Be2K-Plus USER Manual: Customer Support Bernini Design SRL Italy

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Be2K-PLUS User's Manual V200 - March - 010 page 1

Be2K-Plus USER Manual

The information contained in this document is subject to revision and change without notice.
No part of this document may be copied or reproduced in any form or by any means without the prior written consent of the
Bernini Design Company. Bernini Design assumes no responsibility for any errors that may appear in this instruction manual
or in the wiring diagrams. Although Bernini Design has taken all possible steps to ensure that the User Manual is complete,
accurate and up-to-date, we accept that errors may occur. If you encounter problems with this instruction manual, please
complete this form and send it back to us.

FAX Message (++39 0386 31657), From:________________________________________

Name:_____________Company:_____________________Tel/Fax:___________________

I would like to report the following error: _______________________________________

__________________________________________________________________________

Customer Support BERNINI DESIGN SRL ITALY

e-mail: bernini@bernini-design.com mobile: ++40 721 241 361 or ++39 335 7077 148.

Warranty

Bernini Design SRL (hereinafter "BD") warrants that Be2K-Plus shall be free from failure due to components or
manufacturing over a period of 3 years from the BD delivery date. Upon any return by the customer BD shall, at its discretion,
either repair or replace the product without charge. BD will then return the Be2K-Plus to the buyer, reset to the factory default
settings at no extra charge.
The buyer shall furnish sufficient information on any alleged defects in the product, so as to enable BD to determine their
cause and existence. If the Be2K-Plus is not defective, or the product is defective for reason other than that covered by this
warranty, then the buyer will be charged accordingly.
Warranty cover will not apply if the Be2K-Plus has been used in contravention of the User Manual or other applicable
operating instruction, particularly if such defects are caused by misuse, improper repair attempts or negligence in use or
handling. This purchase is non-refundable.

This equipment complies with the EMC protection requirements.

!! IMPORTANT WARNINGS !!

High voltages are present inside the Be2K-Plus. To avoid the risk of electric-shock, operating personnel
must not remove the protective cover. Do not disconnect the Earth (safety ground) connection!
The Be2K-Plus can and will start the engine at anytime. Do not work on equipment, which is controlled
by the Be2K-Plus without isolating it first. When servicing the engine, always disconnect the battery and
battery charger. We recommend that warning signs be placed on equipment indicating the above.

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Be2K-PLUS User's Manual V200 - March - 010 page 2

Alphabetic Index
Alternator Failure ............13.04 Manual ..................................2.20
Alarms................................13.00, 5.05 Memory Events....................5.05
Alarm (Horn) .....................13.00 Oil pressure/Temperature. 13.05
Alarm inputs 1-2- - -..........13.02 OIL T (Temperature) ...........13.05
Automatic ..........................2.3 Operating modes.................2.0
Aux Temperature..............13.05 Overload...............................13.04
Battery, Alarms .................13.03 Over Frequency...................13.04
Belt break .........................13.03 Over Voltage ........................13.04
Can Bus error ....................13.01 Over Speed ..........................13.03
Charger Failure .................13.03 Panel emergency.................13.02
Contactor ...........................2.21 Parameters error .................13.01
Coolant...............................13.05 Parameters reading ............11.00
Clock Error ........................13.01 Periodic test.........................7.00
Current Warning ...............13.04 Power & Energy...................5.03
Current Shutdown ............13.04 Pressure Switch ..................13.07
Display ...............................3.1, 4.0 Pressure Sensor..................13.07
Display Messages ............4.0 Pick up Failure.....................13.03
Earth Failure......................13.04 Pump Timeout .....................13.06
Emergency input...............13.02 Push buttons .......................1.0
Event history.....................5.06 Remote lock.........................13.02
Fail to Start ........................13.03 Read Parameters.................12.00
Fail to Stop ........................13.03 Rent.......................................13.08
Front Panel........................1.0 Figure 1 Reverse Power ....................13.04
Frequency .........................13.04 R.P.M (Speed)......................5.04
Fuel Level ..........................13.06 Settings (Parameters).........12.00
Fuel Level ..........................13.06 Sequence error ...................13.04
Fuel Reserve .....................13.06 Service & Maintenance.......8.00
Fuel Sensor .......................13.06 Sensor Failure .....................13.05/6/7
Generator Voltage.............13.04 Short circuit .........................13.04
Generator Frequency .......13.04 Start & Stop..........................2.20
Generator Failure ............13.04 Stop & Start..........................2.20
Hour Counter ....................5.04 Starting Failure....................13.03
High Fuel ...........................13.06 Tank Empty ..........................13.06
Inputs 1-2-3-4-5.................13.02 Temperature Switch............13.05
Kva alarm ..........................13.04 Temperature Sensor ...........13.05
KG-KM................................13.04 Test (periodic) .....................7.00
LED, LEDs..........................3.0 Test mode ...........................2.40
Lamp Test..........................3.0 Under Voltage .....................13.04
Low Fuel ............................13.06 Under Frequency.................13.04
Low Oil Pressure ..............13.07 Under Speed .......................13.03
Low Battery voltage..........13.03 Voltage measurements.......5.01, 5.02
Measurements ..................5.0
Maintenance Timers.........8.0, 13.08
Memory error.....................13.01

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Be2K-PLUS User's Manual V200 - March - 010 page 3
Be2K-Plus User's Manual - Contents

Quickstart guide ! How to..........

