SRDK Cryocooler Service Manual: For Service Personnel Only

MANUAL NUMBER: CD32ZZ-270F
DATE: April 7 / 2010
SRDK Cryocooler
SERVICE MANUAL
(for F-50 Series Compressor Unit)
Revision 02
GE PART NUMBER: 5351735
For Service Personnel Only
CONTENTS;
> SRDK SERIES CRYOCOOLER OPERATION MANUAL
(for F-50 Series Compressor Unit）
> TECHNICAL INSTRUCTION
RDK-408A2 : 4K COLD HEAD
RDK-408T : 10K COLD HEAD
RDK-400 : SINGLE STAGE COLD HEAD
F-50L : WATER COOLED LOW VOLTAGE COMPRESSOR UNIT
F-50H : WATER COOLED HIGH VOLTAGE COMPRESSOR UNIT
PART NUMBERS
MODEL SHI PART No. GE PART No.
RDK-408A2 COLD HEAD RD42ZN1079 2218465-3
RDK-408 COLD HEAD RD42ZN0617 2218465
RDK-408T COLD HEAD RD42ZN0561 2200832
RDK-400 COLD HEAD RD45ZN0722 2244334
F-50L COMPRESSOR UNIT RE05ZN1307 5366042
F-50H COMPRESSOR UNIT RE05ZN1306 5197842
Sumitomo Heavy Industries, Ltd.

Cryogenics Division
2-1-1 Yato-cho, Nishitokyo-City, Tokyo 188-8585, Japan

E-mail: cryo@shi.co.jp
URL: http://www.shicryogenics.com
EC DECLARATION OF CONFORMITY
We, Sumitomo Heavy Industries, Ltd., declare herewith that the Cryocooler (Closed Cycle
Cryogenic Refrigeration System) listed below, on the basis of its design and engineering as well
as in the embodiment which we have placed on the market, comply with the applicable safety
and health requirements set forth in EC directives.
This declaration becomes invalid if modifications are made to the product without consultation
with us.
Designation of the Cryocooler; The products comply with the following

Model; SRDK series council directives;
Consists of > Low Voltage Directive (73/23/EEC)
> Cold Head Model; > EMC Directive (2004/108/EC)
RDK-4XXyz, -3XXyz, -2XXyz
XX stands for any numbers. Applicable standards;
y stands for with or without a letter. > EN 60204-1:1997
z stands for with or without a number.
> EN 55011:2007, +A2:2007
> Compressor Unit Model;
> EN 61000-6-2:2005
F-50L, F-50LC, F-50LS,
F-50H, F-50HC, F-50HS,
F-60L, F-60LC, F-60LS,
F-60H, F-60HC, F-60HS
Tokyo, 4 December / 2009 Tokyo, 4 December / 2009
Osamu Sekiya, General Manager, Katsuhiko Ito, Manager,

Cryogenics Division Engineering Department
Cryogenics Division

Cryogenics Division
Precision Equipment Group
2-1-1, YATO-CHO, NISHITOKYO-CITY, TOKYO 188-8585, JAPAN

SERVICE MANUAL Sumitomo Heavy Industries, Ltd.
REVISION CONTROL
REVISION CONTROL
Manual GE SHI
Remarks Date
No. Revision Revision
Revision 0 A Publication of first edition. DEC. 14 / 2007
Revision 0 B GE P/N of F-50H was fixed. APR. 17 / 2008
Revision 0 C CE Declaration Update. FEB. 17 / 2009
Revision 01 D GE P/N of this manual was fixed. AUG. 19 / 2009
GE P/N of F-50L Compressor Unit
CD32ZZ-270 was fixed.
Revision 01 E FEB. 5 / 2010
The RDK-408 ColdHead and was
obsolete.
Revision 01 F Corrected GE part number of F-50L APR. 7 / 2010
SRDK Series CRYOCOOLER

MANUAL NUMBER: CD32ZZ-271G
OPERATION MANUAL
(for F-50 Series Compressor Unit)
Revision 0

Cryogenics Division
2-1-1 Yato-cho, Nishitokyo-City,

Tokyo 188-8585, Japan
OPERATION MANUAL Sumitomo Heavy Industries, Ltd.
TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION ITEM PAGE No.
CROSS REFERANCE 1
BEFORE USING EQUIPMENT 2
SAFETY PRECAUTIONS 3
INSPECTION 7
PACKING AND RETURN 8
REGULATORY REQUIREMENTS 9
UNIT CONVERSION TABLE 10
1 INTRODUCTION 11
1-1 GENERAL INFORMATION 11
1-2 SRDK SERIES CRYOCOOLER 12
1-3 THEORY OF OPERATION 14
2 INSTALLATION 16
2-1 GENERAL 16
2-2 TOOLS FOR INSTALLATION 16
2-3 MOVING 17
2-4 SITE REQUIREMENT 18
2-4-1 REQUIRED FOR WATER COOLED COMPRESSOR UNIT 19
2-5 COLD HEAD INSTALLATION 20
2-6 COMPRESSOR UNIT INSTALLATION 21
2-7 CONNECTING FLEX LINES 23
2-8 COLD HEAD POWER CABLE CONNECTION 27
2-9 INPUT POWER CABLE CONNECTION 31
3 OPERATION 32
3-1 PRELIMINARY CHECKS 33
3-2 START-UP OPERATION 34
3-3 SHUT-DOWN OPERATION 35
3-4 NORMAL OPERATION 36

TABLE OF CONTENTS
4 FUNCTIONAL CHECK 38
4-1 SIMPLE PROBLEM 38
4-1-1 FILLING PRESSURE 38
4-1-2 OPERATING PRESSURE 38
4-1-3 ROOM TEMPERATURE 38
4-1-4 MAIN POWER PHASE 38
4-2 HELIUM LEAK 39
5 MAINTENANCE 40
5-1 GENERAL INFORMATION FOR THE MAINTENANCE 41
5-2 COLD HEAD MAINTENANCE 42
5-3 COMPRESSOR UNIT MAINTENANCE 42
5-4 HELIUM GAS CHARGING 43
6 TROUBLE SHOOTING FLOW CHART 45
7 OPERATING LOG 52
REVISION CONTROL

CROSS REFERENCE
CROSS REFERENCE
Thoroughly read this manual and following manuals before using this equipment.
MANUAL NAME MANUAL No.

TECHNICAL INSTRUCTION RDK-408A2 4K COLD HEAD* CD32ZZ-098
TECHNICAL INSTRUCTION RDK-408T 10K COLD HEAD* CD32ZZ-058
TECHNICAL INSTRUCTION RDK-400 SINGLE STAGE COLD HEAD* CD32ZZ-059
TECHNICAL INSTRUCTION F-50L COMPRESSOR UNIT** CD32ZZ-272

TECHNICAL INSTRUCTION F-50H COMPRESSOR UNIT** CD32ZZ-273
* See TECHNICAL INSTRUCTION of Cold Head used.

** See TECHNICAL INSTRUCTION of Compressor Unit used.
SRDK Series CRYOCOOLER 1

BEFORE USING EQUIPMENT
BEFORE USING EQUIPMENT
・ This service manual is intended only for the exclusive service personnel.
・ Sumitomo Heavy Industries will not be responsible for any accidents, failures, non-conformities, etc.
caused by operations by any persons other than service personnel according to the descriptions in
this manual.
・ This service manual describes important information such as the installation method, operation
method and maintenance of this equipment.
・ Be sure to read this service manual before using this cryocooler.
・ Using the equipment without observing the descriptions in this manual may result in malfunction of
the equipment or may be hazardous to the physical body of the operator. Sumitomo Heavy
Industries will provide no guarantee in this case.
・ No part of this manual may be reproduced without the consent of Sumitomo Heavy Industries, Ltd.
The use of this manual for other purposes is prohibited.

SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
This service manual uses the following signs and expressions to describe items requiring strict
observance to prevent injury to the operator and other persons, damage to this equipment, the
customer's equipment and property, etc.
WARNING “WARNING”
Indicates a potentially hazardous situation that may cause injury to the operator or
people around the equipment in the event of improper handling taking no account of
this description.
When using this equipment, be sure to adhere to this description.
CAUTION “CAUTION”
Indicates a potentially hazardous situation that may result in misoperation,
malfunction, or damage of the customer's equipment, etc. in the event of improper
handling taking no account of this description.
When using this equipment, be sure to adhere to this description.

SAFETY PRECAUTIONS
“WARNINGS”
<Warning about electric shock>
WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme
care.
Make sure no power is applied to the compressor unit before starting the installation. Failing to observe this precaution
may result in electric shock.
Do not install the equipment near places subject to condensation such as a watering place. Failing to observe this
precaution may result in electric shock or malfunction.
Do not install the equipment in a dusty environment. Failing to observe this precaution may result in electric shock
or malfunction.
Make sure the power specification of the cryocooler used conforms to the customer's power supply before using the
equipment. Using the cryocooler with a non-conforming power supply may result in electric shock or malfunction.
If the compressor unit used is the F-50H, F-50HC (water cooled, high voltage type), pay attention to the setting of the
applicable input supply voltage. The product is shipped with the input supply voltage set to 480V. Before installing
the equipment, be sure to check your supply voltage and change it to the appropriate setting if necessary. Operating
the equipment with your supply voltage different from the setting of the compressor unit may result in electric shock or
malfunction.
Make sure no power is applied to the compressor unit before starting operation when connecting or disconnecting the
cold head power cable. Failing to observe this precaution may result in electric shock.
Be sure to turn off and Lock Out with OFF position the main power of the customer's power source before connecting
or disconnecting the input power cable to the Compressor Unit, and then remove the input power cable from the main
power. Failing to observe this precaution may result in electric shock.
Do not change the setting of the dial above the main power switch of the compressor unit under any circumstances.
Failing to observe this precaution may result in electric shock.
Pay special attention to its wiring when using the external connector on the compressor unit. Connecting a jumper
wire between Pins No.6 - No.8, No.6 - No.13 and No.6 - No.15 may result in misoperation in some of safety devices
in the equipment, causing electric shock, burn or malfunction.
Be sure to turn off and Lock Out with OFF position the customer's main power before performing maintenance work
such as reset of circuit protectors. Failing to observe this precaution may result in electric shock.

SAFETY PRECAUTIONS
WARNING <Warning about explosion, escape of gas>

This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-pressure (about 1.62
MPa helium gas sealed in. Hitting the equipment with a sharp edge or touching it with a pointed object may cause
explosion or escape of gas. Handle the equipment with extreme care.
The minimum bending radius of the flex lines is 150mm (intermediate), 300 mm (terminal). Bending the flex lines at
a smaller angle may cause explosion or escape of gas, and so this should be avoided.
Do not disassemble the equipment for purposes other than maintenance specified in this service manual under any
circumstances. Disassembling the equipment may result in electric shock, explosion or escape of gas.
The cold head, compressor unit, compressor adsorber and flex lines are pressurized with helium gas. Purge the
helium gas from all pressurized components before disposing. Open the purging valve gradually or it may result in
serious injury.
When scrapping the CryoCooler, handle it as Industrial Waste and pass it over to legally qualified disposer.
Install the cryocooler in the ventilated area, otherwise it may result in asphyxiation in case the helium gas is purged or
leaked.
When removing the cold head from the vacuum chamber, do not break the vacuum with the low temperature of cold
head second stage. Breaking the vacuum may result in serious damage, explosion or escape of gas. Keep the Flex
Lines connected and maintain the high vacuum of the chamber and wait until the cold head second stage
temperature rises up to 100K to Room Temperature before removing the cold head.
When removing the cold head from the customer's equipment and removing the Flex Lines from the cold head, do not
remove with the low temperature of cold head second stage. Removing the Flex Lines and cold head may result in
serious damage, explosion or escape of gas. When removing the cold head and Flex Lines, wait until the cold head
second stage temperature rises up to 100K to Room Temperature.
Do not put the heat sensitive or flammable object neat the Compressor Unit, or result in fire, injury or malfunction of the
WARNING system.
The Adsorber weight is about 11.5kg. When replace the adsorber, be careful of handling so that it may not get hurt.

SAFETY PRECAUTIONS
“CAUTIONS”
CAUTION <Caution against misoperation>

Do not tilt it by more than 30 degrees when carrying the compressor unit. Tilting it by more than 30 degrees may
cause oil sealed in the unit to move, preventing the cryocooler from operating normally.
This cryocooler is intended for the exclusive use indoors. It cannot be used outdoors. Failing to observe this
precaution may prevent the cryocooler from operating normally.
Do not use inverter for the main power source of the compressor unit. Operating with inverter may result in the
damage or malfunction of the compressor electric circuit.
Avoid using the transformer for the main power source of the compressor unit. If the transformer is installed at the
upstream of the unit, lacking phase protection circuit with the cryocooler occurs in a malfunction. That may result in
misoperation or malfunction. When using the transformer, install the other lacking phase protection device in
upstream of the transformer.
The cryocooler ON/OFF frequency must be less than 6 times per hour, and less than 24 times per a day. And the
restart interval must be more than 3 minutes. The frequent ON/OFF operation may result in damage of compressor
capsule or malfunction.
Do not get on the compressor unit or put an object on top of it. Failing to observe this precaution may prevent the
cryocooler from operating normally or cause injury.
Secure enough space around the compressor unit for heat radiation and maintenance. Failing to secure enough
space may result in misoperation or malfunction. (See the technical instruction of the compressor unit used, for
details.)
If the compressor unit used is a water-cooled type (F-50L, F-50H, F-50HC), use cooling water with appropriate
temperature, flow rate and water quality. Using inappropriate cooling water may result in misoperation or
malfunction. (See the technical instruction of the compressor unit used, for details.)
If the compressor unit used is a water-cooled type (F-50L, F-50H, F-50HC), do not use the demineralized water for
cooling water. Using demineralized water for cooling water may result in water leakage or malfunction. (See the
technical instruction of the compressor unit used, for details.)
Be extremely careful not to damage the cylinder when mounting the cold head. Damaging the cylinder may result in
misoperation or malfunction.
Be sure to check the flat rubber gasket of the self seal coupling of the cold head and compressor unit for dirt, dust or
to see whether the flat rubber gasket is attached correctly, before connecting the flex lines. Connecting the flex lines
with an abnormal flat rubber gasket setting may cause escape of gas.
When connecting the flex lines to the cold head, be sure to start with the flex line on the "Return" side. Starting with
the flex line on the "Supply" side may cause misoperation.
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) is shipped with a helium gas at about
1.62 MPa sealed in. Be sure to adjust the pressure to an appropriate value according to the cold head used before
operating the equipment. Using the cryocooler at an improper pressure may cause misoperation.
The cold head drive switch provided with the compressor unit is only used for maintenance. Be sure to turn it OFF
in normal operation. Using the compressor unit with the cold head drive switch turned ON may result in
The coldhead employs the special seal to the 2nd stage. The 2nd stage displacer is fit tightly in the cylinder. Make
sure the 2nd stage temperature is less than 28 deg.C before starting up the cryocooler, or the coldhead may make
grinding noise.
Pay attention to the contamination when charging a helium gas. The contamination may result in occurrence of the
noise from the Cold Head or decreasing the cooling capacity.

INSPECTION
INSPECTION
“IMPORTANT”
If any irrecoverable damage is found by a test at the time of reception of the equipment described in
this service manual, please contact Sumitomo Heavy Industries.
The Cryocooler Model SRDK Series should be thoroughly inspected for evidence of damage upon
receipt.
Proceed as follows to unpack and check the shipping damages as soon as you receive it.
1） Inspect the outside of each shipping container for visible damage. If you will be making a damage
claim, keep the shipping container, packing materials.
2） Carefully unpack the Cold Head, Compressor Unit, Flex Lines and Cables and inspect them for
damage.
COLD HEAD
Inspect the exterior of the Cold Head for evidence of damage.
(a) Overall exterior.
(b) Bent or dent of cylinder.
(c) Mounting flange and its sealing surfaces.
COMPRESSOR UNIT
The compressor should not be tilted by more than 30 degree at any time. Tilting the Compressor
Unit upside down causes damage of compressor capsule or oil contamination of the Helium gas line.
Inspect the exterior of the Compressor Unit for evidence of damage.
(b) Oil leakage.
(c) Filling pressure.
The pressure gauge will be indicated 1.60 - 1.65 MPa minimum at 20 deg.C. If the gauge indicates
less than 1.60 MPa, refill Helium gas as described in “TECHNICAL INSTRUCTION” of Compressor
Unit used. If the gauge indicates 0 MPa, there is a risk of helium contamination and Compressor
Unit must be replaced.
FLEX LINES AND ELECTRICAL CABLES

Inspect the Flex Lines for evidence of damage. Also, avoid twisting the Flex Line when making final
connections.
Inspect the Cold Head Power Cable and Input Power Cable for evidence of damage.

