Manual de Ups de 30 Kva

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UNINTERRUPTIBLE POWER SUPPLY SYSTEM

MODEL

9900AEGIS SERIES
OWNERS / TECHNICAL MANUAL

Emergency Lighting and Power Equipment


UL 924 Listed

UNINTERRUPTED Peace of Mind®

U-ENM00016, REV 1
Preface
The batteries must be recharged a minimum of 48 hours
prior to use.

An authorized MEPPI technician must set the BATTERY


END VOLTAGE to 1.75VPC.
9900AEGIS SERIES UPS
UL 924 EMERGENCY POWER & LIGHTING Page Number:
OWNERS / TECHNICAL MANUAL
i

TABLE OF CONTENTS

LIST OF TABLES .............................................................................................. ii


LIST OF FIGURES ............................................................................................ iii
HOW TO USE THIS MANUAL ........................................................................... iv

1.0 INTRODUCTION ....................................................................................... 1-1


1.1 SAFETY PRECAUTION ............................................................................ 1-2
1.2 GENERAL ................................................................................................. 1-5
1.3 DEFINITIONS ............................................................................................ 1-6
1.4 OPERATION OVERVIEW ......................................................................... 1-7
1.5 SPECIFICATIONS .................................................................................... 1-14

2.0 OPERATION CONTROLS AND INDICATORS ........................................ 2-1


2.1 LED DISPLAY ........................................................................................... 2-2
2.2 EPO BUTTON ........................................................................................... 2-2
2.3 LIQUID CRYSTAL DISPLAY ..................................................................... 2-3
2.4 EXTERNAL SIGNAL TERMINAL BLOCK ................................................. 2-9
2.5 EXTERNAL COMMUNICATION CONNECTOR ....................................... 2-14

3.0 INSTALLATION AND OPERATION ......................................................... 3-1


3.1 TRANSPORTATION AND INSTALLATION .............................................. 3-1
3.2 INSTALLATION PROCEDURE ................................................................. 3-1
3.3 PROCEDURE FOR CABLE CONNECTIONS ........................................... 3-2
3.4 OPERATING PROCEDURES ................................................................... 3-12

4.0 RESPONSE TO UPS FAILURE ................................................................ 4-1

5.0 PARTS REPLACEMENT .......................................................................... 5-1

6.0 FAULT CODES ......................................................................................... 6-1

7.0 WARRANTY & OUT OF WARRANTY SERVICE ..................................... 7-1

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LIST OF TABLES

Table 1.1 UPS Installation Environment ...................................................... 1-3


Table 1.2 Rating of Bypass Input Circuit Breaker ...................................... 1-4
Table 1.3 Power Specifications ................................................................... 1-14
Table 1.4 UPS Module Information ............................................................. 1-14
Table 1.5 Detail of Specifications ................................................................ 1-15
Table 1.6 Rating of Contactors, Breakers and Fuses .................................. 1-16
Table 3.1 How to Transport and Install the System ..................................... 3-1
Table 3.2 List of UPS Weights (lb.) ............................................................. 3-1
Table 3.3 Maximum Permitted DC Fault Current......................................... 3-2
Table 3.4 Recommended Cable Sizes ........................................................ 3-5
Table 3.5 Crimp Type Compression Lug ..................................................... 3-6
Table 6.1 Fault Code ................................................................................... 6-2

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UL 924 EMERGENCY POWER & LIGHTING Page Number:
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LIST OF FIGURES

Figure 1.1 Single Line Diagram-Normal Operation .................................................. 1-7


Figure 1.2 Single Line Diagram-Bypass Operation .................................................. 1-8
Figure 1.3 Single Line Diagram-Battery Operation .................................................. 1-9
Figure 1.4 Single Line Diagram-Enviro-mode Operation ......................................... 1-10
Figure 1.5-a UPS Parts Location (80/100kVA) .............................................................. 1-12
Figure 2.1 Operation/Display Panel ......................................................................... 2-1
Figure 2.2 Main Screen ........................................................................................... 2-3
Figure 2.3-a Startup/Shutdown guidance ................................................................... 2-4
Figure 2.3-b Startup guidance .................................................................................... 2-4
Figure 2.3-c Shutdown guidance ................................................................................ 2-4
Figure 2.4-a Input values ............................................................................................ 2-5
Figure 2.4-b Output values ......................................................................................... 2-5
Figure 2.4-c Values battery operation ......................................................................... 2-5
Figure 2.5-a Remote/Local operation select ............................................................... 2-6
Figure 2.5-b Date & Time adjustment ......................................................................... 2-6
Figure 2.6-a Status menu ........................................................................................... 2-7
Figure 2.6-b Event log ................................................................................................ 2-7
Figure 2.6-c Battery log .............................................................................................. 2-7
Figure 2.7-a Main Screen (Battery Operation) ............................................................ 2-8
Figure 2.7-b Measurement Screen (Battery Operation) .............................................. 2-8
Figure 2.8 Main Screen (Fault Indication) ................................................................ 2-9
Figure 2.9 Message Screen..................................................................................... 2-9
Figure 2.10-a External Signal Terminal Block (TN2) ................................................... 2-10
Figure 2.10-b External Signal Terminal Block (TN1) ................................................... 2-11
Figure 2.11 Control Wiring for External Contacts ...................................................... 2-12
Figure 2.12 Remote "Start" Contact Connections ...................................................... 2-13
Figure 2.13 External communication connector......................................................... 2-15
Figure 3.1 UPS Terminal Designation ................................................................... 3-6
Figure 3.2 Diagram of input/output bus bars and terminal blocks .......................... 3-7
Figure 3.3 Diagram of Power wire & Control wire Inter-connect between UPS and Battery .... 3-8
Figure 3.4 Cable Entry on Bottom ........................................................................... 3-9
Figure 3.5 Cable Entry on Top................................................................................. 3-9
Figure 3.6 Diagram of Power wire Connect (Parallel Connection) ........................... 3-10
Figure 3.7 Diagram of Power and Control wire Connect (Parallel Connection) ....... 3-11
Figure 3.8 LCD Screen (MMS Operation)................................................................ 3-15

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HOW TO USE THIS MANUAL

This manual is designed for ease of use, giving the user easy and quick reference to
information.
This manual uses notice icons to draw attention to the user important information regarding the
safe operation and installation of the UPS. The notice icons used in this manual are explained
below, and should be taken into account and adhered to whenever they appear in the text of
this manual.

Warning: A warning notice icon conveys information provided to protect


the user and service personnel against hazards and/or possible equipment
damage.

Caution: A caution notice icon conveys information provided to protect


the user and service personnel against possible equipment damage.

Note: A Note notice icon indicates when the user should make a reference of
information regarding the UPS operation, load status and display status.
Such information is essential if Mitsubishi field service group assistance and
correspondence is required.

Safety Recommendations: If any problems are encountered while following this manual,
Mitsubishi field service group assistance and correspondence is recommended.

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1-1

1.0 INTRODUCTION

The Mitsubishi Uninterruptible Power Supply System (UPS) is designed to provide many years
of reliable protection from power failure, brown-outs, line noise, and voltage transients. To
ensure optimum performance of the equipment, follow the manufacturer's instructions. This
manual contains descriptions required to operate the UPS. Please read this manual carefully
and retain it for future reference.

IMPORTANT SAFETY INSTRUCTIONS


SAVE THESE INSTRUCTIONS

This manual contains important instructions for the 9900AEGIS SERIES Uninterruptible Power
Supply Systems that should be followed during installation and maintenance of the UPS and
batteries.

WARNING 1

Lethal voltages exist within the equipment during operation. Observe all
warnings and cautions in this manual. Failure to comply may result in
serious injury or death. Obtain qualified service for this equipment as
instructed.

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WARNING 2

In no event will MITSUBISHI be responsible or liable for either indirect or


consequential damage or injury that may come from the use of this equipment.
Any modifications without authorization by MITSUBISHI could result in personal
injuries, death or destruction of the UPS.

1.1 SAFETY PRECAUTIONS

APPLICATION
If the UPS System is to be applied to support equipment that could affect human safety,
the following steps must be adhered to:

1. Consult with Mitsubishi Electric Power Products Inc. UPS Division.


2. Special consideration of the overall back up power system configuration is required so that
the Mitsubishi UPS System is not the sole support required for operation, maintenance and
management of power availability. Other available power sources; for example utility,
emergency power generation or other systems shall also support power availability.
3. The combination of UPS and Battery System have been tested and UL listed to the
requirements of UL 924 Emergency Lighting and Power Systems.

Definition of equipment that could affect human safety:

 Life Support Systems (is a system whose failure to perform can be expected to result
in bodily injury or death.)

 Essential Public Systems (is a system whose failure to perform can be expected to
result in bodily injury or death and/or property damage.)

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WARNING 3

The UPS is to be installed in a controlled environment.


Improper storage and installation environment may deteriorate
insulation, shorten component life and cause malfunctions.
Keep the installation environment per standard described as follows:

TABLE 1.1 UPS Installation Environment

No. Item Environment standard


1 Installation Indoors
location
2 Ambient Minimum temperature: 32F(0C), Maximum temperature: 104F(40C) The
temperature average temperature over any 24-hour period must be in the range 41 F (5C)
to 95F(35C).
3 Relative The relative humidity must be held between 5 and 95%. There must be no
humidity condensation due to temperature changes.
4 Altitude This equipment must not be applied at altitude that exceeds 2250m(7400ft)
above seal level.
5 Dust Dust in the room where the UPS is installed must not exceed normal
atmospheric dust levels. In particular, that dust shoud not include iron particles,
oils or fats, or organic materials such as silicone.
6 Inflammable gas There should be no inflammable/explosive gas.
Hydrogen sulfide (H2S) No more than 0.003 PPM
following Sulfurous acid gas (SO2) No more than 0.01 PPM
IEC654-4 Chlorine gas (Cl2) No more than 0.002 PPM
Part 4 Ammonia gas (NH3) No more than 1 PPM
Nitrous oxides (NOx) No more than 0.05 PPM
Ozone (O3) No more than 0.002 PPM

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WARNING 4

This UPS does not include a Bypass input circuit breaker (MCCB) to
protect bypass circuit. The Bypass input circuit breaker (MCCB) is to be
field supplied and installed. Recommended Breaker (MCCB)'s
Specifications are as follows:

TABLE 1.2 Rating of Bypass Input Circuit Breaker

Capacity (kVA) Bypass Voltage (Vac) Bypass Rating (Aac) Breaker (A)
80 480 96 120
100 480 120 150

AC input and AC output overcurrent protection and disconnect devices shall be field
supplied and installed. The DC circuit breaker (MCCB) shall be field supplied and
installed. The overcurrent protection device should be installed in the Battery cabinet
and rated as indicated in TABLE 1.6.