How to............. See section.. How to............. See section..


start the engine 2.20, 2.30 cancel an alarm 13.00
stop the engine 2.20, 2.30 set the clock 6.00
cancel alarm 13.00 use the display 4.00
select a mode of operation 2.0 read parameters 12.00
display Voltage & Current 3.01 ask for support 15.00
For issues not included in the above list, we recommend that you consult the Alphabetical index (page 2)

1.0 Introduction...................................................... page 4


2.00 Selecting an operational Mode..................... page 4
2.10 OFF mode .............................................................. page 5
2.20 MANUAL mode ...................................................... page 5
2.21 MANUAL control of the LOAD................................ page 5
2.30 AUTO mode ........................................................... page 6
2.40 TEST mode ............................................................ page 6

3.0 LEDs indicators ............................................... page 6


3.01 LED Display description ............................... page 7
4.0 Main Menu List................................................ page 7
5.0 Measurements & Events ................................. page 7
5.01 Generating Set ..................................................... page 7
5.02 Mains Monitoring .................................................. page 8
5.03 Power & Energy ................................................... page 8
5.04 Engine & Fuel....................................................... page 8
5.05 Alarm Status......................................................... page 9
5.06 Event History........................................................ page 9

6.0 Clock Settings.................................................. page 10


7.0 Test & Rental Settings .................................... page 10
8.0 Maintenance Timers ........................................ page 11
9.0 Programming & Password.............................. page 11
11.0 Display & Languages .................................... page 12
12.0 Read Parameters ......................................... page 12
13.0 Alarms, Warnings & Shutdowns .................. page 13
13.01 Clock & Periodic test alarm................................ page 13
13.02 Emergency alarm & Shutdowns......................... page 14
13.03 Miscellaneous Engine Alarms............................ page 14
13.04 Alternator & Contactors Alarms......................... page 15
13.05 Temperature Alarms ........................................... page 15
13.06 Fuel Level Alarms................................................ page 16
13.07 Oil Pressure Alarms ............................................ page 16
13.08 Service and Rental Contract Alarms ................. page 16
13.09 TELECOM equipment Alarms ............................ page 17
14.0 Panel builder notes ...................................... page 17
15.0 Support & Help.............................................. page 17

Please work with us

Our policy is to support our customers. We have endeavoured to make this user manual friendly and simple to
use. If you have any proposals for improving the quality of the document, or to modify the equipment in order for
it to respond better to yours or your customer requirements, please contact us at: support@bernini-design.com

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Be2K-PLUS User's Manual V200 - March - 010 page 4

Section: 1.0 Introduction


The Be2K-Plus integrates a 3-Phase Automatic Mains Failure module and a Generating Set controller. The Be2K-Plus
provides visual indication by means of LEDs and Displays for Engine environment, Electrical parameters and Alarms. The
Be2K-Plus is pre-programmed by your Panel or Genset manufacturer. Figure 1 illustrates the layout of the front panel.

Figure 1: Front Panel layout

Low Oil HighEngine No fuel in Alternator Emergency Warning Alarm [ACK-F1]


Pressure Temperature the Tank (Generator) Alarm or or J1939 Alarm
shutdown shutdown shutdown shutdown J1939/Red lamp Amber lamp acknowledge,
horn silence &
Volt / Ampere
selection
5 x Red F1
F1
pushbutton
LEDs
V1 F1
A1 Yellow
LED

128X64 Pushbuttons
4-digits V2 A2
Graphic
F2 F4 for the control
LED Display of the LCD
Display Display
F3 F5
V3 A3
Current AUTO or TEST
Mode pushbutton
TEST
(green LED)
AUTO
Voltage TEST F6
Contactor
Mode of the MAINS
green LED
Engine
Running MAINS
green LED Voltage
START STOP MAN OFF green LED
Engine
start
pushbutton

Engine stop,
Generator Vac Contactor of Pushbutton Contactor of MANUAL mode OFF mode
Engine stop & Contactor the Generator to open the Mains pushbutton selection
pushbutton status indicators pushbutton Contactors pushbutton with Green LED pushbutton

Section 2.0: Selecting an Operational Mode

The mode of operation is selected by pushbuttons and indicated by means of green LEDs:

NOTE: If the BE2K-PLUS was in TEST or


AUTO prior to power down (battery supply),
when you switch on the power supply, the
Be2K-Plus enters the AUTO mode. In all
other cases, the Be2K-Plus will enter the OFF
mode.
The following sections describe the modes
of operation.

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Be2K-PLUS User's Manual V200 - March - 010 page 5

2.10 OFF mode

This mode clears the fault alarms (see section 13.00) and allows the parameters to be read (see section 12.0).
The display indicates the MAIN MENU LIST (see section 4.00). The Display and LEDs are turned off after 30
seconds without a button press operation and a dot on the display will blink slowly. Press one of the pushbuttons
on the front panel to return to the display.