PACKING AND RETURN
PACKING AND RETURN
Reinstall the caps on all Aeroquip connector to protect from the damage during transportation or
shipping.
Reuse the package that was used for shipping.
Pack the Compressor Unit and Cold Head securely and properly.
Attach the caution label to prevent the tilting the Compressor Unit or upside down during transportation.
“IMPORTANT”
If you return the water-cooling type compressor unit to Sumitomo Heavy Industries, please let out the
cooling water.

REGULATORY REQUIREMENTS
REGULATORY REQUIREMENTS
The SRDK Series Cryocooler is designed and manufactured in accordance with following standards.
EC Directives (EC)
> Low Voltage Directive (73/23/EEC)
> EMC Directive (2004/108/EC)
Applicable standards;
> EN 60204-1:1997
> EN 55011:2007, +A2:2007
> EN 61000-6-2:2005
Underwriters Laboratories Inc. (USA)

> UL-471 (Miscellaneous Refrigeration Equipment)

UNIT CONVERSION TABLE
UNIT CONVERSION TABLE
<PRESSURE UNIT CONVERSION TABLE>
[MPa] 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09
0.0 0 1 3 4 6 7 9 10 12 13
0.1 14 16 17 19 20 22 23 25 26 28
0.2 29 30 32 33 35 36 38 39 41 42
0.3 43 45 46 48 49 51 52 54 55 57
0.4 58 59 61 62 64 65 67 68 70 71
0.5 72 74 75 77 78 80 81 83 84 85
0.6 87 88 90 91 93 94 96 97 99 100
0.7 101 103 104 106 107 109 110 112 113 114
0.8 116 117 119 120 122 123 125 126 128 129
0.9 130 132 133 135 136 138 139 141 142 143
1.0 145 146 148 149 151 152 154 155 156 158
1.1 159 161 162 164 165 167 168 170 171 172
1.2 174 175 177 178 180 181 183 184 185 187
1.3 188 190 191 193 194 196 197 199 200 201
1.4 203 204 206 207 209 210 212 213 214 216
1.5 217 219 220 222 223 225 226 227 229 230
1.6 232 233 235 236 238 239 241 242 243 245
1.7 246 248 249 251 252 254 255 256 258 259
1.8 261 262 264 265 267 268 270 271 272 274
1.9 275 277 278 280 281 283 284 285 287 288
2.0 290 291 293 294 296 297 298 300 301 303
2.1 304 306 307 309 310 312 313 314 316 317
2.2 319 320 322 323 325 326 327 329 330 332
2.3 333 335 336 338 339 341 342 343 345 346
2.4 348 349 351 352 354 355 356 358 359 361
2.5 362 364 365 367 368 369 371 372 374 375
2.6 377 378 380 381 383 384 385 387 388 390
2.7 391 393 394 396 397 398 400 401 403 404
2.8 406 407 409 410 412 413 414 416 417 419
2.9 420 422 423 425 426 427 429 430 432 433
[psig]
[psig] = [MPa] * 144.9
<TEMPERATURE UNIT CONVERSION TABLE>
[deg.C] [deg.F] [deg.C] [deg.F] [deg.C] [deg.F] [deg.C] [deg.F]

1 33.8 11 51.8 21 69.8 31 87.8
2 35.6 12 53.6 22 71.6 32 89.6
3 37.4 13 55.4 23 73.4 33 91.4
4 39.2 14 57.2 24 75.2 34 93.2
5 41.0 15 59.0 25 77.0 35 95.0
6 42.8 16 60.8 26 78.8 36 96.8
7 44.6 17 62.6 27 80.6 37 98.6
8 46.4 18 64.4 28 82.4 38 100.4
9 48.2 19 66.2 29 84.2 39 102.2
10 50.0 20 68.0 30 86.0 40 104.0
[deg.F] = ([deg.C] * 9) / 5 + 32

1-1 GENERAL INFORMATION
1 INTRODUCTION
1-1 GENERAL INFORMATION
This manual provides instructions for initial inspection, installation, operation and service for the
component of SRDK Series Cryocooler system in Table 1.1.
Table 1.1 CRYOCOOLER MODELS COVERED IN THIS MANUAL
COMPONENT MODEL GE PART NUMBER

COLD HEAD
RDK-408A2 2218465-3
4K COLD HEAD
RDK-408 2218465
10K COLD HEAD RDK-408T 2200832
SINGLE STAGE COLD HEAD RDK-400 2244334
COMPRESSOR UNIT
WATER COOLED (Low Voltage) F-50L 5366042
WATER COOLED (High Voltage) F-50H 5197842
FLEX LINE*
20 A x 6 m 2154502
SUPPLY (Female - Female)
20 A x 20 m 2154502-2
20 A x 6 m 2154505
RETURN (Female - Female)
20 A x 20 m 2154505-2
COLD HEAD POWER CABLE
COLD HEAD TO PEN. PANEL
15 m 2218292
(For Conversion Connector)
6m 2172239
COLD HEAD TO PEN. PANEL
15 m 2172239-2
6m 2155316
COMPRESSOR TO PEN. PANEL
15 m 2155316-2
* Maximum allowable FlexLine length is 26m.

1-2 SRDK SERIES CRYOCOOLER
The SRDK Series Cryocooler consists of a Cold Head, Compressor Unit, Flex Lines, and Cold Head
Power Cable.
The RDK series Cold Head is a GM cycle cryo-refrigerator. The function of the Cold Head is to produce
continuous closed-cycle refrigeration at temperatures, depending upon the heat load imposed.
The Cold Head has three (3) major components: the drive unit; the cylinder; and the
displacer-regenerator assembly, which is located inside the cylinder.
RDK-408A2 4K Cold Heads are applied rare earth material for the second stage displacer to produce 4K
temperature. The second stage cooling capacity is approximately 1.0W at 4.2K for RDK-408A2.
RDK-408T 10K Cold Head is the standard type Cold Head which are modified to produce more cooling
capacity for the second stage cold station compared with SHI previous standard type Cold Head.
The second stage cooling capacity of RDK-408T Cold Head is approximately 5W at 10K.
RDK-400 Single Stage Cold Head has only first stage displacer for cooling the shield.
The cooling capacity of RDK-400 is approximately 54W at 40K.
The Compressor Unit is required to operate the Cold Head. The Compressor Unit will provide the
power and the high-pressure helium gas for the Cold Head, and consisted of a compressor capsule, a
cooling system and lubricating oil mist Adsorber.
Functionally, the high-pressure helium gas from the Compressor Unit will be supplied to the Cold Head
through the helium gas supply connector. The supply gas will be passed into the displacer-regenerator
assembly, come out through the displacer-regenerator assembly to the crankcase through the motor
housing, and finally will be returned to the Compressor Unit through the helium gas return connector.
The helium gas expansion in the displacer-regenerator assembly will provide cooling condition for the
first and second-stage cold stations.
The Cryocooler requires the routine maintenance to keep the performance. The Adsorber replacement
of the Compressor Unit is required every 30,000 operating hours. The acting parts replacement of the
Cold Head is required to maintain every 10,000 operating hours.

Cold Head
Power Cable Supply Flex Line
(yellow mark)
Cold Head
Return Flex Line

(green mark)
Cooling Water
Water Cooled Flow
Input Power Cable
Compressor Unit
WATER COOLED SYSTEM
Figure 1.1 SRDK SERIES CRYOCOOLER SYSTEM

1-3 THEORY OF OPERATION
The SUMITOMO Helium Refrigerator operates on the GM (Gifford-McMahon) cycle.
The GM cycle is shown schematically in Figure 1.2 and consisted of a cylinder, closed at both ends,
and containing a displacer of a length about three quarters of the cylinder. The displacer is connected
to a drive mechanism so that it can be operated reciprocating action in the cylinder. The two volumes,
one for above and another for below the displacer, can be varied from zero to maximum but the total
volume remains constantly.
Compressor
Outlet Valve
Inlet Valve
Regenerator Displacer
Figure 1.2 SCHEMATIC DIAGRAM OF GM CYCLE REFRIGERATOR
The two spaces are connected through a thermal regenerator and to a gas supply. The gas supply
system is consisted of inlet and outlet valves, a helium gas compressor and high and low pressure
reservoirs. The valves are coupled to the rotary drive mechanism and their operation is synchronized
with the position of the displacer. A heat exchanger is included downstream of the helium gas
compressor to cool down the gas to ambient temperature after compression.
The pressure above and below the displacer will be the same level except for small pressure drops
across the regenerator when gas is flowing through it. The basic function for the displacer will be
required to displace a volume in the cylinder so that the gas will be moved up and down in the cylinder
without mechanical work.
Pressure in the system is increased or decreased by operation of the inlet or outlet valves.
The displacer is fit loosely in the cylinder except at the top equipped with a dynamic (sliding) seal to
prevent gas leakage through the space between displacer and cylinder.
The regenerator will be consisted of metallic material divided finely will cool the gas passing downward
to the cold space and heat the gas passing upward from the cold space.

The refrigerator operates as follows;

Compressor
Outlet Valve
PRESSURE BUILD-UP
Inlet Valve
With the displacer at the bottom of the cylinder and the
outlet valve closes and the inlet valve opens,
increasing the pressure level in the system. Fluid will
Volume 1
be led through the inlet valve to fill the regenerator and
the space above the displacer, volume 1. Regenerator
Displacer
PRESSURE BUILD-UP
INTAKE STROKE
With the inlet valve open, the displacer is moved from
the bottom to the top of the cylinder. This displaces
high pressure fluid from the space above the displacer,
volume 1, through the regenerator, to the space below
the displacer, volume 2. In passing through the
regenerator, the gas cools causing the pressure to
decrease and further gas to enter the system to Volume 2
maintain the maximum cycle pressure.
INTAKE STROKE
PRESSURE RELEASE AND EXPANSION

With the displacer at the top of the cylinder, the inlet
valve closes and outlet valve opens. Fluid escapes
and the pressure will decrease. The drop in pressure
causes a reduction in the gas temperature level. The
temperature decrease of gas in the bottom cylinder
space, volume 2, is the useful refrigeration process of
the cycle.
PRESSURE RELEASE AND EXPANSION
EXHAUST STROKE
With outlet valve open, the displacer moves from the
top to bottom of the cylinder, displacing fluid from
volume 2(below) to volume 1, above the displacer. As
it flows through the regenerator, the fluid is heated to
near ambient temperature by the matrix. This process,
can be produced the cool in the matrix ready for the
gas entering in the succeeding cycle.
EXHAUST STROKE
Figure 1.3 PRINCIPLE OF GM CYCLE

2-1 GENERAL
2 INSTALLATION
care.
2-1 GENERAL
This section describes the installation of the Cold Head and the Compressor Unit, and how to connect
the Flex Lines and electrical cables. Be sure to read this section before installing the cryocooler.
2-2 TOOLS FOR INSTALLATION
The following tools are required for SRDK Series Cryocooler Installation.
Table 2.1 REQUIRED TOOLS FOR INSTALLATION
TOOLS REMARK
1 1“ Open-end wrench For Flex Line connection
2 1-1/8“ Open-end wrench For Flex Line connection
3 1-3/16“ Open-end wrench For Flex Line connection
4 Vacuum grease For O-ring of Vacuum Chamber
5 Screwdriver (phillips(+), flathead(-)) For Cold Head Cable and Input Power Cable connection
6 Liquid Leak Detector For leak check
7 Cotton wipers For leak check
8 Bar wrench for M4 For Cold Head Installation to Vacuum Chamber

2-3 MOVING
2-3 MOVING
<Warning about explosion, escape of gas>

WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-pressure (about 1.62
<Caution against misoperation>

CAUTION Do not tilt it by more than 30 degrees when carrying the compressor unit. Tilting it by more than 30 degrees may
COMPRESSOR UNIT
The compressor should not be tilted by more than 30 degrees at any time.
Tilting the Compressor Unit causes damage of Compressor Capsule or oil contamination of the
Helium Gas Line.
COLD HEAD
The Cold Head Cylinder should not be bent or dent. The surface flatness of the Cold Head heat
station is critical to the thermal contact. Damage of the surface will cause performance loss.

2-4 SITE REQUIREMENT

CAUTION Do not use inverter for the main power source of the compressor unit. Operating with inverter may result in the
details.)
“IMPORTANT”
See “TECHNICAL INSTRUCTION” of Compressor Unit used, for detail of Site Requirement.
The Compressor Unit can be installed at the field as complying with the Site Requirement;

2-4-1 REQUIRED FOR WATER COOLED COMPRESSOR UNIT
・ An almost level and even area in the field will be selected to install the Compressor Unit.
・ An area to be influenced by splashing water and/or dusts will not be selected to install the
Compressor Unit.
・ A clean environmental condition without dirt and/or free from an exhausted heat will be selected to
install the Compressor Unit in the field.
・ A quality of cooling water will be secured to use for an appropriate cooling of the Compressor Unit.
・ Any heat sensitive object cannot be positioned on surroundings of the Compressor Unit.
AMBIENT TEMPERATURE CONDITION

The ambient temperature must be between 5 deg.C and 28 deg.C to get the specified cooling
capacity. The system can operate up to 35 deg.C with less than 5% cooling capacity down. The
maximum relative air humidity is 85%RH.
HELIUM SUPPLY SYSTEM

A helium supply system is necessary if you need to decontaminate the helium gas, or charge the
helium gas that has leaked out of the system. A helium supply system includes a Grade 5
(99.999% up pure) helium gas bottle, a regulator, an outlet valve, and a charging hose or
equivalent delivery line.
POWER SOURCE
Ensure the correct AC power source is available for the Compressor Unit. See “TECHNICAL
INSTRUCTION” of Compressor Unit used, for AC power source requirement.
COOLING WATER
Ensure the correct cooling water is available for the Compressor Unit. See “TECHNICAL
INSTRUCTION” of Compressor Unit used, for the cooling water requirements.
ANTIFREEZE
Operating with Antifreeze (50/50 % mixture of water and ethylene glycol or propylene glycol), the
flow rate shall be larger than the water. See “TECHNICAL INSTRUCTION” of Compressor Unit
used, for the cooling water requirements.
SAFETY / SEISMIC REQUIREMENT

Secure to lock the locking device of compressor castor.
SERVICE AREA
The Compressor Unit should have enough space as shown in “TECHNICAL INSTRUCTION” of
Compressor Unit used.

2-5 COLD HEAD INSTALLATION
2-5 COLD HEAD INSTALLATION

leaked.

CAUTION Be extremely careful not to damage the cylinder when mounting the cold head. Damaging the cylinder may result in
The following procedures describe the inspection and installation of the Cold Head.
INSPECTION
Inspect the following parts of the Cold Head before installation for evidence of damage:
(1) Overall exterior.
(2) Bent or dent of cylinder.
(3) Supply and Return Aeroquip fittings.
(4) Cold Head power connector.
(5) Mounting flange and its sealing surface.
(6) Sealing surface or O-ring groove of User’s vacuum chamber.
INSTALLATION
The Cold Head can be mounted in any desired position and orientation.
Install the Cold Head into User’s cryostat or vacuum chamber with a prudent care.

2-6 COMPRESSOR UNIT INSTALLATION

WARNING Do not install the equipment near places subject to condensation such as a watering place. Failing to observe this
or malfunction.


CAUTION This cryocooler is intended for the exclusive use indoors. It cannot be used outdoors. Failing to observe this
details.)
The procedures including the inspection and installation of the Compressor Unit will be mentioned
below.

INSPECTION
Prior to the installation, inspect the Compressor Unit as describe below;
1） Inspect the compressor overall exterior for damage, and evidence of oil leakage.
2） Make sure that the static pressure is specified value with supply pressure gauge of the Compressor
Unit. The static pressure needs to be adjusted for the type of Cold Head as described follows;
COLD HEAD MODEL STATIC PRESSURE

RDK-408A2 4K Cold Head 1.60 - 1.65 MPa at 20 deg.C
RDK-408T 10K Cold Head
1.45 - 1.50 MPa at 20 deg.C
RDK-400 Single Stage Cold Head
If the gauge reads less than specified value, refill Helium gas as described in Section 5-4.
If the gauge reads 0 MPa, there is a risk of helium contamination and the Compressor Unit must be
replaced.
3） Inspect following parts of the Compressor Unit before installation for evidence of damage.
(b) Supply and Return Aero-quip type fittings.
(c) Gas charge Aero-quip type fittings.
(d) Oil leakage around the base panel.
INSTALLATION
Install the Compressor Unit to a level surface (less than 5 degrees). During installation, do not tilt the
Compressor Unit more than 30 degrees. The Compressor Unit can travel with 4 casters, and two of
them are with lock-devices. After positioning the Compressor Unit, the casters can be locked.
Check the site conditions as described in Section 2-4.

