Elgi OilFree-Series-Screw Air Compressor
Elgi OilFree-Series-Screw Air Compressor
Elgi OilFree-Series-Screw Air Compressor
+
CIN: L29120TZ1960PLC000351
The Dual
Advantage
DIRECT IMPACT
BEVERAGE FOOD TEXTILE PHARMA
INDIRECT IMPACT
METALS POWER OIL & GAS AUTOMOTIVE
Design
CONSISTENT
AIR QUALITY QUICKER RETURN
ON INVESTMENT
INCREASED
RELIABILITY LOWER COST
OF OWNERSHIP
With Rack and Pinion capacity control system, there is no maintenance
for over one million cycles » lower cost of ownership
Unload
7.5 bar
savings
7.3 bar
1 bar 0.5 bar
7.0 bar
6.8 bar
6.5 bar
Load A differential pressure of 0.5 bar Time (sec)
saves about 3% energy » Quicker return on investment
14000
Gears and Speed
12000
Lower speed of airend » Gives better reliability due to lower gear ratio
10000
Usage of rigid Stainless Steel tubes » Improves product reliability and reduce
Speed
8000 maintenance
6000
Reduced pressure differential. Load unload pressure differential is 0.2 bar g
» Reduces stress on the motor
4000 Competition Tropical design » Ensures reliable operation at severe working temperatures
2000
Elgi (-50C to 450C)
0 Gear Ratio
1 2 3 4 5 6
Efficiency/Cost of Ownership
Low life cycle cost- High energy efficiency design delivering maximum UPTIME
and lower cost of ownership
• Operates on low pressure cooling-water head » Reduced power consumption of feed water pumps
• Lower temperature differential of cooling water » Power saving by reduced cooling water pump sizing
• Optimized airend design » Deliver best efficiency of its class at different pressures and quicker return
on investment
• The OF series compressor package ensures that cooling water in-out temperature differential is only
80C compared to other conventional systems of 140C » Ensures lower thermal stress to the system,
better fouling factor and lower cost of ownership
E-TAP
VIBRATION
MONITORING
E-TAP SYSTEM
E-TAP
E-TAP
RING TOPOLOGY
ON ETHERNET IP E-TAP
E-TAP
E-TAP E-TAP
E-TAP
E-TAP
Conventional Cascade
OF-Controller Cascade
8.5 Uneven loading of compressors with no
100% 8.5
cycling intelligence Additional cost of input power above
assumed optimum
8.0 80%
8.0
System Pressure
Coolers
Cupronickel coolers with water-in-tube system,designed for
temperature difference of max. 80C
Least fouling factor in its kind with best thermal efficiency
Rotor
Patented eta-V profile with 3/5 lobe for high swept volume and lower pressure ratio
Rotor operate at lower speed due to the patented profile and less inter-lobe
Leakages
Rotor and housing are coated with PTFE based food-grade PP© coating to resist
corrosion and endure high temperatures up to 2500 C. This results in optimum long
term performance with no loss in efficiency.
INLET UNLOAD
close
LOAD
open
EXHAUST
Capacity Control Valve
Hydraulic rack and pinion type actuation
Valve membrane made of stainless steel metal instead of elastomer
More than one million cycles life tested
Simultaneous closing of inlet valve and opening of blow-off valve by rack and pinion
to ensure safety and air-end life
Lesser maintenance compared to electrically actuated valves
TO AIREND
Customer Hotline» When you have service questions, you want to speak to a person,
not a machine. You also want that person to be local and knowledgeable. That’s why
our customer hotline is staffed by industry professionals who know our products,
and your business.
* Subject to conditions.
11%
2% TOTAL POWER COST OF
2%
3% RUNNING MACHINE
3%
4% 4%
TOTAL SAVINGS
DUE TO VFD
10 years 10 years
TOTAL POWER COST
life cycle cost FOR UTILITIES BY
life cycle cost
without VFD* CUSTOMER with VFD*
INSTALLATION AND
MAINTENANCE COST
Receiver
Dryer Carbon
Moisture Fine
Filter
Seperator Pre Filter Filter
Pure Air
Air Compressor
Oil/Water
Drain Taps
Separator
Dryer
Fine
filter
Pure Air
Receiver
Dust particles
Oil particles Fresh water used for
Moisture less severe applications*
Air compressor
Drain Taps
Downstream Accessories
ELGi provides a wide range of air-cure solutions for
specific down stream air requirements
A fixed speed compressor operates on a load unload band of at least 0.5 bar (g)
around the working pressure whereas with ElGi VFD, compressor can be operated
within a band of 0.1 bar (g). Since the compressor is not operated under higher
than working pressure requirements, there is substantial energy saving.
Approximately, For every 0.1 bar (g) reduction in operating pressure, there is 1%
power saving.
For compressed air systems with fluctuating demand pattern, return on additional
capital investment due to energy saved can be within few months.