2.20 MANUAL mode

The MANUAL mode allows you to manually control the Engine and LOAD (see 2.21). Follow the instructions:

In case of presence of alarms, consult section 13.00 first


Manual Engine Control
Push the [MAN] pushbutton to select the MANUAL mode. Push
Engine Running
green LED
the [START] pushbutton until the engine starts; the display will
automatically open a page with information about the start
START STOP sequence: Preglow, Starting....... (see section 5.04)
Pushbutton Pushbutton When the engine is running, the green LED ‘ENGINE RUNNING’
turns on. To stop the engine, push the [STOP] pushbutton until
the [STOP] message appears on the display. If the engine has
already stopped, it is possible to reset the STOP sequence by
pressing the [STOP] pushbutton.

2.21 Manual Control of the LOAD To control the contactors manually, follow the instructions:

Instructions

Select the MANUAL mode, start the engine (see


2.20) and wait until the green LED ‘Generator
Presence’ turns on. Push the [ KG ]
pushbutton to close the contactor of the
Generator. To transfer the Load to the Mains, wait
for the green LED Mains Presence and push the
[ KM ] pushbutton: the KG will open and KM will
close after a 2-seconds delay. The displays
(section 3.01 & 5.00) indicate all parameters.

To switch off the LOAD, push the [ O ] pushbutton


at anytime.

! ! WARNING ! !
LINE VOLTAGE IS EXPOSED WITHIN THE BE2K-PLUS, THE LOAD OR ANCILLARY CIRCUITRY EVEN
WHEN THE GREEN LEDs ARE TOTALLY OFF

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Be2K-PLUS User's Manual V200 - March - 010 page 6

2.30 AUTO mode

!! WARNING !!
The Be2K-Plus can start the engine at anytime without warning. Do not work on equipment, which is
under the live control of the Be2K-Plus. When servicing the engine, disconnect the battery, the battery
charger and all sources of Voltage and Current. We recommend that warning signs be placed on
equipment indicating the above.

If alarms are already displayed, consult section 13.00 first


Push the [AUTO] pushbutton until the green LED illuminates. The engine will start in the case of a pre-
existing Mains failure. After the warm-up time and if the Voltage and Frequency are within the correct
settings, the contactor of the GENERATOR will close to supply your LOAD. The displays (section 3.01 &
5.00) indicate all parameters. If the Mains restores, the KG will open. The KM will then close following the
pre-programmed changeover timing. The Engine will stop after an idling cooling down time. If the engine
shuts down, the KM can close independently of the Mains status depending on the setting of Be2k-Plus,
otherwise the KM will close only if the parameters of the Mains are within the programmed settings. In
AUTO mode, the Be2K-Plus will periodically test the engine if the parameters PERIODIC TEST are
correctly programmed (section 7.01). During the PERIODIC TEST, the green LED of the AUTO mode will
continue to blink. In AUTO mode, the Be2K-Plus can start and stop the engine if a remote control is
activated. You can stop the engine at anytime by selecting the MAN mode.

(*)SEE NOTE

2.40 TEST mode

Push and hold the [AUTO] pushbutton until the green LED starts to blink. The Be2K-Plus will start the engine
and transfer the LOAD to the generator only in the case of Mains Failure (if not otherwise programmed by your
Panel supplier). To exit the TEST, push the [AUTO] pushbutton shortly or select another mode of operation.
(*)NOTE: If you push the [STOP] pushbutton when the Be2K-Plus is in AUTO or TEST, the ‘PANEL
EMERGENCY’ alarm will energize (see section 13.02).

Section: 3.00 LEDs indicators

The table explains the function of the LEDs (solid state lamps) on the front panel (see section 1, Figure 1). To test the
LEDs, push the [OFF] pushbutton to enter the OFF MODE. Push and hold the [←] and [→] pushbuttons simultaneously or
push the external TEST LAMP pushbutton (if provided by your panel manufacturer).

LED(s) Note LED(s) Note


Indicators of Voltages and 4 Leds (Green color). See Manual Mode
Contactor status. See section 2.21 for the
section 2.21. description. Green LED: it turns on indicating
MAN the MANUAL mode
(Vac, KM, KG....)

4 Led indicators (red) for: Auto Mode


-Oil pressure shutdown Green LED: it turns on indicating
-Temperature shutdown the AUTO Mode. It will blink in
-No Fuel shutdown TEST Mode.
-Generator shutdown
Red Led indicator: it turns Engine Running Green LED on the drawing of the
on in event of a shutdown. (see Fig.1) engine: it turns on when the
Yellow Led indicator: it engine is running.
turns on in case of a
warning. Current Mode & 2 yellow LEDs indicate the
The Graphic display will Voltage Mode display mode (Voltage or
indicate all details of the (see section1, Fig.1) Current). Push [ACK-F1] to
RED YELLOW
alarm(s). toggle the display indication.

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Be2K-PLUS User's Manual V200 - March - 010 page 7

Section 3.01 LED DISPLAY description


The red LEDs Display consists of 3 groups of 4 digits. The display on the TOP indicates the electrical parameters of Phase
L1, the display on the MIDDLE the Phase L2 and the display on the BOTTOM, the Phase L3. Two yellow LEDs indicate the
mode of the display (Voltage Mode or Current Mode). Push the [ACK-F1] button to toggle the display mode; the other yellow
LED will illuminate. See figure 1 in section 1.00. The display indicates the parameters of the Generator only.

