Service Instructions "P-1Nn/F" Single Pressure Compensator With Load Sense, Series F1U Control
Service Instructions "P-1Nn/F" Single Pressure Compensator With Load Sense, Series F1U Control
Service Instructions "P-1Nn/F" Single Pressure Compensator With Load Sense, Series F1U Control
SERVICE INSTRUCTIONS
“P-1NN/F” SINGLE PRESSURE
COMPENSATOR WITH LOAD SENSE,
SERIES F1U CONTROL
OILG0382
Figure 1. Typical Oilgear Type “P-1NN/F” Single Pressure Compensator w/Load Sense,
Series F1U Control for “PVG” 100/130 (F1U Series) Pumps
PURPOSE OF INSTRUCTIONS This material will inform you about the ba sic
construction, principle of op eration and service
These instru ctions will simplify the in stallation, parts l istings. So me c ontrols m ay be m odified f or
operation, troublesh ooting and mainte nance of specific applications from those described in this
Oilgear type “P-1NN/F” Single Pressure bulletin and other chan ges ma y be made witho ut
Compensator w/Load Sense, Series F1U notice.
controlled units.
REFERENCE MATERIAL
Fluid Recommendations .......................................................................................Bulletin 90000
Contamination Evaluation Guide. ..........................................................................Bulletin 90004
Filtration Recommendations .................................................................................Bulletin 90007
Piping Information .................................................................................................Bulletin 90011
Installation of Vertically Mounted Axial Piston Units .............................................Bulletin 90014
PVG Pumps - 100/130 (F1U Series) Service Instructions ...................................Bulletin 947022
PVG Open Loop Pumps, Sales ........................................................................Bulletin 47019-H
Read an d un derstand this en tire instruction sheet The cleanliness of working on this pump
NOTE
before repairing or adjusting your Oilgear product. control or the hydraulic system is
extremely important to the safety and
Those who use and maintain this equipment must reliability of the pump and the system.
be thoroughly trained and familiar with the product. Always make sure the fittings are clean on
If incorrectly used or mainta ined, this prod uct and the outside before removing them from
its equipment can cause severe injury. their connections, are capped and plugged
when removed, and are placed in a clean
SAFETY SYMBOLS rag or container until they are reinstalled.
! WARNING ! WARNING
Hydraulic hoses and tubing must be Hydraulic cylinders can be holding a
inspected on a daily basis for leaks, cuts, function in a certain position when the
abrasions, damage and improper pump is off. An example of this is a
clearance along any mounting frame for function being held in the lift or partial lift
hidden damage before the unit is put into position by the cylinders. If a hydraulic
service. Replace damaged hoses or hoses line is removed or the hydraulic circuits or
you suspect are damaged before the controls are being worked on, gravity may
system is returned to service! Hoses must allow the function being held in position to
be replaced every 2 years. Failure to drop. All workers and personnel must
properly inspect and maintain the system remain clear of these areas when working
may result in serious injury. on or operating the hydraulic system.
Block and secure all devices and
functions which apply before beginning
! WARNING work or operation. Failure to comply with
Hydraulic systems are hot. DO NOT this can result in serious injury or death.
TOUCH! Serious personal injury may
result from hot oil. When you have
completed working on the hydraulic ! WARNING
system, thoroughly clean any spilled oil Any hydraulic pipe which is replaced must
from the equipment. Do not spill any conform to SAE J1065 specifications. If
hydraulic fluids on the ground. Clean any incorrect hydraulic pipe is installed, the
hydraulic fluids from your skin as soon as hydraulic system may fail, causing
you have completed maintenance and serious injury. Damaged or leaking
repairs. Dispose of used oil and system fittings, pipes or hoses must be replaced
filters as required by law. before the system is returned to service.