2-7 CONNECTING FLEX LINES


CAUTION Be sure to check the flat rubber gasket of the self seal coupling of the cold head and compressor unit for dirt, dust or
When connecting the flex lines to the cold head, be sure to start with the flex line on the "Return" side. Starting with
the flex line on the "Supply" side may cause misoperation.
“IMPORTANT”
When connecting the flex lines, tighten the self-seal coupling nut by hand at the first turn and finally
tighten it firmly using 2 wrenches. (See the following figure for correct tightening positions.) However,
be careful not to tighten it excessively. The maximum allowable tightening torque is 50 Nm.
Make the connections between the Cold Head and Compressor Unit as follows;

FUNDAMENTAL
The Cold Head can be operated with a rotary valve to control the gas inlet / outlet timing of the
refrigeration cycle. The pressure difference between the supply and the return can be available to
get the seal between the rotary valve and the valve plate (as shown in the Figure). The return
pressure must be less than supply pressure in connecting the Flex Line. To avoid the malfunction of
the Cold Head, careful handling must be taken in connecting Flex Line.
In case the Cold Head will be operated with miss-connected flex lines, for example “Supply line” to
“Return connector” and “Return line” to “Supply connector”, the Rotary Valve will be pushed back by
the Supply pressure and the Cold Head will malfunction with no intake/exhaust noise.
Rotary Valve
Bearing
Return (Pr)
Return (Pr)
Supply (Ps) Supply (Ps)
Valve Plate
To Displacer
NORMAL CONDITION ( Ps > Pr ) ABNORMAL CONDITION ( Ps = Pr )
CONNECTING PROCEDURE
1） Remove all protective caps of the supply and return Flex Lines, Cold Head and Compressor Unit.
2） Check all the flat rubber gaskets of self-sealing connectors to make sure of being clean and
properly positioned.

3） Connect the Flex Lines (both Supply and Return) to the Compressor Unit.
Tightening Torque: 50 Nm
4） Connect the Flex Lines to the Cold Head as follows; Tightening Torque: 50 Nm.
1. First, connect the Return Flex Line.
2. Then connect the Supply Flex Line.

LEAK CHECK
Check the helium gas leak of all connecting coupling as following procedure after connecting all Flex
Lines.
1） Sprinkle “Liquid Leak Detector” on the Flex line connecting coupling.
2） Keep watching carefully the sprinkled area and no gas leaking will be confirmed without any
bubbling.
3） In case the bubbling is found, tighten the connecting coupling again and re-check the leakage. Do
not over tighten the connector.

2-8 COLD HEAD POWER CABLE CONNECTION

WARNING Make sure no power is applied to the compressor unit before starting operation when connecting or disconnecting the
Make the Cold Head Power Cable connection as follows;

Phillips Screwdriver(+) is required to connect the Cold Head Power Cable.
CONNECTION TO THE COLD HEAD
1. FOR CONVERSION CONNECTOR TYPE

Connect the Cold head Cable to the Conversion Connector directly.
2. FOR LIQUID TIGHT CONNECTOR TYPE

1） Set the connector of the Cold Head Cable to the terminal pins on the Cold Head Drive Motor.

2） Connect the ground terminal of the Cold Head Cable (green color wire with ring terminal) to rear
cover of Cold Head Drive Motor.
3） Mount the Terminal Cover on the Cold Head Motor with securing four(4) screws.
4） Tighten the Cable Clamp of the Terminal Cover.

3. CONVERTING THE COLD HEAD CONNECTION
1） Connect the ground terminal of the Conversion Connector (green color wire with ring terminal) to
rear cover of Cold Head Drive Motor.
2） Set the connector of the Conversion Connector to the terminal pins on the Cold Head Drive
Motor.
3） Mount the Terminal Cover on the Cold Head Motor with securing four(4) screws.

CONNECTION TO THE COMPRESSOR UNIT
Connect the other end of the Cold Head Power Cable to the Cold Head Power Connector on the
rear panel of the Compressor Unit.

2-9 INPUT POWER CABLE CONNECTION

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power supply before using the
malfunction.

“IMPORTANT”
This cryocooler is provided with a phase reverse protection circuit for the input power. If the input
power is connected with reverse phase, the cryocooler does not start.
“IMPORTANT”
See “TECHNICAL INSTRUCTION” of Compressor Unit used, for detail of Input Power Connection.

3-1 PRELIMINARY CHECKS
3 OPERATION
care.
malfunction.

leaked.


CAUTION This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) is shipped with a helium gas at about
grinding noise.
“IMPORTANT”
Prior to starting Cryocooler, confirm that the Compressor Unit and the Cold Head are installed correctly
as described in Section 2.
CHECKING HELIUM GAS PRESSURE

Make sure that the static pressure is specified value with supply pressure gauge of the Compressor
Unit.
The static pressure needs to be adjusted for Cold Head as described follows;

1.45 - 1.50 MPa at 20 deg.C
For RDK-408A2 For RDK-408T & RDK-400
CHECKING ELECTRIC POWER, VOLTAGE AND PHASE

Check the line to line voltage and confirm it is +/-10% of the specified value to meet the specification
described in each “TECHNICAL INSTRUCTION” for Compressor Unit used.
Confirm the phase of Input power and cable with correctly wired.

3-2 START UP
3-2 START-UP OPERATION

The cryocooler ON/OFF frequency must be less than 6 times per hour, and less than 24 times per a day. And the
grinding noise.
“IMPORTANT”
Start up the Cryocooler as mentioned below;
1） Make sure that the pressure gauge of the Compressor Unit is indicating correct static pressure of
your system with supply pressure gauge.
2） Check the setting of “Drive Switch”, “Cold Head Drive Switch” and “Remote Drive Switch”.
“Drive Switch” --- OFF Position
“Cold Head Drive Switch” --- OFF Position
“Remote Drive Switch” --- LOCAL Position
3） Turn on the "Main Power Switch".
4） Turn on the “Drive Switch”.

3-3 SHUT DOWN
3-3 SHUT-DOWN OPERATION

CAUTION The cryocooler ON/OFF frequency must be less than 6 times per hour, and less than 24 times per a day. And the
grinding noise.
Shut down operation for the Cryocooler as mentioned below;
1） Turn off the “Drive Switch”.
2） Turn off the “Main Power Switch”.

3-4 NORMAL OPERATION
EXHAUST SOUND
Starting Cryocooler, you can hear the gas inlet/outlet sound from the Cold Head. The sound of the
Cold Head is 60 min-1 at 50 Hz and 72 min-1 at 60 Hz respectively. During this checking, the
Compressor operating pressure will be around 2.5 MPa.
OPERATING PRESSURE
The operating pressure varies according to the heat load of cold head and temperature around the
equipment.
Additionally, the operating pressure should be in the "Admissible range" of the Figure 3.4 at any
applicable condition. Maintain the operating pressure. If the operating pressure vary from the
"Admissible range", it will cause a damage and malfunction of the Cryocooler.
SUPPLY PRESSURE INDICATION

Monitor the compressor's supply He gas pressure. In the normal operation with adequate heat loads,
the supply helium gas pressure indicates between 1.9 and 2.2 MPa.
RETURN PRESSURE INDICATION

Monitor the compressor's return He gas pressure. In the normal operation with adequate heat loads,
the return helium gas pressure indicates between 0.4 and 0.6 MPa.
SUPPLY PRESSURE INDICATION
RETURN PRESSURE INDICATION
2.8
SUPPLY PRESSURE　[MPa]
2.6
2.4
2.2
2.0 Admissible Range
1.8
1.6
1.4
1.2
1.0
0.8
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
RETURN PRESSURE　[MPa]
Figure 3.4 ADMISSIBLE OPERATING RANGE FOR RETURN/SUPPLY PRESSURE

COLD STAGE TEMPERATURE

Monitor the Cold Head 1st and 2nd stage temperature. The final temperature of the Cold Head
depends on the heat load such as radiation heat, applied heat load and convection caused by bad
vacuum of the chamber. If the temperature becomes steady state but high, the total heat loads to
the Cold Head is too much. Check the heat loads.
FLEX LINES TEMPERATURE

Make sure that the temperature of the supply Flex Line from the Compressor to the Cold Head does
not exceed 40 deg.C. If the Flex Line temperature is higher, check the conditions of water flow for
Water Cooled Compressor Unit.
COOLING WATER FLOW

If the system is with Water-Cooled Compressor Unit, make sure that the sufficient cooling water is
flowing as shown in the specification described in “TECHNICAL INSTRUCTION” of Compressor Unit
used. The quality of the water should meet the specification (The specification is also described in
“TECHNICAL INSTRUCTION” of Compressor Unit used.) to prevent plugging or calcification.

4-1 SIMPLE PROBLEM
4 FUNCTIONAL CHECK
4-1 SIMPLE PROBLEM
This section describes several simple problems that usually occurred. If you have trouble that you
cannot fix according to the following procedure, proceed to “TROUBLE SHOOTING FLOW CHART”
described in Section 6.
4-1-1 FILLING PRESSURE
Cryocooler is designed and manufactured to get cooling capacity with specified Helium Gas Pressure. It
is highly recommended to check the pressure. If the indicated pressure is higher than specified value,
reduce the pressure. If it is lower, charge the helium gas. See “TECHNICAL INSTRUCTION” of Cold
Head used, to see the specified pressure of your system.

1.45 - 1.50 MPa at 20 deg.C
After replacing Cold Head, it will be necessary to charge the Helium Gas because the temperature of
the Cold Head is usually lower than room temperature, therefore the system always lose helium gas.
4-1-2 OPERATING PRESSURE
The operating pressure should be in the "Admissible range" of the Figure 3.4 at any applicable condition.
Maintain the operating pressure. If the operating pressure vary from the "Admissible range", it will
cause a damage and malfunction of the CryoCooler. See the Section 3-4 for detail.
4-1-3 ROOM TEMPERATURE
Room temperature affects the Cryocooler performance. It is highly recommended to keep the room
temperature in the specified range. See “TECHNICAL INSTRUCTION” of Compressor Unit used, for
details.
COMPRESSOR UNIT MODEL ROOM TEMPERATURE RANGE
5 to 35 deg.C
F-50L, F-50H, F-50HC
(28 to 35 deg.C with 5% Capacity Loss)
4-1-4 MAIN POWER PHASE
The Cryocooler operates with 3 phase mains frequency. The Compressor Units are equipped with
phase reverse protection circuit to protect the Compressor Unit from reverse revolution. The
Compressor Unit will not start, in case the main power is reverse phase. A procedure for the diagnosis
of phase failure for input power caused by miss-wiring will be performed, if the Compressor Unit cannot
be operated as normal in a condition of the “Drive Switch - ON” under the “Main Power Switch -
ON”.

4-2 HELIUM LEAK
4-2 HELIUM LEAK

leaked.
The Cold Head cannot be performed a required cooling power in normal operations, as the result of the
He-gas pressure reducing gradually in the Cold Head in condition of occurring a He-gas Leak in the
Cryocooler. The Compressor unit will be shut down as the function of the Low Pressure Switch to be
sensed and excessive lower He-gas pressure, and verify the charged He-gas pressure in the
Compressor Unit as specified pressure. The charged He-gas pressure will be indicated individually for
each application, and see “TECHNICAL INSTRUCTION” of the Cold Head used.

1.45 - 1.50 MPa at 20 deg.C
A Leak detector will be applied to leak area hunting for convenience, and “Liquid Leak Detector” also will
be useful to check the He-gas leaking of couplings for the Flex Line by watching any bubbling carefully,
if the Leak Detector not in use at the field.

5-1 GENERAL INFORMATION FOR THE MAINTENANCE
5 MAINTENANCE
care.
such as reset of the circuit protectors. Failing to observe this precaution may result in electric shock.

serious injury.
leaked.
WARNING


CAUTION Do not get on the compressor unit or put an object on top of it. Failing to observe this precaution may prevent the
details.)
The SRDK CRYOCOOLER system is to be required the routine maintenance for long term and
continuous as every 10,000 Hrs on an actual installation.
The basic maintenance work is to replace the existing Cold Head composed of acting parts for every
10,000 Hrs operation and additional replacement of oil mist Adsorber of the Compressor Unit for every
30,000 Hrs operation as mentioned in Table 5.1.
Table 5.1 MAINTENANCE SCHEDULE
MAINTENANCE FREQUENCY REMARKS

Replace Cold Head’s parts Not a User’s Maintenance
Every 10,000 Hrs.
(Parts inside Cold Head) Return the Cold Head to SHI.
Replace Compressor Adsorber Every 30,000 Hrs.
Charge Helium Gas to Compressor As required
Circuit Protector(s) Reset As required
Cleaning Water Line
As required Depending on the Water Quality
(Water-Cooled Compressor)

5-2 COLD HEAD MAINTENANCE
5-2 COLD HEAD MAINTENANCE
The Cold Head is required to replace the sliding parts inside every 10,000 Hrs. This is not a user’s
Maintenance. Replace the Cold Head completely at site and return it to Sumitomo Heavy Industries,
Ltd. for refurbishment.
5-3 COMPRESSOR UNIT MAINTENANCE
“IMPORTANT”
See “TECHNICAL INSTRUCTION” of Compressor Unit used, for detail of the Compressor Unit
maintenance.
The Compressor Units are required to replace Adsorber every 30,000 Hrs.
FOR “WATER COOLED” COMPRESSOR

The Compressor requires cooling water. The quality of the cooling water should meet the
specification described “TECHNICAL INSTRUCTION” of Compressor Unit used. It can be required
to clean the cooling water line inside/outside the Compressor, if the cooling water is insufficient.

5-4 HELIUM GAS CHARGING

leaked.

CAUTION Pay attention to the contamination when charging a helium gas. The contamination may result in occurrence of the
“IMPORTANT”
The filling pressure of the cryocooler varies in accordance with the compressor and coldhead
temperature. Make sure the cryocooler is powered off and compressor and coldhead temperatures
are almost same as room temperature before adjusting the helium gas pressure.
Charge helium gas, if the pressure indication of the Compressor Unit is lower than specified value.
After stopping the cryocooler, the pressure indication on the Indoor Unit pressure gauge shows lower
than actual filling pressure, because of the low temperature of the coldhead. The coldhead
temperature and compressor unit temperature needs to be equal to ambient temperature to check the
actual filling pressure.
The filling pressure indication depends on the temperature of cryocooler components, such as Coldhead,
Compressor Unit and Flex Lines. In case the room temperature is relatively low, the filling pressure
indicates lower. In case the room temperature is relatively high, the filling pressure indicates higher.
Refer to the ambient temperature to adjust the filling pressure precisely.
REQUIRED TOOLS
The following tools are required to charge helium gas to the Cryocooler system.
Table 5.2 REQUIRED TOOLS FOR HELIUM GAS CHARGE
TOOLS REMARK
1 Gas charging tool for the Compressor Unit.
2 3/4“ Open-end wrench.
3 5/8“ Open-end wrench.
4 Pressure regulator for helium gas bottle
5 Helium gas bottle Purity of 99.999% up

PROCEDURE
1） Remove the protective cap from the gas charge coupling on the Compressor Unit. Connect a
pressure regulator and charging line to a helium bottle (purity 99.999% up). Connect a gas
charging tool to the Compressor Unit after closing the valve of gas charging tool. (Gas Charging
Tool Tightening Torque: 16Nm)
2） Open the valve of pressure regulator slightly and slowly. Purge a Helium Gas for about 30
seconds to vent the contamination in the charging line. Reduce the helium gas flow by controlling
the valve of pressure regulator and keep the slight helium gas flow.
3） Purge the air in the gas charging tool for about 5 seconds by opening the valve of gas charging tool.
Reduce the helium gas flow by controlling the valve of gas charging tool and keep the slight helium
gas flow.
4） Connect a charging line to a gas charging tool. Shut the valve of gas charging tool immediately.
5） Set the pressure regulator around 1.65 - 1.70 MPa.
6） Open the valve of gas charging tool slightly and slowly. Charge Helium gas till the supply
pressure gauge of the Compressor Unit indicates specified filling pressure and shut the valve.
See “TECHNICAL INSTRUCTION” for more detail of the pressure, Cold Head used.