Section 4.00 Main Menu List


Push the [OFF] to select the OFF mode and push [ ←]; the following Main Menu will appear:

MAIN MENU LIST Section Use [ ↑ ] or [ ↓ ] to select a Menu and [→] to enter the Menu
MEASUREMENTS & EVENTS 5.00 Accesses various Measurements and Events
CLOCK SETTINGS 6.00 Allows you to set the Clock
TEST & RENTAL 7.00 Miscellaneous functions and Automatic Test
MAINTENANCE TIMERS 8.00 Shows the status of the Maintenance timers
READ PARAMETERS 12.00 All parameters and settings can be read
COMMUNICATIONS 10.00 Used to broadcast alarms and information
DISPLAY & LANGUAGE 11.00 Display settings and language selection
PROGRAM PARAMETERS 9.00 Function reserved to the Panel Builder. Consult your supplierfor details
CLEAR MEMORY
CLEAR EVENTS
CLEAR ENERGY COUNTER
CLEAR N° OF STARTS
USER PASSWORD
OEM PASSWORD

The MAIN MENU LIST appears in the OFF mode (see 2.10). After 30 seconds without operating the [ ↑ ][ ↓ ][ ←][ →]
pushbuttons, the Display will shut down. To turn on the display push any of the button on the front panel.

Section 5.00: MEASUREMENTS & EVENTS


Use [ F4 ↑ ] or [ F5 ↓ ] to select this Menu from the MAIN MENU LIST (section 4.0) and push [ → ]. The submenu includes
the indications of all parameters of the Engine and Generator.

Display Indication See Section... Note


GENERATING SET 5.01
MAINS MONITORING 5.02 Use [F4 ↑ ] or [F5↓ ] to select a sub-menu and [→]
POWER & ENERGY 5.03 to enter the submenu.
ENGINE & FUEL 5.04 Push [←] to return back.
ALARM STATUS 5.05
EVENT HISTORY 5.06
CALIBRATION Function reserved to the Panel Builder
ABOUT BE2K-PLUS Provides miscellaneous information about the controller:
- Software Version and Release
- Engine Manufacturer & Model

Section 5.01 GENERATING SET

This Sub-menu indicates the following measurements:

Use [ ↑ ] or [ ↓ ] to select a page, use [ ← ] to return


L1-L2 (V) [XXX] CURRENT 1 [XXXX] L1-N (V) [XXX] FREQUENCY [XX.X]
SEQUENCE [CW/CCW]
L2-L3 (V) [XXX] CURRENT 2 [XXXX] L2-N (V) [XXX] CONTACTOR [ON/OFF]
EARTH FAULT [X.XX]
L1-L3 (V) [XXX] CURRENT 3 [XXXX] L3-N (V) [XXX] SIMULATED [ON/OFF]

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Be2K-PLUS User's Manual V200 - March - 010 page 8

Section 5.02 MAINS MONITORING

This Sub-menu indicates the following measurements:

Use [ ↑ ] or [ ↓ ] to select a page, use [ ← ] to return


R - S (V) [XXX] R - N (V) [XXX] FREQUENCY [XX.X]
SEQUENCE [CW/CCW]
S - T (V) [XXX] S - N (V) [XXX] CONTACTOR [ON/OFF]
SIMULATED [ON/OFF]
T - R (V) [XXX] T - N (V) [XXX] TELECOM VDC [XX.X]

Section 5.03 POWER & ENERGY

This Sub-menu indicates the following measurements:

Use [ ↑ ] or [ ↓ ] to select a page, use [ ← ] to return


KVA 1 [XXXX] KVAR 1 [XXXX] KW 1 [XXXX]
KVA 2 [XXXX] KVAR 2 [XXXX] KW 2 [XXXX]
KVA 3 [XXXX] KVAR 3 [XXXX] KW 3 [XXXX]

PF 1 [X.XX] TOTAL KW [XXXX] PF TOTAL [X.XX]


PF 2 [X.XX] TOTAL KVA [XXXX] ENERGY KWH [XXXXXXXX]
PF 3 [X.XX] TOTAL KVAR [XXXX]

Section 5.04 ENGINE & FUEL

ENGINE STATUS PAGE


push the [ ↓ ] to browse all the other pages related to the engine

ENGINE STATUS This page can indicate two messages that describe the status of the engine and the
status of the active timer (COUNTING). Possible messages are:
[MESSAGE 1]
[MESSAGE 2] RUNNING NOT RUNNING RUNNING ON LOAD
REST PRELUBE STARTING CRANKING
COUNTING [XXXX] STOPPING COOLING WARM UP
IDLE SPEED PREGLOW PERIODIC TEST
DATE [XX.XX] MAINS BREAKER DELAY MAINS FAILURE DELAY REMOTE TEST
TIME [XX:XX] MAINS RESTORE DELAY TELECOM INHIBIT
HOUR RUN
[XXXXXXXX] The engine run hours and Date / Time are also indicated

push the [ ↓ ] to browse all the other pages related to the engine

Use [ ↑ ] or [ ↓ ] to select a page, use [ ← ] to return


SPEED RPM [XXXX] FUEL LEVEL [XX] RENTAL H ( ! ) [XXXXX]
TRANSFER PUMP [ON-OFF] MAINTEN. 1 ( ! ) [XXXXX]
OIL PRESSURE [XX.X] V BATTERY [XX.X ] MAINTEN. 2 ( ! ) [XXXXX]
ALTERNATOR V [XX.X ] MAINTEN. 3 ( ! ) [XXXXX]
COOLANT °C [XXX] N° / STARTS [XXXXXX]