Note: The DC input overcurrent protection (Battery disconnect breaker) hereinafter will
be referred as “CB2”.

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1.2 GENERAL

The Mitsubishi 9900AEGIS SERIES UPS is designed to provide continuous and clean
electrical power to a critical load, and has been tested and listed to UL 924 Emergency
Lighting and Power Equipment. Additionally the UPS monitors power conditions affecting
the load. In the event of an input power failure, the UPS will supply power to the critical
load for the specified battery run-time.

If the input power is not restored promptly, back-up power from the UPS battery permits
the orderly shutdown of equipment supported by the UPS. The UPS is simple to start-up,
operate and maintain.

The UL 924 9900AEGIS SERIES UPS is available in two kVA sizes - 80, 100.
Specifications for each kVA model appear in Section 1.5. The principles of operation
described herein are applicable to all models.

This manual provides an overview of the 9900AEGIS SERIES components and their
functions. The appearance and purpose of operator controls and indicators is described
with procedures for operation, start-up, shutdown and basic maintenance is included.

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1.3 DEFINITIONS

UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS
Module Cabinet and associated batteries that function as a system to provide continuous,
conditioned AC power to a load, often referred to as the "System".

UPS MODULE CABINET - The metal enclosure which contains the Converter / Charger,
Inverter, Static Transfer Switch, Internal Bypass line, operator controls, and internal control
systems required to provide specified AC power to a load.

UPS MODULE - The Converter / Charger and Inverter assemblies which, under the direction of
the internal control system and operator controls, provide specified AC power to a load.

INVERTER - The UPS components which contain the equipment and controls necessary to
convert DC power from the Converter / Charger, or the battery, to AC power required by the
critical load.

CONVERTER / CHARGER - The UPS components which contain the equipment and controls
necessary to convert input AC power to regulated DC power required for battery charging and
for supplying power to the Inverter.

STATIC TRANSFER SWITCH (STS) - The device which connects the critical load to the
bypass line when the Inverter cannot supply continuous power.

ENVIRO-STATIC TRANSFER SWITCH (ESTS, optional) - The device which has


continuous-rating thyristors and connects the critical load with the bypass source directly
so that the UPS can operate in an extremely high efficiency mode. (Enviro-mode)

BYPASS LINE - The line which conducts electricity directly from the input power source to the
critical load during Maintenance or whenever the UPS is not completely operational.

AC INPUT POWER - Power provided by the electrical utility company, or auxiliary


generator, which is connected to the UPS for supplying the critical load.

BATTERY - The rechargeable battery strings which supply DC power to the inverter to
maintain continuous AC power to the load during AC input power failure conditions.

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1.4 OPERATION OVERVIEW

The UPS provides two power paths between the utility source and the critical load.
Figure 1.1 shows the path for normal operation, with the load powered from the inverter,
Figure 1.2 shows the path for bypass operation, with the load supplied through the static
bypass line, and Figure 1.4 shows the power supply path in Enviro-mode operation, where
the critical load is supplied from bypass power through the ESTS.

A) Normal operation: Load power supplied by each system UPS inverter.

Figure 1.1 Single Line Diagram - Normal Operation: Load powered by UPS inverter

CB UPS Module
52S
Bypass
input
User
supplied Static Transfer
Switch
CB3
CONVERTER
/ CHARGER INVERTER
CB CB1 52C
AC input Output

User Power Flow


supplied
Not in Use

Battery Cabinet
CB2

External
BATTERY

During normal operation, the path through the UPS inverters is used to power the load.

Referring to Figure 1.1: Input AC power is converted to DC by the Converter. DC power is


utilized to charge the UPS battery and to provide power to the Inverter. The Inverter
converts the DC power to clean AC power to supply the critical load.

The conversion - inversion process eliminates any voltage transients or fluctuations


existing in the input power before it reaches the critical load.

The power drawn by the critical load is equally shared between all UPS whenever the
system is in the Parallel Operation. (Refer to Figure 3.4 that shows a sample of Parallel
Operation System Configuration.)

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In the event of a UPS module failure during Parallel Operation, the critical load power will
be continually supplied and shared by all other UPS.

The Bypass Input circuit breaker (MCCB) for protection of the UPS and cables are field
supplied and field installed. (See WARNING 4 on page 1-4)

B) Bypass Operation: Load Power supplied through UPS internal static bypass line.

FIGURE 1.2 Single Line Diagram - Bypass Operation: Load fed through static bypass line.

CB UPS Module
52S
Bypass
input
User
supplied Static Transfer
Switch
CB3
CONVERTER
/ CHARGER INVERTER
CB CB1 52C
AC input Output

User Power Flow


supplied
Not in Use

Battery Cabinet
CB2

External
BATTERY

Referring to Figure 1.2: The Internal Bypass line is a Hard-wired line through 52S which
supplies the critical load with unconditioned bypass input power. Upon switching to the Internal
Bypass line, the Static Transfer Switch line through CB3 (herein after STS contactor CB3)
supplies the power immediately, and then the Internal Bypass line through 52S supplies the
power. In the event of a switching to the Bypass line, the power to the critical load will be
uninterrupted. The purpose of this Internal Bypass line is to route power to the critical load
while the UPS module is de-energized (converter and inverter), and during Start-up before the
system is fully operational.

Each UPS internal static bypass line will equally share the power supplied to the critical
load whenever the system is in the Parallel Operation.

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In the event of a load overcurrent, the UPS transfers to bypass without interruption to the
critical load. In the case of the Parallel Operation, all UPS will transfer to bypass without
interruption to the critical load. The internal control system determines the operation of
the two paths, with the load powered from the inverter being the normal operation.

C) Battery operation: Load Power supplied by UPS battery.

FIGURE 1.3 Single Line Diagram - Battery Operation

CB UPS Module
52S
Bypass
input
User
supplied Static Transfer
Switch
CB3
CONVERTER
/ CHARGER INVERTER
CB CB1 52C
AC input Output

User Power Flow


supplied
Not in Use

Battery Cabinet
CB2

External
BATTERY

Referring to Figure 1.3: In the event of AC input source failure or interruption, the UPS
Converter(s)* will de-energize and the UPS battery(s)* will immediately discharge and
supply DC power to the Inverter to maintain continuous AC power to the load. This
operation will continue until:
a) The battery capacity expires and the inverter turns off, or
b) Input power is restored after which the converter will power the inverter and critical
load and simultaneously recharge the batteries.

A fully charged battery will provide power for the specified time at the rated load, or longer,
at a reduced load.
(s)* : In the case of the Parallel Operation

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When input power is restored after a low battery shutdown, the UPS converter(s)*
automatically restarts normal operation, the charger(s)* recharges the batteries and the
Inverter(s)* is automatically restarted without operator intervention. Load is automatically
assumed by the inverter without operator intervention.
(s)* : In the case of the Parallel Operation

The power drawn by the load is equally shared between all UPS regardless of the presence
or absence of the UPS that is (are) in battery operation or not whenever the system is in the
Parallel Operation. .

D) Enviro-mode Operation: Load Power supplied from bypass through the ESTS.
(option)

FIGURE 1.4 Single Line Diagram – Enviro-mode Operation

CB UPS Module
52S
Bypass
input
User
supplied Static Transfer
Switch
CB3

ESTS
Option

CONVERTER
/ CHARGER INVERTER
CB1 52C
Output

Power Flow
Not in Use

Battery Cabinet
CB2

External
BATTERY

Referring to Figure 1.4. The ESTS consists of thyristors rated to continuously supply the
UPS’s rated power from mains to the load. The critical load is directly supplied by the mains
through the ESTS; therefore, this operating mode enables the UPS to obtain an high efficiency.

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Once the UPS detects abnormalities on the main, the load is immediately transferred to the
Inverter within 4ms switching interval.

Enviro-mode is effective ONLY at SMS (Single Module System) with the same power
source for Bypass and AC input.

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FIGURE 1.5-a UPS Parts Location (80/100kVA)

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1.5 SPECIFICATIONS

The UPS nameplate displays the rated kVA as well as nominal voltages and currents. The
nameplate is located on the inside of the UPS front door.

TABLE 1.3 Power Specifications

Rated output Input voltage Bypass input voltage Output voltage


Power 3 phase / 3 wire 3 phase / 3 wire 3 phase / 3 wire

80kVA / 72kW 480V 480V 480V


100kVA / 90 kW 480V 480V 480V

TABLE 1.4 UPS Module Information

UPS Cable Width Depth Height Weight Heating at


100% load
[kVA] Entry [in / mm] [in / mm] [in / mm] [lb./ kg]
[kBTU / h]
80 BOTTOM 27.6 / 700 32.8 / 832 80.6 / 2047 772 / 350 8.6
100 BOTTOM 27.6 / 700 32.8 / 832 80.6 / 2047 772 / 350 10.8

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TABLE 1.5 Detail of Specifications

Rated Output kVA 80 100


Rated Output kW 72 90
AC INPUT
Configuration 3 phase, 3 wire
Voltage 480 V +15% to -20%
Frequency 60 Hz +/-10%
Reflected Current THD 3% at 100% load (no input filter required)
STATIC BYPASS INPUT
Configuration 3 phase, 3 wire
Voltage 480 V +/-10%
Frequency 60 Hz +/-5%
BATTERY
Type Lead Acid
Ride Through Application Specific
Nominal Voltage 480 Vdc
Minimum Voltage 420 Vdc
Number of Cells 240
AC OUTPUT
Configuration 3 phase, 3 wire
Voltage 480 V
Voltage Regulation +/-1%
Frequency 60 Hz
Frequency Regulation +/-0.01 in free running mode
Power Factor 0.9 nominal
Power Factor Range 0.9 to 1.0 lagging (within output kW rating)
Voltage THD 2% maximum THD at 100% Linear Load
5% maximum THD at 100% non-linear load
Transient Response +/-2% maximum at 100% load step
+/-1% maximum at loss/return of AC power
+/-5% maximum at load transfer to/from static bypass
Transient Recovery Less than 20ms
Voltage Unbalance 1% maximum at 100% unbalanced load
Phase Displacement 1 deg. maximum at 100% load
Inverter Overload 125% for 2 minutes; 150% for 60 seconds
Bypass Overload 1000% for 1 cycle (with bypass available)
ENVIRONMENTAL**
Cooling Forced Air
Operating Temperature 32゚F to 104゚F ( 0゚C to 40゚C).
Recommended : 68゚F to 86゚F ( 20゚C to 30゚C)
Relative Humidity 5% ~ 95% Non Condensing
Altitude 0 to 7400 feet No Derating at 40゚C
Location Indoor (free from corrosive gases and dust)
Paint Color Munsell 5Y7/1 (Beige)

**Indication that the unit is intended for installation in a temperature-regulated, indoor area
that is relatively free of conductive contaminants.

