This document provides a table listing new and old component designations for components across all KMG excavator models. It includes over 100 components with their new codes and previous codes. The table is intended to help with reading wiring diagrams by providing a mapping between new and old component names and codes.
This document provides a table listing new and old component designations for components across all KMG excavator models. It includes over 100 components with their new codes and previous codes. The table is intended to help with reading wiring diagrams by providing a mapping between new and old component names and codes.
This document provides a table listing new and old component designations for components across all KMG excavator models. It includes over 100 components with their new codes and previous codes. The table is intended to help with reading wiring diagrams by providing a mapping between new and old component names and codes.
This document provides a table listing new and old component designations for components across all KMG excavator models. It includes over 100 components with their new codes and previous codes. The table is intended to help with reading wiring diagrams by providing a mapping between new and old component names and codes.
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
13.6 TABLE OF NEW AND OLD COMPONENT DESIGNA-
TIONS The following table lists components of all KMG excavator models. Therefore, it possibly contains components not existing at the particular machine.
New code Previous code Component
10a000 Cab support 10B001 6B1 Temperature cab support 10B002 3B2 Temperature switch for heater in LV switch cabinet 10B005 2S5 Door switch in LV switch cabinetLV switch cabinet 10B006a 2B6a Temperature switch for air condition in LV switch cabinet 10B007a 2B7a Dampness switch for air condition in LV switch cabinet 10B351 Fire suppression system pressure switch 10B451 9B1 Temperature transmitter for fire suppression system LV switch cabinet 10B452 9B2 Temperature transmitter for fire suppression system LV switch cabinet 10B463 E63 Camera cab support 10E008 7H8 Emergency light cab support (Electric) 10E009 7H9 Emergency light cab support (Electric) 10E025 3R25 Heater in LV switch cabinet 10E026 3R26 Heater in LV switch cabinet 10E046 H46 Lighting cab support (Diesel) 10E055 H55 Lighting at stage for cab 10E144e H144e Additional light cab support left 10E144f H144f Additional light cab support left 10E144g H144g Additional light cab support right 10E144h H144h Additional light cab support right 10E231 1H1 Heater for cab support 10G007 M3 Compressor for warning horn 10G010 M10 Excess pressure blower (old cab) 10K032 E32/X14 Load limit regulation 10K300 E46 VHMS controller 10P001 1P1 Battery charging device emergency-lighting, charging-current-display 10P003-1 0P3-1 Cos-Phi-display motor 1 10P003-2 0P3-2 Cos-Phi-display motor 2 12P004-1 0P4-1 KWh_counter_motor_1 12P004-2 0P4-2 KWh_counter_motor_2 10P008 1P8 Battery charging device emergency-lighting, charging-voltage-display Power switch for air condition compressor in HV switch cabinet at cab support 10Q104 *K4M wall
Version 2010/1 13-21
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
Power switch for air condition compressor in LV switch cabinet at cab support 10Q204 +K4M-1 wall 10R100 R100 Terminal resistor at hydraulic tank (in need) 10R101 R101 Terminal resistor at VHMS controller 10S017 S17 Switch for cab support lighting 10T055 E55 Charging device 10T058 E58 Satellite communication ORBCOMM controller (option) 10W322 WLAN-Interface cable between MTC and cab floor (MTC<=>PC) 10X037 Socket connector for satellite communication (option) 10X300 X35d CAN-Bus-T-Splitter at VHHV controller too QUANTUM for terminal resistor 10X300a X35d CAN-Bus-T-Splitter at VHHV controller too MH801 display for terminal resistor 10X300b X35d CAN-Bus-Connector in cab support 10X306 CAN-Bus-Connector 10X307 CAN-Bus-Connector 10X309 X35d CAN-Bus-Connector in cab support 10X322 WLAN-Interface connector in cab floor (MTC<=>PC) CAN-Bus-T-Splitter prepared for Modular-Mining-System-Interface (MMS) hub 10X335b (Diesel) 10X335c CAN-Bus-Connector between cab support and cab 11a000 Extra low voltage switch panel (DC) 11B142 E42 Direction of rotation 11B143 E43 Speed of rotation 11B144 Speed of rotation from gyroscop (in preparation!) 11F001 F1 Circuit breaker 15 (+24V DC) (50A) 11F001a F1a Circuit breaker 30 (+24V DC) (50A) 11F001b F1b Main circuit breaker for pilot control (50 A) 11F001c F1c Circuit breaker for working light, lighting superstructure and ladder (50A) 11F001d F1d Main circuit breaker cab (50A) 11F001e F1e Main circuit breaker TT (50A) 11F001f F1f Circuit breaker motor controller QUANTUM (16A) 11F002 F2 Circuit breaker warning light, compressor signal horn (16A) 11F003 F3 Circuit breaker für pilot control (32A) 11F005 F5 Circuit breaker windscreen wiper (16A) 11F005a F5a Circuit breaker windscreen wiper wash system (6A) 11F006 F6 Circuit breaker for emergency line and key switch 11F006a F6a Circuit breaker service light pump room and engine room (25A) and sockets Circuit breaker cab indoor light, socket cab support (25A), washbasin pump, 11F006b F6b cigarette lighter 11F006c F6c Circuit breaker sockets in motor- and pump room (16A)
13-22 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
11F006d Circuit breaker cab indoor light (16A) 11F007 F7 Circuit breaker light cab roof right (10A) 11F007a F7a Circuit breaker light cab roof left (10A) 11F008 F8 Circuit breaker light oil cooler (10A) 11F008a F8a Circuit breaker light counterweight (10A) 11F008c F8c Circuit breaker light oil cooler (16A) 11F008d F8d Circuit breaker light oil cooler (16A) 11F008e F8e Circuit breaker light oil cooler (16A) 11F009 F9 Circuit breaker air-condition (50A) 11F009c F9c Circuit breaker air-condition control panel 11F011 F11 Circuit breaker motor controller QUANTUM (16A) 11F012 F12 Circuit breaker key switch (6A) 11F013 F13 Circuit breaker for power supply of binary sensors (6A) 11F013a F13a Circuit breaker for power supply of analog sensors (6A) 11F014 F14 Circuit breaker for power supply of CAN-node-outputs (20A) 11F015a F15a Circuit breaker VHMS controller and VHMS monitor MH801 (10A) 11F016 F17 Circuit breaker PWM-amplifier for cooler fan speed (6A) 11F017 F17 Circuit breaker self-holding (16A) 11F018 F18 Circuit breaker slew park brake (6A) 11F019 F19 Circuit breaker light oil cooler (16A) 11F026 F26 Circuit breaker cab over pressure blower (16A) 11F028 F28 Circuit breaker pilot control supply (10A) 11F028a F28a Circuit breaker pilot control supply (10A) 11F029 F29 Circuit breaker pilot control supply (10A) 11F029a f29a Circuit breaker pilot control supply (10A) 11F032 F32 Circuit breaker camera system (10A) 11F034 F34 Circuit breaker transfer pump (32A) Circuit breaker motor start relay, travel brake, hydr. slew brake, service arm 11F043 F43 (16A) 11F046 F46 Circuit breaker fan air condition (TT) 11F047 F47 Circuit breaker mixing-valve and fan for cab heater (TT) 11F048 F48 Circuit breaker radio, reading lamp (6A) 11F049 F49 Circuit breaker customer enhancements (16A) 11F059 F59 Main circuit breaker for stabilized battery voltage (50A) 11F061 F61 Circuit breaker load limit regulation (10A) 11F062 F62 Circuit breaker refrigerator, mirror (16A) 11F063 F63 Circuit breaker operator seat heater blower (10A) 11F065 F65 Circuit breaker light superstructure and ladder (16A) 11F066 F66 Circuit breaker engine oil refilling system (16A)
