Be2K-Plus USER Manual: Customer Support Bernini Design SRL Italy
Be2K-Plus USER Manual: Customer Support Bernini Design SRL Italy
Be2K-Plus USER Manual: Customer Support Bernini Design SRL Italy
The information contained in this document is subject to revision and change without notice.
No part of this document may be copied or reproduced in any form or by any means without the prior written consent of the
Bernini Design Company. Bernini Design assumes no responsibility for any errors that may appear in this instruction manual
or in the wiring diagrams. Although Bernini Design has taken all possible steps to ensure that the User Manual is complete,
accurate and up-to-date, we accept that errors may occur. If you encounter problems with this instruction manual, please
complete this form and send it back to us.
Name:_____________Company:_____________________Tel/Fax:___________________
__________________________________________________________________________
e-mail: bernini@bernini-design.com mobile: ++40 721 241 361 or ++39 335 7077 148.
Warranty
Bernini Design SRL (hereinafter "BD") warrants that Be2K-Plus shall be free from failure due to components or
manufacturing over a period of 3 years from the BD delivery date. Upon any return by the customer BD shall, at its discretion,
either repair or replace the product without charge. BD will then return the Be2K-Plus to the buyer, reset to the factory default
settings at no extra charge.
The buyer shall furnish sufficient information on any alleged defects in the product, so as to enable BD to determine their
cause and existence. If the Be2K-Plus is not defective, or the product is defective for reason other than that covered by this
warranty, then the buyer will be charged accordingly.
Warranty cover will not apply if the Be2K-Plus has been used in contravention of the User Manual or other applicable
operating instruction, particularly if such defects are caused by misuse, improper repair attempts or negligence in use or
handling. This purchase is non-refundable.
!! IMPORTANT WARNINGS !!
High voltages are present inside the Be2K-Plus. To avoid the risk of electric-shock, operating personnel
must not remove the protective cover. Do not disconnect the Earth (safety ground) connection!
The Be2K-Plus can and will start the engine at anytime. Do not work on equipment, which is controlled
by the Be2K-Plus without isolating it first. When servicing the engine, always disconnect the battery and
battery charger. We recommend that warning signs be placed on equipment indicating the above.
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Be2K-PLUS User's Manual V200 - March - 010 page 2
Alphabetic Index
Alternator Failure ............13.04 Manual ..................................2.20
Alarms................................13.00, 5.05 Memory Events....................5.05
Alarm (Horn) .....................13.00 Oil pressure/Temperature. 13.05
Alarm inputs 1-2- - -..........13.02 OIL T (Temperature) ...........13.05
Automatic ..........................2.3 Operating modes.................2.0
Aux Temperature..............13.05 Overload...............................13.04
Battery, Alarms .................13.03 Over Frequency...................13.04
Belt break .........................13.03 Over Voltage ........................13.04
Can Bus error ....................13.01 Over Speed ..........................13.03
Charger Failure .................13.03 Panel emergency.................13.02
Contactor ...........................2.21 Parameters error .................13.01
Coolant...............................13.05 Parameters reading ............11.00
Clock Error ........................13.01 Periodic test.........................7.00
Current Warning ...............13.04 Power & Energy...................5.03
Current Shutdown ............13.04 Pressure Switch ..................13.07
Display ...............................3.1, 4.0 Pressure Sensor..................13.07
Display Messages ............4.0 Pick up Failure.....................13.03
Earth Failure......................13.04 Pump Timeout .....................13.06
Emergency input...............13.02 Push buttons .......................1.0
Event history.....................5.06 Remote lock.........................13.02
Fail to Start ........................13.03 Read Parameters.................12.00
Fail to Stop ........................13.03 Rent.......................................13.08
Front Panel........................1.0 Figure 1 Reverse Power ....................13.04
Frequency .........................13.04 R.P.M (Speed)......................5.04
Fuel Level ..........................13.06 Settings (Parameters).........12.00
Fuel Level ..........................13.06 Sequence error ...................13.04
Fuel Reserve .....................13.06 Service & Maintenance.......8.00
Fuel Sensor .......................13.06 Sensor Failure .....................13.05/6/7
Generator Voltage.............13.04 Short circuit .........................13.04
Generator Frequency .......13.04 Start & Stop..........................2.20
Generator Failure ............13.04 Stop & Start..........................2.20
