIL COOLER
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1487068 Fitting........................................................................................................................... 1
2 1565127 Fitting........................................................................................................................... 1
3 1527879 Capscrew..................................................................................................................... 8
4 1480237 Clip Nut ........................................................................................................................ 9
5 1629316 Shield........................................................................................................................... 1
6 1562648 Clip .............................................................................................................................. 3
7 1502066 Clamp .......................................................................................................................... 2
8 1542436 Clamp .......................................................................................................................... 2
9 2079844 Shield........................................................................................................................... 1
10 1516205 Fitting........................................................................................................................... 1
11 1527880 Capscrew..................................................................................................................... 1
12 2077444 Shield........................................................................................................................... 1
13 2090425 Shield........................................................................................................................... 1
14 a 2090113 Hose ............................................................................................................................ 1
14 b 2096036 Hose ............................................................................................................................ 1
15 a 2078983 Hose ............................................................................................................................ 1
15 b 2096031 Hose ............................................................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒

©2007 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION COOLING (Figure 5-7)


WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L

5-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

1 1480237 Clip Nut ........................................................................................................................ 2


2 1527879 Capscrew..................................................................................................................... 2
3 1629316 Shield........................................................................................................................... 1
4 1562648 Clip .............................................................................................................................. 2
5 2079845 Shield........................................................................................................................... 1
6 a 2078984 Hose ............................................................................................................................ 1
6 b 2096032 Hose ............................................................................................................................ 1
7 a 2093759 Hose ............................................................................................................................ 1
7 b 2096039 Hose ............................................................................................................................ 1
8 1486749 Fitting........................................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒

©2007 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION (Figure 5-8)


SINGLE SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)

5-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

b 1557709 Transmission Assembly (Single Speed) ...................................................................... 1


a 1557711 Transmission Assembly (Single Speed) ...................................................................... 1
1 b 1613695 Control Valve (☞ Figure 5-26) ............................................................................... 1
1 a 1611835 Control Valve (☞ Figure 5-26) ............................................................................... 1
2 292509 Capscrew ................................................................................................................ 11
3 320157 Washer .................................................................................................................... 12
4 1570360 Gasket ..................................................................................................................... 1
5 233693 Fitting....................................................................................................................... 1
5 16485 O-Ring................................................................................................................. 1
6 1624505 Housing (Transmission)........................................................................................... 1
7 1547447 Oil Seal.................................................................................................................... 1
8 1529874 Yoke (Fixed)............................................................................................................. 1
9 18595 Capscrew ................................................................................................................ 1
10 15158 Lockwasher ............................................................................................................. 1
11 15135 Washer .................................................................................................................... 1
12 1550576 Gasket (Cover to Transmission Housing) ................................................................ 1
13 1524373 Clutch Pack (Reverse) (☞ Figure 5-11) ................................................................. 1
14 1524372 Clutch Pack (Forward) (☞ Figure 5-10) ................................................................. 1
15 1541231 Speed Sensor (Input Speed)................................................................................... 1
16 1541232 Speed Sensor (Output Speed) ................................................................................ 1
17 292680 Lockwasher ............................................................................................................. 2
18 292500 Capscrew ................................................................................................................ 2
19 86229 Stato Seal Washer .................................................................................................. 1
20 43209 Ball Bearing ............................................................................................................. 1
21 1565135 Gear (Output) .......................................................................................................... 1
22 1516851 Spacer ..................................................................................................................... 1
23 1525686 Nut........................................................................................................................... 1
24 213099 Snap Ring................................................................................................................ 1
25 44309 Bearing .................................................................................................................... 1
26 1624501 Housing (Front Cover) ............................................................................................. 1
27 1550573 Gasket (Torque Converter Housing to Cover) ......................................................... 1
28 292682 Lockwasher ............................................................................................................. 24
29 292516 Capscrew ................................................................................................................ 4
30 334560 Magnet .................................................................................................................... 1
31 1624415 Cover (Pump Drive)................................................................................................. 1
32 16682 O-Ring ..................................................................................................................... 1
33 1494750 Chain (Drive Pump)................................................................................................. 1
34 1544218 Sealing Ring ............................................................................................................ 1
35 44310 Ball Bearing ............................................................................................................. 1
36 1624401 Dipstick.................................................................................................................... 1
37 1624405 Fitting....................................................................................................................... 1
37 216590 Fitting .................................................................................................................. 1
38 16485 O-Ring................................................................................................................. 1
39 2021389 Breather................................................................................................................... 1
40 1624407 Fitting....................................................................................................................... 1
40 14603 Fitting .................................................................................................................. 1
41 16486 O-Ring................................................................................................................. 1
42 303100 Pin ........................................................................................................................... 4
43 1553270 Snubber................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

44 1487067 Fitting....................................................................................................................... 1
44 252729 O-Ring................................................................................................................. 1
44 16485 O-Ring................................................................................................................. 1
45 303150 Pin ........................................................................................................................... 4
46 1553475 O-Ring ..................................................................................................................... 1
47 233683 Fitting....................................................................................................................... 1
47 16487 O-Ring................................................................................................................. 1
48 235691 Fitting....................................................................................................................... 7
48 16484 O-Ring................................................................................................................. 1
49 b 1612918 Compression Spring (Regulator)............................................................................. 1
50 a 1612917 Compression Spring (Regulator)............................................................................. 1
51 a 1612916 Spool (Regulator) .................................................................................................... 1
52 1359458 Capscrew ................................................................................................................ 16
53 1553403 O-Ring ..................................................................................................................... 4
54 2070263 Transducer............................................................................................................... 1
233683 Fitting....................................................................................................................... 1
16487 O-Ring................................................................................................................. 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

5-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-15
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION (Figure 5-9)


SINGLE SPEED
SHEET 2 OF 2
(⇒PENDING PER ECN 10402574)

5-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION
SINGLE SPEED
SHEET 2 OF 2
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

b 1557709 Transmission Assembly (Single Speed) ...................................................................... 1


a 1557711 Transmission Assembly (Single Speed) ...................................................................... 1
1 1550566 Housing (Torque Convertor) .................................................................................... 1
2 145481 O-Ring ..................................................................................................................... 1
3 1544217 Oil Seal (Torque Converter)..................................................................................... 1
4 1544216 Bearing .................................................................................................................... 1
5 1541556 Sprocket .................................................................................................................. 1
6 1525677 Stator Assembly ...................................................................................................... 1
6 1516826 Bushing ............................................................................................................... 1
7 1566169 Cover ....................................................................................................................... 1
8 136985 Capscrew ................................................................................................................ 4
9 1550571 Screen (Suction)...................................................................................................... 1
10 1550572 Spring (Suction Screen) .......................................................................................... 1
11 1515654 Sensor (Coolant Temperature) ................................................................................ 1
12 188210 Plug ......................................................................................................................... 1
12 16983 O-Ring................................................................................................................. 1
13 292500 Capscrew ................................................................................................................ 2
14 292680 Lockwasher ............................................................................................................. 2
15 1550567 Cover Plate (Torque Convertor Housing) ................................................................ 1
16 43209 Ball Bearing ............................................................................................................. 1
17 1550586 Sprocket (Driven)..................................................................................................... 1
18 44307 Bearing .................................................................................................................... 1
19 a 2076519 Charge Pump (27.0 CC/Aux) .................................................................................. 1
19 b 1552853 Charge Pump (27.0 CC/REV) ................................................................................. 1
19 b 1623836 O-Ring................................................................................................................. 1
20 1525696 Gasket (Charge Pump) ........................................................................................... 1
21 292681 Lockwasher ............................................................................................................. 6
22 296022 Capscrew ................................................................................................................ 4
23 2075558 Filter ........................................................................................................................ 1
24 1558515 Fitting....................................................................................................................... 1
25 320161 Washer .................................................................................................................... 1
26 292683 Lockwasher ............................................................................................................. 1
27 292526 Capscrew ................................................................................................................ 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

©2007 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FORWARD CLUTCH (Figure 5-10)


SINGLE SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

5-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

1524372 Clutch Pack.................................................................................................................. 1


1 .. . . . Ring Seal................................................................................................................. 3
2 1581116 Bearing .................................................................................................................... 2
3 1581104 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Ring Seal................................................................................................................. 1
5 .. . . . Ring Seal................................................................................................................. 1
6 1552525 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 8
13 .. . . . Separator Plate ....................................................................................................... 7
14 1543094 Pressure Plate (5.8 mm) ......................................................................................... 1
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
14 1543096 Pressure Plate (5.6 mm) ......................................................................................... 1
14 1543097 Pressure Plate (5.4 mm) ......................................................................................... 1
14 1543098 Pressure Plate (5.2 mm) ......................................................................................... 1
15 1537450 Snap Ring................................................................................................................ 1
16 124603 Bearing .................................................................................................................... 1
17 1581107 Snap Ring................................................................................................................ 2
18 1581117 Spacer ..................................................................................................................... 1
19 .. . . . Seal ......................................................................................................................... 1
20 1595427 Clutch Gear ............................................................................................................. 1
21 1581106 Snap Ring................................................................................................................ 1
22 43207 Ball Bearing ............................................................................................................. 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................ 1

©2007 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

REVERSE CLUTCH (Figure 5-11)


SINGLE SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

5-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

1524373 Clutch Pack.................................................................................................................. 1


1 .. . . . Seal ......................................................................................................................... 2
2 1581116 Bearing .................................................................................................................... 2
3 1581114 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Seal ......................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 1552525 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 8
13 .. . . . Separator Plate ....................................................................................................... 7
14 1543094 Pressure Plate (5.8 mm) ......................................................................................... 1
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
14 1543096 Pressure Plate (5.6 mm) ......................................................................................... 1
14 1543097 Pressure Plate (5.4 mm) ......................................................................................... 1
14 1543098 Pressure Plate (5.2 mm) ......................................................................................... 1
15 .. . . . Seal ......................................................................................................................... 1
16 1537450 Snap Ring................................................................................................................ 1
17 124603 Bearing .................................................................................................................... 1
18 1581107 Snap Ring................................................................................................................ 1
19 1581117 Spacer ..................................................................................................................... 1
20 1581106 Snap Ring................................................................................................................ 1
21 1581115 Clutch Gear ............................................................................................................. 1
21 1595427 Clutch Gear ............................................................................................................. 1
22 43207 Ball Bearing ............................................................................................................. 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)........................................................ 1

©2007 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION (Figure 5-12)


SINGLE SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)

5-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

b 1646877 Transmission Assembly (Single Speed without Boost) ................................................ 1


a 1646878 Transmission Assembly (Single Speed with Boost) ..................................................... 1
1 b 1613695 Control Valve (☞ Figure 5-26) ............................................................................... 1
1 a 1611835 Control Valve (☞ Figure 5-26) ............................................................................... 1
2 292509 Capscrew ................................................................................................................ 11
3 320157 Washer .................................................................................................................... 12
4 1570360 Gasket ..................................................................................................................... 1
5 233693 Fitting....................................................................................................................... 1
5 16485 O-Ring................................................................................................................. 1
6 1639069 Housing (Transmission)........................................................................................... 1
7 1547447 Oil Seal.................................................................................................................... 1
8 1529874 Yoke (Fixed)............................................................................................................. 1
9 18595 Capscrew ................................................................................................................ 1
10 15158 Lockwasher ............................................................................................................. 1
11 15135 Washer .................................................................................................................... 1
12 1550576 Gasket (Cover to Transmission Housing) ................................................................ 1
13 1646888 Clutch Pack Assembly (Reverse) (☞ Figure 5-15) ................................................ 1
14 1646887 Clutch Pack Assembly (Forward) (☞ Figure 5-14) ................................................ 1
15 1541231 Speed Sensor (Input Speed)................................................................................... 1
16 1541232 Speed Sensor (Output Speed) ................................................................................ 1
17 292680 Lockwasher ............................................................................................................. 2
18 292500 Capscrew ................................................................................................................ 2
19 86229 Stato Seal Washer .................................................................................................. 1
20 43209 Ball Bearing ............................................................................................................. 1
21 1565135 Gear (Output) .......................................................................................................... 1
22 1516851 Spacer ..................................................................................................................... 1
23 1525686 Nut........................................................................................................................... 1
24 213099 Snap Ring................................................................................................................ 1
25 44309 Bearing .................................................................................................................... 1
26 1624501 Housing (Front Cover) ............................................................................................. 1
27 1550573 Gasket (Torque Converter Housing to Cover) ......................................................... 1
28 292682 Lockwasher ............................................................................................................. 24
29 292516 Capscrew ................................................................................................................ 4
30 334560 Magnet .................................................................................................................... 1
31 1624415 Cover (Pump Drive)................................................................................................. 1
32 16682 O-Ring ..................................................................................................................... 1
33 1494750 Chain (Drive Pump)................................................................................................. 1
34 1544218 Sealing Ring ............................................................................................................ 1
35 44310 Ball Bearing ............................................................................................................. 1
36 1624401 Dipstick.................................................................................................................... 1
37 1624405 Fitting....................................................................................................................... 1
37 216590 Fitting .................................................................................................................. 1
38 16485 O-Ring................................................................................................................. 1
39 1632741 Breather Assembly .................................................................................................. 1
39 16486 O-Ring................................................................................................................. 1
40 1640573 Fitting....................................................................................................................... 1
40 16484 O-Ring................................................................................................................. 1
41 1624414 Baffle................................................................................................................... 1
42 303100 Pin ........................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

43 1553270 Snubber................................................................................................................... 2
44 1486555 Fitting....................................................................................................................... 1
44 252729 O-Ring................................................................................................................. 1
44 16485 O-Ring................................................................................................................. 1
45 303150 Pin ........................................................................................................................... 4
46 1553475 O-Ring ..................................................................................................................... 1
47 233683 Fitting....................................................................................................................... 1
47 16487 O-Ring................................................................................................................. 1
48 235691 Fitting....................................................................................................................... 6
48 16484 O-Ring................................................................................................................. 1
49 b 1612918 Compression Spring (Regulator)............................................................................. 1
50 a 1612917 Compression Spring (Regulator)............................................................................. 1
51 a 1612916 Spool (Regulator) .................................................................................................... 1
52 1359458 Capscrew ................................................................................................................ 16
53 1553403 O-Ring ..................................................................................................................... 4
54 2070263 Transducer............................................................................................................... 1

FOOTNOTES:
a Dry Brake
b Wet Brake

5-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-25
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION (Figure 5-13)


SINGLE SPEED
SHEET 2 OF 2
(PENDING PER ECN 10402574⇒)

5-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION
SINGLE SPEED
SHEET 2 OF 2
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

b 1646877 Transmission Assembly (Single Speed without Boost) ................................................ 1


a 1646878 Transmission Assembly (Single Speed with Boost) ..................................................... 1
1 1624504 Housing (Torque Convertor) .................................................................................... 1
2 145481 O-Ring ..................................................................................................................... 1
3 1544217 Oil Seal (Torque Converter)..................................................................................... 1
4 1544216 Bearing .................................................................................................................... 1
5 1541556 Sprocket (Driving).................................................................................................... 1
6 1525677 Stator Assembly ...................................................................................................... 1
6 1516826 Bushing ............................................................................................................... 1
7 1566169 Cover ....................................................................................................................... 1
8 136985 Capscrew ................................................................................................................ 4
9 1550571 Screen (Suction)...................................................................................................... 1
10 1550572 Spring (Suction Screen) .......................................................................................... 1
11 1515654 Sensor (Coolant Temperature) ................................................................................ 1
12 188210 Plug ......................................................................................................................... 1
12 16983 O-Ring................................................................................................................. 1
13 292500 Capscrew ................................................................................................................ 2
14 292680 Lockwasher ............................................................................................................. 2
15 1550567 Cover Plate (Torque Convertor Housing) ................................................................ 1
16 43209 Ball Bearing ............................................................................................................. 1
17 1529890 Sprocket (Driven)..................................................................................................... 1
18 44307 Bearing .................................................................................................................... 1
19 a 2076519 Charge Pump (27.0 CC/Aux) .................................................................................. 1
19 b 1552853 Charge Pump (27.0 CC/REV) ................................................................................. 1
19 b 1623836 O-Ring................................................................................................................. 1
20 1525696 Gasket (Charge Pump) ........................................................................................... 1
21 292681 Lockwasher ............................................................................................................. 6
22 296022 Capscrew ................................................................................................................ 4
23 2075558 Filter ........................................................................................................................ 1
24 1558515 Fitting....................................................................................................................... 1
25 320161 Washer .................................................................................................................... 1
26 292683 Lockwasher ............................................................................................................. 1
27 292526 Capscrew ................................................................................................................ 1

FOOTNOTES:
a Dry Brake
b Wet Brake

©2007 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FORWARD CLUTCH (Figure 5-14)


SINGLE SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

5-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

1646887 Clutch Pack Assembly ................................................................................................. 1


1 .. . . . Ring Seal................................................................................................................. 3
2 43207 Ball Bearing ............................................................................................................. 3
3 1651760 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Ring Seal................................................................................................................. 1
5 .. . . . Ring Seal................................................................................................................. 1
6 2085129 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 8
13 .. . . . Separator Plate ....................................................................................................... 7
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
15 .. . . . O-Ring ..................................................................................................................... 1
16 1537450 Snap Ring................................................................................................................ 1
17 124603 Bearing .................................................................................................................... 1
18 1581107 Snap Ring................................................................................................................ 2
19 1651761 Clutch Gear ............................................................................................................. 1
20 1581106 Snap Ring................................................................................................................ 1
1652272 Repair Kit..................................................................................................................... 1

1571673 Kit (Clutch Pack Plates) (Includes Items 11-13) ...................................................... 1


1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15) ................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

REVERSE CLUTCH (Figure 5-15)


SINGLE SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

5-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

1646888 Clutch Pack Assembly ................................................................................................. 1


1 .. . . . Seal ......................................................................................................................... 2
2 43207 Ball Bearing ............................................................................................................. 3
3 1651762 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Seal ......................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 2085129 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 5
13 .. . . . Separator Plate ....................................................................................................... 4
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
15 .. . . . O-Ring ..................................................................................................................... 1
16 1537450 Snap Ring................................................................................................................ 1
17 124603 Bearing .................................................................................................................... 1
18 1581107 Snap Ring................................................................................................................ 1
19 1537459 Snap Ring................................................................................................................ 1
20 1651761 Clutch Gear ............................................................................................................. 1
1652272 Repair Kit..................................................................................................................... 1

1571673 Kit (Clutch Pack Plates) (Includes Items 11-13) ...................................................... 1


1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15) ................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION (Figure 5-16)


DUAL SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)

5-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

a 1529897 Transmission Assembly (Dual Speed) ......................................................................... 1


b 1552849 Transmission Assembly (Dual Speed) ......................................................................... 1
1 292509 Capscrew ................................................................................................................ 11
2 320157 Washer .................................................................................................................... 12
3 b 1613695 Control Valve (Low Pressure) (☞ Figure 5-26) ...................................................... 1
3 a 1611835 Control Valve (High Pressure) (☞ Figure 5-26) ..................................................... 1
4 1570360 Gasket (Control Valve) ............................................................................................ 1
5 2070263 Transducer............................................................................................................... 3
6 233693 Fitting....................................................................................................................... 1
6 16485 O-Ring................................................................................................................. 1
7 1624507 Housing (Transmission)........................................................................................... 1
8 235691 Fitting....................................................................................................................... 7
8 16484 O-Ring................................................................................................................. 7
9 1547447 Oil Seal.................................................................................................................... 1
10 1529874 Yoke (Fixed) (27 Tooth) ........................................................................................... 1
11 86229 Stato Seal Washer .................................................................................................. 1
12 15135 Washer .................................................................................................................... 1
13 15158 Lockwasher ............................................................................................................. 1
14 18595 Capscrew ................................................................................................................ 1
15 43209 Ball Bearing ............................................................................................................. 2
16 1550571 Screen (Suction)...................................................................................................... 1
17 1550572 Spring (Suction Screen) .......................................................................................... 1
18 1487067 Fitting....................................................................................................................... 1
18 16485 O-Ring................................................................................................................. 1
18 252729 O-Ring................................................................................................................. 1
19 1524356 Clutch Pack Assembly (Reverse) (☞ Figure 5-20) ................................................ 1
20 1524371 Clutch Pack Assembly (Forward-High) (☞ Figure 5-19) ........................................ 1
21 1541232 Speed Sensor (Output Speed) ................................................................................ 1
22 292500 Capscrew ................................................................................................................ 2
23 292680 Lockwasher ............................................................................................................. 2
24 1541231 Speed Sensor (Input Speed)................................................................................... 1
25 1565135 Gear (Output) .......................................................................................................... 1
26 1359458 Capscrew ................................................................................................................ 16
27 292682 Lockwasher ............................................................................................................. 23
28 1550582 Gasket (Cover To Transmission Housing) ............................................................... 1
29 1550581 Housing (Front Cover) ............................................................................................. 1
30 292516 Capscrew ................................................................................................................ 3
31 334560 Magnet .................................................................................................................... 1
32 44309 Bearing (Charge Pump) .......................................................................................... 1
33 1585750 Gear (Idler) .............................................................................................................. 1
34 44306 Ball Bearing ............................................................................................................. 1
35 1516851 Spacer ..................................................................................................................... 1
36 1525686 Nut........................................................................................................................... 1
37 213099 Snap Ring................................................................................................................ 1
38 1624401 Dipstick.................................................................................................................... 1
39 1624405 Fitting....................................................................................................................... 1
40 16485 O-Ring................................................................................................................. 1
40 216590 Fitting .................................................................................................................. 1
41 1632741 Breather Assembly .................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

41 16486 O-Ring................................................................................................................. 1
42 1624407 Fitting....................................................................................................................... 1
43 16486 O-Ring................................................................................................................. 1
44 303100 Pin ........................................................................................................................... 4
45 1553270 Snubber................................................................................................................... 2
46 1553475 O-Ring ..................................................................................................................... 2
47 233683 Fitting....................................................................................................................... 1
47 16487 O-Ring................................................................................................................. 1
48 303150 Pin ........................................................................................................................... 4
49 1612918 Compression Spring (System Regulator)................................................................ 1
50 1612916 Spool (System Regulator) ....................................................................................... 1
51 1553403 O-Ring ..................................................................................................................... 1
52 1380849 Trim.......................................................................................................................... 2
53 1527879 Capscrew ................................................................................................................ 1
54 1569768 Shield ...................................................................................................................... 1
1566457 Baffle (Not Illustrated).............................................................................................. 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

5-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-35
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION (Figure 5-17)


DUAL SPEED
SHEET 2 OF 2
(⇒PENDING PER ECN 10402574)

5-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION
DUAL SPEED
SHEET 2 OF 2
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

a 1529897 Transmission Assembly (Dual Speed) ......................................................................... 1


b 1552849 Transmission Assembly (Dual Speed) ......................................................................... 1
1 1624504 Housing (Torque Convertor) .................................................................................... 1
2 1544217 Oil Seal (Torque Converter)..................................................................................... 1
3 44310 Ball Bearing ............................................................................................................. 1
4 145481 O-Ring ..................................................................................................................... 1
5 1541556 Sprocket .................................................................................................................. 1
6 1544216 Bearing .................................................................................................................... 1
7 1544218 Sealing Ring ............................................................................................................ 1
8 136985 Capscrew ................................................................................................................ 4
9 1525677 Stator Assembly ...................................................................................................... 1
9 1516826 Bushing ............................................................................................................... 1
10 16682 O-Ring ..................................................................................................................... 1
11 1524355 Clutch Pack Assembly (Input/Forward-Low) (☞ Figure 5-18) ................................ 1
12 1550573 Gasket (Torque Converter Housing to Cover) ......................................................... 1
13 1515654 Sensor (Coolant Temperature) ................................................................................ 1
14 292680 Lockwasher ............................................................................................................. 2
15 292500 Capscrew ................................................................................................................ 2
16 1550567 Cover Plate (Torque Convertor Housing) ................................................................ 1
17 188210 Plug ......................................................................................................................... 1
17 16983 O-Ring................................................................................................................. 1
18 43209 Ball Bearing ............................................................................................................. 1
19 1529890 Sprocket (Driven)..................................................................................................... 1
20 1494750 Chain (Drive Pump)................................................................................................. 1
21 44307 Bearing .................................................................................................................... 1
22 1525696 Gasket (Charge Pump) ........................................................................................... 1
23 c 2073470 Charge Pump (32.4 CC/REV Without Boost).......................................................... 1
23 b 2076527 Charge Pump (32.4 CC/REV With Boost)............................................................... 1
23 1623836 O-Ring................................................................................................................. 1
24 292681 Lockwasher ............................................................................................................. 6
25 296022 Capscrew ................................................................................................................ 4
26 1566169 Cover ....................................................................................................................... 1
27 2075558 Filter ........................................................................................................................ 1
28 1558515 Fitting....................................................................................................................... 1
29 292526 Capscrew ................................................................................................................ 1
30 292683 Lockwasher ............................................................................................................. 1
31 320161 Washer .................................................................................................................... 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes
c Wet or Dry Brakes

©2007 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FORWARD CLUTCH, LOW (Figure 5-18)


DUAL SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

5-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FORWARD CLUTCH, LOW


DUAL SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

1524355 Clutch Pack Assembly (Input/Forward-Low) ................................................................ 1


1 .. . . . Seal ......................................................................................................................... 3
2 43207 Ball Bearing ............................................................................................................. 3
3 1639865 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Seal ......................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 2085129 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 9
13 .. . . . Separator Plate ....................................................................................................... 8
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
15 1537450 Snap Ring................................................................................................................ 1
16 124603 Bearing .................................................................................................................... 1
17 1581107 Snap Ring................................................................................................................ 1
18 1581105 Spacer ..................................................................................................................... 1
19 .. . . . Seal ......................................................................................................................... 1
20 1595428 Clutch Gear ............................................................................................................. 1
21 1581106 Snap Ring................................................................................................................ 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................ 1

©2007 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FORWARD CLUTCH, HIGH (Figure 5-19)


DUAL SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

5-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FORWARD CLUTCH, HIGH


DUAL SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

1524371 Clutch Pack Assembly (Forward-High) ........................................................................ 1


1 .. . . . Seal ......................................................................................................................... 2
2 1537455 Bearing .................................................................................................................... 1
3 1639862 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Seal ......................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 2085129 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 9
13 .. . . . Separator Plate ....................................................................................................... 8
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
15 1537450 Snap Ring................................................................................................................ 1
16 124603 Bearing .................................................................................................................... 1
17 1581107 Snap Ring................................................................................................................ 1
18 1581105 Spacer ..................................................................................................................... 1
19 .. . . . Seal ......................................................................................................................... 1
20 1639864 Clutch Gear ............................................................................................................. 1
21 43207 Ball Bearing ............................................................................................................. 2
22 1581106 Snap Ring................................................................................................................ 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................ 1

©2007 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

REVERSE CLUTCH (Figure 5-20)


DUAL SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

5-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

REVERSE CLUTCH
DUAL SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

1524356 Clutch Pack Assembly (Reverse)................................................................................. 1


1 .. . . . Seal ......................................................................................................................... 3
2 43207 Ball Bearing ............................................................................................................. 3
3 1639862 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Seal ......................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 2085129 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 9
13 .. . . . Separator Plate ....................................................................................................... 8
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
15 .. . . . Seal ......................................................................................................................... 1
16 1537450 Snap Ring................................................................................................................ 1
17 124603 Bearing .................................................................................................................... 1
18 1581107 Snap Ring................................................................................................................ 1
19 1581105 Spacer ..................................................................................................................... 1
20 1581106 Snap Ring................................................................................................................ 1
21 1639863 Clutch Gear ............................................................................................................. 1

1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5).............................................................. 1

©2007 HYSTER COMPANY See Service Manual 5-43


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION (Figure 5-21)


DUAL SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)

5-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

a 1646875 Transmission Assembly (Dual Speed without Boost) .................................................. 1


b 1646876 Transmission Assembly (Dual Speed with Boost) ....................................................... 1
1 292509 Capscrew ................................................................................................................ 11
2 320157 Washer .................................................................................................................... 12
3 b 1613695 Control Valve (Low Pressure) (☞ Figure 5-26) ...................................................... 1
3 a 1611835 Control Valve (High Pressure) (☞ Figure 5-26) ..................................................... 1
4 1570360 Gasket (Control Valve) ............................................................................................ 1
5 2070263 Transducer............................................................................................................... 1
6 233693 Fitting....................................................................................................................... 1
6 16485 O-Ring................................................................................................................. 1
7 1639068 Housing (Transmission)........................................................................................... 1
8 235691 Fitting....................................................................................................................... 6
8 16484 O-Ring................................................................................................................. 6
9 1547447 Oil Seal.................................................................................................................... 1
10 1529874 Yoke (Fixed) (27 Tooth) ........................................................................................... 1
11 86229 Stato Seal Washer .................................................................................................. 1
12 15135 Washer .................................................................................................................... 1
13 15158 Lockwasher ............................................................................................................. 1
14 18595 Capscrew ................................................................................................................ 1
15 43209 Ball Bearing ............................................................................................................. 2
16 1550571 Screen (Suction)...................................................................................................... 1
17 1550572 Spring (Suction Screen) .......................................................................................... 1
18 1545546 Fitting....................................................................................................................... 1
18 16481 O-Ring................................................................................................................. 1
19 1646886 Clutch Pack Assembly (Reverse) (☞ Figure 5-25) ................................................ 1
20 1646885 Clutch Pack Assembly (Forward-High) (☞ Figure 5-24) ........................................ 1
21 1541232 Speed Sensor (Transmission Output Speed) .......................................................... 1
22 292500 Capscrew ................................................................................................................ 2
23 292680 Lockwasher ............................................................................................................. 2
24 1541231 Speed Sensor (Transmission Input Speed)............................................................. 1
25 1565135 Gear (Output) .......................................................................................................... 1
26 1359458 Capscrew ................................................................................................................ 16
27 292682 Lockwasher ............................................................................................................. 23
28 1550582 Gasket (Cover To Transmission Housing) ............................................................... 1
29 1550581 Housing (Front Cover) ............................................................................................. 1
30 292516 Capscrew ................................................................................................................ 3
31 334560 Magnet .................................................................................................................... 1
32 44309 Bearing (Charge Pump) .......................................................................................... 1
33 1585750 Gear (Idler) .............................................................................................................. 1
34 44306 Ball Bearing ............................................................................................................. 1
35 1516851 Spacer ..................................................................................................................... 1
36 1525686 Nut........................................................................................................................... 1
37 213099 Snap Ring................................................................................................................ 1
38 1624401 Dipstick.................................................................................................................... 1
39 1624405 Fitting....................................................................................................................... 1
40 16485 O-Ring................................................................................................................. 1
41 1632741 Breather Assembly .................................................................................................. 1
41 16486 O-Ring................................................................................................................. 1
42 1486555 Fitting....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 5-45


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

42 16485 O-Ring................................................................................................................. 1
42 252729 O-Ring................................................................................................................. 1
44 303100 Pin ........................................................................................................................... 4
45 1553270 Snubber................................................................................................................... 2
46 1553475 O-Ring ..................................................................................................................... 2
47 233683 Fitting....................................................................................................................... 1
47 16487 O-Ring................................................................................................................. 1
48 303150 Pin ........................................................................................................................... 4
49 1612918 Compression Spring (System Regulator)................................................................ 1
50 1612916 Spool (System Regulator) ....................................................................................... 1
51 1553403 O-Ring ..................................................................................................................... 1
52 1530722 Proportional Valve ................................................................................................... 1
53 293742 Capscrew ................................................................................................................ 2
54 1569768 Shield ...................................................................................................................... 1
55 1380849 Trim.......................................................................................................................... 2
56 1527879 Capscrew ................................................................................................................ 1
1624414 Baffle (Not Illustrated).............................................................................................. 1
1624415 Cover (Pump Drive) (Not Illustrated) ....................................................................... 1

FOOTNOTES:
a Dry Brake
b Wet Brake

5-46 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

5-47
UNIT CODE N005
NORTH AMERICA 03/2007

TRANSMISSION (Figure 5-22)


DUAL SPEED
SHEET 2 OF 2
(PENDING PER ECN 10402574⇒)

5-48 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TRANSMISSION
DUAL SPEED
SHEET 2 OF 2
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

a 1646875 Transmission Assembly (Dual Speed without Boost) .................................................. 1


b 1646876 Transmission Assembly (Dual Speed with Boost) ....................................................... 1
1 1624504 Housing (Torque Convertor) .................................................................................... 1
2 1544217 Oil Seal (Torque Converter)..................................................................................... 1
3 44310 Ball Bearing ............................................................................................................. 1
4 145481 O-Ring ..................................................................................................................... 1
5 1541556 Sprocket (Driving).................................................................................................... 1
6 1544216 Bearing .................................................................................................................... 1
7 1544218 Sealing Ring ............................................................................................................ 1
8 136985 Capscrew ................................................................................................................ 4
9 1525677 Stator Assembly ...................................................................................................... 1
9 1516826 Bushing ............................................................................................................... 1
10 16682 O-Ring ..................................................................................................................... 1
11 1646884 Clutch Pack Assembly (Input/Forward-Low) (☞ Figure 5-23) ................................ 1
12 1550573 Gasket (Torque Converter Housing to Cover) ......................................................... 1
13 1515654 Sensor (Coolant Temperature) ................................................................................ 1
14 292680 Lockwasher ............................................................................................................. 2
15 292500 Capscrew ................................................................................................................ 2
16 1550567 Cover Plate (Torque Convertor Housing) ................................................................ 1
17 188210 Plug ......................................................................................................................... 1
17 16983 O-Ring................................................................................................................. 1
18 43209 Ball Bearing ............................................................................................................. 1
19 1529890 Sprocket (Driven)..................................................................................................... 1
20 1494750 Chain (Drive Pump)................................................................................................. 1
21 44307 Bearing .................................................................................................................... 1
22 1525696 Gasket (Charge Pump) ........................................................................................... 1
23 a 2073470 Charge Pump (32.4 CC/REV Without Boost).......................................................... 1
23 b 2076527 Charge Pump (32.4 CC/REV With Boost)............................................................... 1
23 1623836 O-Ring................................................................................................................. 1
24 292681 Lockwasher ............................................................................................................. 6
25 296022 Capscrew ................................................................................................................ 4
26 1566169 Cover ....................................................................................................................... 1
27 2075558 Filter ........................................................................................................................ 1
28 1558515 Fitting....................................................................................................................... 1
29 292526 Capscrew ................................................................................................................ 1
30 292683 Lockwasher ............................................................................................................. 1
31 320161 Washer .................................................................................................................... 1

FOOTNOTES:
a Dry Brake
b Wet Brake

©2007 HYSTER COMPANY See Service Manual 5-49


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FORWARD CLUTCH, LOW (Figure 5-23)


DUAL SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

5-50 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FORWARD CLUTCH, LOW


DUAL SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

1646884 Clutch Pack Assembly (Input/Forward-Low) ................................................................ 1


1 .. . . . Seal ......................................................................................................................... 3
2 43207 Ball Bearing ............................................................................................................. 3
3 1639865 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Seal ......................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 2085129 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 9
13 .. . . . Separator Plate ....................................................................................................... 8
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
15 1537450 Snap Ring................................................................................................................ 1
16 124603 Bearing .................................................................................................................... 1
17 1581107 Snap Ring................................................................................................................ 1
18 .. . . . Seal ......................................................................................................................... 1
19 1595428 Clutch Gear ............................................................................................................. 1
20 1537459 Snap Ring................................................................................................................ 1

1652269 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18)........................... 1
1651852 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)........................................................ 1

©2007 HYSTER COMPANY See Service Manual 5-51


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FORWARD CLUTCH, HIGH (Figure 5-24)


DUAL SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

5-52 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FORWARD CLUTCH, HIGH


DUAL SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

1646885 Clutch Pack Assembly (Forward-High) ........................................................................ 1


1 .. . . . Seal ......................................................................................................................... 2
2 1651753 Bearing .................................................................................................................... 2
3 1639862 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Seal ......................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 2085129 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 9
13 .. . . . Separator Plate ....................................................................................................... 8
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
15 1537450 Snap Ring................................................................................................................ 1
16 124603 Bearing .................................................................................................................... 1
17 1581107 Snap Ring................................................................................................................ 1
18 .. . . . Seal ......................................................................................................................... 1
18 1581105 Spacer ..................................................................................................................... 1
19 1639864 Clutch Gear ............................................................................................................. 1
20 43207 Ball Bearing ............................................................................................................. 1
21 1581106 Snap Ring................................................................................................................ 1

1652269 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18)........................... 1
1651852 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)........................................................ 1

©2007 HYSTER COMPANY See Service Manual 5-53


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

REVERSE CLUTCH (Figure 5-25)


DUAL SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

5-54 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

REVERSE CLUTCH
DUAL SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

1646886 Clutch Pack Assembly (Reverse)................................................................................. 1


1 .. . . . Seal ......................................................................................................................... 3
2 43207 Ball Bearing ............................................................................................................. 3
3 1639862 Gear and Shaft Assembly ....................................................................................... 1
4 .. . . . Seal ......................................................................................................................... 1
5 .. . . . Seal ......................................................................................................................... 1
6 2085129 Piston ...................................................................................................................... 1
7 1581108 Spring ...................................................................................................................... 1
8 1581098 Spring ...................................................................................................................... 1
9 1581099 Spring Guide ........................................................................................................... 1
10 1581100 Snap Ring................................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................... 1
12 .. . . . Friction Plate ........................................................................................................... 9
13 .. . . . Separator Plate ....................................................................................................... 8
14 1537449 Pressure Plate (6.0 mm) ......................................................................................... 1
15 .. . . . Seal ......................................................................................................................... 1
16 1537450 Snap Ring................................................................................................................ 1
17 124603 Bearing .................................................................................................................... 1
18 1581107 Snap Ring................................................................................................................ 1
19 1581106 Snap Ring................................................................................................................ 1
20 1639863 Clutch Gear ............................................................................................................. 1

1652269 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15)........................... 1
1651852 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5).............................................................. 1

©2007 HYSTER COMPANY See Service Manual 5-55


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CONTROL VALVE (Figure 5-26)


TRANSMISSION

5-56 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CONTROL VALVE
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1613695 Control Valve (Dry Brakes) .......................................................................................... 1


1611835 Control Valve (Wet Brakes).......................................................................................... 1
1 .. . . . Body ........................................................................................................................ 1
2 2070263 Transducer............................................................................................................... 2
3 1545546 Fitting....................................................................................................................... 2
3 16481 O-Ring................................................................................................................. 2
4 1530722 Proportional Valve ................................................................................................... 2
4 1650819 Seal Kit................................................................................................................ 1
5 293742 Capscrew ................................................................................................................ 6
6 1590866 Spring (Return)........................................................................................................ 1
7 1590865 Spool (Cut-Off) ........................................................................................................ 1
8 1590839 Spool (Stop) ............................................................................................................ 1
9 233693 Fitting....................................................................................................................... 3
9 16485 O-Ring................................................................................................................. 3
10 1520660 Solenoid Valve......................................................................................................... 1
11 1613470 Spool (Torque Convertor Regulator) ....................................................................... 1
12 1550561 Spring (Torque Convertor Regulator) ...................................................................... 1
13 1544759 Spool (Torque Convertor Regulator) ....................................................................... 1
14 1514138 Spring (Torque Convertor Regulator) ...................................................................... 1
15 a 1562310 Clip .......................................................................................................................... 1
16 a 292681 Lockwasher ............................................................................................................. 1
17 a 136681 Capscrew ................................................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574

©2007 HYSTER COMPANY See Service Manual 5-57


for service procedures.
NOTES

5-58
UNIT CODE N005
03/2007 NORTH AMERICA

6 DRIVE AXLE

6 DRIVE AXLE
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................... 6-10
CENTRAL HOUSING
WET BRAKE................................................................................................................................................... 6-14
DIFFERENTIAL
DRY BRAKE ..................................................................................................................................................... 6-8
WET BRAKE................................................................................................................................................... 6-20
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ..................................................................................................................................................... 6-2
WET BRAKE................................................................................................................................................... 6-12
DRIVE AXLE ASSEMBLY
DRY BRAKE ..................................................................................................................................................... 6-4
DRIVE AXLE HOUSING AND HUB
WET BRAKE................................................................................................................................................... 6-16
DRIVE TIRE AND WHEEL
DUAL MOUNT ................................................................................................................................................ 6-28
PNEUMATIC RADIAL ..................................................................................................................................... 6-29
SINGLE MOUNT WITH STANDARD TREAD ................................................................................................. 6-26
SINGLE MOUNT WITH WIDE TREAD........................................................................................................... 6-27
WET BRAKE ASSEMBLY .................................................................................................................................. 6-24

©2007 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE AXLE AND ATTACHING PARTS (Figure 6-1)


DRY BRAKE

6-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DRIVE AXLE AND ATTACHING PARTS


DRY BRAKE

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

1 226430 Capscrew............................................................................................................. 4 4
2 296434 Washer ................................................................................................................ 4 4
3 1545455 Drive Axle (.889 DB Ratio)................................................................................... 1 ..
3 1545456 Drive Axle (1.061 DB Ratio)................................................................................. .. 1
3 1545457 Drive Axle (.789 DB Ratio)................................................................................... 1 ..
3 1656407 Drive Axle (.942 DB Ratio)................................................................................... .. 1
4 1542147 Cover ................................................................................................................... 1 1
5 1542146 Drive Shaft ........................................................................................................... 1 1
6 1594314 Universal Joint ..................................................................................................... 1 1
7 1329286 Capscrew............................................................................................................. 8 8
8 b 1569463 Wheel Stud .......................................................................................................... 16 16
8 a 1501278 Stud ..................................................................................................................... .. 16
8 a 1501277 Stud ..................................................................................................................... 16 ..
9 376026 Lug Nut ................................................................................................................ 16 16
10 a 1581973 Spacer ................................................................................................................. .. 2
11 c 1638961 Valve Stem Extension.......................................................................................... 2 2
11 49189 Valve Stem Extension.......................................................................................... 2 2

FOOTNOTES:
a Dual Wheel
b Single Wheel
c Used For Radial Tubeless Tires

©2007 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE AXLE ASSEMBLY (Figure 6-2)


DRY BRAKE

6-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DRIVE AXLE ASSEMBLY


DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

b 1545455 Drive Axle (0.889 Gear Ratio)...................................................................................... 1


a 1545456 Drive Axle (1.061 Gear Ratio)...................................................................................... 1
b 1545457 Drive Axle (0.789 Gear Ratio)...................................................................................... 1
a 1656407 Drive Axle (0.942 Gear Ratio)...................................................................................... 1
1 b 2089136 Tube (RH) ................................................................................................................ 1
1 a 2089138 Tube (RH) ................................................................................................................ 1
2 1608822 Manifold Assembly .................................................................................................. 1
2 1595808 Manifold............................................................................................................... 1
3 1510126 Capscrew (Button Head)..................................................................................... 2
4 292680 Lockwasher ......................................................................................................... 2
5 .. . . . Bracket ................................................................................................................ 1
6 1375487 Bearing .................................................................................................................... 2
6 302385 Pin ........................................................................................................................... 13
7 1652926 Retainer................................................................................................................... 2
8 2029436 Bolt .......................................................................................................................... 12
9 2083424 Gear Set .................................................................................................................. 1
10 1556795 Sun Gear ................................................................................................................. 2
11 2067574 Differential Assembly (☞ Figure 6-3) ..................................................................... 1
12 15241 Cotter Pin ................................................................................................................ 2
13 14604 Fitting....................................................................................................................... 1
13 16487 O-Ring................................................................................................................. 1
14 1542160 Housing (Differential)............................................................................................... 1
15 21420 Breather................................................................................................................... 1
16 1542161 Support.................................................................................................................... 1
17 293692 Capscrew ............................................................................................................ 4
18 296426 Washer (Hardened)............................................................................................. 4
19 234038 Dowel Pin ............................................................................................................ 4
20 292683 Lockwasher ............................................................................................................. 12
21 292528 Capscrew ................................................................................................................ 11
22 292526 Capscrew ................................................................................................................ 1
23 1542143 Ball Bearing ............................................................................................................. 2
24 b 1542102 Drive Gear (0.789 Gear Ratio) ................................................................................ 1
24 ab 1542103 Drive Gear (0.889 Gear Ratio) ................................................................................ 1
24 a 1545460 Drive Gear (1.061 Gear Ratio) ................................................................................ 1
25 1542144 Dropbox Housing..................................................................................................... 1
26 292681 Lockwasher ............................................................................................................. 15
27 292508 Capscrew ................................................................................................................ 10
28 1542169 Oil Seal.................................................................................................................... 1
29 287851 Capscrew ................................................................................................................ 5
30 1516536 Cover ....................................................................................................................... 1
31 2026861 Nut........................................................................................................................... 1
32 1530588 Washer .................................................................................................................... 1
33 2022352 Roller Bearing ......................................................................................................... 1
34 1516331 Shim (0.004 in.) ....................................................................................................... AR
34 1516332 Shim (0.005 in.) ....................................................................................................... AR
34 1516333 Shim (0.007 in.) ....................................................................................................... AR
34 1516334 Shim (0.009 in.) ....................................................................................................... AR
34 1516335 Shim (0.19 in.) ......................................................................................................... AR
35 b 1542104 Driven Gear (0.789 Gear Ratio) .............................................................................. 1
35 ab 1542105 Driven Gear (0.889 Ratio) ....................................................................................... 1
35 a 1545462 Driven Gear (1.061 Ratio) ....................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 6-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE AXLE ASSEMBLY


DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

36 2028862 Roller Bearing ......................................................................................................... 1


37 153070 Clamp ...................................................................................................................... 2
38 1520752 Shim ........................................................................................................................ AR
38 1520753 Shim ........................................................................................................................ AR
38 1520754 Shim ........................................................................................................................ AR
38 1520755 Shim ........................................................................................................................ AR
38 1569912 Shim ........................................................................................................................ AR
38 1569913 Shim ........................................................................................................................ AR
38 1569914 Shim ........................................................................................................................ AR
38 1569915 Shim ........................................................................................................................ AR
39 302385 Pin ........................................................................................................................... 7
40 1601968 Planet Gear Carrier Assembly (☞ Figure 6-4) ....................................................... 2
41 1521809 Drain Plug................................................................................................................ 1
42 1556794 Gear ........................................................................................................................ 2
43 1542157 Washer .................................................................................................................... 2
44 2083429 Washer .................................................................................................................... 2
45 2039504 Nut........................................................................................................................... 2
46 1545484 Axle Shaft ................................................................................................................ 2
47 293646 Capscrew ................................................................................................................ 24
48 .. . . . Hub Assembly ......................................................................................................... 2
49 b 1613608 Hub ..................................................................................................................... 2
49 a 1613609 Hub ..................................................................................................................... 2
50 2039493 Bearing................................................................................................................ 1
51 2039492 Seal..................................................................................................................... 1
52 2039494 Bearing................................................................................................................ 1
53 302385 Pin....................................................................................................................... 2
54 1615652 Bolt (Serrated) ......................................................................................................... 16
55 296426 Washer (Hardened) ................................................................................................. 20
56 b 1641959 Brake and Cable Assembly (LH) (☞ Figure 8-5) ................................................... 1
56 a 1641957 Brake and Cable Assembly (LH) (☞ Figure 8-6) ................................................... 1
56 b 1641960 Brake and Cable Assembly (RH) (☞ Figure 8-5) ................................................... 1
56 a 1641958 Brake and Cable Assembly (RH) (☞ Figure 8-6) ................................................... 1
57 1610749 Hanger Assembly (LH) ............................................................................................ 1
57 1610750 Hanger Assembly (RH) ........................................................................................... 1
58 1608403 Seal..................................................................................................................... 1
59 302385 Pin....................................................................................................................... 2
60 293696 Capscrew ................................................................................................................ 20
61 b 2089137 Tube (LH)................................................................................................................. 1
61 a 2089139 Tube (LH)................................................................................................................. 1

FOOTNOTES:
a H100-120FT
b H80-90FT

6-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

6-7
UNIT CODE N005
NORTH AMERICA 03/2007

DIFFERENTIAL (Figure 6-3)


DRY BRAKE

6-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIFFERENTIAL
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 2067574 Differential Assembly ................................................................................................... 1


2 1565327 Bolt .......................................................................................................................... 8
3 .. . . . Case Set.................................................................................................................. 1
4 1565325 Washer (Side) ......................................................................................................... 2
5 2029383 Spider Gear ............................................................................................................. 1
6 .. . . . Gear (Pinion) ........................................................................................................... 4
7 .. . . . Washer (Pinion)....................................................................................................... 4
8 .. . . . Gear (Side).............................................................................................................. 2

1606531 Gear Kit (Includes Items 6, 8) ...................................................................................... 1


1565324 Washer Kit (Includes Items 4, 7).................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 6-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CARRIER ASSEMBLY (Figure 6-4)


DRY BRAKE

6-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CARRIER ASSEMBLY
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1601968 Planet Gear Carrier Assembly ..................................................................................... 1


1 1556800 Washer .................................................................................................................... 1
2 1601967 Carrier ..................................................................................................................... 1
3 307284 Snap Ring................................................................................................................ 1
4 44317 Ball Bearing ............................................................................................................. 1
5 58943 Snap Ring................................................................................................................ 1
6 1601966 Pin ........................................................................................................................... 3
7 1556799 Washer .................................................................................................................... 6
8 1633297 Roller/Spacer Assembly .......................................................................................... 3
9 1601965 Planetary Gear ........................................................................................................ 3
10 a 1601964 Spacer ..................................................................................................................... 3

FOOTNOTES:
a ⇒ PENDING PER ECN 10419123

©2007 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE AXLE AND ATTACHING PARTS (Figure 6-5)


WET BRAKE

6-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DRIVE AXLE AND ATTACHING PARTS


WET BRAKE

KEY:
A: H100-120FT
B: H80-90FT

QTY
ITEM PART NO. DESCRIPTION A B

1 c 2081594 Drive Axle (11.2 Overall Ratio) ............................................................................ 1 ..


