Hyster - H70 - 80 - 90 - 100 - 110FT
Hyster - H70 - 80 - 90 - 100 - 110FT
Hyster - H70 - 80 - 90 - 100 - 110FT
MANUAL
FORTIS
H80FT, H90FT, H100FT, H110FT,
H120FT
(N005)
CUSTOMER EDITION
SECTIONS
1 FRAME
2 ENGINE ASSEMBLY
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
13 OPTIONS
15 NUMERICAL INDEX
This Parts Manual is divided into 15 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE N005
03/2007 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR .............................................................................................................................................. 13-10
ADD ON OPTION KITS...................................................................................................................................... 14-3
AIR CLEANER
CUMMINS 4.5L DIESEL ................................................................................................................................... 3-4
GM 4.3L GASOLINE AND LPG ........................................................................................................................ 3-2
AIR FILTER........................................................................................................................................................... 3-8
AIR HEATER STARTING AID
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-58
ALTERNATOR AND MOUNTING
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-26
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3 ............................................................................................................................................ 2-32
SHEET 2 OF 3 ............................................................................................................................................ 2-36
SHEET 3 OF 3 ............................................................................................................................................ 2-38
AUXILARY TUBE EXTENSION KIT ................................................................................................................... 14-7
AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-20
AUXILIARY ONE SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9-34
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-34
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-36
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-32
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 9-36
B
BACK UP ALARM .............................................................................................................................................. 13-8
BATTERY CABLES
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-24
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 4-14
BRAKE AND INCHING PEDAL CONVERSION................................................................................................. 14-2
BRAKE ASSEMBLY
H100-120FT
DRY BRAKE................................................................................................................................................ 8-20
H80-90FT
DRY BRAKE................................................................................................................................................ 8-18
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL
WET BRAKE ............................................................................................................................................... 8-26
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE.................................................................................................................................................. 8-6
DUAL PEDALS
WET BRAKE ............................................................................................................................................... 8-14
SINGLE PEDAL
DRY BRAKE.................................................................................................................................................. 8-2
©2007 HYSTER COMPANY See Service Manual i
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007
DESCRIPTION PAGE
B (continued)
C
CAB
FAN ASSEMBLY ............................................................................................................................................. 1-40
HEADLINER ASSEMBLY ............................................................................................................................... 1-42
LEFT HAND DOOR AND ATTACHING PARTS .............................................................................................. 1-34
RIGHT HAND DOOR AND ATTACHING PARTS ............................................................................................ 1-36
RIGHT HAND DOOR AND HEATER ASSEMBLY .......................................................................................... 1-38
WITH STEEL DOORS
MAIN ASSEMBLY ....................................................................................................................................... 1-24
CAB AND ATTACHING PARTS .......................................................................................................................... 1-22
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 1 OF 3 ............................................................................................................................................ 1-26
SHEET 2 OF 3 ............................................................................................................................................ 1-28
SHEET 3 OF 3 ............................................................................................................................................ 1-30
WINDOWS .................................................................................................................................................. 1-32
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-48
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-30
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-22
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-18
CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................... 6-10
CENTRAL HOUSING
WET BRAKE................................................................................................................................................... 6-14
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-51
CONTROL LEVER LABELS
MANUAL HYDRAULICS ................................................................................................................................. 1-62
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 5-56
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 9-26
THREE FUNCTION..................................................................................................................................... 9-24
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-16
COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
PENDING PER ECN 10402518⇒........................................................................................................... 2-28
⇒PENDING PER ECN 10402518........................................................................................................... 2-24
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
PENDING PER ECN 10402518⇒........................................................................................................... 2-20
⇒PENDING PER ECN 10402518........................................................................................................... 2-16
DESCRIPTION PAGE
C (continued)
D
DIESEL ENGINE ASSEMBLY
CAMSHAFT
CUMMINS 4.5L ........................................................................................................................................... 2-67
CRANKCASE BREATHER
CUMMINS 4.5L ........................................................................................................................................... 2-74
CRANKSHAFT AND MAIN BEARINGS
CUMMINS 4.5L ........................................................................................................................................... 2-86
CYLINDER BLOCK
CUMMINS 4.5L ........................................................................................................................................... 2-64
CYLINDER HEAD
CUMMINS 4.5L ........................................................................................................................................... 2-82
FAN DRIVE AND MOUNTING
CUMMINS 4.5L ........................................................................................................................................... 2-60
FLYWHEEL AND HOUSING ASSEMBLY
CUMMINS 4.5L ........................................................................................................................................... 2-78
INTAKE AND EXHAUST MANIFOLDS
CUMMINS 4.5L ........................................................................................................................................... 2-80
LUBRICATION SYSTEM
CUMMINS 4.5L ........................................................................................................................................... 2-70
OIL PAN
CUMMINS 4.5L ........................................................................................................................................... 2-72
OIL PUMP AND FRONT GEAR COVER
CUMMINS 4.5L ........................................................................................................................................... 2-68
PISTON AND CONNECTING ROD
CUMMINS 4.5L ........................................................................................................................................... 2-90
REAR GEAR HOUSING
CUMMINS 4.5L ........................................................................................................................................... 2-61
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS 4.5L ........................................................................................................................................... 2-77
ROCKER LEVERS
CUMMINS 4.5L ........................................................................................................................................... 2-84
THERMOSTAT
CUMMINS 4.5L ........................................................................................................................................... 2-63
VALVE TAPPETS
CUMMINS 4.5L ........................................................................................................................................... 2-66
VIBRATION DAMPER
CUMMINS 4.5L ........................................................................................................................................... 2-76
WATER PUMP AND CONNECTIONS
CUMMINS 4.5L ........................................................................................................................................... 2-88
DIFFERENTIAL
DESCRIPTION PAGE
D (continued)
E
E-HYDRAULIC CONTROL CONVERSION KITS............................................................................................... 14-3
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS................................................................................................................................... 4-4
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION .................................................................................................................... 9-32
ELECTRONIC CONTROL LEVERS................................................................................................................... 4-38
ELECTRONIC LEVER LABELS
MINI LEVERS ................................................................................................................................................. 1-64
ELECTRONIC THROTTLE LINKAGE
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-32
ENGINE ELECTRICAL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-18
GM 4.3L
GASOLINE AND LPG ................................................................................................................................... 4-8
GS AND LPS............................................................................................................................................... 4-10
ENGINE MOUNTING
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-56
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-30
ENGINE SAFETY ELECTRICAL
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-22
EXHAUST SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-12
GM 4.3L, GASOLINE AND LPG
WITH CATALYTIC CONVERTER .................................................................................................................. 2-4
WITHOUT CATALYTIC CONVERTER........................................................................................................... 2-8
EXHAUST WRAPS
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-14
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-10
DESCRIPTION PAGE
F
FAN ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-57
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-40
FENDERS .......................................................................................................................................................... 1-12
FIRE EXTINGUISHER ....................................................................................................................................... 13-6
FLOOR PLATES AND COVERS .......................................................................................................................... 1-8
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-42
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1-72
STANDARD TAPER
CLASS III..................................................................................................................................................... 1-70
CLASS IV .................................................................................................................................................... 1-71
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-28
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-18
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-52
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-40
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-50
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-38
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-14
FUEL FILTRATION SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-24
FUEL INJECTION
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-30
FUEL INJECTION PUMP AND GEAR
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-26
FUEL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-28
GM 4.3L LPG .................................................................................................................................................. 3-12
GM 4.3L, GASOLINE...................................................................................................................................... 3-10
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-54
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-56
DESCRIPTION PAGE
G
GEAR PUMP ........................................................................................................................................................ 9-6
H
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS........................................................................................................................ 9-12
WITHOUT DETENTED LEVERS ................................................................................................................ 9-14
THREE FUNCTION
WITH DETENTED LEVERS.......................................................................................................................... 9-8
WITHOUT DETENTED LEVERS ................................................................................................................ 9-10
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-18
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-14
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 14-5
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 14-4
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 14-4
HEATER HOSE ARRANGEMENT
CUMMINS 4.5L DIESEL
WITH CAB................................................................................................................................................... 1-44
GM 4.3L LPG
WITH CAB................................................................................................................................................... 1-46
HOOD ASSEMBLY............................................................................................................................................... 1-4
HYDRAULIC CONTROL CONVERSIONS......................................................................................................... 14-3
HYDRAULIC FILTER ............................................................................................................................................ 9-4
HYDRAULIC SUPPLY AND RETURN.................................................................................................................. 9-2
I
IMPACT SENSOR .............................................................................................................................................. 4-48
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-4
INNER MAST AND FREE LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-6
INSTRUMENT CLUSTER .................................................................................................................................. 4-34
INTEGRAL SIDE-SHIFT ASSEMBLY
H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-18
H80-90FT (48 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-22
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-14
INTEGRAL SIDE-SHIFT CARRIAGE
H100-120FT (54 AND 60 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-30
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-20
H80-90FT (48 AND 60 INCH)
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-16
H80-90FT (48 INCH)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-24
H80-90FT (60 IN.)
vi See Service Manual ©2007 HYSTER COMPANY
for service procedures.
