Wiring Instructions For Replacement of 2301A Load Sharing and Speed Controls With 2301D Load Sharing and Speed Controls

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Type of Manual

Wiring Instructions for Replacement of


2301A Load Sharing and Speed Controls
with 2301D Load Sharing and Speed Controls

Application Note 51242


WARNING—DANGER OF DEATH OR PERSONAL INJURY
WARNING—FOLLOW INSTRUCTIONS
Read this entire manual and all other publications pertaining to the work to be performed
before installing, operating, or servicing this equipment. Practice all plant and safety
instructions and precautions. Failure to follow instructions can cause personal injury and/or
property damage.
WARNING—OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify
that you have the latest revision, be sure to check the Woodward website:
www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The
latest version of most publications is available at:
www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get
the latest copy.
WARNING—OVERSPEED PROTECTION
The engine, turbine, or other type of prime mover should be equipped with an overspeed
shutdown device to protect against runaway or damage to the prime mover with possible
personal injury, loss of life, or property damage.
The overspeed shutdown device must be totally independent of the prime mover control
system. An overtemperature or overpressure shutdown device may also be needed for
safety, as appropriate.
WARNING—PROPER USE
Any unauthorized modifications to or use of this equipment outside its specified
mechanical, electrical, or other operating limits may cause personal injury and/or property
damage, including damage to the equipment. Any such unauthorized modifications: (i)
constitute "misuse" and/or "negligence" within the meaning of the product warranty
thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product
certifications or listings.

CAUTION—POSSIBLE DAMAGE TO EQUIPMENT OR PROPERTY


CAUTION—BATTERY CHARGING
To prevent damage to a control system that uses an alternator or battery-charging device, make
sure the charging device is turned off before disconnecting the battery from the system.
CAUTION—ELECTROSTATIC DISCHARGE
Electronic controls contain static-sensitive parts. Observe the following precautions to
prevent damage to these parts.
• Discharge body static before handling the control (with power to the control turned off,
contact a grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit
boards.
• Do not touch the components or conductors on a printed circuit board with your hands
or with conductive devices.

IMPORTANT DEFINITIONS
• A WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
• A CAUTION indicates a potentially hazardous situation which, if not avoided, could result in
damage to equipment or property.
• A NOTE provides other helpful information that does not fall under the warning or caution
categories.

Woodward Governor Company reserves the right to update any portion of this publication at any time. Information
provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is
assumed by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 2004
All Rights Reserved
Application Note 51242 Replacement from 2301A to 2301D

Wiring Instructions for Replacement of


2301A Load Sharing and Speed Controls
with 2301D Load Sharing and Speed Controls

Introduction
Woodward’s 2301D Load Sharing and Speed Control was designed as a
functional replacement for the 2301A Load Sharing and Speed Control, but not a
direct wire-for-wire replacement of the 2301A Load Sharing and Speed Control.
The 2301D was designed with many new features and functions that are not built
into the 2301A.

Refer to Woodward manual 26247 for details on the 2301D control installation,
operation, adjustment, and troubleshooting.

Woodward 1
Replacement from 2301A to 2301D Application Note 51242

Wiring differences between the 2301A and the 2301D


This application sheet illustrates the differences in wiring between the two controls. Refer
to Woodward manual 26247 for control installation, operation, adjustment, and
troubleshooting.

2301A Load Sharing and Speed Control Wiring


OPEN FOR CLOSE
MIN FUEL FOR
RATED
LOAD CLOSE TO
20-40 VDC OVERRIDE SPEED SPM
SHARING LOAD SUPPLY SYNC SPEED
LINES SIGNAL LOSS OF TRIM
15W MAX SPEED ACTUATOR OR INPUT SIGNAL
CB INPUT
AUX SIGNAL JUMPER
COM
NOT 90-240 VAC
USED PT CT CT CT
A B C A B C
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