( ! ) This indicates the remaining hours before expiry of the Maintenance Timers and Rental contract (see sections 7.01 &
8.0)

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Be2K-PLUS User's Manual V200 - March - 010 page 9

If your engine is equipped with an Electronic Control Unit, additional pages will appear as indicated below. The indication
may change according to the model of engine (consult your supplier or the user manual of the engine for further details) :

Use [ ↑ ] or [ ↓ ] to select a page, use [ ← ] to return


OIL °C [XXX] OIL °C [XXX] WATER IN FUEL[ON/OFF] FUEL RATE [XXX]
SPN 175 SPN 97 SPN 183

AUXILIARY °C [XXX] OIL LEVEL [XX.X] FUEL °C [XXX] PEDAL % [XXXX]


SPN 98 SPN 174 SPN 91

OIL PRESSURE [XX.X] FUEL BAR [XXX] TURBO BAR [XX.X]


SPN 100 SPN 94 SPN 102

Use [ ↑ ] or [ ↓ ] to select a page, use [ ← ] to return


EXSAUST °C [XXXX] COOLANT °C [XXX] CRANKCASE BAR DEMANDE TORQUE [XXXX]
SPN 173 SPN 110 [XXXX] SPN 101 SPN 153

BAROMETRIC P [XXXX] COOLANT % [XX.X] BOOST °C [XXXX] ACTUAL TORQUE [XXXX]


SPN108 SPN 111 SPN 105 SPN 513

COOLANT BAR [XXXX] INTAKE BAR [XXXX] LOAD [XXXX]


SPN 109 SPN 106 SPN 92

Section 5.05 ALARM STATUS

This Sub-menu indicates the active alarms together with real time clock indication and general alarm information. A typical
alarm screen is as follows (see section 13.00 for the list of the alarms):

Use [ ↑ ] or [ ↓ ] to browse the content of the pages


ALARMS PAGE 1 OF 10
OIL PRESSURE WARNING This page opens automatically in the case of alarm(s). The Alarm
0,8 BAR status is also recorded in the Memory Events register. To return to
DD:MM:YY HH:MM:SS the MEASUREMENTS pages, push the [ ← ] pushbutton.

In case of alarms detected from an Electronically Controlled engine, the Be2K-Plus will provide additional information.
Consult the user manual of the engine manufacturer for further details.

ALARMS PAGE 1 OF 10 This page opens automatically in the case of alarm(s). The Alarm
[DESCRIPTION OF ALARM] status is also recorded in the Memory Events register. To return to
SPN XX FM1XX the MEASUREMENTS pages, push the [ ← ] pushbutton.
DD:MM:YY HH:MM:SS

Section 5.06 EVENT HISTORY

This submenu displays the last 200 events providing Date & Time information. The Events History captures: Warnings,
Shutdowns, switching of the Contactors, Start & Stop sequences and changing of Operating Modes. The display can
indicates 70 pages (3 alarms for each page)

Use [ ↑ ] or [ ↓ ] to browse the content of the pages


EVENT HISTORY 1 / 70 Push [ ↑ ] or [ ↓ ] to browse the list of the events. To return to
EMERGENCY MEASUREMENTS, push the [ ← ] pushbutton.
DD:MM:YY HH:MM:SS (see section 13.0 for the list of the alarms)

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Be2K-PLUS User's Manual V200 - March - 010 page 10

Section 6.00: Clock Settings


Use [ ↑ ] or [ ↓ ] to select this Menu from the MAIN MENU LIST (section 4.0) and push [→] to enter the menu.

Display Indication Section Note


CLOCK DAY 1 Use [ ↑ ] or [ ↓ ] to select a function. Push [→] to enter the numerical field.
CLOCK MONTH 1 Push [ ↑ ] or [ ↓ ] to set a value. Push [←] to return to the function.
CLOCK YEAR 2000 After setting the clock, push [ ↓ ] to select the [PUSH F3 TO SET CLOCK]
CLOCK HOUR 0
function (see below) in order to start the clock.
CLOCK MINUTE 0
DATE FORMAT DD:MM:YY Select the function, push [→] and [ ↑ ] or [ ↓ ] to select the option
MM:DD:YY (MONTH:DAY:YEAR) instead of DD:MM:YY
(DAY:MONTH:YEAR).
PUSH F3 TO SET CLOCK Select this functions and push [ →] to start up the Be2k-Plus clock at the
proper moment (use an external clock reference)

Section 7.00: Test & Rental Program


7.01: Periodic Test Settings

Use [ ↑ ] or [ ↓ ] to select this Menu from the MAIN MENU list (section 4.0) and push [→] to enter the menu.