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TABLE 1.6 Rating of Contactors, Breaker and Fuses

NUMBER APPLICATION 80kVA 100kVA


72kW 90kW

CB1 AC input contactor 135A 135A

CB3 STS contactor 135A 135A


Contactor

Inverter output
52C 135A 135A
contactor
52S Bypass contactor 135A 135A

88RC Control circuit contactor 20A 20A


User supply* Battery disconnect
200A 250A
(CB2) breaker (Recommended)
Breaker

AC input breaker
User supply* 120A 150A
(Recommended)
AC output breaker
User supply* 120A 150A
(Recommended)
FCC, FCI DC fuse 315A / 690V 315A / 690V

FP DC fuse 315A / 1300V 315A / 1300V

FRU, V, W Control power fuse 30A / 600V 30A / 600V


Fuses

FSU, FSV, FSW** Bypass input fuse 315A / 690V 315A / 690V

FBU, V, W Control power fuse 30A / 600V 30A / 600V


Parallel control
FEA, FEB, FEC** 3A / 600V 3A / 600V
circuit fuse

*Regarding DC and Output overcurrent protection, its rating and disconnect devices shall be provided by others on all ungrounded conductors.

**Option

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2.0 OPERATOR CONTROLS AND INDICATORS

The 9900AEGIS Series operator controls and indicators are located as follows (Door exterior) :

FIGURE 2.1 Operation/Display Panel (Front panel)

3 4
2 5
1 6

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2.1 LED DISPLAY

1) Load on inverter [ LOAD ON INVERTER ](green)


Illuminates when power is supplied from inverter to the critical load.
(Indicates the state of inverter transfer switch "52C".)
2) Battery operation [ BATTERY OP. ](orange)
Illuminates when power is supplied from batteries following a power failure.
3) Load on bypass [ LOAD ON BYPASS ](orange)
Illuminates when power is supplied to load devices by static bypass.
(Indicates the state of bypass transfer switch "52S".)
4) Overload [ OVERLOAD ](orange)
Illuminates in overload condition.
5) LCD fault [ LCD FAULT ](red)
Illuminates when an error occurs.
6) UPS fault [ UPS FAULT ](red) [Annunciator: intermittent or constant tones]
Illuminates when an error occurs in the system. In this case, the details of the error are
indicated on the display panel.

2.2 EPO BUTTON (Emergency Power Off button) (7)

When activated, the Emergency Power Off (EPO) function shuts down the UPS module.
The critical load will lose power and also shutdown. The EPO function can be performed
both locally or remotely.

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2.3 LIQUID CRYSTAL DISPLAY (8)

The Liquid Crystal Display (LCD) touch panel indicates power flow, measured values,
operational guidance, data records and error messages. The LCD panel has a back-light
which facilitates viewing in different ambient lighting conditions. The LCD will automatically
clear and turn off, if the screen is not activated within 3 minute period. The LCD is turned
back on when it is touched again. The ERROR indicator is cleared after 24 hours and can
be reproduced by pressing any key on the panel.

2.3.1 MENU
A) MAIN MENU (FIGURE 2.2)
The LCD panel indicates power flow and measured values, while also operating the
start/stop function. The LCD panel also allows the user to verify the status and operation
of the UPS Module.
FIGURE 2.2 Main screen

The following will be displayed when the START/STOP key on the MAIN MENU is
pressed (Jump into OPERATION MENU) :
1) Startup/Shutdown Guidance (FIGURE 2.3)
The display indicates the Startup and Shutdown guidance for the UPS system. If this
operation is PIN protected, the user is required to enter the security PIN before the
screen can be accessed.
When in remote mode, the message “REMOTE operating model” will appear on this
Screen. The user cannot operate the start and stop functions without changing the
setup from remote mode to local mode.
When bypass voltage is abnormal, the message “Bypass voltage abnormal” will appear.
-Start: When the bypass voltage is abnormal, the LCD asks the operator if an
interrupted transfer is acceptable (Load may be lost).
-Stop: When the bypass voltage is abnormal, the user cannot transfer from inverter
to bypass line.

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Press the OPERATION tab 

  Figure 2.3‐a Startup/Shutdown guidance screen appears 

Press the STARTUP GUIDANCE button   

  Figure 2.3‐b appears   

Press the SHUTDOWN GUIDANCE button 

  Figure 2.3‐c appears 

FIGURE 2.3-a Startup/Shutdown guidance

FIGURE 2.3-b Startup guidance FIGURE 2.3-c Shutdown guidance

Follow Startup/Shutdown guidance accordingly.

B) MEASUREMENT MENU (FIGURE 2.4)


This screen shows details of measured values. Input and Output values are displayed.
During Battery operation, Remaining battery power and Run time are also displayed.

Measuring UPS Input Values 

Press the MEASUREMENT tab 

    Figure 2.4‐a appears displaying the UPS input parameters 

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Measuring UPS Output Values 

Press the OUTPUT button 

Figure 2.4‐b appears displaying the UPS output parameters (press the INPUT button to 
return to the input values) 

Measuring battery values during Emergency mode operation 

Battery information is available on the UPS OUTPUT screen, figure 2.4‐c.    This screen 
displays the UPS output parameters and the following battery system data: 

 Battery system voltage 
 Battery system current 
 Percent battery system power remaining (this is configured during 
commissioning) 
 Elapsed battery runtime 

FIGURE 2.4-a Input values

FIGURE 2.4-b Output values FIGURE 2.4-c Values in Battery operation

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C) OPERATION MENU (FIGURE 2.5)


This screen prompts the user to select: (a) whether the start & stop operation will be
performed by local or remote operation; (b) date & time adjustment; (c) battery
equalizing charge. The battery equalizing charge operation key will appear when battery
equalizing charge is set up (Setup is based on battery type).
Press the OPERATION tab 

  Figure 2.3‐a appears displaying the OPERATION menu. 

Press the SETUP button 

Figure 2.5‐a appears allowing the user to select the operation mode and allows setting of 
the time and date.    If the battery equalizing charge option was configured during 
commissioning, an additional BATTERY EQUALIZING CHARGE key will appear. 

FIGURE 2.5-a Remote/Local operation select

FIGURE 2.5-b Date & Time adjustment

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D) STATUS MENU (FIGURE 2.6)


This STATUS MENU displays two Touch icons in EVENT LOG and BATTERY LOG.
Pressing the EVENT LOG icon, up to 50 condition/operation records will be displayed.
Press ▲ or ▼ button for page turning.
Pressing the BATTERY LOG icon, Number of battery operations and Summed battery
operation time are displayed.
Press the LOG tab 
  Figure 2.6‐a menu appears 
Press the EVENT LOG button to review the UPS events, figure 2.6‐b. 
Press the BATTERY LOG button   

FIGURE 2.6-a Status menu

FIGURE 2.6-b Event log FIGURE 2.6-c Battery log

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2.3.2 INPUT POWER FAILURE (FIGURE 2.7)


During an Input Power Failure, the UPS inverter will be powered by the UPS batteries.
The following will be displayed on the main and measurement screen (Indication of
battery operation and remaining battery life).
Loss of UPS main input power automatically transfers to battery system operation and creates an 
alarm screen, figure 2.7‐a.     
  The alarm is silenced by pressing the SILENCE ALARM button. 
  UPS parameters can be measured by pressing the MEASUREMENT tab, figure 2.7‐b. 
  The alarm source is displayed by pressing the MESSAGE button.    The UPS stores 
multiple alarms    in a last‐in/first‐out configuration, in that; the last alarm is the first message in 
the series. 

FIGURE 2.7-a Main screen FIGURE 2.7-b Measurement screen


(Battery operation) (Battery operation)

The LCD will display a battery low voltage message when the battery capacity is near
depletion. The End of Battery Discharge announcement is displayed when the battery
end voltage is reached. At this time, the inverter will perform an electronic shutdown to
prevent battery loss of life typical from extreme deep discharge conditions. When the
input power is restored, the inverter will automatically restart to power the load, and
the batteries will be simultaneously recharged. The End of Battery announcement is
shown at the bottom of the screen.

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2.3.3 FAULT INDICATION (FIGURE 2.8)


“MESSAGE” and “SILENCE ALARM” icons will appear on the main menu when
UPS failure condition has occurred.
The UPS monitors its status and provides a fault indication when it detects an abnormal condition, 
figure 2.9.     
  The alarm is silenced by pressing the SILENCE ALARM button. 
  UPS parameters can be measured by pressing the MEASUREMENT tab, figure 2.7‐b. 
  The alarm source is displayed by pressing the MESSAGE button.    The UPS stores 
multiple alarms in a last‐in/first‐out configuration, in that; the last alarm is the first message in the 
series. 

FIGURE 2.8 Main screen (Fault indication)

The following will be displayed when the MESSAGE icon on the main menu is pressed.

1) MESSAGE (FIGURE 2.9)


The display shows a fault code, the description of the fault and a guidance of what
action is to be taken by the user. A maximum of 10 faults is displayed at one time. If
an input power failure occurs during a fault condition, the fault indication and input
power failure announcement are alternatively displayed at 5 second intervals.