Version 2010/1 13-23
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
11F067 F67 Circuit breaker socket in cab (25A) 11F068 F68 Circuit breaker socket in cab (25A) 11F070 F70 Circuit breaker VHMS supply (10A) 11F071 F71 Circuit breaker independent cab heater Hydronic M (25A) 11F075 F75 Circuit breaker sensor wire for control battery voltage (6A) 11F084 F84 Circuit breaker hydraulic oil level (6A) 11F100 Supply control outputs node 3 (10A) 11F101 Supply control outputs node 4 (10A) 11F102 Supply control outputs node 5 (10A) 11F103 Supply control outputs node 9 (10A) 11F104 Supply control outputs node 10 (10A) 11F105 Supply control outputs node 11 (10A) 11F106 Supply control outputs node 12 (10A) 11F107 Supply control outputs node 13 (10A) 11F108 Supply control outputs node 14 (10A) 11F109 Supply control outputs node 15 (10A) 11F110 Supply control outputs node 16 (10A) 11F111 Supply control outputs node 17 (10A) 11F112 Supply control outputs node 18 (10A) 11F113 Supply control outputs node 19 und 20 (10A) 11F114 Supply control outputs node 21 (10A) 11F115 Supply control outputs node 6 (10A) 11F116 Supply control outputs node 7 (10A) 11F117 Supply control outputs node 8 (10A) 11F121 Bus node supply, switched (10A) 11F122 Bus node supply (10A) 11F123 Bus node supply (10A) 11F306 3F6 Supply for cab heater monitoring 11F310c 3F10c Circuit breaker for blower under operator seat for blower after-running 11G003 A3 Test modul (-10V bis +10V) 11K003-1 K3-1 Engine 1 running (> 300 1/min), generator field current switch on 11K003-2 K3-2 Engine 2 running (> 300 1/min), generator field current switch on 11K032 D32 Safety relay with cut-off delay for zero position signal 11K044a Safety line (before safety contactors) 11K050 K50 Bucket switch off 11K058 K58 Pilot control boom up (PC4000) 11K064-1 K64-1 Engine enable 11K064-2 K64-2 Engine enable
13-24 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
11K065-1 K65 Enable engine-controller 1 11K065-2 K65 Enable engine-controller 2 11K071 K71 Pilot control bucket fill 11K074 K74 Pilot control stick out 11K075 K75 Boom down (PC5500) 11K076 K76 Pilot control left crawler (PC4000) 11K076a K76a Stick out (PC5500) 11K077 K77 Pilot control crawler: left crawler (PC5500) 11K077a Pilot control crawler: right crawler (PC5500) 11K078 K78 Pilot control right crawler (PC4000) 11K079 K79 Boom up (PC5500) 11K080 K80 Control block 1 switch on 11K111a K111a Supply pilot control 11K111b K111b Supply pilot control redundant 11K126 K126 Supply relay monitoring for pilot control 11K160 K160 Boom floating position OFF 11K170 K170 Stick floating position OFF 11K176 K76 Stick in (PC5500) 11K177 K177 Travel cut off forward 11K177a Travel cut off forward (Parallel to 11K177) 11K178 K78 Bucket dump (PC5500) 11K178 K178 Travel cut-off backward 11K178a Travel cut-off backward (Parallel too 11K178) 11K179 K179 Travel cut-off backward left crawler 11K180 K180 Travel cut-off backward right crawler 11K301 MTC (Master Turbo Controller) (central controller in cab support) 11K302 CAN-Node 2 (ICND) 11K303 CAN-Node 3 (ICNV) 11K304 CAN-Node 4 (ICNV) 11K305 CAN-Node 5 (ICNV) 11P001 H1-1 Operating hour meter motors 11P029 H29 Operating hour meter crawler 11P063 H63 LED load limit regulation activ 11P094-1 H94-1 Quantum fluid signal lamp motor 1 (white) 11P094-2 H94-2 Quantum fluid signal lamp motor 2 (white) 11P095-1 H95-1 Quantum warning signal lamp motor 1 (yellow) 11P095-2 H95-2 Quantum warning signal lamp motor 2 (yellow) 11P096-1 H96-1 Quantum stop signal lamp motor 1 (rot)
Version 2010/1 13-25
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
11P096-2 H96-2 Quantum stop signal lamp motor 2 (red) 11P138 H138 LED error load limit regulation 11P143-1 H143-1 Signal lamp motor oil pump 1 11P143-2 H143-2 Signal lamp motor oil pump 2 11Q010 Self holding of MTC; MTC output for travel alarm control by relay and diode 11Q020 K20 Horn 11Q023 K23 / 4K23 Superstructure lighting contactor 11Q023a K23a / 4K23a Additional superstructure lighting contactor (option) 11Q044 K44 Control voltage on by key switch-contactor for diesel shovels Control voltage on by key switch-contactor for diesel shovels (parallel to 11Q044a K44a 11Q044) 11Q044c Q44c Emergency stop circuit 11Q044d Q44d Emergency stop circuit 11Q045a Main supply for pilot control 11Q045b Main supply for pilot control 11Q045c Main supply for pilot control 11Q045d Main supply for pilot control 11Q045e Main supply for pilot control 11Q090 K90 Emergency lighting ladder 11Q100 K100 Self holding control contactor 11Q111 K111c Supply pilot control power contactor (10A) 11Q122 K122 Connect control voltage battery with battery for starter 11Q190 K190 Select slew brake signal source beetween lever and pedal 11R005 A5a Pull-up/-down resistors 11R013 Diode array (3A) 11R016 Diode array (3A) 11R017 Diode array (3A) 11S041-1 S41-1 Test speed engine 1 : 1800 1/min 11S041-2 S41-2 Test speed engine 2 : 1800 1/min 11S097 S97 Programming mode switch VHMS 11S145 Windscreen wiper arm (QUIT-button) 11C004 A4 Pilot control capacitor modul bucket 11C004a A4a Pilot control capacitor modul boom 11C005 A5a Pilot control capacitor modul slew gear / stick 11C006 A6 Pilot control capacitor modul crawler / clam 11T007 A7 Pilot control amplifier slew gear 11T007a A7a Pilot control amplifier slew gear 11T008 A8 Pilot control amplifier stick 11T008a A8a Pilot control amplifier stick
13-26 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