Display Indication Description


TEST DAY 1 Automatic test setting. You can set the date of the Periodic Test. The
TEST MONTH 1 engine will run for the [TEST DURATION] time. The Be2k-Plus will repeat
TEST YEAR 2008 the test every [REPEAT RATE] days. After a test, the DATE is
TEST HOUR 0 automatically updated to inform you about the date of the next TEST
TEST MINUTE 1
attempt. In order to program correctly, make sure not to set the scheduled
date at a time that has already occurred.
Instructions:
Use [ ↑ ] or [ ↓ ] to select a function. Push [→] to enter the numerical field.
Push [ ↑ ] or [ ↓ ] to set a value. Push [←] to return to the function.
After setting date and time, push [ ↓ ] to select the TEST DURATION.
TEST DURATION OFF Duration of the test (1-60 minutes, or OFF to disable the TEST).
TEST REPEAT OFF Repetition rate of the test (1-60 days, or OFF to disable the TEST).
Push [←] to return to the function. The Be2k-Plus will start to count-up the
time.
RENTAL CONTRACT OFF It indicates the hours of your Rental contract. The remaining time is
indicated in the ENGINE & FUEL menu (see 5.04)
EJP 5” (Effacement des Jours de Pointe). TELECOM V LOW OFF
KG TEST CONTROL OFF TELECOM V HIGH OFF
RUN TIMEOUT OFF TELECOM °C LOW OFF
2XGEN. + MAINS OFF TELECOM °C HIGH OFF
LOW BATT. START OFF
HIGH BATT. STOP OFF
These functions are reserved
H AUX °C START OFF
L AUX °C STOP OFF
to the Panel Manufacturer.
TELECOM BATT. OFF
TELECOM °C OFF

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Be2K-PLUS User's Manual V200 - March - 010 page 11

Section 8.0: Maintenance Timers


Use [ ↑ ] or [ ↓ ] to select this Menu from the MAIN MENU list (section 4.00) and push [→] to enter the menu. These
functions are password protected.

Display Indication Section Note


MAINTENANCE 1 OFF MAINTENANCE 1(2)(3) indicates the setting of the SCHEDULED
MAINTENANCE 2 OFF Maintenance. The remaining time is indicated in the ENGINE PAGE (see
MAINTENANCE 3 OFF section 5.04). Note: when a timer expires, the MAINTENANCE alarm
triggers (see section 13.08). Consult your Genset supplier or the Engine
user manual in order to carry out the scheduled MAINTENANCE.

Section 9.0: Programming & Password

The programming of the controller is reserved to the Panel or Genset Manufacturer. The programming instructions are
indicated in the OEM user manual and are Password protected. Consult your supplier for further details. You are allowed to
set a User password in order to restrict the access for the following functions:
- TEST & RENTAL PROGRAM
- MAINTENANCE TIMERS
- COMMUNICATIONS

User or Oem password selection:

Display Indication Note

USER PASSWORD Use [ ↑ ] or [ ↓ ] to select a function and push [→] to enter the function; the
following screen will appear (see below)

User password programming:

Display Indication Note


A) - Use [←] or [→] to select a digit of the password.
ENTER USER PASSWORD B) - Push [ ↑ ] or [ ↓ ] to edit the digit (Number or Upper case letter).
C) - Repeat steps A) and B) in order to edit the 4-digit password.
CANCEL - - - - OK D) - Select OK using the [→] button (the OK highlights when selected).
E) - Push the [→] button to confirm the password.
SELECT OK TO CONFIRM If the password is correct, the message [PASSWORD OK] will be displayed

User password available options:

Display Indication Note


Once you’ve entered the correct password, the Be2k-Plus presents the options to
CHANGE USER PASSWORD change or to clear the USER password.
CLEAR USER PASSWORD A) - Push [ ↑ ] or [ ↓ ] to select the function
B) - Push [→] to enter the function
C) – Follow menu-driven instructions to complete the task

Section 10.0: COMMUNICATIONS


Use [ ↑ ] or [ ↓ ] to select this Menu from the MAIN MENU list (section 4.0) and push [→] to enter the menu.
Additional information is described in the BE-2KPLUS communication User Manual if provided by your supplier.

Display Indication Section


RS485 NODE 1 These functions are reserved to the Panel Manufacturer.
MODEM SETTINGS
TCP/IP SETTTINGS

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Be2K-PLUS User's Manual V200 - March - 010 page 12

Section 11.0: Display & Language

Use [ ↑ ] or [ ↓ ] to select this Menu from the MAIN MENU list (section 4.00) and push [→] to enter the menu.

Display Instructions
LANGUAGE A) - Use [→] button to enter the selection of the language. Choose the language using the
[ ↑ ] / [ ↓ ] pushbuttons
B) - Push the [← ] twice; the display will indicate the 3 options:

- EXIT by pushing [ ← ]
- SAVE (the selection of the language) by pushing [ACK-F1]
- RETURN BACK (to selection language) by pushing [ →]

Languages available are ENGLISH-ITALIAN-FRENCH-GREEK-SPANISH-RUSSIAN

CONTRAST 25% You can optimize the text-readability of the display:


- Push the [→] button to enter the selection, and [ ↑ ] or [ ↓ ] to choose 25%, 50% or 100%
- Push [←] to return BACK.

Section 12.0: Read Parameters


To read the parameters, follow the instructions:

( 1 ) – Push the [OFF] button to enter the OFF mode; push [←]

( 2 ) – Select, from the MAIN MENU LIST (see section 4.0), the function [READ PARAMETERS]; push [→] The
PARAMETERS MENU will appear on the screen of the display (see below).

( 3 ) – Choose one Menu from the PARAMETERS MENU list by using the [ ↑ ] or [ ↓ ] buttons and push [→] to
enter the Menu. Push [ ↑ ] or [ ↓ ] to browse the parameters. Push [←] to return. You have no access to the
programming of the parameters (consult your panel manufacturer).