FIGURE 2.9 Message screen

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2) SILENCE ALARM
This icon will appear when a failure occurs. The audible alarm (announcing the
failure) can be silenced by pressing this icon.

2.4 EXTERNAL SIGNAL TERMINAL BLOCK


The UPS is equipped with a series of input/output terminals for external annunciation of
alarms and for remote access of certain UPS functions. The layout of terminals is shown in
Figure 2.10 with a functional description of the input/output port presented. OUT1 to OUT8
are user programmable, but are factory default set being also shown in Figure 2.10.
Adding same external I/F PCB “IOAU-09”, doubling signal outputs is applicable for OUT1
to OUT8.

FIGURE 2.10-a External Signal Terminal Block (NEC Class2)

TN2

1
2 SUMMARY ALARM
3
4 OUT1: LOAD ON BYPASS
5
6 OUT2: LOAD ON INVERTER
7
8 OUT3: BATTERY OPERATION
9
10 OUT4: CONVERTEN OPERATION
11
12 OUT5: BATTERY LOW VOLTAGE
13
14 OUT6: OVERLOAD
15
16 OUT7: SPARE
17
18 OUT8: TOTAL ALARM
UPS
19
20 52C CLOSE
*1

*1 Relay contactor (52C close): Normal Closed

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FIGURE 2.10-b External Signal Terminal Block (NEC Class2)

TN1

1
2 CB2 UVT
Battery Breaker Panel
3
4 CB2 AX
5
6 52L AX Load Circuit Switch
7
8 IN1: REMOTE START
(User supplied dry
9 contact)
10 IN2: REMOTE STOP
11 IN3: BATTERY TEMP. HIGH
12
13
14 IN4: POWER DEMAND
15
16 REMOTE EPO
17
18
19
20

UPS

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A) Output Contacts (for external alarm annunciation)


Output contacts consist of form “A” dry type contacts. Rated capacity of all output
contacts is NEC Class2 (30Vdc/1Adc). All dry contacts should be operated at their
rated values or lower. Figure 2.11 illustrates a typical installation. The external relay
can also be a lamp, LED, computer, etc.

FIGURE 2.11 Control Wiring for External Contacts

UPS Cabinet External to UPS


Cabinet
Terminal Relay
Coil
Relay
Contact Terminal
NEC Class 2
Power Source

Details of output alarm contacts : TN2


User supplied
Terminals 1 to 2 "Summary Alarm" contact
Activated when a major fault has occurred with the system.
Terminals 3 to 4 "Load on Bypass" contact (OUT1)
Activated when the power is supplied from the static bypass input.
Terminals 5 to 6 "Load on Inverter" contact (OUT2)
Activated when the power is supplied by the inverter.
Terminals 7 to 8 "Battery Operation" contact (OUT3)
Activated when the battery is operating following an AC power failure.
Terminals 9 to 10 "Converter Operation" contact (OUT4)
Activated when the converter is operating.
Terminals 11 to 12 "Battery Low Voltage" contact (OUT5)
Activated when the battery voltage drops below discharge end voltage level
during inverter operation (i.e. During AC fail condition).
Terminals 13 to 14 "Overload" contact (OUT6)
Activated when an overload has occurred to the system.
Terminals 15 to 16 "Spare" contact (OUT7)
Terminals 17 to 18 "Total Alarm" contact (OUT8)
Activated during major fault, minor fault and alarm events.
Terminals 19 to 20 "52C Close" contact (OUT9)
Activated when the inverter output contactor 52C has closed.

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NOTE: The UPS is equipped with a selectable output contact feature.


The above alarms are the default settings. Contact MITSUBISHI
ELECTRIC POWER PRODUCTS, INC for setup information.

B) Input Contacts (for remote access of UPS)


External contacts are provided by the user of the UPS system. Terminal voltage at the
UPS is 24Vdc. Provide external dry contact accordingly.

CAUTION: Do not apply voltages to remote access input terminals.


Damage to UPS may result.

Refer to Figure 2.12 for a typical wiring configuration. Although this figure applies to
the remote start/stop terminals, the same wiring arrangement is used for emergency
stop; power demand; and battery temperature high.

FIGURE 2.12 Remote "Start" Contact Connections

UPS Cabinet External to UPS


Cabinet
Relay Start
Coil
Start
Switch
Common
0.5S - 4S
ON
24 VDC OFF

Relay Coil current : 8.3mA Use Momentary Switches Only

User supplied

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Details of input contacts for remote access : TN1


Terminals 7 to 8 Remote "Inverter Start" input terminal (IN1)
Used to start inverter from a remote location. UPS must be programmed for
remote operation. Refer to Operations Menu for procedure.
Terminals 9 to 10 Remote "Inverter Stop" input terminal (IN2)
Used to stop inverter from a remote location. UPS must be programmed for
remote operation. Refer to Operations Menu for procedure.
Terminals 11 to 12 "Battery Temp. High" contact input (IN3)
Input fed by a thermocouple that monitors battery temperature. The
converter float voltage level is reduced for battery over-temperature
conditions. External thermocouple is user supplied
Terminals 13 to 14 "Power Demand” Command contact input (IN4)
This contact is used to control the input power. Power demand is turned ON
when the contact is closed, and power demand is turned OFF when the
contact is open.
Terminals 15 to 16 "Remote EPO" contact input
Used to perform a remote UPS Emergency Power Off (EPO).
The load will be dropped.

NOTE: The UPS is equipped with a selectable input contact item.


The above items are the default settings. MITSUBISHI ELECTRIC
POWER PRODUCTS, INC for setup information.

CAUTION : In all cases, a switch having a protective cover is recommended


in order to reduce the possibility of accidental operation.

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2.5 EXTERNAL COMMUNICATION CONNECTOR


This is an RS232C port for “DiamondLink”* monitoring software.
The layout of connector is shown in Figure 2.13.

FIGURE 2.13 External communication connector (NEC Class2)

D-SUB 9Pin (male) Pin 1. : Not used


Pin 2. RXD : Receive data
Pin 3. TXD : Transmit data
1
6
7
2 Pin 4. : Not used
3
8 Pin 5. GND : Signal ground
4
9
5 CN26 Pin 6. : Not used
Pin 7. : Not used
Pin 8. : Not used
Pin 9. : Not used
PCB DPAU-81

* Consult MITSUBISHI ELECTRIC POWER PRODUCTS, INC for details on“DiamondLink”


monitoring software and its capabilities.

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3.0 INSTALLATION AND OPERATION

3.1 TRANSPORTATION AND INSTALLATION

TABLE 3.1 How to transport and install the system


Transportation Installation
Transport unit with forklift. Using the pre-drilled four holes in the UPS
Carry with overhead crane using channel base, anchor the unit using
4xM12 screw-eyebolts. (Not provided) appropriate hardware. (Not provided)

CAUTION : Do not transport in a horizontal position. Cabinets must be


maintained upright within +/- 15° of the vertical during handling.

3.2 INSTALLATION PROCEDURE

A) Note the load tolerance of the floor


Refer to Table 3.2 for list of UPS weights.

TABLE 3.2 List of UPS weights

UPS Capacity (kVA) 80 100


Weight (lb.) 772 772

B) Minimum clearance required for ventilation


Right side 25 mm (1 inch) (not required when sidecars are used)
Left side 25 mm (1 inch) (not required when sidecars are used)
Back side 0.0 mm (0 inch)
Top side 500 mm (20 inches) (for air flow)

C) Space requirement for routine maintenance


Allow for the following space at the time of installation.
Front 1000 mm (40 inches)
Sides 0.0 mm (0 inch)
Back side 0.0 mm (0 inch)
Top side 500 mm (20 inches)

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D) External Battery Supply


Please refer to the following when installing and maintaining batteries:
1. The customer shall refer to the battery manufacturer's installation manual for
battery installation and maintenance instructions.
2. The maximum permitted fault current from the remote battery supply, and the
DC voltage rating of the battery supply over-current protective device are
shown in Table 3.3.

TABLE 3.3 Maximum Permitted DC Fault Current


UPS Capacity DC Voltage Maximum Fault
(kVA) Rating (V) Current Permitted (A)
80 480 25,000
100 480 25,000

3.3 PROCEDURE FOR CABLE CONNECTIONS *


1. Confirm the capacity of the UPS being installed. Identify the input/output power
terminal blocks as shown in the appropriate Figures 3.1 through 3.3.

2. Connect the internal control wire and power wire.


(1) Control wire Inter-connect
1. CB2 UVT to terminal TN1-1, 2 of external I/F PCB IOAU-09.
2. CB2 ON Auxiliary to terminal TN1- 3, 4 of external I/F PCB IOAU-09.

(2) Power wire (AC input, Bypass input, AC output) Inter-connect


a.) From user’s distribution panel
1. X1 (A-phase) to A bus bar in UPS
2. X2 (B-phase) to B bus bar in UPS
3. X3 (C-phase) to C bus bar in UPS
b.) DC Input to UPS
1. Positive cable to BP bus bar in UPS
2. Negative cable to BN bus bar in UPS

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CAUTION : After the completion of the input power cables connection:


With a phase rotation meter, check that the phase rotation of the AC
Input power terminals A, B and C as well as the Bypass Input power
terminals A40, B40 and C40 are correct. The proper phase rotation is
clockwise A → B → C.

3. Connect the grounding conductor from the input service entrance to the UPS Ground
Bar (E).

4. Two (2) sources feeding the UPS:


(1) Connect the AC input power cables from the input service entrance to the AC
input power terminals, identified as A, B, C in Figures 3.1 to 3.3. Input cables must
be sized for an ampere rating larger than the maximum input drawn by the
converter. (Refer to equipment nameplate for current ratings.) Confirm that an
external bypass input circuit breaker (MCCB) is installed (refer to WARNING 4,
page 1-4). Connect the bypass input power cables from the input service entrance
to the bypass input power terminals, identified as A40, B40 and C40 in Figures
3.1 to 3.3. Bypass input cables must be sized for an ampere rating larger than the
maximum output current capacity of the UPS. Refer to Table 3.4 for
recommended cable sizes.