2301D Load Sharing and Speed Control Wiring


24 VDC OUTPUT DISCRETE
POWER FOR OUTPUT
DISCRETE INPUTS POWER INPUT

LOAD
SHARING
+ - JPR 29 & 30
(24 VDC TO ACTIVATE)
800 mA MAXIMUM

STATUS
LED
ANALOG
FOR DISCRETE
INPUT
+ -
POWER
LOAD INPUTS SPEED CPU COMMON 24 VDC
SHARING ACTUATOR 4-20 mA SIGNAL STATUS 0.59A
GEN CT LINES #1 #2 LED
OUT OUT INPUT CONTROL
90 - 240 VAC
GEN PT
+ - + - + - + - + - + - DISCRETE
INPUTS
DISCRETE
OUTPUTS
SUPPLY
POWER
INPUT
GND

A B C D E F G H #1 #2 #3 #4 + -

Summary of wiring differences when replacing the 2301A with the 2301D control:

• The Load Sharing lines remain the same between the 2301A and the 2301D
terminals 10(+) and 11(–). However, the Load Signal from terminals 11(–) to
13(+) of the 2301A is configured in the software of the 2301D and no longer
has an external terminal connection.

• The Circuit Breaker Auxiliary Contact input on terminal 14 of the 2301A has
moved to Discrete Input (D) terminal 34 of the 2301D.

• Power Supply inputs have moved from terminals 15(–) and 16(+) of the
2301A to terminals 45(+) and 46(–) of the 2301D. No high voltage version
exists for the 2301D controls, only low voltage.

• The Open for Minimum Fuel discrete input on terminal 17 of the 2301A has
moved to Discrete Input (A) terminal 31 of the 2301D.

• Closed to Override a Failed Speed Signal discrete input on terminal 18 of the


2301A has moved to Discrete Input (B) terminal 32 of the 2301D.

• The Closed for Rated discrete input on terminal 19 of the 2301A has moved
to Discrete Input (C) terminal 33 of the 2301D.

• Actuator connections have moved from terminals 20(+) and 21(–) of the
2301A to terminals 13(+) and 14(–) of the 2301D, with the shield connecting
to terminal 15.

2 Woodward
Application Note 51242 Replacement from 2301A to 2301D
• The Speed Trim input no longer exists on the 2301D. Speed Trim is
accomplished through the Discrete Input (E) terminal 35 Raise Speed, and
Discrete input (F) terminal 36 Lower Speed of the 2301D.

• The Synchronizer input has moved from terminals 25(±) and 26(COM) of the
2301A to Analog Input #1 terminals 19(+) and 20(–) by default of the 2301D.
The shield is connected to terminal 27.

NOTE
Analog Input #1 is defaulted in the 2301D configuration as the Synchronizer
Input but can be reconfigured for several optional inputs.

• The Speed Signal input (MPU) has moved from terminals 28 and 29 of the
2301A to terminals 25 and 26 of the 2301D with the shield to terminal 27.

2301A Load Sharing and Speed Control Wiring


OPEN
FOR CLOSED
MIN FOR
FUEL RATED
CB
AUX
CLOSED
CONTACT
TO
20-45 VDC OVERRIDE SPEED SPEED
LOAD SPEED
SUPPLY FAILED TRIM SYNC
SIGNAL SIGNAL
SPEED ACTUATOR OR INPUT INPUT
SIGNAL JUMPER

A A

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
A B C D E F G H #1 #2 #3 #4

DISCRETE INPUTS DISCRETE 24 VDC


OUTPUTS 0.59A
JPR 29 & 30 CONTROL
FOR DISCRETE SUPPLY
INPUT POWER POWER
COMMON INPUT

C
ACTUATOR 4-20mA ANALOG MPU
OUTPUT INPUT #2 SPEED
(CONFIGURABLE) INPUT 24 VDC OUTPUT DISCRETE OUTPUTS
0-5 VDC POWER POWER INPUT
4-20mA FOR (24 VDC TO ACTIVATE)
OR DISCRETE INPUTS 800mA MAXIMUM
ANALOG
INPUT #1 +/-2.5 VDC
*SYNCHRONIZER
+/- 5% SPEED BIAS
+/-2.5 VDC

2301D Load Sharing and Speed Control Wiring

Woodward 3
Replacement from 2301A to 2301D Application Note 51242
NOTES

A. The 2301D has terminal connections for each shield ground. Separate the
shield grounds for each set of twisted pair wires and connect the shields to
the correct terminal connection on the 2301D (Terminals 15, 18, 21, 24 or
27).