Advantages:
Electrical: Mechanical:
Low starting current Minimum maintenance
High efficiency Reduced mechanical wear
Improved power factor Smooth start
Reduced maximum demand Smooth control
rent
oad cur 24
full l 0 22
% 1 6 18 2
4
800 Soft Starter 12 1 Soft Starter
6 8 10 Direct-On-Line
700 Direct-On-Line 2 4
Star Delta
Star/Delta
600 VFD
VFD 800
500
Power %
400 600
300 400
200
200
100
0
0 20 30 40 50 60 Seco
Motor Frequency Hz nds
Air and Oil Flow Diagram
OF-4
OF-3
OF-2
OF-4L
OF-3L
1
F-
OF-2L
O
Oil-Free Air H
W L
W L
Model Nominal Power Working Pressure FAD Cooling Water Flow Dimension Weight
3
kW bar (g) cfm m /min lpm L x W x H (mm) Kg
415V/380V- 50 Hz - 1.5 bar(g) Working Pressure
OF-90 L 90 1.5 1116 31.6 180.0 3154 x 1650 x 1929 4250
OF-110-L 110 1.5 1438 40.7 230.0 3154 x 1650 x 1929 4600
OF-132-L 132 1.5 1760 49.8 265.0 3154 x 1650 x 1929 4600
OF-200-L 200 1.5 2585 73.2 400.0 3700 x 2100 x 2400 8000
415V/380V- 50 Hz - 2.0 bar(g) Working Pressure
OF-90 L 90 2.0 1061 30.0 180.0 3154 x 1650 x 1929 4250
OF-110-L 110 2.0 1101 31.2 230.0 3154 x 1650 x 1929 4250
OF-132-L 132 2.0 1571 44.5 265.0 3154 x 1650 x 1929 4600
OF-160-L 160 2.0 1734 49.1 285.0 3154 x 1650 x 1929 4600
OF-200-L 200 2.0 2601 73.7 400.0 3700 x 2100 x 2400 8000
415V/380V- 50 Hz - 2.5 bar(g) Working Pressure
OF-90 L 90 2.5 969 27.4 180.0 3154 x 1650 x 1929 4250
OF-110-L 110 2.5 1068 30.2 230.0 3154 x 1650 x 1929 4250
OF-132-L 132 2.5 1250 35.4 265.0 3154 x 1650 x 1929 4600
OF-160-L 160 2.5 1556 44.1 285.0 3154 x 1650 x 1929 4600
OF-200-L 200 2.5 1989 56.3 360.0 3700 x 2100 x 2400 8000
OF-250-L 250 2.5 2570 72.8 450.0 3700 x 2100 x 2400 8000
415V/380V- 50 Hz - 3.0 bar(g) Working Pressure
OF-90 L 90 3.0 875 24.7 180.0 3154 x 1650 x 1929 4250
OF-110-L 110 3.0 964 27.3 230.0 3154 x 1650 x 1929 4250
OF-132-L 132 3.0 1081 30.6 230.0 3154 x 1650 x 1929 4600
OF-160-L 160 3.0 1379 39.0 285.0 3154 x 1650 x 1929 4600
OF-200-L 200 3.0 1663 47.1 350.0 3700 x 2100 x 2400 8000
OF-250-L 250 3.0 1969 55.8 410.0 3700 x 2100 x 2400 8000
OF-300-L 315 3.0 2545 72.1 520.0 3700 x 2100 x 2400 8000
415V/380V- 50 Hz - 3.5 bar(g) Working Pressure
OF-90 L 90 3.5 749 21.2 180.0 3154 x 1650 x 1929 4250
OF-110-L 110 3.5 882 25.0 230.0 3154 x 1650 x 1929 4250
OF-132-L 132 3.5 995 28.2 265.0 3154 x 1650 x 1929 4600
OF-160-L 160 3.5 1209 34.2 285.0 3154 x 1650 x 1929 4600
Note:
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex C
FAD indicated is for the full package measured at the outlet
The water inlet pressure min to max is 2 bar(g) to 3.5 bar(g)
The cooling water temperature rise is 8°C
Weight indicated is approximate and actual can vary significantly
Due to continuous improvements, specifications are subject to change without prior notice
Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, pressure variants
(4.5 - 10 bar g for two stage machines), please contact our nearest sales office
All standard packages can be offered with built in VFD. Please contact our nearest sales office for specifications and turndown details
All mentioned packages are water cooled models only.
The ambient temperature operating conditions -5°C to 45°C
All motors can be supplied for various country standards like ABNT, NEMA and IEC however packages(dimension & weight) may vary
Oil-Free Air
Air cooled models
for all sustainable air needs
H
W L
Model Nominal Power Free Air Delivery (FAD) Installed Fan motor Dimension Weight
Note:
Free Air Delivery (FAD) are tested as per ISO 1217 : 2009 - Annex C
FAD indicated is for the full package measured at the outlet
Weight indicated is approximate and actual can vary significantly
Due to continuous improvements, specifications are subject to change without prior notice
Displayed here is the standard range. For customized packages with different voltages, medium and high voltage motor, please contact our
nearest sales office
All standard packages can be offered with built in VFD. Please contact our nearest sales office for specifications and turndown details
The ambient temperature operating conditions -5°C to 45°C
Air Up.
Reciprocating compressors
Diesel powered compressors
Lubricated screw compressors
Oil-free screw compressors
Centrifugal compressors
Compressed air solutions for all sustainable air needs
OVERSEAS OFFICES:
Bangladesh : ELGI Equipments Limited, 5th Floor, Planners Tower, Level: 5 Suite: 8-13, 13/A Bir Uttam CR Datt Road, Sonargaon, Dhaka-1000. Bangladesh.
T: 880-9671453-65, F: 880-2 8616148, E: bangladesh-enquiry@elgi.com
Malaysia : ELGI Equipments Limited, No 2A-4-6, Jalan Jubli Perak, 22/1, Section 22, 40400, Shah Alam, Malaysia, T: +603 55693544, F: +603-55693544,
E: malaysia-enquiry@elgi.com, w: www.elgi.com.my
Srilanka : S.G. Arcade, 2nd Floor, No.441, Sri Sangaraja Mawatha, Colombo-10, T: 00 - 94-11-2392425, F: 00-94-11-4737412. E: elgisupport@slnet.lk
Thailand : ELGI Equipments Limited, 223/66 Country Complex A 14th Floor, Sanphawut Road, Bangna Bangkok - 10260. T: +6627455160
E: thailand-enquiry@elgi.com, w: www.elgi.co.th
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