1.45 - 1.50 MPa at 20 deg.C
7） Shut the valve of gas charging tool and pressure regulator. Disconnect the charging line and gas
charging tool from the Compressor Unit.
8） Set the protective cap to gas charge coupling on the Compressor Unit.

6 TROUBLE SHOOTING FLOW CHART

care.
such as reset of the circuit protectors. Failing to observe this precaution may result in electric shock.

leaked.
WARNING

CAUTION Secure enough space around the compressor unit for heat radiation and maintenance. Failing to secure enough
details.)

The major trouble at the customer site can be solved by following trouble shooting flow chart.
In case, the trouble can not be solved by these flows, please make contact to SHI.
Contact;
Japan / Asia
Cryogenics Division
Sales Office (Corporate Headquarters) Service Office
1-1, Osaki 2-Chome, Shinagawa-ku, 2-1-1 Yato-cho, Nishitokyo-city,
Tokyo 141-6025, Japan Tokyo 188-8585, Japan
Tel: +81-3-6737-2550 Tel: +81-424-68-4243
Fax: +81-3-6866-5114 Fax: +81-424-68-4254
Sumitomo Heavy Industries (Shanghai), Ltd.

Sales Office Service Office
Room 1301, Xingdi Business Building Room 105, Xingdi Business Building
1698 Yishan Road, Minhang District 1698 Yishan Road, Minhang District
Shanghai 201103 Shanghai 201103
People's Republic of China People's Republic of China
Tel: +86-21-3462-7660 Tel: +86-21-3462-7660
Fax: +86-21-3462-7661 Fax: +86-21-3462-7661
E-mail: Chen_Ling_Ren@cg.shi.co.jp
SHI Cryogenics of Korea, Ltd.

Room 619-620, Venture Valley #958 Goseck-Dong, Kwonsun-Gu
Suwon-City, Gyeonggi-Do, South Korea
Tel: +82-31-278-3050 / Fax: +82-31-278-3053
E-mail: Won_Bum_Lee@shi.co.jp
USA
Sumitomo (SHI) Cryogenics of America, Inc.
1833 Vultee Street, Allentown, PA 18103-4783
Tel: +1-610-791-6700 or 800-525-3072 (toll-free within the U.S.A.)
Fax: +1-610-791-0440
E-mail: sales@shicryogenics.com / service@shicryogenics.com
Job Openings: resume@shicryogenics.com

1500-C Higgins Road, Elk Grove Village, IL 60007
Tel: +1-847-290-5801 / Fax: +1-847-290-1984

456 Oakmead Parkway, Sunnyvale, CA 94085
Tel: +1-408-736-4406 / Fax: +1-408-736-7325
Europe
Sumitomo (SHI) Cryogenics of Europe, Ltd.
3 Hamilton Close, Houndmills Industrial Estate, Basingstoke,
Hampshire RG21 6YT, United Kingdom
Tel: +44 (0) 1256 853333 / Fax: +44 (0) 1256 471507
E-mail: uksales@shicryogenics.com / ukservice@shicryogenics.com
Sumitomo (SHI) Cryogenics of Europe GmbH

Daimlerweg 5a, D-64293 Darmstadt, Germany
Tel: +49 (0) 6151-86061-0 / Fax: +49 (0) 6151-80025-2
E-mail: contact@sumitomocryo.de

6 TROUBLE SHOOTING
Case of Trouble
Indicate a "OVER TEMP-ERROR" lamp

System stopped "Helium discharge" or
during normal operation "Helium After cooler" or FLOW A
"Water Outlet"
No indication
and/or
Main Power Sitch tripped
FLOW A
and Drive Switch "ON"
Cryocooler will not started FLOW B
Cold Head Cooling Power is

low
FLOW C
No intake and exhaustnoise

from Cold Head
FLOW C
Abnormal noise
from Cold Head
FLOW D
Abnormal noise
from Compressor Unit
FLOW D
Pressure relief valve operates FLOW D
F-50HC Compressor Only

BY-PASS OPERATION
Trouble
FLOW E

FLOW A
System stopped
during normal operation
Indicate a "OVER TEMP-ERROR" lamp

In case the Compressor Unit stopped by No indication
"Helium Discharge"
high temperature, it takes from 20 to 60 and/or
"Helium After cooler" min utes fo r thermostat reset and
"Water Outlet" Main Power Switch tripped
Compressor Unit recovery.
Reference;
Reference; Operation Manual
Compressor Unit Section 3-1
Technical Insuruction Reference;
Section 1-1 Compressor Unit
Technical Insuruction Reference;
Check the cooling water Check the Filling pressure Abnormal
Abnormal Section 1-1 Operation Manual
(temp., flow rate, etc.)
Section 3-1, 5-4
Reference; Correct the error(s) Adjust the filling pressure

Normal Compressor Unit Normal
Reference;
Technical Insuruction Operation Manual
Section 1-1, 2-1 Section 2-7
Reference; Reference;
Compressor Unit Operation Manual
Technical Insuruction Check the leakage of Section 4-1-1, 4-2, 5-4
Check the ambient temperature Abnormal Abnormal
Section 1-1, 2-1 the flex line connections
Reference;
Compressor Unit
Reference; Technical Insuruction
Reference; Control the circumstance Compressor Unit Correct the error(s) Section 1-1, 2-2
Normal Operation Manual to the specified temperature Normal Technical Insuruction then
Section 3-1 Section 3-1-2 Adjust the filling pressure
4-1-2(ＨＣ_Type)
Reference; Check the user's power source Reference;

Reference; Compressor Unit (Fuse(s), circuit breakers, Abnormal Compressor Unit
Operation Manual Check the Circuit Protector(s) Technical Insuruction
Check the Filling pressure Abnormal Abnormal Technical Insuruction capacity and circuit wiring)
Section 3-1, 5-4 of the Compressor Unit Section 1-1, 2-2
Section 3-1-2
4-1-2(ＨＣ_Type)
Reference; Adjust the filling pressure Reference; Reset the Circuit Protector(s) Correct the error(s)
Normal Normal Compressor Unit
Compressor Unit Reference;
Technical Insuruction Technical Insuruction Normal Compressor Unit
Section 1-1 Section 2-2, 2-3
Reference; Technical Insuruction
Reference; Section 2-2, 2-3
Compressor Unit
Compressor Unit Technical Insuruction
Check the input power cable Reference;
Check the input power voltage Abnormal Technical Insuruction Abnormal Section 2-2, 2-3
connection Compressor Unit
Section 1-1 < For F-50H/HC > Technical Insuruction
Check the input power voltage Section 2-2, 2-3
and frequency setting of
Abnormal
the Compressor Unit
Reference; Adjust the voltage Correct the error(s)
Normal Compressor Unit Normal Adjust the voltage setting
Technical Insuruction
Section 2-2, 2-3
Reference; Normal
< For F-50H/HC > Compressor Unit
Check the input power voltage Technical Insuruction
Abnormal
and frequency setting of Section 2-2, 2-3
the Compressor Unit Cryocooler need to be rapaired
(Contact to SHI)
Adjust the voltage setting
Normal
Cryocooler need to be rapaired

(Contact to SHI)

FLOW B
Cryocooler will not started
Reference;
Compressor Unit
Section 2-2, 2-3
Check the input

Reference;
power cable connection
Abnormal Compressor Unit
(snapping or no connection or Technical Insuruction
reverse phase, etc.) Section 2-2, 2-3
Reference;
Compressor Unit
Normal Technical Insuruction Correct the error(s)
Section 3-1-2
4-1-2(ＨＣ_Type)
Reference;
Compressor Unit
Check the Circuit Protector(s) Technical Insuruction
of the Compressor Unit
Abnormal Section 3-1-2
4-1-2(ＨＣ_Type)
Compressor Unit Reset the Circuit Protector(s) Compressor Unit
Normal Technical Insuruction Technical Insuruction
Section 1-1, 2-2 Section 1-3-1
Reference;
Compressor Unit Remote operation
Check the user's power source
with DIAGNOSTIC INTERFACE
not use
(Fuse(s), circuit breakers, Abnormal Technical Insuruction
capacity and circuit wiring) Section 1-1, 2-2
Reference;
Compressor Unit
Reference; Section 1-3-1
use Compressor Unit Operation Manual
Correct the error(s) Technical Insuruction Section 3-2
Reference;
Normal Compressor Unit Section 1-3-1
Section 2-2, 2-3 Check the Remote Drive Switch
Check the customer's position
REMOTE
Reference; remote circuit
(Over current caused by
Abnormal
Compressor Unit
< For F-50H/HC > Technical Insuruction short circuit, etc.)
Check the input power voltage Section 2-2, 2-3
Abnormal
the Compressor Unit Correct the error(s) In case the remort operation is not
LOCAL required, change to "LOCAL" mode.
Adjust the voltage setting Normal
Normal
Compressor Unit need to be rapaired Compressor Unit need to be rapaired
(Contact to SHI) (Contact to SHI)

FLOW C
No intake
Cold Head Cooling Power
and exhaust noise
is low
from Cold Head
Operation Manual Operation Manual
Section 3-1 Section 2-8
Reference; Check the termal interface of Check the Cold Head

Check the filling pressure Abnormal Abnormal Abnormal Reference;
Operation Manual the Cold Head 1st and 2nd stage Power Cable connection
Section 3-1, 5-4 Operation Manual
Section 2-8
Repair the interface

Adjust the filling pressure Reference; Correct the error(s)
Normal Reference; Normal Cold Head for good thermal conductivity Normal
Operation Manual Technical Insuruction
Section 2-7 Section 1-1
Reference;
Operation Manual
Check the leakage of Section 4-1-1, 4-2, 5-4 Check the heat load to Check the Cold Head
Abnormal Abnormal Abnormal
the flex line connections the Cold Head Power Cable snapping
Correct the error(s) Reference;

Correct the error(s) Compressor Unit Cold Head Power Cable
Reference;
Normal Compressor Unit then Normal Normal Technical Insuruction need to be replaced
Technical Insuruction Adjust the filling pressure Section 3-1-2
Section 1-1, 2-1 4-1-2(ＨＣ_Type)
Reference;
Reference; Cold Head need to be rapaired Compressor Unit
Compressor Unit (Contact to SHI) Check the Circuit Protector(s) Technical Insuruction
Check the ambient temperature Abnormal Technical Insuruction Abnormal Section 3-1-2
Section 1-1, 2-1 4-1-2(ＨＣ_Type)
Following infomation will be useful
for failure mode analysis
Control the circumstance to
Reference; Damage of Cold Head Cilynder: Reset the Circuit Protector(s)
Normal the specified temperature Normal
Compressor Unit Warm up and remove the Cold Head
Technical Insuruction and check the dent, bend or damage of
Section 1-1 the Cold Head Cilynder.
Reference;
Cold Head need to be rapaired
Compressor Unit
Check the cooling water Technical Insuruction (Contact to SHI)
Abnormal Section 1-1
(temperature, flow rate, etc.)
Correct the error(s)

Normal
Check the vacuum Abnormal
Correct the leak and fix it

Normal

FLOW D
Abnormal noise Abnormal noise Pressure relief valve

from Cold Head from Compressor Unit operates
Reference; Operation Manual
Compressor Unit
Operation Manual Section 2-7
Section 2-8
Section 2-2, 2-3
Reference;
Reference; Compressor Unit
Check the Cold Head Operation Manual < For F-50H/HC > Technical Insuruction
Abnormal Section 2-8 Check the input power voltage Section 2-2, 2-3
Check the flex line connections Abnormal
Power Cable connection Abnormal
the Compressor Unit
Reference;
Correct the error(s) Reference; Adjust the voltage setting Operation Manual Correct the error(s)
Normal Normal Section 3-1, 5-4
Normal Compressor Unit
Section 1-1, 2-2
Reference; Adjust the filling pressure
Compressor Unit
Check the Cold Head Check the user's power source Technical Insuruction
Abnormal
Power Cable snapping (Fuse(s), circuit breakers, Abnormal Section 1-1, 2-2
capacity and circuit wiring)
Reference; Re-start the Compressor Unit

Compressor Unit Cold Head Power Cable
Correct the error(s)
Normal Technical Insuruction need to be replaced
Section 3-1-2 Normal
4-1-2(ＨＣ_Type)
Reference;
Compressor Unit Cold Head need to be rapaired
Technical Insuruction (Contact to SHI) In case the failure will be reproduced,
Check the Circuit Protector(s)
Abnormal Section 3-1-2 the system needs to be repaired
4-1-2(ＨＣ_Type) (Contact to SHI)
Reset the Circuit Breaker(s)

Normal
Cold Head need to be rapaired

(Contact to SHI)
Following infomation will be useful

for failure mode analysis
Cold Head Motor Resistance:

Measure the coil resistance between
the terminal pins of Cold Head Motor.
SPEC.: 250ohm +/- 15%
Cold Head Motor Insulation:

Measure the insulation resistance between
the terminal pins and the Cold Head
casing.
SPEC.: >1Mohm
Damage of Cold Head Cilynder:

Warm up and remove the Cold Head
and check the dent, bend or damage of
the Cold Head Cilynder.

7 OPERATING LOG
7 OPERATING LOG
Maintaining a log of the records of the temperature indication and pressure during normal operation is a
valuable means for troubleshooting. A sample operating log is mentioned to Figure 7.1. It is highly
advisable to create and maintain a detailed operating log for your Cryocooler.
page .
OPERATING LOG
Installation Date .
Cold Head Serial Number : .
Compressor Unit Serial Number : .
Elapsed Lowest Supply
Date Time Remarks
Time Temperature Pressure
Figure 7.1 OPERATING LOG

APPENDIX
DRAWINGS
No. PART NAME GE PART No. SHI PART No.

COLD HEAD POWER CABLE ( 15 m / 49.2 feet )
1 2172239-2 RV21ZN0135
Cold Head to Penetration Panel
2 2155316-2 RV21ZN0136
Compressor to Penetration Panel
COLD HEAD POWER CABLE
3 2259837 RV21ZN0257
( 15 m / 49.2 feet + 15 m / 49.2 feet )
4 CONVERSION CONNECTOR 2212590 RV21ZN0201
5 Cold Head to Penetration Panel 2218292 RV21ZN0202
(for non CONVERSION CONNECTOR)
SUPPLY FLEX LINE
6 2154502-2 RW20ZN0674
20A x 20m ( 65.6 feet ) F-F (S)
RETURN FLEX LINE
7 2154505-2 RW20ZN0675
20A x 20m ( 65.6 feet ) F-F (R)

COLD HEAD POWER CABLE (15 m)
Compressor to Penetration Panel
COLD HEAD POWER CABLE (15 m + 15m)
CONVERSION CONNECTOR
(for non CONVERSION CONNECTOR)
SUPPLY FLEX LINE 20A x 20m (F-F)
RETURN FLEX LINE 20A x 20m (F-F)
REVISION CONTROL
REVISION CONTROL
Manual GE SHI
Remarks Date
Revision 0 A Publication of first edition. DED. 14, 2007
Revision 0 B GE P/N of F-50H was fixed. MAR. 17, 2008
The detailed description and figure
Revision 0 C JUN. 6 / 2008
for FlexLines connection were added.
Revision 0 D CE Declaration Update FEB. 17 / 2009
Document No. on the "CROSS
Revision 0 E AUG. 19 / 2009
REFERENCECE" was corrected.
CD32ZZ-271
The "WARNING" and "CAUTION"
descriptions were revised.
Revision 0 F FEB. 5 / 2010
The RDK-408 ColdHead was
obsolete.
Revision 0 G Corrected GE part number of F-50L. APR. 7 / 2010

MANUAL NUMBER: CD32ZZ-273C
TECHNICAL INSTRUCTION
F-50H
COMPRESSOR UNIT
Revision 0
PART NUMBERS
F-50H COMPRESSOR UNIT RE05ZN1306 5197842

Cryogenics Division

TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.
TABLE OF CONTENTS
TABLE OF CONTENTS
CROSS REFERANCE 1
1 GENERAL INFORMATION 2
1-1 SPECIFICATIONS 2
1-2 CONSTRUCTION 6
1-2-1 CONTROLS AND COUPLINGS 6
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT 9
1-2-3 INTERNAL COMPONENTS 11
1-3 ELECTRICAL DESCRIPTION 13
1-3-1 DIAGNOSTIC INTERFACE 13
1-3-2 SAFETY DEVICES 14
2 INSTALLATION 15
2-2 INPUT POWER VOLTAGE SETTING 17
3 MAINTENANCE 22
3-1 PERIODICAL MAINTENANCE 23
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER 24
3-1-2 RESET THE CIRCUIT PROTECTOR(S) 29
APPENDIX 30
ELECTRICAL SCHEMATIC
DRAWINGS
REVISION CONTROL
F-50H
CROSS REFERENCE
CROSS REFERENCE