Hour Counter ....................5.04 Starting Failure....................13.03
High Fuel ...........................13.06 Tank Empty ..........................13.06
Inputs 1-2-3-4-5.................13.02 Temperature Switch............13.05
Kva alarm ..........................13.04 Temperature Sensor ...........13.05
KG-KM................................13.04 Test (periodic) .....................7.00
LED, LEDs..........................3.0 Test mode ...........................2.40
Lamp Test..........................3.0 Under Voltage .....................13.04
Low Fuel ............................13.06 Under Frequency.................13.04
Low Oil Pressure ..............13.07 Under Speed .......................13.03
Low Battery voltage..........13.03 Voltage measurements.......5.01, 5.02
Measurements ..................5.0
Maintenance Timers.........8.0, 13.08
Memory error.....................13.01
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Be2K-PLUS User's Manual V200 - March - 010 page 3
Be2K-Plus User's Manual - Contents
Our policy is to support our customers. We have endeavoured to make this user manual friendly and simple to
use. If you have any proposals for improving the quality of the document, or to modify the equipment in order for
it to respond better to yours or your customer requirements, please contact us at: support@bernini-design.com
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Be2K-PLUS User's Manual V200 - March - 010 page 4
128X64 Pushbuttons
4-digits V2 A2
Graphic
F2 F4 for the control
LED Display of the LCD
Display Display
F3 F5
V3 A3
Current AUTO or TEST
Mode pushbutton
TEST
(green LED)
AUTO
Voltage TEST F6
Contactor
Mode of the MAINS
green LED
Engine
Running MAINS
green LED Voltage
START STOP MAN OFF green LED
Engine
start
pushbutton
Engine stop,
Generator Vac Contactor of Pushbutton Contactor of MANUAL mode OFF mode
Engine stop & Contactor the Generator to open the Mains pushbutton selection
pushbutton status indicators pushbutton Contactors pushbutton with Green LED pushbutton
The mode of operation is selected by pushbuttons and indicated by means of green LEDs:
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Be2K-PLUS User's Manual V200 - March - 010 page 5
This mode clears the fault alarms (see section 13.00) and allows the parameters to be read (see section 12.0).
The display indicates the MAIN MENU LIST (see section 4.00). The Display and LEDs are turned off after 30
seconds without a button press operation and a dot on the display will blink slowly. Press one of the pushbuttons
on the front panel to return to the display.
The MANUAL mode allows you to manually control the Engine and LOAD (see 2.21). Follow the instructions:
2.21 Manual Control of the LOAD To control the contactors manually, follow the instructions:
Instructions
! ! WARNING ! !
LINE VOLTAGE IS EXPOSED WITHIN THE BE2K-PLUS, THE LOAD OR ANCILLARY CIRCUITRY EVEN
WHEN THE GREEN LEDs ARE TOTALLY OFF
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Be2K-PLUS User's Manual V200 - March - 010 page 6
!! WARNING !!
The Be2K-Plus can start the engine at anytime without warning. Do not work on equipment, which is
under the live control of the Be2K-Plus. When servicing the engine, disconnect the battery, the battery
charger and all sources of Voltage and Current. We recommend that warning signs be placed on
equipment indicating the above.
(*)SEE NOTE
Push and hold the [AUTO] pushbutton until the green LED starts to blink. The Be2K-Plus will start the engine
and transfer the LOAD to the generator only in the case of Mains Failure (if not otherwise programmed by your
Panel supplier). To exit the TEST, push the [AUTO] pushbutton shortly or select another mode of operation.
(*)NOTE: If you push the [STOP] pushbutton when the Be2K-Plus is in AUTO or TEST, the ‘PANEL
EMERGENCY’ alarm will energize (see section 13.02).
The table explains the function of the LEDs (solid state lamps) on the front panel (see section 1, Figure 1). To test the
LEDs, push the [OFF] pushbutton to enter the OFF MODE. Push and hold the [←] and [→] pushbuttons simultaneously or
push the external TEST LAMP pushbutton (if provided by your panel manufacturer).
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Be2K-PLUS User's Manual V200 - March - 010 page 7
MAIN MENU LIST Section Use [ ↑ ] or [ ↓ ] to select a Menu and [→] to enter the Menu
MEASUREMENTS & EVENTS 5.00 Accesses various Measurements and Events
CLOCK SETTINGS 6.00 Allows you to set the Clock
TEST & RENTAL 7.00 Miscellaneous functions and Automatic Test
MAINTENANCE TIMERS 8.00 Shows the status of the Maintenance timers
READ PARAMETERS 12.00 All parameters and settings can be read
COMMUNICATIONS 10.00 Used to broadcast alarms and information
DISPLAY & LANGUAGE 11.00 Display settings and language selection
PROGRAM PARAMETERS 9.00 Function reserved to the Panel Builder. Consult your supplierfor details
CLEAR MEMORY
CLEAR EVENTS
CLEAR ENERGY COUNTER
CLEAR N° OF STARTS
USER PASSWORD
OEM PASSWORD
The MAIN MENU LIST appears in the OFF mode (see 2.10). After 30 seconds without operating the [ ↑ ][ ↓ ][ ←][ →]
pushbuttons, the Display will shut down. To turn on the display push any of the button on the front panel.