(2) Connect the external signal terminal block as desired. Refer to section 2.4 and
Figure 2.10 for functional description. 2mm2, or less, shielded conductor is
recommended.

5. One (1) source feeding the UPS:


(1) Confirm that an external input circuit breaker sized to protect both the AC input
and the bypass line is installed. (Refer to equipment nameplate for current
ratings.) Connect the bypass input power cables from the input service entrance
to the bypass input power terminals, identified as A40, B40 and C40 in Figures
3.1 to 3.3. Input cables must be sized for an ampere rating larger than the
maximum current capacity of the UPS. Refer to Table 3.4 for recommended cable
sizes.

(2) Using adequately sized conductors and referring to the appropriate figure
identified in Figures 3.1 to 3.3, connect jumper bypass terminals A40, B40, C40 to
AC input power terminals A, B, C as identified in Figures 3.1 to 3.3.

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(3) Connect the external signal terminal block as desired. Refer to section 2.4 and
Figure 2.10 for functional description. 2mm2, or less, shielded conductor is
recommended.

CAUTION : 1. Confirm that all UPS internal contactors (breakers) "CB1", "CB2", and
"CB3" are open before energizing UPS.
2. UPS power terminals are supplied with stud type fittings.
It is recommended that compression lugs be used to fasten all
input/output power cables.

6. In case of both power wirings and low voltage control wirings (for control) come from
the bottom of UPS, confirm the two conduits on the bottom (refer to Figure 3.4) and be
sure to keep them separated. The bigger conduit is for high voltage wirings, and the
smaller one is for low voltage wirings (from / to IOAU-09).

In addition, low voltage wirings can come inside UPS through a conduit on the top
(refer to Figure 3.5).

7. Procedure for Cable Connections for Parallel Operation System


(1) Confirm the number of units to be connected in parallel. Identify the input/output
power terminal blocks and control wire connections for parallel operation systems
as shown in the appropriate Figures 3.6 and 3.7.

(2) Connect the external control wire and power wire.


a.) Control wire connection
Parallel configuration wiring (Refer to Figure 3.6 and 3.7.)
- 52L control signal from Critical Load Cabinet (CLC) to UPS-n IOAU-09
(TN1– 5 , 6).
- Parallel control signal for CN94 as shown in Fig. 3.7.
- Parallel control signal for CN96 and CN95 as shown in Fig. 3.7.
b.) Power wire connection
From UPS AC Output Terminals to Critical Load Cabinet (CLC) (Refer to
Figure 3.6 and 3.7.)

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TABLE 3.4 Recommended Cable Sizes


Input Side Output Side Bypass Side DC Input Side
kVA Input Output
Capacity Voltage Voltage Cable Torque Cable Torque Cable Torque Cable Torque
Size in. lbs Size in. lbs Size in. lbs Size in. lbs
200 - 269 200 - 269 200 - 269 200 - 269
80kVA 480V 480V 1/0 AWG 1/0 AWG 1/0 AWG 4/0 AWG
in. lbs in. lbs in. lbs in. lbs
200 - 269 200 - 269 200 - 269 200 - 269
100kVA 480V 480V 2/0 AWG 2/0 AWG 2/0 AWG 1/0 AWG by 2
in. lbs in. lbs in. lbs in. lbs

General Notes
*1 - The cables must be selected to be equal to the sizes listed in the table.
*2 - Voltage drop across power cables not to exceed 2% of nominal source voltage.
*3 - Allowable ampere-capacities based on 75 degree C. insulation at ambient temperature of 40 degree C.

Note: Copper conductors assumed.

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TABLE 3.5 Crimp Type Compression Lug


WIRE WIRE RECOMMENDATION CRIMP TOOL REQUIRED
SIZE STRAND BURNDY TYPE Y35 OR Y46
(CODE) CLASS VENDOR CAT. NO. COLOR KEY DIE INDEX
1 B BURNDY YA1C GREEN 11 / 375
ILSCO CRA-1L GREEN 11 / 375
I BURNDY YA25-LB --- 1019
1/0 B BURNDY YA25 PINK 12 / 348
ILSCO CRA-1/OL PINK 12 / 348
I BURNDY YA25-LB --- 1020
2/0 B BURNDY YA26 BLACK 13
ILSCO CRA-2/OL BLACK 13
I BURNDY YA27-LB --- 1021
3/0 B BURNDY YA27 ORANGE 14 / 101
ILSCO CRB-3/OL ORANGE 14 / 101
I BURNDY YA28-LB --- 1022
4/0 B BURNDY YA28 PURPLE 15
ILSCO CRB-4/OL PURPLE 15
I BURNDY YA29-LB --- 1023
250 MCM B BURNDY YA29 YELLOW 16
ILSCO CRA-250L YELLOW 16
I BURNDY YA30-LB --- 1024
300 MCM B BURNDY YA30 WHITE 17 / 298
ILSCO CRA-300L WHITE 17 / 298
I BURNDY YA32-LB --- 1026
350 MCM B BURNDY YA31 RED 18 / 324
ILSCO CRA-350L RED 18 / 324
I BURNDY YA34-LB --- 1027
400 MCM B BURNDY YA32 BLUE 19 / 470
ILSCO CRA-400L BLUE 19 / 470
I BURNDY YA36-LB --- 1027
500 MCM B BURNDY YA34 BROWN 20 / 299
ILSCO CRA-500L BROWN 20 / 299
I BURNDY YA38-LB --- 1029
NOTE: When using crimp type lugs, the lugs should be crimped to the specifications given in the
manufacturer's instructions for both crimp tool and lug.

FIGURE 3.1 UPS Terminal Designation

Terminals 52S
Bypass A40
input B40
C40
Static Transfer
Switch
CB3
Output
CONVERTER
/ CHARGER INVERTER
Terminals CB1 52C Terminals
AC A A50
input B B50
C C50

Terminals
BP CB2
BN

External
BATTERY

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FIGURE 3.2 Diagram of input/output bus bars and terminal blocks

Location of bus bars and terminal blocks (Bottom entry) Detailed Power Terminals (A-A’)
H=80.6” (2047mm) D=32.8” (832mm) For power terminals, use 1/2” (12mm) Diameter bolts.

225kVA : 35.4” (900mm) Rear


80 to 160kVA : 27.6” (700mm)

UPS module UPS module

External
Block
IOAU-09
DC Input AC Input Bypass Input AC Output

BN
A C A40 C40 A50 C50
Battery AC B B40 B50
Input Output BP
P,N A50,B50,C50
A A’
Grounding
Bar (E)
Front

AC Bypass
Input Input
A, B, C A40,B40,C40

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UL 924 EMERGENCY POWER & LIGHTING Page Number:
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FIGURE 3.3 Diagram of Power Wire & Control Wire Inter-Connect between UPS and Battery

User supplied CB2 (DC circuit breaker)

External signal UVT


terminal
IOAU-09 - [TN1]
Auxiliary
1
2
3 “-” Negative “+” Positive
Power terminal
4
BN BP

User supplied

UPS module Wall mounted DC breaker


for Battery

500kVA

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FIGURE 3.4 Cable Entry on Bottom (Example of 225kVA) FIGURE 3.5 Cable Entry on Top (Example of 225kVA)
IOAU-09
RED=LOW VOLTAGE FIELDS WIRINGS

RED=LOW VOLTAGE WIRINGS

BLUE=POWER WIRINGS

IOAU-09

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FIGURE 3.6 Diagram of Power Wire Connect ( Parallel Operation system connection )
CRITICAL LOAD CABINET

SMB

UPS-1
Bypass input Bypass 52S

Converter
CB1 /Charger Inverter 52L 1
AC input AC output

52C

UPS-2 CB2 Battery


Bypass input Bypass 52S
52L
Converter
CB1 /Charger Inverter 52L 2
AC input AC output

52C

CB2 Battery

UPS-n *1
Bypass input Bypass 52S

Converter
CB1 /Charger Inverter 52L n*1
AC input AC output
52C
*1 n : Maximum = 4
CB2 Battery

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UL 924 EMERGENCY POWER & LIGHTING Page Number:
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FIGURE 3.7 Diagram of Power Wire & Control Wire Connect ( Parallel Operation system connection )

UPS-1 UPS-2 UPS-n*1 Critical Load Cabinet


5 6 5 6 5 6
IOAU-09 IOAU-09 IOAU-09
TN1 TN1 TN1

*3 *3 *3
ON ON 35 52L1-AX
IFAU-08 IFAU-08 OFF IFAU-08 36

8
8

8
TLIN TLOUT CBIN CAIN TLIN TLOUT CBIN CAIN TLIN TLOUT CBIN CAIN 37
52L2-AX
CN96 CN95 CBOUT CAOUT CN96 CN95 CBOUT CAOUT CN96 CN95 CBOUT CAOUT 38

1
1

1
CN94 CN94 CN94 . .
. .
. .
UPS-3 CN96 (TLIN) 49 *1
52Ln-AX
50

UPS-3 CN94 (CAIN)


*1 n : Maximum = 4
Use Ethernet STP UPS-3 CN94 (CBIN) *2 Return from the last
(Shielded Twisted Pair) UPS module to the first UPS
Cable for all module (continuous loop).
communication cabling. UPS-(n-1) CN96 (TLOUT) *3 DIP switch position
Total cable length from UPS-1 and UPS-n : ON
Use of UTP
UPS-1 to UPS-n should Otherwise : OFF
(Unshielded Twisted UPS-(n-1) CN94 (CAOUT)
be within 100m.
Pair) Cable may cause
malfunction. AC OUTPUT
UPS-(n-1) CN94 (CBOUT)
*2 UPS-1
A
B
C

UPS-2
A
B
C

AC OUTPUT AC OUTPUT AC OUTPUT UPS-n*1


A50 A50 A50 A
B50 B50 B50 B
C50 C50 C50 C

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3.4 OPERATING PROCEDURES

For Parallel Operation system, refer to section “D) MMS Start-up Procedure”.
(Parallel Operation system is herein after MMS [Multi Module System])

A) Start-up Procedure

CAUTION : Before the UPS startup, the internal Bypass line starts to supply the
unconditioned bypass input power to the critical load if the External
input (or Bypass) Circuit Breaker is closed. Be extremely careful with
closing the External input (or Bypass) Circuit Breaker.

a.) Verify that the External Bypass Input Circuit Breaker for each unit is closed.
(user supplied)
b.) Verify that Battery Disconnect Circuit Breaker (CB2) is opened or in tripping position.
c.) If a dual source is feeding the UPS, close the External AC Input Circuit Breaker
manually (user supplied).
d.) The LCD panel boots up automatically, and the screen will show that the Load is
powered by bypass line.
e.) On the LCD panel, select “OPERATION” tab, and then press the “STARTUP
GUIDANCE” button to proceed UPS start-up. (Refer to Figure 2.3)
f.) Follow the “STARTUP GUIDANCE” accordingly until the completion of the inverter
startup.