! WARNING ! WARNING
Use hoses, fittings and adapters with the DO NOT heat hydraulic pipe. The carbon
correct SAE rating when replacing hoses content of this steel tube is such that if
to prevent possible serious injury. Always heated for bending, and either water or air
replace hoses, fittings and adapters with quenched, the pipe may lose its ductility
replacements that have a proper, suitable, and thereby be subject to failure under
working pressure rating. Replacement high pressure conditions. Serious injury
hoses must be of the correct length and can result. Damaged or leaking pipes
must comply with the hose must be replaced before the system is
manufacturer’s and Oilgear’s installation returned to service. Please contact Oilgear
guidelines and recommendations. if you require assistance or have
questions.
! WARNING
Hydraulic hoses have the SAE ratings ! WARNING
marked on the hose to assist you in All hydraulic pressure must be relieved
selecting the correct hose. The same from the hydraulic system prior to
manufacturer must supply any replacement removing any components from the
hydraulic hoses and fitting assemblies. As system. To relieve the hydraulic pressure
an example: Brand “X” hose and brand “Y” from the hydraulic system, turn off the
fitting will not normally be compatible. No motor and operate the control panel with
“Twist” is allowed in the hydraulic hoses. the key in the ON position. Failure to
“Twist” may result in premature hose comply can result in serious injury. If you
failure. This can cause serious injury. have any questions concerning relieving
Please contact Oilgear for assistance when the hydraulic pressure from the system,
required. please contact Oilgear.
! WARNING ! WARNING
Hydraulic components can be heavy. Use Any Oilgear pump safety decals must be
caution while lifting these components. replaced anytime they are damaged,
Serious personal injury can be avoided missing or cannot be read clearly. Failure
with proper handling of the components. to have proper decals in place can result
in serious injury or death. (If you require
safety decals, please contact Oilgear for
! WARNING replacement safety decals, at no charge.)
Please contact Oilgear if you require
assistance. When performing hydraulic
test procedures, use the proper hydraulic ! WARNING
gauges. Installing an incorrect test gauge Be sure everyone is clear of the area
could result in serious injury if the gauge around the hydraulic system before
fails. Use properly rated hydraulic hoses operating after servicing. Remain attentive
to allow the test gauge to be read away at all times when operating to check your
from moving parts and functions. work until you are completely sure it is
safe to return to service. Failure to heed
this warning may result in serious
! WARNING personal injury or death.
Increasing hydraulic pressure beyond the
recommendations may result in serious
damage to the pump and system or ! WARNING
serious personal injury, and may void the Wear the proper protective clothing when
Oilgear Warranty. If you have questions operating, servicing or maintaining the
concerning hydraulic pressures or testing hydraulic system or the Oilgear pump. Wear
procedures, please contact Oilgear before the correct protective gear, safety glasses,
attempting the test procedures or making gloves and safety shoes. Serious injury can
adjustments. result without proper protective gear.
! WARNING ! WARNING
An Oilgear pump or pump control must Make sure to keep hands, feet and other
not be modified in any way without parts of your body clear of revolving or
authorization from Oilgear. Modifications moving parts. Failure to comply can cause
may not comply with safety standards, serious injury.
including ANSI safety standards, and may
result in serious personal injury. Please
contact Oilgear if you require assistance. ! WARNING
DO NOT wear watches, rings or jewelry
while working with electrical and mechani-
! WARNING cal equipment. These items can be hazard-
DO NOT enter under hydraulic-supported ous and can cause serious and painful
equipment unless it is fully supported or injuries if they come into contact with elec-
blocked. Failure to follow this procedure trical wires, moving parts or hydraulic
can result in serious injury or death. equipment.
GPA A RP1
OP 8
OP 3 OP 4
OP 14
OP 1 OP 2
OP 6
B 1A 1
OILG0334
Figure 2. ASA Diagram for “P-1NN/F” Control Shown with Typical Pump
FLOW
PF PRESSURE OILG0384
Unable to Develop Full Contamination in control spool Inspect and clean if necessary.
Pressure Contamination in load sense spool
Worn or damaged pilot relief seat and/or poppet
Control piston stuck off stroke Inspect and replace if necessary.
Faulty remote function circuit
Swashblock bearing surface and/or saddle bearings worn or
damaged Refer to 947022 Pump Service Instructions.
Guide plate damaged
Adjust pressure compensator CCW to decrease
Pressure compensator adjustment not set correctly
pressure.