UNIT CODE N005
03/2007 NORTH AMERICA
DESCRIPTION PAGE
I (continued)
J
JOYSTICK .......................................................................................................................................................... 4-36
JOYSTICK CONTROL LABELS ......................................................................................................................... 1-66
WITH RETURN TO SET TILT......................................................................................................................... 1-68
L
LABELS
EXTERIOR...................................................................................................................................................... 1-58
INTERIOR....................................................................................................................................................... 1-60
LIFTING EYES ................................................................................................................................................. 13-12
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB................................................................................................................................................... 4-40
WITH OVERHEAD GUARD ........................................................................................................................ 4-42
LOAD BACK REST EXTENSION....................................................................................................................... 1-74
LOAD WEIGH ELECTRICAL ............................................................................................................................. 4-50
LPG TANK BRACKET
SWING OUT ................................................................................................................................................... 3-20
SWING OUT, DROP DOWN ........................................................................................................................... 3-22
M
MAIN CYLINDER (H100-120FT)
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-12
MAIN CYLINDER (H80-90FT)
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-10
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-10
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-14
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-10
MAST ELECTRICAL .......................................................................................................................................... 4-46
MASTER CYLINDER ......................................................................................................................................... 8-24
MIRROR ............................................................................................................................................................. 13-5
MONOTROL PEDAL ASSEMBLY ...................................................................................................................... 3-38
MUD GUARDS ................................................................................................................................................... 1-14
N
NON SUSPENSION SEAT ................................................................................................................................. 1-50
O
OIL PUMP
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-52
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-2
©2007 HYSTER COMPANY See Service Manual vii
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007
DESCRIPTION PAGE
O (continued)
P
PARK BRAKE ASSEMBLY ................................................................................................................................. 8-22
POWER DISTRIBUTION MODULE ................................................................................................................... 4-30
PRE-CLEANER AND MOUNT ............................................................................................................................. 3-6
R
REGULATOR
GM 4.3L LPG .................................................................................................................................................. 3-18
REMOTE KEY SWITCH....................................................................................................................................... 4-6
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-54
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-42
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-30
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-20
S
SEALED ALTERNATOR AND MOUNTING
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 4-29
SEAT CONVERSION KITS ................................................................................................................................ 14-2
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-52
SOUND ABATEMENT
WITH CAB ...................................................................................................................................................... 1-48
STARTER AND MOUNT
CUMMINS 4.5L DIESEL ................................................................................................................................. 4-28
STEER AXLE ..................................................................................................................................................... 7-10
STEER CONTROL UNIT...................................................................................................................................... 7-6
STEER CYLINDER ............................................................................................................................................ 7-14
STEER TIRE AND WHEEL ................................................................................................................................ 7-16
STEERING COLUMN AND ATTACHING PARTS................................................................................................. 7-2
STEERING COLUMN ASSEMBLY....................................................................................................................... 7-4
STEERING LINES................................................................................................................................................ 7-8
STROBE LIGHT
LED
PENDING PER ECN 10298201⇒ .............................................................................................................. 13-4
⇒PENDING PER ECN 10298201 .................................................................................................................. 13-2
DESCRIPTION PAGE
T
THROTTLE BODY ASSEMBLY
GM 4.3L LPG .................................................................................................................................................. 3-14
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE....................................................................................................................................... 3-16
THROTTLE CABLE ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-34
THROTTLE PEDAL AND ATTACHING PARTS .................................................................................................. 3-36
TILT AND AUXILIARY HOSES ........................................................................................................................... 9-44
TILT CYLINDER AND MAST INSTALLATION .................................................................................................... 9-40
TILT CYLINDERS ............................................................................................................................................... 9-42
TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION................................................................................................................. 9-30
TORQUE CONVERTER
CUMMINS 4.5L DIESEL ................................................................................................................................... 5-4
GM 4.3L, GASOLINE AND LPG ....................................................................................................................... 5-5
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-44
⇒PENDING PER ECN 10402574........................................................................................................... 5-32
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-48
⇒PENDING PER ECN 10402574........................................................................................................... 5-36
SINGLE SPEED
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-22
⇒PENDING PER ECN 10402574........................................................................................................... 5-12
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-26
⇒PENDING PER ECN 10402574........................................................................................................... 5-16
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L.................................................................................................................... 5-10
WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL ............................................................................................................................... 5-6
GM 4.3L GASOLINE AND LPG .................................................................................................................... 5-8
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 4-44
TRANSMISSION MOUNTING.............................................................................................................................. 5-2
PENDING PER ECN 10402574⇒ .................................................................................................................... 5-3
V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-28
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION................................................................................................................. 9-18
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-54
DESCRIPTION PAGE
W
WEATHER PROTECTION KITS......................................................................................................................... 14-2
WET BRAKE ASSEMBLY .................................................................................................................................. 6-24
WHEEL CONVERSION...................................................................................................................................... 14-2
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER................................................................................................. 4-84
COWL WITH MONOTROL PEDAL................................................................................................................. 4-80
CUMMINS 4,5L DIESEL ................................................................................................................................. 4-94
ELECTRONIC CONTROL VALVE
FOUR FUNCTION....................................................................................................................................... 4-90
THREE FUNCTION..................................................................................................................................... 4-88
ENGINE
GM 4.3L, GASOLINE .................................................................................................................................. 4-68
GM 4.3L, LPG ............................................................................................................................................. 4-70
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS ............................................................................................................................. 4-52
GM 4.3L LPG
LEFT HAND CHASSIS................................................................................................................................ 4-64
GM 4.3L, GASOLINE
LEFT HAND CHASSIS................................................................................................................................ 4-66
JOYSTICK....................................................................................................................................................... 4-92
LIGHTS
WITH OVERHEAD GUARD ........................................................................................................................ 4-98
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL ............................................................................................................................. 4-58
SEALED ALTERNATOR
CUMMINS 4.5L DIESEL ............................................................................................................................. 4-74
GM 4.3L GS AND LPS ................................................................................................................................ 4-72
TRANSMISSION
DUAL SPEED.............................................................................................................................................. 4-78
SINGLE SPEED .......................................................................................................................................... 4-76
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 15-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
xviii
UNIT CODE N005
03/2007 NORTH AMERICA
1 FRAME
1 FRAME
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
CAB
FAN ASSEMBLY ............................................................................................................................................. 1-40
HEADLINER ASSEMBLY ............................................................................................................................... 1-42
LEFT HAND DOOR AND ATTACHING PARTS .............................................................................................. 1-34
RIGHT HAND DOOR AND ATTACHING PARTS ............................................................................................ 1-36
RIGHT HAND DOOR AND HEATER ASSEMBLY .......................................................................................... 1-38
WITH STEEL DOORS
MAIN ASSEMBLY ....................................................................................................................................... 1-24
CAB AND ATTACHING PARTS .......................................................................................................................... 1-22
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 1 OF 3 ............................................................................................................................................ 1-26
SHEET 2 OF 3 ............................................................................................................................................ 1-28
SHEET 3 OF 3 ............................................................................................................................................ 1-30
WINDOWS .................................................................................................................................................. 1-32
CONTROL LEVER LABELS
MANUAL HYDRAULICS ................................................................................................................................. 1-62
COUNTERWEIGHT ........................................................................................................................................... 1-18
COWL MOUNT................................................................................................................................................... 1-16
ELECTRONIC LEVER LABELS
MINI LEVERS ................................................................................................................................................. 1-64
FENDERS .......................................................................................................................................................... 1-12
FLOOR PLATES AND COVERS .......................................................................................................................... 1-8
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1-72
STANDARD TAPER
CLASS III..................................................................................................................................................... 1-70
CLASS IV .................................................................................................................................................... 1-71
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-54
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-56
HEATER HOSE ARRANGEMENT
CUMMINS 4.5L DIESEL
WITH CAB................................................................................................................................................... 1-44
GM 4.3L LPG
WITH CAB................................................................................................................................................... 1-46
HOOD ASSEMBLY............................................................................................................................................... 1-4
JOYSTICK CONTROL LABELS ......................................................................................................................... 1-66
WITH RETURN TO SET TILT......................................................................................................................... 1-68
LABELS
EXTERIOR...................................................................................................................................................... 1-58
INTERIOR....................................................................................................................................................... 1-60
LOAD BACK REST EXTENSION....................................................................................................................... 1-74
MUD GUARDS ................................................................................................................................................... 1-14
NON SUSPENSION SEAT ................................................................................................................................. 1-50
OVERHEAD GUARD.......................................................................................................................................... 1-20
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-52
SECTION 1
FRAME (Continued)
DESCRIPTION PAGE
SOUND ABATEMENT
WITH CAB ...................................................................................................................................................... 1-48
1-3
UNIT CODE N005
NORTH AMERICA 03/2007
HOOD ASSEMBLY
HOOD ASSEMBLY
FOOTNOTES:
a Diesel
b Gasoline and LPG
c Not Illustrated
d Used with Cab
1-7
UNIT CODE N005
NORTH AMERICA 03/2007
1 1531558 Insert............................................................................................................................ 2
2 2056823 Tail Light Base (RH)..................................................................................................... 1
3 1586495 Capscrew..................................................................................................................... 4
4 2067475 Cover ........................................................................................................................... 1
5 1540643 Capscrew..................................................................................................................... 3
6 1589223 Radiator Cover Assembly ............................................................................................ 1
6 1587872 Cover ....................................................................................................................... 1
7 1603285 Seal ......................................................................................................................... 2
8 1588247 Screw ...................................................................................................................... 2
9 320158 Washer .................................................................................................................... 3
10 353206 Snap Ring................................................................................................................ 3
11 1603959 Seal (RH)................................................................................................................. 1
12 1590332 Seal ......................................................................................................................... 1
13 1617194 Sound Liner ............................................................................................................. 1
14 1603893 Seal (LH) ................................................................................................................. 1
15 1531001 Insert............................................................................................................................ 3
16 1347045 Fastener....................................................................................................................... 5
17 2021395 Cap .............................................................................................................................. 1
18 2056822 Tail Light Base (LH) ..................................................................................................... 1
19 1530019 Screw........................................................................................................................... 6
20 1583611 Capscrew..................................................................................................................... 20
21 1517656 Splash Shield............................................................................................................... 1
22 1584130 Panel (Rear LH) (LPG Only)........................................................................................ 1
22 1584129 Panel (Rear LH) (Gasoline or Diesel Only).................................................................. 1
23 2089201 Seal (LH) ..................................................................................................................... 1
24 2089202 Seal ............................................................................................................................. 1
25 1582072 Trim Seal...................................................................................................................... 2
26 1544413 Plate (LH) .................................................................................................................... 1
27 1480237 Clip Nut ........................................................................................................................ 22
28 1608881 Panel (LH Step) ........................................................................................................... 1
29 1544415 Plate (RH) .................................................................................................................... 1
30 1565962 Cover (LH Fender) ....................................................................................................... 1
31 1586627 Capscrew..................................................................................................................... 10
32 1581079 Plug ............................................................................................................................. 4
33 1597837 Bracket (LH)................................................................................................................. 1
34 1393879 Clip Nut ........................................................................................................................ 2
35 1626734 Flap (LH)...................................................................................................................... 1
36 1597410 Panel (Front LH) .......................................................................................................... 1
37 1608883 Panel (RH Step)........................................................................................................... 1
38 1583582 Floor Plate (LH) ........................................................................................................... 1
39 1586762 Seal ............................................................................................................................. 1
40 1530243 Insert............................................................................................................................ 4
41 1626735 Flap (RH) ..................................................................................................................... 1
42 1597412 Panel (Front RH).......................................................................................................... 1
43 1584135 Panel (Rear RH) .......................................................................................................... 1
44 1588766 Seal ............................................................................................................................. 1
45 1567329 Seal ............................................................................................................................. 2
46 1583583 Floor Plate (RH)........................................................................................................... 1
47 2077209 Floor Mat ..................................................................................................................... 1
48 1583581 Floor Plate (Center) ..................................................................................................... 1
49 1597838 Bracket (RH) ................................................................................................................ 1
50 1530135 Grommet...................................................................................................................... 1
51 325182 Nut ............................................................................................................................... 4
52 1565964 Cover (RH Fender) ...................................................................................................... 1
53 1595782 Seal ............................................................................................................................. 1
54 2065667 Clip .............................................................................................................................. 2
55 1567328 Plate Assembly ............................................................................................................ 1
55 1529428 Seal ......................................................................................................................... 1
56 2027655 Screw........................................................................................................................... 2
57 2065666 Cover (Steering Column) ............................................................................................. 1
58 2065668 Cover (Steering Column) ............................................................................................. 1
59 1573597 Dash Assembly (Manual Hydraulics)........................................................................... 1
59 1573598 Dash Assembly (Electronic Hydraulics)....................................................................... 1
60 2070975 Cup Holder .............................................................................................................. 1
61 1531001 Insert............................................................................................................................ 5
62 2070726 Kick Panel (Single Brake Pedal) .................................................................................. 1
62 2076204 Kick Panel (Dual Brake Pedal)..................................................................................... 1
63 2071261 Capscrew..................................................................................................................... 5
1-11
UNIT CODE N005
NORTH AMERICA 03/2007
FENDERS
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: Standard Tread
B: Wide Tread
C: Dual Tread
QTY
ITEM PART NO. DESCRIPTION A B C
MUD GUARDS
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a H100-120FT
b H90FT
COWL MOUNT
1 1637180 Cowl............................................................................................................................. 1
2 1583611 Capscrew..................................................................................................................... 2
3 1510113 Capscrew..................................................................................................................... 2
4 1530243 Insert............................................................................................................................ 2
5 1586629 Capscrew..................................................................................................................... 7
6 1640776 Insert............................................................................................................................ 7
COUNTERWEIGHT
OVERHEAD GUARD
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
CAB
WITH STEEL DOORS
MAIN ASSEMBLY
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 1 OF 3
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 2 OF 3
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 3 OF 3
CAB ASSEMBLY
WITH STEEL DOORS
WINDOWS
CAB
LEFT HAND DOOR AND ATTACHING PARTS
FOOTNOTES:
a Not Illustrated
CAB
RIGHT HAND DOOR AND ATTACHING PARTS
FOOTNOTES:
a Not Illustrated
CAB
RIGHT HAND DOOR AND HEATER ASSEMBLY
CAB
FAN ASSEMBLY
CAB
HEADLINER ASSEMBLY
SOUND ABATEMENT
WITH CAB
FOOTNOTES:
a Diesel and LPG
b H100-120FT
c H80-90FT
KEY:
A: With Hip Restraints
B: With Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Not Illustrated
KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a Not Illustrated
KEY:
A: With Hip Restraints
B: With Electronic Controls
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Not Illustrated
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer
b Diesel Only
c For Vehicles With Swivel Seat Only
d LPG Only
LABELS
INTERIOR
1 a .. . . . Nameplate ................................................................................................................... 1
1 170658 Rivet............................................................................................................................. 4
2 389688 Cover ........................................................................................................................... 1
3 1385102 Label (Drive Train Protection) ...................................................................................... 1
4 1589377 Label (Basic Powershift Transmission) ........................................................................ 1
5 b 1589397 Label (DuraMatch Transmission) ................................................................................. 1
6 b 1627200 Label (Duramatch 2 Transmission) .............................................................................. 1
7 b 1589437 Label (DuraMatch Plus2 Transmission) ....................................................................... 1
8 1335137 Nameplate Tag ............................................................................................................ 1
9 1534660 Label (Patents and Trademarks).................................................................................. 1
10 1374549 Label (Radial Tire Warning)......................................................................................... 1
11 2074209 Label (Parking Brake Warning).................................................................................... 1
12 1324480 Label (Battery Switch) ................................................................................................. 1
FOOTNOTES:
a Contact Your Local Hyster Dealer
b Electronic Transmission
FOOTNOTES:
a Not Illustrated
KEY:
A: 125 mm x 50 mm (5 in. x 2 in.)