11T008b A8b Pilot control amplifier stick 11T009 A9 Pilot control amplifier bucket 11T009a A9a Pilot control amplifier bucket 11T009b A9b Pilot control amplifier bucket 11T010 A10 Pilot control amplifier boom 11T010a A10a Pilot control amplifier boom 11T010b A10b Pilot control amplifier boom 11T010c A10c Pilot control amplifier boom 11T011 A11 Pilot control amplifier clam 11T012 A12 Pilot control amplifier crawler left 11T013 A13 Pilot control amplifier crawler right 11T016 A16 Pilot control amplifier slew brake 11T017 E17 Electronic bucket limitation (EBL) 11T048 E48 Ramp modul stick 11T049 E49 Ramp modul boom 11T049a E49a Ramp modul boom 11T049b E49b Ramp modul boom 11T049c E49c Ramp modul boom 11T050 E50 Ramp modul slew gear 11T050a E50a Ramp modul slew gear 11T050b E50b Ramp modul slew brake 11T051 E51 Ramp modul crawlers 11T052 E52 Ramp modul clam 11T059 E59 Ramp modul bucket 11T080 R80 Measuring transducer for battery voltage 11X027a VHMS: Download- and programming connector in cab 11X027b X27b VHMS: Download- and programming connector in cab support 11X030 X30 Socket cab support 11X093 Terminal strip in cab support too slip ring 11X193 Connector at cab support too slip ring 11X301 CAN-Bus-T-Splitter MTC 11X302 CAN-Bus-T-Splitter Node 2 11X303 CAN-Bus-T-Splitter Node 3 11X304 CAN-Bus-T-Splitter Node 4 11X305 CAN-Bus-T-Splitter Node 5 12a000 Low voltage switch panel (Also low voltage for pre-heating for Diesel TT) 12B403a-1 Winding temperature measuring transducer Pt100 motor 1 12B403b-1 Winding temperature measuring transducer Pt100 motor 1
Version 2010/1 13-27
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
12B403c-1 Winding temperature measuring transducer Pt100 motor 1 12B403d-1 Bearing temperature measuring transducer Pt100 motor 1 12B403e-1 Bearing temperature measuring transducer Pt100 motor 1 12B404a-2 Winding temperature measuring transducer Pt100 motor 2 12B404b-2 Winding temperature measuring transducer Pt100 motor 2 12B404c-2 Winding temperature measuring transducer Pt100 motor 2 12B404d-2 Bearing temperature measuring transducer Pt100 motor 2 12B404e-2 Bearing temperature measuring transducer Pt100 motor 2 12F076 1F76 Circuit breaker charging current (125A) 12F201 1F1 Circuit breaker charging device (16A) 12F202 1F2 Circuit breaker pre-heating motor oil (6A) 12F203 1F3 Circuit breaker pre-heating power take off (PTO) (6A) 12F204 1F4 Circuit breaker pre-heating battery (6A) 12F205 1F5 Circuit breaker pre-heating suction oil tank (6A) 12F206 1F6a Circuit breaker heater RESERVE - oil tank (6A) 12F206a 1F6a Circuit breaker heater in cab support (20A) 12F209-1 1F9-1 Circuit breaker pre-heating coolant (25A) 12F209-2 1F9-2 Circuit breaker pre-heating coolant (25A) 12F267 1F8 Circuit breaker pre-heating hydraulic oil (25A) 12F401 2F1 Circuit breaker air condition control for HV and LV switch cabinet 12F401a 1Q1a Power protection switch for secondary protection for transformer 1 12F401b 1Q1b Power protection switch for secondary protection for transformer 2 12F402 2F2 Circuit breaker air condition HV switch cabinet 12F403 2F3 Circuit breaker air condition LV switch cabinet 12F404-1 0F4-1 Motor protection relay motor 1 12F404-2 0F4-2 Motor protection relay motor 2 12F405 1F5 Triphasic lightning- and over voltage protection for system voltage 12F405a 1F5a Triphasic lightning- and over voltage protection for system voltage 12F406a Power supply vacuum contactor motor 1 12F406b Power supply vacuum contactor motor 2 12F407 5Q7 Motor protection switch drive cable drum 12F409 0F9 Protection switch for voltage signal too KWh-counter 12F410 1F10 Threefold circuit breaker for lightning protection and over voltage protection 1 12F410a 1F10a Threefold circuit breaker for lightning protection and over voltage protection 2 12F411 4F11 Circuit breaker socket cab 12F412 4F12 Circuit breaker socket in machinery room 12F412a 4F12a Circuit breaker socket in machinery room 12F412b 4F12b Circuit breaker socket in machinery room
13-28 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
12F412c 4F12c Circuit breaker socket in machinery room 12F414 4F10 Circuit breaker socket cab 12F416 4F16 Circuit breaker welding socket machinery room 12F417 F17 Circuit breaker radio, ladder, fire suppressin system (25A) 12F420-1 3F20-1 Circuit breaker motor standstill heater 0.47 KW 12F420-2 3F20-2 Circuit breaker motor standstill heater 0.47 KW 12F421 3F21 Circuit breaker heater and lighting for slip-ring-box 12F422 3F22 Circuit breaker terminal box heater 12F424 3F24 Circuit breaker for heater at HV switch cabinet 12F424a 3F24a Circuit breaker for heater at HV switch cabinet 12F425 3F25 Circuit breaker for heater in LV switch cabinet 12F426 3F26 Circuit breaker for heater air condition motors 12F427 3F27 Circuit breaker heaters control 12F431 1F2 Isolation monitoring 12F432 7F1 Battery charging device emergency lighting secondary double circuit breaker 12F433 7F2 Circuit breaker emergency lighting HV switch cabinet 12F434 2Q2 Power protection switch for air condition compressor LV switch cabinet 12F435 1Q2 Motor protection relay 12F436 2Q1 Power protection switch for air condition compressor HV switch cabinet 12F437 2Q3a Power protection switch for air condition compressor cab 12F438 0F6 Threefold circuit breaker between voltage converters 12F439 4F17 Circuit breaker welding socket ladder 12F440-1 Circuit breaker blower control cab heater 12F440-2 Circuit breaker blower control cab heater 12F441 1F4 Phase sequence relay 12F442 Power supply cab heater 12F451 4Q1 (RCD) Residual current device for cab sockets, machinery room and options (RCD) Residual current device for welding sockets machinery room and ladder 12F452 4Q2 (Option) 12F453 5Q3 Motor protection switch crane on machinery room 12F454 5Q4 Motor protection switch air compressor 12F456 1F6 Circuit breaker phase sequence relay 12F462 1F12 Circuit breaker charging device supply 12F462a 1F10a Circuit breaker charging device supply 12F462b 1F10b Circuit breaker charging device supply 12F463 4Q2 Power protection switch for working lighting with sodium discharge lamp 12F464 4Q3 Power protection switch for working lighting with sodium discharge lamp 12F465 4Q4 Power protection switch for working lighting with sodium discharge lamp 12F466 4Q5 Power protection switch for working lighting with sodium discharge lamp
Version 2010/1 13-29
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