Contamination in “OP 3” or “OP 4”
Excessive Pressure Inspect and clean if necessary.
Restricted passage between outlet and control spool
Contamination trapped between control piston and bore not
allowing piston to move smoothly Inspect and clean if necessary. Replace damaged
Contamination trapped between control spool and bore not parts.
allowing spool to move smoothly
Faulty remote function circuit Inspect and replace if necessary.
TO
SYSTEM
P1 P2
SWASHBLOCK
BIAS UNLOADING
CONTROL CONTROL
CONTROL PIN
OP 1
OP 2 (305)
OP 6
(328)
OP 14
(310)
OP 3
OP 9
OP 4
OP 8
LS
TO
SYSTEM
SWASHBLOCK
BIAS UNLOADING
CONTROL CONTROL
CONTROL PIN
OP 1
OP 2 (305)
OP 6
(328)
(327)
OP 14
(310)
OP 3
OP 9
OP 4
(308)
OP 8
LS (355)
(353) OILG0369
HOLDING PRESSURE
If the syste m pre ssure drop s be low preset
compensating pressure, the relie f valve poppet
(307) seats and forces on the pressure
compensating spo ol (305) are balan ced, the pilot
control valve spring (328) returns the spool to the
original position (Figure 4), swashblo ck position
shifts, and the pump incre ases delivery until the
relief valve screw (310) preset pressure is reached
again.
TO
SYSTEM
SWASHBLOCK
BIAS UNLOADING
CONTROL CONTROL
CONTROL PIN
OP 1
OP 2 (305)
OP 6
(328)
(327)
OP 14
(310)
OP 3
OP 4
(308)
OP 8
OP 9
LS
OILG0385
313 -250 70
314 -136 70
330 -013 90
331 -014 90
333 -906 90
334 -908 90
335 -910 90
336 -912 90
337 -014 *
338 -904 90
345 -903 90
358 -010 90
359 -016 90
360 -906 90
361 -912 90
362 -014 *
394 -014 90
395 -912 90
396 -014 *
Design
Description Kit No. Series Items Included (quantity is 1 unless noted)
Control Pistons / Spring
All L724407-001 F1(A) 302, 303, 329
395
394
396
NOTE:
Volume stop is adjustable from
full stroke to neutral with fifteen
turns (7% per turn). Clockwise
reduces stroke.
Figure 7. Exploded Parts Drawing for “P-1NN/F” Maximum Volume Stop, Series F1U Control
323 336
330
314
302
316B
329
319 OP 6
304
303
306 334
328
313
311
310 331 337
307
315 318
Bulletin 947552
Bulletin 947552
316B
302
301
303 315
329
358
323 336
OP 8 (END CAP FACE)
SEE DETAIL D
352 DETAIL D
19
AFTER SALES SERVICES SERVICE SCHOOLS
At Oilgear we build products to last. It is the nature Oilgear conducts training to train your maintenance
of this type of machine ry to req uire pro per personnel. “Gen eral” hyd raulic or electronic
maintenance r egardless of the care we pu t into training is conducted at our Milwaukee, Wisconsin
manufacturing. Oilgear has several service plant on a re gular basis. “Custom” tra ining,
programs in place to help you. specifically ad dressing yo ur pa rticular hydraulic
and electro-hydraulic equipment, can b e
STAY-ON-STREAM SERVICE conducted at your facilities.
By signing up f or Oilge ar’s Stay-On-Strea m SPARE PARTS AVAILABILITY
program, you can prepare for problems before they
happen. Certain field tests such as fluid testing, slip Prepare for your fu ture needs by stocking Oilgear
testing and ele ctronic profile recording original factory parts. Having the correct parts an d
comparisons can be performed by our field service necessary skills “in-plant” enables you to minimize
people or your o wn factory trained personne l. “down-time.” Oilg ear h as developed p arts kits to
These tests can ind icate problems before the y cover likely futu re needs . Oilgear Field Service
become “down-time” difficulties. Technicians are a lso ready to assist you and yo ur
maintenance peop le in trou bleshooting an d
repairing equipment.
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