1 d 2090854 Drive Axle (11.2 Overall Ratio) ............................................................................ 1 ..
1 c 2063845 Drive Axle (12.8 Overall Ratio) ............................................................................ .. 1
1 d 2090851 Drive Axle (12.8 Overall Ratio) ............................................................................ .. 1
1 c 2063846 Drive Axle (13.7 Overall Ratio) ............................................................................ .. 1
1 d 2090852 Drive Axle (13.7 Overall Ratio) ............................................................................ .. 1
1 c 2063847 Drive Axle (15.2 Overall Ratio) ............................................................................ 1 ..
1 d 2090853 Drive Axle (15.2 Overall Ratio) ............................................................................ 1 ..
2 1510113 Capscrew............................................................................................................. 2 2
3 1626353 Bracket................................................................................................................. 1 1
4 1594314 Universal Joint ..................................................................................................... 1 1
5 1329286 Capscrew............................................................................................................. 8 8
6 c 1527883 Capscrew............................................................................................................. 2 2
7 c 1627171 Bracket................................................................................................................. 1 1
8 c 1530243 Insert.................................................................................................................... 2 2
9 a 49189 Valve Stem Extension (Dual Drive)...................................................................... 2 2
9 d 1638961 Valve Stem Extension (Single Drive) ................................................................... .. 2
9 bd 2028341 Valve Stem Extension (Dual Drive)...................................................................... 2 2
10 1581561 Spacer ................................................................................................................. 2 2
11 376026 Lug Nut ................................................................................................................ 16 16
12 1501278 Stud (Dual Drive) ................................................................................................. 16 ..
12 d 1501277 Stud (Dual Drive) ................................................................................................. .. 16
12 1569463 Wheel Stud (Single Drive) ................................................................................... .. 16
13 226430 Capscrew............................................................................................................. 4 4
14 296434 Washer ................................................................................................................ 4 4

FOOTNOTES:
a Bias Ply Tires
b Radial Tires
c ⇒ S/N N005V01515D
d S/N N005V01516D ⇒

©2007 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CENTRAL HOUSING (Figure 6-6)


WET BRAKE

6-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CENTRAL HOUSING
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

a 2063845 Drive Axle (12.8 Overall Ratio) .................................................................................... 1


b 2090851 Drive Axle (12.8 Overall Ratio) .................................................................................... 1
a 2063846 Drive Axle (13.7 Overall Ratio) .................................................................................... 1
b 2090852 Drive Axle (13.7 Overall Ratio) .................................................................................... 1
a 2063847 Drive Axle (15.2 Overall Ratio) .................................................................................... 1
b 2090853 Drive Axle (15.2 Overall Ratio) .................................................................................... 1
a 2081594 Drive Axle (11.2 Overall Ratio) .................................................................................... 1
b 2090854 Drive Axle (11.2 Overall Ratio) .................................................................................... 1
1 1623544 Plug ......................................................................................................................... 1
2 1623545 Magnetic Plug.......................................................................................................... 1
3 1641352 Plug ......................................................................................................................... 1
4 1623671 O-Ring ..................................................................................................................... 1
5 1641353 Plug ......................................................................................................................... 2
6 1641354 Plug ......................................................................................................................... 2
7 1641355 Washer .................................................................................................................... 12
8 1641356 Sealing Washer ....................................................................................................... 6

FOOTNOTES:
a ⇒ S/N N005V01515D
b S/N N005V01516D ⇒

©2007 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE AXLE HOUSING AND HUB (Figure 6-7)


WET BRAKE

6-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DRIVE AXLE HOUSING AND HUB


WET BRAKE

ITEM PART NO. DESCRIPTION QTY

eh 2081594 Drive Axle (11.2 Overall Ratio) .................................................................................... 1


ei 2090854 Drive Axle (11.2 Overall Ratio) .................................................................................... 1
bfh 2063845 Drive Axle (12.8 Overall Ratio) .................................................................................... 1
bfi 2090851 Drive Axle (12.8 Overall Ratio) .................................................................................... 1
ch 2063846 Drive Axle (13.7 Overall Ratio) .................................................................................... 1
ci 2090852 Drive Axle (13.7 Overall Ratio) .................................................................................... 1
adh 2063847 Drive Axle (15.2 Overall Ratio) .................................................................................... 1
adi 2090853 Drive Axle (15.2 Overall Ratio) .................................................................................... 1
1 .. . . . Axle Housing (RH) ....................................................................................................... 1
2 1627819 Tube (Long) ............................................................................................................. 1
3 1623654 O-Ring ..................................................................................................................... 1
4 1623658 Bolt .......................................................................................................................... 4
5 1627817 Support.................................................................................................................... 1
6 1623666 Bolt .......................................................................................................................... 4
7 .. . . . Axle Housing (LH) ................................................................................................... 1
8 1627818 Tube (Short) ............................................................................................................ 1
9 h 1623657 Nut........................................................................................................................... 14
9 i 1649534 Nut........................................................................................................................... 14
10 1627812 Stud ......................................................................................................................... 14
11 1627813 Plug ......................................................................................................................... 2
12 1623652 Bolt .......................................................................................................................... 2
13 1627806 Cap.......................................................................................................................... 2
14 1627805 Nut........................................................................................................................... 2
15 1627804 Washer .................................................................................................................... 2
16 1627803 Wheel Hub............................................................................................................... 2
17 1569463 Wheel Stud.............................................................................................................. 16
18 h 1623646 Bearing .................................................................................................................... 4
18 i 1623645 Bearing .................................................................................................................... 4
19 1627820 Washer .................................................................................................................... 2
20 1627802 Ring ......................................................................................................................... 2
21 1623545 Magnetic Plug.......................................................................................................... 2
22 1623544 Plug ......................................................................................................................... 2
23 1623643 Bolt .......................................................................................................................... 24
24 h 1627801 Cover ....................................................................................................................... 2
24 i 1647656 Cover ....................................................................................................................... 2
25 1627814 Planet Gear Carrier Assembly................................................................................. 2
26 h 1623655 O-Ring................................................................................................................. 2
26 i 1623654 O-Ring................................................................................................................. 2
27 h 1623641 Planetary Carrier................................................................................................. 2
27 i 1627800 Planetary Carrier................................................................................................. 2
28 1623640 Bearing................................................................................................................ 4
29 1623639 Planetary Gear.................................................................................................... 4
30 1623638 Retaining Ring .................................................................................................... 4
31 1623636 Ring Gear............................................................................................................ 1
32 1623635 Thrust Washer..................................................................................................... 1
33 1623637 Dowel ...................................................................................................................... 8
34 1623634 O-Ring ..................................................................................................................... 2
35 1627799 Pinion ...................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 6-17


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE AXLE HOUSING AND HUB


WET BRAKE

ITEM PART NO. DESCRIPTION QTY

36 1627815 Axle Shaft (Short) (Short)........................................................................................ 1


36 1627816 Axle Shaft (Long) (Long) ......................................................................................... 1

FOOTNOTES:
a H100-120 FT Diesel With Extended Function Transmission
b H100-120FT Diesel With Extended Function Dual Speed Transmission
c H100-120FT Diesel Without Extended Function Transmission
d H100-120FT Gasoline and LPG
e H80-90FT Diesel With Single Speed Transmission
f H80-90FT Gasoline and LPG Without Extended Function Transmission
g H80-90FT With Extended Function Transmission
h ⇒ S/N N005V01515D
i S/N N005V01516D ⇒

6-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

6-19
UNIT CODE N005
NORTH AMERICA 03/2007

DIFFERENTIAL (Figure 6-8)


WET BRAKE

6-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DIFFERENTIAL
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

eg 2081594 Drive Axle (11.2 Overall Ratio) .................................................................................... 1


eh 2090854 Drive Axle (11.2 Overall Ratio) .................................................................................... 1
abg 2063845 Drive Axle (12.8 Overall Ratio) .................................................................................... 1
abh 2090851 Drive Axle (12.8 Overall Ratio) .................................................................................... 1
cfg 2063846 Drive Axle (13.7 Overall Ratio) .................................................................................... 1
ceh 2090852 Drive Axle (13.7 Overall Ratio) .................................................................................... 1
bdg 2063847 Drive Axle (15.2 Overall Ratio) .................................................................................... 1
bdh 2090853 Drive Axle (15.2 Overall Ratio) .................................................................................... 1
1 1623593 Bolt .......................................................................................................................... 2
2 1627793 Nut........................................................................................................................... 2
3 1627794 Seal ......................................................................................................................... 2
4 1623590 Snap Ring................................................................................................................ 2
5 1623591 O-Ring ..................................................................................................................... 2
6 1623592 Roller Bearing ......................................................................................................... 2
7 1641362 Bushing ................................................................................................................... 2
8 h 1623817 Bevel Gear Assembly (12.8 Overall Ratio) .............................................................. 1
8 h 1627925 Bevel Gear Assembly (13.7 Overall Ratio) .............................................................. 1
8 h 1627927 Bevel Gear Assembly (15.2 Overall Ratio) .............................................................. 1
8 1623575 Bevel Gear Assembly (11.2 Overall Ratio) .............................................................. 1
9 1623578 Bolt .......................................................................................................................... 1
10 1623580 Thrust Washer......................................................................................................... 2
11 1623581 Side Gear ................................................................................................................ 2
12 1623587 Thrust Washer......................................................................................................... 4
13 1623586 Pinion ...................................................................................................................... 4
14 1623584 Pin ........................................................................................................................... 2
15 1623585 Dowel ...................................................................................................................... 3
16 1623583 Pin ........................................................................................................................... 1
17 1623579 Differential Carrier ................................................................................................... 1
18 1623582 Retainer................................................................................................................... 1
19 1623574 O-Ring ..................................................................................................................... 1
20 1623573 Bearing .................................................................................................................... 1
21 1623572 Spacer ..................................................................................................................... 1
22 1627788 Shim ........................................................................................................................ 1
22 1627789 Shim ........................................................................................................................ 1
22 1627790 Shim ........................................................................................................................ 1
23 1627791 Plug ......................................................................................................................... 1
24 g 1627787 Cover ....................................................................................................................... 1
24 h 1623568 Cover ....................................................................................................................... 1
25 1627792 Bolt .......................................................................................................................... 8
26 1623553 Spacer ..................................................................................................................... 1
26 1623554 Spacer ..................................................................................................................... 1
26 1623555 Spacer ..................................................................................................................... 1
26 1623556 Spacer ..................................................................................................................... 1
26 1623557 Spacer ..................................................................................................................... 1
26 1623558 Spacer ..................................................................................................................... 1
26 1623559 Spacer ..................................................................................................................... 1
26 1623560 Spacer ..................................................................................................................... 1
26 1623561 Spacer ..................................................................................................................... 1
26 1623562 Spacer ..................................................................................................................... 1
26 1623563 Spacer ..................................................................................................................... 1
26 1623564 Spacer ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 6-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DIFFERENTIAL
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

26 1623565 Spacer ..................................................................................................................... 1


26 1623566 Spacer ..................................................................................................................... 1
27 1623552 Bearing .................................................................................................................... 1
28 1623551 Nut........................................................................................................................... 1
29 1623550 Seal ......................................................................................................................... 1
30 1623549 Plate ........................................................................................................................ 1
31 1623548 Retaining Ring......................................................................................................... 1
32 1623547 Flange ..................................................................................................................... 1
33 1623546 Plug ......................................................................................................................... 1

FOOTNOTES:
a H80-90FT Gasoline and LPG Without Extended Function Transmission
b Long Wheel Base H100-120FT Diesel with Extended Function Dual Speed Transmission
c Long Wheel Base H100-120FT Diesel Without Extended Function Transmission
d Long Wheel Base H100-120FT Gasoline and LPG
e Short Wheel Base H80-90FT Diesel With Single Speed Transmission
f Short Wheelbase Extended Function
g ⇒ S/N N005V01515D
h S/N N005V01516D ⇒

6-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

6-23
UNIT CODE N005
NORTH AMERICA 03/2007

WET BRAKE ASSEMBLY (Figure 6-9)

6-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

WET BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

a 2081594 Drive Axle (11.2 Overall Ratio) .................................................................................... 1


b 2090854 Drive Axle (11.2 Overall Ratio) .................................................................................... 1
a 2063845 Drive Axle (12.8 Overall Ratio) .................................................................................... 1
b 2090851 Drive Axle (12.8 Overall Ratio) .................................................................................... 1
a 2063846 Drive Axle (13.7 Overall Ratio) .................................................................................... 1
b 2090852 Drive Axle (13.7 Overall Ratio) .................................................................................... 1
a 2063847 Drive Axle (15.2 Overall Ratio) .................................................................................... 1
b 2090853 Drive Axle (15.2 Overall Ratio) .................................................................................... 1
1 1627823 Disc ......................................................................................................................... 2
2 1623687 Seal ......................................................................................................................... 2
3 1623688 Seal ......................................................................................................................... 2
4 a 1627824 Piston ...................................................................................................................... 2
4 b 1644455 Piston ...................................................................................................................... 2
5 1623690 Spring ...................................................................................................................... 6
6 1623691 Bolt .......................................................................................................................... 6
7 1627837 Disc Brake ............................................................................................................... 4
8 1627826 Bolt .......................................................................................................................... 6
9 1627825 Spring ...................................................................................................................... 6
10 a 1627838 Brake Disc (Intermediate)........................................................................................ 2
10 b 1644456 Brake Disc (Intermediate)........................................................................................ 2
11 1627822 Dowel Pin ................................................................................................................ 8
12 1623677 Stud (Bleeding)........................................................................................................ 2
13 1623676 Plug ......................................................................................................................... 2
14 1623674 Bearing .................................................................................................................... 4
15 1623675 Lever (Brake) ........................................................................................................... 2
16 1623673 O-Ring ..................................................................................................................... 2
17 1627836 Bushing (Reduction)................................................................................................ 2
18 1623672 Bolt .......................................................................................................................... 8
19 1623696 Nut........................................................................................................................... 2
20 1623695 Bolt (Left)................................................................................................................. 1
20 1646920 Bolt (Right) .............................................................................................................. 1
21 1623671 O-Ring ..................................................................................................................... 2
22 1623670 Lever........................................................................................................................ 2
23 1623669 Bolt .......................................................................................................................... 2
24 1623694 Spacer ..................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N N005V01515D
b S/N N005V01516D ⇒

©2007 HYSTER COMPANY See Service Manual 6-25


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE TIRE AND WHEEL (Figure 6-10)


SINGLE MOUNT WITH STANDARD TREAD

KEY:
A: 250 x 15-20PR (H80-90FT)
B: 300 x 15-20PR (H100-120FT)

QTY
ITEM PART NO. DESCRIPTION A B

1 1547342 Tire (Trell) ............................................................................................................ 2 ..


1 1547343 Tire (Monarch) ..................................................................................................... 2 ..
1 1547348 Tire (Trell) ............................................................................................................ .. 2
1 1547349 Tire (Monarch) ..................................................................................................... .. 2
2 2083531 Wheel Assembly .................................................................................................. 2 ..
2 2083534 Wheel Assembly .................................................................................................. .. 2
3 322637 Side Ring......................................................................................................... 1 1
4 322638 Lock Ring ........................................................................................................ 1 1

6-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DRIVE TIRE AND WHEEL (Figure 6-11)


SINGLE MOUNT WITH WIDE TREAD

KEY:
A: 250 x 15-20PR (H80-90FT)
B: 300 x 15-20PR (H100-120FT)

QTY
ITEM PART NO. DESCRIPTION A B

1 1547342 Tire (Trell) ............................................................................................................ 2 ..


1 1547343 Tire (Monarch) ..................................................................................................... 2 ..
1 1547348 Tire (Trell) ............................................................................................................ .. 2
1 1547349 Tire (Monarch) ..................................................................................................... .. 2
2 2083532 Wheel Assembly .................................................................................................. 2 ..
2 2083535 Wheel Assembly .................................................................................................. .. 2
3 322637 Side Ring......................................................................................................... 1 1
4 322638 Lock Ring ........................................................................................................ 1 1

©2007 HYSTER COMPANY See Service Manual 6-27


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE TIRE AND WHEEL (Figure 6-12)


DUAL MOUNT

KEY:
A: 7.00 x 15-14 PR (H80-90FT)
B: 8.25 x 15-14PR (H100-120FT)

QTY
ITEM PART NO. DESCRIPTION A B

1 1547341 Tire (Trell) ............................................................................................................ 4 ..


1 1547346 Tire (Monarch) ..................................................................................................... 4 ..
1 1547351 Tire (Trell) ............................................................................................................ .. 4
1 1547352 Tire (Monarch) ..................................................................................................... .. 4
2 2083533 Wheel Assembly .................................................................................................. 4 ..
2 2083536 Wheel Assembly .................................................................................................. .. 4
3 322637 Side Ring......................................................................................................... 1 1
4 322638 Lock Ring ........................................................................................................ 1 1

6-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

DRIVE TIRE AND WHEEL (Figure 6-13)


PNEUMATIC RADIAL

KEY:
A: 250/70 R15 (H80-90FT) Single Mount
B: 7.00 R15 (H80-90FT) Dual Mount
C: 315/70 R15 (H100-120FT) Single Mount
D: 8.25 R15 (H100-120FT) Dual Mount

QTY
ITEM PART NO. DESCRIPTION A B C D

1 1471830 Tire Assembly ................................................................................ 2 .. .. ..


1 1462618 Tubeless Bead Seal................................................................... 1 .. .. ..
1 1358184 Tire ............................................................................................ 1 .. .. ..
1 1471922 Bead Seal Valve ........................................................................ 1 .. .. ..
1 1471836 Tire Assembly ................................................................................ .. 4 .. ..
1 1462618 Tubeless Bead Seal................................................................... .. 1 .. ..
1 1358180 Tire ............................................................................................ .. 1 .. ..
1 1471922 Bead Seal Valve ........................................................................ .. 1 .. ..
1 1471831 Tire Assembly ................................................................................ .. .. 2 ..
1 1471595 Tubeless Bead Seal................................................................... .. .. 1 ..
1 1358185 Tire ............................................................................................ .. .. 1 ..
1 1471922 Bead Seal Valve ........................................................................ .. .. 1 ..
1 1471838 Tire Assembly ................................................................................ .. .. .. 4
1 1358182 Tire ............................................................................................ .. .. .. 1
1 1471598 Tubeless Bead Seal................................................................... .. .. .. 1
1 1471922 Bead Seal Valve ........................................................................ .. .. .. 1
©2007 HYSTER COMPANY See Service Manual 6-29
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

DRIVE TIRE AND WHEEL


PNEUMATIC RADIAL

QTY
ITEM PART NO. DESCRIPTION A B C D

2 2083531 Wheel Assembly ............................................................................ 2 .. .. ..


2 2083532 Wheel Assembly (Wide) ................................................................ 2 .. .. ..
2 2083533 Wheel Assembly ............................................................................ .. 4 .. ..
2 2083534 Wheel Assembly ............................................................................ .. .. 2 ..
2 2083535 Wheel Assembly (Wide) ................................................................ .. .. 2 ..
2 2083536 Wheel Assembly ............................................................................ .. .. .. 4
3 322637 Side Ring................................................................................... 1 1 1 1
4 322638 Lock Ring .................................................................................. 1 1 1 1

6-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

7 STEERING SYSTEM

7 STEERING SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE ..................................................................................................................................................... 7-10


STEER CONTROL UNIT...................................................................................................................................... 7-6
STEER CYLINDER ............................................................................................................................................ 7-14
STEER TIRE AND WHEEL ................................................................................................................................ 7-16
STEERING COLUMN AND ATTACHING PARTS................................................................................................. 7-2
STEERING COLUMN ASSEMBLY....................................................................................................................... 7-4
STEERING LINES................................................................................................................................................ 7-8

©2007 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STEERING COLUMN AND ATTACHING PARTS (Figure 7-1)

7-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

STEERING COLUMN AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1512403 Capscrew..................................................................................................................... 4
2 b 1450503 Horn Button ................................................................................................................. 1
3 1551839 Steering Wheel (Without Spinner Knob) ..................................................................... 1
3 1531563 Steering Wheel (With Spinner Knob) (With Spinner)................................................... 1
4 1586109 Spinner Knob........................................................................................................... 1
5 c 1544566 Steering Column Assembly (Gasoline and LPG) (☞ Figure 7-2) .............................. 1
5 d 1640589 Steering Column Assembly (Gasoline and LPG) (☞ Figure 7-2) .............................. 1
5 c 1606891 Steering Column Assembly (Diesel) (☞ Figure 7-2) .................................................. 1
5 d 1640590 Steering Column Assembly (Diesel) (☞ Figure 7-2) .................................................. 1
6 a 2079369 Isolator ......................................................................................................................... 8
7 a 1606750 Spacer ......................................................................................................................... 4

FOOTNOTES:
a For Vehicles With Diesel Engines Only
b Service with Horn Replacemet Kit 1642089
c ⇒ D/B 02/2007
d D/B 02/2007 ⇒

©2007 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STEERING COLUMN ASSEMBLY (Figure 7-2)

7-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

STEERING COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1544566 Steering Column Assembly (Gasoline and LPG)......................................................... 1


1606891 Steering Column Assembly (Diesel) ............................................................................ 1
1 1562509 Support Kit .............................................................................................................. 1
2 .. . . . Support ............................................................................................................... 1
3 .. . . . Spacer................................................................................................................. 4
4 .. . . . Joint .................................................................................................................... 1
5 .. . . . Nut ...................................................................................................................... 2
6 .. . . . Washer................................................................................................................ 2
7 .. . . . Screw .................................................................................................................. 2
8 1562489 Shaft Kit (Upper)...................................................................................................... 1
9 .. . . . Shaft Assembly (Upper) ...................................................................................... 1
10 .. . . . Housing Assembly .............................................................................................. 1
11 1562492 Nut Kit...................................................................................................................... 1
12 .. . . . Nut ...................................................................................................................... 2
13 1562493 Shaft Kit (Lower)...................................................................................................... 1
14 .. . . . Shaft Assembly (Lower) ...................................................................................... 1
15 .. . . . Pin....................................................................................................................... 1
16 1562496 Contact Kit............................................................................................................... 1
17 .. . . . Contact Assembly (Horn) .................................................................................... 1
18 .. . . . Screw .................................................................................................................. 4
19 .. . . . Fastener .............................................................................................................. 1
20 .. . . . Connector ........................................................................................................... 1
21 1562501 Pivot Kit (Lower) ...................................................................................................... 1
22 .. . . . Bolt (Pivot)........................................................................................................... 2
23 .. . . . Bushing ............................................................................................................... 2
24 .. . . . Nut ...................................................................................................................... 2
25 1562505 Gas Spring Kit ......................................................................................................... 1
26 .. . . . Gas Spring .......................................................................................................... 1
27 .. . . . Pin....................................................................................................................... 1
28 .. . . . Pin....................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STEER CONTROL UNIT (Figure 7-3)

7-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

STEER CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY

2063122 Steering Control Unit (200cc) ...................................................................................... 1


1 .. . . . Dust Seal................................................................................................................. 1
2 .. . . . Housing ................................................................................................................... 1
3 .. . . . Relief Valve ............................................................................................................. 1
4 .. . . . Bushing ................................................................................................................... 1
5 .. . . . Check Ball ............................................................................................................... 1
6 .. . . . Check Ball ............................................................................................................... 1
7 .. . . . Seat ......................................................................................................................... 1
8 .. . . . O-Ring ..................................................................................................................... 1
9 .. . . . Bearing Set ............................................................................................................. 1
10 .. . . . Ring ......................................................................................................................... 1
11 .. . . . Spool ....................................................................................................................... 1
12 .. . . . Pin ........................................................................................................................... 1
13 .. . . . Sleeve...................................................................................................................... 1
14 .. . . . Spring Set ............................................................................................................... 1
15 .. . . . Shaft ........................................................................................................................ 1
16 .. . . . O-Ring ..................................................................................................................... 3
17 .. . . . Plate ........................................................................................................................ 1
18 .. . . . Gear Set .................................................................................................................. 1
19 .. . . . Gear Ring ................................................................................................................ 1
20 .. . . . Cover ....................................................................................................................... 1
21 .. . . . Washer .................................................................................................................... 7
22 .. . . . Special Screw.......................................................................................................... 2
23 .. . . . Capscrew ................................................................................................................ 5
24 .. . . . Priority Valve Plug ................................................................................................... 1
25 .. . . . Diagnostic Plug (Supply Pressure).......................................................................... 1
26 .. . . . Cap.......................................................................................................................... 1
27 .. . . . System Relief Valve ................................................................................................ 1
28 .. . . . O-Ring................................................................................................................. 1
29 .. . . . Back-Up Ring ...................................................................................................... 1
30 .. . . . O-Ring................................................................................................................. 1
31 .. . . . Cartridge ............................................................................................................. 1
32 .. . . . Seat..................................................................................................................... 1
33 .. . . . Spring.................................................................................................................. 1
34 .. . . . Plug..................................................................................................................... 1
35 .. . . . Anti-Tamper Ring ................................................................................................ 1
36 .. . . . Snap Ring ........................................................................................................... 1
37 1581858 Steering Control Unit Bolt Kit....................................................................................... 1

1579908 Seal Kit (Includes Items 1, 8, 16, 21, 28-30, 34) ......................................................... 1

©2007 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STEERING LINES (Figure 7-4)

7-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

STEERING LINES

ITEM PART NO. DESCRIPTION QTY

1 1516203 Fitting........................................................................................................................... 2
1 265731 O-Ring ..................................................................................................................... 1
1 16483 O-Ring ..................................................................................................................... 1
2 1480237 Clip Nut ........................................................................................................................ 6
3 1544157 Clamp .......................................................................................................................... 6
4 b 2074032 Hose ............................................................................................................................ 1
4 a 2074031 Hose ............................................................................................................................ 1
5 b 2089028 Hose ............................................................................................................................ 1
5 a 2089027 Hose ............................................................................................................................ 1
6 1527879 Capscrew..................................................................................................................... 6
7 1473887 Fitting........................................................................................................................... 1
7 265731 O-Ring ..................................................................................................................... 1
7 16484 O-Ring ..................................................................................................................... 2
8 1516202 Fitting........................................................................................................................... 1
8 265731 O-Ring ..................................................................................................................... 1
8 16484 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a H100-120FT
b H80-90FT

©2007 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STEER AXLE (Figure 7-5)

7-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

1 230421 Bearing Cup................................................................................................................. 2


2 153715 Bearing Cone............................................................................................................... 2
3 153717 Wear Sleeve ................................................................................................................ 2
4 153716 Seal ............................................................................................................................. 2
5 1540854 Spindle (RH) ................................................................................................................ 1
6 266733 Seal ............................................................................................................................. 2
7 266728 Seal ............................................................................................................................. 2
8 39678 O-Ring ......................................................................................................................... 2
9 135657 Bearing Cone............................................................................................................... 2
10 1388829 Cap .............................................................................................................................. 2
11 185860 Plug ......................................................................................................................... 1
12 1388846 Shim (0.005 in.) ........................................................................................................... 2
13 1388847 Shim (0.007 in.) ........................................................................................................... 2
14 1388848 Shim (0.020 in.) ........................................................................................................... 4
15 1394554 Bearing Cap Assembly ................................................................................................ 2
15 135658 Bearing Cup ............................................................................................................ 1
15 1394552 Bearing Cap ............................................................................................................ 1
16 296420 Washer ........................................................................................................................ 6
17 293628 Capscrew..................................................................................................................... 6
18 13957 Lube Fitting .................................................................................................................. 4
19 1568271 Pin ............................................................................................................................... 2
20 58903 Snap Ring.................................................................................................................... 8
21 1345684 Seal ............................................................................................................................. 8
22 1568272 Pin ............................................................................................................................... 2
23 1568079 Tie Rod Assembly........................................................................................................ 2
24 1568039 Bearing .................................................................................................................... 2
25 13957 Lube Fitting.............................................................................................................. 2
26 1334293 Tie Rod.................................................................................................................... 1
27 2085232 Steer Cylinder (☞ Figure 7-6) .................................................................................... 1
28 293686 Capscrew..................................................................................................................... 8
29 292685 Lockwasher.................................................................................................................. 8
30 1614849 Hub Assembly.............................................................................................................. 2
31 164639 Wear Sleeve ............................................................................................................ 1
32 30147 Bearing Cup ............................................................................................................ 1
33 1393348 Stud ......................................................................................................................... 5
34 1614850 Hub.......................................................................................................................... 1
35 30019 Bearing Cup ............................................................................................................ 1
36 30289 Bearing Cone............................................................................................................... 2
37 1388832 Washer ........................................................................................................................ 2
38 15229 Cotter Pin..................................................................................................................... 2
39 1383777 Nut ............................................................................................................................... 2
40 69029 Hub Cap ...................................................................................................................... 2
41 230315 Bearing Cone............................................................................................................... 2
42 44542 Oil Seal ........................................................................................................................ 2
43 1540856 Spindle (LH)................................................................................................................. 1
44 1540852 Steer Axle Frame ......................................................................................................... 1
45 1525354 Mount........................................................................................................................... 2
46 1543254 Plate ............................................................................................................................ 2
47 300937 Locknut ........................................................................................................................ 4
48 320161 Washer ........................................................................................................................ 8

©2007 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

49 293648 Capscrew..................................................................................................................... 4
50 352205 Mount........................................................................................................................... 2

7-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

7-13
UNIT CODE N005
NORTH AMERICA 03/2007

STEER CYLINDER (Figure 7-6)

7-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

STEER CYLINDER

ITEM PART NO. DESCRIPTION QTY

2085232 Steer Cylinder .............................................................................................................. 1


1 1557662 Piston Rod............................................................................................................... 1
2 2071094 Rod Wiper ............................................................................................................... 2
3 1380092 Rod Seal.................................................................................................................. 2
4 1557651 Cap.......................................................................................................................... 2
5 39713 O-Ring ..................................................................................................................... 2
6 270015 Back-Up Ring .......................................................................................................... 2
7 79981 O-Ring ..................................................................................................................... 2
8 352199 Shell ........................................................................................................................ 1
9 2047829 Seal ......................................................................................................................... 1

1586427 Seal Kit (Includes Items 2-3, 5-7, 9) ............................................................................ 1

©2007 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STEER TIRE AND WHEEL (Figure 7-7)

KEY:
A: 7.00 x 12-14PR
B: 7.00 x 12 Solid Pneumatic
C: 7.00 R12 Radial

QTY
ITEM PART NO. DESCRIPTION A B C

1 1543060 Tire (Trell) ................................................................................................. 2 .. ..


1 1654009 Tire (Monarch) .......................................................................................... .. 2 ..
1 1471829 Tire Assembly (Michelin XZM).................................................................. .. .. 2
1 1358179 Tire ....................................................................................................... .. .. 1
1 1471591 Tubeless Bead Seal.............................................................................. .. .. 1
1 1471922 Bead Seal Valve ................................................................................... .. .. 1
2 2083543 Wheel Assembly ....................................................................................... 2 2 2
3 1637917 Side Ring.............................................................................................. 1 1 1
4 1637918 Lock Ring ............................................................................................. 1 1 1

7-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

8 BRAKE SYSTEM

8 BRAKE SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
H100-120FT
DRY BRAKE................................................................................................................................................ 8-20
H80-90FT
DRY BRAKE................................................................................................................................................ 8-18
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL
WET BRAKE ............................................................................................................................................... 8-26
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE.................................................................................................................................................. 8-6
DUAL PEDALS
WET BRAKE ............................................................................................................................................... 8-14
SINGLE PEDAL
DRY BRAKE.................................................................................................................................................. 8-2
WET BRAKE ............................................................................................................................................... 8-10
MASTER CYLINDER ......................................................................................................................................... 8-24
PARK BRAKE ASSEMBLY ................................................................................................................................. 8-22

©2007 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE LINKAGE (Figure 8-1)


SINGLE PEDAL
DRY BRAKE

8-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BRAKE LINKAGE
SINGLE PEDAL
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2


2 1531567 Bracket (Inching Sensor) ............................................................................................. 1
3 1553897 Capscrew..................................................................................................................... 2
4 1547849 Sensor ......................................................................................................................... 1
5 1586627 Capscrew..................................................................................................................... 2
6 1500912 Clip .............................................................................................................................. 1
7 1564526 Clip (Key Hole)............................................................................................................. 1
8 1623904 Bracket......................................................................................................................... 1
9 1529366 Capscrew..................................................................................................................... 1
10 1514429 Nut (Flange)................................................................................................................. 1
11 1527879 Capscrew..................................................................................................................... 2
12 1510126 Capscrew (Button Head) ............................................................................................. 1
13 2021353 Bracket......................................................................................................................... 1
14 1510113 Capscrew..................................................................................................................... 2
15 1530243 Insert............................................................................................................................ 2
16 1543698 Clamp (Swivel)............................................................................................................. 2
17 1543842 Base (Clamp)............................................................................................................... 1
18 1585575 Bushing........................................................................................................................ 2
19 2064554 Thread Sealer .............................................................................................................. AR
20 1594950 Bracket......................................................................................................................... 1
21 1646439 Reservoir ..................................................................................................................... 1
21 2077604 Tank and Switch ...................................................................................................... 1
21 c 1646557 Diaphragm............................................................................................................... 1
21 d 1645381 Diaphragm............................................................................................................... 1
21 1646397 Cap.......................................................................................................................... 1
22 1568075 Spring (RH).................................................................................................................. 1
23 233683 Fitting........................................................................................................................... 1
23 16487 O-Ring ..................................................................................................................... 1
24 2092888 Hose (Upper Brake Feed)............................................................................................ 1
25 1556475 Bumper ........................................................................................................................ 1
26 239503 Nut ............................................................................................................................... 1
27 1534871 Bolt .............................................................................................................................. 1
28 1641557 Pedal (H80FT) ............................................................................................................. 1
28 1641555 Pedal (H90-120FT) ...................................................................................................... 1
29 1570298 Rubber Pad.................................................................................................................. 1
30 1516199 Fitting........................................................................................................................... 1
30 265787 O-Ring ..................................................................................................................... 1
30 16483 O-Ring ..................................................................................................................... 1
31 2091015 Hose ............................................................................................................................ 1
32 1487061 Fitting........................................................................................................................... 1
32 16484 O-Ring ..................................................................................................................... 1
32 265787 O-Ring ..................................................................................................................... 1
33 1487066 Fitting........................................................................................................................... 1
33 265731 O-Ring ..................................................................................................................... 1
33 16486 O-Ring ..................................................................................................................... 1
34 164289 Hose ............................................................................................................................ 1
35 222501 Fitting........................................................................................................................... 1
35 16483 O-Ring ..................................................................................................................... 1
36 2074167 Hose (Brake)................................................................................................................ 1
37 1590033 Transducer ................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE LINKAGE
SINGLE PEDAL
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

38 1487058 Fitting ........................................................................................................................... 1


38 1527813 O-Ring ..................................................................................................................... 1
38 16481 O-Ring ..................................................................................................................... 1
39 e 1573675 Master Cylinder (☞ Figure 8-8) ................................................................................. 1
39 f 2096079 Master Cylinder ........................................................................................................... 1
40 1527880 Capscrew..................................................................................................................... 2
41 1351689 Cotter Pin..................................................................................................................... 1
42 1375391 Pin (Rod End) .............................................................................................................. 1
43 166857 Clamp .......................................................................................................................... 4
43 b 168718 Clamp (Worm Screw) .................................................................................................. 4
44 222509 Fitting ........................................................................................................................... 1
44 16481 O-Ring ......................................................................................................................... 1
45 77186 Fitting ........................................................................................................................... 1
45 16487 O-Ring ..................................................................................................................... 1
46 2092613 Manifold ....................................................................................................................... 1
47 117989 Hose ............................................................................................................................ 1
48 1527876 Capscrew..................................................................................................................... 1
49 222491 Fitting ........................................................................................................................... 1
49 16481 O-Ring ..................................................................................................................... 1
a 2093224 Label (Brake Fluid Warning) ........................................................................................ 1
a 114312 Strap Clamp................................................................................................................. 1

FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N N005V01760D
d S/N N005V01761D ⇒
e ⇒ PENDING PER ECN 10413728
f PENDING PER ECN 10413728 ⇒

8-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

8-5
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE LINKAGE (Figure 8-2)