B: 150 mm x 50 mm (6 in. x 2 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 367420 Fork (42 in.) ......................................................................................................... 2 ..
1 367421 Fork (48 in.) ......................................................................................................... 2 ..
1 367422 Fork (54 in.) ......................................................................................................... 2 ..
1 367423 Fork (60 in.) ......................................................................................................... 2 ..
1 1399913 Fork (42 in.) ......................................................................................................... 2 ..
1 1399914 Fork (48 in.) ......................................................................................................... .. 2
1 1399915 Fork (54 in.) ......................................................................................................... .. 2
1 1399916 Fork (60 in.) ......................................................................................................... .. 2
1 1399917 Fork (72 in.) ......................................................................................................... .. 2
2 1523734 Retainer Pin ......................................................................................................... 1 1
3 1523732 Knob .................................................................................................................... 1 1
4 1477166 Washer ................................................................................................................ 1 1
5 1500784 Spring .................................................................................................................. 1 1
6 1523737 Pin ....................................................................................................................... 1 1
7 1477237 Wedge ................................................................................................................. 1 1
KEY:
A: 150 mm x 50 mm (6.in. x2 in.)
B: 150 mm x 60 mm (6 in. x 2.4 in.)
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 200 mm x 40 mm, Class III (8 in. x 1.6 in)
B: 250 mm x 40 mm, Class IV (10 in. x 1.6 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 1465545 Fork (47.5 in.) ...................................................................................................... 2 ..
1 1465547 Fork (47.5 in.) ...................................................................................................... .. 2
1 1465546 Fork (54 in.) ......................................................................................................... 2 ..
1 1465548 Fork (54 in.) ......................................................................................................... .. 2
2 1523734 Retainer Pin ......................................................................................................... 1 1
3 1523732 Knob .................................................................................................................... 1 1
4 1477166 Washer ................................................................................................................ 1 ..
5 1500784 Spring .................................................................................................................. 1 ..
5 1500786 Spring .................................................................................................................. .. 1
6 1523737 Pin ....................................................................................................................... 1 ..
6 1523741 Pin ....................................................................................................................... .. 1
7 1477237 Wedge ................................................................................................................. 1 ..
1-73
UNIT CODE N005
NORTH AMERICA 03/2007
KEY:
A: Polished Forks with Full Bottom Taper
B: Standard Taper
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a H100-120FT
b H80-90FT
c Optional
1-76
UNIT CODE N005
03/2007 NORTH AMERICA
2 ENGINE ASSEMBLY
2 ENGINE ASSEMBLY
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
SECTION 2
ENGINE ASSEMBLY (Continued)
DESCRIPTION PAGE
2-3
UNIT CODE N005
NORTH AMERICA 03/2007
EXHAUST SYSTEM
GM 4.3L, GASOLINE AND LPG
WITH CATALYTIC CONVERTER
KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Counterweight Exhaust
b H100-120FT
c H80-90FT
EXHAUST SYSTEM
GM 4.3L, GASOLINE AND LPG
WITH CATALYTIC CONVERTER
d Overhead Exhaust
e PENDING PER ECN 104851 ⇒
2-7
UNIT CODE N005
NORTH AMERICA 03/2007
EXHAUST SYSTEM
GM 4.3L, GASOLINE AND LPG
WITHOUT CATALYTIC CONVERTER
KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Counterweight Exhaust
b H100-120FT
c H80-90FT
d Overhead Exhaust
EXHAUST WRAPS
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a H100-120FT
b H100-120FT with Catalytic Converter
c H100-120FT without Catalytic Converter
d H80-90FT
e H80-90FT with Catalytic Conveter
f H80-90FT without Catalytic Converter
EXHAUST SYSTEM
CUMMINS 4.5L DIESEL
KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Safety Truck Only
b With Counterweight Exhaust
c With Overhead Exhaust
EXHAUST WRAPS
CUMMINS 4.5L DIESEL
COOLING
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(⇒PENDING PER ECN 10402518)
KEY:
A: GM 4.3L
B: Cummins 4.5L
QTY
ITEM PART NO. DESCRIPTION A B
COOLING
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(⇒PENDING PER ECN 10402518)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a H100-120FT
b H80-90FT
c Not Illustrated
2-19
UNIT CODE N005
NORTH AMERICA 03/2007
COOLING
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(PENDING PER ECN 10402518⇒)
KEY:
A: GM 4.3L
B: Cummins 4.5L
QTY
ITEM PART NO. DESCRIPTION A B
COOLING
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
(PENDING PER ECN 10402518⇒)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a H100-120FT
b H80-90FT
c Not Illustrated
2-23
UNIT CODE N005
NORTH AMERICA 03/2007
COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
(⇒PENDING PER ECN 10402518)
KEY:
A: GM 4.3L
B: Cummins 4.5L
QTY
ITEM PART NO. DESCRIPTION A B
COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
(⇒PENDING PER ECN 10402518)
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a H100-120FT
b H80-90FT
c Not Illustrated
d ⇒ S/N N005V01515D
e S/N N005V01516D ⇒
2-27
UNIT CODE N005
NORTH AMERICA 03/2007
COOLING
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
(PENDING PER ECN 10402518⇒)
KEY:
A: GM 4.3L
B: Cummins 4.5L
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a H100-120FT
b H80-90FT
c Not Illustrated
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3
2088997 Wire Set (Spark Plug Wires and Coil Wire) (2006 Series) (Includes Items 4, 32)....... 1
FOOTNOTES:
a Not Illustrated
2-35
UNIT CODE N005
NORTH AMERICA 03/2007
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 2 OF 3
KEY:
A: Gasoline
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Basic Transmission
b Electronic Transmission
c Used on both the Electronic and Basic Transmission
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 3 OF 3
FOOTNOTES:
a Gasoline Engine Only
b LPG Engine
c Not Illustrated
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG
KEY:
A: Gasoline
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG
OIL PUMP
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a ⇒ S/N N005V01506D
b S/N N005V1507D ⇒
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Lower
b Upper
2-92
UNIT CODE N005
03/2007 NORTH AMERICA
3 FUEL SYSTEM
3 FUEL SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
AIR CLEANER
CUMMINS 4.5L DIESEL ................................................................................................................................... 3-4
GM 4.3L GASOLINE AND LPG ........................................................................................................................ 3-2
AIR FILTER........................................................................................................................................................... 3-8
ELECTRONIC THROTTLE LINKAGE
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-32
FUEL FILTRATION SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-24
FUEL INJECTION
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-30
FUEL INJECTION PUMP AND GEAR
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-26
FUEL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-28
GM 4.3L LPG .................................................................................................................................................. 3-12
GM 4.3L, GASOLINE...................................................................................................................................... 3-10
LPG TANK BRACKET
SWING OUT ................................................................................................................................................... 3-20
SWING OUT, DROP DOWN ........................................................................................................................... 3-22
MONOTROL PEDAL ASSEMBLY ...................................................................................................................... 3-38
PRE-CLEANER AND MOUNT ............................................................................................................................. 3-6
REGULATOR
GM 4.3L LPG .................................................................................................................................................. 3-18
THROTTLE BODY ASSEMBLY
GM 4.3L LPG .................................................................................................................................................. 3-14
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE....................................................................................................................................... 3-16
THROTTLE CABLE ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 3-34
THROTTLE PEDAL AND ATTACHING PARTS .................................................................................................. 3-36
AIR CLEANER
GM 4.3L GASOLINE AND LPG
AIR CLEANER
CUMMINS 4.5L DIESEL
3-7
UNIT CODE N005
NORTH AMERICA 03/2007
AIR FILTER
FUEL SYSTEM
GM 4.3L, GASOLINE
FUEL SYSTEM
GM 4.3L LPG
KEY:
A: With Overhead Guard
B: With Cab
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Left Rail Only
b Not Illustrated
c Right Rail Only
1 1540643 Capscrew..................................................................................................................... 4
2 1557551 Gasket (Throttle Body)................................................................................................. 1
3 1557547 Electronic Throttle Body .............................................................................................. 1
4 1655360 Fuel Rail ...................................................................................................................... 1
5 2066137 Hose ............................................................................................................................ 1
REGULATOR
GM 4.3L LPG
FUEL SYSTEM
CUMMINS 4.5L DIESEL
FOOTNOTES:
a Safety Truck Only
FUEL INJECTION
CUMMINS 4.5L DIESEL
FOOTNOTES:
a For Use With Monotrol Pedal Only
b For Use With Standard Pedal Only
c ⇒ S/N N005V02250E
d S/N N005V02251E ⇒
3-40
UNIT CODE N005
03/2007 NORTH AMERICA
4 ELECTRICAL SYSTEM
4 ELECTRICAL SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
SECTION 4
ELECTRICAL SYSTEM (Continued)
DESCRIPTION PAGE
JOYSTICK....................................................................................................................................................... 4-92
LIGHTS
WITH OVERHEAD GUARD ........................................................................................................................ 4-98
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL ............................................................................................................................. 4-58
SEALED ALTERNATOR
CUMMINS 4.5L DIESEL ............................................................................................................................. 4-74
GM 4.3L GS AND LPS ................................................................................................................................ 4-72
TRANSMISSION
DUAL SPEED.............................................................................................................................................. 4-78
SINGLE SPEED .......................................................................................................................................... 4-76
4-3
UNIT CODE N005
NORTH AMERICA 03/2007
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
KEY:
A: GM 4.3L
B: Cummins 4.5L
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N N005V01515D
b S/N N005V01516D ⇒
c ⇒ PENDING PER ECN 10402518
d PENDING PER ECN 10402518 ⇒
1 1582337 Bracket......................................................................................................................... 1
2 1500912 Clip .............................................................................................................................. 1
3 1582464 Fastener....................................................................................................................... 1
4 a 2074320 Wire Harness (Remote Keyswitch) .............................................................................. 1
4 b 2058110 Wire Harness (Remote Keyswitch) .............................................................................. 1
4 1493465 Connector................................................................................................................ 1
4 1330414 Secondary Lock....................................................................................................... 1
4 1330437 Terminal (Pin) .......................................................................................................... 2
4 1521309 Terminal................................................................................................................... 2
5 190380 Boot ............................................................................................................................. 1
6 a 254007 Ignition Switch ............................................................................................................. 1
6 b 2058111 Ignition Switch ............................................................................................................. 1
6 262798 Ignition Key .................................................................................................................. 1
FOOTNOTES:
a ⇒ PENDING PER ECN 10419490
b PENDING PER ECN 10419490 ⇒
4-7
UNIT CODE N005
NORTH AMERICA 03/2007
KEY:
A: Gasoline
B: LPG
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Not Illustrated
KEY:
A: GS
B: LPS
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
a 292681 Lockwasher.......................................................................................................... 1 1
a 292668 Nut ....................................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated
b ⇒ D/B 11/2006
c D/B 11/2006 ⇒
4-13
UNIT CODE N005
NORTH AMERICA 03/2007
BATTERY CABLES
GM 4.3L GASOLINE AND LPG
4-17
UNIT CODE N005
NORTH AMERICA 03/2007
1 1501928 Bracket......................................................................................................................... 1
2 1543691 Clamp (Swivel)............................................................................................................. 1
3 1529257 Sensor (Air Flow Restriction) ....................................................................................... 1
4 1502061 Clamp .......................................................................................................................... 1
5 1501917 Sensor (Coolant) ......................................................................................................... 1
6 1615376 O-Ring ......................................................................................................................... 1
7 1501929 Bracket......................................................................................................................... 1
8 1527879 Capscrew..................................................................................................................... 4
9 2092371 Wire Harness (Cummins 4.5L Engine) (☞ Figure 4-39) ............................................ 1
10 1541231 Speed Sensor (Engine RPM) ...................................................................................... 1
11 1527876 Capscrew..................................................................................................................... 1
12 1527883 Capscrew..................................................................................................................... 1
13 1500912 Clip .............................................................................................................................. 3
14 1582464 Fastener....................................................................................................................... 3
15 1566654 Pressure Transducer (Engine Oil Pressure) ................................................................ 1
16 1614852 Adapter ........................................................................................................................ 1
17 b 1501938 Bracket......................................................................................................................... 2
18 b 1527880 Capscrew..................................................................................................................... 1
19 1529366 Capscrew..................................................................................................................... 1
20 296380 Lockwasher.................................................................................................................. 1
21 1616314 Bracket......................................................................................................................... 1
22 176454 Clamp .......................................................................................................................... 1
23 2092170 Battery Cable Assembly (Positive) (☞ Figure 4-9) ..................................................... 1