Note: When "REMOTE OPERATION MODE" is displayed on the LCD panel, the inverter
start operation can only be performed remotely. If local inverter start operation is required
(at the UPS), select "LOCAL ONLY" or “REMOTE & LOCAL” in the OPERATION
MENU.

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B) Shut-down Procedure

If a total UPS shutdown is required, verify that the critical load is OFF.

a.) Press the "START/STOP" icon from the Main Menu or the Operation Menu on the
LCD.
b.) On the LCD panel, press “START/STOP” icon, and then select “SHUTDOWN
GUIDANCE” icon. (Refer to Figure 2.3)
c.) Follow the “SHUTDOWN GUIDANCE” accordingly until Inverter stops. However
UPS will simultaneously transfer the power feeding from the Inverter supply to the
Bypass line supply.
d.) In general, only the Inverter will be stopped and the Converter will remain energized
to charge the batteries.

Note: When "REMOTE OPERATION MODE" is displayed on the LCD panel, the
inverter start operation can only be performed remotely. If local inverter stopt operation is
required (at the UPS), select "LOCAL ONLY" or “REMOTE & LOCAL” in the
OPERATION MENU.

e.) If stopping both the Inverter and Converter is required, open the Battery Disconnect
circuit breaker (CB2) manually in accordance with guidance.

WARNING : Verify the load is OFF if the next step is to be performed .

NOTE : Power to the critical load is supplied through the bypass line. Power to
the critical load will be lost after execution of the next step. The load will
drop.

f.) If a dual source is feeding the UPS, open the External AC Input Circuit Breaker (user
supplied) manually.
g.) If turning off all power to the critical load is desired, open the External Bypass Input
Circuit Breaker (user supplied) manually.

CAUTION : In bypass mode, all UPS power terminals are still live. Lethal voltages
are present. De-energize all external sources of AC and DC power.
Before removing the covers, wait 5 minutes after de-energizing. Check
no-voltage before handling UPS. Be careful for the devices even when
the UPS has been de-energized, still internal devices may be hot.

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C) Bypass Operation Procedure

** Transfer from Inverter to Bypass

1. Check for “SYNC” on the LCD.


2. Press the "START/STOP” icon on the LCD.
3. Follow the “SHUTDOWN GUIDANCE” and Press the "STOP" icon on the LCD.

** Transfer from bypass to inverter.

UPS
1. Press the "START/STOP" icon on the LCD.
2. Follow the “STARTUP GUIDANCE” and Press the "START" icon on the LCD..

Note: When "REMOTE OPERATION MODE" is displayed on the LCD panel, the inverter
start operation can only be performed remotely. If local inverter start or stop operation is
required (at the UPS), select "LOCAL ONLY" or “REMOTE & LOCAL” in the OPERATION
MENU.

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D) MMS Start-up Procedure

External Circuit Check


1. Verify that Critical Load Cabinet (CLC) Circuit Breaker SMB is closed.
2. Verify that CLC System Output Circuit Breaker 52L is open.
3. Verify that CLC UPS Circuit Breakers 52L1, 52L2…and 52Ln are closed.

Start-up from UPS-1 to UPS-n


1. Start-up each UPS in accordance with “A) Start-up Procedure”. Each UPS will start
Inverter Operation in synchronization with the bypass input.

Transfer from Maintenance Bypass to MMS Bypass Operation


1. Closed the CLC System Output Circuit Breaker 52L.
2. Open the CLC Circuit Breaker SMB.

Note: When "REMOTE OPERATION MODE" is displayed on the LCD panel, the inverter
start operation can only be performed remotely. If local inverter start operation is required
(at the UPS), select "LOCAL ONLY" or “REMOTE & LOCAL” in the OPERATION
MENU.

Transfer from UPS MMS Bypass Operation To UPS MMS Inverter Operation
1. Transfer MMS Bypass Operation to MMS Inverter Operation from Operation Menu
on any UPS LCD as shown in Fig. 3.8.

FIGURE 3.8 LCD Screen (MMS Operation)

Transfer from UPS MMS Inverter Operation To UPS MMS Bypass Operation
1. Transfer MMS Inverter Operation to MMS Bypass Operation from Operation Menu on
any UPS LCD as shown in Fig. 3.8.

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UL924 EMERGENCY POWER & LIGHTING Page Number:
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4.0 RESPONSE TO UPS FAILURE

UPS FAULT

Annunciator Silence Depress “SILENCE ALARM” icon on Main Menu.

Recording of Fault Refer to the list of fault codes in section 6.0 for error
description.

Primary Action Take necessary action according to display guidance.

When faults happen, contact the Authorized Mitsubishi


Information to Service Center
Electric Service Representatives or call Mitsubishi
Electric at 1-800-887-7830.

Note
The error code indicated on the LCD display panel when an
UPS alarms is very important.
In order to reduce repair time, please include this information,
along with the operation and load status for all correspondence
to Mitsubishi Electric field service group.

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UL924 EMERGENCY POWER & LIGHTING Page Number:
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5.0 PARTS REPLACEMENT

Contact Mitsubishi Electric Power Products, Inc.or its authorized service representatives
on all issues regarding the replacement of parts.

A) Battery
Battery lifetime may vary according to the frequency of use and the average ambient
operating temperature. The end of battery life is defined as the state of charge
resulting in an ampere-hour capacity less than, or equal to, 80% of nominal capacity.
Replace battery if its capacity is within this percentage.

B) UPS Component Parts


UPS components have a defined life expectancy (Fan, Capacitors, Filters, etc).
Contact Mitsubishi Electric Power Products, Inc. or its authorized service
representatives for a complete parts replacement schedule. Recommended
replacement time interval varies with operating environment.
Contact Mitsubishi Electric Power Products, Inc. or its authorized service
representatives for application specific recommendations.

NOTE : Any parts replacements (including modification) without authorized by


Mitsubishi could result in personal injuries, death or destruction of the
UPS.

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UL924 EMERGENCY POWER& LIGHTING
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6.0 FAULT CODES

This section covers fault codes, their description and required action.
At time of error :

A) Verify and record the occurrence of the alarm. Note details of alarm message
displayed on the LCD display panel.

Contact Mitsubishi Electric Power Products, Inc. at 1-800-887-7830.

B) If a circuit breaker (MCCB) has tripped, depress the toggle to reset the breaker
before closing it again.

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Failure Code List

Table 6.1 Fault Code

External Failure
Code
relay Lamp
indication Status Guidance Buzzer contact
Meaning (Note 2)
(Note 3) message (Note 1)

AC INPUT CHECK
Input line voltage is out of the specified Alarm
VOLTAGE INPUT Intermittent
UA801 range. AC input -
OUT OF POWER sound
(Detection Level: <78%, >116% ) abnormal
RANGE SOURCE

AC INPUT CHECK
Input line frequency is out of the Alarm
FREQUENCY INPUT Intermittent
UA802 specified range. AC input -
OUT OF POWER sound
(Detection Level: +/-11% ) abnormal
RANGE SOURCE

AC INPUT CHECK
Input line power wiring are not Alarm
PHASE INPUT Intermittent
UA803 connected in AC input -
ROTATION POWER sound
a proper phase sequence. abnormal
ERROR SOURCE
CONVERTER
Intermittent
UA804 OPE. The converter interlock is active. - Alarm -
sound
PROHIBITION
WARNING :
INVERTER The output load current has exceeded Intermittent Alarm
UA805 DECREASE Lit on
OVERLOAD the rated current. sound Overload
LOAD
WARNING :
INVERTER The output load current has exceeded Intermittent Alarm
UA806 DECREASE Lit on
OVERLOAD 105% of the rated current. sound Overload
LOAD
WARNING :
INVERTER The output load current has exceeded Intermittent Alarm
UA807 DECREASE Lit on
OVERLOAD 125% of the rated current. sound Overload
LOAD
WARNING :
INVERTER The output load current has exceeded Intermittent Alarm
UA808 DECREASE Lit on
OVERLOAD 150% of the rated current. sound Overload
LOAD
Short-time over-current has been WARNING :
INVERTER Intermittent Alarm
UA810 detected DECREASE Lit on
OVERLOAD sound Overload
during the inverter operation. LOAD
BYPASS Alarm
Bypass line voltage is out of the CHECK
VOLTAGE Intermittent Bypass
UA812 specified range. BYPASS -
OUT OF sound input
(Detection Level: <87%, >112% ) INPUT
RANGE abnormal

BYPASS Alarm
Bypass line power wiring are not CHECK
PHASE Intermittent Bypass
UA813 connected BYPASS -
ROTATION sound input
in a proper phase sequence. INPUT
ERROR abnormal

BYPASS Bypass line frequency is out of the Alarm


CHECK
FREQUENCY specified range. Intermittent Bypass
UA814 BYPASS -
OUT OF (Detection Level: Frequency sound input
INPUT
RANGE Bandwidth +0.2%) abnormal
TRANSFER Transfer to the bypass is not available Intermittent
UA815 - Alarm -
PROHIBITION due to bypass abnormality. sound
EMERGENCY
The emergency stop was activated by
UA817 STOP - - Alarm -
EPO switch or external contact.
ACTIVATED