12F467 4Q6 Power protection switch for working lighting with sodium discharge lamp 12F468 4Q7 Power protection switch for working lighting with sodium discharge lamp 12F469 4Q8 Power protection switch for working lighting with sodium discharge lamp 12F470 4Q9 Power protection switch for working lighting with sodium discharge lamp 12F476a 1F76a Secondary double circuit breaker charging device 1 12F476b 1F76b Secondary double circuit breaker charging device 2 12F476c Secondary circuit breaker charging device 1 12F476d Secondary circuit breaker charging device 2 12F476e Secondary circuit breaker charging device emergency lighting 12F515 5F15 Circuit breaker heater at cable drum switch cabinet 12K010 1K10 SF6-monitoring 12K201 1K1 Independent heater on 12K209 1K9 Hydraulic oil level 12K306 CAN-Node 6 (ICND) 12K307 CAN-Node 7 (ICND) 12K308 CAN-Node 8 (ICNV) Fire warning system maschinery room, suppression system switch cabinets 12K403a 9K3 ANSUL Fire warning system maschinery room, suppression system switch cabinets 12K403b 9K3 ANSUL 12K408-1 1K8-1a Auxiliary contactor vacuum contactor motor 1 12K408-2 1K8-2a Auxiliary contactor vacuum contactor motor 2 12K408a-1 1K8a-1 Auxiliary relay 1 for vacuum contactor 1 12K408a-2 1K8a-2 Auxiliary relay 1 for vacuum contactor 2 12K408b-1 1K8b-1 Auxiliary relay 2 for vacuum contactor 1 redundant 12K408b-2 1K8b-2 Auxiliary relay 2 for vacuum contactor 2 redundant 12K452 K152 Safety relay for switch off heating cartridge under refrigerator for TT 60° 12K453 K152a Safety relay for switch off heating cartridge under refrigerator for TT 100° 12K481a K181 Safety relay for switch off heating cartridge under operator seat for TT 60° 12K481b Safety relay for switch off heating cartridge under operator seat for TT 60° 12K481c Safety relay for switch off heating cartridge under operator seat for TT 60° 12K481d Safety relay for switch off heating cartridge under operator seat for TT 60° 12K482a K182 Safety relay for switch off heating cartridge under operator seat for TT 100° 12K482b Safety relay for switch off heating cartridge under operator seat for TT 100° 12K482c Safety relay for switch off heating cartridge under operator seat for TT 100° 12K482d Safety relay for switch off heating cartridge under operator seat for TT 100° 12K482-re Reset electric cab heater 12Q201 Pre-heating, manual power switch for power supply 12Q209-1 Pre-heating, level motor oil
13-30 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
12Q401 3K1 Relay heater HV switch cabinet 12Q402 3K2 Relay heater LV switch cabinet 12Q403 5K3 Motor contactor air compressor 12Q404 2K4 Powers switch for air condition compressor cab 12Q405 3K5 Contactor for heating cartridge b under operator seat (4 KW) 12Q406 3K6 Contactor for heating cartridge c under operator seat (6 KW) 12Q407 3K7 Contactor for heating cartridge a under operator seat (2 KW) 12Q411 2K1 Relay air condition HV switch cabinet 12Q411a 2K1a Relay air condition LV switch cabinet 12Q421-1 1K21-1 Standstill heater motor 1 12Q421-2 1K21-2 Standstill heater motor 2 12Q444 1K44 Key switch on for electric shovels 12Q452e Blower after-running for heater under operator seat 12Q481e Blower after-running for heater under refrigerator 12Q490a 4K1a Contactor working lighting sodium discharge lamp 12Q490b 4K1b Contactor working lighting sodium discharge lamp 12Q490c 4K1c Contactor working lighting sodium discharge lamp 12Q490d 4K1d Contactor working lighting sodium discharge lamp 12R402 1R2 Battery charging device emergency lighting shunt 12R403 4L1 Power supply unit working lighting sodium discharge lamp 12R404 4L2 Power supply unit working lighting sodium discharge lamp 12R405 4L3 Power supply unit working lighting sodium discharge lamp 12R406 4L4 Power supply unit working lighting sodium discharge lamp 12R407 4L5 Power supply unit working lighting sodium discharge lamp 12R408 4L6 Power supply unit working lighting sodium discharge lamp 12R409 4L7 Power supply unit working lighting sodium discharge lamp 12R410 4L8 Power supply unit working lighting sodium discharge lamp 12R420 Resistor array 12R421 Diode array 12S561 1S161 Test key for isolation monitoring 12T082 R82 Measuring transducer for battery voltage (emergency voltage supply) 12T401 1A1 Measuring transducer temperature transformator 1 12T402 1A2 Measuring transducer temperature transformator 1 12T407 0T7 Voltage transformer for load limit regulation and X2-box-controller 12T408-1 0T8-1 Current- / Voltage converter for load limit regulation motor 1 5A AC / 10V AC 12T408-2 0T8-2 Current- / Voltage converter for load limit regulation motor 2 5A AC / 10V AC 12T410-1 0T10-1 Current transformer KWh-counter L1 motor 1 12T410-2 0T10-2 Current transformer KWh-counter L1 motor 2
Version 2010/1 13-31
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
12T411-1 0T11-1 Current transformer KWh-counter L2 motor 1 12T411-2 0T11-2 Current transformer KWh-counter L2 motor 2 12T412-1 0T12-1 Current transformer KWh-counter L3 motor 1 12T412-2 0T12-2 Current transformer KWh-counter L3 motor 2 12T431 Signal rectifier for voltage, current 1 and current 2 12T431-1 Signal rectifier point of connection for current 1 12T431-2 Signal rectifier point of connection for current 2 12T431-3 Signal rectifier point of connection for voltage 12X001 1X1 Terminal strip on LV-switch panel 12X306 CAN-Bus-T-Splitter Node 6 12X307 CAN-Bus-T-Splitter Node 7 12X308 CAN-Bus-T-Splitter Node 8 13a000 Under-floor from cab support 13B090 B90 Ambient air temperature 13E003 2M3a Air condition compressor cab 13E101 2R1 Heater air condition compressor HV switch cabinet 13E208 1R8 Pre-heating for battery control voltage 13E209 1R9 Pre-heating for battery control voltage 13G008 G8 Battery control voltage 13G009 G9 Battery control voltage 13M001 **M1V Air condition compressor motor cab 13Q003 Battery main switch control voltage 13T002 1U2 Battery charging device 75A 13T003 1U3 Battery charging device 75A 13T004 1U4 Battery charging device 75A 14a000 15a000 Board for customer extensions in cab support 16a000 Switch box pre-heating hydraulic oil 16F260 Circuit breaker pre-heating hydraulic oil heating element 4E60 (3x10A) 16F261 Circuit breaker pre-heating hydraulic oil heating element 4E61 (3x10A) 16F262 Circuit breaker pre-heating hydraulic oil heating element 4E62 (3x10A) 16F263 Circuit breaker pre-heating hydraulic oil heating element 4E63 (3x10A) 16F264 Circuit breaker pre-heating hydraulic oil heating element 4E64 (3x10A) 16F265 Circuit breaker pre-heating hydraulic oil on 16K267 Switch off pre-heating hydraulic oil for low hydraulic oil level 16P267 Hydraulic oil pre-heating ready 16P268 Hydraulic oil pre-heating on 16Q260 Pre-heating hydraulic oil heating element 4E60 on
13-32 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