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Be2K-PLUS User's Manual V200 - March - 010 page 8
ENGINE STATUS This page can indicate two messages that describe the status of the engine and the
status of the active timer (COUNTING). Possible messages are:
[MESSAGE 1]
[MESSAGE 2] RUNNING NOT RUNNING RUNNING ON LOAD
REST PRELUBE STARTING CRANKING
COUNTING [XXXX] STOPPING COOLING WARM UP
IDLE SPEED PREGLOW PERIODIC TEST
DATE [XX.XX] MAINS BREAKER DELAY MAINS FAILURE DELAY REMOTE TEST
TIME [XX:XX] MAINS RESTORE DELAY TELECOM INHIBIT
HOUR RUN
[XXXXXXXX] The engine run hours and Date / Time are also indicated
push the [ ↓ ] to browse all the other pages related to the engine
( ! ) This indicates the remaining hours before expiry of the Maintenance Timers and Rental contract (see sections 7.01 &
8.0)
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Be2K-PLUS User's Manual V200 - March - 010 page 9
If your engine is equipped with an Electronic Control Unit, additional pages will appear as indicated below. The indication
may change according to the model of engine (consult your supplier or the user manual of the engine for further details) :
This Sub-menu indicates the active alarms together with real time clock indication and general alarm information. A typical
alarm screen is as follows (see section 13.00 for the list of the alarms):
In case of alarms detected from an Electronically Controlled engine, the Be2K-Plus will provide additional information.
Consult the user manual of the engine manufacturer for further details.
ALARMS PAGE 1 OF 10 This page opens automatically in the case of alarm(s). The Alarm
[DESCRIPTION OF ALARM] status is also recorded in the Memory Events register. To return to
SPN XX FM1XX the MEASUREMENTS pages, push the [ ← ] pushbutton.
DD:MM:YY HH:MM:SS
This submenu displays the last 200 events providing Date & Time information. The Events History captures: Warnings,
Shutdowns, switching of the Contactors, Start & Stop sequences and changing of Operating Modes. The display can
indicates 70 pages (3 alarms for each page)
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Use [ ↑ ] or [ ↓ ] to select this Menu from the MAIN MENU list (section 4.0) and push [→] to enter the menu.
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Be2K-PLUS User's Manual V200 - March - 010 page 11
The programming of the controller is reserved to the Panel or Genset Manufacturer. The programming instructions are
indicated in the OEM user manual and are Password protected. Consult your supplier for further details. You are allowed to
set a User password in order to restrict the access for the following functions:
- TEST & RENTAL PROGRAM
- MAINTENANCE TIMERS
- COMMUNICATIONS
USER PASSWORD Use [ ↑ ] or [ ↓ ] to select a function and push [→] to enter the function; the
following screen will appear (see below)
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Be2K-PLUS User's Manual V200 - March - 010 page 12
Use [ ↑ ] or [ ↓ ] to select this Menu from the MAIN MENU list (section 4.00) and push [→] to enter the menu.
Display Instructions
LANGUAGE A) - Use [→] button to enter the selection of the language. Choose the language using the
[ ↑ ] / [ ↓ ] pushbuttons
B) - Push the [← ] twice; the display will indicate the 3 options:
- EXIT by pushing [ ← ]
- SAVE (the selection of the language) by pushing [ACK-F1]
- RETURN BACK (to selection language) by pushing [ →]
( 1 ) – Push the [OFF] button to enter the OFF mode; push [←]
( 2 ) – Select, from the MAIN MENU LIST (see section 4.0), the function [READ PARAMETERS]; push [→] The
PARAMETERS MENU will appear on the screen of the display (see below).
( 3 ) – Choose one Menu from the PARAMETERS MENU list by using the [ ↑ ] or [ ↓ ] buttons and push [→] to
enter the Menu. Push [ ↑ ] or [ ↓ ] to browse the parameters. Push [←] to return. You have no access to the
programming of the parameters (consult your panel manufacturer).