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External Failure
Code
relay Lamp
indication Status Guidance Buzzer contact
Meaning (Note 2)
(Note 3) message (Note 1)
The UPS could not transfer to the
TRANSFER bypass because
UA821 - - Alarm -
PROHIBITION the inverter output was not
synchronized to the bypass.
The UPS could not transfer to the
TRANSFER
UA822 bypass because - - Alarm -
PROHIBITION
of backup generator operation.
The battery circuit breaker (CB2) is TURN ON Intermittent
UA824 CB2 OPEN Alarm -
open. CB2 sound
52C OPE. The interlock for the inverter output Intermittent
UA827 - Alarm -
PROHIBITION contactor (52C) is active. sound
CALL
COOLING FAN Intermittent
UA828 Thermal relay activated protection. SERVICE Alarm -
ABNORMAL sound
ENGINEER
EMERGENCY
Emergency bypass switch has been Intermittent
UA831 BYPASS - Alarm -
turned on. sound
SWITCH ON
The load circuit breaker(52L) is turned Intermittent
UA833 52L OPEN - Alarm -
off. sound
BATTERY Major
The battery voltage has reached
UA834 DEPLETED/AC - - End-of-disc -
the depleted level (400V).
OUT STOPPED harge
The UPS could not transfer to the
TRANSFER
UA835 bypass because - - Alarm -
PROHIBITION
the bypass source has an abnormality.
REMOTE Remote start or stop signal is being
Intermittent
UA860 BUTTON received - Alarm -
sound
ABNORMAL continuously for a considerable time.
LOCAL Local start or stop signal is being
Intermittent
UA861 BUTTON received - Alarm -
sound
ABNORMAL continuously for a considerable time.
BALANCER DC unbalance is detected before 52 Intermittent
UA870 - Alarm -
OVERLOAD close. sound
BYPASS Bypass line voltage is out of the
CALL
VOLTAGE specified range. Intermittent
UA871 SERVICE Minor Flicker
OUT OF (ECO-INV transferring occurs 3 times sound
ENGINEER
RANGE (2) in 5minutes. )
EXTERNAL Intermittent
UA890 Excternal alarm is activated. - Alarm -
ALARM sound
INPUT CALL
Detection of a large variation of the Continuous
UF001 CIRCUIT SERVICE Major Lit on
reference error signal. sound
ABNORMAL ENGINEER
CONVERTER CALL
Detection of converter overcurrent. Continuous
UF002 OVERCURREN SERVICE Major Lit on
(Detection Level: 280%peak ) sound
T ENGINEER
CALL
CONVERTER Pre-charging circuit is not working Continuous
UF003 SERVICE Major Lit on
ABNORMAL properly. sound
ENGINEER
Major discrepancy between reference CALL
CB1 Continuous
UF011 signal SERVICE Major Lit on
ABNORMAL sound
and actual state of contactor CB1. ENGINEER
Minor discrepancy between reference CALL
CB1 Intermittent
UF052 signal SERVICE Minor Flicker
ABNORMAL sound
and actual state of contactor CB1. ENGINEER
CONVERTER CALL
Detection of converter overcurrent. Intermittent
UF056 OVERCURREN SERVICE Minor Flicker
(Detection Level: 280%peak ) sound
T ENGINEER
INPUT CALL
Detection of a large variation of Intermittent
UF059 CIRCUIT SERVICE Minor Flicker
the reference error signal. sound
ABNORMAL ENGINEER

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External Failure
Code
relay Lamp
indication Status Guidance Buzzer contact
Meaning (Note 2)
(Note 3) message (Note 1)
DC DC voltage surpasses the overvoltage CALL
Continuous
UF102 OVERVOLTAG level. SERVICE Major Lit on
sound
E (Detection Level: >880Vdc ) ENGINEER
DC DC voltage dropped below the CALL
Continuous
UF103 UNDERVOLTA undervoltage level. SERVICE Major Lit on
sound
GE (Detection Level: <630Vdc ) ENGINEER
CHOPPER CALL
Detection of DC overcurrent. Continuous
UF108 OVERCURREN SERVICE Major Lit on
(Detection Level: 290%peak ) sound
T ENGINEER
Major unbalance of the neutral point CALL
DC Continuous
UF109 voltage. SERVICE Major Lit on
UNBALANCED sound
(Detection Level: dV>150Vdc ) ENGINEER
ZERO PHASE CALL
Detection of converter zero-sequence Continuousso
UF110 OVERCURREN SERVICE Major Lit on
overcurrent.(Detection Level: >50% ) und
T ENGINEER
CALL
DC CIRCUIT Sudden change of the DC voltage Continuous
UF112 SERVICE Major Lit on
ABNORMAL level. sound
ENGINEER
CALL
DC GROUND Continuous
UF119 Detection of DC ground fault. SERVICE Major Lit on
FAULT sound
ENGINEER
CONTROL
CALL
POWER Power supply voltage to IGBT driver Continuous
UF128 SERVICE Major Lit on
SUPPLY PCB is below the specified level. sound
ENGINEER
ABNORMAL
24 hours after input power restoration, CALL
DC VOLTAGE Intermittent
UF151 batteries does not reach float voltage SERVICE Minor Flicker
ABNORMAL sound
level. ENGINEER
CALL
DC VOLTAGE Unable to equalize the voltage of Intermittent
UF152 SERVICE Minor Flicker
ABNORMAL battery. sound
ENGINEER
CALL
CB2 During UVT, status signal from CB2 is Intermittent
UF154 SERVICE Minor Flicker
ABNORMAL ON. sound
ENGINEER
CHG.STOPPE
Minor
D UF157 failure persisted for over 2 CHECK Intermittent
UF156 Battery Flicker
(BATTERY hours. BATTERY sound
abnormal
OVERTEMP.)
BATTERY Minor
Detection of overtemperature at the CHECK Intermittent
UF157 OVERTEMPER Battery Flicker
batteries. BATTERY sound
ATURE abnormal

Minor
BATTERY Low level of battery electrolyte CHECK Intermittent
UF158 Battery Flicker
LIQUID LOW solution. BATTERY sound
abnormal

CALL
DC GROUND Intermittent
UF159 Detection of DC ground fault. SERVICE Minor Flicker
FAULT sound
ENGINEER
CHG.STOPPE
CALL
D UF151 failure is running for over 24 Intermittent
UF161 SERVICE Minor Flicker
(DC VOLT. hours. sound
ENGINEER
ABNORMAL)
CALL
BATTERY Failure detection based on battery Intermittent
UF162 SERVICE Minor Flicker
ABNORMAL self-check. sound
ENGINEER
BATTERY CALL
Intermittent
UF163 VOLTAGE Battery voltage is abnormality. SERVICE Minor Flicker
sound
ABNORMAL ENGINEER

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External Failure
Code
relay Lamp
indication Status Guidance Buzzer contact
Meaning (Note 2)
(Note 3) message (Note 1)
CHG.
CALL
STOPPED Intermittent
UF172 Energy storage device error. SERVICE Minor Flicker
(DEVICE sound
ENGINEER
STATUS)
INVERTER CALL
Continuous
UF201 OVERVOLTAG Detection of output overvoltage. SERVICE Major Lit on
sound
E ENGINEER
INVERTER CALL
Continuous
UF202 UNDERVOLTA Output voltage dropped. SERVICE Major Lit on
sound
GE ENGINEER
INVERTER CALL
Continuous
UF203 OVERCURREN Detection of inverter overcurrent. SERVICE Major Lit on
sound
T ENGINEER
Detection of a large variation of the
OUTPUT CALL
reference error Continuous
UF204 CIRCUIT SERVICE Major Lit on
signal (current reference and actual sound
ABNORMAL ENGINEER
current).
UPS
Discrepancy between output voltage CALL
CONTROL Continuous
UF206 and external SERVICE Major Lit on
CIRCUIT sound
voltage (bypass, common ac bus) ENGINEER
ERROR
ZERO PHASE CALL
Continuous
UF207 OVERCURREN Inverter zero-sequence overcurrent. SERVICE Major Lit on
sound
T ENGINEER
UPS
CALL
CONTROL Continuous
UF208 Cross current is abnormality. SERVICE Major Lit on
CIRCUIT sound
ENGINEER
ERROR
CALL
52C Continuous
UF209 Error to close the contactor 52C. SERVICE Major Lit on
ABNORMAL sound
ENGINEER
CALL
52C Continuous
UF210 Error to open the contactor 52C. SERVICE Major Lit on
ABNORMAL sound
ENGINEER
CALL
52C No answer from contactor 52C during Continuous
UF211 SERVICE Major Lit on
ABNORMAL inverter operation. sound
ENGINEER
CALL
OVERTEMPER Heatsinks temperature exceeds Continuous
UF213 SERVICE Major Lit on
ATURE thermal settings. sound
ENGINEER
CALL
COOLING FAN Continuous
UF214 Thermal relay activated protection. SERVICE Major Lit on
ABNORMAL sound
ENGINEER
INVERTER CALL
Detection of inverter output phase Continuous
UF217 OVERVOLTAG SERVICE Major Lit on
overvoltage. sound
E ENGINEER
ZERO PHASE CALL
Detection of zero-sequence Continuous
UF230 OVERCURREN SERVICE Major Lit on
overcurrent. sound
T ENGINEER
UPS Discrepancy between output voltage
CALL
CONTROL and inverter voltage, Intermittent
UF253 SERVICE Minor Flicker
CIRCUIT or between output voltage and bypass sound
ENGINEER
ERROR voltage.
OUTPUT CALL
Output voltage is out of the specified Intermittent
UF256 VOLTAGE SERVICE Minor Flicker
range. sound
ABNORMAL ENGINEER
Contactor 52C failed to open during CALL
52C Intermittent
UF257 load transfer SERVICE Minor Flicker
ABNORMAL sound
from inverter to bypass. ENGINEER