16Q261 Pre-heating hydraulic oil heating element 4E61 on 16Q262 Pre-heating hydraulic oil heating element 4E62 on 16Q263 Pre-heating hydraulic oil heating element 4E63 on 16Q264 Pre-heating hydraulic oil heating element 4E64 on 16Q265 Pre-heating hydraulic oil on 16S267 Pre-heating hydraulic oil on 17a000 Air condition at cab support 17B001a *B1Ta Thermostat evaporator LV switch cabinet 17B001b *B1Tb Thermostat evaporator LV switch cabinet 17B001f *B1F Pressure switch condenser LV switch cabinet (Lower pressure limit) 17B011f *B11F Pressure switch condenser LV switch cabinet (Upper pressure limit) 17E001 2M2 Air condition compressor LV switch cabinet 17E101 *2R1 Heater air condition compressor LV switch cabinet 17F001 *A1P Motor protection relay for compressor motor for LV switch cabinet 17G001 *M1G Blower evaporator LV switch cabinet 17G021 *M21M Blower liquefier LV switch cabinet 17G022 *M22M Blower liquefier LV switch cabinet 17K004 2E4 Air condition LV switch cabinet 17M001 *M1V Compressor motor LV switch cabinet 18a000 Board for air condition HV switch cabinet 18F001 *F1M Circuit breaker blower evaporator HV switch cabinet 18F002 *F2M Circuit breaker blower liquefier HV switch cabinet 18F003 *F3M Circuit breaker blower liquefier HV switch cabinet 18F004 *F1A Circuit breaker for blower HV switch cabinet 18K401 2E1-1 Board air condition HV switch cabinet at wall in cab support 18Q001 *K1M Power relay blower evaporator HV switch cabinet 18Q002 *K2M Power relay blower liquefier HV switch cabinet 18Q003 *K3M Power relay blower liquefier HV switch cabinet 19a000 Control panel for air condition LV switch cabinet 19F001 *F1M Circuit breaker blower evaporator LV switch cabinet 19F002 *F2M Circuit breaker blower liquefier LV switch cabinet 19F003 *F3M Circuit breaker blower liquefier LV switch cabinet 19F004 *F1A Circuit breaker for blower LV switch cabinet 19K404 2E4-1 Board air condition LV switch cabinet at wall in cab support 19Q001 *K1M Power relay blower evaporator LV switch cabinet 19Q002 *K2M Power relay blower liquefier LV switch cabinet 19Q003 *K3M Power relay blower liquefier LV switch cabinet 20a000 Cab
Version 2010/1 13-33
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
20B001 B1N Thermostat air condition Temperature switch overheat control for heating element under operator seat 20B003 3B3 60° Temperature switch overheat control for heating element under operator seat 20B003a 3B3a 100° Temperature switch overheat control for heating element under refrigerator 60° 20B004 3B4 for TT Temperature switch overheat control for heating element under refrigerator 20B004a 3B4a 100° for TT 20E001 Heater under operator seat 20E001a 3H1a Heating element a under operator seat (2 KW) 20E001b 3H1b Heating element b under operator seat (2 KW) 20E001c 3H1c Heating element c under operator seat (2 KW) 20E002 Heating device under refrigerator 20E002a 3H2a Heating element a under refrigerator for TT (2 KW) 20E002b 3H2b Heating element b under refrigerator for TT (2 KW) 20E002c 3H2c Heating element c under refrigerator for TT (2 KW) 20E013 E13 Cigarette lighter 20E026 E26 Air condition cab 20E034 9R4 Igniter fire suppression system 20E035 9R5 Resistor fire suppression system 20E036 9R6 Resistor fire suppression system 20E044 E44 Refrigerator 20E044a E44a Cab indoor lighting 20E044b E44b Cab indoor lighting 20E044c E44c Cab indoor lighting 20E044d E44d Cab indoor lighting 20E045 H45 Lighting pantry 20E047a H47a Lighting ladder at cab 20E048 H48 Working light cab roof left 20E048a E48a Working light cab roof left 20E048b H48b Working light cab roof right 20E048c H48c Working light cab roof right 20E090 R90 Operator seat heater 20E160 H160 Reading lamp 20G009 M9 Blower air condition 20G010 M10 Excess pressure blower (new cab) 20G027 M27 Water pump washbasin 20G501 Y3a Pump windscreen wash system
13-34 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
For activ independent heater mixing-valve-control switch over from air condi- 20K048 tion too pre-heating 20K056 E56 Control panel independent heater Hydronic M 20K057 E57 Timer independent heater Hydronic M 20K166 K166 Switch over blower control between air condition and pre-heating 20K167 K167 Pre-heating on (TT) 20K309 CAN-Node 9 (ICND) 20K310 CAN-Node 10 (ICNV) Fire warning system ANSUL for electric machinery room or fire suppression 20K351 9E1 system ANSUL for diesel machinery room Fire suppression system ANSUL for LV- and HV switch cabinetHV switch cabi- 20K352 9E2 net 20K464 E64 Control unit camera cab support 20K467 E67 Control unit camera counterweight left 20K470 E70 Control unit camera counterweight right 20K473 Control unit camera cable delivery 20M004 M4 Windscreen wiper motor upper 20M004a 3M4a Blower motor under operator seat for TT 20M004b 3M4b Blower motor under refrigerator for TT 20M007 M7 Windscreen wiper motor lower 20M025 M25 Operator seat adjust 20P022 H22 Acoustic signal for messages 20P025 E25 Radio 20P026 M26 Mirror right 20P026a M26a Mirror left 20P047 E47 VHMS monitor MH801 20P056 H56 Acoustic shutdown pre-warning 20P072 H72 Speaker 20P073 H73 Speaker 20P093a H93a Rotaflare light left 20P093b H93b Rotaflare light right 20P145-1 H145-1 VHMS-diagnostic lamp red 1 20P145-2 H145-2 VHMS-diagnostic lamp red 2 20P146-1 H146-1 VHMS-diagnostic lamp yellow 1 20P146-2 H146-2 VHMS-diagnostic lamp yellow 2 20P465 E65 Monitor camera cab support 20P468 E68 Monitor camera counterweight left 20P471 E71 Monitor camera counterweight rechts 20P474 E74 Monitor camera cable delivery
Version 2010/1 13-35
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
20Q048a Mixing valve control by pre-heating 20Q048b Mixing valve control by air condition 20Q067 K67 Excess pressure blower cab 20Q097 Y97 Mixing valve for heater 20Q166 K166 Blower on by independent heater (TT) 20Q166a Use constant blower speed signal from independent heater (10 V) 20Q166b Use analog blower speed signal from air condition 20Q166c Use blower supply from independent heater 20Q166d Use blower supply from air condition 20Q167a Swtich on independent heater if pre-heating system is switched on 20Q167b Switch on independent heater by timer signal of independent heater 20Q193 K193 Windscreen wiper lower stop 20Q194 K194 Windscreen wiper upper stop 20Q195 K195 Windscreen wiper lower slow 20Q196 K196 Windscreen wiper lower fast 20Q197 K197 Windscreen wiper upper slow 20Q198 K198 Windscreen wiper upper fast 20R009 Resistor array 20R019 Diode array 20R101 Terminal resistor CAN-Bus 20R353 9R3 Terminal resistor fire sensor 10 V constant voltage generation for heater-blower-motor speed-signal in case 20R560 of activ independent heater 20S001 S1 Key switch 20S004-1 S4-1 Motor / Engine start button 1 20S004-2 S4-2 Motor / Engine start button 2 20S005-1 S5-1 Motor / Engine stop button 1 20S005-2 S5-2 Motor / Engine stop button 2 20S006 S6 Horn contact 20S010 S10 Windscreen wiper wash system switch 20S011 S11 Windscreen wiper mode switch 20S016 S16 Switch cab indoor light 20S018a S18a Switch lighting ladder 20S019 E19 Lever right 20S020 E20 Lever left 20S021a E21a Pedal move, left crawler 20S021b E21b Pedal move, right crawler 20S022 E22 Pedal slew brake 20S023 E23 Pedal left (BC), clam close
13-36 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