24 1527880 Capscrew..................................................................................................................... 2
25 2094236 Battery Cable (Fused) ................................................................................................. 1
25 148800 Terminal (Battery).................................................................................................... 2
25 1560091 Boot ......................................................................................................................... 1
25 1650698 Tube......................................................................................................................... 1
26 1565407 Nut ............................................................................................................................... 2
27 1501896 Contactor ..................................................................................................................... 1
28 1627976 Bracket......................................................................................................................... 1
29 2046866 Capscrew..................................................................................................................... 2
30 1480237 Clip Nut ........................................................................................................................ 3
31 2093567 Battery Cable Assembly (Negative) (☞ Figure 4-9) ................................................... 1
32 2075449 Battery Cable............................................................................................................... 1
32 203689 Electrical Fitting ....................................................................................................... 1
32 148800 Terminal (Battery).................................................................................................... 1
32 204223 Boot ......................................................................................................................... 2
33 1514429 Nut (Flange)................................................................................................................. 1
34 292680 Lockwasher.................................................................................................................. 1
35 b 1502543 Nut (Flange)................................................................................................................. 1
36 b 1616422 Spacer ......................................................................................................................... 1
37 2094237 Battery Cable (Fused) ................................................................................................. 1
37 1354497 Terminal................................................................................................................... 1
37 1544729 Connector................................................................................................................ 1
37 1544730 Socket ..................................................................................................................... 1
37 1650698 Tube......................................................................................................................... 1
a 69392 Fitting (Air Flow Restriction) ........................................................................................ 1
FOOTNOTES:
a Not Illustrated
b Without Electronic Throttle
4-21
UNIT CODE N005
NORTH AMERICA 03/2007
BATTERY CABLES
CUMMINS 4.5L DIESEL
KEY:
A: Positive
B: Negative
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Safety Truck Only
FOOTNOTES:
a ⇒ S/N N005V01506D
b S/N N005V01507D ⇒
1 1636862 Bracket......................................................................................................................... 1
2 1554815 Spacer ......................................................................................................................... 1
3 1394001 Alternator (Sealed) ...................................................................................................... 1
4 1307994 Capscrew..................................................................................................................... 1
5 1532255 Pulley ........................................................................................................................... 1
6 18508 Capscrew..................................................................................................................... 1
7 1537422 Spacer ......................................................................................................................... 1
4-31
UNIT CODE N005
NORTH AMERICA 03/2007
COWL ELECTRICAL
FOOTNOTES:
a Four Function
b Not Illustrated
c Three Function
d With Electronic Hydraulics and Cab
e With Electronic Hydraulics and Overhead Guard
f Without Electronic Hydraulics
INSTRUMENT CLUSTER
FOOTNOTES:
a Remove Panels From Overlay as Required For Truck Configuration.
JOYSTICK
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ PENDING PER ECN 10431564
b PENDING PER ECN 10431564 ⇒
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB
FOOTNOTES:
a ⇒ PENDING PER ECN 10298201
b PENDING PER ECN 10298201 ⇒
c ⇒ PENDING PER ECN 104769
d PENDING PER ECN 104769 ⇒
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH OVERHEAD GUARD
FOOTNOTES:
a ⇒ PENDING PER ECN 10298201
b PENDING PER ECN 10298201 ⇒
c ⇒ PENDING PER ECN 104769
d PENDING PER ECN 104769 ⇒
KEY:
A: Single Speed
B: Dual Speed
QTY
ITEM PART NO. DESCRIPTION A B
1 1625255 Bracket......................................................................................................................... 1
2 1586430 Nut ............................................................................................................................... 1
3 1595731 Bracket......................................................................................................................... 1
4 1595234 Sensor (Mast Position) ................................................................................................ 1
5 1562088 Clip .............................................................................................................................. 1
6 1597451 Capscrew..................................................................................................................... 1
7 302398 Nut ............................................................................................................................... 2
8 1553897 Capscrew..................................................................................................................... 2
4-47
UNIT CODE N005
NORTH AMERICA 03/2007
IMPACT SENSOR
1 1535166 Bracket......................................................................................................................... 1
2 1500912 Clip .............................................................................................................................. 2
3 1582464 Fastener....................................................................................................................... 2
4 2079281 Wire Harness (Impact Sensor) .................................................................................... 1
5 1489655 Connector (4 Way) .................................................................................................. 1
6 1330416 Secondary Lock....................................................................................................... 1
7 1330437 Terminal (Pin) .......................................................................................................... 4
8 1489656 Connector (4-Way) .................................................................................................. 2
9 1489657 Secondary Lock....................................................................................................... 2
10 1330438 Terminal (Socket) .................................................................................................... 8
11 1561759 Clamp (Swivel)............................................................................................................. 2
12 1542439 Clamp .......................................................................................................................... 2
13 1502055 Clamp .......................................................................................................................... 1
14 1527879 Capscrew..................................................................................................................... 2
15 2079843 Impact Sensor ............................................................................................................. 1
16 1489655 Connector (4 Way) .................................................................................................. 1
17 1330416 Secondary Lock....................................................................................................... 1
18 1330433 Pin ........................................................................................................................... 4
19 1502053 Clamp .......................................................................................................................... 1
WIRE HARNESS
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS
WIRE HARNESS
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS
WIRE HARNESS
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS
WIRE HARNESS
GM 4.3L GASOLINE AND LPG
RIGHT HAND CHASSIS
4-57
UNIT CODE N005
NORTH AMERICA 03/2007
WIRE HARNESS
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL
WIRE HARNESS
RIGHT HAND CHASSIS
CUMMINS 4.5L DIESEL
4-63
UNIT CODE N005
NORTH AMERICA 03/2007
WIRE HARNESS
GM 4.3L LPG
LEFT HAND CHASSIS
WIRE HARNESS
GM 4.3L, GASOLINE
LEFT HAND CHASSIS
WIRE HARNESS
ENGINE
GM 4.3L, GASOLINE
WIRE HARNESS
ENGINE
GM 4.3L, LPG
4-73
UNIT CODE N005
NORTH AMERICA 03/2007
WIRE HARNESS
SEALED ALTERNATOR
CUMMINS 4.5L DIESEL
WIRE HARNESS
TRANSMISSION
SINGLE SPEED
WIRE HARNESS
TRANSMISSION
DUAL SPEED
WIRE HARNESS
COWL WITH MONOTROL PEDAL
WIRE HARNESS
COWL WITH MONOTROL PEDAL
4-83
UNIT CODE N005
NORTH AMERICA 03/2007
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER
WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER
4-87
UNIT CODE N005
NORTH AMERICA 03/2007
WIRE HARNESS
ELECTRONIC CONTROL VALVE
THREE FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE
FOUR FUNCTION
4-93
UNIT CODE N005
NORTH AMERICA 03/2007
WIRE HARNESS
CUMMINS 4,5L DIESEL
WIRE HARNESS
CUMMINS 4,5L DIESEL
22 1334999 Pin....................................................................................................................... 1
22 1491818 Seal..................................................................................................................... 1
23 1509890 Clip .......................................................................................................................... 1
24 .. . . . Connector Assembly (Pull Actuator) ....................................................................... 1
24 1330419 Connector ........................................................................................................... 1
24 1351681 Connector ........................................................................................................... 1
24 1363886 Terminal (Socket) ................................................................................................ 1
24 1330438 Terminal (Socket) ................................................................................................ 1
24 1330424 Secondary Lock .................................................................................................. 1
25 .. . . . Connector Assembly (Water Separator).................................................................. 1
25 1476067 Connector ........................................................................................................... 1
25 1330355 Terminal .............................................................................................................. 3
25 1476109 Secondary Lock .................................................................................................. 1
25 1476108 Seal..................................................................................................................... 3
26 .. . . . Connector Assembly (Oil Pressure Sensor)............................................................ 1
26 1327957 Connector ........................................................................................................... 1
26 1532571 Terminal .............................................................................................................. 3
27 1521309 Terminal................................................................................................................... 2
4-97
UNIT CODE N005
NORTH AMERICA 03/2007
WIRE HARNESS
LIGHTS
WITH OVERHEAD GUARD
4-100
UNIT CODE N005
03/2007 NORTH AMERICA
5 TR ANSMISSION
5 TRANSMISSION
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 5-56
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-28
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-18
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-52
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-40
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-50
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-38
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-54
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-42
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 5-30
⇒PENDING PER ECN 10402574 .............................................................................................................. 5-20
TORQUE CONVERTER
CUMMINS 4.5L DIESEL ................................................................................................................................... 5-4
GM 4.3L, GASOLINE AND LPG ....................................................................................................................... 5-5
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-44
⇒PENDING PER ECN 10402574........................................................................................................... 5-32
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-48
⇒PENDING PER ECN 10402574........................................................................................................... 5-36
SINGLE SPEED
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-22
⇒PENDING PER ECN 10402574........................................................................................................... 5-12
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 5-26
⇒PENDING PER ECN 10402574........................................................................................................... 5-16
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L.................................................................................................................... 5-10
WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL ............................................................................................................................... 5-6
GM 4.3L GASOLINE AND LPG .................................................................................................................... 5-8
TRANSMISSION MOUNTING.............................................................................................................................. 5-2
PENDING PER ECN 10402574⇒ .................................................................................................................... 5-3
1 1624204 Bracket......................................................................................................................... 1
2 1566329 Washer ........................................................................................................................ 2
3 2070147 Isolator ......................................................................................................................... 2
4 292531 Capscrew..................................................................................................................... 4
5 292683 Lockwasher.................................................................................................................. 4
6 1501276 Bracket......................................................................................................................... 1
7 292685 Lockwasher.................................................................................................................. 1
8 293697 Capscrew..................................................................................................................... 1
FOOTNOTES:
a Basic
b Electronic Control
c With Dry Brakes
d With Wet Brakes
TRANSMISSION COOLING
WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL
1 1487068 Fitting........................................................................................................................... 1
2 1565127 Fitting........................................................................................................................... 1
3 1527879 Capscrew..................................................................................................................... 2
4 1480237 Clip Nut ........................................................................................................................ 3
5 1629316 Shield........................................................................................................................... 1
6 1562648 Clip .............................................................................................................................. 2
7 1502066 Clamp .......................................................................................................................... 2
8 1542436 Clamp .......................................................................................................................... 2
9 1516205 Fitting........................................................................................................................... 1
10 1527880 Capscrew..................................................................................................................... 1
11 2077444 Shield........................................................................................................................... 1
12 a 2090113 Hose ............................................................................................................................ 1
12 b 2096036 Hose ............................................................................................................................ 1