DUAL PEDAL
DRY BRAKE

8-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2


2 1531567 Bracket (Inching Sensor) ............................................................................................. 1
3 1553897 Capscrew..................................................................................................................... 2
4 1547849 Sensor ......................................................................................................................... 1
5 1586627 Capscrew..................................................................................................................... 2
6 1500912 Clip (Connector) .......................................................................................................... 1
7 1510113 Capscrew..................................................................................................................... 2
8 1564526 Clip (Key Hole) (Key Hole) ........................................................................................... 1
9 1623904 Bracket......................................................................................................................... 1
10 1556475 Bumper ........................................................................................................................ 1
11 1529366 Capscrew..................................................................................................................... 1
12 1514429 Nut (Flange)................................................................................................................. 1
13 1527879 Capscrew..................................................................................................................... 6
14 1510126 Capscrew (Button Head) ............................................................................................. 1
15 2021353 Bracket......................................................................................................................... 1
16 1594950 Bracket......................................................................................................................... 1
17 1646439 Reservoir ..................................................................................................................... 1
17 2077604 Tank and Switch ...................................................................................................... 1
17 c 1646557 Diaphragm............................................................................................................... 1
17 d 1645381 Diaphragm............................................................................................................... 1
17 1646397 Cap.......................................................................................................................... 1
18 166857 Clamp .......................................................................................................................... 4
18 b 168718 Clamp (Worm Screw) .................................................................................................. 4
19 206 Woodruff Key ............................................................................................................... 1
20 12929 Snap Ring.................................................................................................................... 1
21 2073192 Hose (Brake)................................................................................................................ 1
22 1585575 Bushing........................................................................................................................ 2
23 2064554 Thread Sealer .............................................................................................................. AR
24 1568076 Spring (RH).................................................................................................................. 1
25 1568256 Brake Pedal (RH)......................................................................................................... 1
26 1570300 Pad .............................................................................................................................. 2
27 1639801 Brake Pedal (LH) ......................................................................................................... 1
28 239503 Nut ............................................................................................................................... 1
29 2092888 Hose (Upper Brake Feed)............................................................................................ 1
30 1516199 Fitting........................................................................................................................... 1
30 265787 O-Ring ..................................................................................................................... 1
30 16483 O-Ring ..................................................................................................................... 1
31 2091015 Hose ............................................................................................................................ 1
32 1487061 Fitting........................................................................................................................... 1
32 16484 O-Ring ..................................................................................................................... 1
32 265787 O-Ring ..................................................................................................................... 1
33 1487066 Fitting........................................................................................................................... 1
33 16486 O-Ring ..................................................................................................................... 1
33 265731 O-Ring ..................................................................................................................... 1
34 164289 Hose ............................................................................................................................ 1
35 222501 Fitting........................................................................................................................... 1
35 16483 O-Ring ..................................................................................................................... 1
36 2074167 Hose ............................................................................................................................ 1
37 1590033 Transducer ................................................................................................................... 1
38 1487058 Fitting........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

38 1527813 O-Ring ..................................................................................................................... 1


38 16481 O-Ring ..................................................................................................................... 1
39 e 1573675 Master Cylinder (☞ Figure 8-8) ................................................................................. 1
39 1596173 Seal ......................................................................................................................... 1
39 f 2096079 Master Cylinder ........................................................................................................... 1
40 1527880 Capscrew..................................................................................................................... 2
41 1351689 Cotter Pin..................................................................................................................... 1
42 1375391 Pin (Rod End) .............................................................................................................. 1
43 1530243 Insert............................................................................................................................ 2
44 244540 Bushing........................................................................................................................ 2
45 1568077 Spring (LH) .................................................................................................................. 1
46 1543842 Base (Clamp)............................................................................................................... 1
47 1543698 Clamp (Swivel)............................................................................................................. 1
48 1534871 Bolt .............................................................................................................................. 1
49 1568253 Crank (H90-120FT)...................................................................................................... 1
49 1581193 Crank (H80FT)............................................................................................................. 1
50 222509 Fitting ........................................................................................................................... 1
50 16481 O-Ring ..................................................................................................................... 1
51 233683 Fitting ........................................................................................................................... 1
51 16487 O-Ring ..................................................................................................................... 1
52 2092613 Manifold ....................................................................................................................... 1
53 117989 Hose ............................................................................................................................ 1
54 1527876 Capscrew..................................................................................................................... 1
55 222491 Fitting ........................................................................................................................... 1
55 16481 O-Ring ..................................................................................................................... 1
56 77186 Fitting ........................................................................................................................... 1
56 16487 O-Ring ..................................................................................................................... 1
a 2093224 Label (Brake Fluid Warning) ........................................................................................ 1
a 114312 Strap Clamp................................................................................................................. 1

FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N N005V01760D
d S/N N005V01761D ⇒
e ⇒ PENDING PER ECN 10413728
f PENDING PER ECN 10413728 ⇒

8-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

8-9
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE LINKAGE (Figure 8-3)


SINGLE PEDAL
WET BRAKE

8-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BRAKE LINKAGE
SINGLE PEDAL
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2


2 1531567 Bracket (Inching Sensor) ............................................................................................. 1
3 1553897 Capscrew..................................................................................................................... 2
4 1547849 Sensor ......................................................................................................................... 1
5 1586627 Capscrew..................................................................................................................... 2
6 1500912 Clip .............................................................................................................................. 1
7 1564526 Clip (Key Hole)............................................................................................................. 1
8 1623904 Bracket......................................................................................................................... 1
9 1529366 Capscrew..................................................................................................................... 1
10 1514429 Nut (Flange)................................................................................................................. 1
11 1527879 Capscrew..................................................................................................................... 6
12 1510126 Capscrew (Button Head) ............................................................................................. 1
13 2021353 Bracket......................................................................................................................... 1
14 1583611 Capscrew..................................................................................................................... 2
15 1530243 Insert............................................................................................................................ 2
16 222491 Fitting........................................................................................................................... 1
16 16481 O-Ring ..................................................................................................................... 1
17 2092888 Hose ............................................................................................................................ 1
18 1585575 Bushing........................................................................................................................ 2
19 1594950 Bracket......................................................................................................................... 1
20 1646439 Reservoir ..................................................................................................................... 1
20 2077604 Tank and Switch ...................................................................................................... 1
20 c 1646557 Diaphragm............................................................................................................... 1
20 d 1645381 Diaphragm............................................................................................................... 1
20 1646397 Cap.......................................................................................................................... 1
21 1568075 Spring (RH).................................................................................................................. 1
22 166857 Clamp .......................................................................................................................... 4
22 b 168718 Clamp (Worm Screw) .................................................................................................. 4
23 117989 Hose (Brake Feed) ...................................................................................................... 1
24 1556475 Bumper ........................................................................................................................ 1
25 239503 Nut ............................................................................................................................... 1
26 1534871 Bolt .............................................................................................................................. 1
27 2064554 Thread Sealer .............................................................................................................. AR
28 1641556 Pedal............................................................................................................................ 1
29 1570298 Rubber Pad.................................................................................................................. 1
30 1590033 Transducer ................................................................................................................... 1
31 1569527 Master Cylinder (☞ Figure 8-8) ................................................................................. 1
32 1527880 Capscrew..................................................................................................................... 4
33 1351689 Cotter Pin..................................................................................................................... 1
34 1375391 Pin (Rod End) .............................................................................................................. 1
35 222509 Fitting........................................................................................................................... 1
35 16481 O-Ring ..................................................................................................................... 1
36 233683 Fitting........................................................................................................................... 1
36 16487 O-Ring ..................................................................................................................... 1
37 2092613 Manifold ....................................................................................................................... 1
38 1527876 Capscrew..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE LINKAGE
SINGLE PEDAL
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

a 2093224 Label (Brake Fluid Warning) ........................................................................................ 1


a 114312 Strap Clamp................................................................................................................. 1

FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N N005V01760D
d S/N N005V01761D ⇒

8-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

8-13
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE LINKAGE (Figure 8-4)


DUAL PEDALS
WET BRAKE

8-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BRAKE LINKAGE
DUAL PEDALS
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2


2 1531567 Bracket (Inching Sensor) ............................................................................................. 1
3 1553897 Capscrew..................................................................................................................... 2
4 1547849 Sensor ......................................................................................................................... 1
5 1586627 Capscrew..................................................................................................................... 2
6 1500912 Clip (Connector) .......................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 1564526 Clip (Key Hole) (Key Hole) ........................................................................................... 1
9 1623904 Bracket......................................................................................................................... 1
10 1556475 Bumper ........................................................................................................................ 1
11 1529366 Capscrew..................................................................................................................... 1
12 1514429 Nut (Flange)................................................................................................................. 1
13 1527879 Capscrew..................................................................................................................... 6
14 1510126 Capscrew (Button Head) ............................................................................................. 1
15 2021353 Bracket......................................................................................................................... 1
16 1594950 Bracket......................................................................................................................... 1
17 1646439 Reservoir ..................................................................................................................... 1
17 2077604 Tank and Switch ...................................................................................................... 1
17 c 1646557 Diaphragm............................................................................................................... 1
17 d 1645381 Diaphragm............................................................................................................... 1
17 1646397 Cap.......................................................................................................................... 1
18 166857 Clamp .......................................................................................................................... 4
18 b 168718 Clamp (Worm Screw) .................................................................................................. 4
19 206 Woodruff Key ............................................................................................................... 1
20 12929 Snap Ring.................................................................................................................... 1
21 1585575 Bushing........................................................................................................................ 2
22 2064554 Thread Sealer .............................................................................................................. AR
23 1568076 Spring (RH).................................................................................................................. 1
24 1568256 Brake Pedal (RH)......................................................................................................... 1
25 1570300 Pad .............................................................................................................................. 2
26 1639801 Brake Pedal (LH) ......................................................................................................... 1
27 239503 Nut ............................................................................................................................... 1
28 117989 Hose (Brake Feed) ...................................................................................................... 1
29 1590033 Transducer ................................................................................................................... 1
30 1569527 Master Cylinder (☞ Figure 8-8) ................................................................................. 1
31 1527880 Capscrew..................................................................................................................... 4
32 1351689 Cotter Pin..................................................................................................................... 1
33 1375391 Pin (Rod End) .............................................................................................................. 1
34 1530243 Insert............................................................................................................................ 2
35 244540 Bushing........................................................................................................................ 2
36 1568077 Spring (LH) .................................................................................................................. 1
37 222491 Fitting........................................................................................................................... 1
37 16481 O-Ring ..................................................................................................................... 1
38 2092888 Hose ............................................................................................................................ 1
39 1534871 Bolt .............................................................................................................................. 1
40 1578922 Crank ........................................................................................................................... 1
41 222509 Fitting........................................................................................................................... 1
41 16481 O-Ring ..................................................................................................................... 1
42 233683 Fitting........................................................................................................................... 1
42 16487 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE LINKAGE
DUAL PEDALS
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

43 2092613 Manifold ....................................................................................................................... 1


44 1527876 Capscrew..................................................................................................................... 1
a 2093224 Label (Brake Fluid Warning) ........................................................................................ 1
a 114312 Strap Clamp................................................................................................................. 1

FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N N005V01760D
d S/N N005V01761D ⇒

8-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

8-17
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE ASSEMBLY (Figure 8-5)


H80-90FT
DRY BRAKE

8-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BRAKE ASSEMBLY
H80-90FT
DRY BRAKE

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

a 1633019 Brake and Cable Assembly (LH).......................................................................... 1 ..


b 1641959 Brake and Cable Assembly (LH).......................................................................... 1 ..
a 1633020 Brake and Cable Assembly (RH) ......................................................................... .. 1
b 1641960 Brake and Cable Assembly (RH) ......................................................................... .. 1
1 a 1641758 Brake Assembly (Without Cable)..................................................................... 1 ..
1 b 1643393 Brake Assembly (Without Cable)..................................................................... 1 ..
1 a 1641759 Brake Assembly (Without Cable)..................................................................... .. 1
1 b 1643394 Brake Assembly (Without Cable)..................................................................... .. 1
2 1627168 Bolt.............................................................................................................. 2 2
3 1627167 Spring Washer ............................................................................................ 2 2
4 1627118 Wheel Cylinder Kit ...................................................................................... 1 1
5 .. . . . Bleeder Valve.......................................................................................... 1 1
6 1627126 Anchor Plate Assembly (LH) ....................................................................... 1 ..
6 1627127 Anchor Plate Assembly (RH) ...................................................................... .. 1
7 .. . . . Retainer .................................................................................................. 1 1
8 .. . . . Bolt.......................................................................................................... 2 2
9 292680 Lockwasher............................................................................................. 2 2
10 a 1627114 Shoe and Lining Kit..................................................................................... 1 ..
10 b 1643387 Shoe and Lining Kit..................................................................................... 1 ..
10 a 1627115 Shoe and Lining Kit..................................................................................... .. 1
10 b 1643388 Shoe and Lining Kit..................................................................................... .. 1
11 1627122 Spring Kit .................................................................................................... 1 1
12 a 1635216 Auto Adjuster Kit ......................................................................................... 1 1
12 b 1643380 Auto Adjuster Kit ......................................................................................... 1 1
12 1627140 Adjuster................................................................................................... 1 1
12 .. . . . Bolt.......................................................................................................... 1 1
12 .. . . . Washer ................................................................................................... 2 2
13 .. . . . Hole Plug .................................................................................................... 2 2
14 .. . . . Hole Plug .................................................................................................... 2 2
15 .. . . . Bolt.............................................................................................................. 2 2
16 .. . . . Spring Washer ............................................................................................ 2 2
17 .. . . . Dust Shield ...................................................................................................... 1 1
18 1627151 Park Brake Cable (LH) .................................................................................... 1 ..
18 1627152 Park Brake Cable (RH).................................................................................... .. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10419123
b PENDING PER ECN 10419123 ⇒

©2007 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE ASSEMBLY (Figure 8-6)


H100-120FT
DRY BRAKE

8-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BRAKE ASSEMBLY
H100-120FT
DRY BRAKE

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

a 1633126 Brake and Cable Assembly (LH).......................................................................... 1 ..


b 1641957 Brake and Cable Assembly (LH).......................................................................... 1 ..
a 1633127 Brake and Cable Assembly (RH) ......................................................................... .. 1
b 1641958 Brake and Cable Assembly (RH) ......................................................................... .. 1
1 a 1641754 Brake Assembly (Without Cable)..................................................................... 1 ..
1 b 1643383 Brake Assembly (Without Cable)..................................................................... 1 ..
1 a 1641755 Brake Assembly (Without Cable)..................................................................... .. 1
1 b 1643384 Brake Assembly (Without Cable)..................................................................... .. 1
2 1627168 Bolt.............................................................................................................. 4 4
3 1627167 Spring Washer ............................................................................................ 4 4
4 1627119 Wheel Cylinder Kit ...................................................................................... 1 1
5 .. . . . Bleeder Valve.......................................................................................... 1 1
6 1627130 Anchor Plate Assembly (LH) ....................................................................... 1 ..
6 1627131 Anchor Plate Assembly (RH) ...................................................................... .. 1
7 .. . . . Retainer .................................................................................................. 1 1
8 .. . . . Bolt.......................................................................................................... 2 2
9 292680 Lockwasher............................................................................................. 2 2
10 a 1627117 Shoe and Lining Kit..................................................................................... .. 1
10 b 1643379 Shoe and Lining Kit..................................................................................... .. 1
10 a 1627116 Shoe and Lining Kit..................................................................................... 1 ..
10 b 1643378 Shoe and Lining Kit..................................................................................... 1 ..
11 1627123 Spring Kit .................................................................................................... 1 1
12 a 1635218 Auto Adjuster Kit ......................................................................................... 1 1
12 b 1643399 Auto Adjuster Kit ......................................................................................... 1 1
12 .. . . . Washer ................................................................................................... 2 2
12 .. . . . Bolt.......................................................................................................... 1 1
13 .. . . . Hole Plug .................................................................................................... 2 2
14 .. . . . Hole Plug .................................................................................................... 2 2
15 .. . . . Bolt.............................................................................................................. 2 2
16 .. . . . Spring Washer ............................................................................................ 2 2
17 .. . . . Dust Shield.................................................................................................. 1 1
18 1627151 Park Brake Cable (LH) .................................................................................... 1 ..
18 1627152 Park Brake Cable (RH).................................................................................... .. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10419123
b PENDING PER ECN 10419123 ⇒

©2007 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

PARK BRAKE ASSEMBLY (Figure 8-7)

8-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

PARK BRAKE ASSEMBLY

KEY:
A: With Cab
B: With Overhead Guard

QTY
ITEM PART NO. DESCRIPTION A B

1615863 Parking Brake Assembly...................................................................................... .. 1


1615741 Parking Brake Assembly...................................................................................... 1 ..
1 1615862 Park Brake Lever ............................................................................................. .. 1
1 1615740 Park Brake Lever ............................................................................................. 1 ..
2 1547849 Sensor ............................................................................................................. 1 1
3 1500912 Clip .................................................................................................................. 1 1
4 1564526 Clip (Key Hole) ................................................................................................ 1 1
5 296378 Washer ............................................................................................................ 2 2
6 1553897 Capscrew ........................................................................................................ 2 2
7 1529366 Capscrew............................................................................................................. 4 4
8 a 2092505 Park Brake Cable (LH)......................................................................................... 1 1
8 a 2092506 Park Brake Cable (RH) ........................................................................................ 1 1
9 a 1637398 Clip ...................................................................................................................... 4 4
10 a 1460477 Nut ....................................................................................................................... 1 1
11 a 1605990 Capscrew............................................................................................................. 1 1
12 a 1527883 Capscrew............................................................................................................. 3 3
13 a 1637399 Bracket................................................................................................................. 1 1
14 a 203230 Clamp .................................................................................................................. 1 1
15 a 1527880 Capscrew............................................................................................................. 2 2
16 a 1375391 Pin (Rod End) ...................................................................................................... 2 2
17 a 1530010 Cotter Pin............................................................................................................. 2 2

FOOTNOTES:
a Used with Wet Brake System, for dry brakes see Dry Brake Assembly

©2007 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MASTER CYLINDER (Figure 8-8)

ITEM PART NO. DESCRIPTION QTY

1573675 Master Cylinder (Dry Brake) ........................................................................................ 1


1569527 Master Cylinder (Wet Brake) ....................................................................................... 1
1 .. . . . Booster .................................................................................................................... 1
2 .. . . . Housing ................................................................................................................... 1
3 .. . . . Spring ...................................................................................................................... 1
4 .. . . . Retainer................................................................................................................... 1
5 .. . . . Seal (Pressure) ....................................................................................................... 1
6 .. . . . Washer .................................................................................................................... 1
7 .. . . . Piston ...................................................................................................................... 1
8 .. . . . Seal (Retaining)....................................................................................................... 1
9 .. . . . Snap Ring................................................................................................................ 1

1596179 Repair Kit (Major) (H80-90FT) (Includes Items 4, 6-7, 9) ............................................ 1


1596180 Repair Kit (Minor) (H80-90FT) (Includes Items 3, 5, 8) ........................................... 1
1620023 Repair Kit (Major) (H100-120FT) (Includes Items 4, 6-7, 9) ........................................ 1
1620024 Repair Kit (Minor) (H100-120FT) (Includes Items 3, 5, 8) ....................................... 1

8-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

8-25
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE COOLING SYSTEM (Figure 8-9)


SINGLE AND DUAL PEDAL
WET BRAKE

8-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BRAKE COOLING SYSTEM


SINGLE AND DUAL PEDAL
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 1640573 Fitting........................................................................................................................... 2
2 1569616 Clamp .......................................................................................................................... 2
3 1487061 Fitting........................................................................................................................... 2
3 16484 O-Ring ..................................................................................................................... 1
3 265787 O-Ring ..................................................................................................................... 1
4 1502053 Clamp .......................................................................................................................... 2
5 1543698 Clamp (Swivel)............................................................................................................. 2
6 2091015 Hose ............................................................................................................................ 1
7 164289 Hose ............................................................................................................................ 1
8 222501 Fitting........................................................................................................................... 1
9 1516199 Fitting........................................................................................................................... 1
9 16483 O-Ring ..................................................................................................................... 1
9 265787 O-Ring ..................................................................................................................... 1
10 1582584 Bracket......................................................................................................................... 1
11 1473897 Fitting........................................................................................................................... 1
12 2086000 Tube ............................................................................................................................. 1
13 1582511 Clip .............................................................................................................................. 1
14 2086001 Hose (High Temp)........................................................................................................ 1
15 1522425 Fitting........................................................................................................................... 1
15 265787 O-Ring ..................................................................................................................... 3
16 2090895 Tube ............................................................................................................................. 1
17 1486740 Fitting........................................................................................................................... 2
18 1486737 Fitting........................................................................................................................... 3
19 2091149 Tube ............................................................................................................................. 1
20 1522424 Fitting........................................................................................................................... 1
20 1527813 O-Ring ..................................................................................................................... 3
21 2091515 Tube ............................................................................................................................. 1
22 2073768 Hose ............................................................................................................................ 1
23 2090894 Tube ............................................................................................................................. 1
24 2091513 Block ............................................................................................................................ 1
25 17758 Fitting........................................................................................................................... 2
26 1502009 Clamp .......................................................................................................................... 4
27 2090184 Hose ............................................................................................................................ 1
28 1637397 Fitting........................................................................................................................... 1
29 2090185 Hose ............................................................................................................................ 1
30 77186 Fitting........................................................................................................................... 1
30 16487 O-Ring ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 8-27


for service procedures.
NOTES

8-28
UNIT CODE N005
03/2007 NORTH AMERICA

9 HYDRAULIC SYSTEM

9 HYDRAULIC SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY ONE AND TWO


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-20
AUXILIARY ONE SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9-34
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 9-36
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 9-26
THREE FUNCTION..................................................................................................................................... 9-24
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-16
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION .................................................................................................................... 9-32
GEAR PUMP ........................................................................................................................................................ 9-6
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9-12
WITHOUT DETENTED LEVERS ................................................................................................................ 9-14
THREE FUNCTION
WITH DETENTED LEVERS.......................................................................................................................... 9-8
WITHOUT DETENTED LEVERS ................................................................................................................ 9-10
HYDRAULIC FILTER ............................................................................................................................................ 9-4
HYDRAULIC SUPPLY AND RETURN.................................................................................................................. 9-2
OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9-38
MANUAL CONTROL VALVE........................................................................................................................... 9-22
TILT AND AUXILIARY HOSES ........................................................................................................................... 9-44
TILT CYLINDER AND MAST INSTALLATION .................................................................................................... 9-40
TILT CYLINDERS ............................................................................................................................................... 9-42
TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9-30
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-28
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-18

©2007 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HYDRAULIC SUPPLY AND RETURN (Figure 9-1)

9-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 1567693 Filter Assembly (☞ Figure 9-2) .................................................................................. 1


2 1586627 Capscrew..................................................................................................................... 4
3 2083335 Dipstick ........................................................................................................................ 1
4 1570264 Fitting........................................................................................................................... 1
4 16484 O-Ring ..................................................................................................................... 1
5 78456 Hose ............................................................................................................................ 1
6 1502007 Clamp .......................................................................................................................... 2
7 1582161 Breather ....................................................................................................................... 1
8 2081865 Surge Tank .................................................................................................................. 1
9 296016 Capscrew..................................................................................................................... 2
10 1617083 Spacer ......................................................................................................................... 1
11 1502543 Nut (Flange)................................................................................................................. 2
12 1617585 Strainer ........................................................................................................................ 1
13 1527983 Clamp .......................................................................................................................... 4
14 2079736 Hose ............................................................................................................................ 1
15 1549449 Clamp .......................................................................................................................... 2
16 2079731 Tube ............................................................................................................................. 1
17 1527879 Capscrew..................................................................................................................... 3
18 1473888 Fitting........................................................................................................................... 1
18 280154 O-Ring ..................................................................................................................... 1
18 16486 O-Ring ..................................................................................................................... 1
19 c 2082654 Gear Pump (41.3 cc) (☞ Figure 9-3) ......................................................................... 1
19 b 2077588 Gear Pump (46.5cc) (☞ Figure 9-3) .......................................................................... 1
19 a 2086562 Gear Pump (51.6 cc) (☞ Figure 9-3) ......................................................................... 1
20 264159 Adhesive ...................................................................................................................... AR
21 1566890 Adapter ........................................................................................................................ 1
22 2079735 Hose ............................................................................................................................ 1
23 1564515 Capscrew..................................................................................................................... 2
24 2088916 Hose ............................................................................................................................ 1
25 1473898 Fitting........................................................................................................................... 1
25 280154 O-Ring ..................................................................................................................... 1
25 16486 O-Ring ..................................................................................................................... 1
26 369804 Clamp .......................................................................................................................... 2
27 2075755 Hose ............................................................................................................................ 1
28 1612214 Fitting........................................................................................................................... 1
29 2068337 Pressure Switch........................................................................................................... 1

FOOTNOTES:
a H100-120FT
b H80-90FT Diesel
c H80-90FT Gasoline and LPG

©2007 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HYDRAULIC FILTER (Figure 9-2)

9-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HYDRAULIC FILTER

ITEM PART NO. DESCRIPTION QTY

1567693 Filter Assembly ............................................................................................................ 1


1 1615173 Cap.......................................................................................................................... 1
1 .. . . . O-Ring................................................................................................................. 1
1 .. . . . Spring.................................................................................................................. 1
2 1624654 Kit-Filter Element with O-ring .................................................................................. 1
2 .. . . . O-Ring................................................................................................................. 1
3 1624657 Bowl......................................................................................................................... 1
3 .. . . . O-Ring................................................................................................................. 1
4 1627364 Head........................................................................................................................ 1
4 .. . . . Quad Ring........................................................................................................... 1
5 132861 Capscrew..................................................................................................................... 4
6 320158 Washer ........................................................................................................................ 4
7 2068337 Pressure Switch........................................................................................................... 1

1624663 O-Ring Kit (Includes Items 1-4) ................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

GEAR PUMP (Figure 9-3)

9-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

c 2082654 Gear Pump (41.3 cc) ................................................................................................... 1


a 2086562 Gear Pump (51.6 cc) ................................................................................................... 1
b 2077588 Gear Pump (46.5cc) .................................................................................................... 1
1 c 1624864 Bolt .......................................................................................................................... 4
1 a 1636046 Bolt .......................................................................................................................... 4
1 b 2089776 Bolt .......................................................................................................................... 4
2 1624865 Washer .................................................................................................................... 4
3 1624853 Cover ....................................................................................................................... 1
4 1624862 Plate (Seal).............................................................................................................. 2
5 1624863 Ring (Back-Up)........................................................................................................ 2
6 1624861 Pressure Plate......................................................................................................... 2
7 .. . . . Gear Plate ............................................................................................................... 1
8 c 1624869 Gear Set .................................................................................................................. 1
8 a 1624870 Gear Set .................................................................................................................. 1
8 b 1624992 Gear Set .................................................................................................................. 1
8 .. . . . Drive Gear........................................................................................................... 1
8 .. . . . Driven Gear......................................................................................................... 1
9 1624856 Flange ..................................................................................................................... 1
10 1624866 Oil Seal.................................................................................................................... 1
11 1624867 Snap Ring................................................................................................................ 1

1624868 Seal Kit (Includes Items 4-5, 10-11) ............................................................................ 1

FOOTNOTES:
a H100-120FT
b H80-90FT Diesel
c H80-90FT Gasoline and LPG

©2007 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HAND LEVERS (Figure 9-4)


THREE FUNCTION
WITH DETENTED LEVERS

9-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HAND LEVERS
THREE FUNCTION
WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1578454 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 230882 Nut ............................................................................................................................... 1
4 197067 Washer ........................................................................................................................ 2
5 1528339 Spacer ......................................................................................................................... 1
6 18094 Capscrew..................................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 175861 Spring .......................................................................................................................... 1
9 302428 Pin ............................................................................................................................... 1
10 1542546 Pivot............................................................................................................................. 2
11 1564747 Bushing........................................................................................................................ 10
12 306113 Pin (Selector) ............................................................................................................... 1
13 320161 Washer ........................................................................................................................ 2
14 1528328 Pivot Shaft ................................................................................................................... 1
15 1517361 Lock Ring..................................................................................................................... 6
16 309109 Rod End Pin ................................................................................................................ 6
17 1517394 Link .............................................................................................................................. 3
18 2083706 Hand Lever (Auxiliary One And Two)........................................................................... 1
19 2083702 Hand Lever (Tilt) .......................................................................................................... 1
20 2083701 Hand Lever (Lift) .......................................................................................................... 1
21 1517395 Knob ............................................................................................................................ 3
22 1586627 Capscrew..................................................................................................................... 3
23 1346752 Washer ........................................................................................................................ 3
24 2063991 Isolator ......................................................................................................................... 3
25 2079625 Control Valve Assembly (☞ Figure 9-8) ..................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HAND LEVERS (Figure 9-5)


THREE FUNCTION
WITHOUT DETENTED LEVERS

9-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HAND LEVERS
THREE FUNCTION
WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1578453 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 1583611 Capscrew..................................................................................................................... 2
4 1528327 Pivot Shaft ................................................................................................................... 1
5 1564747 Bushing........................................................................................................................ 6
6 2083701 Hand Lever (Lift) .......................................................................................................... 1
7 2083702 Hand Lever (Tilt) .......................................................................................................... 1
8 2083703 Hand Lever (Auxiliary One) ......................................................................................... 1
9 1517395 Knob ............................................................................................................................ 3
10 1517394 Link .............................................................................................................................. 3
11 309109 Rod End Pin ................................................................................................................ 6
12 1517361 Lock Ring..................................................................................................................... 6
13 1586627 Capscrew..................................................................................................................... 3
14 1346752 Washer ........................................................................................................................ 3
15 2063991 Isolator ......................................................................................................................... 3
16 2079625 Control Valve Assembly (☞ Figure 9-8) ..................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HAND LEVERS (Figure 9-6)


FOUR FUNCTION
WITH DETENTED LEVERS

9-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1619997 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 4
3 230882 Nut ............................................................................................................................... 1
4 197067 Washer ........................................................................................................................ 2
5 1528339 Spacer ......................................................................................................................... 1
6 18094 Capscrew..................................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 175861 Spring .......................................................................................................................... 1
9 302428 Pin ............................................................................................................................... 1
10 1542546 Pivot............................................................................................................................. 2
11 1564747 Bushing........................................................................................................................ 12
12 306113 Pin (Selector) ............................................................................................................... 1
13 1528329 Pivot Shaft ................................................................................................................... 1
14 320161 Washer ........................................................................................................................ 2
15 1517394 Link .............................................................................................................................. 4
16 1517361 Lock Ring..................................................................................................................... 8
17 309109 Rod End Pin ................................................................................................................ 8
18 2083705 Hand Lever (Auxiliary Two And Three) ........................................................................ 1
19 2083703 Hand Lever (Auxiliary One) ......................................................................................... 1
20 2083702 Hand Lever (Tilt) .......................................................................................................... 1
21 2083701 Hand Lever (Lift) .......................................................................................................... 1
22 1517395 Knob ............................................................................................................................ 4
23 1586627 Capscrew..................................................................................................................... 3
24 1346752 Washer ........................................................................................................................ 3
25 2063991 Isolator ......................................................................................................................... 3
26 2079624 Control Valve Assembly (☞ Figure 9-8) ..................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HAND LEVERS (Figure 9-7)


FOUR FUNCTION
WITHOUT DETENTED LEVERS

9-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HAND LEVERS
FOUR FUNCTION
WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1578454 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 1583611 Capscrew..................................................................................................................... 2
4 1528328 Pivot Shaft ................................................................................................................... 1
5 1564747 Bushing........................................................................................................................ 8
6 2083704 Hand Lever (Auxiliary Two) .......................................................................................... 1
7 2083703 Hand Lever (Auxiliary One) ......................................................................................... 1
8 2083702 Hand Lever (Tilt) .......................................................................................................... 1
9 2083701 Hand Lever (Lift) .......................................................................................................... 1
10 1517395 Knob ............................................................................................................................ 4
11 1517394 Link .............................................................................................................................. 4
12 309109 Rod End Pin ................................................................................................................ 8
13 1517361 Lock Ring..................................................................................................................... 8
14 1586627 Capscrew..................................................................................................................... 3
15 1346752 Washer ........................................................................................................................ 3
16 2063991 Isolator ......................................................................................................................... 3
17 2079624 Control Valve Assembly (☞ Figure 9-8) ..................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CONTROL VALVE ASSEMBLY (Figure 9-8)


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

9-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CONTROL VALVE ASSEMBLY


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

2079625 Control Valve Assembly ....................................................................................... 1 ..


2079624 Control Valve Assembly ....................................................................................... .. 1
1 2078047 Control Valve ................................................................................................... 1 ..
1 2078045 Control Valve ................................................................................................... .. 1
2 1578747 Relief Valve (3100 PSI Main Relief) ............................................................ 1 ..
2 1580097 Seal and Spring Kit ................................................................................. 1 1
3 1578707 Valve (Secondary Relief) ............................................................................ 1 1
3 1580131 Seal and Spring Kit ................................................................................. 1 1
4 1578815 Valve Assembly (Lift and Tilt) (☞ Figure 9-9) ............................................ 1 1
5 1628747 Auxiliary Section (☞ Figure 9-10) ............................................................. 1 1
6 1628748 Auxiliary Section (☞ Figure 9-10) ............................................................. .. 1
7 1578746 Outlet Section (☞ Figure 9-11) ................................................................. 1 1
8 2063122 Steering Control Unit (☞ Figure 7-3) ............................................................. 1 1
1580146 Master Seal Kit ................................................................................................ 1 ..
1580148 Seal Kit ............................................................................................................ .. 1

©2007 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

VALVE ASSEMBLY, LIFT AND TILT (Figure 9-9)


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

9-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND TILT


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1578815 Valve Assembly (Lift and Tilt) ...................................................................................... 1


1 1578940 Plug ......................................................................................................................... 1
2 1578713 Plug Set................................................................................................................... 2
3 77442 Spring ...................................................................................................................... 3
4 1578943 Poppet ..................................................................................................................... 1
5 77443 Poppet ..................................................................................................................... 2
6 16706 Screw ...................................................................................................................... 4
7 188515 Seal Plate ................................................................................................................ 2
8 1580133 Seal Kit (Inlet/Tilt Section) ....................................................................................... 1
9 .. . . . Seal Plate ................................................................................................................ 2
10 320289 Spring Seat ............................................................................................................. 2
11 188517 Spring ...................................................................................................................... 2
12 1581861 Piston ...................................................................................................................... 1
13 341462 Spring ...................................................................................................................... 1
14 386015 Spool End................................................................................................................ 1
15 1560681 Cap.......................................................................................................................... 2
16 1628746 Capscrew ................................................................................................................ 4
17 1581859 Spool End................................................................................................................ 1
18 1578747 Relief Valve (3100 PSI Main Relief) ........................................................................ 1
19 .. . . . Plug..................................................................................................................... 1
20 .. . . . Screw .................................................................................................................. 1
21 .. . . . Nut ...................................................................................................................... 1
22 .. . . . Washer................................................................................................................ 1
23 .. . . . Poppet................................................................................................................. 1
24 1580097 Seal and Spring Kit ............................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AUXILIARY ONE AND TWO (Figure 9-10)


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

9-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AUXILIARY ONE AND TWO


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1628747 Auxiliary Section One or Two............................................................................... 1 1


2 1628748 Auxiliary Section One .......................................................................................... .. 1
3 16706 Screw .............................................................................................................. 2 2
4 188515 Seal Plate ........................................................................................................ 1 1
5 1580147 Seal Kit (Auxiliary One, Two and Three Sections)........................................... 1 1
6 1578713 Plug Set........................................................................................................... 2 2
6 77441 Plug............................................................................................................. 2 2
7 77442 Spring .............................................................................................................. 2 2
8 77443 Poppet ............................................................................................................. 2 2
9 .. . . . Seal Plate ........................................................................................................ 1 1
10 320289 Spring Seat ..................................................................................................... 1 1
11 188517 Spring .............................................................................................................. 1 1
12 1581859 Spool End........................................................................................................ 1 1
13 1560681 Cap.................................................................................................................. 1 1
14 1628746 Capscrew ........................................................................................................ 2 2

©2007 HYSTER COMPANY See Service Manual 9-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

OUTLET SECTION (Figure 9-11)


MANUAL CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1 1578746 Outlet Section .............................................................................................................. 1


2 1580155 Tie Rod Kit (Three Function) ....................................................................................... 1
2 1580156 Tie Rod Kit (Four Function) ......................................................................................... 1
3 1578712 Plug Assembly ............................................................................................................. 1
4 1578707 Valve (Secondary Relief) ............................................................................................. 1
5 .. . . . Nut........................................................................................................................... 1
6 .. . . . Screw ...................................................................................................................... 1
7 .. . . . Washer .................................................................................................................... 1
8 .. . . . Poppet ..................................................................................................................... 1
9 .. . . . Plug ......................................................................................................................... 1
10 1580131 Seal and Spring Kit ................................................................................................. 1

9-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

9-23
UNIT CODE N005
NORTH AMERICA 03/2007

CONTROL VALVE ASSEMBLY (Figure 9-12)


ELECTRONIC CONTROL
THREE FUNCTION

9-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CONTROL VALVE ASSEMBLY


ELECTRONIC CONTROL
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

2079628 Control Valve Assembly ............................................................................................... 1


1 2078039 Control Valve ........................................................................................................... 1
2 1629196 Inlet Section (☞ Figure 9-14) ............................................................................ 1
3 1629197 Tilt Section (☞ Figure 9-15) .............................................................................. 1
4 1629198 Auxiliary One Section (☞ Figure 9-17) .............................................................. 1
5 1578704 Outlet Section (☞ Figure 9-19) ......................................................................... 1
6 1629200 Poppet Valve Assembly (Lower) (☞ Figure 9-16) ............................................. 1
7 1629201 Poppet Valve Assembly (Lift) (☞ Figure 9-16) .................................................. 1
8 2063122 Steering Control Unit (☞ Figure 7-3) ................................................................. 1
9 1578715 Tie Rod Kit .......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CONTROL VALVE ASSEMBLY (Figure 9-13)


ELECTRONIC CONTROL
FOUR FUNCTION

9-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CONTROL VALVE ASSEMBLY


ELECTRONIC CONTROL
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

2079627 Control Valve Assembly ............................................................................................... 1


1 2078041 Control Valve ........................................................................................................... 1
2 1629196 Inlet Section (☞ Figure 9-14) ............................................................................ 1
3 1629197 Tilt Section (☞ Figure 9-15) .............................................................................. 1
4 1629198 Auxiliary One Section (☞ Figure 9-17) .............................................................. 1
5 1633693 Auxiliary Two Section (Auxiliary Two and Three) (☞ Figure 9-18) .................... 1
6 1578704 Outlet Section (☞ Figure 9-19) ......................................................................... 1
7 1629200 Poppet Valve Assembly (Lift) (☞ Figure 9-16) .................................................. 1
8 1629201 Poppet Valve Assembly (Lower) (☞ Figure 9-16) ............................................. 1
9 2063122 Steering Control Unit (☞ Figure 7-3) ................................................................. 1
10 1580151 Tie Rod Kit .......................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

VALVE ASSEMBLY, LIFT AND LOWER (Figure 9-14)


ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION

9-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

VALVE ASSEMBLY, LIFT AND LOWER


ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1629196 Inlet Section ................................................................................................................. 1


2 1578712 Plug Assembly......................................................................................................... 1
2 204128 Plug..................................................................................................................... 1
3 1581862 Manual Lower Assembly Kit .................................................................................... 1
4 1629210 Plug ......................................................................................................................... 1
5 1578904 Seal Kit (Inlet) (Inlet)................................................................................................ 1
6 1578911 Seal Kit (Steering Control Unit Interface) ................................................................ 1
7 1578875 Shuttle ..................................................................................................................... 1
8 1578888 Set Screw ................................................................................................................ 1
9 1569602 Plug ......................................................................................................................... 1
10 1586280 Poppet ..................................................................................................................... 1
11 1578876 Spring ...................................................................................................................... 1
12 1578714 Plug ......................................................................................................................... 1
13 1629209 Relief Valve (Main) .................................................................................................. 1
14 1580132 Seal and Spring Kit ............................................................................................. 1
15 1586279 Seal Kit (Electro Hydraulic Poppet Valve) (Caged Lower Popet Valve) ................... AR
16 1629211 Spring ...................................................................................................................... 1
1578908 Master Seal Kit (Four Function) .............................................................................. 1
1578909 Master Seal Kit (Three Function) ............................................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TILT SECTION (Figure 9-15)


ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

9-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1629197 Tilt Section................................................................................................................... 1


2 1578713 Plug Set................................................................................................................... 2
3 77442 Spring ...................................................................................................................... 2
4 77443 Poppet ..................................................................................................................... 2
5 1578905 Seal Kit (Tilt)............................................................................................................ 1
6 1578889 Plug Set................................................................................................................... 2
7 1578882 Spring ...................................................................................................................... 2
8 1578883 Washer .................................................................................................................... 2
9 1580760 Spool End................................................................................................................ 1
10 1580759 Spring ...................................................................................................................... 1
11 1580099 Piston ...................................................................................................................... 1
12 1578878 Capscrew ................................................................................................................ 4
13 1578711 Solenoid .................................................................................................................. 2
13 1578912 Seal Kit (Pressure Reducing Valve) .................................................................... 1
14 1578887 Set Screw ................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 9-31


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ELECTRO HYDRAULIC POPPET VALVE (Figure 9-16)


THREE AND FOUR FUNCTION

9-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ELECTRO HYDRAULIC POPPET VALVE


THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1629201 Poppet Valve Assembly (Lower) .................................................................................. 1


2 1629163 Coil Nut.................................................................................................................... 1
3 1578710 Coil .......................................................................................................................... 1
4 1629160 Tube (Solenoid) ....................................................................................................... 1
5 1629165 Spring ...................................................................................................................... 1
6 1629159 Poppet Valve ........................................................................................................... 1
7 1586020 Sleeve...................................................................................................................... 1
8 1629200 Poppet Valve Assembly (Lift) ....................................................................................... 1
9 1629163 Coil Nut.................................................................................................................... 1
10 1629162 Coil .......................................................................................................................... 1
11 1629161 Tube (Solenoid) ....................................................................................................... 1
12 1629164 Spring ...................................................................................................................... 1
13 1629158 Poppet Valve ........................................................................................................... 1
14 1586279 Seal Kit (Electro Hydraulic Poppet Valve).................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AUXILIARY ONE SECTION (Figure 9-17)


ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

9-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AUXILIARY ONE SECTION


ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1629198 Auxiliary One Section .................................................................................................. 1


2 1578713 Plug Set................................................................................................................... 2
2 77441 Plug..................................................................................................................... 2
3 1578718 Anti-Stall Valve Kit ................................................................................................... 1
3 1578886 Spring.................................................................................................................. 1
3 1629166 Sleeve ................................................................................................................. 1
3 266519 O-Ring................................................................................................................. 2
4 77442 Spring ...................................................................................................................... 2
5 77443 Poppet ..................................................................................................................... 2
6 1578889 Plug Set................................................................................................................... 2
7 1578906 Seal Kit (Auxiliary One Section) .............................................................................. 1
8 1578882 Spring ...................................................................................................................... 2
9 1578883 Washer .................................................................................................................... 2
10 1578878 Capscrew ................................................................................................................ 4
11 1578711 Solenoid .................................................................................................................. 2
11 1578912 Seal Kit (Pressure Reducing Valve) .................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-35


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AUXILIARY TWO SECTION (Figure 9-18)


ELECTRONIC CONTROL
FOUR FUNCTION

9-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AUXILIARY TWO SECTION


ELECTRONIC CONTROL
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1633693 Auxiliary Two Section................................................................................................... 1


2 1578713 Plug Set................................................................................................................... 2
2 77441 Plug..................................................................................................................... 2
3 1578907 Seal Kit (Auxiliary Two and Three Section) ............................................................. 1
4 77442 Spring ...................................................................................................................... 2
5 77443 Poppet ..................................................................................................................... 2
6 1578889 Plug Set................................................................................................................... 2
7 1578882 Spring ...................................................................................................................... 2
8 1578883 Washer .................................................................................................................... 2
9 1578878 Capscrew ................................................................................................................ 4
10 1578711 Solenoid .................................................................................................................. 2
11 1578912 Seal Kit (Pressure Reducing Valve) .................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