PARAMETERS MENU PARAMETERS MENU

MAINS PARAMETERS OIL PRESSURE INPUT


GENERATOR PARAMETERS COOLANT °C INPUT
ENGINE PARAMETERS FUEL LEVEL INPUT
SPEED PARAMETERS CONFIGURABLE INPUTS
FUEL SETTINGS CONFIGURABLE OUTPUTS
MISCELLANEOUS CAN BUS SETTINGS
AUXILIARY °C INPUT
OIL °C INPUT

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Be2K-PLUS User's Manual V200 - March - 010 page 13

Section 13.0: Alarms, Warnings and Shutdowns


The Be2K-Plus features:

A) - A yellow LED that turns on in case of a warning, a red LED that turns on in case of a shut down and a pushbutton to
silence the Horn ([ACK-F1]) as indicated below:

B) - Symbols with red LED, on the front panel, indicating the alarms of the engine (see figure 1, section 1.0)
C) - Display messages describing all alarms including Date, Time and Measurements (see examples in section 5.05).
D) - Event history capable of recording 200 alarms and events (see section 5.06)

Instructions in case of Alarms:

1) Look at the front fascia and take note of RED indicators and MESSAGES indicated on the display.
2) Some alarms shut down the engine after a programmable delay in order to cool down the engine. We
recommend that you wait for the complete stop of the engine
3) Push the [ACK-F1] pushbutton in order to acknowledge the alarm. Push the [OFF] button
4) Consult the following sections for further information and if in doubt ask for support of your supplier
5) Remove the cause of the alarm
6) Restart the engine (see section 2.0)

!!! WARNING !!! Always consult your supplier or the user manual of the engine. A short
description of the alarm follows below. Recommendations for solving the problem are also indicated.

Displayed messages Description LED

13.01 - Clock and Periodic Test Alarms

CLOCK ERROR Real time clock failure or wrong programming (Re-program the clock,
see section 6.00)
AUTOMATIC TEST Automatic Periodic Test Fault or wrong programming. (Re-program the Yellow
FAILED periodic test, section 7.01)
PARAMETER ERROR Error in a parameter or Failure of the memory
MEMORY ERROR In order to clear the alarm, follow the instructions:
( A ) – Disconnect the power supply for a minute (a switch is provided)
( B ) – Reconnect the power supply. If the message disappears you can
continue using the controller without problem. If the error persists,
consult your supplier. Assistance will be required.

CAN BUS ERROR Failure of the CAN-BUS communication ( !!!! )

( !!!! ): CONSULT YOUR SUPPLIER IMMEDIATELY

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Be2K-PLUS User's Manual V200 - March - 010 page 14

13.02 - Emergency Alarms & Shutdowns LED

FRONT PANEL EMERGENCY This alarm takes place if you push the [STOP] button when the Red
Be2k-Plus is in AUTO mode (cancel the alarm, see 13.00)
ALARM 1 SHUTDOWN ALARM 1 and 2 stops the engine
ALARM 2 SHUTDOWN Red

INPUT 1 WARNING
NOTE (^)
INPUT 1 SHUTDOWN
INPUT 2 WARNING Red or
INPUT 2 SHUTDOWN
Programmable Input 1 (2,3,4 or 5) can provide Yellow
INPUT 3 WARNING Warning (audible and optical) or it can stop the engine.
INPUT 3 SHUTDOWN
INPUT 4 WARNING NOTE (^)
INPUT 4 SHUTDOWN
INPUT 5 WARNING
INPUT 5 SHUTDOWN
REMOTE LOCK Indication of Remote Lock because a remote switch holds the Red
system inoperative, NOTE (^)

NOTE (^) Remove the cause of the alarm, cancel the alarm and restart the engine

13.03 - Miscellaneous Engine Alarms LED


Indicator
PICK UP FAILURE Pick Up Failure shutdown ( !!!! )
OVER SPEED SHUTDOWN Over Speed shutdown NOTE (^) Red
[X- - X ]
UNDER SPEED SHUTDOWN Under Speed shutdown
[X- - X ]
HIGH BATTERY WARNING High Battery Voltage warning:11,8/15V for 12V battery and
LOW BATTERY WARNING 23,6/30V for 24V battery (the battery requires maintenance) Yellow
FAIL TO START Starting Failure shutdown NOTE (^)
FAIL TO STOP Fail to stop shutdown ( !!!! ) Red
ENGINE BELT BREAK Engine Belt break shutdown or Charger Failure ( !!!! )

[X- - X ] Note: the display records the value of the measurement in the moment the parameter triggers the alarm.

( !!!! ): CONSULT YOUR SUPPLIER IMMEDIATELY

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Be2K-PLUS User's Manual V200 - March - 010 page 15

13.04 - Alternator and Contactors Alarms LED


Indicator
OVERLOAD SHUTDOWN Overload alarm
SHORT CIRCUIT [X- - X] Short circuit alarm
UNDER VOLTAGE [X- - X] Under Voltage alarm
OVER VOLTAGE [X- - X] Over Voltage alarm
PHASE UMBALANCE [X- - X] Phase unbalance shutdown (These alarms trigger when
UNDER FREQUENCY [X- - X] Under Frequency alarm the Load connected to the
OVER FREQUENCY [X- - X] Over Frequency alarm Generator causes the
OVER KVA SHUTDOWN [X- - X] Over Apparent Power alarm alternator to attempt to
PHASE SEQUENCE ERROR Phase Sequence alarm work outside it’s limits.
Cancel the alarm and
OVER CURRENT WARNING Over Current alarm Yellow
[X- - X]
restart. If the problem
OVER CURRENT SHUTDOWN persists consult your
[X- - X] supplier or an electrician)
ALTERNATOR FAIL Alternator Failure alarm
EARTH FAILURE Earth Failure alarm
REVERSE POWER [X- - X] Reverse Power alarm
KM FAILURE
KG FAILURE The Mains or Generator contactor failed to operate ( !!!! ) Yellow