OPERATION MANUAL SRDK Series CRYOCOOLER CD32ZZ-271
TECHNICAL INSTRUCTION RDK-408 4K COLD HEAD* CD32ZZ-057
F-50H 1
1-1 SPECIFICATIONS
1 GENERAL INFORMATION
1-1 SPECIFICATIONS
The specifications of F-50H Helium Compressor Unit are summarized in Table 1.1.
Table 1.1 F-50H COMPRESSOR UNIT SPECIFICATION
For RDK-408A2, RDK-408 For RDK-408T, RDK-400

Dimension
Width 450.0 mm (17.72’)
Length 485.0 mm (19.10’)*
Height 590.5 mm (23.25’)
Helium Gas Pressure
Static 1.60 - 1.65 MPa 1.45 - 1.50 MPa
at 20 deg.C (68 deg.F) at 20 deg.C (68 deg.F)
(232 - 239 psig) (210 - 217 psig)
Operating (High Side)** 1.90 - 2.20 MPa --- approx. 1.90 - 2.20 MPa --- approx.
(Reference) (276 - 319 psig) (276 - 319 psig)
Operating (Low Side ) ** 0.40 - 0.60 MPa --- approx. 0.40 - 0.60 MPa --- approx.
(Reference) (58.0 - 87.0 psig) (58.0 - 87.0 psig)
Ambient Operating 5 to 28 deg.C (41 to 82.4 deg.F)
Temperature 28 to 35 deg.C (82.4 to 95 deg.F) with 5% Capacity Loss
Mass 120 kg (264 LBS) --- approx.
Electrical Requirement
Power Line Voltage AC 380, 400, 415 V / 50 Hz, 3 phase (3W+PE)
(+/-10%) AC 460, 480 V / 60Hz, 3 phase (3W+PE)
(Δground, Commercial Power Source)
“WARNING”
Do not use inverter for the main power source.
Operating Current Max. 13 A (Both 50 and 60 Hz)

Starting Current 75/ 80 A (50/ 60Hz)
Min. Circuit Ampacity 17 A

Max. Fuse or 30 A
Circuit Breaker Size
Power Requirement Minimum 9 kVA
Power Consumption Max. 8.3 kW / Steady State 7.5kW at 60Hz

Max. 7.2 kW / Steady State 6.5kW at 50Hz
See the ELECTRICAL SCHEMATIC of “APPENDIX” for detail.
Cooling water requirement “CAUTION”
Do not use the demineralized water for cooling water.
Min. Flow Rate 7 liter/min @ 28deg.C (1.85 gal./min @ 82.4 deg.F)
See the Figure 1.1 and Table 1.2
Temperature Range 4 to 28 deg.C (39.2 to 82.4 deg.F)
Quality See the Table 1.2
Pressure Relief Valve Setting 2.61 - 2.75 MPa
(378 - 398 psig)
Gas Supply Connector 1/2-inch Coupling
Gas Return Connector 1/2-inch Coupling
* Input Power Cable Terminal Cover is 103.0 mm (4.06’). See the Figure 1.2.
** The operating pressure varies according to the heat load of cold head and temperature around the equipment.
F-50H 2
1-1 SPECIFICATIONS
COOLING WATER REQUIREMENT
The typical flow characteristics are shown in Figure 1.1, and cooling water requirement are shown in
Table 1.2.
For Water
11 3.0
Cooling Water Flow Rate

10
2.5
9
[gallon/min.]
Admissible Range Admissible Range
[liter/min.]
8 2.0
7
6 1.5
5
1.0
4
3 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
Cooling Water Inlet Temperature [deg.C] Cooling Water Inlet Temperature [deg.F]
For Antifreeze (50/50 % mixture of water and ethylene glycol or propylene glycol.)
The larger circulating pump will be required for the Antifreeze
11 3.0
10
2.5
9
[gallon/min.]
[liter/min.]
8
2.0
7
6 1.5
5
1.0
4
3 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
Pressure Drop and Temperature Rise (Typical)

0.10 40
Cooling Water Temperature Rise
0.09 50Hz
35
0.08 60Hz
Pressure Drop [MPa]
30
0.07
0.06 25
[deg.C]
0.05 20
0.04 15
0.03
10
0.02
0.01 5
0.00 0
4.0 5.0 6.0 7.0 8.0 9.0 10.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
Water Flow　[liter/min] Water Flow　[liter/min]
Figure 1.1 COOLING WATER TYPICAL FLOW CHARACTERISTICS
F-50H 3
1-1 SPECIFICATIONS
Table 1.2 COOLING WATER SPECIFICATIONS
Inlet Temperature Range [deg.C] (deg.F) [4.0 ~ 28.0] (39.2 ~ 82.4)

CHARACTERISTICS
Inlet Pressure Range [MPa] (psig) [0.10 ~ 0.69] (14.5 ~ 100)

Flow Rate [liter/min.] (gallon/min.) [4.0 ~ 10.0] (1.1 ~2.6)
Pressure Drop [MPa] (psig) [0.025 ~ 0.085] (3.55 ~ 12.1)
<Steady State> [< 6.5] (< 22180) for 50Hz

[< 7.5] (< 25590) for 60Hz
Heat Output [kW] (BTU/Hr)
<Maximum> [< 7.2] (< 24570) for 50Hz
[< 8.3] (< 28320) for 60Hz
pH Value 6.5 to 8.2 at 25 deg.C (77 deg.F)

Electrical Conductivity < 80 mS / m
Chloride Ion < 200 mg/liter
Sulfate Ion < 200 mg/liter
M-Alkalinity < 100 mg/liter
Total Hardness < 200 mg/liter
Calcium Hardness < 150 mg/liter
QUALITY
Ionic Silica < 50 mg/liter

Iron < 1.0 mg/liter
Copper < 0.3 mg/liter
Sulfide Ion None, Not detectable
Ammonium ion < 1.0 mg/liter
Residual Chlorine < 0.3 mg/liter
Free Carbon Dioxide < 4.0 mg/liter
Stability Index 6.0 to 7.0
Suspended Matter < 10 mg/liter
Particle Size < 100 μm
F-50H 4
1-2 CONSTRUCTION
Figure 1.2 OUTLINE VIEW FOR F-50H COMPRESSOR UNIT
F-50H 5
1-2 CONSTRUCTION
1-2 CONSTRUCTION
the outline view for F-50H Compressor Unit is shown in Figure 1.2.
The function of the Compressor Unit is to supply high pressure He gas to the Cold Head and
re-compress the returned He gas from the Cold Head. The Compressor Unit consists of the following
major components: a Compressor Capsule, a Cooling system, Oil separation and injection system, and
Adsorber.
1-2-1 CONTROLS AND COUPLINGS

The controls and coupling for F-50H are described in Table 1.3 and Figure 1.3.
Table 1.3 CONTROLS AND COUPLINGS FOR F-50H COMPRESSOR UNIT
No. ITEM FUNCTIONS

1 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line)
2 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line)
To indicate a filled He-gas pressure in the compressor unit, during not in
3 SUPPLY PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Supply Pressure) can be indicated under the operating condition.
4 RETURN PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Return Pressure) can be indicated under the operating condition.
5 HE-GAS CHARGE CONNECTOR To use for charging and refilling a He-gas.
COOLING WATER INLET
6 A connector for cooling water inlet. (PT3/8 inch, Female type)
CONNECTOR
COOLING WATER OUTLET
7 A connector for cooling water outlet. (PT3/8 inch, Female type)
CONNECTOR
A twist handle for main electric power supply and for protection from
8 MAIN POWER SWITCH : (QF1)
over-current and short-circuit.
HIGH PRESSURE GAS BY PASS To indicate an Open/Shut condition of the Solenoid Valve (SV1) ;
9 INDICATING LAMP Solenoid Valve (SV1): “Close” ----- the Lamp “ON”
(LED4) “Open” ----- the Lamp “OFF”
To indicate temperature error and to shut down the Compressor Unit , in
ERROR INDICATING LAMP
10 case of higher temperature than the setting temperature (TS1, TS2 and
(LED1, LED2 and LED3)
TS3).
To indicate a total operating hour of the compressor unit, and the hour
11 HOUR METER : (HM)
counting will be referred for maintenance interval.
A seesaw switch for start-up and shut-down operation for the
compressor unit. The refrigerating system can be in a operating
12 DRIVE SWITCH : (SA1)
condition by the DRIVE SWITCH “ON” after switching the MAIN POWER
SWITCH “ON” condition.
The compressor unit can be operated remotely with the external control
REMOTE DRIVE SWITCH :
13 by switching “REMOTE”, and cannot be started up in condition of
(SA3)
switching “REMOTE” after the Drive Switch operated.
A switch for operating the COLD HEAD maintenance only. Under the
COLD HEAD DRIVE SWITCH : MAIN POWER SWITCH “ON” and the DRIVE SWITCH “OFF”.
14 Caution; Be sure to turn it OFF in normal operation.
(SA2)
Using the compressor unit with the cold head drive switch turned ON
may result in misoperation or malfunction.
F-50H 6
1-2 CONSTRUCTION
Table 1.3 CONTROLS AND COUPLINGS FOR F-50H COMPRESSOR UNIT

(Continued)
To use for the external signal output of condition monitoring for the
compressor unit. The connector to be “D-Sub 15 Pins (Female type)” in
use. Locking Nut is #4-40UNC.
DIAGNOSTIC INTERFACE : Warning; Pay special attention to its wiring when using the external connector on
15
(JR) the Compressor Unit.
Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and
No.6 - No.15 may result in misoperation in some of safety devices in
the equipment, causing electric shock, burn or malfunction.
A connector for the earth wiring, and verify the tight connecting for earth
16 GROUND TERMINAL : (PE)
wiring as well as Input Power Cable.
To use for connecting of input power supply cable.
At a connecting power cable, verify the phase label markings L1, L2 and
17 FIELD TERMINAL : (TB0)
L3. The compressor unit cannot be operated in case of miss-connecting
the power cable.
CIRCUIT PROTECTOR
18 A circuit protector for protection from over-current and short circuit.
(CP1 , CP2)
COLD HEAD CONNECTOR : To use for connecting the Cold Head Cable to supply a Cold Head
19
(JC) driving power.
TERMINAL BLOCK
20 To be used for input voltage adjustment.
(TB1)
F-50H 7
1-2 CONSTRUCTION
Figure 1.3 CONTROLS AND COUPLINGS FOR F-50H COMPRESSOR UNIT
F-50H 8
1-2 CONSTRUCTION
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT
The flow diagram for F-50H Compressor Unit is shown in Figure 1.4.
Internal components diagram and its functions are described in Figure 1.5 and Table 1.4.
The Compressor Unit works as follows;
1） Low pressure He gas (Pressure: below 0.80 MPa (116psig)) discharged from a Cold Head can be
led through a HE-GAS RETURN CONNECTOR to the Compressor Unit.
2） The low pressure (Return) He gas can pass through a STORAGE TANK and a FILTER, and flow
into a COMPRESSOR CAPSULE.
3） The low pressure He gas will be compressed and pressurized in the COMPRESSOR CAPSULE,
and the high pressure with high temperature He gas after the compression will be discharged from
the COMPRESSOR CAPSULE outlet.
4） The high pressure with high temperature He gas will be led to a water cooled HE-GAS COOLER
and cooled down in the cooler.
5） The high pressure He gas after cooling will flow into an OIL SEPARATOR to separate an almost all
of lubricating oil mist from the high pressure He gas.
6） The separated lubricating oil can be returned to the COMPRESSOR CAPSULE through a lub oil
return pipings.
7） The high pressure He gas discharged from the OIL SEPARATOR will be led to an ADSORBER.
8） The remained lub oil contents in the high pressure He gas can be adsorbed through an active
charcoal layer to make the high pressure He gas being pure.
9） The pure high pressure He gas can be supplied to the Cold Head through a HE-GAS SUPPLY
CONNECTOR.
F-50H 9
1-2 CONSTRUCTION
Figure 1.4 HELIUM GAS FLOW DIAGRAM FOR

F-50H COMPRESSOR UNIT
F-50H 10
1-2 CONSTRUCTION
1-2-3 INTERNAL COMPONENTS
The parts list and its functions are described in Table 1.4.
The He-gas flow diagram and internal components are shown in Figure 1.4 and Figure 1.5.
Table 1.4. FUNCTIONS OF THE INTERNAL COMPONENTS FOR

No. PARTS FUNCTIONS

1 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line).
2 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line).
PRESSURE GAUGE To indicate a filled He-gas pressure and compressed He-gas pressure of
3
(SUPPLY SIDE) the unit.
PRESSURE GAUGE To indicate a filled He-gas pressure and expanded He-gas pressure of
4
(RETURN SIDE) the unit.
6 COMPRESSOR CAPSULE A He-gas compressed for the unit.
7 HE-GAS COOLER A water cooled type heat exchanger for compressed He-gas.
8 OIL COOLER A water cooled type heat exchanger for recirculating lub oil.
9 OIL SEPARATOR To eliminate oil contamination from the compressed He-gas.
To use for eliminating a remained oil mist in the compressed He-gas
10 ADSORBER
after treatment by the Oil Separator.
11 STORAGE TANK A He-gas reservoir for piping to Compressor Capsule.
HIGH SIDE PRESSURE
12 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSH
13 SOLENOID VALVE(SV1) An electro-magnetic operation valve for pressure buildup control.
14 RELIEF VALVE To keep a maximum high pressure for the He-gas piping safely.
LOW SIDE PRESSURE
SWITCH : PSL
16 FILTER To eliminate contaminators and debris from a recirculating lub oil.
To eliminate contaminators and debris from a He-gas suction for a
17 FILTER
Compressor Capsule.
To eliminate contaminators and debris from a lub oil return of Oil
18 FILTER
Separator.
19 ORIFICE To use for adjusting a recirculating lub oil return of Oil Separator.
20 ORIFICE To use for adjusting a recirculating lub oil flow.
THERMOSTAT : TS1 A thermal sensor & controller for the compressed He-gas temperature of
21
90 deg.C (194 deg.F) compressor outlet.
22
60 deg.C (140 deg.F) He-gas cooler outlet.
THERMOSTAT : TS3 A thermal sensor & controller for the water temperature of cooling water
23
60 deg.C (140 deg.F) outlet.
24 OIL CHARGE CONNECTOR To use for refilling a lubricating oil.
COOLING WATER INLET
25 To use for connecting a cooling water piping (for Water Supply)
CONNECTOR
26 To use for connecting a cooling water piping (for Water Discharge)
CONNECTOR
An electronic control, surveillance and alarming system for the He-gas
27 CONTROL BOX
Compressor Unit.
F-50H 11
1-2 CONSTRUCTION
１９１４１８９１１２１７８２３
２０
１６
２４ＶＩＥＷ　Ａ
２７２２１０１２１３
１
DIAGNOSTIC INTERFACE
MAIN POWER
16 14
11
HIGH PRESSURE
GAS BY PASS
Illuminates;Closed
OVER TEMP-ERROR
[Helium Discharge]
OVER TEMP-ERROR
[Helium After Cooler]
OVER TEMP-ERROR
[Water Outlet]
２
CP 1 CP 2
１５
ELAPSED TIME
( For
Only
Maint enance
)
COLD HEAD REMOTE DRIVE
DRIVE DRIVE
ON
ON LOCAL
COLD HEAD
OFF REMOTE
３
Ａ
４
２５２６５１７
ＸＲＥ０５Ｂ０２４２ＢＱ
Figure 1.5 COMPONENTS OF F-50H COMPRESSOR UNIT
F-50H 12
1-3 ELECTRICAL DESCRIPTION
1-3-1 DIAGNOSTIC INTERFACE