OUTLET SECTION (Figure 9-19)


ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

9-38 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1578704 Outlet Section .............................................................................................................. 1


2 1578707 Valve (Secondary Relief)......................................................................................... 1
3 1580131 Seal and Spring Kit ............................................................................................. 1
4 1578715 Tie Rod Kit (Three Function) ....................................................................................... 1
4 1580151 Tie Rod Kit (Four Function) ......................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TILT CYLINDER AND MAST INSTALLATION (Figure 9-20)

9-40 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TILT CYLINDER AND MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 1597381 Capscrew..................................................................................................................... 2
2 1581848 Nut ............................................................................................................................... 2
3 1581564 Lockwasher.................................................................................................................. 6
4 a 2081137 Tilt Cylinder (☞ Figure 9-21) ...................................................................................... 2
4 d 2081138 Tilt Cylinder (☞ Figure 9-21) ...................................................................................... 2
4 b 2085566 Tilt Cylinder (☞ Figure 9-21) ...................................................................................... 2
4 c 2094938 Tilt Cylinder (☞ Figure 9-21) ...................................................................................... 2
5 241079 Anchor ......................................................................................................................... 4
6 1615240 Capscrew..................................................................................................................... 4
7 16001 Lube Fitting .................................................................................................................. 4
8 1570303 Pin ............................................................................................................................... 2
9 192429 Bushing........................................................................................................................ 4
10 16015 Lube Fitting (Mast Installation) .................................................................................... 2
11 1599316 Pin (Mast Installation) .................................................................................................. 2
12 1646441 Capscrew (Mast Installation) ....................................................................................... 4
13 bd 1566792 Rod End....................................................................................................................... 2
13 ac 1578545 Rod End....................................................................................................................... 2

FOOTNOTES:
a 12 Forward/6 Back
b 6 Forward/10 Back
c 6 Forward/5 Back
d 6 Forward/6 Back

©2007 HYSTER COMPANY See Service Manual 9-41


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TILT CYLINDERS (Figure 9-21)

9-42 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TILT CYLINDERS

ITEM PART NO. DESCRIPTION QTY

b 2085566 Tilt Cylinder.................................................................................................................. 1


d 2081138 Tilt Cylinder.................................................................................................................. 1
a 2081137 Tilt Cylinder.................................................................................................................. 1
c 2094938 Tilt Cylinder.................................................................................................................. 1
1 193554 Rod Wiper ............................................................................................................... 1
2 1380878 Gland....................................................................................................................... 1
3 638248 Back-Up Ring .......................................................................................................... 1
4 1381085 Rod Seal.................................................................................................................. 1
5 334155 Wear Ring ............................................................................................................... 1
6 270330 Back-Up Ring .......................................................................................................... 1
7 46629 O-Ring ..................................................................................................................... 1
8 d 2035318 Rod.......................................................................................................................... 1
8 a 2035316 Rod.......................................................................................................................... 1
8 b 2035317 Rod.......................................................................................................................... 1
8 c 2062535 Rod.......................................................................................................................... 1
9 199917 O-Ring ..................................................................................................................... 1
10 1313196 Spacer ..................................................................................................................... 1
10 1383031 Spacer ..................................................................................................................... 1
11 2044372 Piston Seal .............................................................................................................. 1
12 352287 Guide Ring .............................................................................................................. 1
13 352247 Piston ...................................................................................................................... 1
14 2036547 Nut........................................................................................................................... 1
15 2082190 Shell ........................................................................................................................ 1
15 .. . . . Tube .................................................................................................................... 1
15 .. . . . O-Ring................................................................................................................. 2
15 352243 Pivot-End............................................................................................................. 1
15 352244 Pivot-End (Casting)......................................................................................... 2

1493306 Seal Kit (Includes Items 1, 3-7, 9, 11-12) .................................................................... 1

FOOTNOTES:
a 12 Forward/6 Back
b 6 Forward/10 Back
c 6 Forward/5 Back
d 6 Forward/6 Back

©2007 HYSTER COMPANY See Service Manual 9-43


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

TILT AND AUXILIARY HOSES (Figure 9-22)

9-44 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

TILT AND AUXILIARY HOSES

KEY:
A: Third Function
B: Fourth Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1360508 Clamp .................................................................................................................. 1 2


2 1502809 Clamp .................................................................................................................. 1 2
3 2086293 Hose .................................................................................................................... 1 1
4 1473887 Fitting................................................................................................................... 2 4
4 265731 O-Ring ............................................................................................................. 1 1
4 16484 O-Ring ............................................................................................................. 1 1
5 1473897 Fitting................................................................................................................... 1 2
5 265731 O-Ring ............................................................................................................. 1 2
5 16484 O-Ring ............................................................................................................. 1 2
6 2088913 Hose .................................................................................................................... 1 1
7 1480237 Clip Nut ................................................................................................................ 1 2
8 1487063 Fitting................................................................................................................... 4 4
8 265787 O-Ring ............................................................................................................. 1 1
8 16483 O-Ring ............................................................................................................. 1 1
9 2075858 Hose .................................................................................................................... 1 1
10 1605479 Clamp (Dual Hose) .............................................................................................. 1 1
11 2083765 Tube ..................................................................................................................... 1 1
12 1586627 Capscrew............................................................................................................. 2 2
13 1502066 Clamp .................................................................................................................. .. 1
14 1486772 Fitting................................................................................................................... 1 1
14 265731 O-Ring ............................................................................................................. 1 1
15 1502053 Clamp .................................................................................................................. .. 1
16 2088914 Hose .................................................................................................................... 1 1
17 2075859 Hose .................................................................................................................... 1 1
18 1522426 Fitting................................................................................................................... 1 1
18 265731 O-Ring ............................................................................................................. 3 3
19 1488464 Fitting................................................................................................................... 1 1
19 265787 O-Ring ............................................................................................................. 3 3
20 1487061 Fitting................................................................................................................... 1 1
20 265787 O-Ring ............................................................................................................. 1 1
20 16484 O-Ring ............................................................................................................. 1 1
21 1544157 Clamp .................................................................................................................. .. 1
22 1527879 Capscrew............................................................................................................. 1 1
23 2084867 Hose .................................................................................................................... .. 1
24 2086157 Hose .................................................................................................................... .. 1
25 2087309 Hose .................................................................................................................... 1 1

©2007 HYSTER COMPANY See Service Manual 9-45


for service procedures.
NOTES

9-46
UNIT CODE N005
03/2007 NORTH AMERICA

10 MAST-TWO STAGE LIMITED FREE-LIFT

10 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-18
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-4
MAIN CYLINDER (H100-120FT)
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-12
MAIN CYLINDER (H80-90FT)
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-10
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-6
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-2

©2007 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

OUTER MAST (Figure 10-1)


TWO STAGE LIMITED FREE-LIFT

10-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2740 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (107.9 in.) (131.5 in.) (155.1 in.)
Mast B750 B750 B750
Group Number 2740 3340 3940
Mast Assembly 2071818 2071824 2071830
1 Outer Mast 1573127 1573133 1573139

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3600 mm 4200 mm
ITEM 1 2 3 4 (118.1 in.) (141.7 in.) (165.4 in.)
Mast B749 B749 B749
Group Number 3000 3600 4200
Mast Assembly 2071745 2071750 2071756
1 Outer Mast 1573127 1573133 1573139

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1


1 a .. . . . Outer Mast....................................................................................................... 1 1
2 1500744 Stubshaft..................................................................................................... 2 2
3 1399204 Load Roller (124.31 mm)................................................................................. 2 2
4 1465072 Snap Ring........................................................................................................ 2 2
5 126765 Shim (0.020 in.) ............................................................................................... 12 12
6 161273 Shim (0.020 in.) ............................................................................................... AR AR
7 161272 Shim (0.007 in.) ............................................................................................... AR AR
8 104264 Bearing Strip ................................................................................................... 2 2
9 104506 O-Ring ............................................................................................................. 4 4
10 1485449 Bushing ........................................................................................................... 2 2
11 1465518 Snap Ring........................................................................................................ 4 4

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INNER MAST (Figure 10-2)


TWO STAGE LIMITED FREE-LIFT

10-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2740 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (107.9 in.) (131.5 in.) (155.1 in.)
Mast B750 B750 B750
Group Number 2740 3340 3940
Mast Assembly 2071818 2071824 2071830
1 Inner Mast 1395384 1395390 1395396

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3600 mm 4200 mm
ITEM 1 2 3 4 (118.1 in.) (141.7 in.) (165.4 in.)
Mast B749 B749 B749
Group Number 3000 3600 4200
Mast Assembly 2071745 2071750 2071756
1 Inner Mast 1395384 1395390 1395396

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1


1 a .. . . . Inner Mast ....................................................................................................... 1 1
2 1500744 Stubshaft..................................................................................................... 2 2
3 1399204 Load Roller (124.31 mm)................................................................................. 2 2
4 1465072 Snap Ring........................................................................................................ 2 2
5 126765 Shim (0.020 in.) ............................................................................................... 12 12
6 1389846 Spacer ............................................................................................................. 2 2
7 12891 Snap Ring........................................................................................................ 2 2
8 1389959 Chain Guard Bracket ....................................................................................... 2 2
9 1581559 Washer ............................................................................................................ 2 2
10 1581564 Lockwasher ..................................................................................................... 2 2
11 1581590 Capscrew ........................................................................................................ 2 2
12 1387745 Chain Sheave .................................................................................................. 2 ..
12 1387744 Chain Sheave .................................................................................................. .. 2
13 1389932 Stubshaft ......................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN LIFT (Figure 10-3)


TWO STAGE LIMITED FREE-LIFT

10-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2740 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (107.9 in.) (131.5 in.) (155.1 in.)
Mast B750 B750 B750
Group Number 2740 3340 3940
18 Hose (RH) 78561 1399088 1399100
28 Hose (LH) 1399095 1399107 1399119
36 Chain 338647 348149 356917

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3600 mm 4200 mm
ITEM 1 2 3 4 (118.1 in.) (141.7 in.) (165.4 in.)
Mast B749 B749 B749
Group Number 3000 3600 4200
18 Hose (RH) 1399081 1399093 1399105
28 Hose (LH) 1399100 1399112 1399124
36 Chain 182342 191072 191076

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

1 .. . . . Main Cylinder (☞ Figure 10-4, ☞ Figure 10-5) ............................................. 2 2


2 304523 Snap Ring........................................................................................................ 2 2
3 332061 Washer ............................................................................................................ 2 2
4 142247 Shim ................................................................................................................ AR AR
5 1325120 Shim ................................................................................................................ AR AR
6 110178 Fitting............................................................................................................... 2 2
6 16483 O-Ring......................................................................................................... 1 1
7 14603 Fitting............................................................................................................... 1 1
7 16486 O-Ring......................................................................................................... 1 1
8 1581566 Nut................................................................................................................... 10 10
9 1388019 Housing ........................................................................................................... 1 1
10 14595 Fitting............................................................................................................... 1 1
10 199524 Plug............................................................................................................. 1 1
10 16484 O-Ring......................................................................................................... 1 1
11 1477559 Bracket ............................................................................................................ 1 1
12 1581583 Capscrew ........................................................................................................ 2 2
13 1487068 Fitting............................................................................................................... 1 1
13 16484 O-Ring......................................................................................................... 1 1
14 1474399 Bracket ............................................................................................................ 2 2
15 1550197 Control Valve (Lowering) ................................................................................. 1 ..
15 1550198 Control Valve (Lowering) ................................................................................. .. 1
©2007 HYSTER COMPANY See Service Manual 10-7
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

16 110178 Fitting............................................................................................................... 2 2
17 379405 Clamp .............................................................................................................. 4 4
18 a .. . . . Hose (RH) ....................................................................................................... 1 1
19 1360529 Strap Clamp .................................................................................................... 4 ..
20 1465585 Clamp .............................................................................................................. 4 4
21 2046871 Fitting............................................................................................................... 1 1
22 1581586 Capscrew ........................................................................................................ 2 2
23 1581585 Capscrew ........................................................................................................ 4 4
24 1550384 Bracket (LH) .................................................................................................... 1 1
24 1550386 Bracket (RH).................................................................................................... 1 1
25 1550157 Velocity Fuse ................................................................................................... 2 ..
25 1550158 Velocity Fuse ................................................................................................... .. 2
26 1487096 Fitting............................................................................................................... 1 1
27 2074181 Hose ................................................................................................................ 1 1
28 a .. . . . Hose (LH) ........................................................................................................ 1 1
29 2087555 Hose ................................................................................................................ 1 1
30 1581896 Nut................................................................................................................... 4 4
31 1581558 Washer ............................................................................................................ 4 4
32 1581588 Capscrew ........................................................................................................ 4 4
33 1331990 Chain Anchor................................................................................................... 2 ..
33 1331991 Chain Anchor................................................................................................... .. 2
34 15222 Cotter Pin ........................................................................................................ 2 2
35 327591 Pin (Anchor) .................................................................................................... 2 ..
35 339932 Pin (Anchor) .................................................................................................... .. 2
36 a .. . . . Chain ............................................................................................................... 1 1
37 1581583 Capscrew ........................................................................................................ 2 2
38 2076763 Hose ................................................................................................................ 1 1

FOOTNOTES:
a Refer to Table

10-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

10-9
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN CYLINDER (H80-90FT) (Figure 10-4)


TWO STAGE LIMITED FREE-LIFT

10-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MAIN CYLINDER (H80-90FT)


TWO STAGE LIMITED FREE-LIFT

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3600 mm 4200 mm
1 2 3 4 (118.1 in.) (141.7 in.) (165.4 in.)
ITEM Mast B749 B749 B749
Group Number 3000 3600 4200
Cylinder
8527601 8527607 8527613
Group Number
Lift Cylinder 2074622 2074629 2074637
1 Shell 2075005 2075011 2075067
2 Rod 2075442 2075127 2075133

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 2
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 57664 O-Ring ..................................................................................................................... 1
4 2033243 Gland....................................................................................................................... 1
5 215425 Wear Ring ............................................................................................................... 1
6 270077 Rod Seal.................................................................................................................. 1
7 638249 Back-Up Ring .......................................................................................................... 2
8 1383066 Rod Wiper ............................................................................................................... 1
9 1381061 Seal ......................................................................................................................... 1
10 297532 Wear Ring ............................................................................................................... 1

2035784 Seal Kit (Includes Items 3, 5-10) ................................................................................. 1

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN CYLINDER (H100-120FT) (Figure 10-5)


TWO STAGE LIMITED FREE-LIFT

10-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MAIN CYLINDER (H100-120FT)


TWO STAGE LIMITED FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2740 mm 3340 mm 3940 mm
1 2 3 4 (107.9 in.) (131.5 in.) (155.1 in.)
ITEM Mast B750 B750 B750
Group Number 2740 3340 3940
Cylinder
8527701 8527707 8527713
Group Number
Lift Cylinder 2074895 2074901 2074954
1 Shell 2075089 2075095 2075101
2 Rod 2075151 2075157 2075163

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 2
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 15879 O-Ring ..................................................................................................................... 1
4 2033281 Gland....................................................................................................................... 1
5 297532 Wear Ring ............................................................................................................... 1
6 327807 Rod Seal.................................................................................................................. 1
7 327808 Back-Up Ring .......................................................................................................... 1
8 1383067 Rod Wiper ............................................................................................................... 1
9 351532 Back-Up Ring .......................................................................................................... 1
10 1381062 Seal ......................................................................................................................... 1
11 351531 Wear Ring ............................................................................................................... 1

2035785 Seal Kit (Includes Items 3, 5-11) ................................................................................. 1

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HEADER HOSE (Figure 10-6)


TWO STAGE LIMITED FREE-LIFT

10-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

FOUR FUNCTION H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2740 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (107.9 in.) (131.5 in.) (155.1 in.)
Mast B750 B750 B750
Group Number 2740 3340 3940
Mast Assembly 2071818 2071824 2071830
1 Hose 2083261 2083267 2083273
2 Hose 2083261 2083267 2083273

FOUR FUNCTION H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3600 mm 4200 mm
ITEM 1 2 3 4 (118.1 in.) (141.7 in.) (165.4 in.)
Mast B749 B749 B749
Group Number 3000 3600 4200
Mast Assembly 2071745 2071750 2071756
1 Hose 2083261 2083267 2083273
2 Hose 2083261 2083267 2083273

THREE FUNCTION H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2740 mm 3340 mm 3940 mm
ITEM 1 2 3 4 (107.9 in.) (131.5 in.) (155.1 in.)
Mast B750 B750 B750
Group Number 2740 3340 3940
Mast Assembly 2071818 2071824 2071830
1 Hose 2083261 2083267 2083273

THREE FUNCTION H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3000 mm 3600 mm 4200 mm
ITEM 1 2 3 4 (118.1 in.) (141.7 in.) (165.4 in.)
Mast B749 B749 B749
Group Number 3000 3600 4200
Mast Assembly 2071745 2071750 2071756
1 Hose 2083261 2083267 2083273

©2007 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1


1 a .. . . . Hose ................................................................................................................ 2 2
2 a .. . . . Hose ................................................................................................................ .. 2
3 1465489 Clamp .............................................................................................................. 2 4
4 1360507 Clamp .............................................................................................................. 2 4
5 1529016 Cap.................................................................................................................. 2 4
6 816591 Fitting............................................................................................................... 2 4
7 1581578 Capscrew ........................................................................................................ 2 4
8 1581565 Nut................................................................................................................... 2 4
9 2035791 Clamp .............................................................................................................. 2 4
10 1581577 Washer ............................................................................................................ 2 4
11 1477570 Stubshaft ......................................................................................................... 1 2
12 1581594 Capscrew ........................................................................................................ 1 2
13 1581564 Lockwasher ..................................................................................................... 1 1
14 1477578 Spacer ............................................................................................................. 1 2
15 1495279 Sheave ............................................................................................................ 1 2
15 332057 Bushing ....................................................................................................... 1 2

FOOTNOTES:
a Refer to Table

10-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

10-17
UNIT CODE N005
NORTH AMERICA 03/2007

CARRIAGE (Figure 10-7)


TWO STAGE LIMITED FREE-LIFT

10-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

2035667 Carriage Assembly (48 in.) .................................................................................. 1 ..


2035669 Carriage Assembly (60 in.) .................................................................................. 1 ..
2035671 Carriage Assembly (54 in.) .................................................................................. .. 1
2035672 Carriage Assembly (60 in.) .................................................................................. .. 1
1 1388092 Frame (48 in.) .................................................................................................. 1 ..
1 1388094 Frame (60 in.) .................................................................................................. 1 ..
1 1387447 Frame (54 in.) .................................................................................................. .. 1
1 1387448 Frame (60 in.) .................................................................................................. .. 1
2 1500744 Stubshaft..................................................................................................... 6 6
3 1387285 Chain Anchor................................................................................................... 2 ..
3 1387286 Chain Anchor................................................................................................... .. 2
4 327591 Pin (Anchor) .................................................................................................... 2 ..
4 339932 Pin (Anchor) .................................................................................................... .. 2
5 15222 Cotter Pin ........................................................................................................ 2 2
6 221717 Nut................................................................................................................... 4 4
7 1465072 Snap Ring........................................................................................................ 6 6
8 1399224 Spacer ............................................................................................................. 2 2
9 126765 Shim (0.020 in.) ............................................................................................... AR AR
10 1511883 Load Roller (101.67 mm )................................................................................ 6 6

©2007 HYSTER COMPANY See Service Manual 10-19


for service procedures.
NOTES

10-20
UNIT CODE N005
03/2007 NORTH AMERICA

11 MAST -TWO STAGE FULL FREE-LIFT

11 MAST-TWO STAGE FULL FREE-LIFT


UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 11
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-22
FREE LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-14
HEADER HOSE
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-18
INNER MAST AND FREE LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-6
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-10
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-2

©2007 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

OUTER MAST AND MAIN LIFT (Figure 11-1)


TWO STAGE FULL FREE-LIFT

11-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

OUTER MAST AND MAIN LIFT


TWO STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (132.5 in.)
Mast B754 B754
Group Number 2765 3365
Mast Assembly 2071969 2071975
1 Outer Mast 1573779 1573785
26 Tube 2072127 2072133

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3625 mm
ITEM 1 2 3 4 (119.1 in.) (142.7 in.)
Mast B753 B753
Group Number 3025 3625
Mast Assembly 2071931 2071937
1 Outer Mast 1573779 1573785
26 Tube 2072127 2072133

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

b .. . . . Mast Assembly .................................................................................................... 1 1


1 b .. . . . Outer Mast....................................................................................................... 1 1
2 1500744 Stubshaft..................................................................................................... 2 2
3 304523 Snap Ring ................................................................................................... 2 2
4 332061 Washer ............................................................................................................ 2 2
5 1325120 Shim ................................................................................................................ AR AR
6 142247 Shim ................................................................................................................ AR AR
7 .. . . . Main Cylinder (RH) (☞ Figure 11-3) .............................................................. 1 1
8 .. . . . Main Cylinder (LH) (☞ Figure 11-3) .............................................................. 1 1
9 14603 Fitting............................................................................................................... 1 1
9 16486 O-Ring......................................................................................................... 1 1
10 14595 Fitting............................................................................................................... 1 1
11 1388019 Housing (Control Valve) .................................................................................. 1 1
11 16484 O-Ring......................................................................................................... 1 1
12 1550197 Control Valve (Lowering) ................................................................................. 1 ..
12 16982 O-Ring......................................................................................................... 1 ..
12 1550198 Control Valve (Lowering) ................................................................................. .. 1
12 16982 O-Ring......................................................................................................... .. 1
13 1487068 Fitting............................................................................................................... 1 1
13 252729 O-Ring......................................................................................................... 1 1
13 16484 O-Ring......................................................................................................... 1 1
©2007 HYSTER COMPANY See Service Manual 11-3
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

OUTER MAST AND MAIN LIFT


TWO STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

14 1581566 Nut................................................................................................................... 4 4
15 1477559 Bracket ............................................................................................................ 2 2
16 1581583 Capscrew ........................................................................................................ 2 2
17 1581585 Capscrew ........................................................................................................ 2 2
18 1581558 Washer ............................................................................................................ 6 6
19 2074181 Hose ................................................................................................................ 1 1
20 1486749 Fitting............................................................................................................... 1 1
20 16485 O-Ring......................................................................................................... 1 1
20 252729 O-Ring......................................................................................................... 1 1
21 1487096 Fitting............................................................................................................... 1 1
21 252729 O-Ring......................................................................................................... 2 2
22 2075535 Hose ................................................................................................................ 1 1
23 1581586 Capscrew ........................................................................................................ 2 2
24 1474399 Bracket ............................................................................................................ 2 2
25 1550387 Bracket ............................................................................................................ 2 2
26 b .. . . . Tube................................................................................................................. 1 1
27 1581588 Capscrew ........................................................................................................ 4 4
28 a 1550385 Bracket (LH) .................................................................................................... 1 1
28 1550387 Bracket (RH).................................................................................................... 1 1
29 1465072 Snap Ring........................................................................................................ 2 2
30 126765 Shim (0.020 in.) ............................................................................................... 12 12
31 1399204 Load Roller (124.31 mm)................................................................................. 2 2
32 104264 Bearing Strip ................................................................................................... 2 2
33 104506 O-Ring ............................................................................................................. 4 4
34 161272 Shim (0.007 in.) ............................................................................................... AR AR
35 161273 Shim (0.020 in.) ............................................................................................... AR AR
36 1304349 Fitting............................................................................................................... 1 1
37 1465518 Snap Ring........................................................................................................ 4 4
38 1485449 Bushing ........................................................................................................... 2 2
39 2076763 Hose .................................................................................................................... 1 1

FOOTNOTES:
a Optional
b Refer to Table

11-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

11-5
UNIT CODE N005
NORTH AMERICA 03/2007

INNER MAST AND FREE LIFT (Figure 11-2)


TWO STAGE FULL FREE-LIFT

11-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INNER MAST AND FREE LIFT


TWO STAGE FULL FREE-LIFT

H100 - 120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (132.5 in.)
Mast B754 B754
Group Number 2765 3365
Mast Assembly 2071969 2071975
1 Inner Mast 1573809 1573815
28 Chain 386885 337189

H80 - 90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3625 mm
ITEM 1 2 3 4 (119.1 in.) (142.7 in.)
Mast B753 B753
Group Number 3025 3625
Mast Assembly 2071931 2071937
1 Inner Mast 1573809 1573815
28 Chain 337189 339897

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Inner Mast ............................................................................................................... 1
2 1500744 Stubshaft............................................................................................................. 4
3 1581566 Nut........................................................................................................................... 3
4 1639154 Capscrew ................................................................................................................ 2
5 1581582 Capscrew ................................................................................................................ 1
6 1550193 Velocity Fuse (H80-90FT) ....................................................................................... 1
6 1550194 Velocity Fuse (H100-120FT) ................................................................................... 1
7 1465072 Snap Ring................................................................................................................ 4
8 126765 Shim (0.020 in.) ....................................................................................................... 24
9 1399204 Load Roller (124.31 mm)......................................................................................... 4
10 297649 Base Ring................................................................................................................ 2
11 2088450 Bracket (H80-90FT)................................................................................................. 2
11 2088451 Bracket (H100-120FT)............................................................................................. 2
12 161003 Nut........................................................................................................................... 2
13 304527 Snap Ring................................................................................................................ 2
14 302472 Pin ........................................................................................................................... 2
15 1581559 Washer .................................................................................................................... 2
16 1581564 Lockwasher ............................................................................................................. 2
17 1581589 Capscrew ................................................................................................................ 2
18 1387519 Guard ...................................................................................................................... 2
19 1387743 Chain Sheave Assembly ......................................................................................... 2
19 1387740 Sheave ................................................................................................................ 1
19 40667 Snap Ring ........................................................................................................... 2
19 126764 Double Row Ball Bearing .................................................................................... 1
20 .. . . . Free-Lift Cylinder (☞ Figure 11-4) ......................................................................... 1
©2007 HYSTER COMPANY See Service Manual 11-7
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INNER MAST AND FREE LIFT


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

21 1573177 Crosshead ............................................................................................................... 1


22 1597456 Capscrew ................................................................................................................ 1
23 310549 Pin ........................................................................................................................... 1
24 1581896 Nut........................................................................................................................... 4
25 15222 Cotter Pin ................................................................................................................ 2
26 1331991 Chain Anchor........................................................................................................... 2
27 339932 Pin ........................................................................................................................... 2
28 a .. . . . Chain ....................................................................................................................... 2

FOOTNOTES:
a Refer to Table

11-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

11-9
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN LIFT CYLINDER (Figure 11-3)


TWO STAGE FULL FREE-LIFT

11-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MAIN LIFT CYLINDER


TWO STAGE FULL FREE-LIFT

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 3025 mm 3365 mm 3625 mm
1 2 3 4 (108.9 in.) (119.1 in.) (132.5 in.) (142.7 in.)
ITEM Mast B754 B753 B754 B753
Group Number 2765 3025 3365 3625
Cylinder
8503351 8503251 8503357 8503257
Group Number
Lift Cylinder 2074126 2073992 2074138 2073998
1 Shell 2074022 2074022 2074042 2074042
8 Rod 1400851 1400551 1400857 1400557

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 3025 mm 3365 mm 3625 mm
1 2 3 4 (108.9 in.) (119.1 in.) (132.5 in.) (142.7 in.)
ITEM Mast B754 B753 B754 B753
Group Number 2765 3025 3365 3625
Cylinder
8503301 8503201 8503307 8503207
Group Number
Lift Cylinder 2074087 2073953 2074093 2073968
1 Shell 2074022 2074022 2074042 2074042
8 Rod 1400801 1400501 1400807 1400507

ITEM PART NO. DESCRIPTION QTY

c .. . . . Lift Cylinder.................................................................................................................. 1
1 c .. . . . Shell ........................................................................................................................ 1
2 190887 Seal ......................................................................................................................... 1
3 295649 Screw ...................................................................................................................... 1
4 b 1379063 Piston Ring (RH) ..................................................................................................... 1
5 1381056 Piston (RH).............................................................................................................. 1
5 1381055 Piston (LH) .............................................................................................................. 1
6 264134 Sealant .................................................................................................................... 1
7 2038675 Wear Ring ............................................................................................................... 1
8 c .. . . . Rod.......................................................................................................................... 1
9 a 1310370 Wiper Ring............................................................................................................... 1
9 1310371 Wiper Ring............................................................................................................... 1
10 a 1381084 Rod Seal.................................................................................................................. 1
10 1381086 Rod Seal.................................................................................................................. 1
11 a 2033295 Gland....................................................................................................................... 1
11 2033296 Gland....................................................................................................................... 1
12 198518 O-Ring ..................................................................................................................... 1
13 166659 Back-Up Ring .......................................................................................................... 1
14 b 357626 Spacer ..................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 11-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN LIFT CYLINDER


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

a 2038676 Seal Kit (Includes Items 2, 7, 9-10, 12-13) .................................................................. 1


b 2038679 Seal Kit (Includes Items 2, 7, 9-10, 12-13) .................................................................. 1

FOOTNOTES:
a B753
b B754
c Refer to Table

11-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

11-13
UNIT CODE N005
NORTH AMERICA 03/2007

FREE LIFT CYLINDER (Figure 11-4)


TWO STAGE FULL FREE-LIFT

11-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FREE LIFT CYLINDER


TWO STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 3365 mm
1 2 3 4 (108.9 in.) (132.5 in.)
ITEM Mast B754 B754
Group Number 2765 3365
Cylinder
8527801 8527807
Group Number
Free-Lift Cylinder 2073553 2073570
1 Shell 2073626 2073634
2 Rod 2073681 2073687

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3625 mm
1 2 3 4 (119.1 in.) (142.7 in.)
ITEM Mast B753 B753
Group Number 3025 3625
Cylinder
8501701 8501707
Group Number
Free-Lift Cylinder 2073395 2073401
1 Shell 2073257 2073263
2 Rod 2073223 2073229

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ................................................................................................. 1 1


1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 2036282 Gland............................................................................................................... 1 ..
3 1541640 Gland............................................................................................................... .. 1
4 1361302 Screw .............................................................................................................. 1 1
5 257913 Check Valve..................................................................................................... 1 1
6 297531 Washer ............................................................................................................ 1 1
7 187388 Snap Ring........................................................................................................ 1 1
8 1383070 Rod Wiper ....................................................................................................... 1 1
9 637161 Rod Seal.......................................................................................................... 1 1
10 164632 Back-Up Ring .................................................................................................. 1 ..
10 615145 Back-Up Ring .................................................................................................. .. 1
11 46629 O-Ring ............................................................................................................. 1 ..
11 15885 O-Ring ............................................................................................................. .. 1
12 636950 Wear Ring ....................................................................................................... 1 ..
12 1380982 Wear Ring ....................................................................................................... .. 1
©2007 HYSTER COMPANY See Service Manual 11-15
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FREE LIFT CYLINDER


TWO STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

13 637162 Seal ................................................................................................................. 1 ..


13 364059 Seal ................................................................................................................. .. 1
14 638293 Back-Up Ring .................................................................................................. 1 ..
14 1381074 Back-Up Ring .................................................................................................. .. 1
15 39348 O-Ring ............................................................................................................. 1 ..
15 190580 O-Ring ............................................................................................................. .. 1
16 190887 Seal ................................................................................................................. 1 1
17 1550193 Velocity Fuse ....................................................................................................... 1 ..
17 1550194 Velocity Fuse ....................................................................................................... .. 1

2036279 Seal Kit (Includes Items 8-16) ............................................................................. 1 ..


2065889 Seal Kit (Includes Items 8-12, 14-16) .................................................................. .. 1

FOOTNOTES:
a Refer to Table

11-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

11-17
UNIT CODE N005
NORTH AMERICA 03/2007

HEADER HOSE (Figure 11-5)


TWO STAGE FULL FREE-LIFT

11-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT

H100-120FT (FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (132.5 in.)
Mast B754 B754
Group Number 2765 3365
8 Channel 1614331 1614340
9 Hose 2083196 2083205
10 Hose 2089685 2089694
15 Hose 2078688 2078697
23 Hose 2083196 2083205
24 Hose 2089685 2089694
29 Channel 1614331 1614340

H100-120FT (THREE FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2765 mm 3365 mm
ITEM 1 2 3 4 (108.9 in.) (132.5 in.)
Mast B754 B754
Group Number 2765 3365
5 Hose 2083196 2083205
6 Hose 2089685 2089691
20 Hose 2078688 2078697
21 Channel 1614230 1614239
25 Channel 1614403 1614412

H80-90FT (FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3625 mm
ITEM 1 2 3 4 (119.1 in.) (142.7 in.)
Mast B753 B753
Group Number 3025 3625
8 Channel 1614331 1614337
9 Hose 2083195 2083201
10 Hose 2089674 2089690
15 Hose 2078657 2078663
23 Hose 2083195 2083201
24 Hose 2089674 2089690
29 Channel 1614331 1614337

©2007 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HEADER HOSE
TWO STAGE FULL FREE-LIFT
H80-90FT (THREE FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3025 mm 3625 mm
ITEM 1 2 3 4 (119.1 in.) (142.7 in.)
Mast B753 B753
Group Number 3025 3625
5 Hose 2083195 2083201
6 Hose 2089674 2089690
20 Hose 2078657 2078663
21 Channel 1614230 1614236
25 Channel 1614406 1614412

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 2035791 Clamp .............................................................................................................. 3 6


2 1581741 Capscrew ........................................................................................................ 6 12
3 1465489 Clamp .............................................................................................................. 2 4
4 1569979 Clamp .............................................................................................................. 3 6
5 a .. . . . Hose ................................................................................................................ 1 ..
6 a .. . . . Hose ................................................................................................................ 1 ..
7 1541242 Bracket ............................................................................................................ 1 1
8 a .. . . . Channel ........................................................................................................... .. 1
9 a .. . . . Hose ................................................................................................................ .. 1
10 a .. . . . Hose ................................................................................................................ .. 1
11 1495279 Sheave ............................................................................................................ 1 2
11 332057 Bushing ....................................................................................................... 1 2
12 1581560 Washer ............................................................................................................ 1 2
13 58902 Snap Ring........................................................................................................ 1 2
14 302472 Pin ................................................................................................................... 1 2
15 a .. . . . Hose ................................................................................................................ .. 2
16 1529016 Cap.................................................................................................................. 1 2
17 1550425 Fitting............................................................................................................... 1 1
18 1528580 Fitting............................................................................................................... 1 1
19 1529016 Cap.................................................................................................................. 2 4
20 a .. . . . Hose ................................................................................................................ 2 ..
21 a .. . . . Channel ........................................................................................................... 1 ..
22 1541243 Bracket ............................................................................................................ .. 1
23 a .. . . . Hose ................................................................................................................ .. 1
24 a .. . . . Hose ................................................................................................................ .. 1
25 a .. . . . Channel ........................................................................................................... 1 ..
26 1581556 Washer ............................................................................................................ 1 ..
27 1581582 Capscrew ........................................................................................................ 1 ..

11-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HEADER HOSE
TWO STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

28 1581562 Washer ............................................................................................................ 1 ..


29 a .. . . . Channel ........................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

CARRIAGE (Figure 11-6)


TWO STAGE FULL FREE-LIFT

11-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CARRIAGE
TWO STAGE FULL FREE-LIFT

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

2038558 Carriage Assembly (48 in.) .................................................................................. 1 ..


2038561 Carriage Assembly (60 in.) .................................................................................. 1 ..
2038564 Carriage Assembly (54 in.) .................................................................................. .. 1
2038566 Carriage Assembly (60 in.) .................................................................................. .. 1
1 1394984 Frame (48 in.) .................................................................................................. 1 ..
1 1394986 Frame (60 in.) .................................................................................................. 1 ..
1 1394992 Frame (54 in.) .................................................................................................. .. 1
1 1394993 Frame (60 in.) .................................................................................................. .. 1
2 1500744 Stubshaft..................................................................................................... 6 6
3 313828 Nut................................................................................................................... 1 1
4 1400125 Spacer ............................................................................................................. 1 1
5 15222 Cotter Pin ........................................................................................................ 2 2
6 1387549 Pin ................................................................................................................... 2 2
7 1387548 Chain Anchor................................................................................................... 2 2
8 1400126 Plate ................................................................................................................ 1 1
9 292512 Capscrew ........................................................................................................ 1 1
10 1511883 Load Roller (101.67 mm )................................................................................ 6 6
11 1399224 Spacer ............................................................................................................. 2 2
12 1465072 Snap Ring........................................................................................................ 6 6
13 319323 Guard (LH) ...................................................................................................... 1 1
13 319322 Guard (RH)...................................................................................................... 1 1
14 317292 Spacer ............................................................................................................. 4 4
15 15155 Lockwasher ..................................................................................................... 4 4
16 18520 Capscrew ........................................................................................................ 4 4
17 126765 Shim (0.020 in.) ............................................................................................... 24 24

©2007 HYSTER COMPANY See Service Manual 11-23


for service procedures.
NOTES

11-24
UNIT CODE N005
03/2007 NORTH AMERICA

12 MAST-THREE STAGE FULL FREE-LIFT

12 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 12
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-30
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-2

©2007 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

OUTER MAST (Figure 12-1)


THREE STAGE FULL FREE-LIFT

12-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Mast Assembly 2071898 2071900 2071901 2071903 2071905
1 Outer Mast 1573520 1573522 1573523 1573525 1573527
13 Chain 280878 338647 152404 339934 356916

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Mast Assembly 2071871 2071873 2071874 2071876 2071878
1 Outer Mast 1573520 1573522 1573523 1573525 1573527
13 Chain 191081 182342 194607 191085 191072

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Outer Mast............................................................................................................... 1
2 1500744 Stubshaft............................................................................................................. 2
3 1399204 Load Roller (124.31 mm)......................................................................................... 2
4 126765 Shim (0.020 in.) ....................................................................................................... AR
5 1465072 Snap Ring................................................................................................................ 2
6 104264 Bearing Strip ........................................................................................................... 2
7 104506 O-Ring ..................................................................................................................... 4
8 161273 Shim (0.020 in.) ....................................................................................................... AR
9 161272 Shim (0.007 in.) ....................................................................................................... AR
10 221717 Nut........................................................................................................................... 4
11 1331990 Chain Anchor (H80FT-90FT)................................................................................... 2
11 1331991 Chain Anchor (H100-120FT) ................................................................................... 2
12 15222 Cotter Pin ................................................................................................................ 2
13 a .. . . . Chain ....................................................................................................................... 2
14 339932 Pin ........................................................................................................................... 2
15 1485449 Bushing ................................................................................................................... 2
16 1465518 Snap Ring................................................................................................................ 4

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTERMEDIATE MAST (Figure 12-2)


THREE STAGE FULL FREE-LIFT

12-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Mast Assembly 2071898 2071900 2071901 2071903 2071905
1 Intermediate Mast 1574162 1574164 1574165 1574167 1574169

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Mast Assembly 2071871 2071873 2071874 2071876 2071878
1 Intermediate Mast 1574162 1574164 1574165 1574167 1574169

ITEM PART NO. DESCRIPTION QTY

b .. . . . Mast Assembly ............................................................................................................ 1


1 b .. . . . Intermediate Mast ................................................................................................... 1
2 1500744 Stubshaft............................................................................................................. 4
3 1399204 Load Roller (124.31 mm)......................................................................................... 2
4 1511883 Load Roller (101.67 mm )........................................................................................ 2
5 126765 Shim (0.020 in.) ....................................................................................................... 24
6 1465072 Snap Ring................................................................................................................ 4
7 131716 Shim (0.020 in.) ....................................................................................................... AR
8 131715 Shim (0.007 in.) ....................................................................................................... AR
9 215211 Bearing Strip ........................................................................................................... 2
10 104506 O-Ring ..................................................................................................................... 4
11 1389846 Spacer ..................................................................................................................... 2
12 1389780 Chain Sheave (H80-90FT) ...................................................................................... 2
12 1389673 Sheave ................................................................................................................ 1
12 40667 Snap Ring ........................................................................................................... 2
12 126764 Double Row Ball Bearing .................................................................................... 1
12 1389779 Chain Sheave (H100-120FT) .................................................................................. 2
12 1389672 Sheave ................................................................................................................ 1
12 40667 Snap Ring ........................................................................................................... 2
12 126764 Double Row Ball Bearing .................................................................................... 1
13 12891 Snap Ring................................................................................................................ 2
14 1389959 Chain Guard Bracket ............................................................................................... 1
15 1581564 Lockwasher ............................................................................................................. 1
16 1581559 Washer .................................................................................................................... 1
17 1581591 Capscrew ................................................................................................................ 1

©2007 HYSTER COMPANY See Service Manual 12-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

18 1389932 Stubshaft ................................................................................................................. 2


a 1466633 Insert............................................................................................................................ 4

FOOTNOTES:
a Not Illustrated
b Refer to Table

12-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

12-7
UNIT CODE N005
NORTH AMERICA 03/2007

INNER MAST (Figure 12-3)


THREE STAGE FULL FREE-LIFT

12-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Mast Assembly 2071898 2071900 2071901 2071903 2071905
1 Inner Mast 1573599 1573601 1573602 1573604 1573606

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Mast Assembly 2071871 2071873 2071874 2071876 2071878
1 Inner Mast 1573599 1573601 1573602 1573604 1573606

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Inner Mast ............................................................................................................... 1
2 1500744 Stubshaft............................................................................................................. 2
3 1511883 Load Roller (101.67 mm )........................................................................................ 2
4 126765 Shim (0.020 in.) ....................................................................................................... AR
5 1465072 Snap Ring................................................................................................................ 2
6 1331991 Chain Anchor........................................................................................................... 2
7 327591 Pin (H80-90FT)........................................................................................................ 2
7 339932 Pin (H100-120FT).................................................................................................... 2
8 15222 Cotter Pin ................................................................................................................ 2
9 1581896 Nut........................................................................................................................... 4
10 15224 Cotter Pin ................................................................................................................ 2

FOOTNOTES:
a Refer to Table

©2007 HYSTER COMPANY See Service Manual 12-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN LIFT (Figure 12-4)


THREE STAGE FULL FREE-LIFT

12-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
18 Hose 1399094 1399098 1399102 1399106 1399110
19 Hose 1399076 1399078 1399082 1399086 1399090

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
18 Hose 1399096 1399100 1399104 1399108 1399112
19 Hose 1399077 1399080 1399084 1399088 1399092

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Main Cylinder (☞ Figure 12-5) .............................................................................. 2


2 b 1550195 Velocity Fuse (12 x 16)............................................................................................ 1
2 b 1550157 Velocity Fuse (10 x 10)............................................................................................ 2
2 a 1550196 Velocity Fuse (12 x 16)............................................................................................ 1
2 a 1550158 Velocity Fuse (10 x 10)............................................................................................ 2
3 110178 Fitting....................................................................................................................... 2
3 16483 O-Ring................................................................................................................. 1
4 304523 Snap Ring................................................................................................................ 2
5 1325120 Shim ........................................................................................................................ AR
6 142247 Shim ........................................................................................................................ AR
7 332061 Washer .................................................................................................................... 2
8 1634463 Bracket (LH) ............................................................................................................ 1
8 1634462 Bracket (RH)............................................................................................................ 1
9 1581558 Washer .................................................................................................................... 4
10 1581583 Capscrew ................................................................................................................ 2
11 1474496 Bracket (RH)............................................................................................................ 1
11 1474497 Bracket (LH) ............................................................................................................ 1
12 1581558 Washer .................................................................................................................... 4
13 1581588 Capscrew ................................................................................................................ 4
14 379405 Clamp ...................................................................................................................... 4
15 2046871 Fitting....................................................................................................................... 1
16 1465585 Clamp ...................................................................................................................... 4
17 1360529 Strap Clamp ............................................................................................................ 4
18 c .. . . . Hose ........................................................................................................................ 1
19 c .. . . . Hose ........................................................................................................................ 1
20 1487068 Fitting....................................................................................................................... 1
20 16484 O-Ring................................................................................................................. 1
20 252729 O-Ring................................................................................................................. 1

©2007 HYSTER COMPANY See Service Manual 12-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

21 1473888 Fitting....................................................................................................................... 1
21 280154 O-Ring................................................................................................................. 1
21 16486 O-Ring................................................................................................................. 1
22 1388019 Housing ................................................................................................................... 1
23 14595 Fitting....................................................................................................................... 1
23 16484 O-Ring................................................................................................................. 1
24 1474387 Bracket .................................................................................................................... 1
25 1550197 Control Valve (Lowering) (H80-90FT)...................................................................... 1
25 1550198 Control Valve (Lowering) (H100-120FT).................................................................. 1
26 2087555 Hose ........................................................................................................................ 1
27 1487096 Fitting....................................................................................................................... 1
28 2074181 Hose ........................................................................................................................ 1
29 1581566 Nut........................................................................................................................... 2
30 1581558 Washer .................................................................................................................... 2
31 2076763 Hose ........................................................................................................................ 1

FOOTNOTES:
a H100-120FT
b H80-90FT
c Refer to Table

12-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

12-13
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN LIFT CYLINDER (Figure 12-5)


THREE STAGE FULL FREE-LIFT

12-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
ITEM Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Cylinder
8509801 8509803 8509804 8509806 8509808
Group Number
Lift Cylinder 2073912 2073914 2073915 2073917 2073919
1 Shell 2073932 2073934 2073935 2073937 2073939
2 Rod 2037841 2037842 2037844 2037845 2037846

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
ITEM Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Cylinder
8509701 8509703 8509704 8509706 8509708
Group Number
Lift Cylinder 2073852 2073854 2073857 2073856 2073859
1 Shell 2073888 2073890 2073891 2073893 2073895
2 Rod 2037856 2037857 2037858 2037859 2037860

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

d .. . . . Lift Cylinder.......................................................................................................... 2 2
1 d .. . . . Shell ................................................................................................................ 1 1
2 d .. . . . Rod.................................................................................................................. 1 1
3 2033243 Gland............................................................................................................... 1 ..
3 2033299 Gland............................................................................................................... .. 1
4 215425 Wear Ring ....................................................................................................... 1 ..
4 215301 Wear Ring ....................................................................................................... .. 1
5 1383066 Rod Wiper ....................................................................................................... 1 ..
5 1383068 Rod Wiper ....................................................................................................... .. 1
6 201829 Rod Seal.......................................................................................................... .. 1
6 270077 Rod Seal.......................................................................................................... 1 ..
7 638249 Back-Up Ring .................................................................................................. 2 ..
7 638250 Back-Up Ring .................................................................................................. .. 1
8 57664 O-Ring ............................................................................................................. 1 ..
8 15879 O-Ring ............................................................................................................. .. 1
9 297532 Wear Ring ....................................................................................................... 1 ..
9 351531 Wear Ring ....................................................................................................... .. 1
©2007 HYSTER COMPANY See Service Manual 12-15
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

10 1381061 Seal ................................................................................................................. 1 ..