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External Failure
Code
relay Lamp
indication Status Guidance Buzzer contact
Meaning (Note 2)
(Note 3) message (Note 1)
CALL
LOAD Load transfer due to overload for over Intermittent
UF258 SERVICE Minor Flicker
ABNORMAL 4 times within 5 minutes. sound
ENGINEER
ANOTHER CALL
No detection of another UPS voltage Intermittent
UF259 UPS SERVICE Minor Flicker
signal. sound
ABNORMAL ENGINEER
UPS
CALL
CONTROL Continuous
UF301 AD reference has an abnormal value. SERVICE Major Lit on
CIRCUIT sound
ENGINEER
ERROR
UPS
Detection of an external interruption CALL
CONTROL Continuous
UF302 during SERVICE Major Lit on
CIRCUIT sound
the software execution. ENGINEER
ERROR
UPS
Timer does not reset in the specified CALL
CONTROL Continuous
UF303 period SERVICE Major Lit on
CIRCUIT sound
(WDT settings) ENGINEER
ERROR
UPS
Detection of an abnormal clock speed CALL
CONTROL Continuous
UF305 in the SERVICE Major Lit on
CIRCUIT sound
DSP or FPGA. ENGINEER
ERROR
UPS
Control power supply voltage are CALL
CONTROL Continuous
UF306 below SERVICE Major Lit on
CIRCUIT sound
the specified level. ENGINEER
ERROR
INVERTER CALL
Inverter voltage is out of the specified Continuous
UF309 VOLTAGE SERVICE Major Lit on
range. sound
ABNORMAL ENGINEER
CONTROL
CALL
POWER Backup control power supplies exhibit Continuous
UF310 SERVICE Major Lit on
SUPPLY abnormal condition. sound
ENGINEER
ABNORMAL
UPS
CALL
CONTROL Major communication error during Continuous
UF323 SERVICE Major Lit on
CIRCUIT parallel operation. sound
ENGINEER
ERROR
UPS
CALL
CONTROL Cable disconnection in the main driver Continuous
UF331 SERVICE Major Lit on
CIRCUIT PCB (Phase U). sound
ENGINEER
ERROR
UPS
CALL
CONTROL Cable disconnection in the main driver Continuous
UF332 SERVICE Major Lit on
CIRCUIT PCB (Phase V). sound
ENGINEER
ERROR
UPS
CALL
CONTROL Cable disconnection in the main driver Continuous
UF333 SERVICE Major Lit on
CIRCUIT PCB (Phase W). sound
ENGINEER
ERROR
UPS
CALL
CONTROL Cable disconnection in the main driver Continuous
UF334 SERVICE Major Lit on
CIRCUIT PCB (Chopper). sound
ENGINEER
ERROR
CONTROL
CALL
POWER Backup control power supplies exhibit Intermittent
UF352 SERVICE Minor Flicker
SUPPLY abnormal condition. sound
ENGINEER
ABNORMAL

MITSUBISHI ELECTRIC 9900AEGIS SERIES UPS


U-ENM00016, REV 1
9900AEGIS SERIES UPS
UL924 EMERGENCY POWER& LIGHTING
Page Number:
OWNERS / TECHNICAL MANUAL 6-7

External Failure
Code
relay Lamp
indication Status Guidance Buzzer contact
Meaning (Note 2)
(Note 3) message (Note 1)
UPS
Synchronization status signal is being CALL
CONTROL Intermittent
UF363 received SERVICE Minor Flicker
CIRCUIT sound
for a considerable time. ENGINEER
ERROR
UPS
CALL
CONTROL Minor communication error Intermittent
UF371 SERVICE Minor Flicker
CIRCUIT during parallel operation. sound
ENGINEER
ERROR
UPS
CALL
CONTROL Unable to synchronize the inverter Intermittent
UF372 SERVICE Minor Flicker
CIRCUIT output and the bypass voltage. sound
ENGINEER
ERROR
UPS
CALL
CONTROL Cable disconnection in the parallel Intermittent
UF374 SERVICE Minor Flicker
CIRCUIT interface board. sound
ENGINEER
ERROR
UPS
CALL
CONTROL Unable to achieve synchronization for Intermittent
UF375 SERVICE Minor Flicker
CIRCUIT parallel operation. sound
ENGINEER
ERROR
UPS
No control response from another UPS CALL
CONTROL Intermittent
UF376 although SERVICE Minor Flicker
CIRCUIT sound
its detection is possible. ENGINEER
ERROR
UPS
Overload detection signal is being CALL
CONTROL Intermittent
UF377 received SERVICE Minor Flicker
CIRCUIT sound
continuously for a considerable time. ENGINEER
ERROR
UPS
CALL
CONTROL No answer for sending synchronizing Intermittent
UF378 SERVICE Minor Flicker
CIRCUIT signal. sound
ENGINEER
ERROR
UPS
CALL
CONTROL Abnormal clock speed of the Intermittent
UF379 SERVICE Minor Flicker
CIRCUIT parallel control board processor. sound
ENGINEER
ERROR
ESTS
CALL
CONTROL Control power supply voltage for ESTS Intermittent
UF380 SERVICE Minor Flicker
CIRCUIT is abnormal. sound
ENGINEER
ERROR
ESTS
CALL
CONTROL Intermittent
UF381 Assist current is abnormality. SERVICE Minor Flicker
CIRCUIT sound
ENGINEER
ERROR
CALL
52S Continuous
UF401 Error to close the contactor 52S. SERVICE Major Lit on
ABNORMAL sound
ENGINEER
CALL
52S Continuous
UF402 Error to open the contactor 52S. SERVICE Major Lit on
ABNORMAL sound
ENGINEER
52L
Load circuit breaker 52L opened Continuous
UF420 OPERATION CHECK 52L Major Lit on
during inverter operation. sound
ERROR
Contactor 52S failed during load CALL
52S Intermittent
UF451 transfer SERVICE Minor Flicker
ABNORMAL sound
from inverter to bypass. ENGINEER
CALL
CB3 Intermittent
UF452 Contactor CB3 is not working properly. SERVICE Minor Flicker
ABNORMAL sound
ENGINEER

MITSUBISHI ELECTRIC 9900AEGIS SERIES UPS


U-ENM00016, REV 1
9900AEGIS SERIES UPS
UL924 EMERGENCY POWER& LIGHTING
Page Number:
OWNERS / TECHNICAL MANUAL 6-8

External Failure
Code
relay Lamp
indication Status Guidance Buzzer contact
Meaning (Note 2)
(Note 3) message (Note 1)
CALL
OVERTEMPER Heatsinks temperature for ESTS Intermittent
UF461 SERVICE Minor Flicker
ATURE exceeds thermal settings. sound
ENGINEER

(Note 1) 1) "Major" is defined as major failure. Inverter transferred to the static bypass line;
2) "Minor" is defined as a minor failure. UPS continues to operate normally, but
cause of alarm must be identified;

(Note 2) Indicates one of two possible LED illumination patterns - continuously on (lit on) or
intermittent (flicker).

(Note 3) Code indication means:

UA+++ ---------------------- Alarm


UF+++ ---------------------- Failure
U%0++ --------------------- Rectifier circuit failure
U%1++ --------------------- DC circuit failure
U%2++ --------------------- Inverter circuit failure
U%3++ --------------------- Control circuit failure
U%4++ --------------------- Bypass system failure
U%8++ --------------------- Alarm
U%+00 - U%+49 ------- Major failure
U%+50 - U%+99 ------- Minor failure

*) “+” denotes any numeral from 0 to 9


*) “%” denotes either “A” or “F”

MITSUBISHI ELECTRIC 9900AEGIS SERIES UPS


U-ENM00016, REV 1
9900AEGIS SERIES UPS
UL924 EMERGENCY POWER & LIGHTING Page Number:
OWNERS / TECHNICAL MANUAL
7-1

7.0 WARRANTY & OUT OF WARRANTY SERVICE

The Mitsubishi Electric UPS Division Service Department has many Authorized Service Centers
place strategically throughout the US, Canada and Latin America. For both in warranty and out
of warranty service, please contact Mitsubishi Electric Power Products, Inc. at (724) 772-2555.
To register your UPS for warranty purposes, please complete the warranty registration form and
fax it to the Mitsubishi Electric UPS Division Service Department fax line shown on the
registration form. (Next page)

For warranty purposes, it is essential that any and all service work that may be required on your
Mitsubishi brand UPS equipment is performed by a Mitsubishi Electric Authorized Service Center.
The use of non-authorized service providers may void your warranty.

Mitsubishi Electric Power Products, Inc


UPS Division Service Department

530 Keystone Drive,


Warrendale, PA 15086, USA
Phone: (724) 772-2555
Fax: (724) 778-3146

MITSUBISHI ELECTRIC 9900AEGIS SERIES UPS


U-ENM00016, REV 1
9900AEGIS SERIES UPS
UL924 EMERGENCY POWER & LIGHTING Page Number:
OWNERS / TECHNICAL MANUAL
7-2

Mitsubishi Electric Power Products, Inc.


UNINTERRUPTIBLE POWER SUPPLIES
530 Keystone Drive, Warrendale, PA 15086 Phone: (724) 772-2555, Fax: (724) 778-3146

UPS Warranty Registration


__ Register UPS for Warranty __ Address Change

To validate the Warranty on your UPS this form must be filled out completely by
Customer and returned.

CUSTOMER INFORMATION
Your Name: Job Title:

Company Name:

Division / Department:

Address:

City: State: Zip Code:

Country: Province:

Business Phone: Ext: Fax:

E-Mail: Internet Address:


@
UPS Model #: Capacity (kVA): UPS Serial #:

Start-Up Date: Authorized Mitsubishi Service Company (if known):


/ /
Signature: Date:
/ /

Which ONE of These Best Describes Your Organization’s Number of Employees at This Location is:
Primary Business Classification?

{Energy Producer} __ Education/Univ. Service __ 1 – 19 __ 100 - 249 __1000 or more


__ Utility {Service} __ 20 – 49 __ 250 - 499
__ Alternate Energy __ Consulting __ 50 – 99 __ 500 - 999
{Manufacturing Co.} __ Engineering
__ OEM __ Outsourcing Overall how was Start-Up performed:
__ Process __ Financial/Legal/Insurance __Unsatisfactory __ Satisfactory __ Exceeded
{Expectations}
__ Consumer Goods {Government}
__ Electronics __ Military Would you like to receive future product updates and
__ Power Quality Equipment __ Municipals news?
__ Commercial Business __ Federal/State/Local __Yes __ No
__ Electrical Contractor __ Communications
__ Healthcare __ Distributors/Reps
__ Internet __ Other __________________

After Start-Up has been done Fax completed Form to:


(724) 778-3146
MITSUBISHI ELECTRIC 9900AEGIS SERIES UPS
U-ENM00016, REV 1

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