WMS FOR Standby Generator System - WEI

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PROJECT: KAP-5

CHINA RAILWAY CONSTRUCTION CORPORATION SAUDI ARABIA.

Method Statement

For

Standby Generator System


PROJECT: KAP-5
CHINA RAILWAY CONSTRUCTION CORPORATION SAUDI ARABIA.

TABLE OF CONTENTS
Sec. Title Page

1. SCOPE OF WORK ------------------------------------------------------------------- 02

2. PURPOSE ------------------------------------------------------------------------ 02

3. REFERENCES -------------------------------------------------------------------- 02

4. RESOURCES ----------------------------------------------------------------------- 02

5. DEFINITIONS & ABBREVIATIONS ---------------------------------------------- 03

6. RESPONSIBILITIES ---------------------------------------------------------------- 03

7. PROCEDURE -------------------------------------------------------------------------- 04

8. QUALITY ASSURANCE/CONTROL ------------------------------------------- 05

9. HEALTH SAFETY & SECURITY -------------------------------------------------------- 06


PROJECT: KAP-5
CHINA RAILWAY CONSTRUCTION CORPORATION SAUDI ARABIA.
1. SCOPE OF WORK:
The work involves furnishing and installation of a complete operable diesel emergency
Electric Power Generating Systems as shown on the drawings and that of the project
technical specifications.

2. PURPOSE:
To achieve an acceptable quality of work in accordance with the prevailing standards
as specified in the approved shop drawings and technical specifications in ensuring
the continuity of a power supply to a selective electrical equipment in an
unanticipated power failure.

3. REFERENCES:
1. Approved Shop Drawings: Showing the location of UPS Systems.
2. Latest Edition of Relevant Codes and Standards (See References on Project
Technical Specifications).
3. Project Technical Specifications.

4. RESOURCES:

4.1 Materials 4.2 Equipment 4.3 Personnel

- Diesel Engine-Driven Generator: - Drill Machine - Project Engineer


- Generator Accessories: - Pincers - Electrical Engineer
• Fuel Supply System of Day - Nippers
tank capacity. - QC Engineer
- Pliers
• Furnished with - Screwdrivers - Safety Officer
manufacturer’s standard - Set of Minor Tools - Electrical Foreman
controls and accessories.
- Automatic Transfer Switch:

5. DEFINITIONS & ABBREVIATIONS:


PE - Project Engineer
EE - Electrical Engineer
QCE - Quality Control Engineer
SO - Safety Officer
IN - Installer
UPS - Uninterruptible Power Supply
PROJECT: KAP-5
CHINA RAILWAY CONSTRUCTION CORPORATION SAUDI ARABIA.

6. RESPONSIBILITIES:

6.1 The Project Engineer


Shall direct when and where to start furnishing and installation Standby Power
Generating System and establish deadlines for activity to be finished. He shall make
sure that furnishing and installation of Standby Power Generating System shall be
finished with-in the time frame set forth in the construction schedule.

6.2 The Electrical Engineer


Shall be responsible for the installation of Standby Power Generating System in
accordance with the approved shop drawings and that of the project technical
specifications.

6.3 The Quality Control Engineer


Shall confirm the materials delivered at site and prepare the MIR (Material's
Inspection request) for approval by the Engineer prior to utilization at site. Likewise,
in charge of the preparation of the RFI (Request for Inspection) for each stages of
Activity.
Shall also monitor and periodically inspect all the installation of Standby Power
Generating System at all times to ensure compliance with approved shop drawings
and that of the Project Technical Specifications. Likewise, make sure that all the
materials to be used for this particular Scope of work are that of the approved type
and must be complying with the approved submittal By the MOI.

6.4 The Safety Officer


Shall make sure that Health and Safety of the Workers is taken into consideration at
all times.

6.5 The Installer


Shall be responsible for the installation of Generator set as per details in the approved
shop drawings and that of the Project Technical Specifications. The installer shall be
recommended and authorized by the Manufacturer and as approved by the Engineer.
PROJECT: KAP-5
CHINA RAILWAY CONSTRUCTION CORPORATION SAUDI ARABIA.
7. PROCEDURE:
The following specified procedure for furnishing and installation of Generator set for
all the equipment and various metal components inside the building connected to the
outside grounding system shall serve as a guide or reference by the EE along the
course of their work in order to achieve an acceptable quality of workmanship, and at
the same time to control materials utilization but attaining the optimum results with
less time and effort:
The following activities shall be implemented:

7.1 Installation:
Emergency generator set shall be installed, including connections, where and as
indicated on drawings and as specified the project technical specification and in
accordance with approved shop drawings and manufacturer’s printed instructions.

7.2 Test:
The completed installation shall be tested for compliance with the specification
following completion of all site work. Testing shall be conducted by the
representatives of the manufacturer. The Engineer shall be notified in advance and
certified copies of test procedures and results shall be forwarded to the Engineer.
Tests shall include:
1. Simulated Power Failure Test: Engine-generator shall be made ready for automatic
operation and started by means of the test transfer switch. Unit shall run for the
duration of all time delays and then automatically shut down.
2. Load Test: Standby generator shall be operated at the following loads without
interruption:
a. Four hours operation at three quarters of rated load.
b. One hour operation at three quarters of rated load. Records shall be maintained
throughout this period on water temperature, oil pressure, ambient air
temperature, barometric pressure, voltage, current, frequency, kilowatts and
power factors.
c. Control Demonstration: The following control shall be demonstrated:
 Preliminary alarm and safety shutdown verification.
 Manual Operation.
PROJECT: KAP-5
CHINA RAILWAY CONSTRUCTION CORPORATION SAUDI ARABIA.
8. QUALITY:
DESCRIPTION OF WORK IN-CHARGE
The QA/QC Manager will monitor and ensure that this Method
Statement shall be strictly enforced so that smooth Work Flow will QA/QC Manager
be attained.
Furthermore, the QA/QC Team shall ensure that each individual
elements of the work shall be completed substantially in
compliance with the approved plans and project specifications to
meet client's expectation or even exceed. QCE, EE

Manufacturer’s Qualifications shall be offered for approval to th


e Engineer. Thefirm shall be regularly engaged in manufacture of
diesel enginedriven generatorunits and ancillary equipment, of
types, ratings and characteristics required. Manufacturer shall
be subject for approval of the Engineer.

9. SAFETY:
DESCRIPTION OF WORK IN-CHARGE

The Safety Officer of the contractor and the Electrical Engineer


SO,EE, QCE
shall work
together in the prevention of any work related accidents in the
job site.
The following safety requirements must always be observed and SO, EE, QCE
adhered in the
site at all times:
a. All personal protective equipment shall be used as appropriate
according to the nature of the different jobs involved.
b. Only competent tradesmen shall perform the work.
c. Only authorized persons are allowed to operate the system if
necessary.
d. Housekeeping shall always be observed at all times and all off-
cuts and spills,rubbish, etc. shall be removed and cleaned on or
during and after the work.

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