10 1381062 Seal ................................................................................................................. .. 1
11 1379063 Piston Ring ...................................................................................................... 1 ..
11 2036479 Piston Ring ...................................................................................................... .. 1
12 351532 Back-Up Ring .................................................................................................. .. 1
ac 2078399 Spacer ............................................................................................................. 1 ..
bc 2078398 Spacer ............................................................................................................. .. 1

2036277 Seal Kit (Includes Items 4-10) ............................................................................. 1 ..


2036278 Seal Kit (Includes Items 4-10, 12) ....................................................................... .. 1

FOOTNOTES:
a Lift Heights of 4640mm and Higher
b Lift Heights of 4900mm and Higher
c Not Illustrated
d Refer to Table

12-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

12-17
UNIT CODE N005
NORTH AMERICA 03/2007

FREE LIFT (Figure 12-6)


THREE STAGE FULL FREE-LIFT

12-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FREE LIFT
THREE STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
27 Chain 386885 297640 337180 337189 320396
31 Hose 2072080 2072082 2072083 2072085 2072087

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
27 Chain 337189 320396 337190 339897 348827
31 Hose 2072080 2072082 2072083 2072085 2072087

ITEM PART NO. DESCRIPTION QTY

1 2036778 Sheave .................................................................................................................... 1


2 1387553 Stubshaft ................................................................................................................. 1
3 1581564 Lockwasher ............................................................................................................. 4
4 1581559 Washer .................................................................................................................... 4
5 1581592 Capscrew ................................................................................................................ 1
6 1639154 Capscrew ................................................................................................................ 2
7 1387479 Clamp ...................................................................................................................... 1
8 1581565 Nut........................................................................................................................... 2
9 1581578 Capscrew ................................................................................................................ 2
10 1550195 Velocity Fuse (H80-90FT) ....................................................................................... 1
10 1550196 Velocity Fuse (H100-120FT) ................................................................................... 1
11 .. . . . Free-Lift Cylinder (☞ Figure 12-7) ......................................................................... 1
12 310549 Pin ........................................................................................................................... 1
13 1573177 Crosshead ............................................................................................................... 1
14 1581564 Lockwasher ............................................................................................................. 4
15 1597456 Capscrew ................................................................................................................ 1
16 1387519 Guard ...................................................................................................................... 2
17 302472 Pin ........................................................................................................................... 4
18 1581589 Capscrew ................................................................................................................ 2
19 1387743 Chain Sheave Assembly ......................................................................................... 2
19 1387740 Sheave ................................................................................................................ 1
20 304527 Snap Ring ........................................................................................................... 2
21 126764 Double Row Ball Bearing .................................................................................... 1
22 40667 Snap Ring ........................................................................................................... 2
23 a 2088451 Bracket .................................................................................................................... 2
23 b 2088450 Bracket .................................................................................................................... 2
24 161003 Nut........................................................................................................................... 2
25 297649 Base Ring................................................................................................................ 2

©2007 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FREE LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

26 1581896 Nut........................................................................................................................... 4
27 c .. . . . Chain ....................................................................................................................... 2
28 1387286 Chain Anchor (H100-120FT) ................................................................................... 2
28 1331991 Chain Anchor (H80-90FT) ....................................................................................... 2
29 15222 Cotter Pin ................................................................................................................ 2
30 339932 Pin ........................................................................................................................... 2
31 c .. . . . Hose ........................................................................................................................ 1
32 1611061 Collar ....................................................................................................................... 1
33 1638844 Shim ........................................................................................................................ AR

FOOTNOTES:
a H100-120FT
b H80-90FT
c Refer to Table

12-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

12-21
UNIT CODE N005
NORTH AMERICA 03/2007

FREE LIFT CYLINDER (Figure 12-7)


THREE STAGE FULL FREE-LIFT

12-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

FREE LIFT CYLINDER


THREE STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4950 mm 5240 mm
1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.9 in.) (206.3 in.)
ITEM Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Cylinder
8527801 8527803 8527805 8527807 8527809
Group Number
Free-Lift Cylinder 2073553 2073557 2073566 2073570 2073575
1 Shell 2073626 2073630 2073632 2073634 2073636
2 Rod 2073681 2073683 2073685 2073687 2073689

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
ITEM Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Cylinder
8501701 8501703 8501705 8501707 8501709
Group Number
Free-Lift Cylinder 2073395 2073397 2073399 2073401 2073403
1 Shell 2073257 2073259 2073261 2073263 2073265
2 Rod 2073223 2073225 2073227 2073229 2073231

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ................................................................................................. 1 1


1 a .. . . . Shell ................................................................................................................ 1 1
2 a .. . . . Rod.................................................................................................................. 1 1
3 2036282 Gland............................................................................................................... 1 ..
3 1541640 Gland............................................................................................................... .. 1
4 1361302 Screw .............................................................................................................. 1 1
5 257913 Check Valve..................................................................................................... 1 1
6 297531 Washer ............................................................................................................ 1 1
7 187388 Snap Ring........................................................................................................ 1 1
8 1383070 Rod Wiper ....................................................................................................... 1 1
9 637161 Rod Seal.......................................................................................................... 1 1
10 164632 Back-Up Ring .................................................................................................. 1 ..
10 615145 Back-Up Ring .................................................................................................. .. 1
11 15885 O-Ring ............................................................................................................. .. 1
11 46629 O-Ring ............................................................................................................. 1 ..
12 636950 Wear Ring ....................................................................................................... 1 ..
12 1380982 Wear Ring ....................................................................................................... .. 1
©2007 HYSTER COMPANY See Service Manual 12-23
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FREE LIFT CYLINDER


THREE STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

13 637162 Seal ................................................................................................................. 1 ..


13 364059 Seal ................................................................................................................. .. 1
14 638293 Back-Up Ring .................................................................................................. 1 ..
14 1381074 Back-Up Ring .................................................................................................. .. 1
15 190580 O-Ring ............................................................................................................. .. 1
15 39348 O-Ring ............................................................................................................. 1 ..
16 190887 Seal ................................................................................................................. 1 1
17 1550195 Velocity Fuse ....................................................................................................... 1 ..
17 1550196 Velocity Fuse ....................................................................................................... .. 1

2036279 Seal Kit (Includes Items 8-16) ............................................................................. 1 ..


2065889 Seal Kit (Includes Items 8-12, 14-16) .................................................................. .. 1

FOOTNOTES:
a Refer to Table

12-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

12-25
UNIT CODE N005
NORTH AMERICA 03/2007

HEADER HOSE (Figure 12-8)


THREE STAGE FULL FREE-LIFT

12-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HEADER HOSE
THREE STAGE FULL FREE-LIFT

H100-120FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Mast Assembly 2071898 2071900 2071901 2071903 2071905
1 Hose 2083459 2083461 2083462 2083464 2083466
2 Hose 2083459 2083461 2083462 2083464 2083466

H80-90FT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Mast Assembly 2071871 2071873 2071874 2071876 2071878
1 Hose 2083432 2083434 2083435 2083437 2083439
2 Hose 2083432 2083434 2083435 2083437 2083439

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................... 1 1


1 a .. . . . Hose ................................................................................................................ 2 2
2 a .. . . . Hose ................................................................................................................ .. 2
3 1581577 Washer ............................................................................................................ 4 8
4 1581565 Nut................................................................................................................... 4 8
5 1387523 Bracket ............................................................................................................ 1 2
6 1495279 Sheave ............................................................................................................ 2 4
6 332057 Bushing ....................................................................................................... 2 4
7 1581560 Washer ............................................................................................................ 2 4
8 58902 Snap Ring........................................................................................................ 2 4
9 2035791 Clamp .............................................................................................................. 3 6
10 1581741 Capscrew ........................................................................................................ 2 4
11 1360507 Clamp .............................................................................................................. 2 4
12 1465489 Clamp .............................................................................................................. 2 4
13 1387327 Bracket ............................................................................................................ 1 1
14 1581556 Washer ............................................................................................................ 2 4
15 1581562 Washer ............................................................................................................ 2 4
16 1581579 Capscrew ........................................................................................................ 2 4
17 1541242 Bracket (RH).................................................................................................... 1 1
18 302472 Pin ................................................................................................................... 1 2
19 1528580 Fitting............................................................................................................... 1 2
©2007 HYSTER COMPANY See Service Manual 12-27
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HEADER HOSE
THREE STAGE FULL FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

20 1550425 Fitting............................................................................................................... 1 2
21 1581587 Capscrew ........................................................................................................ 2 4
22 1581563 Washer ............................................................................................................ 2 4
23 1389828 Bracket ............................................................................................................ 1 1
24 1502809 Clamp .............................................................................................................. 2 2
25 1399243 Clamp .............................................................................................................. 1 1
26 1581586 Capscrew ........................................................................................................ 1 1
27 1581567 Nut................................................................................................................... 1 1
28 1389854 Bracket ............................................................................................................ .. 1
29 1541243 Bracket (LH) .................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

12-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

12-29
UNIT CODE N005
NORTH AMERICA 03/2007

CARRIAGE (Figure 12-9)


THREE STAGE FULL FREE-LIFT

12-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT

KEY:
A: H80-90FT
B: H100-120FT

QTY
ITEM PART NO. DESCRIPTION A B

2035792 Carriage Assembly (48 in.) .................................................................................. 1 ..


2035794 Carriage Assembly (60 in.) .................................................................................. 1 ..
2035796 Carriage Assembly (54 in.) .................................................................................. .. 1
2035797 Carriage Assembly (60 in.) .................................................................................. .. 1
1 1387457 Frame (48 in.) .................................................................................................. 1 ..
1 1387459 Frame (60 in.) .................................................................................................. 1 ..
1 1387497 Frame (54 in.) .................................................................................................. .. 1
1 1387498 Frame (60 in.) .................................................................................................. .. 1
2 1500744 Stubshaft..................................................................................................... 6 6
3 313828 Nut................................................................................................................... 1 1
4 1400125 Spacer ............................................................................................................. 1 1
5 15222 Cotter Pin ........................................................................................................ 2 2
6 1387549 Pin ................................................................................................................... 2 2
7 1387548 Chain Anchor................................................................................................... 2 2
8 1400126 Plate ................................................................................................................ 1 1
9 292512 Capscrew ........................................................................................................ 1 1
10 1511883 Load Roller (101.67 mm )................................................................................ 6 6
11 1399224 Spacer ............................................................................................................. 2 2
12 1465072 Snap Ring........................................................................................................ 6 6
13 319323 Guard (LH) ...................................................................................................... 1 1
13 319322 Guard (RH)...................................................................................................... 1 1
14 317292 Spacer ............................................................................................................. 4 4
15 15155 Lockwasher ..................................................................................................... 4 4
16 18518 Capscrew ........................................................................................................ 4 4
17 126765 Shim (0.020 in.) ............................................................................................... 24 24

©2007 HYSTER COMPANY See Service Manual 12-31


for service procedures.
NOTES

12-32
UNIT CODE N005
03/2007 NORTH AMERICA

13 OPTIONS

13 OPTIONS
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 13
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR .............................................................................................................................................. 13-10


AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-34
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-36
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-32
BACK UP ALARM .............................................................................................................................................. 13-8
FIRE EXTINGUISHER ....................................................................................................................................... 13-6
INTEGRAL SIDE-SHIFT ASSEMBLY
H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-18
H80-90FT (48 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-22
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-14
INTEGRAL SIDE-SHIFT CARRIAGE
H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-30
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-20
H80-90FT (48 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-16
H80-90FT (48 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-24
H80-90FT (60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-26
LIFTING EYES ................................................................................................................................................. 13-12
MIRROR ............................................................................................................................................................. 13-5
STROBE LIGHT
LED
PENDING PER ECN 10298201⇒ .............................................................................................................. 13-4
⇒PENDING PER ECN 10298201 .................................................................................................................. 13-2

©2007 HYSTER COMPANY See Service Manual 13-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STROBE LIGHT (Figure 13-1)


(⇒PENDING PER ECN 10298201)

13-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

STROBE LIGHT
(⇒PENDING PER ECN 10298201)

ITEM PART NO. DESCRIPTION QTY

1 1581670 Strobe Light Assembly................................................................................................. 1


1 1382130 Strobe Light ............................................................................................................. 1
2 1309775 Bulb..................................................................................................................... 1
3 1526082 Lens (Amber) ...................................................................................................... 1
4 1463138 Pin ........................................................................................................................... 2
4 1561755 Secondary Lock....................................................................................................... 1
4 1561559 Connector................................................................................................................ 2
5 1565076 Bracket......................................................................................................................... 1
6 1586428 Nut ............................................................................................................................... 2
7 2073760 Wire Harness (Lights).................................................................................................. 1
8 1539584 Grommet...................................................................................................................... 1
9 1586759 Capscrew..................................................................................................................... 2
10 1586495 Capscrew..................................................................................................................... 2
11 1531001 Insert............................................................................................................................ 2
12 1302024 Guard........................................................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

STROBE LIGHT (Figure 13-2)


LED
(PENDING PER ECN 10298201⇒)

ITEM PART NO. DESCRIPTION QTY

1654013 Strobe Light Assembly................................................................................................. 1


1 1652290 Strobe Light (LED)................................................................................................... 1
2 1463138 Pin ........................................................................................................................... 1
2 1561559 Connector................................................................................................................ 1
2 1561755 Secondary Lock....................................................................................................... 1

13-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

MIRROR (Figure 13-3)

ITEM PART NO. DESCRIPTION QTY


1 1301286 Mirror ........................................................................................................................... 2
2 1569277 Bracket (RH) ................................................................................................................ 1
2 1569278 Bracket (LH)................................................................................................................. 1
3 1583611 Capscrew..................................................................................................................... 4
4 1586430 Nut ............................................................................................................................... 4

©2007 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

FIRE EXTINGUISHER (Figure 13-4)

ITEM PART NO. DESCRIPTION QTY

1 146540 Fire Extinguisher Assembly ......................................................................................... 1


2 1582141 Bracket......................................................................................................................... 1
3 296507 Screw........................................................................................................................... 2
4 292679 Lockwasher.................................................................................................................. 2
5 320155 Washer ........................................................................................................................ 2
6 1583611 Capscrew..................................................................................................................... 1
7 1502543 Nut (Flange)................................................................................................................. 1

13-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
NOTES

13-7
UNIT CODE N005
NORTH AMERICA 03/2007

BACK UP ALARM (Figure 13-5)

13-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

BACK UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 1582464 Fastener....................................................................................................................... 1
2 1500912 Clip .............................................................................................................................. 1
3 1350215 Nut (Foldover) .............................................................................................................. 2
4 1527877 Capscrew..................................................................................................................... 2
5 2064929 Back-Up Alarm (82-102 dbA) ...................................................................................... 1

©2007 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

ACCUMULATOR (Figure 13-6)

13-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ACCUMULATOR

ITEM PART NO. DESCRIPTION QTY

1 1629185 Accumulator................................................................................................................. 1
2 1609864 Spacer ......................................................................................................................... 2
3 1611564 Clamp .......................................................................................................................... 2
4 2091868 Hose ............................................................................................................................ 1
5 1487096 Fitting........................................................................................................................... 1
5 252729 O-Ring ..................................................................................................................... 3

©2007 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

LIFTING EYES (Figure 13-7)

13-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

LIFTING EYES

ITEM PART NO. DESCRIPTION QTY

1 1651797 Eyebolt......................................................................................................................... 2
2 1474318 Anchor ......................................................................................................................... 2
3 292661 Nut ............................................................................................................................... 1
3 1593341 Nut ............................................................................................................................... 3
4 15246 Cotter Pin..................................................................................................................... 2
5 .. . . . Front Lifting Plate......................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-8)


H80-90FT (48 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT

13-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


H80-90FT (48 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2037951 Carriage Assembly (48 in.) (Group No. 8502066)....................................................... 1


2037952 Carriage Assembly (60 in.) (Group No. 8502067)....................................................... 1
1 2037943 Carriage (48 in.) (☞ Figure 13-9) .......................................................................... 1
1 2037944 Carriage (60 in.) (☞ Figure 13-9) .......................................................................... 1
2 1387285 Chain Anchor........................................................................................................... 2
3 327591 Pin ........................................................................................................................... 2
4 15222 Cotter Pin ................................................................................................................ 2
5 221717 Nut........................................................................................................................... 4
6 1511883 Load Roller (101.67 mm )........................................................................................ 6
7 126765 Shim (0.020 in.) ....................................................................................................... 24
8 1465072 Snap Ring................................................................................................................ 6
9 1399224 Spacer ..................................................................................................................... 2
10 66333 Pin ........................................................................................................................... 2
11 1387993 Roller ....................................................................................................................... 2
12 16001 Lube Fitting.............................................................................................................. 2
13 1465177 Bracket .................................................................................................................... 2
14 192425 Shim (0.062 in.) ....................................................................................................... AR
15 192424 Shim (0.030 in.) ....................................................................................................... AR
16 1465028 Pin ........................................................................................................................... 2
17 292528 Capscrew ................................................................................................................ 4
18 292683 Lockwasher ............................................................................................................. 4
19 1473887 Fitting....................................................................................................................... 1
19 265731 O-Ring................................................................................................................. 1
19 16484 O-Ring................................................................................................................. 1
20 1473897 Fitting....................................................................................................................... 1
20 16484 O-Ring................................................................................................................. 1
20 265731 O-Ring................................................................................................................. 1
21 2093347 Hose ........................................................................................................................ 1
22 2093348 Hose ........................................................................................................................ 1
16449 Fitting....................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-9)


H80-90FT (48 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT

13-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


H80-90FT (48 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2037943 Carriage (48 in.)........................................................................................................... 1


2037944 Carriage (60 in.)........................................................................................................... 1
1 1467151 Bushing ................................................................................................................... 2
2 1467153 Rod.......................................................................................................................... 2
3 1467154 Hook ........................................................................................................................ 2
4 1532640 Apron (48 in.)........................................................................................................... 1
4 1532643 Apron (60 in.)........................................................................................................... 1
5 1467769 Frame (48 in.) .......................................................................................................... 1
5 1467771 Frame (60 in.) .......................................................................................................... 1
6 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
7 1467146 Bearing Strip (LH Lower)......................................................................................... 1
8 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
9 1467148 Bearing Strip (LH Upper)......................................................................................... 1
10 1467201 Bearing Strip (Lower Center) (60 in.) ...................................................................... 2
11 1467200 Bearing Strip (Upper Center) (60 in.) ...................................................................... 2
12 1467202 Seal ......................................................................................................................... 2
13 1467203 Wiper Ring............................................................................................................... 2
14 1467632 Snap Ring................................................................................................................ 2
15 1467633 Screw ...................................................................................................................... 6
16 16041 Lube Fitting.............................................................................................................. 4
17 39366 O-Ring ..................................................................................................................... 2

2083998 Seal Kit (Includes Items 12-13, 17) ............................................................................. 1

©2007 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-10)


H100-120FT (54 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT

13-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


H100-120FT (54 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2037953 Carriage Assembly (54 in.) (Group No. 8502068)....................................................... 1


2037954 Carriage Assembly (60 in.) (Group No. 8502069)....................................................... 1
1 2037945 Carriage (54 in.) (☞ Figure 13-11) ........................................................................ 1
1 2037946 Carriage (60 in.) (☞ Figure 13-11) ........................................................................ 1
2 1511883 Load Roller (101.67 mm )........................................................................................ 6
3 126765 Shim (0.020 in.) ....................................................................................................... 24
4 1465072 Snap Ring................................................................................................................ 6
5 1399224 Spacer ..................................................................................................................... 2
6 66333 Pin ........................................................................................................................... 2
7 1387993 Roller ....................................................................................................................... 2
8 16001 Lube Fitting.............................................................................................................. 2
9 1465177 Bracket .................................................................................................................... 2
10 192425 Shim (0.062 in.) ....................................................................................................... AR
11 192424 Shim (0.030 in.) ....................................................................................................... AR
12 1465028 Pin ........................................................................................................................... 2
13 292528 Capscrew ................................................................................................................ 4
14 292683 Lockwasher ............................................................................................................. 4
15 1387286 Chain Anchor........................................................................................................... 2
16 327591 Pin ........................................................................................................................... 2
17 15222 Cotter Pin ................................................................................................................ 2
18 221717 Nut........................................................................................................................... 4
19 1473887 Fitting....................................................................................................................... 1
19 265731 O-Ring................................................................................................................. 1
19 16484 O-Ring................................................................................................................. 1
20 1473897 Fitting....................................................................................................................... 1
20 16484 O-Ring................................................................................................................. 1
20 265731 O-Ring................................................................................................................. 1
21 2093346 Hose ........................................................................................................................ 1
22 2093345 Hose ........................................................................................................................ 1
23 16448 Fitting....................................................................................................................... 2

©2007 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-11)


H100-120FT (54 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT

13-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


H100-120FT (54 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2037945 Carriage (54 in.)........................................................................................................... 1


2037946 Carriage (60 in.)........................................................................................................... 1
1 1467204 Bushing ................................................................................................................... 2
2 1467205 Rod.......................................................................................................................... 2
3 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
4 1467146 Bearing Strip (LH Lower)......................................................................................... 1
5 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
6 1467148 Bearing Strip (LH Upper)......................................................................................... 1
7 1467206 Hook ........................................................................................................................ 2
8 1467201 Bearing Strip (Lower Center)................................................................................... 2
9 1532638 Apron (54 in.)........................................................................................................... 1
9 1532639 Apron (60 in.)........................................................................................................... 1
10 1467774 Frame (54 in.) .......................................................................................................... 1
10 1467776 Frame (60 in.) .......................................................................................................... 1
11 1467200 Bearing Strip (Upper Center) .................................................................................. 2
12 1467149 Seal ......................................................................................................................... 2
13 1467150 Wiper Ring............................................................................................................... 2
14 1467634 Snap Ring................................................................................................................ 2
15 1467633 Screw ...................................................................................................................... 8
16 16041 Lube Fitting.............................................................................................................. 8
17 39365 O-Ring ..................................................................................................................... 2

2083999 Seal Kit (Class III) (Includes Items 12-13, 17) ............................................................. 1

©2007 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-12)


H80-90FT (48 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


H80-90FT (48 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038594 Carriage Assembly (48 in.) (Group No. 8502090)....................................................... 1


b 2038596 Carriage Assembly (60 in.) (Group No. 8502091)....................................................... 1
a 2037955 Carriage Assembly (48 in.) (Group No. 8502070)....................................................... 1
a 2037956 Carriage Assembly (60 in.) (Group No. 8502071)....................................................... 1
1 .. . . . Carriage Frame (☞ Figure 13-13, ☞ Figure 13-14) .............................................. 1
2 1511883 Load Roller (101.67 mm )........................................................................................ 6
3 126765 Shim (0.020 in.) ....................................................................................................... 24
4 1465072 Snap Ring................................................................................................................ 6
5 1399224 Spacer ..................................................................................................................... 2
6 1387548 Chain Anchor........................................................................................................... 2
7 1387549 Pin ........................................................................................................................... 2
8 15222 Cotter Pin ................................................................................................................ 2
9 292512 Capscrew ................................................................................................................ 1
10 1400126 Plate ........................................................................................................................ 1
11 1400125 Spacer ..................................................................................................................... 1
12 66333 Pin ........................................................................................................................... 2
13 1387993 Roller ....................................................................................................................... 2
14 16001 Lube Fitting.............................................................................................................. 2
15 1465177 Bracket .................................................................................................................... 2
16 192425 Shim (0.062 in.) ....................................................................................................... AR
17 192424 Shim (0.030 in.) ....................................................................................................... AR
18 1465028 Pin ........................................................................................................................... 2
19 292528 Capscrew ................................................................................................................ 4
20 292683 Lockwasher ............................................................................................................. 4
21 319322 Guard (RH).............................................................................................................. 1
22 319323 Guard (LH) .............................................................................................................. 1
23 317292 Spacer ..................................................................................................................... 4
24 18518 Capscrew ................................................................................................................ 4
25 15155 Lockwasher ............................................................................................................. 4
26 1516202 Fitting....................................................................................................................... 1
26 265731 O-Ring................................................................................................................. 1
26 16484 O-Ring................................................................................................................. 1
27 1473897 Fitting....................................................................................................................... 1
27 16484 O-Ring................................................................................................................. 1
27 265731 O-Ring................................................................................................................. 1
28 2093349 Hose ........................................................................................................................ 1
29 2093350 Hose ........................................................................................................................ 1
30 16448 Fitting....................................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2007 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-13)


H80-90FT (48 INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


H80-90FT (48 INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038595 Carriage (48 in.)........................................................................................................... 1


a 2037947 Carriage (48 in.)........................................................................................................... 1
1 1467151 Bushing ................................................................................................................... 2
2 1467153 Rod.......................................................................................................................... 2
3 1467154 Hook ........................................................................................................................ 2
4 1532640 Apron....................................................................................................................... 1
5 b 1483336 Frame ...................................................................................................................... 1
5 a 1467770 Frame ...................................................................................................................... 1
6 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
7 1467146 Bearing Strip (LH Lower)......................................................................................... 1
8 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
9 1467148 Bearing Strip (LH Upper)......................................................................................... 1
10 1467202 Seal ......................................................................................................................... 2
11 1467203 Wiper Ring............................................................................................................... 2
12 1467632 Snap Ring................................................................................................................ 2
13 1467633 Screw ...................................................................................................................... 6
14 16041 Lube Fitting.............................................................................................................. 4
15 39366 O-Ring ..................................................................................................................... 2

2083998 Seal Kit (Includes Items 10-11, 15) ............................................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2007 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-14)


H80-90FT (60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT

13-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


H80-90FT (60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038599 Carriage (60 in.)........................................................................................................... 1


a 2037948 Carriage (60 in.)........................................................................................................... 1
1 1467151 Bushing ................................................................................................................... 2
2 1467153 Rod.......................................................................................................................... 2
3 1467154 Hook ........................................................................................................................ 2
4 1532643 Apron....................................................................................................................... 1
5 b 1483335 Frame ...................................................................................................................... 1
5 a 1467772 Frame ...................................................................................................................... 1
6 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
7 1467146 Bearing Strip (LH Lower)......................................................................................... 1
8 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
9 1467148 Bearing Strip (LH Upper)......................................................................................... 1
10 1467201 Bearing Strip (Lower Center)................................................................................... 2
11 1467200 Bearing Strip (Upper Center) .................................................................................. 2
12 1467202 Seal ......................................................................................................................... 2
13 1467203 Wiper Ring............................................................................................................... 2
14 1467632 Snap Ring................................................................................................................ 2
15 1467633 Screw ...................................................................................................................... 6
16 16041 Lube Fitting.............................................................................................................. 4
17 39366 O-Ring ..................................................................................................................... 2

2083998 Seal Kit (Includes Items 12-13, 17) ............................................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2007 HYSTER COMPANY See Service Manual 13-27


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 13-15)


H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT ASSEMBLY


H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038597 Carriage Assembly (54 in.) (Group No. 8502092)....................................................... 1


b 2038598 Carriage Assembly (60 in.) (Group No. 8502093)....................................................... 1
a 2037957 Carriage Assembly (54 in.) (Group No. 8502072)....................................................... 1
a 2037958 Carriage Assembly (60 in.) (Group No. 8502073)....................................................... 1
1 .. . . . Carriage (☞ Figure 13-16) .................................................................................... 1
2 1511883 Load Roller (101.67 mm )........................................................................................ 6
3 126765 Shim (0.020 in.) ....................................................................................................... 24
4 1465072 Snap Ring................................................................................................................ 6
5 1399224 Spacer ..................................................................................................................... 2
6 66333 Pin ........................................................................................................................... 2
7 1387993 Roller ....................................................................................................................... 2
8 16001 Lube Fitting.............................................................................................................. 2
9 1465177 Bracket .................................................................................................................... 2
10 192425 Shim (0.062 in.) ....................................................................................................... AR
11 192424 Shim (0.030 in.) ....................................................................................................... AR
12 1465028 Pin ........................................................................................................................... 2
13 292528 Capscrew ................................................................................................................ 4
14 292683 Lockwasher ............................................................................................................. 4
15 319322 Guard (RH).............................................................................................................. 1
16 319323 Guard (LH) .............................................................................................................. 1
17 317292 Spacer ..................................................................................................................... 4
18 18520 Capscrew ................................................................................................................ 3
18 18518 Capscrew ................................................................................................................ 1
19 15155 Lockwasher ............................................................................................................. 4
20 1480392 Chain Anchor........................................................................................................... 2
21 339932 Pin ........................................................................................................................... 2
22 320327 Pin ........................................................................................................................... 2
23 15222 Cotter Pin ................................................................................................................ 2
24 131358 Snap Ring................................................................................................................ 2
25 1473887 Fitting....................................................................................................................... 1
25 265731 O-Ring................................................................................................................. 1
25 16484 O-Ring................................................................................................................. 1
26 1473897 Fitting....................................................................................................................... 1
26 16484 O-Ring................................................................................................................. 1
26 265731 O-Ring................................................................................................................. 1
27 2093351 Hose ........................................................................................................................ 1
28 2093352 Hose ........................................................................................................................ 1
29 16458 Fitting....................................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2007 HYSTER COMPANY See Service Manual 13-29


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 13-16)


H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT

13-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

INTEGRAL SIDE-SHIFT CARRIAGE


H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

b 2038600 Carriage (54 in.)........................................................................................................... 1


b 2038601 Carriage (60 in.)........................................................................................................... 1
a 2037949 Carriage (54 in.)........................................................................................................... 1
a 2037950 Carriage (60 in.)........................................................................................................... 1
1 1467204 Bushing ................................................................................................................... 2
2 1467205 Rod.......................................................................................................................... 2
3 1467145 Bearing Strip (RH Lower) ........................................................................................ 1
4 1467146 Bearing Strip (LH Lower)......................................................................................... 1
5 1467147 Bearing Strip (RH Upper) ........................................................................................ 1
6 1467148 Bearing Strip (LH Upper)......................................................................................... 1
7 1467206 Hook ........................................................................................................................ 2
8 1467201 Bearing Strip (Lower Center)................................................................................... 2
9 b 1483331 Frame (60 in.) .......................................................................................................... 1
9 b 1483333 Frame (54 in.) .......................................................................................................... 1
9 a 1467773 Frame (54 in.) .......................................................................................................... 1
9 a 1467775 Frame (60 in.) .......................................................................................................... 1
10 1532638 Apron (54 in.)........................................................................................................... 1
10 1532639 Apron (60 in.)........................................................................................................... 1
11 1467200 Bearing Strip (Upper Center) .................................................................................. 2
12 1467149 Seal ......................................................................................................................... 2
13 1467150 Wiper Ring............................................................................................................... 2
14 1467634 Snap Ring................................................................................................................ 2
15 1467633 Screw ...................................................................................................................... 8
16 16041 Lube Fitting.............................................................................................................. 8
17 39365 O-Ring ..................................................................................................................... 2

2083999 Seal Kit (Class III) (Includes Items 12-13, 17) ............................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

©2007 HYSTER COMPANY See Service Manual 13-31


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AUXILIARY TUBE EXTENSIONS (Figure 13-17)


TWO STAGE LIMITED FREE-LIFT

13-32 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT

KEY:
A: B749, Three Function
B: B749, Four Function
C: B750, Three Function
D: B750, Four Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1 1529016 Cap ................................................................................................ 2 4 2 4


2 816591 Fitting............................................................................................. 2 4 2 4
2 265731 O-Ring ....................................................................................... 2 2 2 2
3 1646850 Bracket........................................................................................... 1 1 1 1
4 2093180 Tube ............................................................................................... 1 .. .. ..
4 2093184 Tube ............................................................................................... .. .. 1 ..
4 a 2093192 Tube ............................................................................................... 1 .. .. ..
5 2093179 Tube ............................................................................................... 1 .. .. ..
5 2093183 Tube ............................................................................................... .. .. 1 ..
5 a 2093191 Tube ............................................................................................... 1 .. .. ..
6 2093182 Tube ............................................................................................... .. 1 .. ..
6 2093186 Tube ............................................................................................... .. .. .. 1
6 b 2093188 Tube ............................................................................................... .. 1 .. ..
6 b 2093190 Tube ............................................................................................... .. .. .. 1
6 a 2093194 Tube ............................................................................................... .. 1 .. ..
7 2093181 Tube ............................................................................................... .. 1 .. ..
7 2093185 Tube ............................................................................................... .. .. .. 1
7 b 2093187 Tube ............................................................................................... .. 1 .. ..
7 b 2093189 Tube ............................................................................................... .. .. .. 1
7 a 2093193 Tube ............................................................................................... .. 1 .. ..
8 1622610 Fitting............................................................................................. 2 4 2 4
8 16484 O-Ring ....................................................................................... 1 1 1 1
9 1377953 Fitting............................................................................................. 2 4 2 4
10 1377954 Fitting............................................................................................. 2 2 2 2
11 b 1647864 Bracket (LH)................................................................................... 1 1 1 1
12 1473887 Fitting............................................................................................. 2 4 2 4
12 16484 O-Ring ....................................................................................... 1 1 1 1
13 2087565 Ball Valve ....................................................................................... 1 1 1 1
14 16541 Fitting............................................................................................. 1 1 1 1
14 16484 O-Ring ....................................................................................... 1 1 1 1
181298 Dust Cap (Not Illustrated) .............................................................. 1 2 1 2
181266 Dust Plug (Not Illustrated).............................................................. 1 2 1 2

FOOTNOTES:
a Used With Attachment Carriage
b Used With Integral Side-Shift Carriage

©2007 HYSTER COMPANY See Service Manual 13-33


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AUXILIARY TUBE EXTENSIONS (Figure 13-18)


THREE STAGE FULL FREE-LIFT

13-34 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT

KEY:
A: B751 Three Function
B: B752 Three Function
C: B751 Four Function
D: B752 Four Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1 1529016 Cap ................................................................................................ 2 2 2 2


2 816591 Fitting............................................................................................. 2 2 2 2
3 1646850 Bracket........................................................................................... 2 2 2 2
4 2093671 Tube ............................................................................................... .. .. 1 ..
4 2093659 Tube ............................................................................................... .. .. .. 1
4 c 2093677 Tube ............................................................................................... .. .. 1 ..
4 c 2093663 Tube ............................................................................................... .. .. .. 1
4 b 2093667 Tube ............................................................................................... .. .. 1 ..
5 2093672 Tube ............................................................................................... .. .. 1 ..
5 2093660 Tube ............................................................................................... .. .. .. 1
5 c 2093678 Tube ............................................................................................... .. .. 1 ..
5 c 2093664 Tube ............................................................................................... .. .. .. 1
5 b 2093668 Tube ............................................................................................... .. .. .. 1
6 2093669 Tube ............................................................................................... 1 .. .. ..
6 2093657 Tube ............................................................................................... .. 1 .. ..
6 b 2093665 Tube ............................................................................................... 1 .. .. ..
7 2093670 Tube ............................................................................................... 1 .. .. ..
7 2093658 Tube ............................................................................................... .. 1 .. ..
7 b 2093666 Tube ............................................................................................... 1 .. .. ..
8 2087565 Ball Valve ....................................................................................... 1 1 1 1
9 1622610 Fitting............................................................................................. 2 2 2 2
9 16484 O-Ring ....................................................................................... 1 1 1 1
9 265731 O-Ring ....................................................................................... 2 2 2 2
10 1377954 Fitting............................................................................................. 2 2 2 2
11 1377953 Fitting............................................................................................. 2 2 2 2
12 16541 Fitting............................................................................................. 1 1 1 1
13 16484 O-Ring ....................................................................................... 1 1 1 1
14 1473887 Fitting............................................................................................. 2 2 2 2
14 265731 O-Ring ....................................................................................... 1 1 1 1
14 16484 O-Ring ....................................................................................... 1 1 1 1
a 181266 Dust Plug ....................................................................................... 1 1 1 1
a 181298 Dust Cap........................................................................................ 1 1 1 1

FOOTNOTES:
a Not Illustrated
b Used with Attachment Carriage
c Used with Integral Side-Shift

©2007 HYSTER COMPANY See Service Manual 13-35


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AUXILIARY TUBE EXTENSIONS (Figure 13-19)


TWO STAGE FULL FREE-LIFT

13-36 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS


TWO STAGE FULL FREE-LIFT

KEY:
A: B753, Three Function
B: B754, Three Function
C: B753, Four Function
D: B754, Four Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1 1529016 Cap ................................................................................................ 2 2 2 2


2 816591 Fitting............................................................................................. 2 2 2 2
3 c 1647864 Bracket........................................................................................... 1 1 1 1
3 b 1646850 Bracket........................................................................................... 1 1 1 1
4 2093655 Tube ............................................................................................... .. .. 1 ..
4 2093659 Tube ............................................................................................... 1 .. .. 1
4 c 2093661 Tube ............................................................................................... .. .. 1 ..
4 b 2093667 Tube ............................................................................................... .. .. 1 ..
5 2093656 Tube ............................................................................................... .. .. 1 ..
5 2093660 Tube ............................................................................................... .. .. .. 1
5 c 2093662 Tube ............................................................................................... .. .. 1 ..
5 c 2093664 Tube ............................................................................................... .. .. .. 1
5 b 2093668 Tube ............................................................................................... .. .. 1 ..
6 2093654 Tube ............................................................................................... 1 .. .. ..
6 2093658 Tube ............................................................................................... .. 1 .. ..
6 b 2093666 Tube ............................................................................................... 1 .. .. ..
7 2093653 Tube ............................................................................................... 1 .. .. ..
7 2093657 Tube ............................................................................................... .. 1 .. ..
7 b 2093665 Tube ............................................................................................... 1 .. .. ..
8 1646850 Bracket........................................................................................... 1 1 1 1
9 1622610 Fitting............................................................................................. 2 2 2 2
9 16484 O-Ring ....................................................................................... 1 1 1 1
9 265731 O-Ring ....................................................................................... 1 1 1 1
10 1377954 Fitting............................................................................................. 2 2 2 2
11 1377953 Fitting............................................................................................. 2 2 2 2
12 16541 Fitting............................................................................................. 1 1 1 1
13 16484 O-Ring ....................................................................................... 1 1 1 1
14 1473887 Fitting............................................................................................. 2 2 2 2
14 265731 O-Ring ....................................................................................... 1 1 1 1
14 16484 O-Ring ....................................................................................... 1 1 1 1
15 2087565 Ball Valve ....................................................................................... 1 1 1 1
a 181266 Dust Plug ....................................................................................... 1 1 1 1
a 181298 Dust Cap........................................................................................ 1 1 1 1

FOOTNOTES:
a Not Illustrated
b Used with Attachment Carriage
c Used with Integral Side-Shift Carriage

©2007 HYSTER COMPANY See Service Manual 13-37


for service procedures.
NOTES

13-38
UNIT CODE N005
03/2007 NORTH AMERICA

14 FIELD CONVERSION KITS

14 FIELD CONVERSION KITS


UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 14
FIELD CONVERSION KITS

DESCRIPTION PAGE

ADD ON OPTION KITS...................................................................................................................................... 14-3


AUXILARY TUBE EXTENSION KIT ................................................................................................................... 14-7
BRAKE AND INCHING PEDAL CONVERSION................................................................................................. 14-2
E-HYDRAULIC CONTROL CONVERSION KITS............................................................................................... 14-3
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 14-5
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 14-4
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 14-4
HYDRAULIC CONTROL CONVERSIONS......................................................................................................... 14-3
SEAT CONVERSION KITS ................................................................................................................................ 14-2
WEATHER PROTECTION KITS......................................................................................................................... 14-2
WHEEL CONVERSION...................................................................................................................................... 14-2

©2007 HYSTER COMPANY See Service Manual 14-1


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

BRAKE AND INCHING PEDAL CONVERSION


DESCRIPTION PART NUMBER
Kit - Brake Dual Pedals With Dry Brake (80 and 100 BCS) 1619989
Kit - Brake Dual Pedals With Dry Brake (90-120) 1619990
Kit - Brake Dual Pedals With Wet Brake (80-120) 1619991

WHEEL CONVERSION
DESCRIPTION PART NUMBER
Wide Tread Conversion Kit 80-90 (250 x 15) 1622901
Wide Tread Conversion Kit 100-120 (300 x 15) 1622902
Dual Drive Wheel Conversion Kit 80-90 (7.00x15 Tires) 1623081
Dual Drive Wheel Conversion Kit 100-120 with Dry Brakes (8.25x15) 1623082
Dual Drive Wheel Conversion Kit 100-120 with Wet Brakes (8.25x15) 1623083