( !!!! ): CONSULT YOUR SUPPLIER IMMEDIATELY

13.05 - Temperature Alarms LED

TEMPERATURE SWITCH High Engine Temperature


LOW COOLANT WARNING [X- -X ] (These alarms trigger in
Abnormal Temperature of the
HIGH COOLANT WARNING [X- -X ] the case of High
COOLANT of the engine.
COOLANT °C SHUTDOWN Temperature. Cancel the
[X- -X ] alarm and wait for a
natural cooling of the
OIL °C WARNING [X- - X ] Abnormal OIL Temperature; affected condition. Yellow
Warning and / or Shutdown. Identify and then rectify
OIL °C SHUTDOWN [X- - X ] the cause of the over Red
AUX °C WARNING [X- - X ] Abnormal Auxiliary temperature. If the
Temperature (Room problem persists consult
AUX °C SENDER SHUTDOWN temperature for example); your supplier)
[X- - X ] Warning and / or Shutdown.

COOLANT SENDER OPEN Indicates a failure of the


OIL °C SENDER OPEN temperature sensor used for Yellow
AUX °C SENDER OPEN measurement of this
Temperature ( !!!! ).

[X- - X ] Note: the display records the value of the measurement in the moment the parameter triggers the alarm.

( !!!! ): CONSULT YOUR SUPPLIER IMMEDIATELY

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Be2K-PLUS User's Manual V200 - March - 010 page 16

13.06 - Fuel Level Alarms Led

LOW FUEL WARNING Low Level Fuel warning


[X- - X ]
Yellow
HIGH FUEL WARNING High Level Fuel warning (These alarms trigger in
[X- - X ] case of problems
regarding Fuel. Verify the
FUEL RESERVE SENDER Fuel Reserve warning
status of the tank and
FUEL RESERVE SWITCH
consult the user manual
TANK EMPTY SENDER Be2k-Plus shuts down the engine if the
TANK EMPTY SWITCH of the engine. Cancel the
level drops below the limit for the
alarm and restart the
programmed time or if the Reserve
engine. If the problem
Switch remains closed for more than the
persists consult your
programmed time.
supplier)
PUMP TIMEOUT This warning energizes if the PUMP to fill
WARNING the tank remains activated for more than Yellow
the programmed time.
FUEL SENDER OPEN Failure of the Fuel Sensor. ( !!!! )

[X- - X ] Note: the display records the value of the measurement at the moment the parameter triggers the alarm.

13.07 - Oil Pressure Alarms

LOW OIL BAR WARNING Low Oil Pressure Warning Yellow


[X- - X ] (These alarms trigger in the case
LOW OIL BAR SHUTDOWN Low Oil Pressure Shut down of lubrication problems. Cancel
[X- - X ] the alarm, Verify the cause of the
LOW OIL JF9 SHUTDOWN Low Oil Pressure Shut down fault and consult the user manual
(Pressure Switch ) of the engine. If the problem
PRESSURE SENDER OPEN Failure of the Oil Pressure persists consult your supplier) Yellow
sensor or failure of the
Transmitter of the
Oil pressure ( !!!! )

( !!!! ): CONSULT YOUR SUPPLIER IMMEDIATELY

13.08 - Service and Rental Contract alarms LED

MAINTENANCE TIMER 1
Yellow
MAINTENANCE TIMER 2 These alarms indicate that you are required to perform
scheduled Maintenance on the engine (consult your
MAINTENANCE TIMER 3 Red
Genset supplier or the Engine manufacturer’s user
manual). The MAINTENANCE 3 alarm shuts down the
engine.

RENTAL WARNING This informs you that the Rental contract is about to expire (<48h). Yellow
RENTAL EXPIRED Rental period termination. The engine shuts down. Red
MAX RUN TIME Timer ‘RUN Timeout’ expiry. This timer allows the generator to run Red
in AUTO or TEST mode for a limited time. Ask your supplier for the
setting. If this alarm takes place, verify the general status of the
engine (Fuel level & Oil according to the Engine User Manual),
cancel the alarm (section 13.0) and restart the engine.

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Be2K-PLUS User's Manual V200 - March - 010 page 17

13.09 - Telecom alarms (Room ambient temperature e Battery voltage of the TELECOM equipment)

TELECOM °C LOW These alarms allow you to monitor the Room Temperature
TELECOM °C HIGH and voltage of the TELECOM equipment.
Yellow
TELECOM V HIGH Consult your supplier for further details
TELECOM V LOW

14.00 - Panel or Gen-set Builders Notes

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15.0 - SUPPORT

For help/advice regarding any problem in the use of the Be2k-Plus controller, email:

bernini@bernini-design.com

24h/24h service world wide: +40-721 241 361 or +39 335 7077148

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