13 a 2078983 Hose ............................................................................................................................ 1
13 b 2096031 Hose ............................................................................................................................ 1
FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒
TRANSMISSION COOLING
WITH INTERNAL OIL COOLER
GM 4.3L GASOLINE AND LPG
1 1487068 Fitting........................................................................................................................... 1
2 1565127 Fitting........................................................................................................................... 1
3 1527879 Capscrew..................................................................................................................... 8
4 1480237 Clip Nut ........................................................................................................................ 9
5 1629316 Shield........................................................................................................................... 1
6 1562648 Clip .............................................................................................................................. 3
7 1502066 Clamp .......................................................................................................................... 2
8 1542436 Clamp .......................................................................................................................... 2
9 2079844 Shield........................................................................................................................... 1
10 1516205 Fitting........................................................................................................................... 1
11 1527880 Capscrew..................................................................................................................... 1
12 2077444 Shield........................................................................................................................... 1
13 2090425 Shield........................................................................................................................... 1
14 a 2090113 Hose ............................................................................................................................ 1
14 b 2096036 Hose ............................................................................................................................ 1
15 a 2078983 Hose ............................................................................................................................ 1
15 b 2096031 Hose ............................................................................................................................ 1
FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L
FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒
TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)
TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)
44 1487067 Fitting....................................................................................................................... 1
44 252729 O-Ring................................................................................................................. 1
44 16485 O-Ring................................................................................................................. 1
45 303150 Pin ........................................................................................................................... 4
46 1553475 O-Ring ..................................................................................................................... 1
47 233683 Fitting....................................................................................................................... 1
47 16487 O-Ring................................................................................................................. 1
48 235691 Fitting....................................................................................................................... 7
48 16484 O-Ring................................................................................................................. 1
49 b 1612918 Compression Spring (Regulator)............................................................................. 1
50 a 1612917 Compression Spring (Regulator)............................................................................. 1
51 a 1612916 Spool (Regulator) .................................................................................................... 1
52 1359458 Capscrew ................................................................................................................ 16
53 1553403 O-Ring ..................................................................................................................... 4
54 2070263 Transducer............................................................................................................... 1
233683 Fitting....................................................................................................................... 1
16487 O-Ring................................................................................................................. 1
FOOTNOTES:
a Dry Brakes
b Wet Brakes
5-15
UNIT CODE N005
NORTH AMERICA 03/2007
TRANSMISSION
SINGLE SPEED
SHEET 2 OF 2
(⇒PENDING PER ECN 10402574)
FOOTNOTES:
a Dry Brakes
b Wet Brakes
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)
1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................ 1
REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)
1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)........................................................ 1
TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)
TRANSMISSION
SINGLE SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)
43 1553270 Snubber................................................................................................................... 2
44 1486555 Fitting....................................................................................................................... 1
44 252729 O-Ring................................................................................................................. 1
44 16485 O-Ring................................................................................................................. 1
45 303150 Pin ........................................................................................................................... 4
46 1553475 O-Ring ..................................................................................................................... 1
47 233683 Fitting....................................................................................................................... 1
47 16487 O-Ring................................................................................................................. 1
48 235691 Fitting....................................................................................................................... 6
48 16484 O-Ring................................................................................................................. 1
49 b 1612918 Compression Spring (Regulator)............................................................................. 1
50 a 1612917 Compression Spring (Regulator)............................................................................. 1
51 a 1612916 Spool (Regulator) .................................................................................................... 1
52 1359458 Capscrew ................................................................................................................ 16
53 1553403 O-Ring ..................................................................................................................... 4
54 2070263 Transducer............................................................................................................... 1
FOOTNOTES:
a Dry Brake
b Wet Brake
5-25
UNIT CODE N005
NORTH AMERICA 03/2007
TRANSMISSION
SINGLE SPEED
SHEET 2 OF 2
(PENDING PER ECN 10402574⇒)
FOOTNOTES:
a Dry Brake
b Wet Brake
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)
REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(⇒PENDING PER ECN 10402574)
41 16486 O-Ring................................................................................................................. 1
42 1624407 Fitting....................................................................................................................... 1
43 16486 O-Ring................................................................................................................. 1
44 303100 Pin ........................................................................................................................... 4
45 1553270 Snubber................................................................................................................... 2
46 1553475 O-Ring ..................................................................................................................... 2
47 233683 Fitting....................................................................................................................... 1
47 16487 O-Ring................................................................................................................. 1
48 303150 Pin ........................................................................................................................... 4
49 1612918 Compression Spring (System Regulator)................................................................ 1
50 1612916 Spool (System Regulator) ....................................................................................... 1
51 1553403 O-Ring ..................................................................................................................... 1
52 1380849 Trim.......................................................................................................................... 2
53 1527879 Capscrew ................................................................................................................ 1
54 1569768 Shield ...................................................................................................................... 1
1566457 Baffle (Not Illustrated).............................................................................................. 1
FOOTNOTES:
a Dry Brakes
b Wet Brakes
5-35
UNIT CODE N005
NORTH AMERICA 03/2007
TRANSMISSION
DUAL SPEED
SHEET 2 OF 2
(⇒PENDING PER ECN 10402574)
FOOTNOTES:
a Dry Brakes
b Wet Brakes
c Wet or Dry Brakes
1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................ 1
1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................ 1
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
(⇒PENDING PER ECN 10402574)
1595426 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................... 1
1543102 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5).............................................................. 1
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(PENDING PER ECN 10402574⇒)
42 16485 O-Ring................................................................................................................. 1
42 252729 O-Ring................................................................................................................. 1
44 303100 Pin ........................................................................................................................... 4
45 1553270 Snubber................................................................................................................... 2
46 1553475 O-Ring ..................................................................................................................... 2
47 233683 Fitting....................................................................................................................... 1
47 16487 O-Ring................................................................................................................. 1
48 303150 Pin ........................................................................................................................... 4
49 1612918 Compression Spring (System Regulator)................................................................ 1
50 1612916 Spool (System Regulator) ....................................................................................... 1
51 1553403 O-Ring ..................................................................................................................... 1
52 1530722 Proportional Valve ................................................................................................... 1
53 293742 Capscrew ................................................................................................................ 2
54 1569768 Shield ...................................................................................................................... 1
55 1380849 Trim.......................................................................................................................... 2
56 1527879 Capscrew ................................................................................................................ 1
1624414 Baffle (Not Illustrated).............................................................................................. 1
1624415 Cover (Pump Drive) (Not Illustrated) ....................................................................... 1
FOOTNOTES:
a Dry Brake
b Wet Brake
5-47
UNIT CODE N005
NORTH AMERICA 03/2007
TRANSMISSION
DUAL SPEED
SHEET 2 OF 2
(PENDING PER ECN 10402574⇒)
FOOTNOTES:
a Dry Brake
b Wet Brake
1652269 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18)........................... 1
1651852 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)........................................................ 1
1652269 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18)........................... 1
1651852 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)........................................................ 1
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
(PENDING PER ECN 10402574⇒)
1652269 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15)........................... 1
1651852 Clutch Pack Plates Kit (Includes Items 11-13)............................................................. 1
1595425 Clutch Pack Seals Kit (Includes Items 1, 4-5).............................................................. 1
CONTROL VALVE
TRANSMISSION
FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
5-58
UNIT CODE N005
03/2007 NORTH AMERICA
6 DRIVE AXLE
6 DRIVE AXLE
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................... 6-10
CENTRAL HOUSING
WET BRAKE................................................................................................................................................... 6-14
DIFFERENTIAL
DRY BRAKE ..................................................................................................................................................... 6-8
WET BRAKE................................................................................................................................................... 6-20
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ..................................................................................................................................................... 6-2
WET BRAKE................................................................................................................................................... 6-12
DRIVE AXLE ASSEMBLY
DRY BRAKE ..................................................................................................................................................... 6-4
DRIVE AXLE HOUSING AND HUB
WET BRAKE................................................................................................................................................... 6-16
DRIVE TIRE AND WHEEL
DUAL MOUNT ................................................................................................................................................ 6-28
PNEUMATIC RADIAL ..................................................................................................................................... 6-29
SINGLE MOUNT WITH STANDARD TREAD ................................................................................................. 6-26
SINGLE MOUNT WITH WIDE TREAD........................................................................................................... 6-27
WET BRAKE ASSEMBLY .................................................................................................................................. 6-24
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
1 226430 Capscrew............................................................................................................. 4 4
2 296434 Washer ................................................................................................................ 4 4
3 1545455 Drive Axle (.889 DB Ratio)................................................................................... 1 ..
3 1545456 Drive Axle (1.061 DB Ratio)................................................................................. .. 1
3 1545457 Drive Axle (.789 DB Ratio)................................................................................... 1 ..
3 1656407 Drive Axle (.942 DB Ratio)................................................................................... .. 1
4 1542147 Cover ................................................................................................................... 1 1
5 1542146 Drive Shaft ........................................................................................................... 1 1
6 1594314 Universal Joint ..................................................................................................... 1 1
7 1329286 Capscrew............................................................................................................. 8 8
8 b 1569463 Wheel Stud .......................................................................................................... 16 16
8 a 1501278 Stud ..................................................................................................................... .. 16
8 a 1501277 Stud ..................................................................................................................... 16 ..