SEAT CONVERSION KITS


DESCRIPTION PART NUMBER
Swivel Seat, Vinyl, without Electronic Controls Kit 1587556
Swivel Seat Cloth without Electronic Controls Kit 1587557
Swivel Seat Kit-Full Suspension Vinyl with E-Hydraulic Control 1622624
Swivel Seat Kit-Full Suspension Cloth with E-Hydraulic Control 1622625

WEATHER PROTECTION KITS


DESCRIPTION PART NUMBER
Rear Screen, Steel/Glass For High Overhead Guard 1650491
PVC RH and LH Side Doors for High Overhead Guard 1650492
Heater Kit 1659013

ADD ON OPTION KITS


DESCRIPTION PART NUMBER
Push Button Start with Remote Keyswitch Conversion Kit a 1624521
Foward/Reverse Lever to Monotrol Pedal 1625467
Monotrol Pedal to Forward/Reverse Lever Kit 1583198
Return To Set Tilt (Three Function Mini-Levers without Clamping) a 1633043
Return to Set Tilt (Four Function Mini-Levers without Clamping) a 1633044
Return to Set Tilt (Three Function Mini-Levers with Clamping) a 1633046
Return to Set Tilt (Four Function Mini-Levers with Clamping) a 1633047
Impact Monitoring Kit with Immediate Shutdown a 1629135

14-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

ADD ON OPTION KITS

DESCRIPTION PART NUMBER


Kit-Fire Extinguisher without Cab 1650586
Kit-Fire Extinguisher with Cab 1635618

FOOTNOTES:
a Kit requires Software that must be Dealer installed
E-HYDRAULIC CONTROL CONVERSION KITS
DESCRIPTION PART NUMBER
Three Function Mini-Levers without Clamping to Three Function Mini-Levers with a 1585281
Clamping
Three Function Mini-Levers with Clamping to Three Function Mini-Levers without a 1607685
Clamping
Three Function Mini-Levers without clamping to Four Function without Clamping a 1633676
Three Function Mini-Levers without clamping to Four Function with Clamping a 1633677
Four Function Mini Lever with Clamp to Four Function without Clamping a 1635699
Three Function Mini-Levers without Clamping to Three Function Joystick without a 1585525
Clamping
Three Function Mini Levers without Clamp To Three Function Joystick with Clamping a 1626738

FOOTNOTES:
a Kit requires Software that must be Dealer installed
HYDRAULIC CONTROL CONVERSIONS
DESCRIPTION PART NUMBER
Manual Three Function Levers without Clamping to Three Function Levers with 1584061
Clamping
Manual Three Function Levers without Clamping to Four Function Levers without 1633945
Clamping
Manual Three Function Levers without Clamping to Four Function Levers with 1633943
Clamping

©2007 HYSTER COMPANY See Service Manual 14-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT

Two To Three Function


OALH
2740 mm 3000 mm 3340 mm 3600 mm 3940 mm 4200 mm
DESCRIPTION (107.9 in.) (118.1 in.) (131.5 in.) (141.7 in.) (155.1 in.) (165.4 in.)
Mast B750 B749 B750 B749 B750 B749
Group Number 2740 3000 3340 3600 3940 4200 QTY
Header Hose 1635133 1635133 1635135 1635135 1635137 1635137 1
Conversion Kit

Two To Four Function


OALH
2740 mm 3000 mm 3340 mm 3600 mm 3940 mm 4200 mm
DESCRIPTION (107.9 in.) (118.1 in.) (131.5 in.) (141.7 in.) (155.1 in.) (165.4 in.)
Mast B750 B749 B750 B749 B750 B749
Group Number 2740 3000 3340 3600 3940 4200 QTY
Header Hose 1635134 1635134 1635136 1635136 1635138 1635138 1
Conversion Kit

Three To Four Function


OALH
2740 mm 3000 mm 3340 mm 3600 mm 3940 mm 4200 mm
DESCRIPTION (107.9 in.) (118.1 in.) (131.5 in.) (141.7 in.) (155.1 in.) (165.4 in.)
Mast B750 B749 B750 B749 B750 B749
Group Number 2740 3000 3340 3600 3940 4200 QTY
Header Hose 1635133 1635133 1635135 1635135 1635137 1635137 1
Conversion Kit

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT


DESCRIPTION PART NUMBER
Two to Three Function 80-90 (3025mm ) 1635118
Three to Four Function 80-90 (3025mm) 1635119
Two to Four Function 80-90 (3025mm) 1635120
Two to Three Function 80-90 (3625 mm) 1635121
Three to Four Function 80-90 (3625mm) 1635122
Two to Four Function 80-90 (3625mm) 1635123
Two to Three Function 100-120 (2765mm) 1635124
Three to Four Function 100-120 (2765mm) 1635125
Two to Four Function 100-120 (2765mm) 1635126

14-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT


DESCRIPTION PART NUMBER
Two to Three Function 80-90 (4365mm) 1635522
Three to Four Function 80-90 (4365mm) 1635523
Two to Four Function 80-90 (4365mm) 1635524
Two to Three Function 80-90 (4665mm) 1635525
Three to Four Function 80-90 (4665mm) 1635526
Two to Four Function 80-90 (4665mm) 1635527
Two to Three Function 80-90 (4900mm) 1635528
Three to Four Function 80-90 (4900mm) 1635529
Two to Four Function 80-90 (4900mm) 1635530
Two to Three Function 80-90 (5200mm) 1635531
Three to Four Function 80-90 (5200mm) 1635532
Two to Four Function 80-90 (5200mm) 1635533
Two to Three Function 80-90 (5500mm) 1635534
Three to Four Function 80-90 (5500mm) 1635535
Two to Four Function 80-90 (5500mm) 1635536
Two to Three Function 100-120 (4087mm) 1635540
Three to Four Function 100-120 (4087mm) 1635541
Two to Four Function 100-120 (4087mm) 1635542
Two to Three Function 100-120 (4387mm) 1635543
Three to Four Function 100-120 (4387mm) 1635544
Two to Four Function 100-120 (4387mm) 1635545
Two to Three Function 100-120 (4640mm) 1635546
Three to Four Function 100-120 (4640mm) 1635547
Two to Four Function 100-120 (4640mm) 1635548
Two to Three Function 100-120 (4940mm) 1635549
Three to Four Function 100-120 (4940mm) 1635550
Two to Four Function 100-120 (4940mm) 1635551
Two to Three Function 100-120 (5240mm) 1635552
Three to Four Function 100-120 (5240mm) 1635553
Two to Four Function 100-120 (5240mm) 1635554

©2007 HYSTER COMPANY See Service Manual 14-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

AUXILARY TUBE EXTENSION KIT


DESCRIPTION PART NUMBER
Kit-Quick Disconnect Fittings 1650605
Auxiliary Extension Tube Three Function Class III Standard Carriage Two Stage LFL 1653366
Auxiliary Extension Tube Four Function Class III Standard Carriage Two Stage LFL 1653367
Auxiliary Extension Tube Three Function Class IV Standard Carriage Two Stage LFL 1653368
Auxiliary Extension Tube Four Function Class IV Standard Carriage Two Stage LFL 1653369
Auxiliary Extension Tube Three Function Class III Integral Side-Shift Carriage Two 1653370
Stage LFL
Auxiliary Extension Tube Four Function Class III Integral Side-Shift Carriage Two 1653371
Stage LFL
Auxiliary Extension Tube Three Function Class IV Integral Side-Shift Carriage Two 1653372
Stage LFL
Auxiliary Extension Tube Four Function Class IV Integral Side-Shift Carriage Two 1653373
Stage LFL
Auxiliary Extension Tube Three Function Class III Attachment Carriage Two Stage 1653374
LFL
Auxiliary Extension Tube Four Function Class III Attachment Carriage Two Stage 1653375
LFL
Auxiliary Extension Tube Three Function Class III Standard Carriage Two Stage FFL 1653620
Auxiliary Extension Tube Four Function Class III Standard Carriage Two Stage FFL 1653621
Auxiliary Extension Tube Three Function Class IV Standard Carriage Two Stage FFL 1653622
Auxiliary Extension Tube Four Function Class IV Standard Carriage Two Stage FFL 1653623
Auxiliary Extension Tube Three Function Class III Integral Side-Shift Carriage Two 1653624
Stage FFL
Auxiliary Extension Tube Four Function Class III Integral Side-Shift Carriage Two 1653625
Stage FFL
Auxiliary Extension Tube Three Function Class IV Integral Side-Shift Carriage Two 1653626
Stage FFL
Auxiliary Extension Tube Four function Class IV Integral Side-Shift Carriage Two 1653627
Stage FFL
Auxiliary Extension Tube Three Function Class III Attachment Carriage Two Stage 1653628
FFL
Auxiliary Extension Tube Four Function Class III Attachment Carriage Two Stage 1653629
FFL
Auxiliary Extension Tube Three Function Class III Standard Carriage Three Stage 1652135
FFL
Auxilary Extension Tube Four Function Class III Standard Carriage Three Stage FFL 1652136
Auxiliary Extension Tube Three Function Class IV Standard Carriage Three Stage 1652137
FFL
Auxiliary Extension Tube Four Function Class IV Standard Carriage Three Stage 1652138
FFL

14-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

AUXILARY TUBE EXTENSION KIT

DESCRIPTION PART NUMBER


Auxiliary Extension Tube Three Function Class III Integral Side-Shift Carriage 1652139
Three Stage FFL
Auxiliary Extension Tube Four Function Class III Integral Side-Shift Carriage Three 1651306
Stage FFL
Auxiliary Extension Tube Three Function Class IV Integral Side-Shift Carriage 1652141
Three Stage FFL
Auxiliary Extension Tube Four Function Class IV Integral Side-Shift Carriage Three 1652142
Stage FFL
Auxiliary Extension Tube Three Function Class III Attachment Carriage Three Stage 1652143
FFL
Auxiliary Extension Tube Four Function Class III Attachment Carriage Three Stage 1652144
FFL

©2007 HYSTER COMPANY See Service Manual 14-7


for service procedures.
NOTES

14-8
UNIT CODE N005
03/2007 NORTH AMERICA

15 NUMERICAL INDEX
UNIT CODE N005
03/2007 NORTH AMERICA

SECTION 15
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
126 4-11 2 13-15 4 8-15 37 5-23 38
4-23 32 13-19 17 8-15 41 5-24 44
206 8-7 19 13-23 8 16483 7-9 1 5-33 6
8-15 19 13-29 23 8-3 30 5-33 18
12855 3-29 19 15224 12-9 10 8-3 35 5-33 40
12856 3-11 10 15229 7-11 38 8-7 30 5-45 6
12891 10-5 7 15241 6-5 12 8-7 35 5-45 40
12-5 13 15246 13-13 4 8-27 9 5-45 42
12921 2-41 8 15347 3-15 7 9-45 8 5-57 9
12929 8-7 20 15879 10-13 3 10-7 6 11-4 20
8-15 20 12-15 8 12-11 3 16486 5-13 41
13957 7-11 18 15885 11-15 11 16484 5-14 48 5-23 39
7-11 25 12-23 11 5-23 40 5-33 41
14358 3-13 11 15916 4-11 5 5-24 48 5-34 43
14372 3-13 10 4-23 22 5-33 8 5-45 41
14385 2-18 33 15931 3-39 11 5-45 8 8-3 33
2-22 33 16001 9-41 7 7-9 7 8-7 33
2-26 33 13-15 12 7-9 8 9-3 18
2-29 33 13-19 8 8-3 32 9-3 25
14387 2-37 1 13-23 14 8-7 32 10-7 7
14595 10-7 10 13-29 8 8-27 3 11-3 9
11-3 10 16015 9-41 10 9-3 4 12-12 21
12-12 23 16041 13-17 16 9-45 4 16487 5-14 47
14603 5-13 40 13-21 16 9-45 5 5-14 55
10-7 7 13-25 14 9-45 20 5-24 47
11-3 9 13-27 16 10-7 10 5-34 47
14604 6-5 13 13-31 16 10-7 13 5-46 47
15002 4-11 6 16078 4-25 3 11-3 11 6-5 13
4-23 23 16079 4-15 6 11-3 13 8-3 23
15135 5-13 11 4-25 7 12-11 20 8-4 45
5-23 11 4-25 10 12-12 23 8-8 51
5-33 12 16121 3-29 15 13-15 19 8-8 56
5-45 12 16134 3-13 25 13-15 20 8-11 36
15155 11-23 15 3-29 14 13-19 19 8-15 42
12-31 15 16150 4-19 39 13-19 20 8-27 30
13-23 25 16151 3-13 9 13-23 26 16541 13-33 14
13-29 19 16156 1-45 6 13-23 27 13-35 12
15156 4-11 7 16190 3-29 12 13-29 25 13-37 12
4-23 20 16448 13-19 23 13-29 26 16634 2-33 13
15158 5-13 10 13-23 30 13-33 8 16682 5-13 32
5-23 10 16449 13-15 23 13-33 12 5-23 32
5-33 13 16458 13-29 29 13-33 14 5-37 10
5-45 13 16481 5-45 18 13-35 9 5-49 10
15180 2-41 6 5-57 3 13-35 13 16694 3-29 11
15222 10-8 34 8-4 38 13-35 14 16706 9-19 6
10-19 5 8-4 44 13-37 9 9-21 3
11-8 25 8-4 49 13-37 13 16708 3-39 14
11-23 5 8-8 38 13-37 14 16863 3-13 29
12-3 12 8-8 50 16485 5-13 5 16865 3-39 16
12-9 8 8-8 55 5-13 38 16982 11-3 12
12-20 29 8-11 16 5-14 44 11-3 12
12-31 5 8-11 35 5-23 5 16983 5-17 12
©2007 HYSTER COMPANY See Service Manual 15-1
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-27 12 5-55 2 9-31 3 5-53 16


5-37 17 43209 5-13 20 9-35 4 5-55 17
5-49 17 5-17 16 9-37 4 126764 11-7 19
17353 3-11 11 5-23 20 77443 9-19 5 12-5 12
17407 4-11 8 5-27 16 9-21 8 12-5 12
4-23 21 5-33 15 9-31 4 12-19 21
17758 8-27 25 5-37 18 9-35 5 126765 10-3 5
18094 9-9 6 5-45 15 9-37 5 10-5 5
9-13 6 5-49 18 78456 9-3 5 10-19 9
18497 4-23 13 43883 3-11 9 78561 10-8 18 11-4 30
18508 4-29 6 44306 5-33 34 79981 7-15 7 11-7 8
18515 4-23 14 5-45 34 86229 5-13 19 11-23 17
18518 12-31 16 44307 5-17 18 5-23 19 12-3 4
13-23 24 5-27 18 5-33 11 12-5 5
13-29 18 5-37 21 5-45 11 12-9 4
18520 11-23 16 5-49 21 89220 3-29 26 12-31 17
13-29 18 44309 5-13 25 97999 3-13 26 13-15 7
18595 5-13 9 5-23 25 101809 3-21 13 13-19 3
5-23 9 5-33 32 3-23 26 13-23 3
5-33 14 5-45 32 104264 10-3 8 13-29 3
5-45 14 44310 5-13 35 11-4 32 128408 4-25 4
21420 6-5 15 5-23 35 12-3 6 130845 1-45 1
30019 7-11 35 5-37 3 104506 10-3 9 1-47 1
30147 7-11 32 5-49 3 11-4 33 2-49 16
30289 7-11 36 44317 6-11 4 12-3 7 3-13 18
30370 2-5 2 44542 7-11 42 12-5 10 3-13 19
2-9 4 46629 9-43 7 110178 10-7 6 131358 13-29 24
2-13 4 11-15 11 10-7 16 131715 12-5 8
34507 3-21 17 12-23 11 12-11 3 131716 12-5 7
3-23 2 49189 6-3 11 114312 8-4 53 132861 9-5 5
39348 11-16 15 6-13 9 8-8 59 132972 4-69 13
12-24 15 53162 3-39 17 8-12 41 133696 2-33 46
39365 13-21 17 57664 10-11 3 8-16 47 2-55 28
13-31 17 12-15 8 115696 3-3 4 134810 4-72 1
39366 13-17 17 58902 11-20 13 3-5 3 4-72 9
13-25 15 12-27 8 117989 8-4 47 4-75 2
13-27 17 58903 7-11 20 8-8 53 4-75 7
39678 7-11 8 58943 6-11 5 8-11 23 135657 7-11 9
39713 7-15 5 66333 13-15 10 8-15 28 135658 7-11 15
40667 11-7 19 13-19 6 119236 2-17 7 136681 5-57 17
12-5 12 13-23 12 2-21 7 136985 5-17 8
12-5 12 13-29 6 2-25 8 5-27 8
12-19 22 69029 7-11 40 2-29 8 5-37 8
43207 5-19 22 69392 4-19 38 3-11 20 5-49 8
5-21 22 77186 8-4 45 124603 5-19 16 141331 3-9 5
5-29 2 8-8 56 5-21 17 142247 10-7 4
5-31 2 8-27 30 5-29 17 11-3 6
5-39 2 77441 9-21 6 5-31 17 12-11 6
5-41 21 9-35 2 5-39 16 145481 5-17 2
5-43 2 9-37 2 5-41 16 5-27 2
5-51 2 77442 9-19 3 5-43 17 5-37 4
5-53 20 9-21 7 5-51 16 5-49 4

15-2 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

146540 13-6 1 8-15 18 4-91 4 5-33 40


148614 4-69 7 170658 1-59 3 4-95 11 220428 3-39 2
4-71 14 1-61 1 190580 11-16 15 221544 2-33 15
148615 4-69 9 174413 2-37 14 12-24 15 221717 10-19 6
4-71 15 175861 9-9 8 190887 11-11 2 12-3 10
148789 4-15 2 9-13 8 11-16 16 13-15 5
4-25 2 175944 4-72 6 12-24 16 13-19 18
148792 4-11 3 4-72 8 191072 10-8 36 221771 1-75 3
4-15 15 4-75 1 12-3 13 222473 1-45 3
4-25 14 4-75 4 191076 10-8 36 222491 8-4 49
148795 4-15 15 176454 4-19 22 191081 12-3 13 8-8 55
148798 4-25 12 4-23 31 191085 12-3 13 8-11 16
148800 4-19 25 178794 3-11 17 191941 1-51 4 8-15 37
4-19 32 181045 4-72 1 1-53 8 222501 8-3 35
152404 12-3 13 4-72 9 1-55 8 8-7 35
153070 4-15 5 4-75 2 1-57 6 8-27 8
4-15 8 4-75 7 192424 13-15 15 222509 8-4 44
6-6 37 181046 4-72 4 13-19 11 8-8 50
153715 7-11 2 4-72 7 13-23 17 8-11 35
153716 7-11 4 4-75 3 13-29 11 8-15 41
153717 7-11 3 4-75 6 192425 13-15 14 226430 6-3 1
154065 1-59 20 181089 4-69 18 13-19 10 6-13 13
154066 1-59 20 181266 13-33 15 13-23 16 230315 7-11 41
154067 1-59 20 13-35 15 13-29 10 230421 7-11 1
159971 2-47 28 13-37 16 192429 9-41 9 230882 9-9 3
159977 2-47 14 181298 13-33 15 193554 9-43 1 9-13 3
161003 11-7 12 13-35 15 194607 12-3 13 233683 5-14 47
12-19 24 13-37 16 197067 9-9 4 5-14 55
161272 10-3 7 181899 3-29 28 9-13 4 5-24 47
11-4 34 182118 3-21 16 198518 11-11 12 5-34 47
12-3 9 3-23 32 198675 2-37 13 5-46 47
161273 10-3 6 182342 10-8 36 199524 10-7 10 8-3 23
11-4 35 12-3 13 199917 9-43 9 8-8 51
12-3 8 184451 3-21 19 201829 12-15 6 8-11 36
164289 8-3 34 3-23 4 203230 8-23 14 8-15 42
8-7 34 185860 7-11 11 203689 4-19 32 233693 5-13 5
8-27 7 187388 11-15 7 204128 9-29 2 5-23 5
164488 2-37 18 12-23 7 204223 4-11 3 5-33 6
164632 11-15 10 188210 5-17 12 4-15 14 5-45 6
12-23 10 5-27 12 4-19 32 5-57 9
164639 7-11 31 5-37 17 4-25 13 234038 6-5 19
166659 11-11 13 5-49 17 4-95 5 235691 5-14 48
166857 3-11 1 188515 9-19 7 213099 5-13 24 5-24 48
8-4 43 9-21 4 5-23 24 5-33 8
8-7 18 188517 9-19 11 5-33 37 5-45 8
8-11 22 9-21 11 5-45 37 239503 8-3 26
8-15 18 190380 4-6 5 215211 12-5 9 8-7 28
168718 2-37 23 190383 4-72 6 215301 12-15 4 8-11 25
3-29 23 4-72 8 215425 10-11 5 8-15 27
8-4 43 4-75 1 12-15 4 240072 2-43 6
8-7 18 4-75 4 216590 5-13 37 241079 9-41 5
8-11 22 4-89 4 5-23 37 244540 8-8 44

©2007 HYSTER COMPANY See Service Manual 15-3


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-15 35 8-27 9 5-3 4 292691 1-19 6


246108 2-34 53 8-27 15 292559 2-41 7 293628 7-11 17
2-37 8 9-45 8 292627 1-19 7 293633 2-57 1
252729 5-14 44 9-45 19 292656 1-75 5 293646 6-6 47
5-24 44 9-45 20 292661 13-13 3 293648 7-11 49
5-33 18 266519 9-35 3 292667 4-37 6 293686 7-11 28
5-46 42 266728 7-11 7 292668 4-9 21 293692 6-5 17
11-3 13 266733 7-11 6 4-12 41 293696 6-6 60
11-4 20 268573 2-53 3 292678 4-37 5 293697 5-2 8
11-4 21 270015 7-15 6 292679 13-6 4 5-3 8
12-11 20 270077 10-11 6 292680 4-19 34 293699 2-31 3
13-11 5 12-15 6 5-13 17 293721 2-56 1
254007 4-6 6 270330 9-43 6 5-17 14 293742 5-46 53
257913 11-15 5 280154 9-3 18 5-23 17 5-57 5
12-23 5 9-3 25 5-27 14 295649 11-11 3
262798 4-6 6 12-12 21 5-33 23 296016 9-3 9
263794 2-53 11 280878 12-3 13 5-37 14 296022 5-17 22
263795 2-53 10 287851 4-45 2 5-45 23 5-27 22
263827 2-50 44 6-5 29 5-49 14 5-37 25
263828 2-49 13 292500 5-13 18 6-5 4 5-49 25
263842 2-47 10 5-17 13 8-19 9 296029 1-5 12
264134 11-11 6 5-23 18 8-21 9 296149 1-53 12
264148 4-9 6 5-27 13 292681 4-11 40 1-55 12
4-11 17 5-33 22 4-45 3 1-57 12
264159 9-3 20 5-37 15 5-17 21 296152 3-13 8
265731 7-9 1 5-45 22 5-27 21 296378 3-33 18
7-9 7 5-49 15 5-37 24 3-37 12
7-9 8 292508 6-5 27 5-49 24 8-23 5
8-3 33 292509 5-13 2 5-57 16 296380 4-9 19
8-7 33 5-23 2 6-5 26 4-11 37
9-45 4 5-33 1 292682 2-33 12 4-19 20
9-45 5 5-45 1 2-43 14 4-23 10
9-45 14 292512 11-23 9 5-13 28 296418 2-17 10
9-45 18 12-31 9 5-23 28 2-21 10
13-15 19 13-23 9 5-33 27 2-33 19
13-15 20 292515 2-43 2 5-45 27 296420 2-57 2
13-19 19 292516 5-13 29 292683 1-75 4 5-4 2
13-19 20 5-23 29 2-5 8 5-5 2
13-23 26 5-33 30 5-2 5 7-11 16
13-23 27 5-45 30 5-3 5 296423 1-75 3
13-29 25 292517 2-43 15 5-17 26 296426 6-5 18
13-29 26 292526 5-17 27 5-27 26 6-6 55
13-33 2 5-27 27 5-37 30 296434 6-3 2
13-35 9 5-37 29 5-49 30 6-13 14
13-35 14 5-49 29 6-5 20 296507 13-6 3
13-37 9 6-5 22 13-15 18 297531 11-15 6
13-37 14 292528 6-5 21 13-19 14 12-23 6
265787 8-3 30 13-15 17 13-23 20 297532 10-11 10
8-3 32 13-19 13 13-29 14 10-13 5
8-7 30 13-23 19 292685 5-2 7 12-15 9
8-7 32 13-29 13 5-3 7 297640 12-20 27
8-27 3 292531 5-2 4 7-11 29 297649 11-7 10

15-4 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-19 25 313828 11-23 3 6-30 4 2-25 27


300937 7-11 47 12-31 3 325182 1-10 51 345453 2-17 26
302023 2-17 17 316448 1-59 25 325549 3-29 3 2-21 22
2-21 17 317292 11-23 14 325699 3-39 13 2-25 22
2-25 17 12-31 14 327591 10-8 35 2-29 19
2-29 15 13-23 23 10-19 4 345454 2-17 27
302381 1-5 14 13-29 17 12-9 7 2-21 23
302385 6-5 6 319322 11-23 13 13-15 3 2-25 23
6-6 39 12-31 13 13-19 16 2-29 20
6-6 53 13-23 21 327807 10-13 6 345455 2-17 25
6-6 59 13-29 15 327808 10-13 7 2-21 22
302398 4-46 7 319323 11-23 13 329069 1-5 25 2-25 21
8-3 1 12-31 13 3-37 6 2-29 19
8-7 1 13-23 22 332057 10-16 15 348149 10-8 36
8-11 1 13-29 16 11-20 11 348827 12-20 27
8-15 1 320154 2-17 18 12-27 6 351531 10-13 11
302400 2-33 40 2-21 18 332061 10-7 3 12-15 9
3-35 4 2-25 18 11-3 4 351532 10-13 9
302428 9-9 9 2-29 16 12-11 7 12-16 12
9-13 9 4-37 4 334155 9-43 5 352199 7-15 8
302437 3-37 8 320155 13-6 5 334560 5-13 30 352205 7-12 50
302443 3-37 8 320156 1-23 20 5-23 30 352243 9-43 15
302468 3-23 6 3-33 12 5-33 31 352244 9-43 15
302472 11-7 14 3-35 22 5-45 31 352247 9-43 13
11-20 14 320157 2-33 39 336550 2-17 28 352287 9-43 12
12-19 17 5-13 3 2-21 24 353000 3-11 6
12-27 18 5-23 3 2-25 24 3-29 9
302491 1-19 4 5-33 2 2-29 21 353199 3-3 2
303100 5-13 42 5-45 2 337180 12-20 27 353206 1-9 10
5-23 42 320158 1-9 9 337189 11-8 28 356916 12-3 13
5-34 44 2-5 23 12-20 27 356917 10-8 36
5-46 44 2-9 13 337190 12-20 27 357626 11-11 14
303150 2-31 8 2-13 12 338647 10-8 36 360387 2-41 9
2-43 1 9-5 6 12-3 13 5-4 4
5-14 45 320161 5-17 25 339735 2-17 29 5-5 4
5-24 45 5-27 25 2-21 25 362036 3-39 10
5-34 48 5-37 31 2-25 25 364059 11-16 13
5-46 48 5-49 31 2-29 22 12-24 13
304523 10-7 2 7-11 48 339897 11-8 28 364868 1-5 4
11-3 3 9-9 13 12-20 27 366000 3-13 20
12-11 4 9-13 14 339932 10-8 35 366473 3-13 6
304527 11-7 13 320289 9-19 10 10-19 4 367420 1-70 1
12-19 20 9-21 10 11-8 27 367421 1-70 1
306113 9-9 12 320327 13-29 22 12-3 14 367422 1-70 1
9-13 12 320396 12-20 27 12-9 7 367423 1-70 1
307284 6-11 3 322637 6-26 3 12-20 30 369804 2-17 15
309109 9-9 16 6-27 3 13-29 21 2-21 15
9-11 11 6-28 3 339934 12-3 13 2-25 11
9-13 17 6-30 3 340204 2-17 20 2-29 11
9-15 12 322638 6-26 4 2-25 26 9-3 26
310549 11-8 23 6-27 4 341462 9-19 13 369815 2-17 30
12-19 12 6-28 4 344432 2-17 24 2-21 20

©2007 HYSTER COMPANY See Service Manual 15-5


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-25 16 13-3 12 4-85 8 1330355 4-55 30


2-29 13 1302955 2-17 31 1324480 1-61 12 4-61 29
374923 3-9 1 2-21 21 1325120 10-7 5 4-95 7
375571 2-43 10 2-25 20 11-3 5 4-96 25
375575 2-47 24 2-29 14 12-11 5 4-99 4
375587 2-49 26 1304349 11-4 36 1325271 1-59 8 4-99 9
375601 2-47 20 1304971 1-5 29 1327164 4-53 7 1330356 4-55 30
375602 2-47 25 1305165 2-33 14 4-55 32 4-61 29
376026 6-3 9 1307994 4-29 4 4-55 33 4-75 5
6-13 11 1309775 13-3 2 4-55 37 4-95 7
379405 10-8 17 1309839 2-47 12 4-59 6 4-99 4
12-11 14 1309993 2-34 58 4-61 30 4-99 9
379407 2-55 7 2-37 19 4-61 31 1330409 1-41 2
3-3 6 4-9 3 4-61 37 1330414 1-21 9
385670 2-34 59 4-11 15 4-65 2 1-41 3
386015 9-19 14 1310370 11-11 9 4-65 5 4-6 4
386885 11-8 28 1310371 11-11 9 4-67 2 1330416 3-39 4
12-20 27 1313196 9-43 10 1327647 2-33 37 4-49 6
388302 2-47 9 1316487 2-33 43 1327957 4-69 3 4-49 17
2-47 19 1316488 2-34 49 4-71 2 4-54 26
388306 2-53 7 1320000 2-49 27 4-96 26 4-55 30
388313 2-47 27 1323576 4-67 5 1329148 4-65 4 4-60 25
389688 1-61 2 4-67 6 1329150 4-53 7 1330419 4-96 24
392620 2-37 4 4-72 3 4-55 37 1330424 4-96 24
615145 11-15 10 4-77 4 4-59 6 1330433 4-49 18
12-23 10 4-77 7 1329151 4-53 7 1330437 1-21 10
636950 11-15 12 4-77 8 4-53 8 1-41 4
12-23 12 4-79 4 4-55 37 4-6 4
637161 11-15 9 4-79 7 4-55 38 4-49 7
12-23 9 4-95 1 4-59 6 4-54 26
637162 11-15 13 4-95 8 4-59 7 4-60 25
12-23 13 4-95 16 4-61 36 4-82 23
638248 9-43 3 1323578 4-65 1 4-65 4 4-86 17
638249 10-11 7 4-67 1 1329152 4-53 8 4-95 19
12-15 7 4-95 3 4-55 38 1330438 4-49 10
638250 12-15 7 1323579 4-55 32 4-59 7 4-51 2
638293 11-16 14 4-55 33 4-61 36 4-53 5
12-24 14 4-55 39 4-65 4 4-53 10
806425 4-95 4 4-55 40 1329271 2-17 8 4-53 17
806426 4-15 4 4-61 30 2-21 8 4-54 25
4-15 13 4-61 31 1329286 6-3 7 4-54 27
4-25 6 4-61 37 6-13 5 4-56 41
816591 10-16 6 4-61 38 1330281 4-53 8 4-59 5
13-33 2 4-65 5 4-55 32 4-59 9
13-35 2 4-67 3 4-55 33 4-60 24
13-37 2 1323586 4-69 14 4-55 38 4-60 26
866401 4-95 18 4-71 12 4-55 40 4-62 40
930591 4-99 4 4-72 3 4-59 7 4-77 5
4-99 9 4-95 8 4-61 30 4-79 5
1301286 13-5 1 1324309 4-81 13 4-61 31 4-81 3
1302024 4-41 14 4-85 8 4-61 36 4-81 6
4-43 14 1324310 4-81 13 4-61 38 4-81 11

15-6 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-81 12 1335497 4-16 8 5-24 52 1377104 2-49 41


4-81 15 1335499 2-47 16 5-33 26 1377107 2-49 23
4-82 18 1337197 4-35 7 5-45 26 1377110 2-45 3
4-82 19 1338222 2-43 9 1360178 2-49 33 1377750 2-33 16
4-82 24 1338223 2-53 2 1360179 2-47 4 1377792 2-55 15
4-85 7 1339963 2-49 20 1360182 2-47 5 1377793 2-55 16
4-85 10 1340470 3-39 12 1360507 10-16 4 1377794 2-55 17
4-85 13 1344124 3-33 13 12-27 11 1377953 13-33 9
4-85 14 1345684 7-11 21 1360508 9-45 1 13-35 11
4-86 18 1345939 1-59 10 1360529 10-8 19 13-37 11
4-89 1 1346752 9-9 23 12-11 17 1377954 13-33 10
4-89 8 9-11 14 1361302 11-15 4 13-35 10
4-89 9 9-13 24 12-23 4 13-37 10
4-91 1 9-15 15 1362049 1-53 14 1379063 11-11 4
4-91 10 1347043 2-5 33 1362058 1-53 13 12-16 11
4-91 11 2-9 3 1363886 4-54 25 1380092 7-15 3
4-95 18 2-13 2 4-60 24 1380849 5-34 52
4-96 24 1347045 1-5 11 4-96 24 5-46 55
4-99 1 1-9 16 4-99 3 1380878 9-43 2
1330439 4-53 18 2-5 34 4-99 8 1380982 11-15 12
4-54 20 2-9 2 4-99 10 12-23 12
4-55 34 2-13 3 1371149 3-11 14 1381055 11-11 5
4-59 16 1350215 13-9 3 1371159 3-11 13 1381056 11-11 5
4-59 18 1351178 2-5 35 3-29 18 1381061 10-11 9
4-60 19 2-9 3 1371237 2-51 12-15 10
4-61 32 2-13 2 1374108 2-49 15 1381062 10-13 10
4-61 33 1351681 4-96 24 1374288 2-55 6 12-16 10
4-89 1 1351682 4-81 7 1374289 2-55 11 1381074 11-16 14
1330450 2-47 6 1351689 8-4 41 1374290 2-55 3 12-24 14
1330453 2-53 5 8-8 41 1374293 2-55 14 1381084 11-11 10
1330917 1-59 28 8-11 33 1374297 2-49 2 1381085 9-43 4
1330919 1-59 27 8-15 32 1374298 2-49 8 1381086 11-11 10
1330920 1-59 21 1352140 2-17 5 1374299 2-49 7 1382111 1-53 1
1331341 2-47 26 2-21 5 1374301 2-49 6 1382112 1-53 4
1331990 10-8 33 2-25 5 1374313 2-47 15 1382113 1-53 1
12-3 11 2-29 5 2-49 25 1382114 1-53 4
1331991 10-8 33 1352603 4-82 23 1374314 2-49 22 1382130 13-3 1
11-8 26 4-86 17 1374315 2-49 19 1383031 9-43 10
12-3 11 4-95 19 1374317 2-49 18 1383066 10-11 8
12-9 6 1354165 1-59 12 1374319 2-53 1 12-15 5
12-20 28 1354171 1-59 4 1374320 2-53 4 1383067 10-13 8
1333001 1-71 1 1354497 4-19 37 1374323 2-51 1383068 12-15 5
1333002 1-71 1 4-95 13 1374326 2-49 21 1383070 11-15 8
1333003 1-71 1 1354923 1-75 2 1374549 1-61 10 12-23 8
1333004 1-71 1 1356947 1-47 5 1375391 8-4 42 1383257 2-33 44
1333541 2-53 6 1357268 4-25 11 8-8 42 2-49 11
1334293 7-11 26 1358179 7-16 1 8-11 34 1383263 2-49 17
1334423 2-55 5 1358180 6-29 1 8-15 33 1383331 4-5 20
4-16 4 1358182 6-29 1 8-23 16 1383777 7-11 39
1334999 4-95 22 1358184 6-29 1 1375487 6-5 6 1383904 2-55 10
1335129 1-59 24 1358185 6-29 1 1375676 1-59 9 1385102 1-61 3
1335137 1-61 8 1359458 5-14 52 1377103 2-49 39 1386176 2-49 28

©2007 HYSTER COMPANY See Service Manual 15-7


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-53 13-29 7 1395396 10-5 1 1399913 1-70 1


1386177 2-53 8 1388019 10-7 9 1397716 4-9 9 1399914 1-70 1
1386179 2-49 38 11-3 11 4-11 18 1399915 1-70 1
1386183 2-49 32 12-12 22 1398062 3-33 6 1399916 1-70 1
1386184 2-49 31 1388092 10-19 1 1398099 3-21 28 1399917 1-70 1
1386187 2-55 30 1388094 10-19 1 3-23 20 1399919 1-71 1
1386189 2-55 21 1388829 7-11 10 1399076 12-11 19 1399920 1-71 1
1386190 2-55 22 1388832 7-11 37 1399077 12-11 19 1399921 1-71 1
1386194 2-45 4 1388846 7-11 12 1399078 12-11 19 1399922 1-71 1
1386195 2-45 5 1388847 7-11 13 1399080 12-11 19 1400125 11-23 4
1386197 2-45 7 1388848 7-11 14 1399081 10-8 18 12-31 4
1386198 2-45 8 1389050 2-55 19 1399082 12-11 19 13-23 11
1387285 10-19 3 1389051 2-45 2 1399084 12-11 19 1400126 11-23 8
13-15 2 2-55 20 1399086 12-11 19 12-31 8
1387286 10-19 3 1389092 2-49 40 1399088 10-8 18 13-23 10
12-20 28 1389100 2-49 12 12-11 19 1400501 11-11 8
13-19 15 1389102 2-55 2 1399090 12-11 19 1400507 11-11 8
1387327 12-27 13 1389672 12-5 12 1399092 12-11 19 1400551 11-11 8
1387330 1-75 2 1389673 12-5 12 1399093 10-8 18 1400557 11-11 8
1387341 1-75 1 1389779 12-5 12 1399094 12-11 18 1400801 11-11 8
1387342 1-75 1 1389780 12-5 12 1399095 10-8 28 1400807 11-11 8
1387343 1-75 1 1389828 12-28 23 1399096 12-11 18 1400851 11-11 8
1387345 1-75 1 1389846 10-5 6 1399098 12-11 18 1400857 11-11 8
1387346 1-75 1 12-5 11 1399100 10-8 18 1402189 2-5 12
1387349 1-75 1 1389854 12-28 28 10-8 28 2-9 15
1387447 10-19 1 1389932 10-5 13 12-11 18 1402414 3-23 41
1387448 10-19 1 12-5 18 1399102 12-11 18 1402629 4-9 14
1387457 12-31 1 1389959 10-5 8 1399104 12-11 18 4-11 24
1387459 12-31 1 12-5 14 1399105 10-8 18 1402809 4-71 4
1387479 12-19 7 1390759 2-47 2 1399106 12-11 18 1402813 4-77 10
1387497 12-31 1 1390760 2-47 2 1399107 10-8 28 4-79 9
1387498 12-31 1 1390761 2-47 3 1399108 12-11 18 4-82 19
1387519 11-7 18 1390765 2-47 3 1399110 12-11 18 4-85 14
12-19 16 1390770 2-47 7 1399112 10-8 28 1402814 4-89 3
1387523 12-27 5 1393127 2-45 6 12-11 18 4-89 5
1387548 11-23 7 1393348 7-11 33 1399119 10-8 28 4-89 6
12-31 7 1393479 1-35 7 1399124 10-8 28 4-89 7
13-23 6 1393486 1-29 5 1399204 10-3 3 4-91 3
1387549 11-23 6 1393488 1-29 3 10-5 3 4-91 5
12-31 6 1393527 1-43 4 11-4 31 4-91 6
13-23 7 1393528 1-43 3 11-7 9 4-91 7
1387553 12-19 2 1393541 1-29 4 12-3 3 4-91 8
1387740 11-7 19 1393879 1-9 34 12-5 3 4-91 9
12-19 19 1394001 4-29 3 1399224 10-19 8 1402815 4-53 2
1387743 11-7 19 1394552 7-11 15 11-23 11 4-59 1
12-19 19 1394554 7-11 15 12-31 11 4-89 2
1387744 10-5 12 1394984 11-23 1 13-15 9 4-91 2
1387745 10-5 12 1394986 11-23 1 13-19 5 4-95 17
1387904 1-75 1 1394992 11-23 1 13-23 5 1402816 4-9 10
1387993 13-15 11 1394993 11-23 1 13-29 5 4-11 28
13-19 7 1395384 10-5 1 1399243 12-28 25 4-72 5
13-23 13 1395390 10-5 1 1399802 3-35 2 4-77 2

15-8 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-79 2 2-9 17 13-19 12 13-27 8


4-81 10 2-33 10 13-23 18 13-31 5
4-85 6 2-43 4 13-29 12 1467148 13-17 9
1402868 4-77 4 8-23 10 1465072 10-3 4 13-21 6
4-79 4 1460738 2-47 11 10-5 4 13-25 9
1402883 4-5 12 1460757 2-49 30 10-19 7 13-27 9
1402888 4-53 8 1460758 2-49 30 11-4 29 13-31 6
4-55 32 1461744 4-65 5 11-7 7 1467149 13-21 12
4-55 38 4-67 3 11-23 12 13-31 12
4-59 7 1462618 6-29 1 12-3 5 1467150 13-21 13
4-61 30 6-29 1 12-5 6 13-31 13
4-61 36 1463138 4-77 1 12-9 5 1467151 13-17 1
4-65 1 4-77 11 12-31 12 13-25 1
4-65 4 4-79 1 13-15 8 13-27 1
4-67 1 4-79 10 13-19 4 1467153 13-17 2
4-95 3 4-95 20 13-23 4 13-25 2
1402912 4-65 5 13-3 4 13-29 4 13-27 2
4-67 3 13-4 2 1465177 13-15 13 1467154 13-17 3
1402926 4-65 6 1463139 4-53 3 13-19 9 13-25 3
4-67 7 4-53 15 13-23 15 13-27 3
1402927 4-65 6 4-53 16 13-29 9 1467200 13-17 11
4-67 7 4-53 17 1465468 4-65 2 13-21 11
1402929 4-65 6 4-54 22 4-67 2 13-27 11
4-67 7 4-54 23 1465469 4-65 1 13-31 11
1450503 7-3 2 4-54 24 4-67 1 1467201 13-17 10
1450555 2-47 22 4-54 28 4-95 3 13-21 8
1450941 2-53 9 4-54 29 1465489 10-16 3 13-27 10
1451319 2-47 17 4-59 2 11-20 3 13-31 8
1451321 2-49 24 4-59 14 12-27 12 1467202 13-17 12
1453247 2-17 12 4-59 15 1465518 10-3 11 13-25 10
2-21 12 4-60 20 11-4 37 13-27 12
2-33 17 4-60 21 12-3 16 1467203 13-17 13
1454827 4-69 16 4-60 22 1465545 1-72 1 13-25 11
4-71 13 4-60 23 1465546 1-72 1 13-27 13
1454829 4-69 16 4-60 27 1465547 1-72 1 1467204 13-21 1
4-71 13 4-60 28 1465548 1-72 1 13-31 1
1454862 4-69 16 4-81 1 1465585 10-8 20 1467205 13-21 2
4-71 13 4-81 17 12-11 16 13-31 2
1454955 2-49 9 4-82 22 1466633 12-6 19 1467206 13-21 7
1454957 2-49 10 4-85 1 1467145 13-17 6 13-31 7
1456112 2-43 8 4-85 12 13-21 3 1467632 13-17 14
1458264 1-71 1 4-85 16 13-25 6 13-25 12
1459173 1-51 5 4-99 7 13-27 6 13-27 14
1-53 7 1463140 4-92 3 13-31 3 1467633 13-17 15
1460322 2-49 14 1463193 4-37 10 1467146 13-17 7 13-21 15
1460330 2-47 21 1463194 4-81 6 13-21 4 13-25 13
1460331 2-47 23 4-81 11 13-25 7 13-27 15
1460384 2-45 9 4-81 12 13-27 7 13-31 15
1460386 2-47 8 4-85 7 13-31 4 1467634 13-21 14
1460477 1-5 2 1464864 1-75 1 1467147 13-17 8 13-31 14
1-5 37 1464865 1-75 1 13-21 5 1467769 13-17 5
2-5 14 1465028 13-15 16 13-25 8 1467770 13-25 5