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Be2K-PLUS User's Manual V200 - March - 010 page 13
A) - A yellow LED that turns on in case of a warning, a red LED that turns on in case of a shut down and a pushbutton to
silence the Horn ([ACK-F1]) as indicated below:
B) - Symbols with red LED, on the front panel, indicating the alarms of the engine (see figure 1, section 1.0)
C) - Display messages describing all alarms including Date, Time and Measurements (see examples in section 5.05).
D) - Event history capable of recording 200 alarms and events (see section 5.06)
1) Look at the front fascia and take note of RED indicators and MESSAGES indicated on the display.
2) Some alarms shut down the engine after a programmable delay in order to cool down the engine. We
recommend that you wait for the complete stop of the engine
3) Push the [ACK-F1] pushbutton in order to acknowledge the alarm. Push the [OFF] button
4) Consult the following sections for further information and if in doubt ask for support of your supplier
5) Remove the cause of the alarm
6) Restart the engine (see section 2.0)
!!! WARNING !!! Always consult your supplier or the user manual of the engine. A short
description of the alarm follows below. Recommendations for solving the problem are also indicated.
CLOCK ERROR Real time clock failure or wrong programming (Re-program the clock,
see section 6.00)
AUTOMATIC TEST Automatic Periodic Test Fault or wrong programming. (Re-program the Yellow
FAILED periodic test, section 7.01)
PARAMETER ERROR Error in a parameter or Failure of the memory
MEMORY ERROR In order to clear the alarm, follow the instructions:
( A ) – Disconnect the power supply for a minute (a switch is provided)
( B ) – Reconnect the power supply. If the message disappears you can
continue using the controller without problem. If the error persists,
consult your supplier. Assistance will be required.
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Be2K-PLUS User's Manual V200 - March - 010 page 14
FRONT PANEL EMERGENCY This alarm takes place if you push the [STOP] button when the Red
Be2k-Plus is in AUTO mode (cancel the alarm, see 13.00)
ALARM 1 SHUTDOWN ALARM 1 and 2 stops the engine
ALARM 2 SHUTDOWN Red
INPUT 1 WARNING
NOTE (^)
INPUT 1 SHUTDOWN
INPUT 2 WARNING Red or
INPUT 2 SHUTDOWN
Programmable Input 1 (2,3,4 or 5) can provide Yellow
INPUT 3 WARNING Warning (audible and optical) or it can stop the engine.
INPUT 3 SHUTDOWN
INPUT 4 WARNING NOTE (^)
INPUT 4 SHUTDOWN
INPUT 5 WARNING
INPUT 5 SHUTDOWN
REMOTE LOCK Indication of Remote Lock because a remote switch holds the Red
system inoperative, NOTE (^)
NOTE (^) Remove the cause of the alarm, cancel the alarm and restart the engine
[X- - X ] Note: the display records the value of the measurement in the moment the parameter triggers the alarm.
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Be2K-PLUS User's Manual V200 - March - 010 page 15
[X- - X ] Note: the display records the value of the measurement in the moment the parameter triggers the alarm.
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[X- - X ] Note: the display records the value of the measurement at the moment the parameter triggers the alarm.
MAINTENANCE TIMER 1
Yellow
MAINTENANCE TIMER 2 These alarms indicate that you are required to perform
scheduled Maintenance on the engine (consult your
MAINTENANCE TIMER 3 Red
Genset supplier or the Engine manufacturer’s user
manual). The MAINTENANCE 3 alarm shuts down the
engine.
RENTAL WARNING This informs you that the Rental contract is about to expire (<48h). Yellow
RENTAL EXPIRED Rental period termination. The engine shuts down. Red
MAX RUN TIME Timer ‘RUN Timeout’ expiry. This timer allows the generator to run Red
in AUTO or TEST mode for a limited time. Ask your supplier for the
setting. If this alarm takes place, verify the general status of the
engine (Fuel level & Oil according to the Engine User Manual),
cancel the alarm (section 13.0) and restart the engine.
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Be2K-PLUS User's Manual V200 - March - 010 page 17
13.09 - Telecom alarms (Room ambient temperature e Battery voltage of the TELECOM equipment)
TELECOM °C LOW These alarms allow you to monitor the Room Temperature
TELECOM °C HIGH and voltage of the TELECOM equipment.
Yellow
TELECOM V HIGH Consult your supplier for further details
TELECOM V LOW
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15.0 - SUPPORT
For help/advice regarding any problem in the use of the Be2k-Plus controller, email:
bernini@bernini-design.com
24h/24h service world wide: +40-721 241 361 or +39 335 7077148
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