20S024 E24 Pedal right (BC), clam open 20S026a E26a Control panel air condition 20S029 S29 Switch slew parking brake 20S030 S30 Engine speed switch 20S034 S34 EBL-bypass 20S036 S36/0S36 Emergency shutdown cab 20S038 S38 Switch cab light 20S040 S40 Switch excess pressure blower cab 20S042 S42 Truck counter 2 20S053 S53 Service enable motor control QUANTUM for both engines 20S055 S55 Rotaflare light on 20S082 S82 Truck counter 1 20S086 S86 Operator seat adjust 20S088 S88 Mirror adjustment 20S089 S89 Operator seat heater on 20S094 S94 Enable service arm 20S095 S95 Floating position switch 20S096 S96 Mirror heater on 20S098 S98 Floating position switch 20S099 S99 CLS 2, central lubrication system attachment, manual lubrication 20S105 S105 Lock lever at operator seat 20S120 4S20/S20 Switch superstructure lighting 20S120a S20a Switch superstructure lighting (option) 20S124 S24 CLS 1, central lubrication system 1, button for manual lubrication cycles 20S126 S26 SLS, slew lubrication system, manual lubrication 20S154 S154 Slew speed mode 20W323 WLAN-Interface cable between cab floor and dashboard (MTC<=>PC) 20X015-1 QUANTUM 1, RS232-Interface in cab 20X015-2 QUANTUM 2, RS232-Interface in cab 20X027a X27a VHMS: Download or programming in cab 20X031 X31 Socket cab outside 20X032 X32 Socket cab inside 20X033 X33 Socket cab inside 20X034 X34 Socket cab inside 20X035 X35 Socket cab inside 20X052-1 Diagnose connector in cab, QUANTUM 1, J1587 20X052-2 Diagnose connector in cab, QUANTUM 2, J1587 20X093a X11a Connector rotaflare light left
Version 2010/1 13-37
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
20X093b X11b Connector rotaflare light right 20X110 X13 Service connector in der cab, load limit regulation 20X309 CAN-Bus-T-Splitter Node 9 20X323 WLAN-Interface connector in cab (MTC<=>PC) 20X335b CAN-Bus-T-Splitter to dispatch monitor HUB in cab support 20X335d CAN-Bus-T-Splitter to dispatch monitor display in cab 20X335e CAN-Bus-T-Splitter to service connector MH801 20X336 Service connector MH801 in cab 20X399 CAN-Bus-T-Splitter Node 10 20X401 4X1 Socket cab 20X402 4X2 Socket cab 30a000 Drive 30B701 6B1 Temperature sensor in HV switch cabinet 30B703A 0B3-1 Temperature sensor transformer A 30B703B 0B3-2 Temperature sensor transformer B 30B704A 0B3-1 Temperature sensor transformer A 30B704B 0B3-2 Temperature sensor transformer B 30B705A 0B3-1 Temperature sensor transformer A 30B705B 0B3-2 Temperature sensor transformer B 30B706 2B6 Temperature switch air condition in HV switch cabinet 30B707 2B7 Dampness switch air condition in HV switch cabinet 30B753 9B3 Temperature sensor HV switch cabinet fire suppression system 30B754 9B4 Temperature sensor HV switch cabinet fire suppression system 30B755 9B5 Temperature sensor HV switch cabinet fire suppression system 30B810 0S10 Limit switch at HV switch cabinet 30B811 0S11 Limit switch at transformer room 30E721 3R21 Heater for HV switch cabinet 30E722 3R22 Heater for HV switch cabinet 30E722a 3R22a Heater am HV switch cabinet 30E723 Heater transformer room 30E802 7H2 Lighting in HV switch cabinet 30T706A 0T6-1 Transformer system voltage A 30T706B 0T6-2 Transformer system voltage B 31a000 Diesel tank 31B063 B63 Level fuel tank 31G140 Y140 Fuel pump Hydronic M 31Q599-1 Y99-1 Fuel valve motor 1 31Q599-2 Y99-2 Fuel valve motor 2
13-38 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
32a000 HV - switch cabinet 32B802 6B2 Temperature switch at HV switch cabinet 32F701-1 0F1-1 Circuit breaker for motor 1 32F701-2 0F1-2 Circuit breaker for motor 2 32F702 0F2 HV primary circuit breaker for system transformer 1 and 2 32F703-1 0F3-1 Over voltage protection at motor 1 (discharger) 32F703-2 0F3-2 Over voltage protection at motor 2 (discharger) 32F707 0F7 Over voltage protection in high voltage (VDR-resistor) 32Q700 0Q1 Main switch 32Q701-1 0K1-1 Vacuum contactor motor 1 32Q701-2 0K1-2 Vacuum contactor motor 2 32T701-1 0T1-1 Current transformer phase 1 motor 1 32T701-2 0T1-2 Current transformer phase 1 motor 2 32T702-1 0T2-1 Current transformer phase 2 motor 1 32T702-2 0T2-2 Current transformer phase 2 motor 2 32T703-1 0T3-1 Current transformer phase 3 motor 1 32T703-2 0T3-2 Current transformer phase 3 motor 2 32T704 0T4 Voltage transformer between high voltage and low voltage 32T705 0T5 Voltage transformer between high voltage and low voltage 33a000 Low voltage in HV switch cabinet 33X003 0X3 Terminal strip in HV switch cabinet 34a000 Air condition at HV switch cabinet 34B001 3B1 Temperature switch heater at HV switch cabinet 34B001a *B1Ta Thermostat evaporator HV switch cabinet 34B001b *B1Tb Thermostat evaporator HV switch cabinet 34B001f *B1F Pressure switch capacitor HV switch cabinet (lower pressure limit) 34B006 2B6 Temperature switch air condition at HV switch cabinet 34B007 2B7 Dampness switch air condition at HV switch cabinet 34B011f *B11F Pressure switch capacitor HV switch cabinet (upper pressure limit) 34E801 2M1 Air condition compressor HV switch cabinet 34E802 *2R1 Heater air condition compressor HV switch cabinet 34F001 *A1P Motor protection relay compressor drive HV switch cabinet 34G001 *M1G Blower evaporator HV switch cabinet 34G021 *M21M Blower liquefier HV switch cabinet 34G022 *M22M Blower liquefier HV switch cabinet 34K801 2E1 Air condition HV switch cabinet 34M801 *M1V Compressor motor HV switch cabinet 40a000 hydraulic oil tank
Version 2010/1 13-39
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
40B004 B4 Very low hydraulic oil level 40B024 B24 Hydraulic oil tank air filter monitoring 40B031 S31 Shut-off valve oil tank open 40B050 B50 Oil level too low (Refill indicator) 40B068 B68 Level return oil chamber (Nur PC8000) 40B105 B105 Level hydraulic oil 40B111 B111 Temperature sensor transfer pump 40B163 B163 Pressure return oil chamber 40B164 B164 Pressure leak oil chamber 40B165 B165 Pressure oil cooler 40B166 B166 Pressure preload valve return oil 40B260 1B60 Pre-heating temperature switch heating element 4E60 40B261 1B61 Pre-heating temperature switch heating element 4E61 40B262 1B62 Pre-heating temperature switch heating element 4E62 40B263 1B63 Pre-heating temperature switch heating element 4E63 40B264 1B64 Pre-heating temperature switch heating element 4E64 40B265 1B65 Pre-heating temperature switch heating element 4E65 40B267 1B67 Pre-heating temperature switch hydraulic oiltank 40E260 Pre-heating hydraulic oil heating element 40E261 Pre-heating hydraulic oil heating element 40E262 Pre-heating hydraulic oil heating element 40E263 Pre-heating hydraulic oil heating element 40E264 Pre-heating hydraulic oil heating element 40E265 Pre-heating hydraulic oil heating element 40G018 M8 Transfer pump hydraulic oil 40K311 CAN-Node 11 (ICND) 40K312 CAN-Node 12 (ICND) 40K313 CAN-Node 13 (ICNV) 40K601 Y101 Reducing preload pressure oil cooler 40Q062 K62 / 5K62 Electronic relay 35 A for transfer pump 30 A 40R008 Pull-up/-down-resistors (resistor array) 40R014 Diode array 40R101 Terminal resistor CAN-Bus 40S035 S35 Transfer pump on 40X310 CAN-Bus-Connector 40X311 CAN-Bus-T-Splitter Node 11 40X312 CAN-Bus-T-Splitter Node 12 40X313 CAN-Bus-T-Splitter Node 13