©2007 HYSTER COMPANY See Service Manual 15-9


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1467771 13-17 5 1473897 8-27 11 3-35 1 4-85 1


1467772 13-27 5 9-45 5 4-5 7 4-85 12
1467773 13-31 9 13-15 20 4-11 9 4-85 16
1467774 13-21 10 13-19 20 4-19 30 4-86 17
1467775 13-31 9 13-23 27 4-23 5 4-99 1
1467776 13-21 10 13-29 26 5-7 4 1484397 4-81 6
1468316 1-33 7 1473898 9-3 25 5-9 4 4-81 11
1469405 2-5 15 1474318 13-13 2 5-11 1 4-81 12
1469606 4-72 2 1474387 12-12 24 7-9 2 4-85 7
1470152 1-55 1 1474399 10-7 14 9-45 7 1484557 4-99 7
1-57 1 11-4 24 1480392 13-29 20 1484558 4-99 7
1470153 1-55 1 1474496 12-11 11 1482663 4-75 5 1484709 4-43 10
1-57 1 1474497 12-11 11 4-95 7 4-99 2
1470155 1-55 17 1474893 4-15 11 1482666 4-75 5 1485449 10-3 10
1470156 1-55 2 1476064 4-55 30 1482667 4-69 4 11-4 38
1-57 3 4-55 35 4-71 5 12-3 15
1470157 1-55 2 4-60 29 1482668 4-75 5 1486555 5-24 44
1-57 3 4-69 11 4-95 7 5-45 42
1470161 1-55 6 4-71 9 4-99 4 1486737 8-27 18
1-57 7 1476067 4-69 21 4-99 9 1486740 8-27 17
1470163 1-55 5 4-71 6 1482701 2-45 4 1486749 5-11 8
1-57 5 4-96 25 1483023 1-53 5 11-4 20
1471555 2-45 2 1476071 4-69 17 1483331 13-31 9 1486772 9-45 14
1471556 2-49 3 4-71 8 1483333 13-31 9 1487058 8-3 38
1471557 2-45 1 1476077 4-67 5 1483335 13-27 5 8-7 38
2-55 24 4-95 1 1483336 13-25 5 1487061 8-3 32
1471558 2-49 29 1476108 4-55 30 1483828 1-55 13 8-7 32
1471559 2-55 18 4-61 29 1-57 14 8-27 3
1471560 2-55 25 4-96 25 1484377 4-51 2 9-45 20
1471591 7-16 1 4-99 4 4-53 15 1487063 9-45 8
1471595 6-29 1 4-99 9 4-53 17 1487066 8-3 33
1471598 6-29 1 1476109 4-54 29 4-54 22 8-7 33
1471829 7-16 1 4-60 29 4-54 23 1487067 5-13 44
1471830 6-29 1 4-96 25 4-54 24 5-33 18
1471831 6-29 1 1477166 1-70 4 4-54 27 1487068 5-7 1
1471836 6-29 1 1-72 4 4-54 28 5-9 1
1471838 6-29 1 1477237 1-70 7 4-54 29 10-7 13
1471922 6-29 1 1-72 7 4-59 14 11-3 13
6-29 1 1477559 10-7 11 4-60 20 12-11 20
6-29 1 11-4 15 4-60 21 1487096 10-8 26
6-29 1 1477570 10-16 11 4-60 22 11-4 21
7-16 1 1477578 10-16 14 4-60 23 12-12 27
1473887 7-9 7 1480187 4-54 20 4-60 26 13-11 5
9-45 4 4-60 19 4-60 27 1488464 9-45 19
13-15 19 1480237 1-9 27 4-60 28 1489643 2-45 10
13-19 19 1-47 3 4-77 1 1489655 3-39 5
13-29 25 2-5 21 4-77 11 4-49 5
13-33 12 2-9 19 4-79 1 4-49 16
13-35 14 2-17 21 4-81 1 4-54 26
13-37 14 2-25 14 4-81 17 4-60 25
1473888 9-3 18 3-11 18 4-82 22 1489656 4-49 8
12-11 21 3-29 29 4-82 23 4-53 10

15-10 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-59 9 1493447 4-91 5 8-15 6 2-89


4-81 3 4-91 6 8-23 3 2-91
4-81 15 1493448 4-95 12 13-9 2 4-28
4-82 24 1493465 1-21 8 1500913 4-51 2 1501938 4-19 17
4-85 10 4-6 4 4-54 25 1501948 4-23 12
4-86 18 1494750 5-13 33 4-54 27 1501994 2-39 1
1489657 4-49 9 5-23 33 4-60 24 2-39 1
4-53 10 5-37 20 4-60 26 1501997 3-3 16
4-59 9 5-49 20 4-62 40 1502007 9-3 6
4-81 3 1494888 1-21 18 4-89 1 1502009 8-27 26
4-81 15 1-23 8 4-91 1 1502053 4-49 19
4-82 24 1495279 10-16 15 4-99 1 8-27 4
4-85 10 11-20 11 1500925 4-82 23 9-45 15
4-86 18 12-27 6 4-85 17 1502055 4-49 13
1490242 4-53 5 1498476 4-95 22 4-95 19 1502059 3-13 32
4-56 41 1498483 4-65 5 1501259 1-59 2 1502061 3-5 7
4-59 5 4-67 3 1501276 5-2 6 3-13 31
4-77 5 1500744 10-3 2 5-3 6 3-35 8
4-79 5 10-5 2 1501277 6-3 8 4-9 16
4-82 19 10-19 2 6-13 12 4-11 20
4-85 14 11-3 2 1501278 6-3 8 4-19 4
4-89 8 11-7 2 6-13 12 4-23 9
4-89 9 11-23 2 1501883 3-33 8 1502066 4-43 12
4-91 10 12-3 2 1501888 3-6 1 5-7 7
4-91 11 12-5 2 1501896 4-19 27 5-9 7
4-99 3 12-9 2 1501899 3-33 11 9-45 13
4-99 8 12-31 2 1501917 4-19 5 1502079 3-3 8
4-99 10 1500784 1-70 5 1501919 4-95 7 3-5 10
1490243 4-53 5 1-72 5 1501926 2-56 8 1502543 3-33 3
4-56 41 1500786 1-71 4 1501927 2-56 3 4-5 2
4-59 5 1-72 5 1501928 4-19 1 4-9 22
4-77 5 1500884 2-47 18 1501929 4-19 7 4-11 39
4-79 5 1500899 4-53 14 1501931 2-56 4-19 35
4-89 8 4-59 13 2-57 9-3 11
4-89 9 4-81 16 2-59 13-6 7
4-91 10 4-85 11 2-60 1502809 9-45 2
4-91 11 1500900 4-69 20 2-62 12-28 24
4-99 3 1500901 1-53 9 2-63 1504075 2-31 4
4-99 8 1-55 9 2-65 1506738 3-6 4
4-99 10 4-71 3 2-66 1507571 4-65 6
1491220 1-43 2 1500912 1-55 10 2-67 4-67 7
1491466 1-43 5 1-57 10 2-69 1509888 4-53 6
1491494 1-39 5 3-33 7 2-71 4-62 41
1491818 4-96 22 3-39 15 2-73 4-65 7
1493306 9-43 15 4-5 14 2-75 4-67 8
1493428 4-54 27 4-6 2 2-76 1 4-69 12
4-60 26 4-19 13 2-77 4-71 10
4-62 40 4-33 5 2-79 4-77 3
1493435 4-89 6 4-49 2 2-81 4-79 3
4-89 7 8-3 6 2-83 4-85 3
4-91 8 8-7 6 2-85 4-95 2
4-91 9 8-11 6 2-87 1509890 4-53 1

©2007 HYSTER COMPANY See Service Manual 15-11


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-59 8 3-25 19 3-25 8 4-99 2


4-77 9 3-25 26 3-27 2 1514602 4-54 19
4-79 8 1511977 2-62 4 3-31 2 4-55 34
4-81 5 1511981 2-79 5 1513725 2-85 22 4-59 16
4-96 23 1511988 2-75 9 1513734 2-66 1 4-59 17
4-99 6 1512004 3-25 6 1513743 3-25 15 4-61 32
1510113 1-5 27 3-25 10 1513749 2-67 5 4-99 5
1-17 3 3-27 3 2-79 11 1514603 4-54 19
2-5 20 3-31 17 1513772 2-71 23 4-55 34
2-9 18 1512005 3-25 13 1513776 2-71 8 4-59 16
2-17 4 4-27 8 1513788 2-65 4 4-59 17
2-21 4 1512014 2-60 1 2-71 9 4-61 32
2-25 4 1512015 2-60 6 1513791 2-83 23 4-99 5
2-29 4 1512024 2-60 7 1513792 2-89 1 1514915 2-34 47
2-34 54 1512025 2-60 3 1513806 2-85 4 2-55 26
3-3 11 1512026 2-60 4 2-85 11 1514962 2-49 43
3-5 16 1512027 2-60 2 1513836 2-59 1 1514963 2-49 35
3-33 2 1512029 2-60 8 1514138 5-57 14 1514964 2-49 36
6-13 2 1512046 2-79 6 1514267 2-47 19 1514965 2-49 34
8-3 14 1512048 2-79 14 1514339 2-65 20 1514968 2-47 13
8-7 7 1512106 2-79 13 2-83 10 1515654 5-17 11
1510115 2-5 3 1512107 2-79 12 1514346 2-67 2 5-27 11
2-9 8 1512111 2-62 3 2-87 6 5-37 13
2-13 7 2-69 4 1514429 2-33 1 5-49 13
4-33 8 2-71 14 2-37 2 1515897 2-65 17
1510116 2-39 8 4-27 5 2-39 4 1515898 2-65 18
1510117 2-5 32 1512112 2-71 19 3-35 21 1516199 8-3 30
2-9 2 1512118 2-71 16 4-9 12 8-7 30
2-13 3 1512130 2-71 24 4-11 27 8-27 9
1510126 1-23 10 1512146 2-91 5 4-19 33 1516202 7-9 8
6-5 3 1512292 2-83 11 4-37 12 13-23 26
8-3 12 1512295 2-81 9 4-39 6 1516203 7-9 1
8-7 14 1512304 2-65 15 8-3 10 1516205 5-7 9
8-11 12 1512305 2-89 11 8-7 12 5-9 10
8-15 14 1512322 2-89 4 8-11 10 1516331 6-5 34
1510649 2-34 48 1512328 2-60 10 8-15 12 1516332 6-5 34
2-55 27 1512403 7-3 1 1514483 2-79 14 1516333 6-5 34
1511883 10-19 10 1512417 2-77 2 1514498 3-31 13 1516334 6-5 34
11-23 10 1512418 2-83 29 3-31 22 1516335 6-5 34
12-5 4 1512423 2-69 2 1514501 3-31 14 1516536 6-5 30
12-9 3 3-25 28 3-31 21 1516826 5-17 6
12-31 10 1512448 2-71 20 1514504 3-31 15 5-27 6
13-15 6 1512456 2-69 6 3-31 23 5-37 9
13-19 2 1512460 3-25 27 1514597 4-43 10 5-49 9
13-23 2 1512503 2-65 10 4-53 18 1516851 5-13 22
13-29 2 2-83 31 4-55 35 5-23 22
1511952 2-83 34 2-89 12 4-59 18 5-33 35
2-89 8 4-27 7 4-61 33 5-45 35
1511953 2-62 5 1512584 2-83 36 4-95 18 1516981 3-25 2
2-77 3 1512585 2-65 3 4-99 2 1517010 2-65 6
3-27 4 1512586 2-83 16 1514598 4-43 10 3-25 23
1511970 2-71 5 1513712 2-71 6 4-95 18 1517011 2-62 7

15-12 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-65 6 4-55 33 1-72 6 1525577 4-53 11


1517068 2-71 21 4-55 39 1523739 1-70 8 4-59 10
1517069 2-71 22 4-55 40 1-72 8 4-81 14
1517119 2-65 5 4-61 30 1523741 1-71 5 4-85 9
2-83 8 4-61 31 1-72 6 1525584 4-81 4
1517190 2-83 12 4-61 37 1523742 1-71 6 4-85 2
1517195 2-83 22 4-61 38 1-72 8 4-95 21
1517198 3-31 14 1521309 4-6 4 1524267 3-37 1 1525677 5-17 6
3-31 21 4-96 27 1524355 5-37 11 5-27 6
1517210 2-83 25 1521682 2-65 14 5-39 5-37 9
1517256 2-81 7 1521683 2-65 11 1524356 5-33 19 5-49 9
1517257 2-81 6 1521685 2-65 8 5-43 1525686 5-13 23
1517262 2-83 21 2-65 13 1524371 5-33 20 5-23 23
1517361 4-11 1 1521691 2-65 19 5-41 5-33 36
4-23 3 1521694 2-71 10 1524372 5-13 14 5-45 36
9-9 15 1521695 2-83 8 5-19 1525696 5-17 20
9-11 12 2-83 20 1524373 5-13 13 5-27 20
9-13 16 1521809 6-6 41 5-21 5-37 22
9-15 13 1521895 2-83 27 1524551 2-71 15 5-49 22
1517394 9-9 17 1521901 2-83 19 1525354 7-11 45 1526082 13-3 3
9-11 10 1521913 2-83 17 1525442 3-23 27 1527264 4-5 13
9-13 15 1521914 2-83 18 1525451 3-21 27 1527273 4-65 6
9-15 11 1521915 2-83 17 3-23 33 4-67 7
1517395 9-9 21 1521916 2-83 17 1525459 3-21 12 1527275 4-69 19
9-11 9 1521919 2-83 15 3-23 29 4-71 4
9-13 22 1521937 2-85 10 1525478 3-23 39 1527305 4-65 6
9-15 10 1521938 2-79 7 1525563 4-54 25 4-67 7
1517405 3-21 31 2-89 6 4-60 24 1527395 1-21 17
3-23 11 1521939 2-85 3 1525564 4-89 1 1527813 8-4 38
1517437 3-23 1 1521943 2-85 16 4-89 1 8-7 38
1517656 1-9 21 1521944 2-85 9 4-91 1 8-27 20
1519025 4-69 10 1521971 2-89 10 1525565 4-51 2 1527876 1-5 22
4-71 16 1521973 2-89 2 1525566 4-99 1 2-34 57
1519611 4-67 6 1521989 4-53 15 1525567 4-53 15 2-39 11
1520513 4-69 19 4-55 32 4-54 24 3-15 5
1520543 4-69 16 4-55 33 4-54 29 4-9 11
4-71 13 4-55 39 4-59 14 4-11 26
1520660 5-57 10 4-56 40 4-60 23 4-19 11
1520752 6-6 38 4-61 30 4-60 28 4-23 25
1520753 6-6 38 4-61 31 4-81 17 8-4 48
1520754 6-6 38 4-61 37 4-85 12 8-8 54
1520755 6-6 38 4-61 38 1525568 4-54 23 8-11 38
1521005 3-37 2 1522424 8-27 20 4-60 22 8-16 44
1521183 4-55 33 1522425 8-27 15 4-81 1 1527877 2-33 2
4-61 31 1522426 9-45 18 4-85 1 2-39 5
1521184 4-55 32 1523732 1-70 3 1525569 4-60 21 3-33 20
4-61 30 1-71 3 4-60 27 3-35 15
1521185 4-55 40 1-72 3 1525570 4-54 22 13-9 4
4-61 38 1523734 1-70 2 4-60 20 1527878 1-5 38
1521186 4-55 39 1-71 2 4-82 22 1527879 1-47 6
4-61 37 1-72 2 4-85 16 2-17 23
1521188 4-55 32 1523737 1-70 6 1525573 4-81 2 2-25 15

©2007 HYSTER COMPANY See Service Manual 15-13


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-33 21 1528132 4-30 3 4-11 11 3-13 3


3-3 13 1528133 4-30 4 4-19 3 6-13 8
3-5 13 1528314 3-11 27 1529366 2-33 35 8-3 15
3-11 3 3-29 4 3-11 25 8-8 43
3-35 12 1528315 4-30 2 3-13 2 8-11 15
3-37 4 1528327 9-11 4 3-29 6 8-15 34
4-5 4 1528328 9-9 14 4-5 18 1530311 3-37 5
4-9 2 9-15 4 4-9 18 1530588 6-5 32
4-11 13 1528329 9-13 13 4-11 36 1530722 5-46 52
4-19 8 1528339 9-9 5 4-19 19 5-57 4
4-23 19 9-13 5 4-23 11 1530960 4-37 10
4-35 9 1528482 2-33 28 4-33 4 4-77 11
4-49 14 1528580 11-20 18 4-33 11 4-79 10
5-7 3 12-27 19 8-3 9 4-92 3
5-9 3 1528608 3-11 28 8-7 11 4-95 20
5-11 2 3-29 7 8-11 9 1530961 4-37 10
5-34 53 1528630 4-30 5 8-15 11 4-77 11
5-46 56 1528631 4-30 6 8-23 7 4-79 10
7-9 6 1528778 1-5 7 1529428 1-10 55 4-92 3
8-3 11 1528888 1-21 12 1529787 2-17 1 4-95 20
8-7 13 1-23 18 2-21 1 1530971 3-37 3
8-11 11 1528889 1-5 32 2-25 1 1531001 1-9 15
8-15 13 1528893 3-11 16 2-29 1 1-10 61
9-3 17 3-29 20 1529874 5-13 8 4-43 17
9-9 2 1528899 3-21 15 5-23 8 13-3 11
9-11 2 3-23 31 5-33 10 1531162 4-89 3
9-13 2 1528903 3-21 21 5-45 10 4-89 5
9-15 2 3-23 37 1529890 5-27 17 4-91 3
9-45 22 1528930 2-5 5 5-37 19 4-91 7
1527880 3-29 27 2-9 10 5-49 19 1531312 3-39 6
3-33 9 2-13 9 1529897 5-33 1531404 2-17 33
3-35 6 1528938 2-5 4 5-37 2-21 33
4-19 18 2-9 9 1530010 8-23 17 2-25 33
4-19 24 2-13 8 1530019 1-9 19 2-29 24
4-23 2 1529016 10-16 5 1530037 4-54 22 1531486 4-99 4
5-7 10 11-20 16 4-54 23 4-99 9
5-9 11 11-20 19 4-54 24 1531490 4-55 36
8-4 40 13-33 1 4-60 20 4-61 35
8-8 40 13-35 1 4-60 21 1531501 4-53 17
8-11 32 13-37 1 4-60 22 1531502 4-69 2
8-15 31 1529046 4-53 15 4-60 23 4-71 1
8-23 15 4-54 28 1530135 1-9 50 1531557 1-21 13
1527881 3-11 5 4-59 14 1530221 1-5 36 1531558 1-9 1
3-13 4 4-60 27 1530243 1-5 31 1-21 3
3-29 8 4-60 28 1-9 40 3-6 5
1527883 3-29 22 4-81 1 1-17 4 3-35 16
4-19 12 4-81 17 2-17 2 4-11 32
6-13 6 4-82 22 2-21 2 4-23 27
8-23 12 4-85 1 2-25 2 4-41 8
1527885 2-33 26 4-85 12 2-29 2 4-41 17
1527888 1-23 11 4-85 16 3-3 12 1531563 7-3 3
1527983 9-3 13 1529257 4-9 17 3-5 15 1531567 8-3 2

15-14 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-7 2 3-23 28 1538162 3-35 3 1542143 6-5 23


8-11 2 1534677 3-21 6 1538488 3-37 1 1542144 6-5 25
8-15 2 3-23 21 1539198 2-33 1542146 6-3 5
1531973 4-53 16 1534679 3-21 30 2-37 1542147 6-3 4
4-54 28 3-23 25 2-39 1542157 6-6 43
4-59 15 1534828 4-55 31 2-45 1542160 6-5 14
1531974 4-53 16 4-61 34 2-47 1542161 6-5 16
4-59 15 4-81 9 2-49 1542169 6-5 28
1531975 4-33 3 4-85 5 2-53 1542436 3-13 12
1532255 4-29 5 1534871 8-3 27 2-55 5-7 8
1532571 4-81 4 8-8 48 1539273 2-34 50 5-9 8
4-85 2 8-11 26 1539274 2-33 45 1542439 3-13 13
4-95 21 8-15 39 1539584 4-43 20 4-49 12
4-96 26 1535166 4-49 1 13-3 8 1542440 3-35 9
1532585 2-5 11 1535257 2-17 19 1540643 1-9 5 4-11 30
2-9 11 2-21 19 3-15 2 4-23 17
2-13 11 2-25 19 3-17 1 1542546 9-9 10
1532638 13-21 9 2-29 17 1540805 4-5 1 9-13 10
13-31 10 1536304 4-11 3 1540852 7-11 44 1542772 3-33 1
1532639 13-21 9 4-15 14 1540854 7-11 5 1542773 3-33 14
13-31 10 4-25 15 1540856 7-11 43 1543060 7-16 1
1532640 13-17 4 1536813 1-21 14 1540944 4-69 1 1543094 5-19 14
13-25 4 1-23 13 4-71 20 5-21 14
1532643 13-17 4 1537422 4-29 7 1541231 4-19 10 1543096 5-19 14
13-27 4 1537449 5-19 14 5-13 15 5-21 14
1532664 4-81 18 5-21 14 5-23 15 1543097 5-19 14
4-85 13 5-29 14 5-33 24 5-21 14
1532759 4-41 19 5-31 14 5-45 24 1543098 5-19 14
1532775 4-41 20 5-39 14 1541232 5-13 16 5-21 14
4-95 14 5-41 14 5-23 16 1543102 5-19 24
1532779 4-69 22 5-43 14 5-33 21 5-21 24
4-71 18 5-51 14 5-45 21 5-39 25
1532904 4-37 10 5-53 14 1541242 11-20 7 5-41 25
1534017 2-33 33 5-55 14 12-27 17 5-43 25
1534282 4-53 12 1537450 5-19 15 1541243 11-20 22 1543254 7-11 46
4-59 11 5-21 16 12-28 29 1543316 2-87 10
4-82 21 5-29 16 1541556 5-17 5 1543317 2-87 7
4-85 15 5-31 16 5-27 5 1543318 2-87 9
1534329 4-95 9 5-39 15 5-37 5 1543337 3-27 12
1534417 1-5 28 5-41 15 5-49 5 1543356 3-25 20
2-34 51 5-43 16 1541640 11-15 3 1543359 3-25 5
2-37 11 5-51 15 12-23 3 3-25 17
2-37 27 5-53 15 1541921 5-4 3 1543445 2-91 11
3-33 10 5-55 16 5-5 3 1543553 4-69 16
4-5 11 1537455 5-41 2 1541991 4-53 3 4-71 13
1534660 1-61 9 1537459 5-31 19 4-59 2 1543691 4-19 2
1534671 3-21 23 5-51 20 1541992 4-53 3 1543698 4-11 29
1534672 3-21 22 1537551 1-53 11 4-59 2 4-23 24
3-23 36 1-55 11 1542102 6-5 24 8-3 16
1534674 3-21 32 1-57 11 1542103 6-5 24 8-8 47
3-23 17 4-41 9 1542104 6-5 35 8-27 5
1534675 3-21 29 4-43 9 1542105 6-5 35 1543842 1-45 4

©2007 HYSTER COMPANY See Service Manual 15-15


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

3-13 33 6-27 1 1550384 10-8 24 1553262 2-91 8


8-3 17 1547343 6-26 1 1550385 11-4 28 1553269 2-43 12
8-8 46 6-27 1 1550386 10-8 24 1553270 5-13 43
1543933 2-37 26 1547346 6-28 1 1550387 11-4 25 5-23 43
1544153 1-15 4 1547348 6-26 1 11-4 28 5-34 45
1544157 7-9 3 6-27 1 1550425 11-20 17 5-46 45
9-45 21 1547349 6-26 1 12-27 20 1553403 5-14 53
1544212 2-33 9 6-27 1 1550495 4-37 10 5-24 53
1544216 5-17 4 1547351 6-28 1 1550561 5-57 12 5-34 51
5-27 4 1547352 6-28 1 1550566 5-17 1 5-46 51
5-37 6 1547447 5-13 7 1550567 5-17 15 1553475 5-14 46
5-49 6 5-23 7 5-27 15 5-24 46
1544217 5-17 3 5-33 9 5-37 16 5-34 46
5-27 3 5-45 9 5-49 16 5-46 46
5-37 2 1547483 4-69 6 1550571 5-17 9 1553541 3-11 19
5-49 2 4-71 7 5-27 9 1553781 2-71 1
1544218 5-13 34 1547849 8-3 4 5-33 16 1553897 3-33 19
5-23 34 8-7 4 5-45 16 4-46 8
5-37 7 8-11 4 1550572 5-17 10 8-3 3
5-49 7 8-15 4 5-27 10 8-7 3
1544255 4-30 7 8-23 2 5-33 17 8-11 3
1544413 1-9 26 1548517 4-51 3 5-45 17 8-15 3
1544415 1-9 29 4-77 6 1550573 5-13 27 8-23 6
1544566 7-3 5 4-79 6 5-23 27 1553952 2-85 1
7-5 4-81 8 5-37 12 1553956 2-85 6
1544729 4-19 37 4-85 4 5-49 12 2-85 13
1544730 4-19 37 1548519 4-51 3 1550576 5-13 12 1553964 2-45 1
1544731 4-95 10 4-77 6 5-23 12 2-55 24
1544733 4-95 10 4-79 6 1550581 5-33 29 1553965 2-81 8
1544759 5-57 13 4-81 8 5-45 29 1554085 5-5 1
1545202 4-54 21 4-85 4 1550582 5-33 28 1554086 5-5 1
4-61 39 1549449 9-3 15 5-45 28 1554087 5-4 1
1545455 6-3 3 1550157 10-8 25 1550586 5-17 17 1554359 4-53 17
6-5 12-11 2 1550646 4-37 7 4-54 19
1545456 6-3 3 1550158 10-8 25 1550647 4-37 3 4-54 21
6-5 12-11 2 1551663 2-25 7 4-55 34
1545457 6-3 3 1550193 11-7 6 2-29 7 4-55 39
6-5 11-16 17 1551665 3-11 12 4-59 16
1545460 6-5 24 1550194 11-7 6 1551839 7-3 3 4-59 17
1545462 6-5 35 11-16 17 1552107 4-37 9 4-61 32
1545484 6-6 46 1550195 12-11 2 1552141 2-37 3 4-61 39
1545546 5-45 18 12-19 10 2-55 3 4-99 5
5-57 3 12-24 17 1552525 5-19 6 1554814 2-33 36
1546285 2-37 25 1550196 12-11 2 5-21 6 1554815 4-29 2
1546673 4-77 7 12-19 10 1552716 2-63 2 1554902 4-33 12
4-79 7 12-24 17 2-83 33 4-35 10
4-95 16 1550197 10-7 15 1552840 2-37 17 1555731 4-39 1
1546689 1-57 16 11-3 12 1552849 5-33 4-39 3
1546697 4-54 21 12-12 25 5-37 1556475 8-3 25
4-61 39 1550198 10-7 15 1552853 5-17 19 8-7 10
1547341 6-28 1 11-3 12 5-27 19 8-11 24
1547342 6-26 1 12-12 25 1553261 2-91 9 8-15 10

15-16 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1556794 6-6 42 4-72 7 1563224 1-53 2 1566116 4-81 18


1556795 6-5 10 4-75 3 1563225 1-53 2 4-85 13
1556799 6-11 7 4-75 6 1563227 1-53 6 1566117 4-82 20
1556800 6-11 1 1561146 4-65 3 1563351 1-51 1 4-85 13
1557546 4-9 4 1561559 13-3 4 1563369 1-5 21 1566146 4-15 12
4-11 21 13-4 2 1-5 21 4-25 13
1557547 3-15 1 1561755 13-3 4 1564035 2-33 8 4-69 8
3-17 3 13-4 2 1564036 2-37 22 4-71 14
1557551 3-15 4 1561759 4-11 35 1564044 4-15 3 1566169 5-17 7
3-17 2 4-23 18 4-25 5 5-27 7
1557560 3-15 9 4-49 11 1564263 1-5 24 5-37 26
1557565 3-15 15 1561871 4-9 8 1564392 3-11 26 5-49 26
1557566 3-15 3 4-11 22 3-29 5 1566329 5-2 2
1557651 7-15 4 4-23 7 1564515 9-3 23 5-3 2
1557662 7-15 1 1562088 4-11 34 1564526 3-39 9 1566453 1-55 4
1557709 5-13 4-23 30 8-3 7 1-57 2
5-17 4-46 5 8-7 8 1566457 5-34 55
1557711 5-13 1562310 5-57 15 8-11 7 1566458 4-16 1
5-17 1562353 1-59 26 8-15 8 1566459 4-16 2
1557737 2-31 5 1562489 7-5 8 8-23 4 1566505 2-17 11
1558156 4-77 8 1562492 7-5 11 1564670 2-51 2-21 11
1558219 1-21 16 1562493 7-5 13 2-55 9 2-33 20
1558226 4-69 23 1562496 7-5 16 1564747 9-9 11 1566528 2-5 24
4-71 19 1562501 7-5 21 9-11 5 2-9 22
1558228 4-95 15 1562505 7-5 25 9-13 11 1566654 2-37 9
1558515 5-17 24 1562509 7-5 1 9-15 5 4-19 15
5-27 24 1562648 1-47 4 1564752 3-37 10 1566726 1-21 7
5-37 28 5-7 6 1564992 2-79 17 1566792 9-41 13
5-49 28 5-9 6 1565007 2-73 8 1566853 1-21 11
1558771 4-41 10 5-11 4 1565076 4-41 13 2-31 11
1558807 2-47 11 1562649 4-89 3 4-43 13 2-56 7
1559567 2-55 13 4-89 5 13-3 5 1566890 9-3 21
1559695 2-55 4 4-89 6 1565125 4-41 3 1566951 1-59 7
4-16 4-89 7 4-43 3 1567328 1-10 55
1559922 4-16 3 4-91 3 1565127 5-7 2 1567329 1-9 45
1559923 4-16 5 4-91 5 5-9 2 1567693 9-3 1
1559924 4-16 6 4-91 6 1565135 5-13 21 9-5
1559925 4-16 7 4-91 7 5-23 21 1567821 1-5 13
1559928 4-5 9 4-91 8 5-33 25 1568039 7-11 24
1560091 4-19 25 4-91 9 5-45 25 1568075 8-3 22
1560193 2-34 55 1563207 1-55 4 1565195 2-31 10 8-11 21
1560200 2-33 30 1-57 2 1565201 3-6 2 1568076 8-7 24
1560255 2-34 52 1563208 1-55 4 1565324 6-9 10 8-15 23
1560447 4-43 7 1-57 15 1565325 6-9 4 1568077 8-8 45
1560448 4-43 8 1563210 1-55 15 1565327 6-9 2 8-15 36
1560671 1-21 2 1563211 1-55 16 1565382 4-11 31 1568079 7-11 23
1560681 9-19 15 1-57 13 4-23 26 1568253 8-8 49
9-21 13 1563215 1-51 1 1565407 4-19 26 1568256 8-7 25
1560692 4-53 13 1-53 15 1565453 2-31 7 8-15 24
4-59 12 1563216 1-51 2 1565832 2-43 5 1568271 7-11 19
1561015 1-5 16 1563217 1-51 2 1565962 1-9 30 1568272 7-11 22
1561117 4-72 4 1563222 1-51 1 1565964 1-10 52 1568749 3-13 17

©2007 HYSTER COMPANY See Service Manual 15-17


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1568839 3-21 18 1573549 4-51 5 1578620 2-33 11 1578908 9-29 17


3-23 3 1573597 1-10 59 1578660 4-11 4 1578909 9-29 17
1568853 3-21 20 1573598 1-10 59 4-23 1 1578911 9-29 6
3-23 5 1573599 12-9 1 1578704 9-25 5 1578912 9-31 13
1568998 3-11 8 1573601 12-9 1 9-27 6 9-35 11
1569277 13-5 2 1573602 12-9 1 9-39 1 9-37 11
1569278 13-5 2 1573604 12-9 1 1578707 9-17 3 1578922 8-15 40
1569463 6-3 8 1573606 12-9 1 9-22 4 1578926 2-5 1
6-13 12 1573675 8-4 39 9-39 2 2-9 6
6-17 17 8-8 39 1578710 9-33 3 1578940 9-19 1
1569465 1-45 5 8-24 1578711 9-31 13 1578943 9-19 4
1569527 8-11 31 1573711 2-17 22 9-35 11 1579136 2-39 9
8-15 30 2-25 13 9-37 10 1579660 3-3 3
8-24 1573779 11-3 1 1578712 9-22 3 1579677 3-11 24
1569540 2-33 31 1573785 11-3 1 9-29 2 3-29 1
1569602 9-29 9 1573809 11-7 1 1578713 9-19 2 1579832 3-13 5
1569616 8-27 2 1573815 11-7 1 9-21 6 1579847 4-37 13
1569768 5-34 54 1573903 1-19 1 9-31 2 1579908 7-7 38
5-46 54 1573904 1-19 1 9-35 2 1580027 2-5 18
1569912 6-6 38 1573905 1-19 1 9-37 2 1580028 2-5 16
1569913 6-6 38 1573906 1-19 1 1578714 9-29 12 1580029 2-5 29
1569914 6-6 38 1573911 1-19 1 1578715 9-25 9 2-9 23
1569915 6-6 38 1574162 12-5 1 9-39 4 1580092 2-5 28
1569979 11-20 4 1574164 12-5 1 1578718 9-35 3 2-9 27
1569995 4-92 2 1574165 12-5 1 1578746 9-17 7 1580097 9-17 2
1570264 9-3 4 1574167 12-5 1 9-22 1 9-19 24
1570298 8-3 29 1574169 12-5 1 1578747 9-17 2 1580099 9-31 11
8-11 29 1574286 2-17 32 9-19 18 1580131 9-17 3
1570300 8-7 26 2-21 27 1578815 9-17 4 9-22 10
8-15 25 2-25 28 9-19 9-39 3
1570303 9-41 8 2-29 23 1578873 2-5 7 1580132 9-29 14
1570360 5-13 4 1574301 1-23 6 1578875 9-29 7 1580133 9-19 8
5-23 4 1578453 9-11 1 1578876 9-29 11 1580136 2-5 27
5-33 4 1578454 9-9 1 1578878 9-31 12 2-9 26
5-45 4 9-15 1 9-35 10 1580146 9-17 9
1570441 3-11 7 1578517 2-51 9-37 9 1580147 9-21 5
1570597 2-39 6 1578518 2-51 1578882 9-31 7 1580148 9-17 10
1570664 2-33 3 1578519 2-51 9-35 8 1580151 9-27 10
1571610 1-19 5 1578520 2-51 9-37 7 9-39 4
1571662 3-29 17 1578521 2-51 1578883 9-31 8 1580155 9-22 2
1571673 5-29 22 1578522 2-51 9-35 9 1580156 9-22 2
5-31 22 1578545 9-41 13 9-37 8 1580759 9-31 10
1573127 10-3 1 1578570 1-13 1 1578886 9-35 3 1580760 9-31 9
1573133 10-3 1 1578571 1-13 1 1578887 9-31 14 1581024 2-17 31
1573139 10-3 1 1578572 1-13 1 1578888 9-29 8 2-21 21
1573177 11-7 21 1578573 1-13 1 1578889 9-31 6 2-25 20
12-19 13 1578574 1-13 2 9-35 6 2-29 14
1573520 12-3 1 1578575 1-13 2 9-37 6 1581055 1-65 1
1573522 12-3 1 1578576 1-13 2 1578904 9-29 5 1581068 2-5 25
1573523 12-3 1 1578577 1-13 2 1578905 9-31 5 2-9 5
1573525 12-3 1 1578617 2-33 23 1578906 9-35 7 1581072 2-5 25
1573527 12-3 1 1578619 2-33 25 1578907 9-37 3 2-9 5

15-18 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1581079 1-9 32 5-53 17 12-19 8 1581848 3-23 40


1581098 5-19 8 5-55 18 12-27 4 9-41 2
5-21 8 1581108 5-19 7 1581566 10-7 8 1581858 7-7 37
5-29 8 5-21 7 11-3 14 1581859 9-19 17
5-31 8 5-29 7 11-7 3 9-21 12
5-39 8 5-31 7 12-12 29 1581861 9-19 12
5-41 8 5-39 7 1581567 12-28 27 1581862 9-29 3
5-43 8 5-41 7 1581577 10-16 10 1581887 3-23 7
5-51 8 5-43 7 12-27 3 1581888 3-23 8
5-53 8 5-51 7 1581578 10-16 7 1581896 10-8 30
5-55 8 5-53 7 12-19 9 11-8 24
1581099 5-19 9 5-55 7 1581579 3-21 26 12-9 9
5-21 9 1581114 5-21 3 3-23 34 12-19 26
5-29 9 1581115 5-21 21 12-27 16 1581898 3-21 11
5-31 9 1581116 5-19 2 1581582 11-7 5 3-23 22
5-39 9 5-21 2 11-20 27 1581899 3-21 33
5-41 9 1581117 5-19 18 1581583 3-21 10 3-23 18
5-43 9 5-21 19 3-23 24 1581973 6-3 10
5-51 9 1581187 1-19 3 10-7 12 1582063 2-13 17
5-53 9 1581193 8-8 49 10-8 37 1582068 2-13 5
5-55 9 1581302 3-13 7 11-4 16 1582072 1-9 25
1581100 5-19 10 1581400 3-13 34 12-11 10 1582141 13-6 2
5-21 10 1581438 3-3 7 1581585 10-8 23 1582161 9-3 7
5-29 10 3-5 9 11-4 17 1582218 4-72 6
5-31 10 1581556 11-20 26 1581586 10-8 22 4-72 8
5-39 10 12-27 14 11-4 23 4-75 1
5-41 10 1581557 3-23 43 12-28 26 4-75 4
5-43 10 1581558 10-8 31 1581587 12-28 21 1582222 2-5 9
5-51 10 11-4 18 1581588 10-8 32 2-9 14
5-53 10 12-11 9 11-4 27 2-9 21
5-55 10 12-11 12 12-11 13 2-13 13
1581104 5-19 3 12-12 30 1581589 11-7 17 1582300 3-37 14
1581105 5-39 18 1581559 3-21 14 12-19 18 1582301 3-37 13
5-41 18 3-23 30 1581590 10-5 11 1582333 2-5 22
5-43 19 10-5 9 1581591 12-5 17 2-9 20
5-53 18 11-7 15 1581592 12-19 5 1582337 4-6 1
1581106 5-19 21 12-5 16 1581594 10-16 12 1582370 1-5 10
5-21 20 12-19 4 1581670 4-41 6 1582464 4-5 15
5-29 20 1581560 11-20 12 4-43 6 4-6 3
5-39 21 12-27 7 13-3 1 4-19 14
5-41 22 1581561 6-13 10 1581733 3-21 2 4-33 6
5-43 20 1581562 11-20 28 3-23 12 4-49 3
5-53 21 12-27 15 1581739 3-21 7 13-9 1
5-55 19 1581563 12-28 22 3-23 9 1582465 4-33 7
1581107 5-19 17 1581564 9-41 3 1581740 3-21 8 1582474 3-21 24
5-21 18 10-5 10 3-23 19 1582511 8-27 13
5-29 18 10-16 13 1581741 11-20 2 1582584 8-27 10
5-31 18 11-7 16 12-27 10 1582605 4-43 11
5-39 17 12-5 15 1581761 3-19 7 1583551 3-29 10
5-41 17 12-19 3 1581762 3-19 1 1583581 1-9 48
5-43 18 12-19 14 1581763 3-19 2 1583582 1-9 38
5-51 17 1581565 10-16 8 1581764 3-19 3 1583583 1-9 46

©2007 HYSTER COMPANY See Service Manual 15-19


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1583601 2-34 55 1585590 1-5 9 2-29 3 1593425 1-55


1583602 2-34 55 1585592 1-5 15 1587536 2-17 3 1593426 1-55
1583609 1-59 6 1585747 3-19 6 2-21 3 1593433 1-51
1583611 1-9 20 1585748 3-19 5 2-25 3 1593434 1-51
1-17 2 1585750 5-33 33 2-29 3 1593435 1-53
1-21 15 5-45 33 1587778 4-53 9 1593436 1-53
1-23 14 1585751 3-19 4 4-59 3 1593437 1-57
8-11 14 1585835 3-21 9 1587872 1-9 6 1593438 1-57
8-15 7 3-23 23 1588247 1-9 8 1593913 2-39 7
9-9 7 1586013 2-43 7 1588584 2-13 6 1593914 2-39 10
9-11 3 3-13 24 1588766 1-9 44 1593942 1-5 49
9-13 7 1586020 9-33 7 1588828 4-28 2 1593943 1-5 50
9-15 3 1586022 3-23 42 1589223 1-9 6 1593951 1-6 51
13-5 3 1586109 7-3 4 1589377 1-61 4 1594314 6-3 6
13-6 6 1586279 9-29 15 1589397 1-61 5 6-13 4
1583743 2-57 4 9-33 14 1589437 1-61 7 1594804 1-59 17
1583769 2-33 22 1586280 9-29 10 1589787 1-23 17 1594805 1-59 17
2-41 1586427 7-15 10 1590033 8-3 37 1594806 1-59 17
1584083 3-21 25 1586428 4-41 16 8-7 37 1594950 8-3 20
3-23 38 4-43 16 8-11 30 8-7 16
1584086 3-13 23 13-3 6 8-15 29 8-11 19
3-21 1586430 1-5 20 1590154 4-15 10 8-15 16
1584087 3-13 23 4-46 2 1590173 4-15 9 1595234 4-46 4
3-23 13-5 4 1590201 2-37 7 1595425 5-19 25
1584091 3-23 10 1586432 1-13 4 1590332 1-9 12 5-21 25
1584129 1-9 22 1586439 1-59 18 1590370 1-5 33 5-29 23
1584130 1-9 22 1586440 1-59 19 1590397 2-31 1 5-31 23
1584135 1-9 43 1586495 1-9 3 1590399 2-31 1 5-39 26
1584142 1-5 23 1-21 4 1590488 1-5 34 5-41 26
1584143 4-5 5 4-41 7 1590839 5-57 8 5-43 26
1584171 3-29 13 4-41 18 1590865 5-57 7 5-51 26
1584631 1-55 5 4-43 18 1590866 5-57 6 5-53 26
1584654 1-5 35 13-3 10 1591185 4-39 1 5-55 26
1584817 2-91 11 1586627 1-9 31 4-39 3 1595426 5-19 23
1584818 2-91 11 8-3 5 1591651 1-55 7 5-21 23
1584819 2-91 11 8-7 5 1591652 1-51 6 5-39 24
1584820 2-91 11 8-11 5 1-53 10 5-41 24
1584914 2-83 26 8-15 5 1-55 7 5-43 25
1584923 2-83 18 9-3 2 1-57 8 1595427 5-19 20
1584932 2-85 9-9 22 1591666 2-31 9 5-21 21
1584933 2-85 21 9-11 13 1591677 2-33 1595428 5-39 20
1584992 2-87 9 9-13 23 2-37 5-51 19
1584995 2-87 9 9-15 14 2-39 1595731 4-46 3
1585000 2-87 9 9-45 12 2-45 1595782 1-10 53
1585002 2-87 9 1586629 1-17 5 2-47 1595808 6-5 2
1585183 2-49 37 1586759 4-41 15 2-49 1596173 8-8 39
1585284 2-65 16 4-43 15 2-53 1596179 8-24 10
1585575 8-3 18 13-3 9 2-55 1596180 8-24 11
8-7 22 1586762 1-9 39 1592287 3-13 14 1596624 1-49 12
8-11 18 1587535 2-17 3 1593331 4-5 16 1596625 1-49 19
8-15 21 2-21 3 1593334 3-35 11 1596646 3-25 14
1585581 1-5 26 2-25 3 1593341 13-13 3 1597052 1-49 20