WARNING Pay special attention to its wiring when using the DIAGNOSTIC INTERFACE on the
compressor unit. Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and No.6
- No.15 may result in misoperation in some of safety devices in the equipment, causing
electric shock, burn or malfunction.
This cryocooler includes a high-voltage section. Touching it may result in electric shock.
Handle it with extreme care.
“IMPORTANT”
See the “ELECTRICAL SCHEMATIC” of F-50H Compressor Unit, for detail.
“IMPORTANT”
The maximum allowable tightening torque of the D-Sub Connector lock screw is 0.17 Nm.
Diagnostic Interface can be used monitoring the status of the Compressor Unit and the remote control
sequences of the Compressor Unit are described in Table 1.5.
The “D-sub” pins indicated in Figure 1.6 on the control panel for the Compressor Unit can be applied to
an initial condition monitoring for a first-aid diagnostics of the Compressor Unit by means of measuring
the each item with a digital Volt/Ohm Meter. The Fault Condition classified the digital meter reading as
referred to the Table 1.5 can be identified simply an actual operation condition of the Compressor Unit
in the field.
Table 1.5 REMOTE CONTROL / ALARM
No. ITEM OPERATION PIN No. FAULT CONDITION*

Pressure Alarm Normal Close
1 Contact 1, 2 > 106 ohm
Signal Alarm Open
High Temp. Normal Close
2 Alarm Signal Contact 3, 4 > 106 ohm
[Helium Discharge] Alarm Open
High Temp. Contact Normal Close > 106 ohm
3 Alarm Signal 5, 9
[Helium After cooler] Alarm Open
4 Alarm Signal 10, 11
[Water Outlet] Alarm Open
DC Operate 24V DC(0.15A max.)
5 Drive Indication 6, 7 0V
Power Stop 0V
DC Output 24V DC(0.15A max.),
6 Control Voltage 7, 13
Power when Main Power SW is “ON”
Pulsed 24VDC for 1 second
7 Remote Reset Relay 12, 14
to be furnished by user.
Drive Close
8 Remote Drive Contact 8, 15
Stop Open
* Digital Volt./Ohm Meter Reading
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
Figure 1.6 DIAGNOSTIC INTERFACE WIRING ON THE COMPRESSOR UNIT
F-50H 13
1-3-2 SAFETY DEVICES
The safety devices list for Compressor Unit is shown in Table 1.6.
Table 1.6 SAFETY DEVICES OF F-50H
ITEM FUNCTIONS
Setting temperature; 90 deg.C (194 deg.F) ---- approx.
To shut down the Compressor Unit and illuminate the OVER TEMP-ERROR lamp
THERMOSTAT : (TS1) and signal a high temperature alarm to the DIAGNOSTIC INTERFACE, in case of
higher temperature of a compressed He-gas at a compressor outlet than the
setting temperature.
higher temperature of a compressed He-gas at a He-gas cooler outlet than the
THERMOSTAT : (TS3) and signal a higher temperature alarm to the DIAGNOSTIC INTERFACE, in case
of higher temperature of a water at a cooling water outlet than the setting
temperature.
To stabilize a pressure for even of the He-gas between the Supply and Return
SOLENOID VALVE : (SV1)
piping, at a shut off the Compressor Unit.
Setting pressure;
“Operate” 2.55 MPa ---- approx.
(369 psig)
HIGH PRESSURE SWITCH : “Reset” 2.26 MPa ---- approx.
(PSH) (327 psig)
To adjust a Supply He-gas pressure smoothly by a function of the pressure switch
for Open and/or Shut, in case of higher pressure of the Supply He-gas than the
setting pressure.
Setting Pressure;
LOW PRESSURE SWITCH : (22 psig)
(PSL) To shut down the Compressor Unit and signal a Low pressure alarm to the
External Connector, in case of lower pressure of a compressed He-gas caused by
a smaller quantity of He-gas than original filling in the compressor unit.
Setting pressure;
“Operate” 2.61 - 2.75 MPa
(378 - 398 psig)
“Reset” 2.50 MPa ---- minimum
RELIEF VALVE
(362 psig)
To adjust a Supply He-gas pressure smoothly by a function of the Relief Valve for
blowing off the He-gas to the atmosphere, in case of higher pressure of Supply
He-gas than the setting pressure.
Setting current; 16 A
MAIN POWER SWITCH :
To shut down the Compressor Unit, in case of occurring over-current and/or
(QF1)
short-circuit than the setting current.
PHASE FAILURE To avoid starting-up of the Compressor Unit in case of an abnormal operation
PROTECTION CIRCUIT : caused by irregular connecting of Input Power Cable such as failure connecting.
Setting current; 0.63 A (Both CP1 and CP2)
CIRCUIT PROTECTOR
To protect the Compressor Unit from the over-load caused by short-circuit and/or
(CP1, CP2)
any other electrical failure in the DC power or the Solenoid Valve.
F-50H 14
2 INSTALLATION

CAUTION
Do not use inverter for the main power source of the compressor unit. Operating with
inverter may result in the damage or malfunction of the compressor electric circuit.
Avoid using the transformer for the main power source of the compressor unit. If the
transformer is installed at the upstream of the unit, lacking phase protection circuit with the
cryocooler occurs in a malfunction. That may result in misoperation or malfunction. When
using the transformer, install the other lacking phase protection device in upstream of the
transformer.
Secure enough space around the compressor unit for heat radiation and maintenance.
Failing to secure enough space may result in misoperation or malfunction.
Use cooling water with appropriate temperature, flow rate and water quality. Using
inappropriate cooling water may result in misoperation or malfunction.
Compressor Unit installation area.
・ A quality of cooling water will be secured to use for an appropriate coolant for the Compressor Unit.

The ambient temperature must be between 5 deg.C (41 deg.F) and 28 deg.C (82.4 deg.F) to get the
specified capacity. The system can operate up to 35 deg.C (95 deg.F) with less than 5% cooling
capacity down. The maximum relative air humidity is 85%RH.
A helium supply system is necessary if you need to decontaminate the helium gas, or charging the
helium gas that has leaked out of the system. A helium supply system includes a Grade 5 (99.999%
up pure) helium gas bottle, a regulator, an outlet valve, and a charging hose or equivalent delivery
line.
POWER SOURCE
Ensure the correct AC power source is available for the compressor. See Table 1.1 for the power
requirements for your system.
COOLING WATER
Ensure the correct cooling water is available for the compressor. See Figure 1.1 and Table 1.2. for
the cooling water requirements for your system.
ANTIFREEZE
Operating with Antifreeze ((50/50 % mixture of water and ethylene glycol or propylene glycol)), the
flow rate shall be larger than the water. See Figure 1.1 and Table 1.2. for the cooling water
SERVICE AREA
The Compressor Unit should have enough space as shown in Figure 2.1.
F-50H 15
Open out at least two faces
Figure 2.1 WATER-COOLED COMPRESSOR UNIT F-50H

AND ITS REQUIRED SPACE
F-50H 16
2-2 INPUT POWER VOLTAGE SETTING

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power
supply before using the equipment. Using the cryocooler with a non-conforming power
supply may result in electric shock or malfunction.
For F-50H compressor unit (water cooled, high voltage type), pay attention to the setting of
the applicable input supply voltage. The product is shipped with the input supply voltage set
to 480V. Before installing the equipment, be sure to check your supply voltage and change it
to the appropriate setting if necessary. Operating the equipment with your supply voltage
different from the setting of the compressor unit may result in electric shock or malfunction.
Be sure to turn off and Lock Out with OFF position the main power of the customer's power
source before connecting or disconnecting the input power cable to the Compressor Unit, and
then remove the input power cable from the main power. Failing to observe this precaution
Do not change the setting of the dial above the main power switch of the compressor unit
under any circumstances. Failing to observe this precaution may result in electric shock.

CAUTION Do not use inverter for the main power source of the compressor unit. Operating with
transformer.
The Compressor Unit can be operated on various input power voltages by changing the terminal
wiring in the Compressor Unit. This terminal is located inside of the Control Box.
Initial factory setting is AC480V / 60Hz.
1. Loosen the screws that hold the terminal cover and the remove the cover.
2. Uncap the plastic cover.
F-50H 17
3. Change the wires (1L1, 1L2 and 1L3) to the appropriate setting. Tightening Torque: 1.2 Nm.
Reinstall the plastic cover.
ＰＯＳＩＴＩＯＮ　ＯＦ　ＷＩＲＥ　ＣＯＮＮＥＣＴＩＯＮ
３８０４００４１５４６０４８０３８０４００４１５４６０４８０３８０４００４１５４６０４８０

Initial factory setting
２
１
３
１Ｌ
１Ｌ
１Ｌ
４８０Ｖ　ＡＴ　６０Ｈｚ
３８０４００４１５４６０４８０３８０４００４１５４６０４８０３８０４００４１５４６０４８０

２
３
１
１Ｌ
１Ｌ
１Ｌ
４６０Ｖ　ＡＴ　６０Ｈｚ
３８０４００４１５４６０４８０３８０４００４１５４６０４８０３８０４００４１５４６０４８０

１
３
２
１Ｌ
１Ｌ
１Ｌ
４１５Ｖ　ＡＴ　５０Ｈｚ
３８０４００４１５４６０４８０３８０４００４１５４６０４８０３８０４００４１５４６０４８０

１
３
１Ｌ
１Ｌ
１Ｌ
４００Ｖ　ＡＴ　５０Ｈｚ
３８０４００４１５４６０４８０３８０４００４１５４６０４８０３８０４００４１５４６０４８０

１
３
１Ｌ
１Ｌ
１Ｌ
３８０Ｖ　ＡＴ　５０Ｈｚ
ＸＲＥ０５Ｂ０２４５ＡＱ
Figure 2.2 TERMINAL WIRING FOR INPUT POWER VOLTAGE

F-50H 18
4. Reinstall the cover and secure them by tightening the screws.
F-50H 19

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power
supply before using the equipment. Using the cryocooler with a non-conforming power
supply may result in electric shock or malfunction.
For F-50H compressor unit (water cooled, high voltage type), pay attention to the setting of
the applicable input supply voltage. The product is shipped with the input supply voltage set
to 480V. Before installing the equipment, be sure to check your supply voltage and change it
to the appropriate setting if necessary. Operating the equipment with your supply voltage
different from the setting of the compressor unit may result in electric shock or malfunction.

Do not use inverter for the main power source of the compressor unit. Operating with
transformer.
“IMPORTANT”
“IMPORTANT”
See “ELECTRICAL SCHEMATIC” of F-50H Compressor Unit, for detail.
“IMPORTANT”
See “INPUT POWER CABLE ( HIGH VOLTAGE) ” of “APPENDIX” for detail.
Make electrical connection as follows;
Upstream Protection
Use the fuses or circuit breakers as upstream protection of L1, L2, L3. The recommended rating of
the protection is maximum 30A.
Power Supply Conductor and Protective Earth Conductor

Use 75 deg.C wiring sized to 60 deg.C ampacity.
Use copper conductor only. AWG 12 (3.3 mm2) or larger.
Compressor Unit Side
Power Supply Conductors Protective Earth Conductor
Striping Length: 12 mm Striping Length: 12 mm
User’s Power Source Side

F-50H 20
See the Table 1.1 for power requirements. The cables are marked with label and connect as follows:
For
Compressor Unit
WIRING DIAGRAM
FIELD
TERMINAL GROUNDING
TERMINAL
For User's L1 L2 L3
Power Source
L1
L2
L3
Ground
2. Connect wires to terminal block.

Power Supply Conductors (L1, L2 and L3) ------ Tightening Torque: 1.3 Nm
Protective Earth Conductor ------ Tightening Torque: 1.8 Nm
F-50H 21
3 MAINTENANCE
3 MAINTENANCE

WARNING
Make sure no power is applied to the compressor unit before starting operation when
connecting or disconnecting the cold head power cable. Failing to observe this precaution
Be sure to turn off and Lock Out with OFF position the customer's main power before
performing maintenance work such as reset of circuit protectors. Failing to observe this
precaution may result in electric shock.

WARNING
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a
high-pressure (about 1.62 MPa (235 psig)) helium gas sealed in. Hitting the equipment with
a sharp edge or touching it with a pointed object may cause explosion or escape of gas.
Handle the equipment with extreme care.
Do not disassemble the equipment for purposes other than maintenance specified in this
service manual under any circumstances. Disassembling the equipment may result in
electric shock, explosion or escape of gas.
The cold head, compressor unit, compressor adsorber and flex lines are pressurized with
helium gas. Purge the helium gas from all pressurized components before disposing. Open
the purging valve gradually or it may result in serious injury.
Install the cryocooler in the ventilated area, otherwise it may result in asphyxiation in case the
helium gas is purged or leaked.

Do not get on the compressor unit or put an object on top of it. Failing to observe this
CAUTION
precaution may prevent the cryocooler from operating normally or cause injury.
Secure enough space around the compressor unit for heat radiation and maintenance.
Failing to secure enough space may result in misoperation or malfunction.
Use cooling water with appropriate temperature, flow rate and water quality. Using
inappropriate cooling water may result in misoperation or malfunction.
The cold head drive switch provided with the compressor unit is only used for maintenance.
Be sure to turn it OFF in normal operation. Using the compressor unit with the cold head
drive switch turned ON may result in misoperation or malfunction.
F-50H 22
3-1 PERIODICAL MAINTENANCE
F-50H Compressor Unit is to be required the routine maintenance. The basic maintenance work is to
replace the oil mist Adsorber of the Compressor Unit for every 30,000 Hrs. operation as mentioned
Table 3.1.
Table 3.1 PERIODICAL MAINTENANCE SCHEDULE
MAINTENANCE FREQUENCY REMARK

Depending on the water
Cleaning Water Cooler As required
conditions.
Circuit Protector Reset As required
F-50H 23
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER

WARNING
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a
high-pressure (about 1.62 MPa (235 psig)) helium gas sealed in. Hitting the equipment with
a sharp edge or touching it with a pointed object may cause explosion or escape of gas.
Handle the equipment with extreme care.
Do not disassemble the equipment for purposes other than maintenance specified in this
service manual under any circumstances. Disassembling the equipment may result in
electric shock, explosion or escape of gas.
The cold head, compressor unit, compressor adsorber and flex lines are pressurized with
helium gas. Purge the helium gas from all pressurized components before disposing. Open
the purging valve gradually or it may result in serious injury.
Install the cryocooler in the ventilated area, otherwise it may result in asphyxiation in case the
helium gas is purged or leaked.
WARNING The Adsorber mass is about 11.5kg. Be careful of handling so that it may not get hurt when
replace the adsorber.

CAUTION
Do not get on the compressor unit or put an object on top of it. Failing to observe this
precaution may prevent the cryocooler from operating normally or cause injury.
The Oil Mist Adsorber is required to replace for every 30,000 Hrs operation.
Table 3.2 ADSORBER FOR COMPRESSOR UNIT
DESCRIPTION Q’TY GE PART NUMBER SHI PART NUMBER REMARK

1 Adsorber 1 RE05TN1308
Table 3.3 REQUIRED TOOLS FOR ADSORBER REPLACEMENT
TOOLS REMARK
1 1“ open-end wrench For Aero-quip coupling
2 1-1/8“ Open-end wrench For Aero-quip coupling
4 Snoop liquid For leak check
6 13 mm Open-end wrench For fixing nut for Adsorber
7 Screw driver (phillips(+)) For side panel of Compressor Unit.
F-50H 24
Replace the Adsorber instructed as follows;
PREPARATION
1） Shut down the Cryocooler.
2） Disconnect the Input Power Cable from the Compressor Unit.
3） Disconnect the Supply and Return Flex Lines from the Compressor Unit.
REMOVING THE USED ADSORBER

1） Loosen the screws that hold the compressor side panel and remove the panel.
2） Disconnect the Adsorber Self-Sealing Coupling. Use three wrenches.
3） Remove the Nut secured the Adsorber to Rear Panel. Use two wrenches.
F-50H 25
4） Loosen the Nut and Washer secured the Adsorber to the base panel of the Compressor Unit.
5） Remove the used Adsorber from the Compressor frame.
F-50H 26
INSTALLING NEW ADSORBER
1） Set a new Adsorber.
Flat Washer + Spring Washer + Nut Lock Washer
2） Secure the Adsorber to Front Panel by tightening Nut .
F-50H 27
3） Secure the Adsorber to the base panel of the Compressor Unit by tightened Nut.
Tightening Torque: 14.5 Nm
4） Connect the Adsorber Self-Sealing Coupling. Use three wrenches.