9 376026 Lug Nut ................................................................................................................ 16 16
10 a 1581973 Spacer ................................................................................................................. .. 2
11 c 1638961 Valve Stem Extension.......................................................................................... 2 2
11 49189 Valve Stem Extension.......................................................................................... 2 2
FOOTNOTES:
a Dual Wheel
b Single Wheel
c Used For Radial Tubeless Tires
FOOTNOTES:
a H100-120FT
b H80-90FT
6-7
UNIT CODE N005
NORTH AMERICA 03/2007
DIFFERENTIAL
DRY BRAKE
CARRIER ASSEMBLY
DRY BRAKE
FOOTNOTES:
a ⇒ PENDING PER ECN 10419123
KEY:
A: H100-120FT
B: H80-90FT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Bias Ply Tires
b Radial Tires
c ⇒ S/N N005V01515D
d S/N N005V01516D ⇒
CENTRAL HOUSING
WET BRAKE
FOOTNOTES:
a ⇒ S/N N005V01515D
b S/N N005V01516D ⇒
FOOTNOTES:
a H100-120 FT Diesel With Extended Function Transmission
b H100-120FT Diesel With Extended Function Dual Speed Transmission
c H100-120FT Diesel Without Extended Function Transmission
d H100-120FT Gasoline and LPG
e H80-90FT Diesel With Single Speed Transmission
f H80-90FT Gasoline and LPG Without Extended Function Transmission
g H80-90FT With Extended Function Transmission
h ⇒ S/N N005V01515D
i S/N N005V01516D ⇒
6-19
UNIT CODE N005
NORTH AMERICA 03/2007
DIFFERENTIAL
WET BRAKE
DIFFERENTIAL
WET BRAKE
FOOTNOTES:
a H80-90FT Gasoline and LPG Without Extended Function Transmission
b Long Wheel Base H100-120FT Diesel with Extended Function Dual Speed Transmission
c Long Wheel Base H100-120FT Diesel Without Extended Function Transmission
d Long Wheel Base H100-120FT Gasoline and LPG
e Short Wheel Base H80-90FT Diesel With Single Speed Transmission
f Short Wheelbase Extended Function
g ⇒ S/N N005V01515D
h S/N N005V01516D ⇒
6-23
UNIT CODE N005
NORTH AMERICA 03/2007
FOOTNOTES:
a ⇒ S/N N005V01515D
b S/N N005V01516D ⇒
KEY:
A: 250 x 15-20PR (H80-90FT)
B: 300 x 15-20PR (H100-120FT)
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 250 x 15-20PR (H80-90FT)
B: 300 x 15-20PR (H100-120FT)
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 7.00 x 15-14 PR (H80-90FT)
B: 8.25 x 15-14PR (H100-120FT)
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: 250/70 R15 (H80-90FT) Single Mount
B: 7.00 R15 (H80-90FT) Dual Mount
C: 315/70 R15 (H100-120FT) Single Mount
D: 8.25 R15 (H100-120FT) Dual Mount
QTY
ITEM PART NO. DESCRIPTION A B C D
QTY
ITEM PART NO. DESCRIPTION A B C D
7 STEERING SYSTEM
7 STEERING SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
1 1512403 Capscrew..................................................................................................................... 4
2 b 1450503 Horn Button ................................................................................................................. 1
3 1551839 Steering Wheel (Without Spinner Knob) ..................................................................... 1
3 1531563 Steering Wheel (With Spinner Knob) (With Spinner)................................................... 1
4 1586109 Spinner Knob........................................................................................................... 1
5 c 1544566 Steering Column Assembly (Gasoline and LPG) (☞ Figure 7-2) .............................. 1
5 d 1640589 Steering Column Assembly (Gasoline and LPG) (☞ Figure 7-2) .............................. 1
5 c 1606891 Steering Column Assembly (Diesel) (☞ Figure 7-2) .................................................. 1
5 d 1640590 Steering Column Assembly (Diesel) (☞ Figure 7-2) .................................................. 1
6 a 2079369 Isolator ......................................................................................................................... 8
7 a 1606750 Spacer ......................................................................................................................... 4
FOOTNOTES:
a For Vehicles With Diesel Engines Only
b Service with Horn Replacemet Kit 1642089
c ⇒ D/B 02/2007
d D/B 02/2007 ⇒
1579908 Seal Kit (Includes Items 1, 8, 16, 21, 28-30, 34) ......................................................... 1
STEERING LINES
1 1516203 Fitting........................................................................................................................... 2
1 265731 O-Ring ..................................................................................................................... 1
1 16483 O-Ring ..................................................................................................................... 1
2 1480237 Clip Nut ........................................................................................................................ 6
3 1544157 Clamp .......................................................................................................................... 6
4 b 2074032 Hose ............................................................................................................................ 1
4 a 2074031 Hose ............................................................................................................................ 1
5 b 2089028 Hose ............................................................................................................................ 1
5 a 2089027 Hose ............................................................................................................................ 1
6 1527879 Capscrew..................................................................................................................... 6
7 1473887 Fitting........................................................................................................................... 1
7 265731 O-Ring ..................................................................................................................... 1
7 16484 O-Ring ..................................................................................................................... 2
8 1516202 Fitting........................................................................................................................... 1
8 265731 O-Ring ..................................................................................................................... 1
8 16484 O-Ring ..................................................................................................................... 1
FOOTNOTES:
a H100-120FT
b H80-90FT
STEER AXLE
STEER AXLE
49 293648 Capscrew..................................................................................................................... 4
50 352205 Mount........................................................................................................................... 2
7-13
UNIT CODE N005
NORTH AMERICA 03/2007
STEER CYLINDER
KEY:
A: 7.00 x 12-14PR
B: 7.00 x 12 Solid Pneumatic
C: 7.00 R12 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
8 BRAKE SYSTEM
8 BRAKE SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE ASSEMBLY
H100-120FT
DRY BRAKE................................................................................................................................................ 8-20
H80-90FT
DRY BRAKE................................................................................................................................................ 8-18
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL
WET BRAKE ............................................................................................................................................... 8-26
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE.................................................................................................................................................. 8-6
DUAL PEDALS
WET BRAKE ............................................................................................................................................... 8-14
SINGLE PEDAL
DRY BRAKE.................................................................................................................................................. 8-2
WET BRAKE ............................................................................................................................................... 8-10
MASTER CYLINDER ......................................................................................................................................... 8-24
PARK BRAKE ASSEMBLY ................................................................................................................................. 8-22
BRAKE LINKAGE
SINGLE PEDAL
DRY BRAKE
BRAKE LINKAGE
SINGLE PEDAL
DRY BRAKE
FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N N005V01760D
d S/N N005V01761D ⇒
e ⇒ PENDING PER ECN 10413728
f PENDING PER ECN 10413728 ⇒
8-5
UNIT CODE N005
NORTH AMERICA 03/2007
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE
FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N N005V01760D
d S/N N005V01761D ⇒
e ⇒ PENDING PER ECN 10413728
f PENDING PER ECN 10413728 ⇒
8-9
UNIT CODE N005
NORTH AMERICA 03/2007
BRAKE LINKAGE
SINGLE PEDAL
WET BRAKE
BRAKE LINKAGE
SINGLE PEDAL
WET BRAKE
FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N N005V01760D
d S/N N005V01761D ⇒
8-13
UNIT CODE N005
NORTH AMERICA 03/2007
BRAKE LINKAGE
DUAL PEDALS
WET BRAKE
BRAKE LINKAGE
DUAL PEDALS
WET BRAKE
FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N N005V01760D
d S/N N005V01761D ⇒
8-17
UNIT CODE N005
NORTH AMERICA 03/2007
BRAKE ASSEMBLY
H80-90FT
DRY BRAKE
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ PENDING PER ECN 10419123
b PENDING PER ECN 10419123 ⇒
BRAKE ASSEMBLY
H100-120FT
DRY BRAKE
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ PENDING PER ECN 10419123
b PENDING PER ECN 10419123 ⇒
KEY:
A: With Cab
B: With Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Used with Wet Brake System, for dry brakes see Dry Brake Assembly
8-25
UNIT CODE N005
NORTH AMERICA 03/2007
1 1640573 Fitting........................................................................................................................... 2
2 1569616 Clamp .......................................................................................................................... 2
3 1487061 Fitting........................................................................................................................... 2
3 16484 O-Ring ..................................................................................................................... 1
3 265787 O-Ring ..................................................................................................................... 1
4 1502053 Clamp .......................................................................................................................... 2
5 1543698 Clamp (Swivel)............................................................................................................. 2
6 2091015 Hose ............................................................................................................................ 1
7 164289 Hose ............................................................................................................................ 1
8 222501 Fitting........................................................................................................................... 1
9 1516199 Fitting........................................................................................................................... 1
9 16483 O-Ring ..................................................................................................................... 1
9 265787 O-Ring ..................................................................................................................... 1
10 1582584 Bracket......................................................................................................................... 1
11 1473897 Fitting........................................................................................................................... 1
12 2086000 Tube ............................................................................................................................. 1
13 1582511 Clip .............................................................................................................................. 1
14 2086001 Hose (High Temp)........................................................................................................ 1
15 1522425 Fitting........................................................................................................................... 1
15 265787 O-Ring ..................................................................................................................... 3
16 2090895 Tube ............................................................................................................................. 1
17 1486740 Fitting........................................................................................................................... 2
18 1486737 Fitting........................................................................................................................... 3
19 2091149 Tube ............................................................................................................................. 1
20 1522424 Fitting........................................................................................................................... 1
20 1527813 O-Ring ..................................................................................................................... 3
21 2091515 Tube ............................................................................................................................. 1
22 2073768 Hose ............................................................................................................................ 1
23 2090894 Tube ............................................................................................................................. 1
24 2091513 Block ............................................................................................................................ 1
25 17758 Fitting........................................................................................................................... 2
26 1502009 Clamp .......................................................................................................................... 4
27 2090184 Hose ............................................................................................................................ 1
28 1637397 Fitting........................................................................................................................... 1
29 2090185 Hose ............................................................................................................................ 1
30 77186 Fitting........................................................................................................................... 1
30 16487 O-Ring ..................................................................................................................... 1
8-28
UNIT CODE N005
03/2007 NORTH AMERICA
9 HYDRAULIC SYSTEM
9 HYDRAULIC SYSTEM
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a H100-120FT
b H80-90FT Diesel
c H80-90FT Gasoline and LPG
HYDRAULIC FILTER
GEAR PUMP
FOOTNOTES:
a H100-120FT
b H80-90FT Diesel
c H80-90FT Gasoline and LPG
HAND LEVERS
THREE FUNCTION
WITH DETENTED LEVERS
1 1578454 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 230882 Nut ............................................................................................................................... 1
4 197067 Washer ........................................................................................................................ 2
5 1528339 Spacer ......................................................................................................................... 1
6 18094 Capscrew..................................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 175861 Spring .......................................................................................................................... 1
9 302428 Pin ............................................................................................................................... 1
10 1542546 Pivot............................................................................................................................. 2
11 1564747 Bushing........................................................................................................................ 10
12 306113 Pin (Selector) ............................................................................................................... 1
13 320161 Washer ........................................................................................................................ 2
14 1528328 Pivot Shaft ................................................................................................................... 1
15 1517361 Lock Ring..................................................................................................................... 6
16 309109 Rod End Pin ................................................................................................................ 6
17 1517394 Link .............................................................................................................................. 3
18 2083706 Hand Lever (Auxiliary One And Two)........................................................................... 1
19 2083702 Hand Lever (Tilt) .......................................................................................................... 1
20 2083701 Hand Lever (Lift) .......................................................................................................... 1
21 1517395 Knob ............................................................................................................................ 3
22 1586627 Capscrew..................................................................................................................... 3
23 1346752 Washer ........................................................................................................................ 3
24 2063991 Isolator ......................................................................................................................... 3
25 2079625 Control Valve Assembly (☞ Figure 9-8) ..................................................................... 1
HAND LEVERS
THREE FUNCTION
WITHOUT DETENTED LEVERS
1 1578453 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 1583611 Capscrew..................................................................................................................... 2
4 1528327 Pivot Shaft ................................................................................................................... 1
5 1564747 Bushing........................................................................................................................ 6
6 2083701 Hand Lever (Lift) .......................................................................................................... 1
7 2083702 Hand Lever (Tilt) .......................................................................................................... 1
8 2083703 Hand Lever (Auxiliary One) ......................................................................................... 1
9 1517395 Knob ............................................................................................................................ 3
10 1517394 Link .............................................................................................................................. 3
11 309109 Rod End Pin ................................................................................................................ 6
12 1517361 Lock Ring..................................................................................................................... 6
13 1586627 Capscrew..................................................................................................................... 3
14 1346752 Washer ........................................................................................................................ 3
15 2063991 Isolator ......................................................................................................................... 3
16 2079625 Control Valve Assembly (☞ Figure 9-8) ..................................................................... 1
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS
1 1619997 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 4
3 230882 Nut ............................................................................................................................... 1
4 197067 Washer ........................................................................................................................ 2
5 1528339 Spacer ......................................................................................................................... 1
6 18094 Capscrew..................................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 175861 Spring .......................................................................................................................... 1
9 302428 Pin ............................................................................................................................... 1
10 1542546 Pivot............................................................................................................................. 2
11 1564747 Bushing........................................................................................................................ 12
12 306113 Pin (Selector) ............................................................................................................... 1
13 1528329 Pivot Shaft ................................................................................................................... 1
14 320161 Washer ........................................................................................................................ 2
15 1517394 Link .............................................................................................................................. 4
16 1517361 Lock Ring..................................................................................................................... 8
17 309109 Rod End Pin ................................................................................................................ 8
18 2083705 Hand Lever (Auxiliary Two And Three) ........................................................................ 1
19 2083703 Hand Lever (Auxiliary One) ......................................................................................... 1
20 2083702 Hand Lever (Tilt) .......................................................................................................... 1
21 2083701 Hand Lever (Lift) .......................................................................................................... 1
22 1517395 Knob ............................................................................................................................ 4
23 1586627 Capscrew..................................................................................................................... 3