15-20 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1597058 1-49 11 1603959 1-9 11 5-46 49 1616422 3-33 5


1597381 9-41 1 1605068 2-56 6 1613433 1-13 5 4-19 36
1597410 1-9 36 1605069 2-56 2 1613434 1-13 6 1616425 3-33 4
1597412 1-9 42 1605470 1-5 8 1613470 5-57 11 1616482 1-49 7
1597451 4-46 6 1605479 9-45 10 1613608 6-6 49 1616483 1-49 24
1597456 11-8 22 1605990 8-23 11 1613609 6-6 49 1616484 1-49 8
12-19 15 1606008 1-5 30 1613695 5-13 1 1616485 1-49 1
1597705 2-55 1 1606531 6-9 9 5-23 1 1616590 1-49 18
1597807 2-67 6 1606544 4-51 4 5-33 3 1616591 1-49 17
2-89 5 1606659 1-5 19 5-45 3 1616592 1-49 16
1597837 1-9 33 1606735 4-51 6 5-57 1616593 1-49 13
1597838 1-9 49 1606750 7-3 7 1613743 1-23 16 1616594 1-49 14
1597842 2-31 2 1606891 7-3 5 1613749 3-21 3 1616595 1-49 15
1597854 2-56 4 7-5 3-23 13 1616596 1-49 17
1598221 4-39 5 1607743 4-69 15 1613755 3-21 5 1616597 1-49 15
1598222 4-39 2 4-71 11 3-23 14 1616598 1-49 14
1598223 4-39 5 1607839 4-69 5 1613763 3-21 4 1616599 1-49 16
1598283 4-37 2 4-71 17 3-23 15 1616931 1-5 1
1598504 1-51 3 1608403 6-6 58 1614230 11-20 21 1616935 1-5 1
1-53 3 1608412 3-37 7 1614236 11-20 21 1616937 1-5 1
1-55 3 3-39 1614239 11-20 21 1616939 1-5 1
1-57 4 1608822 6-5 2 1614331 11-20 8 1616941 1-5 1
1599206 1-21 1 1608879 1-5 5 11-21 29 1616942 1-5 1
1599212 1-21 1 1608881 1-9 28 1614337 11-20 8 1617019 1-23 1
1599316 9-41 11 1608883 1-9 37 11-21 29 1-25 1
1599337 4-65 3 1609374 3-35 5 1614340 11-20 8 1-27
1599415 1-21 19 1609864 13-11 2 11-21 29 1-29
1-23 3 1610749 6-6 57 1614403 11-20 25 1-31
1600190 4-33 2 1610750 6-6 57 1614406 11-20 25 1-33
1601894 3-27 6 1610854 1-5 18 1614412 11-20 25 1-43
1601964 6-11 10 1611061 12-20 32 1614849 7-11 30 1617081 1-49 9
1601965 6-11 9 1611542 4-5 19 1614850 7-11 34 1617082 1-49 23
1601966 6-11 6 1611564 13-11 3 1614852 4-19 16 1617083 9-3 10
1601967 6-11 2 1611835 5-13 1 1615173 9-5 1 1617193 1-49 25
1601968 6-6 40 5-23 1 1615240 9-41 6 1617194 1-9 13
6-11 5-33 3 1615376 4-19 6 1617585 9-3 12
1603021 4-51 3 5-45 3 1615652 6-6 54 1618178 2-65 2
4-77 6 5-57 1615740 8-23 1 1618978 4-5 13
4-79 6 1611981 3-21 1 1615741 8-23 1618985 3-35 17
4-81 8 3-23 16 1615817 2-41 1 1618986 3-35 14
4-85 4 1612214 9-3 28 1615818 2-41 4 1618987 3-35 7
1603236 4-51 3 1612223 4-45 4 1615862 8-23 1 1618988 3-35 13
4-77 6 1612399 4-45 6 1615863 8-23 1619997 9-13 1
4-79 6 1612916 5-14 51 1615920 2-41 2 1620023 8-24 12
4-81 8 5-24 51 1615956 3-23 35 1620024 8-24 12
4-85 4 5-34 50 1616222 4-45 5 1620142 3-9 3
1603285 1-9 7 5-46 50 1616314 4-19 21 1620144 3-9 4
1603681 1-19 2 1612917 5-14 50 1616379 1-5 17 1620145 3-9 2
1603893 1-9 14 5-24 50 1616384 4-92 1 1622610 13-33 8
1603894 1-49 21 1612918 5-14 49 1616386 4-92 1 13-35 9
1603895 1-49 10 5-24 49 1616388 4-92 1 13-37 9
1603943 3-29 21 5-34 49 1616390 4-92 1 1623040 1-5 3

©2007 HYSTER COMPANY See Service Manual 15-21


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1623041 1-5 6 1623635 6-17 32 5-2 1 2-29 10


1623092 2-43 16 1623636 6-17 31 5-3 9 1624926 2-25 10
2-79 16 1623637 6-17 33 1624401 5-13 36 2-29 10
1623280 4-77 1 1623638 6-17 30 5-23 36 1624992 9-7 8
4-79 1 1623639 6-17 29 5-33 38 1625026 3-35 10
1623281 4-77 1 1623640 6-17 28 5-45 38 1625255 4-46 1
4-79 1 1623641 6-17 27 1624405 5-13 37 1626353 6-13 3
1623544 6-15 1 1623643 6-17 23 5-23 37 1626519 2-33 7
6-17 22 1623645 6-17 18 5-33 39 1626727 4-53 4
1623545 6-15 2 1623646 6-17 18 5-45 39 4-59 4
6-17 21 1623652 6-17 12 1624407 5-13 40 1626732 3-33 16
1623546 6-22 33 1623654 6-17 3 5-34 42 1626734 1-9 35
1623547 6-22 32 6-17 26 1624414 5-23 41 1626735 1-9 41
1623548 6-22 31 1623655 6-17 26 5-46 57 1626774 3-33 15
1623549 6-22 30 1623657 6-17 9 1624415 5-13 31 1627114 8-19 10
1623550 6-22 29 1623658 6-17 4 5-23 31 1627115 8-19 10
1623551 6-22 28 1623666 6-17 6 5-46 58 1627116 8-21 10
1623552 6-22 27 1623669 6-25 23 1624501 5-13 26 1627117 8-21 10
1623553 6-21 26 1623670 6-25 22 5-23 26 1627118 8-19 4
1623554 6-21 26 1623671 6-15 4 1624504 5-27 1 1627119 8-21 4
1623555 6-21 26 6-25 21 5-37 1 1627122 8-19 11
1623556 6-21 26 1623672 6-25 18 5-49 1 1627123 8-21 11
1623557 6-21 26 1623673 6-25 16 1624505 5-13 6 1627126 8-19 6
1623558 6-21 26 1623674 6-25 14 1624507 5-33 7 1627127 8-19 6
1623559 6-21 26 1623675 6-25 15 1624654 9-5 2 1627130 8-21 6
1623560 6-21 26 1623676 6-25 13 1624657 9-5 3 1627131 8-21 6
1623561 6-21 26 1623677 6-25 12 1624663 9-5 8 1627140 8-19 12
1623562 6-21 26 1623687 6-25 2 1624853 9-7 3 1627151 8-19 18
1623563 6-21 26 1623688 6-25 3 1624856 9-7 9 8-21 18
1623564 6-21 26 1623690 6-25 5 1624861 9-7 6 1627152 8-19 18
1623565 6-21 26 1623691 6-25 6 1624862 9-7 4 8-21 18
1623566 6-22 26 1623694 6-25 24 1624863 9-7 5 1627167 8-19 3
1623568 6-21 24 1623695 6-25 20 1624864 9-7 1 8-21 3
1623572 6-21 21 1623696 6-25 19 1624865 9-7 2 1627168 8-19 2
1623573 6-21 20 1623817 6-21 8 1624866 9-7 10 8-21 2
1623574 6-21 19 1623819 2-25 6 1624867 9-7 11 1627171 6-13 7
1623575 6-21 8 2-29 6 1624868 9-7 12 1627183 2-47 2
1623578 6-21 9 1623821 2-25 6 1624869 9-7 8 1627196 2-49 1
1623579 6-21 17 2-29 6 1624870 9-7 8 1627199 2-49 42
1623580 6-21 10 1623836 5-17 19 1624919 2-17 14 1627200 1-61 6
1623581 6-21 11 5-27 19 2-21 14 1627227 2-43 3
1623582 6-21 18 5-37 23 1624920 2-17 14 1627345 2-43 11
1623583 6-21 16 5-49 23 2-21 14 1627350 2-55 12
1623584 6-21 14 1623860 2-37 20 1624921 2-17 14 1627351 2-55 12
1623585 6-21 15 1623895 2-33 42 2-21 14 1627354 2-55 23
1623586 6-21 13 1623904 8-3 8 1624922 2-17 14 1627364 9-5 4
1623587 6-21 12 8-7 9 2-21 14 1627787 6-21 24
1623590 6-21 4 8-11 8 1624923 2-25 10 1627788 6-21 22
1623591 6-21 5 8-15 9 2-25 10 1627789 6-21 22
1623592 6-21 6 1623917 2-33 41 1624924 2-25 10 1627790 6-21 22
1623593 6-21 1 1624014 3-35 18 2-29 10 1627791 6-21 23
1623634 6-17 34 1624204 2-43 13 1624925 2-25 10 1627792 6-21 25

15-22 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1627793 6-21 2 1629196 9-25 2 1635046 3-29 25 1635464 2-83 13


1627794 6-21 3 9-27 2 1635047 3-29 24 1635652 1-23 15
1627799 6-17 35 9-29 1 1635216 8-19 12 1636046 9-7 1
1627800 6-17 27 1629197 9-25 3 1635218 8-21 12 1636047 2-37 5
1627801 6-17 24 9-27 3 1635220 3-27 7 1636048 2-37 6
1627802 6-17 20 9-31 1 1635225 2-73 9 1636647 1-23 19
1627803 6-17 16 1629198 9-25 4 1635227 2-75 12 1636803 2-33 29
1627804 6-17 15 9-27 4 1635228 2-79 4 1636853 1-23 12
1627805 6-17 14 9-35 1 1635233 2-73 6 1636862 4-29 1
1627806 6-17 13 1629200 9-25 6 1635234 2-73 5 1637180 1-17 1
1627812 6-17 10 9-27 7 1635242 2-89 3 1637236 1-49 22
1627813 6-17 11 9-33 8 1635251 2-81 3 1637397 8-27 28
1627814 6-17 25 1629201 9-25 7 1635254 2-85 17 1637398 8-23 9
1627815 6-17 36 9-27 8 1635255 2-79 8 1637399 8-23 13
1627816 6-18 36 9-33 1 1635257 2-81 10 1637748 1-23 4
1627817 6-17 5 1629204 4-25 9 1635258 2-60 9 1637774 2-65 9
1627818 6-17 8 1629209 9-29 13 1635259 2-75 15 1637775 2-87 2
1627819 6-17 2 1629210 9-29 4 1635260 2-62 6 1637776 2-87 2
1627820 6-17 19 1629211 9-29 16 1635264 3-31 4 1637777 2-87 8
1627822 6-25 11 1629316 5-7 5 1635270 2-62 2 1637788 2-87 1
1627823 6-25 1 5-9 5 1635273 2-87 5 1637791 2-75 2
1627824 6-25 4 5-11 3 1635274 2-87 4 1637792 2-75 1
1627825 6-25 9 1632137 4-75 5 1635281 2-75 11 1637795 2-75 13
1627826 6-25 8 1632293 1-5 18 1635282 2-91 2 1637796 2-75 8
1627836 6-25 17 1-5 18 1635286 2-75 4 1637798 2-75 7
1627837 6-25 7 1632294 4-9 5 1635293 2-91 1 1637799 2-75 3
1627838 6-25 10 4-11 16 1635295 2-91 10 1637800 2-76 1
1627925 6-21 8 1632297 3-15 6 1635298 2-75 10 1637801 2-76 2
1627927 6-21 8 1632298 3-15 6 1635307 2-65 12 1637802 2-76 3
1627976 4-19 28 1632300 3-15 8 1635308 2-65 7 1637803 2-63 1
1628117 2-33 6 1632301 3-15 10 1635318 2-89 7 2-83 32
1628118 2-33 5 1632302 3-15 11 1635320 2-81 2 1637805 4-27 1
1628689 1-59 17 1632303 3-15 12 1635341 2-59 3 1637810 4-27 3
1628691 1-59 17 1632304 3-15 13 1635346 2-83 18 1637811 4-27 9
1628746 9-19 16 1632305 3-15 14 1635350 2-69 3 1637812 4-27 10
9-21 14 1632307 3-15 17 1635356 2-83 5 1637813 4-27 4
1628747 9-17 5 1632741 5-23 39 1635357 2-83 30 1637814 4-27 2
9-21 1 5-33 41 1635360 2-83 3 1637815 4-27 6
1628748 9-17 6 5-45 41 1635361 2-83 3 1637818 3-25 22
9-21 2 1632984 2-75 14 1635363 2-59 2 1637819 3-25 21
1629158 9-33 13 1633019 8-19 1635367 2-77 1 1637820 3-25 25
1629159 9-33 6 1633020 8-19 1635368 2-83 6 1637821 3-25 11
1629160 9-33 4 1633126 8-21 1635369 2-67 4 1637822 2-79 10
1629161 9-33 11 1633127 8-21 1635375 2-73 2 1637828 3-27 1
1629162 9-33 10 1633297 6-11 8 1635379 2-83 7 1637830 3-27 11
1629163 9-33 2 1633303 1-23 9 1635382 2-75 5 1637831 3-27 5
9-33 9 1633304 1-23 5 1635383 2-75 6 1637832 3-27 9
1629164 9-33 12 1633693 9-27 5 2-85 26 1637833 3-27 10
1629165 9-33 5 9-37 1 1635388 2-85 2 1637835 3-25 1
1629166 9-35 3 1634047 4-43 10 1635400 2-91 3 1637836 3-25 3
1629185 13-11 1 1634462 12-11 8 1635412 2-81 1 1637837 3-25 7
1629192 3-5 2 1634463 12-11 8 1635458 2-71 11 3-25 18

©2007 HYSTER COMPANY See Service Manual 15-23


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1637838 2-79 1 1638701 2-62 8 2-9 25 1646439 8-3 21


1637839 2-79 3 1638706 4-5 3 1641492 2-55 8 8-7 17
1637841 2-69 1 1638844 12-20 33 1641555 8-3 28 8-11 20
1637842 2-69 5 1638961 6-3 11 1641556 8-11 28 8-15 17
1637843 2-81 4 6-13 9 1641557 8-3 28 1646441 9-41 12
1637849 2-83 28 1639068 5-45 7 1641649 2-29 10 1646557 8-3 21
1637850 2-71 18 1639069 5-23 6 1641748 3-25 4 8-7 17
1637851 2-71 17 1639154 11-7 4 3-25 16 8-11 20
1637852 2-71 13 12-19 6 1641754 8-21 1 8-15 17
1637854 2-71 12 1639274 2-62 13 1641755 8-21 1 1646673 2-33
1637857 2-71 4 1639275 2-62 10 1641758 8-19 1 2-37
1637858 2-71 7 1639679 2-5 13 1641759 8-19 1 2-39 1
1637860 2-69 7 1639681 2-5 19 1641957 6-6 56 2-45
1637861 2-73 3 1639683 2-9 16 8-21 2-47
1637862 2-73 7 1639685 2-5 19 1641958 6-6 56 2-49
1637863 2-73 1 1639687 2-9 16 8-21 2-53
1637864 2-73 4 1639801 8-7 27 1641959 6-6 56 2-55
1637868 2-91 7 8-15 26 8-19 1646674 2-33
1637870 2-91 6 1639862 5-41 3 1641960 6-6 56 2-37
1637871 3-31 3 5-43 3 8-19 2-39 1
1637874 2-67 1 5-53 3 1642028 3-31 1 2-45
1637875 2-67 3 5-55 3 1642030 3-31 24 2-47
1637877 2-83 37 1639863 5-43 21 1642031 3-31 8 2-49
1637917 7-16 3 5-55 20 1642032 3-31 16 2-53
1637918 7-16 4 1639864 5-41 20 1642033 3-31 9 2-55
1637926 2-83 14 5-53 19 1642036 3-31 12 1646850 13-33 3
1637927 2-83 24 1639865 5-39 3 1643342 2-21 26 13-35 3
1637929 3-31 20 5-51 3 2-29 18 13-37 3
1637930 3-31 19 1640196 2-83 38 1643378 8-21 10 13-37 8
1637931 3-31 11 1640531 4-9 15 1643379 8-21 10 1646875 5-3 1
1637932 3-31 10 4-11 23 1643380 8-19 12 5-45
1637934 3-31 6 1640573 5-23 40 1643383 8-21 1 5-49
1637944 2-85 20 8-27 1 1643384 8-21 1 1646876 5-3 1
1637945 2-85 18 1640589 7-3 5 1643387 8-19 10 5-45
1637946 2-85 18 1640590 7-3 5 1643388 8-19 10 5-49
1637947 4-28 1 1640776 1-17 6 1643393 8-19 1 1646877 5-3 1
1637950 2-83 4 1640818 4-9 7 1643394 8-19 1 5-23
1637951 2-89 13 4-11 19 1643399 8-21 12 5-27
1637952 2-89 9 1640963 3-27 8 1643932 3-5 8 1646878 5-3 1
1637953 2-89 9 1640964 3-27 14 1644455 6-25 4 5-23
1637954 2-89 14 1640965 3-27 13 1644456 6-25 10 5-27
1637955 2-81 5 1641352 6-15 3 1644726 2-79 15 1646884 5-49 11
1638156 2-13 16 1641353 6-15 5 1644743 2-13 5 5-51
1638157 2-13 16 1641354 6-15 6 1645381 8-3 21 1646885 5-45 20
1638418 2-91 4 1641355 6-15 7 8-7 17 5-53
1638419 2-91 10 1641356 6-15 8 8-11 20 1646886 5-45 19
1638420 2-91 10 1641362 6-21 7 8-15 17 5-55
1638421 2-91 10 1641368 4-5 3 1646397 8-3 21 1646887 5-23 14
1638422 2-91 10 1641371 2-33 7 8-7 17 5-29
1638423 2-71 3 1641404 2-5 30 8-11 20 1646888 5-23 13
1638500 3-29 16 2-9 24 8-15 17 5-31
1638699 2-71 2 1641405 2-5 26 1646410 4-11 12 1646920 6-25 20

15-24 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1646922 1-27 4 1647481 1-37 5 1649471 2-5 6 1654578 4-65 8


1647414 1-25 2 1647482 1-37 2 2-9 12 4-67 4
1-35 1 1647483 1-37 6 2-13 10 1654579 4-65 8
1647415 1-25 3 1647484 1-39 1 1649534 6-17 9 4-67 4
1-37 1 1647485 1-39 6 1650184 3-3 9 1654754 3-37 2
1-39 1647486 1-39 15 3-5 11 1654891 1-57 8
1647416 1-25 4 1647487 1-39 16 1650668 2-5 31 1655360 3-17 4
1-43 1 1647488 1-39 9 2-9 1 1656407 6-3 3
1647422 1-27 6 1647489 1-39 11 2-13 1 6-5
1647423 1-29 7 1647490 1-39 8 1650669 2-5 31 1657558 2-34 55
1647424 1-27 5 1647491 1-39 7 2-9 1 1663559 2-83 2
1647425 1-31 5 1647492 1-39 3 2-13 1 2014670 2-41 3
1647426 1-31 6 1647493 1-39 17 1650698 4-19 25 2021353 8-3 13
1647427 1-31 4 1647494 1-39 13 4-19 37 8-7 15
1647428 1-31 7 1647495 1-39 4 1650819 5-57 4 8-11 13
1647429 1-29 6 1647496 1-39 2 1651753 5-53 2 8-15 15
1647430 1-29 8 1647497 1-39 14 1651760 5-29 3 2021389 5-13 39
1647431 1-31 3 1647522 1-33 5 1651761 5-29 19 2021395 1-9 17
1-41 1647523 1-33 3 5-31 20 2021679 3-11 24
1647432 1-31 2 1647524 1-33 1 1651762 5-31 3 2021683 3-11 22
1647433 1-27 7 1647525 1-35 12 1651797 13-13 1 3-29 2
1647434 1-27 13 1647526 1-35 11 1651852 5-51 25 2021685 3-11 23
1647435 1-27 12 1647527 1-37 8 5-53 25 3-29 3
1647436 1-27 8 1647529 1-41 1 5-55 25 2022352 6-5 33
1647437 1-27 3 1647611 1-55 14 1652034 2-34 47 2026861 6-5 31
1647438 1-27 2 1647612 1-31 1 2-55 26 2027655 1-10 56
1647439 1-29 2 1647613 1-29 1 1652037 4-23 6 2027949 3-35 19
1647440 1-31 8 1647615 2-13 19 1652269 5-51 24 2028341 6-13 9
4-41 12 1647616 2-13 14 5-53 24 2028862 6-5 36
1647441 1-33 6 1647617 2-13 18 5-55 25 2029383 6-9 5
1647442 1-33 2 1647656 6-17 24 1652272 5-29 21 2029436 6-5 8
1647443 1-27 9 1647864 13-33 11 5-31 21 2033243 10-11 4
1647444 1-27 14 13-37 3 1652290 13-4 1 12-15 3
1647445 1-27 15 1648116 4-11 12 1652926 6-5 7 2033281 10-13 4
1647446 1-27 11 1648259 4-51 7 1653560 3-3 14 2033295 11-11 11
1647447 1-27 10 1648387 4-5 6 1653561 3-5 14 2033296 11-11 11
1647448 1-27 1 1648577 2-59 4 1653884 2-49 13 2033299 12-15 3
1647451 1-35 3 1648578 2-59 5 1653886 2-55 12 2034459 1-59 1
1-37 3 1648579 2-59 11 1653887 2-45 2 2035316 9-43 8
1647452 1-35 2 1648580 2-59 12 1653888 2-45 1 2035317 9-43 8
1-37 4 1648581 2-59 13 2-55 24 2035318 9-43 8
1647453 1-35 4 1648582 2-59 14 1654009 7-16 1 2035667 10-19
1647454 1-35 9 1648583 2-59 8 1654013 4-41 6 2035669 10-19
1647455 1-35 5 1648584 2-59 7 4-43 6 2035671 10-19
1647456 1-35 10 1648585 2-59 17 13-4 2035672 10-19
1-39 12 1648586 2-59 16 1654057 2-79 1 2035784 10-11 11
1-43 6 1648587 2-59 9 1654058 2-79 3 2035785 10-13 12
1647457 1-35 8 1648588 2-59 18 1654059 4-28 1 2035791 10-16 9
1-39 10 1648589 2-59 10 1654061 2-81 11 11-20 1
1647458 1-35 6 1648590 2-59 15 1654411 3-37 1 12-27 9
1647459 1-43 1 1648991 4-5 6 1654480 2-49 37 2035792 12-31
1647480 1-37 7 1649095 2-13 6 1654481 2-49 37 2035794 12-31

©2007 HYSTER COMPANY See Service Manual 15-25


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2035796 12-31 2038601 13-31 6-21 2068337 9-3 29


2035797 12-31 2038675 11-11 7 6-25 9-5 7
2036277 12-16 14 2038676 11-11 15 2063847 6-13 1 2068342 4-33 9
2036278 12-16 14 2038679 11-12 16 6-15 2068343 4-33 9
2036279 11-16 18 2039492 6-6 51 6-17 2068344 4-33 9
12-24 18 2039493 6-6 50 6-21 2069431 4-35 12
2036282 11-15 3 2039494 6-6 52 6-25 2069454 1-21 6
12-23 3 2039504 6-6 45 2063991 9-9 24 2069464 1-49 6
2036479 12-16 11 2044372 9-43 11 9-11 15 2069951 2-31 6
2036547 9-43 14 2044712 4-30 1 9-13 25 2070100 3-13 7
2036778 12-19 1 2046866 4-19 29 9-15 16 2070147 5-2 3
2037841 12-15 2 2046871 10-8 21 2064554 8-3 19 5-3 3
2037842 12-15 2 12-11 15 8-7 23 2070223 1-21 5
2037844 12-15 2 2047829 7-15 9 8-11 27 2070263 5-14 54
2037845 12-15 2 2056762 3-13 1 8-15 22 5-24 54
2037846 12-15 2 3-19 2064790 4-39 1 5-33 5
2037856 12-15 2 2056822 1-9 18 2064807 4-39 3 5-45 5
2037857 12-15 2 2056823 1-9 2 2064836 4-41 4 5-57 2
2037858 12-15 2 2056824 4-41 1 4-43 4 2070269 4-33 1
2037859 12-15 2 4-43 1 2064837 4-41 4 4-81
2037860 12-15 2 2056826 4-41 2 4-43 4 2070296 1-63 1
2037943 13-15 1 4-43 2 2064838 4-41 4 2070297 1-63 2
13-17 2057948 4-35 8 4-43 4 2070298 1-63 3
2037944 13-15 1 2058000 3-11 15 2064929 13-9 5 2070299 1-63 3
13-17 3-29 30 2065666 1-10 57 2070300 1-63 3
2037945 13-19 1 2058110 4-6 4 2065667 1-10 54 2070301 1-63 3
13-21 2058111 4-6 6 2065668 1-10 58 2070302 1-63 3
2037946 13-19 1 2058426 3-13 28 2065745 4-5 17 2070303 1-63 3
13-21 2058909 4-33 10 2065797 1-49 3 2070304 1-63 3
2037947 13-25 4-91 2065798 1-49 4 2070305 1-63 3
2037948 13-27 2059895 3-13 16 2065799 1-49 5 2070306 1-63 3
2037949 13-31 2060032 4-35 6 2065826 1-49 5 2070307 1-63 3
2037950 13-31 2060033 4-35 11 2065827 1-49 4 2070531 3-3 1
2037951 13-15 2060198 4-33 10 2065853 2-17 6 3-5 1
2037952 13-15 4-89 2-21 6 3-9
2037953 13-19 2062535 9-43 8 2065889 11-16 18 2070655 1-63 3
2037954 13-19 2062587 2-37 21 12-24 18 2070726 1-10 62
2037955 13-23 2062718 4-37 8 2066137 2-37 24 2070782 3-13 22
2037956 13-23 2063017 2-33 38 3-11 21 2070975 1-10 60
2037957 13-29 2063122 7-7 3-17 5 2070996 1-23 2
2037958 13-29 9-17 8 2066322 2-25 6 2071001 1-45 2
2038558 11-23 9-25 8 2-29 6 1-47 2
2038561 11-23 9-27 9 2066482 4-35 4 2071094 7-15 2
2038564 11-23 2063842 3-37 11 2066483 4-35 12 2071181 3-37 9
2038566 11-23 2063845 6-13 1 2066484 4-35 5 2071261 1-10 63
2038594 13-23 6-15 2066485 4-35 3 3-6 3
2038595 13-25 6-17 2067475 1-9 4 2071327 2-5 17
2038596 13-23 6-21 2067476 3-3 15 2071329 2-37 12
2038597 13-29 6-25 3-5 17 2071330 2-37 12
2038598 13-29 2063846 6-13 1 2067574 6-5 11 2071501 4-11 3
2038599 13-27 6-15 6-9 1 2071517 3-13 30
2038600 13-31 6-17 2067592 2-34 56 2071560 2-37 12

15-26 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2071562 2-37 12 12-27 2-29 9 2073681 11-15 2


2071579 2-33 34 2071903 12-3 2072829 2-25 9 12-23 2
2071647 1-14 1 12-5 2-29 9 2073683 12-23 2
2071745 10-3 12-9 2072894 3-13 21 2073685 12-23 2
10-5 12-27 2073114 1-65 3 2073687 11-15 2
10-16 2071905 12-3 2073115 1-65 2 12-23 2
2071750 10-3 12-5 2073116 1-65 6 2073689 12-23 2
10-5 12-9 2073117 1-65 7 2073760 13-3 7
10-16 12-27 2073118 1-65 4 2073768 8-27 22
2071756 10-3 2071931 11-3 2073119 1-65 8 2073852 12-15
10-5 11-7 2073121 1-65 9 2073854 12-15
10-16 2071937 11-3 2073122 1-65 10 2073856 12-15
2071818 10-3 11-7 2073123 1-65 11 2073857 12-15
10-5 2071969 11-3 2073192 8-7 21 2073859 12-15
10-16 11-7 2073197 1-59 30 2073888 12-15 1
2071824 10-3 2071975 11-3 2073223 11-15 2 2073890 12-15 1
10-5 11-7 12-23 2 2073891 12-15 1
10-16 2072080 12-20 31 2073225 12-23 2 2073893 12-15 1
2071830 10-3 2072082 12-20 31 2073227 12-23 2 2073895 12-15 1
10-5 2072083 12-20 31 2073229 11-15 2 2073912 12-15
10-16 2072085 12-20 31 12-23 2 2073914 12-15
2071871 12-3 2072087 12-20 31 2073231 12-23 2 2073915 12-15
12-5 2072127 11-4 26 2073257 11-15 1 2073917 12-15
12-9 2072133 11-4 26 12-23 1 2073919 12-15
12-27 2072157 4-9 20 2073259 12-23 1 2073932 12-15 1
2071873 12-3 4-15 7 2073261 12-23 1 2073934 12-15 1
12-5 2072202 2-5 10 2073263 11-15 1 2073935 12-15 1
12-9 2-9 7 12-23 1 2073937 12-15 1
12-27 2072298 3-13 27 2073265 12-23 1 2073939 12-15 1
2071874 12-3 2072631 3-13 15 2073395 11-15 2073953 11-11
12-5 2072782 3-39 3 12-23 2073968 11-11
12-9 2072818 2-25 9 2073397 12-23 2073992 11-11
12-27 2-29 9 2073399 12-23 2073998 11-11
2071876 12-3 2072819 2-17 16 2073401 11-15 2074022 11-11 1
12-5 2-21 16 12-23 2074031 7-9 4
12-9 2-25 12 2073403 12-23 2074032 7-9 4
12-27 2-29 12 2073470 5-37 23 2074042 11-11 1
2071878 12-3 2072821 2-17 16 5-49 23 2074087 11-11
12-5 2-21 16 2073553 11-15 2074093 11-11
12-9 2-25 12 12-23 2074126 11-11
12-27 2-29 12 2073557 12-23 2074138 11-11
2071898 12-3 2072823 2-17 13 2073566 12-23 2074167 8-3 36
12-5 2-21 13 2073570 11-15 8-7 36
12-9 2072824 2-17 13 12-23 2074181 10-8 27
12-27 2-21 13 2073575 12-23 11-4 19
2071900 12-3 2072825 2-17 13 2073626 11-15 1 12-12 28
12-5 2-21 13 12-23 1 2074209 1-61 11
12-9 2072826 2-17 13 2073630 12-23 1 2074231 3-11 4
12-27 2-21 13 2073632 12-23 1 2074243 3-11 2
2071901 12-3 2072827 2-25 9 2073634 11-15 1 2074255 1-59 5
12-5 2-29 9 12-23 1 2074256 1-59 5
12-9 2072828 2-25 9 2073636 12-23 1 2074320 4-6 4

©2007 HYSTER COMPANY See Service Manual 15-27


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2074436 1-14 2 5-27 19 9-11 16 2083432 12-27 1


2074437 1-14 2 2076527 5-37 23 9-17 12-27 2
2074438 1-14 2 5-49 23 2079627 9-27 2083434 12-27 1
2074439 1-14 2 2076637 3-3 10 2079628 9-25 12-27 2
2074440 1-14 3 2076695 4-35 2 2079731 9-3 16 2083435 12-27 1
2074441 1-14 3 2076696 4-35 2 2079735 9-3 22 12-27 2
2074442 1-14 3 2076763 10-8 38 2079736 9-3 14 2083437 12-27 1
2074443 1-14 3 11-4 39 2079843 4-49 15 12-27 2
2074622 10-11 12-12 31 2079844 5-9 9 2083439 12-27 1
2074629 10-11 2077209 1-9 47 2079845 5-11 5 12-27 2
2074637 10-11 2077238 3-3 5 2080376 3-33 17 2083459 12-27 1
2074702 3-39 1 2077444 5-7 11 2080791 2-37 15 12-27 2
2074741 1-59 16 5-9 12 2081136 2-37 16 2083461 12-27 1
2074895 10-13 2077588 9-3 19 2081137 9-41 4 12-27 2
2074901 10-13 9-7 9-43 2083462 12-27 1
2074954 10-13 2077604 8-3 21 2081138 9-41 4 12-27 2
2075005 10-11 1 8-7 17 9-43 2083464 12-27 1
2075011 10-11 1 8-11 20 2081315 2-37 28 12-27 2
2075067 10-11 1 8-15 17 2081594 6-13 1 2083466 12-27 1
2075089 10-13 1 2078039 9-25 1 6-15 12-27 2
2075095 10-13 1 2078041 9-27 1 6-17 2083531 6-26 2
2075101 10-13 1 2078045 9-17 1 6-21 6-29 2
2075127 10-11 2 2078047 9-17 1 6-25 2083532 6-27 2
2075133 10-11 2 2078335 3-33 21 2081840 3-29 1 6-30 2
2075151 10-13 2 2078353 2-5 10 2081865 9-3 8 2083533 6-28 2
2075157 10-13 2 2-9 7 2082190 9-43 15 6-30 2
2075163 10-13 2 2078398 12-16 13 2082654 9-3 19 2083534 6-26 2
2075418 1-59 15 2078399 12-16 13 9-7 6-30 2
2075442 10-11 2 2078657 11-20 15 2082657 2-39 3 2083535 6-27 2
2075449 4-19 32 11-20 20 2083129 4-11 33 6-30 2
2075535 11-4 22 2078663 11-20 15 4-23 28 2083536 6-28 2
2075558 5-17 23 11-20 20 2083195 11-20 9 6-30 2
5-27 23 2078688 11-20 15 11-20 23 2083543 7-16 2
5-37 27 11-20 20 11-20 5 2083634 2-41 5
5-49 27 2078697 11-20 15 2083196 11-20 9 2083701 9-9 20
2075615 1-59 13 11-20 20 11-20 23 9-11 6
2075656 1-59 22 2078983 5-7 13 11-20 5 9-13 21
2075755 9-3 27 5-9 15 2083201 11-20 9 9-15 9
2075858 9-45 9 2078984 5-11 6 11-20 23 2083702 9-9 19
2075859 9-45 17 2079115 4-9 13 11-20 5 9-11 7
2075911 4-39 1 4-11 25 2083205 11-20 9 9-13 20
2075912 4-39 3 4-67 11-20 23 9-15 8
2075913 4-39 1 2079116 4-9 13 11-20 5 2083703 9-11 8
2075914 4-39 3 4-11 25 2083261 10-16 1 9-13 19
2075916 4-39 1 4-65 10-16 2 9-15 7
2075917 4-39 3 2079281 4-49 4 2083267 10-16 1 2083704 9-15 6
2076134 1-49 2 2079326 4-51 1 10-16 2 2083705 9-13 18
2076169 1-59 14 2079369 7-3 6 2083273 10-16 1 2083706 9-9 18
2076204 1-10 62 2079624 9-13 26 10-16 2 2083765 9-45 11
2076289 1-13 3 9-15 17 2083335 9-3 3 2083998 13-17 18
2076429 2-39 2 9-17 2083424 6-5 9 13-25 16
2076519 5-17 19 2079625 9-9 25 2083429 6-6 44 13-27 18

15-28 See Service Manual ©2007 HYSTER COMPANY


for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2083999 13-21 18 2085886 1-69 3 2089037 4-72 6-17


13-31 18 2085887 1-69 8 2089112 1-59 11 6-21
2084020 2-17 16 2085888 1-69 5 2089136 6-5 1 6-25
2-21 16 2085889 1-69 4 2089137 6-6 61 2090854 6-13 1
2-25 12 2085890 1-69 10 2089138 6-5 1 6-15
2-29 12 2085891 1-69 6 2089139 6-6 61 6-17
2084021 2-17 16 2085892 1-69 9 2089142 3-5 6 6-21
2-21 16 2085893 1-69 7 2089201 1-9 23 6-25
2-25 12 2085942 4-45 1 2089202 1-9 24 2090894 8-27 23
2-29 12 4-79 2089674 11-20 10 2090895 8-27 16
2084703 4-37 10 2085943 4-45 1 11-20 24 2091015 8-3 31
4-92 4-77 11-20 6 8-7 31
2084829 4-33 1 2086000 8-27 12 2089685 11-20 10 8-27 6
4-85 2086001 8-27 14 11-20 24 2091149 8-27 19
2084867 9-45 23 2086157 9-45 24 11-20 6 2091513 8-27 24
2084981 1-55 2086293 9-45 3 2089690 11-20 10 2091515 8-27 21
2084982 1-55 2086556 1-67 1 11-20 24 2091868 13-11 4
2085129 5-29 6 2086557 1-67 2 11-20 6 2092170 4-19 23
5-31 6 2086558 1-67 3 2089691 11-20 6 4-25 8
5-39 6 2086559 1-67 7 2089694 11-20 10 2092171 4-23 4
5-41 6 2086560 1-67 5 11-20 24 2092343 2-13 15
5-43 6 2086561 1-67 6 2089774 4-23 16 2092344 2-13 15
5-51 6 2086562 9-3 19 4-75 2092371 4-19 9
5-53 6 9-7 2089776 9-7 1 4-95
5-55 6 2087117 2-11 6 2089808 4-23 15 2092505 8-23 8
2085167 4-37 1 2087309 9-45 25 2090051 2-33 27 2092506 8-23 8
2085168 4-37 1 2087555 10-8 29 2090085 4-43 19 2092544 4-5 8
2085171 4-37 12-12 26 4-99 4-59
2085172 4-37 2087565 13-33 13 2090110 4-35 1 2092613 8-4 46
2085175 4-37 1 13-35 8 2090113 5-7 12 8-8 52
2085176 4-37 1 13-37 15 5-9 14 8-11 37
2085179 4-37 2087701 2-37 10 2090184 8-27 27 8-15 43
2085180 4-37 4-71 2090185 8-27 29 2092694 2-56 5
2085188 1-57 2087702 2-37 10 2090303 2-33 24 2092888 8-3 24
2085190 1-57 4-69 1 2090355 4-20 40 8-7 29
2085193 1-53 2088450 11-7 11 2090425 5-9 13 8-11 17
2085194 1-53 12-19 23 2090613 4-5 10 8-15 38
2085232 7-11 27 2088451 11-7 11 4-30 2093179 13-33 5
7-15 12-19 23 2090695 1-23 7 2093180 13-33 4
2085566 9-41 4 2088765 3-5 12 2090738 4-53 2093181 13-33 7
9-43 2088766 3-5 5 2090851 6-13 1 2093182 13-33 6
2085641 2-17 9 2088767 3-5 4 6-15 2093183 13-33 5
2-21 9 2088830 2-33 32 6-17 2093184 13-33 4
2-57 3 2088832 2-33 4 6-21 2093185 13-33 7
2085875 1-65 12 2088880 4-23 29 6-25 2093186 13-33 6
2085877 1-65 5 4-25 8 2090852 6-13 1 2093187 13-33 7
2085878 1-67 4 2088913 9-45 6 6-15 2093188 13-33 6
2085879 1-67 8 2088914 9-45 16 6-17 2093189 13-33 7
2085880 1-67 9 2088916 9-3 24 6-21 2093190 13-33 6
2085881 1-67 10 2088997 2-34 60 6-25 2093191 13-33 5
2085882 1-69 1 2089027 7-9 5 2090853 6-13 1 2093192 13-33 4
2085885 1-69 2 2089028 7-9 5 6-15 2093193 13-33 7

©2007 HYSTER COMPANY See Service Manual 15-29


for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2093194 13-33 6 13-37 7 2093801 4-37 2095794 2-11 4


2093224 8-4 52 2093658 13-35 7 2093803 4-37 2095795 2-11 3
8-8 58 13-37 6 2093804 4-37 2095796 2-11 4
8-11 40 2093659 13-35 4 2093805 4-37 2095797 2-11 3
8-16 46 13-37 4 2093806 4-37 1 2095798 2-11 3
2093345 13-19 22 2093660 13-35 5 2093807 4-37 1 2095895 4-43 10
2093346 13-19 21 13-37 5 2093808 4-37 1 2096031 5-7 13
2093347 13-15 21 2093661 13-37 4 2093809 4-37 1 5-9 15
2093348 13-15 22 2093662 13-37 5 2094096 2-37 12 2096032 5-11 6
2093349 13-23 28 2093663 13-35 4 2094097 2-37 12 2096036 5-7 12
2093350 13-23 29 2093664 13-35 5 2094236 4-19 25 5-9 14
2093351 13-29 27 13-37 5 2094237 4-19 37 2096039 5-11 7
2093352 13-29 28 2093665 13-35 6 2094582 4-11 10 2096079 8-4 39
2093469 4-9 1 13-37 7 2094938 9-41 4 8-8 39
4-11 38 2093666 13-35 7 9-43 2098082 4-41 5
4-15 1 13-37 6 2095233 2-17 9 4-43 5
2093470 4-11 14 2093667 13-35 4 2-21 9 2098083 4-41 4
4-15 7 13-37 4 2-33 18 4-43 4
2093509 4-5 8 2093668 13-35 5 2095785 2-15 4 2098084 4-41 4
2093567 4-19 31 13-37 5 2095786 2-15 3 4-43 4
4-23 8 2093669 13-35 6 2095787 2-15 2 2098085 4-41 4
4-25 1 2093670 13-35 7 2095788 2-15 1 4-43 4
2093653 13-37 7 2093671 13-35 4 2095789 2-15 1 2098586 2-5 17
2093654 13-37 6 2093672 13-35 5 2095790 2-11 1 2308541 3-35 20
2093655 13-37 4 2093677 13-35 4 2095791 2-11 5
2093656 13-37 5 2093678 13-35 5 2095792 2-11 2
2093657 13-35 6 2093759 5-11 7 2095793 2-11 3

15-30 See Service Manual ©2007 HYSTER COMPANY


for service procedures.

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