5） Sprinkle “Liquid Leak Detector” on the Flex line connecting coupling, in case the bubbling is found,
tighten the connecting coupling again and re-check the leakage.
Ensure that the pressure gauge indication is specified value for the type of Cold Head. Charge
the helium gas, in case of low pressure indicating.
6） Reinstall the panels and secure them by tightening the screws.
F-50H 28
3-1-2 RESET THE CIRCUIT PROTECTOR(S)

WARNING
Be sure to turn off the customer's main power before performing maintenance work such as
replacement of fuses, and remove the input power cable from the compressor unit. Failing to
observe this precaution may result in electric shock.
RESET PROCEDURE
1) Loosen the two screws that hold the circuit protectors cover and the remove the cover.
(CP1 and CP2: OFF position)
2) Reset the Circuit Protector(S).
3) Reinstall the cover and secure them by tightening the screws.
F-50H 29
APPENDIX
APPENDIX
No. PART NAME

1 ELECTRICAL SCHEMATIC of F-50H (FOR AC CIRCUIT)
2 ELECTRICAL SCHEMATIC of F-50H (FOR DC CIRCUIT)
DRAWINGS

1 ADSORBER RE05TN1308
2 INPUT POWER CABLE (HIGH VOLTAGE) 2200835 RV21ZN0183
3 HOSE NIPPLE OD:12.0 mm X 3/8” 2205309 RE38VT0689
COMPLETED ARRANGEMENT OF
THE COMPRESSOR UNIT WITH
5 N/A N/A
THE “BACKWARD FLEXLINE ADAPTER”
AND THE “CABLE CLIPS”
Supply:
RW60ZN1503
6 BACKWARD FLEXLINE ADAPTER N/A
Return:
RW60ZN1504
7 CABLE CLIP N/A UC-7
F-50H 30
ADSORBER
INPUT POWER CABLE (HIGH VOLTAGE)
HOSE NIPPLE (OD:12.0 mm x PT 3/8”)
COMPLETED ARRANGEMENT OF THE COMPRESSOR UNIT
WITH THE “BACKWARD FLEXLINE ADAPTER” AND THE “CABLE CLIPS”
(for Supply Side) (for Return Side)
BACKWARD FLEXLINE ADAPTER

ColdHead Power Cable
Diagnostic Interface Cable
Input Power Cable
PLASTIC CABLE CLIP (3pcs.)

REVISION CONTROL
REVISION CONTROL
Manual GE SHI
Remarks Date
Revision 0 B GE P/N of F-50H was fixed. MAR. 17, 2008
Add the specification for the D-Sub
Connector lock screw tighten torque.
Revision 0 C The Drawings of the “Cable Clip” and APR. 16, 2008
The “Backward FlexLine Adapter”
were added.
CD32ZZ-273
F-50H
MANUAL NUMBER: CD32ZZ-272E
TECHNICAL INSTRUCTION
F-50L
COMPRESSOR UNIT
Revision 0
PART NUMBERS
F-50L COMPRESSOR UNIT RE05ZN1307 5366042

Cryogenics Division

TABLE OF CONTENTS
TABLE OF CONTENTS
CROSS REFERANCE 1
1 GENERAL INFORMATION 2
1-1 SPECIFICATIONS 2
1-2 CONSTRUCTION 6
1-2-1 CONTROLS AND COUPLINGS 6
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT 9
1-2-3 INTERNAL COMPONENTS 11
1-3 ELECTRICAL DESCRIPTION 13
1-3-1 DIAGNOSTIC INTERFACE 13
1-3-2 SAFETY DEVICES 14
2 INSTALLATION 15
3 MAINTENANCE 21
3-1 PERIODICAL MAINTENANCE 22
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER 23
3-1-2 RESET THE CIRCUIT PROTECTOR(S) 28
APPENDIX 29
DRAWINGS
REVISION CONTROL
F-50L
CROSS REFERENCE
CROSS REFERENCE

OPERATION MANUAL SRDK Series CRYOCOOLER CD32ZZ-271
F-50L 1
1-1 SPECIFICATIONS
1 GENERAL INFORMATION
1-1 SPECIFICATIONS
The specifications of F-50L Helium Compressor Unit are summarized in Table 1.1.
Table 1.1 F-50L COMPRESSOR UNIT SPECIFICATION
For RDK-408A2 For RDK-408T, RDK-400

Dimension
Width 450 mm
Length 485 mm
Height 591 mm
Helium Gas Pressure
Static 1.60 - 1.65 MPa at 20 deg.C 1.45 - 1.50 MPa at 20 deg.C
Operating (High Side)** 1.90 - 2.20 MPa --- approx. 1.90 - 2.20 MPa --- approx.
(Reference)
Operating (Low Side ) ** 0.40 - 0.60 MPa --- approx. 0.40 - 0.60 MPa --- approx.
(Reference)
Ambient Temperature Range 5 to 35 deg.C
(28 to 35 deg.C with 5% Capacity Loss)
Humidity Range 25 to 85 %RH
(without dew)
Mass 120 kg --- approx.
Electrical Requirement
Power Line Voltage AC 200 V / 50 , 60 Hz, 3 phase (3W+PE)
(+/-10%) (Δground, Commercial Power Source)
“WARNING”
Do not use inverter for the main power source.
Operating Current Max. 23/ 26 A (50/ 60Hz)

Starting Current 150/ 160 A (50/ 60Hz)
Min. Circuit Ampacity 35 A

Max. Fuse or 60 A
Circuit Breaker Size
Power Requirement Minimum 9 kVA
Power Consumption Max. 8.3 kW / Steady State 7.5kW at 60Hz

Max. 7.2 kW / Steady State 6.5kW at 50Hz
See the ELECTRICAL SCHEMATIC of “APPENDIX” for detail.
Cooling water requirement “CAUTION”
Do not use the demineralized water for cooling water.
Temperature Range 4 to 28 deg.C
Flow Rate 7 to 10 liter/min at 28deg.C
Quality See the Table 1.2
Pressure Relief Valve Setting 2.61 - 2.75 MPa
Gas Supply Connector 1/2-inch Coupling
Gas Return Connector 1/2-inch Coupling
* Input Power Cable Terminal Cover is 103.0 mm. See the Figure 1.2.
** The operating pressure varies according to the heat load of cold head and temperature around the equipment.
F-50L 2
1-1 SPECIFICATIONS
COOLING WATER REQUIREMENT
The typical flow characteristics are shown in Figure 1.1, and cooling water requirement are shown in
Table 1.2.
For Water
11 3.0

10
2.5
9
[gallon/min.]
[liter/min.]
8 2.0
7
6 1.5
5
1.0
4
3 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
For Antifreeze (50/50 % mixture of water and ethylene glycol or propylene glycol.)
The larger circulating pump will be required for the Antifreeze
11 3.0
10
2.5
9
[gallon/min.]
[liter/min.]
8
2.0
7
6 1.5
5
1.0
4
3 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
Pressure Drop and Temperature Rise (Typical)

0.10 40
Cooling Water Temperature Rise
0.09 50Hz
35
0.08 60Hz
Pressure Drop [MPa]
30
0.07
0.06 25
[deg.C]
0.05 20
0.04 15
0.03
10
0.02
0.01 5
0.00 0
4.0 5.0 6.0 7.0 8.0 9.0 10.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
Water Flow　[liter/min] Water Flow　[liter/min]
Figure 1.1 COOLING WATER TYPICAL FLOW CHARACTERISTICS
F-50L 3
1-1 SPECIFICATIONS
Table 1.2 COOLING WATER SPECIFICATIONS
Inlet Temperature Range [deg.C] [4.0 ~ 28.0]

CHARACTERISTICS
Inlet Pressure Range [MPa] [0.10 ~ 0.69]

Flow Rate [liter/min.] [4.0 ~ 10.0]
Pressure Drop [MPa] [0.025 ~ 0.085]
<Steady State> [< 6.5] for 50Hz

[< 7.5] for 60Hz
Heat Output [kW]
<Maximum> [< 7.2] for 50Hz
[< 8.3] for 60Hz
pH Value 6.5 to 8.2 at 25 deg.C

Electrical Conductivity < 80 mS / m
Chloride Ion < 200 mg/liter
Sulfate Ion < 200 mg/liter
M-Alkalinity < 100 mg/liter
Total Hardness < 200 mg/liter
Calcium Hardness < 150 mg/liter
QUALITY
Ionic Silica < 50 mg/liter

Iron < 1.0 mg/liter
Copper < 0.3 mg/liter
Sulfide Ion None, Not detectable
Ammonium ion < 1.0 mg/liter
Residual Chlorine < 0.3 mg/liter
Free Carbon Dioxide < 4.0 mg/liter
Stability Index 6.0 to 7.0
Suspended Matter < 10 mg/liter
Particle Size < 100 μm
F-50L 4
1-2 CONSTRUCTION
Figure 1.2 OUTLINE VIEW FOR F-50L COMPRESSOR UNIT
F-50L 5
1-2 CONSTRUCTION
1-2 CONSTRUCTION
the outline view for F-50L Compressor Unit is shown in Figure 1.2.
The function of the Compressor Unit is to supply high pressure He gas to the Cold Head and
re-compress the returned He gas from the Cold Head. The Compressor Unit consists of the following
major components: a Compressor Capsule, a Cooling system, Oil separation and injection system, and
Adsorber.
1-2-1 CONTROLS AND COUPLINGS

The controls and coupling for F-50L are described in Table 1.3 and Figure 1.3.
Table 1.3 CONTROLS AND COUPLINGS FOR F-50L COMPRESSOR UNIT
No. ITEM FUNCTIONS

1 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line)
2 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line)
3 SUPPLY PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Supply Pressure) can be indicated under the operating condition.
4 RETURN PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Return Pressure) can be indicated under the operating condition.
COOLING WATER INLET
6 A connector for cooling water inlet. (PT3/8 inch, Female type)
CONNECTOR
7 A connector for cooling water outlet. (PT3/8 inch, Female type)
CONNECTOR
A twist handle for main electric power supply and for protection from
8 MAIN POWER SWITCH : (QF1)
over-current and short-circuit.
HIGH PRESSURE GAS BY PASS To indicate an Open/Shut condition of the Solenoid Valve (SV1) ;
9 INDICATING LAMP Solenoid Valve (SV1): “Close” ----- the Lamp “ON”
(LED4) “Open” ----- the Lamp “OFF”
To indicate temperature error and to shut down the Compressor Unit , in
ERROR INDICATING LAMP
10 case of higher temperature than the setting temperature (TS1, TS2 and
(LED1, LED2 and LED3)
TS3).
To indicate a total operating hour of the compressor unit, and the hour
11 HOUR METER : (HM)
counting will be referred for maintenance interval.
A seesaw switch for start-up and shut-down operation for the
compressor unit. The refrigerating system can be in a operating
12 DRIVE SWITCH : (SA1)
condition by the DRIVE SWITCH “ON” after switching the MAIN POWER
SWITCH “ON” condition.
The compressor unit can be operated remotely with the external control
REMOTE DRIVE SWITCH :
13 by switching “REMOTE”, and cannot be started up in condition of
(SA3)
switching “REMOTE” after the Drive Switch operated.
A switch for operating the COLD HEAD maintenance only. Under the
MAIN POWER SWITCH “ON” and the DRIVE SWITCH “OFF”.
COLD HEAD DRIVE SWITCH :
14 Caution; Be sure to turn it OFF in normal operation.
(SA2)
Using the compressor unit with the cold head drive switch turned ON
may result in misoperation or malfunction.
F-50L 6
1-2 CONSTRUCTION
Table 1.3 CONTROLS AND COUPLINGS FOR F-50L COMPRESSOR UNIT

(Continued)
No. ITEM FUNCTIONS

To use for the external signal output of condition monitoring for the
compressor unit. The connector to be “D-Sub 15 Pins (Female type)” in
use. Locking Nut is #4-40 UNC.
DIAGNOSTIC INTERFACE : Warning; Pay special attention to its wiring when using the external connector on
15
(JR) the Compressor Unit.
Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and
No.6 - No.15 may result in misoperation in some of safety devices in
the equipment, causing electric shock, burn or malfunction.
A connector for the earth wiring, and verify the tight connecting for earth
16 GROUND TERMINAL : (PE)
wiring as well as Input Power Cable.
To use for connecting of input power supply cable.
At a connecting power cable, verify the phase label markings L1, L2 and
17 FIELD TERMINAL : (TB0)
L3. The compressor unit cannot be operated in case of miss-connecting
the power cable.
CIRCUIT PROTECTOR
18 A circuit protector for protection from over-current and short circuit.
(CP1 , CP2)
COLD HEAD CONNECTOR : To use for connecting the Cold Head Cable to supply a Cold Head
19
(JC) driving power.
F-50L 7
1-2 CONSTRUCTION
Figure 1.3 CONTROLS AND COUPLINGS FOR F-50L COMPRESSOR UNIT
F-50L 8
1-2 CONSTRUCTION
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT
The flow diagram for F-50L Compressor Unit is shown in Figure 1.4.
Internal components diagram and its functions are described in Figure 1.5 and Table 1.4.
The Compressor Unit works as follows;
1） Low pressure He gas discharged from a Cold Head can be led through a HE-GAS RETURN
CONNECTOR to the Compressor Unit.
2） The low pressure (Return) He gas can pass through a STORAGE TANK and a FILTER, and flow
into a COMPRESSOR CAPSULE.
3） The low pressure He gas will be compressed and pressurized in the COMPRESSOR CAPSULE,
and the high pressure with high temperature He gas after the compression will be discharged from
the COMPRESSOR CAPSULE outlet.
4） The high pressure with high temperature He gas will be led to a water cooled HE-GAS COOLER
and cooled down in the cooler.
5） The high pressure He gas after cooling will flow into an OIL SEPARATOR to separate an almost all
of lubricating oil mist from the high pressure He gas.
6） The separated lubricating oil can be returned to the COMPRESSOR CAPSULE through a lub oil
return pipings.
7） The high pressure He gas discharged from the OIL SEPARATOR will be led to an ADSORBER.
8） The remained lub oil contents in the high pressure He gas can be adsorbed through an active
charcoal layer to make the high pressure He gas being pure.
9） The pure high pressure He gas can be supplied to the Cold Head through a HE-GAS SUPPLY
CONNECTOR.
F-50L 9
1-2 CONSTRUCTION
Figure 1.4 HELIUM GAS FLOW DIAGRAM FOR

F-50L 10
1-2 CONSTRUCTION
1-2-3 INTERNAL COMPONENTS
The parts list and its functions are described in Table 1.4.
The He-gas flow diagram and internal components are shown in Figure 1.4 and Figure 1.5.
Table 1.4. FUNCTIONS OF THE INTERNAL COMPONENTS FOR

F-50L COMPRESSOR UNIT
No. PARTS FUNCTIONS

1 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line).
2 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line).
PRESSURE GAUGE To indicate a filled He-gas pressure and compressed He-gas pressure of
3
(SUPPLY SIDE) the unit.
PRESSURE GAUGE To indicate a filled He-gas pressure and expanded He-gas pressure of
4
(RETURN SIDE) the unit.
6 COMPRESSOR CAPSULE A He-gas compressed for the unit.
7 HE-GAS COOLER A water cooled type heat exchanger for compressed He-gas.
8 OIL COOLER A water cooled type heat exchanger for recirculating lub oil.
9 OIL SEPARATOR To eliminate oil contamination from the compressed He-gas.
To use for eliminating a remained oil mist in the compressed He-gas
10 ADSORBER
after treatment by the Oil Separator.
11 STORAGE TANK A He-gas reservoir for piping to Compressor Capsule.
HIGH SIDE PRESSURE
SWITCH : PSH
13 SOLENOID VALVE(SV1) An electro-magnetic operation valve for pressure buildup control.
14 RELIEF VALVE To keep a maximum high pressure for the He-gas piping safely.
LOW SIDE PRESSURE
SWITCH : PSL
16 FILTER To eliminate contaminators and debris from a recirculating lub oil.
To eliminate contaminators and debris from a He-gas suction for a
17 FILTER
Compressor Capsule.
To eliminate contaminators and debris from a lub oil return of Oil
18 FILTER
Separator.
19 ORIFICE To use for adjusting a recirculating lub oil return of Oil Separator.
20 ORIFICE To use for adjusting a recirculating lub oil flow.
21
90 deg.C compressor outlet.
22
60 deg.C He-gas cooler outlet.
THERMOSTAT : TS3 A thermal sensor & controller for the water temperature of cooling water
23
60 deg.C outlet.
24 OIL CHARGE CONNECTOR To use for refilling a lubricating oil.
COOLING WATER INLET
25 To use for connecting a cooling water piping (for Water Supply)
CONNECTOR
26 To use for connecting a cooling water piping (for Water Discharge)
CONNECTOR
An electronic control, surveillance and alarming system for the He-gas
27 CONTROL BOX
Compressor Unit.
F-50L 11
1-2 CONSTRUCTION
１９１４１８９１１２１７８２３
２０
１６
２４ＶＩＥＷ　Ａ
２７２２１０１２１３
１
DIAGNOSTIC INTERFACE
MAIN POWE R
16 14
11
HIGH PRESSURE
GAS BY PASS
Illuminates;Closed
OVER TEMP-ERROR
[Helium Discharge]
OVER TEMP-ERROR
[Helium After Cooler]
OVER TEMP-ERROR
[Water Outlet]
２
CP 1 CP 2
１５
ELAPSED TIME
( For
Only
Maint enance
)
COLD HEAD REMOTE DRIVE
DRIVE DRIVE
ON
ON LOCAL
COLD HEAD
OFF REMOTE
３
Ａ
４
２５２６５１７
ＸＲＥ０５Ｂ０２８６ＡＱ
Figure 1.5 COMPONENTS OF F-50L COMPRESSOR UNIT
F-50L 12
1-3-1 DIAGNOSTIC INTERFACE

care.
“IMPORTANT”
See the “ELECTRICAL SCHEMATIC” of F-50L Compressor Unit, for detail.
“IMPORTANT”
The maximum allowable tightening torque of the D-Sub Connector lock screw (#4-40UNC) is 0.17 Nm.
Diagnostic Interface can be used monitoring the status of the Compressor Unit and the remote control
sequences of the Compressor Unit are described in Table 1.5.
The “D-sub” pins indicated in Figure 1.6 on the control panel for the Compressor Unit can be applied to
an initial condition monitoring for a first-aid diagnostics of the Compressor Unit by means of measuring
the each item with a digital Volt/Ohm Meter. The Fault Condition classified the digital meter reading as
referred to the Table 1.5 can be identified simply an actual operation condition of the Compressor Unit
in the field.
Table 1.5 REMOTE CONTROL / ALARM
No. ITEM OPERATION PIN No. FAULT CONDITION*