B. When power is applied, the 2301D begins performing internal memory tests
to “boot-up” the processor—this takes approximately 30 seconds to
complete. For systems requiring fast start functions, it will be necessary to
continuously power the 2301D.

C. There are two methods of wiring the voltage supply to the discrete inputs,
internal supplied power or external supplied power. If using the internal 24
Vdc supply for discrete inputs, a jumper must be installed to connect the
internal COMMON connection from terminal 29 to 30 (see below).

2301D Internal 24 Vdc Power Configuration For Discrete Inputs

DESCRETE INPUTS

CB AUX (LOAD SHARING ENABLE) SPEED TRIM RAISE

CLOSED FOR RATED SPEED TRIM LOWER

CLOSED TO OVERRIDE FAILED SPEED SIGNAL LOAD

OPEN FOR MIN FUEL BASE LOAD

WIRED FOR INTERNAL


24VDC SUPPLIED POWER

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
A B C D E F G H #1 #2 #3 #4

DISCRETE INPUTS DISCRETE 24 VDC


OUTPUTS 0.59A
JPR 29 & 30 CONTROL
FOR DISCRETE SUPPLY
INPUT POWER POWER
COMMON INPUT

ACTUATOR 4-20mA ANALOG MPU


OUTPUT INPUT #2 SPEED
(CONFIGURABLE) INPUT 24 VDC OUTPUT DISCRETE OUTPUTS
0-5 VDC POWER POWER INPUT
4-20mA FOR (24 VDC TO ACTIVATE)
OR DISCRETE INPUTS 800mA MAXIMUM
ANALOG
INPUT #1 +/-2.5 VDC
*SYNCHRONIZER
+/- 5% SPEED BIAS
+/-2.5 VDC

4 Woodward
Application Note 51242 Replacement from 2301A to 2301D
2301D External 24 Vdc Power Configuration For Discrete Inputs

DESCRETE INPUTS

CB AUX (LOAD SHARING ENABLE) SPEED TRIM RAISE

CLOSED FOR RATED SPEED TRIM LOWER

CLOSED TO OVERRIDE FAILED SPEED SIGNAL LOAD

OPEN FOR MIN FUEL BASE LOAD

WIRED FOR EXTERNAL


24VDC SUPPLIED POWER

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
A B C D E F G H #1 #2 #3 #4

DISCRETE INPUTS DISCRETE 24 VDC


OUTPUTS 0.59A
JPR 29 & 30 CONTROL
FOR DISCRETE SUPPLY
INPUT POWER POWER
COMMON INPUT

C
ACTUATOR 4-20mA ANALOG MPU
OUTPUT INPUT #2 SPEED
(CONFIGURABLE) INPUT 24 VDC OUTPUT DISCRETE OUTPUTS
0-5 VDC POWER POWER INPUT
4-20mA FOR (24 VDC TO ACTIVATE)
OR DISCRETE INPUTS 800mA MAXIMUM
ANALOG
+/-2.5 VDC
INPUT #1
*SYNCHRONIZER
+/- 5% SPEED BIAS
+/-2.5 VDC

Woodward 5
Replacement from 2301A to 2301D Application Note 51242
Typical 2301A Plant Wiring for Load Control
TO VOLTMETER, ETC
ON SWITCHBOARD