13-40 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
40X314 CAN-Bus-Connector 41a000 Oil cooler 41E050 H50 Light oil cooler 41E050a H50a Light oil cooler 41E050b H50b Light oil cooler 41E050c H50c Light oil cooler 41E050d H50d Light oil cooler 50a000 Machinery room 50B353 9S3 Fire sensor 50Q352 Set free extinguishing medium (igniter) 50R352 9R2 Terminal resistor fire sensor 50S058 S58/1S58 Service safty switch 50X020 X20 External start socket 50X201 Main supply connector for pre-heating 51a000 Motor room 51B110 B110 Intake air temperature 51E041 H43 Lighting pump room 51E041a H43a Lighting pump room 51E041e H43c Lighting motor room 51E041f H43d Lighting motor room 51E219-1 Pre-heating coolant 51E219-2 Pre-heating coolant 51K001a-1 K1a-1 Engine start relay motor 1 51K001a-2 K1a-2 Engine start relay motor 2 51K001b-1 K1b-1 Engine start relay motor 1 redundant 51K001b-2 K1b-2 Engine start relay motor 2 redundant 51K003b-1 K3b-1 Engine running 1 51K003b-2 K3b-2 Engine running 2 51K003c-1 K3c-1 Engine running 1 51K003c-2 K3c-2 Engine running 2 51K045-1 K45-1 Engine speed control 1 51K045-2 K45-2 Engine speed control 2 51K164-1 K164-1 Relay for RESERVE - system motor oil tank not empty for motor 1 51K164-2 K164-2 Relay for RESERVE - system motor oil tank not empty for motor 2 51K317 CAN-Node 17 (ICND) 51K318 CAN-Node 18 (ICNV) 51K319 CAN-Node 19 (ICNV) 51R008 Pull-up/-down-resistors (resistor array)
Version 2010/1 13-41
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
51R009 Pull-up/-down-resistors (resistor array) 51R013 Diode array (3 A) 51R017 Diode array (3 A) 51S015a S15a Lighting pump room / motor room 51S033d S33d Emergency stop button engine room (only PC5500 and PC8000) 51T017 E7 Measuring transducer charging-/discharging current 51T018-1 E8-1 Measuring transducer engine speed engine 1 51T018-2 E8-2 Measuring transducer engine speed engine 2 51X008 X8 Socket engine room 51X316 CAN-Bus-Connector 51X317 CAN-Bus-T-Splitter Node 17 51X318 CAN-Bus-T-Splitter Node 18 51X319 CAN-Bus-T-Splitter Node 19 51X320 CAN-Bus-Connector 51X403 4X3 Socket machinery room 51X404 4X4 Socket machinery room 51X405 4X5 Socket machinery room optional 51X405a 4X5a Socket machinery room optional 51X406 4X6 Welding socket machinery room 52a000 Motor 52B002-1 0B2-1 Motor winding temperature sensor motor 1 52B002-2 0B2-2 Motor winding temperature sensor motor 2 52B002a-1 0B2a-1 Motor winding temperature sensor motor 1 52B002a-2 0B2a-2 Motor winding temperature sensor motor 2 52B002b-1 0B2b-1 Motor winding temperature sensor motor 1 52B002b-2 0B2b-2 Motor winding temperature sensor motor 2 52B006-1 0B6-1 Motor bearing temperature sensor motor 1 power take-off side 52B006-2 0B6-2 Motor bearing temperature sensor motor 2 power take-off side 52B007-1 0B7-1 Motor bearing temperature sensor motor 1 not power take-off side 52B007-2 0B7-2 Motor bearing temperature sensor motor 2 not power take-off side 52B018-1 B18-1 Monitoring engine intake air filter engine 1 52B018-2 B18-2 Monitoring engine intake air filter engine 2 52B019-1 B19-1 Monitoring engine intake air filter engine 1 52B019-2 B19-2 Monitoring engine intake air filter engine 2 52B064-1 3B64-1 Speed sensor, magnetic pickup 1 52B064-2 3B64-2 Speed sensor, magnetic pickup 2 52B093-1 3B93-1 Engine pre lub pressure reached 52B093-2 3B93-2 Engine pre lub pressure reached
13-42 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
52B101-1 0S1-1 Capacitor pressure switch at motor 1 52B101-2 0S1-2 Capacitor pressure switch at motor 2 52B102-1 0S2-1 Capacitor pressure switch at motor 1 52B102-2 0S2-2 Capacitor pressure switch at motor 2 52B201-1 1B1 Pre-heating temperature switch motor oil 52B201-2 1B1 Pre-heating temperature switch motor oil 52C001-1 0C1-1 Capacitor pressure switch at motor 1 52C001-2 0C1-2 Capacitor pressure switch at motor 2 52E017-1 3R17-1 Motor standstill heater 0.,47 KW 52E017-2 3R17-2 Motor standstill heater 0.47 KW 52E201-1 1R1 Pre-heating motor oil 1 52E201-2 1R1 Pre-heating motor oil 2 52F0039-1 Circuit breaker pre lub pump 1 (300 A) 52F0039-2 Circuit breaker pre lub pump 2 (300 A) 52G005-1 3G5-1 Generator 52G005-2 3G5-2 Generator 52G006-1 3M6-1 Pre lub pump 52G006-2 3M6-2 Pre lub pump 52G045-1 3E45-1 Motor oil refilling system 52G045-2 3E45-2 Motor oil refilling system 52K014-1 3E14-1 Engine controller QUANTUM 1 52K014-2 3E14-2 Engine controller QUANTUM 2 52K030-1 3D30-1 Timer engine pre lub 1 52K030-2 3D30-2 Timer engine pre lub 2 52M001-1 3M1-1 Starter 1 (engine 1) 52M001-2 3M1-2 Starter 1 (engine 2) 52M002-1 3M2-1 Starter 2 (engine 1) 52M002-2 3M2-2 Starter 2 (engine 2) 52M101-1 0M1-1 E-Motor 1 52M101-2 0M1-2 E-Motor 2 52Q002a-1 3K2a-1 Starter 1 for engine 1 on 52Q002a-2 3K2a-2 Starter 1 for engine 2 on 52Q002b-1 3K2b-1 Starter 2 for engine 1 on redundant 52Q002b-2 3K2b-2 Starter 2 for engine 2 on redundant 52Q004-1 Y4 Magnetic clutch air condition 52Q030a-1 3K30a-1 Pre lub pump 1 on 52Q030a-2 3K30a-2 Pre lub pump 2 on 52Q502a-1 Y2-1 Cold start engine 1 valve a
Version 2010/1 13-43
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
52Q502a-2 Y2-2 Cold start engine 2 valve a 52Q502b-1 Y2a-1 Cold start engine 1 valve b 52Q502b-2 Y2a-2 Cold start engine 2 valve b 54a000 Counterweight 54B466 E66 Camera counterweight left 54B469 E69 Camera counterweight right 54E144 H144 Light counterweight 54E144a H144a Light counterweight 54E144b H144b Light counterweight to cable drum 54S007 S7 Operator warning system, pull key 54S008 S8 Operator warning system, pull key 54S051 S54 Ground shutdown, pull switch 54S052 S54a Ground shutdown, pull switch 54X008b X8c Socket counterweight 55a000 Service arm 55B023 S23 Service arm near upper position 55P052 H52 Hydraulic tank full 55P076 H76 CLS 1 Central lubrication system full 55P078 H78 SLS Slew lubrication system full 55P080 H80 CLS 2 Central lubrication system attachment full 55P139 H139 Signal lamp fuel tank full 55P142-1 H142-1 Signal lamp motor oil tank 1 full 55P142-2 H142-1 Signal lamp motor oil tank 2 full 55S043 S43 Lamp test service arm 55S087 S87 Pull switch service arm 56a000 Pump room 56E041b H41 Lighting pump room 56E041c H41a Lighting pump room 56E041d H41b Lighting pump room 56K053-1 E53-1 Blower speed PWM-Converter for coolant 1 56K053-2 E53-2 Blower speed PWM-Converter for coolant 2 56K250a K250a Slew gear parking brake 56K250b K250b Slew gear parking brake 56K251a K251a Travel parking brake 56K251b k251b Travel parking brake 56K252a K252a Hydraulic slew gear parking brake 56K252b k252b Hydraulic slew gear parking brake 56K253a Ladder up