24 1346752 Washer ........................................................................................................................ 3
25 2063991 Isolator ......................................................................................................................... 3
26 2079624 Control Valve Assembly (☞ Figure 9-8) ..................................................................... 1
HAND LEVERS
FOUR FUNCTION
WITHOUT DETENTED LEVERS
1 1578454 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 1583611 Capscrew..................................................................................................................... 2
4 1528328 Pivot Shaft ................................................................................................................... 1
5 1564747 Bushing........................................................................................................................ 8
6 2083704 Hand Lever (Auxiliary Two) .......................................................................................... 1
7 2083703 Hand Lever (Auxiliary One) ......................................................................................... 1
8 2083702 Hand Lever (Tilt) .......................................................................................................... 1
9 2083701 Hand Lever (Lift) .......................................................................................................... 1
10 1517395 Knob ............................................................................................................................ 4
11 1517394 Link .............................................................................................................................. 4
12 309109 Rod End Pin ................................................................................................................ 8
13 1517361 Lock Ring..................................................................................................................... 8
14 1586627 Capscrew..................................................................................................................... 3
15 1346752 Washer ........................................................................................................................ 3
16 2063991 Isolator ......................................................................................................................... 3
17 2079624 Control Valve Assembly (☞ Figure 9-8) ..................................................................... 1
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
9-23
UNIT CODE N005
NORTH AMERICA 03/2007
TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION
OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION
1 1597381 Capscrew..................................................................................................................... 2
2 1581848 Nut ............................................................................................................................... 2
3 1581564 Lockwasher.................................................................................................................. 6
4 a 2081137 Tilt Cylinder (☞ Figure 9-21) ...................................................................................... 2
4 d 2081138 Tilt Cylinder (☞ Figure 9-21) ...................................................................................... 2
4 b 2085566 Tilt Cylinder (☞ Figure 9-21) ...................................................................................... 2
4 c 2094938 Tilt Cylinder (☞ Figure 9-21) ...................................................................................... 2
5 241079 Anchor ......................................................................................................................... 4
6 1615240 Capscrew..................................................................................................................... 4
7 16001 Lube Fitting .................................................................................................................. 4
8 1570303 Pin ............................................................................................................................... 2
9 192429 Bushing........................................................................................................................ 4
10 16015 Lube Fitting (Mast Installation) .................................................................................... 2
11 1599316 Pin (Mast Installation) .................................................................................................. 2
12 1646441 Capscrew (Mast Installation) ....................................................................................... 4
13 bd 1566792 Rod End....................................................................................................................... 2
13 ac 1578545 Rod End....................................................................................................................... 2
FOOTNOTES:
a 12 Forward/6 Back
b 6 Forward/10 Back
c 6 Forward/5 Back
d 6 Forward/6 Back
TILT CYLINDERS
FOOTNOTES:
a 12 Forward/6 Back
b 6 Forward/10 Back
c 6 Forward/5 Back
d 6 Forward/6 Back
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
9-46
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 10
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-18
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-4
MAIN CYLINDER (H100-120FT)
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-12
MAIN CYLINDER (H80-90FT)
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 10-10
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-6
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 10-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
H100-120FT
H80-90FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
H100-120FT
H80-90FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
H100-120FT
H80-90FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
16 110178 Fitting............................................................................................................... 2 2
17 379405 Clamp .............................................................................................................. 4 4
18 a .. . . . Hose (RH) ....................................................................................................... 1 1
19 1360529 Strap Clamp .................................................................................................... 4 ..
20 1465585 Clamp .............................................................................................................. 4 4
21 2046871 Fitting............................................................................................................... 1 1
22 1581586 Capscrew ........................................................................................................ 2 2
23 1581585 Capscrew ........................................................................................................ 4 4
24 1550384 Bracket (LH) .................................................................................................... 1 1
24 1550386 Bracket (RH).................................................................................................... 1 1
25 1550157 Velocity Fuse ................................................................................................... 2 ..
25 1550158 Velocity Fuse ................................................................................................... .. 2
26 1487096 Fitting............................................................................................................... 1 1
27 2074181 Hose ................................................................................................................ 1 1
28 a .. . . . Hose (LH) ........................................................................................................ 1 1
29 2087555 Hose ................................................................................................................ 1 1
30 1581896 Nut................................................................................................................... 4 4
31 1581558 Washer ............................................................................................................ 4 4
32 1581588 Capscrew ........................................................................................................ 4 4
33 1331990 Chain Anchor................................................................................................... 2 ..
33 1331991 Chain Anchor................................................................................................... .. 2
34 15222 Cotter Pin ........................................................................................................ 2 2
35 327591 Pin (Anchor) .................................................................................................... 2 ..
35 339932 Pin (Anchor) .................................................................................................... .. 2
36 a .. . . . Chain ............................................................................................................... 1 1
37 1581583 Capscrew ........................................................................................................ 2 2
38 2076763 Hose ................................................................................................................ 1 1
FOOTNOTES:
a Refer to Table
10-9
UNIT CODE N005
NORTH AMERICA 03/2007
H80-90FT
a .. . . . Lift Cylinder.................................................................................................................. 2
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 57664 O-Ring ..................................................................................................................... 1
4 2033243 Gland....................................................................................................................... 1
5 215425 Wear Ring ............................................................................................................... 1
6 270077 Rod Seal.................................................................................................................. 1
7 638249 Back-Up Ring .......................................................................................................... 2
8 1383066 Rod Wiper ............................................................................................................... 1
9 1381061 Seal ......................................................................................................................... 1
10 297532 Wear Ring ............................................................................................................... 1
FOOTNOTES:
a Refer to Table
H100-120FT
a .. . . . Lift Cylinder.................................................................................................................. 2
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 15879 O-Ring ..................................................................................................................... 1
4 2033281 Gland....................................................................................................................... 1
5 297532 Wear Ring ............................................................................................................... 1
6 327807 Rod Seal.................................................................................................................. 1
7 327808 Back-Up Ring .......................................................................................................... 1
8 1383067 Rod Wiper ............................................................................................................... 1
9 351532 Back-Up Ring .......................................................................................................... 1
10 1381062 Seal ......................................................................................................................... 1
11 351531 Wear Ring ............................................................................................................... 1
FOOTNOTES:
a Refer to Table
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
10-17
UNIT CODE N005
NORTH AMERICA 03/2007
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
10-20
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 11
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-22
FREE LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-14
HEADER HOSE
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-18
INNER MAST AND FREE LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-6
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................... 11-10
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 11-2
H100-120FT
H80-90FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
14 1581566 Nut................................................................................................................... 4 4
15 1477559 Bracket ............................................................................................................ 2 2
16 1581583 Capscrew ........................................................................................................ 2 2
17 1581585 Capscrew ........................................................................................................ 2 2
18 1581558 Washer ............................................................................................................ 6 6
19 2074181 Hose ................................................................................................................ 1 1
20 1486749 Fitting............................................................................................................... 1 1
20 16485 O-Ring......................................................................................................... 1 1
20 252729 O-Ring......................................................................................................... 1 1
21 1487096 Fitting............................................................................................................... 1 1
21 252729 O-Ring......................................................................................................... 2 2
22 2075535 Hose ................................................................................................................ 1 1
23 1581586 Capscrew ........................................................................................................ 2 2
24 1474399 Bracket ............................................................................................................ 2 2
25 1550387 Bracket ............................................................................................................ 2 2
26 b .. . . . Tube................................................................................................................. 1 1
27 1581588 Capscrew ........................................................................................................ 4 4
28 a 1550385 Bracket (LH) .................................................................................................... 1 1
28 1550387 Bracket (RH).................................................................................................... 1 1
29 1465072 Snap Ring........................................................................................................ 2 2
30 126765 Shim (0.020 in.) ............................................................................................... 12 12
31 1399204 Load Roller (124.31 mm)................................................................................. 2 2
32 104264 Bearing Strip ................................................................................................... 2 2
33 104506 O-Ring ............................................................................................................. 4 4
34 161272 Shim (0.007 in.) ............................................................................................... AR AR
35 161273 Shim (0.020 in.) ............................................................................................... AR AR
36 1304349 Fitting............................................................................................................... 1 1
37 1465518 Snap Ring........................................................................................................ 4 4
38 1485449 Bushing ........................................................................................................... 2 2
39 2076763 Hose .................................................................................................................... 1 1
FOOTNOTES:
a Optional
b Refer to Table
11-5
UNIT CODE N005
NORTH AMERICA 03/2007
H100 - 120FT
H80 - 90FT
FOOTNOTES:
a Refer to Table
11-9
UNIT CODE N005
NORTH AMERICA 03/2007
LEFT HAND
RIGHT HAND
c .. . . . Lift Cylinder.................................................................................................................. 1
1 c .. . . . Shell ........................................................................................................................ 1
2 190887 Seal ......................................................................................................................... 1
3 295649 Screw ...................................................................................................................... 1
4 b 1379063 Piston Ring (RH) ..................................................................................................... 1
5 1381056 Piston (RH).............................................................................................................. 1
5 1381055 Piston (LH) .............................................................................................................. 1
6 264134 Sealant .................................................................................................................... 1
7 2038675 Wear Ring ............................................................................................................... 1
8 c .. . . . Rod.......................................................................................................................... 1
9 a 1310370 Wiper Ring............................................................................................................... 1
9 1310371 Wiper Ring............................................................................................................... 1
10 a 1381084 Rod Seal.................................................................................................................. 1
10 1381086 Rod Seal.................................................................................................................. 1
11 a 2033295 Gland....................................................................................................................... 1
11 2033296 Gland....................................................................................................................... 1
12 198518 O-Ring ..................................................................................................................... 1
13 166659 Back-Up Ring .......................................................................................................... 1
14 b 357626 Spacer ..................................................................................................................... 1
FOOTNOTES:
a B753
b B754
c Refer to Table
11-13
UNIT CODE N005
NORTH AMERICA 03/2007
H100-120FT
H80-90FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
11-17
UNIT CODE N005
NORTH AMERICA 03/2007
HEADER HOSE
TWO STAGE FULL FREE-LIFT
HEADER HOSE
TWO STAGE FULL FREE-LIFT
H80-90FT (THREE FUNCTION)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
HEADER HOSE
TWO STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
11-24
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 12
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-30
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-18
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 12-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
H100-120FT
H80-90FT
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
H100-120FT
H80-90FT
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Not Illustrated
b Refer to Table
12-7
UNIT CODE N005
NORTH AMERICA 03/2007
INNER MAST
THREE STAGE FULL FREE-LIFT
H100-120FT
H80-90FT
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT
H100-120FT
H80-90FT
MAIN LIFT
THREE STAGE FULL FREE-LIFT
21 1473888 Fitting....................................................................................................................... 1
21 280154 O-Ring................................................................................................................. 1
21 16486 O-Ring................................................................................................................. 1
22 1388019 Housing ................................................................................................................... 1
23 14595 Fitting....................................................................................................................... 1
23 16484 O-Ring................................................................................................................. 1
24 1474387 Bracket .................................................................................................................... 1
25 1550197 Control Valve (Lowering) (H80-90FT)...................................................................... 1
25 1550198 Control Valve (Lowering) (H100-120FT).................................................................. 1
26 2087555 Hose ........................................................................................................................ 1
27 1487096 Fitting....................................................................................................................... 1
28 2074181 Hose ........................................................................................................................ 1
29 1581566 Nut........................................................................................................................... 2
30 1581558 Washer .................................................................................................................... 2
31 2076763 Hose ........................................................................................................................ 1
FOOTNOTES:
a H100-120FT
b H80-90FT
c Refer to Table
12-13
UNIT CODE N005
NORTH AMERICA 03/2007
H100-120FT
H80-90FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
d .. . . . Lift Cylinder.......................................................................................................... 2 2
1 d .. . . . Shell ................................................................................................................ 1 1
2 d .. . . . Rod.................................................................................................................. 1 1
3 2033243 Gland............................................................................................................... 1 ..