4 6

GENERATOR

CIRCUIT
BREAKER

5
90-240 VAC,
1
45-66HZ
POTENTIAL
2 8
VOLTAGE
3
4
5
3 6 2
WARNING! 7
8
9
LOAD
10 SHARING
LINES
11 1
12 LOAD
SIGNAL
13

Typical 2301D Plant Wiring for Load Control


TO VOLTMETER, ETC
ON SWITCHBOARD

4 6

GENERATOR

CIRCUIT
BREAKER

5
90-240 VAC, 1
45-66HZ
POTENTIAL 2 8
VOLTAGE
3
4
5
3 6
2
WARNING! 7
8
9
LOAD
10 SHARING
LINES
11
12 1

6 Woodward
Application Note 51242 Replacement from 2301A to 2301D
Typical 2301D Plant Wiring

2301A Wiring Diagram 2301D Wiring Diagram


13
1 ACTUATOR
14 CB AUX CONTACT 14
15 20-45 VDC 15
SUPPLY
16 16 4-20mA
OUTPUT
17 OPEN FOR MIN FUEL 17
18 CLOSED TO OVERRIDE FAILED SPEED SIGNAL 18
19 CLOSED FOR RATED 19 ANALOG INPUT #1
(DEFAULT SYNC INPUT)
20 20
ACTUATOR
21 21
22 22 ANALOG INPUT #2
(DEFAULT BASELOAD)
23 SPEED TRIM OR
23
JUMPER
24 24
25 SPEED SYNC 25 SPEED SIGNAL INPUT
INPUT (MPU)
26 26
27 27
24VDC
28 SPEED SIGNAL OUTPUT 28
INPUT (MPU) POWER TO JUMPER IF USING
29 DISCRETE 29 INTERNAL POWER FOR
INPUTS DISCRETE INPUTS
30
7 OPEN FOR MIN FUEL 31 8
CLOSED TO OVERRIDE FAILED SPEED SIGNAL 32
10 CLOSED FOR RATED 33
CB AUX (LOAD SHARING ENABLE) 34
DISCRETE INPUTS
SPEED TRIM RAISE 35
SPEED TRIM LOWER 36
LOAD 37
BASE LOAD 38
RELAY DRIVER
39 POWER INPUT
(24 VDC 800mA
40 MAXIMUM)
(DEFAULT = SHUTDOWN) #1 41 K1

RELAY DRIVER OUTPUTS


(DEFAULT = ALARM) #2 42 K2
9
200mA MAXIMUM
(DEFAULT = LEVEL SWITCH) #3 43 K3

(DEFAULT = CB OPEN) #4 44
45 24 VDC 0.59A POWER
SUPPLY INPUT
46
47 11

Alternate 2301D Discrete Input Voltage Supply Wiring


24VDC
OUTPUT 28
POWER TO 24VDC
DISCRETE 29 EXTERNAL
INPUTS POWER SUPPLY
30 TO DISCRETE
7 OPEN FOR MIN FUEL 31 INPUTS

CLOSED TO OVERRIDE FAILED SPEED SIGNAL 32


10 CLOSED FOR RATED 33
CB AUX (LOAD SHARING ENABLE) 34
DISCRETE INPUTS 11
SPEED TRIM RAISE 35
SPEED TRIM LOWER 36
LOAD 37
BASE LOAD 38

Woodward 7
Replacement from 2301A to 2301D Application Note 51242
NOTES:

1. Shielded wires to be twisted pairs, with shield grounded at control end only.

2. Point of grounding if required by code.

3. Internal current transformer burden must be connected across power


source current transformer at all times, to prevent lethal high voltages.

4. Power source current transformers should be sized to produce 5 A


secondary current with maximum generator current, current transformer
burden is less than 0.1 VA per phase.

5. With a balanced three-phase load and unity power factor, the current
transformers should be wired in the correct potential leg and must be
phased as follows:
Phase A: potential terminal 1, with respect to neutral, in phase with CT
terminals 4 to 5.
Phase B: potential terminal 2, with respect to neutral, in phase with CT
terminals 6 to 7.
Phase C: potential terminal 3, with respect to neutral, in phase with CT
terminals 8 to 9.

6. For optional current transformer connection see manual 26247.

7. Warning:
WARNING—OVERSPEED SHUTDOWN
Do not use for emergency shutdown. The prime mover should be equipped
with separate overspeed, overtemperature, or overpressure shutdown
device(s) to protect against runaway or damage to the prime mover with
possible personal injury or loss of life.

8. If meters are not used, jumpers must be installed in place of meters.

9. Indicates relay coil or lamp, 200 mA maximum per channel.

10. Some discrete inputs may not be used in all applications.

11. Discrete inputs with cable lengths greater than 30 m that are used for critical
functions, such as emergency stop, should not be floated in either an on or
off state. These inputs should be switched to +24 Vdc or ground.

8 Woodward
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Please include the manual number from the front cover of this publication.

PO Box 1519, Fort Collins CO 80522-1519, USA


1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811 • Fax +1 (970) 498-3058
Email and Website—www.woodward.com

Woodward has company-owned plants, subsidiaries, and branches,


as well as authorized distributors and other authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.

06/5/F

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