13-44 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
56K253b Ladder up redundant 56K254a Ladder down 56K254b Ladder down redundant 56K255a Service arm up 56K255b Service arm up redundant 56K256a Service arm down 56K256b Service arm down redundant 56K314 CAN-Node 14 (ICND) 56K315 CAN-Node 15 (ICNV) 56K316 CAN-Node 16 (ICNV) 56R008 Resistor array 56R013 Diode array 56R014 Diode array 56S015 S15 Lighting pump room / motor room 56X008a X8a Socket pump room 56X313 CAN-Bus-Connector at switch cabinet pump room 56X314 CAN-Bus-T-Splitter Node 14 56X315 CAN-Bus-T-Splitter Node 15 56X316 CAN-Bus-T-Splitter Node 16 56X317 CAN-Bus-Connector at switch cabinet pump room 57a000 Control plate, pump 57B016 B16 Pressure brake slew gear 57B017-1 B17-1 Pressure gear lubrication 57B017-2 B17-2 Pressure gear lubrication 57B021-1 B21-1 Filter fan drive cooler 57B021-2 B21-2 Filter fan drive cooler 57B022-1 B22-1 Filter pump regulation 57B022-2 B22-2 Filter pump regulation 57B027-1 B27-1 Filter gear oil 57B027-2 B27-2 Filter gear oil 57B028-1 B28-1 Filter fan drive oil cooler 57B028-2 B28-2 Filter fan drive oil cooler 57B048 B48 Pressure travel parking brake 57B049-1 B49-1 Gear oil temperature 57B049-2 B49-2 Gear oil temperature 57B085-1 B85-1 X1-Pressure, motor / engine 1 57B085-2 B85-2 X1-Pressure, motor / engine 2 57B086 B86 X2-Pressure
Version 2010/1 13-45
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
57B097-1 B97-1 Pump support pressure X4-1 57B097-2 B97-2 Pump support pressure X4-2 57B175-1 B175-1 Total loss gear oil 57B175-2 B175-2 Total loss gear oil 57B202-1 1B2 Pre-heating temperature switch PTO 1 57B202-2 1B2 Pre-heating temperature switch PTO 1 57E202-1 1R2, 3R23-1 Pre-heating heater PTO 1 57E202-2 1R2, 3R23-2 Pre-heating heater PTO 2 57E203-1 1R3, 3R24-1 Pre-heating heater PTO 1 57E203-2 1R3, 3R24-2 Pre-heating heater PTO 2 57K506a-1 Y6a-1 Fan drive oil cooler minimum 57K506a-2 Y6a-2 Fan drive oil cooler minimum 57K506b-1 Y6b-1 Fan drive oil cooler medium 57K506b-2 Y6b-2 Fan drive oil cooler medium 57K517 Y17 Pump control, Qmin-off 57K517a Y17a Pump control, Half-Qmax-off 57K548 Y48 Slew motor pivoting angle (only PC5500) 57K553-1 Y53-1 Gear oil cooler preload pressure 57K553-2 Y53-2 Gear oil cooler preload pressure 57K561-1 Y61-1 Load limit regulation valve 57K561-2 Y61-2 Load limit regulation valve 57K602-1 Y102-1 Switch off pump support pressure 57K602-2 Y102-2 Switch off pump support pressure 57K620 Y120 Hydraulic brake 57K626 Y126 Pump control, 57K517 at pump 1 57K630 Y130 Pump control, fixed pump 1 for slew gear 57K631 Y131 Pump control, fixed pump 3 for slew gear 57K636-1 Y136-1 Proportional valve fan coolant 57K636-2 Y136-2 Proportional valve fan coolant 57K646 Y146 Loss reduction pump 2+4 57K647 Y147 Loss reduction pump 3 57K648 Y148 Loss reduction pump 1 57K658f Control pump 1 F 57K658r Control pump 1 R 57K659f Control pump 2 F 57K659r Control pump 2 R 57K660f Control pump 3 F 57K660r Control pump 3 R
13-46 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations
New code Previous code Component
57K661f Control pump 4 F 57K661r Control pump 4 R 57K662f Control pump 5 F 57K662r Control pump 5 R 57K663f Control pump 6 F 57K663r Control pump 6 R 57K664f Control pump 7 F 57K664r Control pump 7 R 57K665f Control pump 8 F 57K665r Control pump 8 R 57Q505 Y5 Slew gear parking brake 57Q516 Y16 Travel parking brake 57Q623a Y123a Valve ladder up 57Q623b Y123b Valve ladder down 57Q624a Y124a Valve service arm up 57Q624b Y124b Valve service arm down 57Q624c Y124c Valve service arm enable 57Q625 Y125 Valve ladder fast 57Q627 Y127 Proportional valve brake 57S033c S33c Emergency stop button control- and filter panel 59a000 Suction oil tank 59B015 B15 Temperature hydraulic oil 59B162 B162 Pressure suction oil tank 59B203 1B3 Pre-heating temperature switch suction oil tank 59E210 1R10 Pre-heating suction oil tank 59E211 1R11 Pre-heating suction oil tank 60a000 Superstructure 60B059 S59 Angle limit beetween supertructure and undercarriage 60B098 B98 Inductive proximity at sprocket 60B099 B99 Inductive proximity at sprocket 60B472 E72 Camera counterweight cable delivery 60E030 3R30 Pipe heater for fire suppression system 60E049 H49 Outside lighting superstructure atrium center 60E049a H49a Outside lighting superstructure atrium center 60E049b H49b Outside lighting superstructure atrium center 60E049c H49c Outside lighting superstructure atrium center 60E144c H144c Light superstructure left 60E144d H144d Light superstructure right
Version 2010/1 13-47
Table of new and old component designations HINTS FOR READING THE ELECTRIC WIRING DIAGRAM
New code Previous code Component
60E148 4H48 Working lighting sodium discharge lamp 400W 60E149 4H49 Working lighting sodium discharge lamp 400W 60E150 4H50 Working lighting sodium discharge lamp 400W 60E150a 4H50a Working lighting sodium discharge lamp 400W 60E244 4H144 Working lighting sodium discharge lamp 400W 60E244a 4H144a Working lighting sodium discharge lamp 400W 60E244b 4H144b Working lighting sodium discharge lamp 400W 60E244c 4H144c Working lighting sodium discharge lamp 400W 60P140 H140 Travel alarm 60P351 9H1 Horn for fire ralarm 60S152 S152 Switch lighting superstructure 61a000 Control blocks, Remote control panels 61B087a B87a Input pressure control block 1 61B087b B87b Input pressure control block 2 61B087c B87c Input pressure control block 3 61B087d B87d Input pressure control block 4 61B158a pressure pump 1 61B158b pressure pump 2 61B158c pressure pump 3 61B158d pressure pump 4 61B158e pressure pump 5 61B158f pressure pump 6 61B158g pressure pump 7 61B158h pressure pump 8 61K071 Y71 Speed bucket BH 61K520 Y20 Directional spool valve boom up (PC4000-6) 61K521 Y21 Directional spool valve boom down (PC4000-6) 61K522 Y22 Directional spool valve bucket fill BC (PC4000-6) 61K523 Y23 Directional spool valve bucket dump BC (PC4000-6) 61K524 Y24 Directional spool valve slew gear left (PC4000-6) 61K525 Y25 Directional spool valve slew gear right (PC4000-6) 61K526 Y26 Directional spool valve slew gear left (PC4000-6) 61K527 Y27 Directional spool valve slew gear right (PC4000-6) 61K528 Y28 Proportional valve crawler right forward (PC4000-6) 61K529 Y29 Proportional valve crawler right backward (PC4000-6) 61K530 Y30 Directional spool valve stick in BH (PC4000-6) 61K531 Y31 Directional spool valve stick out BH (PC4000-6) 61K532 Y32 Directional spool valve boom up (PC4000-6)
13-48 Version 2010/1
HINTS FOR READING THE ELECTRIC WIRING DIAGRAM Table of new and old component designations