Pressure Alarm Normal Close
1 Contact 1, 2 > 106 ohm
Signal Alarm Open
High Temp. Normal Close
2 Alarm Signal Contact 3, 4 > 106 ohm
[Helium Discharge] Alarm Open
3 Alarm Signal 5, 9
[Helium After cooler] Alarm Open
4 Alarm Signal 10, 11
[Water Outlet] Alarm Open
DC Operate 24V DC(0.15A max.)
5 Drive Indication 6, 7 0V
Power Stop 0V
DC Output 24V DC(0.15A max.),
6 Control Voltage 7, 13
Power when Main Power SW is “ON”
Pulsed 24VDC for 1 second
7 Remote Reset Relay 12, 14
to be furnished by user.
Drive Close
8 Remote Drive Contact 8, 15
Stop Open
* Digital Volt./Ohm Meter Reading
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
Figure 1.6 DIAGNOSTIC INTERFACE WIRING ON THE COMPRESSOR UNIT
F-50L 13
1-3-2 SAFETY DEVICES
The safety devices list for Compressor Unit is shown in Table 1.6.
Table 1.6 SAFETY DEVICES OF F-50L
ITEM FUNCTIONS
Setting temperature; 90 deg.C ---- approx.
higher temperature of a compressed He-gas at a compressor outlet than the
higher temperature of a compressed He-gas at a He-gas cooler outlet than the
THERMOSTAT : (TS3) and signal a higher temperature alarm to the DIAGNOSTIC INTERFACE, in case
of higher temperature of a water at a cooling water outlet than the setting
temperature.
To stabilize a pressure for even of the He-gas between the Supply and Return
SOLENOID VALVE : (SV1)
piping, at a shut off the Compressor Unit.
Setting pressure;
HIGH PRESSURE SWITCH : “Reset” 2.26 MPa ---- approx.
(PSH) To adjust a Supply He-gas pressure smoothly by a function of the pressure switch
for Open and/or Shut, in case of higher pressure of the Supply He-gas than the
setting pressure.
Setting Pressure;
LOW PRESSURE SWITCH :
To shut down the Compressor Unit and signal a Low pressure alarm to the
(PSL)
External Connector, in case of lower pressure of a compressed He-gas caused by
a smaller quantity of He-gas than original filling in the compressor unit.
Setting pressure;
“Operate” 2.61 - 2.75 MPa
“Reset” 2.50 MPa ---- minimum
RELIEF VALVE
To adjust a Supply He-gas pressure smoothly by a function of the Relief Valve for
blowing off the He-gas to the atmosphere, in case of higher pressure of Supply
He-gas than the setting pressure.
Setting current; 29 A
MAIN POWER SWITCH :
To shut down the Compressor Unit, in case of occurring over-current and/or
(QF1)
short-circuit than the setting current.
PHASE FAILURE To avoid starting-up of the Compressor Unit in case of an abnormal operation
PROTECTION CIRCUIT : caused by irregular connecting of Input Power Cable such as failure connecting.
Setting current; CP1 : 0.63 A , CP2 : 2.00A
CIRCUIT PROTECTOR
To protect the Compressor Unit from the over-load caused by short-circuit and/or
(CP1, CP2)
any other electrical failure in the DC power or the Solenoid Valve.
F-50L 14
2 INSTALLATION
2 INSTALLATION
care.
Do not install the equipment near places subject to condensation such as a watering place. Failing to observe this
or malfunction.
malfunction.
Make sure no power is applied to the compressor unit before starting operation when connecting or disconnecting the

leaked.
Do not put the heat sensitive or flammable object neat the Compressor Unit, or result in fire, injury or malfunction of the
WARNING system.
F-50L 15
2 INSTALLATION

Do not tilt it by more than 30 degrees when carrying the compressor unit. Tilting it by more than 30 degrees may
This cryocooler is intended for the exclusive use indoors. It cannot be used outdoors. Failing to observe this
details.)
Be sure to check the flat rubber gasket of the self seal coupling of the cold head and compressor unit for dirt, dust or
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) is shipped with a helium gas at about
Pay attention to the contamination when charging a helium gas. The contamination may result in occurrence of the
F-50L 16

CAUTION Do not use inverter for the main power source of the compressor unit. Operating with inverter may result in the
details.)
Compressor Unit installation area.
・ A quality of cooling water will be secured to use for an appropriate coolant for the Compressor Unit.

The ambient temperature must be between 5 deg.C and 28 deg.C to get the specified capacity. The
system can operate up to 35 deg.C with less than 5% cooling capacity down. The maximum relative
air humidity is 85%RH.

A helium supply system is necessary if you need to decontaminate the helium gas, or charging the
helium gas that has leaked out of the system. A helium supply system includes a Grade 5 (99.999%
up pure) helium gas bottle, a regulator, an outlet valve, and a charging hose or equivalent delivery
line.
POWER SOURCE
Ensure the correct AC power source is available for the compressor. See Table 1.1 for the power
COOLING WATER
Ensure the correct cooling water is available for the compressor. See Figure 1.1 and Table 1.2. for
the cooling water requirements for your system.
Operating with Antifreeze ((50/50 % mixture of water and ethylene glycol or propylene glycol), the
flow rate shall be larger than the water. See Figure 1.1 and Table 1.2. for the cooling water

SERVICE AREA
The Compressor Unit should have enough space as shown in Figure 2.1.
F-50L 17
Open out at least two faces
Figure 2.1 WATER-COOLED COMPRESSOR UNIT F-50L

AND ITS REQUIRED SPACE
F-50L 18

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power supply before using the
malfunction.

“IMPORTANT”
“IMPORTANT”
See “ELECTRICAL SCHEMATIC” of F-50L Compressor Unit, for detail.
“IMPORTANT”
See “INPUT POWER CABLE (LOW VOLTAGE) ” of “APPENDIX” for detail.
Make electrical connection as follows;
Upstream Protection
Use the fuses or circuit breakers as upstream protection of L1, L2, L3. The recommended rating of
the protection is maximum 60A.
Power Supply Conductor and Protective Earth Conductor

Use 75 deg.C wiring sized to 60 deg.C ampacity.
2
Use copper conductor only. AWG 8 (8.4 mm ) or larger.
Compressor Unit Side
User’s Power Source Side

F-50L 19
See the Table 1.1 for power requirements. The cables are marked with label and connect as follows:
For
Compressor Unit
WIRING DIAGRAM
FIELD
TERMINAL GROUNDING
TERMINAL
For User's L1 L2 L3
Power Source
L1
L2
L3
Ground
2. Connect wires to terminal block.

Power Supply Conductors (L1, L2 and L3) ------ Tightening Torque: 1.3 Nm
Protective Earth Conductor ------ Tightening Torque: 1.8 Nm
F-50L 20
3 MAINTENANCE
3 MAINTENANCE
care.

serious injury.
leaked.
WARNING

details.)
F-50L 21
F-50L Compressor Unit is to be required the routine maintenance. The basic maintenance work is to
replace the oil mist Adsorber of the Compressor Unit for every 30,000 Hrs. operation as mentioned
Table 3.1.
Table 3.1 PERIODICAL MAINTENANCE SCHEDULE
MAINTENANCE FREQUENCY REMARKS

Depending on the water
Cleaning Water Cooler As required
conditions.
Circuit Protector Reset As required
F-50L 22
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER

serious injury.
leaked.
WARNING

CAUTION Do not get on the compressor unit or put an object on top of it. Failing to observe this precaution may prevent the
The Oil Mist Adsorber is required to replace for every 30,000 Hrs operation.
Table 3.2 ADSORBER FOR COMPRESSOR UNIT
DESCRIPTION Q’TY GE PART NUMBER SHI PART NUMBER REMARKS

1 Adsorber 1 T.B.A. RE05TN1308
Table 3.3 REQUIRED TOOLS FOR ADSORBER REPLACEMENT
TOOLS REMARKS
1 1“ open-end wrench For Aero-quip coupling
4 Snoop liquid For leak check
6 13 mm Open-end wrench For fixing nut for Adsorber
7 Screw driver (phillips(+)) For side panel of Compressor Unit.
F-50L 23
Replace the Adsorber instructed as follows;
PREPARATION
1） Shut down the Cryocooler.
2） Disconnect the Input Power Cable from the Compressor Unit.
3） Disconnect the Supply and Return Flex Lines from the Compressor Unit.
REMOVING THE USED ADSORBER

1） Loosen the screws that hold the compressor side panel and remove the panel.
2） Disconnect the Adsorber Self-Sealing Coupling. Use three wrenches.
3） Remove the Nut secured the Adsorber to Rear Panel. Use two wrenches.
F-50L 24
4） Loosen the Nut and Washer secured the Adsorber to the base panel of the Compressor Unit.
5） Remove the used Adsorber from the Compressor frame.
F-50L 25
INSTALLING NEW ADSORBER
1） Set a new Adsorber.
Flat Washer + Spring Washer + Nut Lock Washer
2） Secure the Adsorber to Front Panel by tightening Nut .
F-50L 26
3） Secure the Adsorber to the base panel of the Compressor Unit by tightened Nut.
Tightening Torque: 14.5 Nm
4） Connect the Adsorber Self-Sealing Coupling. Use three wrenches.

5） Sprinkle “Liquid Leak Detector” on the Flex line connecting coupling, in case the bubbling is found,
tighten the connecting coupling again and re-check the leakage.
Ensure that the pressure gauge indication is specified value for the type of Cold Head. Charge
the helium gas, in case of low pressure indicating.
6） Reinstall the panels and secure them by tightening the screws.
F-50L 27
3-1-2 RESET THE CIRCUIT PROTECTOR(S)

care.
RESET PROCEDURE
1) Loosen the two screws that hold the circuit protectors cover and the remove the cover.
(CP1 and CP2: OFF position)
2) Reset the Circuit Protector(S).
3) Reinstall the cover and secure them by tightening the screws.
F-50L 28
APPENDIX
APPENDIX
No. PART NAME

1 ELECTRICAL SCHEMATIC of F-50L (FOR AC CIRCUIT)
2 ELECTRICAL SCHEMATIC of F-50L (FOR DC CIRCUIT)
DRAWINGS

1 ADSORBER T.B.A. RE05TN1308
2 INPUT POWER CABLE (LOW VOLTAGE) 2200834 RV21ZN0182
COMPLETED ARRANGEMENT OF
THE COMPRESSOR UNIT WITH
5 N/A N/A
THE “BACKWARD FLEXLINE ADAPTER”
AND THE “CABLE CLIPS”
Supply:
RW60ZN1503
6 BACKWARD FLEXLINE ADAPTER N/A
Return:
RW60ZN1504
7 CABLE CLIP N/A UC-7
8 FLOW CONTROL ADAPTER 5335002 RE99ZT1554
F-50L 29
ADSORBER
INPUT POWER CABLE (LOW VOLTAGE)
COMPLETED ARRANGEMENT OF THE COMPRESSOR UNIT
WITH THE “BACKWARD FLEXLINE ADAPTER” AND THE “CABLE CLIPS”
(for Supply Side) (for Return Side)
BACKWARD FLEXLINE ADAPTER

ColdHead Power Cable
Diagnostic Interface Cable
Input Power Cable
PLASTIC CABLE CLIP (3pcs.)

FLOW CONTROL ADAPTER (ID:3 mm)
REVISION CONTROL
REVISION CONTROL
Manual GE SHI
Remarks Date
Add the specification for the D-Sub
Connector lock screw tighten torque.
Revision 0 B The Drawings of the “Cable Clip” and APR. 16, 2008
the “Backward FlexLine Adapter”
were added.
GE P/N of F-50L was fixed.
CD32ZZ-272 Revision 0 C Add the "Flow Control Adapter" to JAN. 22, 2010
appendix page.
The Humidity Range was added.
Revision 0 D The RDK-408 ColdHead was FEB. 5 / 2010
obsolete.
Revision 0 E Corrected GE part number. APR. 7 / 2010
F-50L

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MANUAL NUMBER: CD32ZZ-270F

DATE: April 7 / 2010

For Service Personnel Only

Sumitomo Heavy Industries, Ltd.

2-1-1 Yato-cho, Nishitokyo-City, Tokyo 188-8585, Japan

Designation of the Cryocooler; The products comply with the following

Tokyo, 4 December / 2009 Tokyo, 4 December / 2009

Osamu Sekiya, General Manager, Katsuhiko Ito, Manager,

Sumitomo Heavy Industries, Ltd.

2-1-1, YATO-CHO, NISHITOKYO-CITY, TOKYO 188-8585, JAPAN

SRDK Series CRYOCOOLER

For Service Personnel Only

Sumitomo Heavy Industries, Ltd.

2-1-1 Yato-cho, Nishitokyo-City,

SECTION ITEM PAGE No.

SRDK Series CRYOCOOLER

6 TROUBLE SHOOTING FLOW CHART 45

SRDK Series CRYOCOOLER

MANUAL NAME MANUAL No.

TECHNICAL INSTRUCTION F-50L COMPRESSOR UNIT** CD32ZZ-272

* See TECHNICAL INSTRUCTION of Cold Head used.

SRDK Series CRYOCOOLER 1

BEFORE USING EQUIPMENT

BEFORE USING EQUIPMENT

・ Be sure to read this service manual before using this cryocooler.

SRDK Series CRYOCOOLER 2

SRDK Series CRYOCOOLER 3

SRDK Series CRYOCOOLER 4

WARNING <Warning about explosion, escape of gas>

SRDK Series CRYOCOOLER 5

CAUTION <Caution against misoperation>

SRDK Series CRYOCOOLER 6

FLEX LINES AND ELECTRICAL CABLES

SRDK Series CRYOCOOLER 7

PACKING AND RETURN

PACKING AND RETURN

SRDK Series CRYOCOOLER 8

Underwriters Laboratories Inc. (USA)

SRDK Series CRYOCOOLER 9

UNIT CONVERSION TABLE

UNIT CONVERSION TABLE

<PRESSURE UNIT CONVERSION TABLE>

<TEMPERATURE UNIT CONVERSION TABLE>

[deg.C] [deg.F] [deg.C] [deg.F] [deg.C] [deg.F] [deg.C] [deg.F]

SRDK Series CRYOCOOLER 10

1-1 GENERAL INFORMATION

1-1 GENERAL INFORMATION

Table 1.1 CRYOCOOLER MODELS COVERED IN THIS MANUAL

COMPONENT MODEL GE PART NUMBER

SRDK Series CRYOCOOLER 11

1-2 SRDK SERIES CRYOCOOLER

1-2 SRDK SERIES CRYOCOOLER

SRDK Series CRYOCOOLER 12

1-2 SRDK SERIES CRYOCOOLER

Return Flex Line

WATER COOLED SYSTEM

Figure 1.1 SRDK SERIES CRYOCOOLER SYSTEM

SRDK Series CRYOCOOLER 13