3 2033299 Gland............................................................................................................... .. 1
4 215425 Wear Ring ....................................................................................................... 1 ..
4 215301 Wear Ring ....................................................................................................... .. 1
5 1383066 Rod Wiper ....................................................................................................... 1 ..
5 1383068 Rod Wiper ....................................................................................................... .. 1
6 201829 Rod Seal.......................................................................................................... .. 1
6 270077 Rod Seal.......................................................................................................... 1 ..
7 638249 Back-Up Ring .................................................................................................. 2 ..
7 638250 Back-Up Ring .................................................................................................. .. 1
8 57664 O-Ring ............................................................................................................. 1 ..
8 15879 O-Ring ............................................................................................................. .. 1
9 297532 Wear Ring ....................................................................................................... 1 ..
9 351531 Wear Ring ....................................................................................................... .. 1
©2007 HYSTER COMPANY See Service Manual 12-15
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Lift Heights of 4640mm and Higher
b Lift Heights of 4900mm and Higher
c Not Illustrated
d Refer to Table
12-17
UNIT CODE N005
NORTH AMERICA 03/2007
FREE LIFT
THREE STAGE FULL FREE-LIFT
H100-120FT
H80-90FT
FREE LIFT
THREE STAGE FULL FREE-LIFT
26 1581896 Nut........................................................................................................................... 4
27 c .. . . . Chain ....................................................................................................................... 2
28 1387286 Chain Anchor (H100-120FT) ................................................................................... 2
28 1331991 Chain Anchor (H80-90FT) ....................................................................................... 2
29 15222 Cotter Pin ................................................................................................................ 2
30 339932 Pin ........................................................................................................................... 2
31 c .. . . . Hose ........................................................................................................................ 1
32 1611061 Collar ....................................................................................................................... 1
33 1638844 Shim ........................................................................................................................ AR
FOOTNOTES:
a H100-120FT
b H80-90FT
c Refer to Table
12-21
UNIT CODE N005
NORTH AMERICA 03/2007
H100-120FT
H80-90FT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
12-25
UNIT CODE N005
NORTH AMERICA 03/2007
HEADER HOSE
THREE STAGE FULL FREE-LIFT
H100-120FT
H80-90FT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
HEADER HOSE
THREE STAGE FULL FREE-LIFT
QTY
ITEM PART NO. DESCRIPTION A B
20 1550425 Fitting............................................................................................................... 1 2
21 1581587 Capscrew ........................................................................................................ 2 4
22 1581563 Washer ............................................................................................................ 2 4
23 1389828 Bracket ............................................................................................................ 1 1
24 1502809 Clamp .............................................................................................................. 2 2
25 1399243 Clamp .............................................................................................................. 1 1
26 1581586 Capscrew ........................................................................................................ 1 1
27 1581567 Nut................................................................................................................... 1 1
28 1389854 Bracket ............................................................................................................ .. 1
29 1541243 Bracket (LH) .................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
12-29
UNIT CODE N005
NORTH AMERICA 03/2007
CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: H80-90FT
B: H100-120FT
QTY
ITEM PART NO. DESCRIPTION A B
12-32
UNIT CODE N005
03/2007 NORTH AMERICA
13 OPTIONS
13 OPTIONS
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 13
OPTIONS
DESCRIPTION PAGE
STROBE LIGHT
(⇒PENDING PER ECN 10298201)
13-7
UNIT CODE N005
NORTH AMERICA 03/2007
BACK UP ALARM
1 1582464 Fastener....................................................................................................................... 1
2 1500912 Clip .............................................................................................................................. 1
3 1350215 Nut (Foldover) .............................................................................................................. 2
4 1527877 Capscrew..................................................................................................................... 2
5 2064929 Back-Up Alarm (82-102 dbA) ...................................................................................... 1
ACCUMULATOR
1 1629185 Accumulator................................................................................................................. 1
2 1609864 Spacer ......................................................................................................................... 2
3 1611564 Clamp .......................................................................................................................... 2
4 2091868 Hose ............................................................................................................................ 1
5 1487096 Fitting........................................................................................................................... 1
5 252729 O-Ring ..................................................................................................................... 3
LIFTING EYES
1 1651797 Eyebolt......................................................................................................................... 2
2 1474318 Anchor ......................................................................................................................... 2
3 292661 Nut ............................................................................................................................... 1
3 1593341 Nut ............................................................................................................................... 3
4 15246 Cotter Pin..................................................................................................................... 2
5 .. . . . Front Lifting Plate......................................................................................................... 2
2083999 Seal Kit (Class III) (Includes Items 12-13, 17) ............................................................. 1
FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
2083999 Seal Kit (Class III) (Includes Items 12-13, 17) ............................................................. 1
FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift
KEY:
A: B749, Three Function
B: B749, Four Function
C: B750, Three Function
D: B750, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a Used With Attachment Carriage
b Used With Integral Side-Shift Carriage
KEY:
A: B751 Three Function
B: B752 Three Function
C: B751 Four Function
D: B752 Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a Not Illustrated
b Used with Attachment Carriage
c Used with Integral Side-Shift
KEY:
A: B753, Three Function
B: B754, Three Function
C: B753, Four Function
D: B754, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a Not Illustrated
b Used with Attachment Carriage
c Used with Integral Side-Shift Carriage
13-38
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 14
FIELD CONVERSION KITS
DESCRIPTION PAGE
WHEEL CONVERSION
DESCRIPTION PART NUMBER
Wide Tread Conversion Kit 80-90 (250 x 15) 1622901
Wide Tread Conversion Kit 100-120 (300 x 15) 1622902
Dual Drive Wheel Conversion Kit 80-90 (7.00x15 Tires) 1623081
Dual Drive Wheel Conversion Kit 100-120 with Dry Brakes (8.25x15) 1623082
Dual Drive Wheel Conversion Kit 100-120 with Wet Brakes (8.25x15) 1623083
FOOTNOTES:
a Kit requires Software that must be Dealer installed
E-HYDRAULIC CONTROL CONVERSION KITS
DESCRIPTION PART NUMBER
Three Function Mini-Levers without Clamping to Three Function Mini-Levers with a 1585281
Clamping
Three Function Mini-Levers with Clamping to Three Function Mini-Levers without a 1607685
Clamping
Three Function Mini-Levers without clamping to Four Function without Clamping a 1633676
Three Function Mini-Levers without clamping to Four Function with Clamping a 1633677
Four Function Mini Lever with Clamp to Four Function without Clamping a 1635699
Three Function Mini-Levers without Clamping to Three Function Joystick without a 1585525
Clamping
Three Function Mini Levers without Clamp To Three Function Joystick with Clamping a 1626738
FOOTNOTES:
a Kit requires Software that must be Dealer installed
HYDRAULIC CONTROL CONVERSIONS
DESCRIPTION PART NUMBER
Manual Three Function Levers without Clamping to Three Function Levers with 1584061
Clamping
Manual Three Function Levers without Clamping to Four Function Levers without 1633945
Clamping
Manual Three Function Levers without Clamping to Four Function Levers with 1633943
Clamping
14-8
UNIT CODE N005
03/2007 NORTH AMERICA
15 NUMERICAL INDEX
UNIT CODE N005
03/2007 NORTH AMERICA
SECTION 15
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
126 4-11 2 13-15 4 8-15 37 5-23 38
4-23 32 13-19 17 8-15 41 5-24 44
206 8-7 19 13-23 8 16483 7-9 1 5-33 6
8-15 19 13-29 23 8-3 30 5-33 18
12855 3-29 19 15224 12-9 10 8-3 35 5-33 40
12856 3-11 10 15229 7-11 38 8-7 30 5-45 6
12891 10-5 7 15241 6-5 12 8-7 35 5-45 40
12-5 13 15246 13-13 4 8-27 9 5-45 42
12921 2-41 8 15347 3-15 7 9-45 8 5-57 9
12929 8-7 20 15879 10-13 3 10-7 6 11-4 20
8-15 20 12-15 8 12-11 3 16486 5-13 41
13957 7-11 18 15885 11-15 11 16484 5-14 48 5-23 39
7-11 25 12-23 11 5-23 40 5-33 41
14358 3-13 11 15916 4-11 5 5-24 48 5-34 43
14372 3-13 10 4-23 22 5-33 8 5-45 41
14385 2-18 33 15931 3-39 11 5-45 8 8-3 33
2-22 33 16001 9-41 7 7-9 7 8-7 33
2-26 33 13-15 12 7-9 8 9-3 18
2-29 33 13-19 8 8-3 32 9-3 25
14387 2-37 1 13-23 14 8-7 32 10-7 7
14595 10-7 10 13-29 8 8-27 3 11-3 9
11-3 10 16015 9-41 10 9-3 4 12-12 21
12-12 23 16041 13-17 16 9-45 4 16487 5-14 47
14603 5-13 40 13-21 16 9-45 5 5-14 55
10-7 7 13-25 14 9-45 20 5-24 47
11-3 9 13-27 16 10-7 10 5-34 47
14604 6-5 13 13-31 16 10-7 13 5-46 47
15002 4-11 6 16078 4-25 3 11-3 11 6-5 13
4-23 23 16079 4-15 6 11-3 13 8-3 23
15135 5-13 11 4-25 7 12-11 20 8-4 45
5-23 11 4-25 10 12-12 23 8-8 51
5-33 12 16121 3-29 15 13-15 19 8-8 56
5-45 12 16134 3-13 25 13-15 20 8-11 36
15155 11-23 15 3-29 14 13-19 19 8-15 42
12-31 15 16150 4-19 39 13-19 20 8-27 30
13-23 25 16151 3-13 9 13-23 26 16541 13-33 14
13-29 19 16156 1-45 6 13-23 27 13-35 12
15156 4-11 7 16190 3-29 12 13-29 25 13-37 12
4-23 20 16448 13-19 23 13-29 26 16634 2-33 13
15158 5-13 10 13-23 30 13-33 8 16682 5-13 32
5-23 10 16449 13-15 23 13-33 12 5-23 32
5-33 13 16458 13-29 29 13-33 14 5-37 10
5-45 13 16481 5-45 18 13-35 9 5-49 10
15180 2-41 6 5-57 3 13-35 13 16694 3-29 11
15222 10-8 34 8-4 38 13-35 14 16706 9-19 6
10-19 5 8-4 44 13-37 9 9-21 3
11-8 25 8-4 49 13-37 13 16708 3-39 14
11-23 5 8-8 38 13-37 14 16863 3-13 29
12-3 12 8-8 50 16485 5-13 5 16865 3-39 16
12-9 8 8-8 55 5-13 38 16982 11-3 12
12-20 29 8-11 16 5-14 44 11-3 12
12-31 5 8-11 35 5-23 5 16983 5-17 12
©2007 HYSTER COMPANY See Service Manual 15-1
for service procedures.
UNIT CODE N005
NORTH AMERICA 03/2007
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM