NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA

PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND

OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

NUCLEAR POWER CORPORATION OF INDIA LIMITED

(A GOVT. OF INDIA ENTERPRISE)
Gorakhpur Haryana Anu Vidyut Pariyojana (GHAVP),
Distt-Fatehabad, Haryana

DOCUMENT ACCEPTANCE NOTE

W.O. No. : GHAVP/1&2/CIVIL/WO-078, Dt.15.02.2019

Name of Document : JHA –BATCHING PLANT/ICE PLANT ERECTION

Submitted By : M/S -TATA Projects Limited.

Name of Work : Construction for main plant building and structures and other
associated works (civil package-II) of Gorakhpur Haryana Anu
Vidyut pariyojana-1&2.
Registration No. :

Above procedure / proposal has been reviewed at our end and found conforming to the
requirement of NPCIL specification / relevant code and hence accepted.

SIGNATURE WITH
NPCIL NAME AND DESIGNATION
DATE
SHRI.NITESH BUDHANI,SO/C(CIVIL)

SHRI. GURPREET SINGH BHATIA,SO/D(CIVIL)

CHECKED BY
SHRI.CHANDRAMANI MANISH,SO/C(I&FS)

SHRI.PANKAJ ARORA,SO/E(CIVIL)
REVIEWED BY
SHRI.A K SHARMA,SO/E(CIVIL)

SHRI.K V SHARMA-HEAD(I&FS)
CONCURRED BY

SHRI. S K GUPTA,CE(CIVIL)
APPROVED BY

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

NUCLEAR POWER CORPORATION OF INDIA LIMITED

(A GOVT.OF INDIA ENTERPRISE)
Gorakhpur Haryana Anu Vidyut Pariyojana (GHAVP1&2)

JHA –BATCHING PLANT/ICE PLANT ERECTION

Work Order No : GHAVP-1&2/CIVIL/078 Dt.15.02.2019

TPL DOCUMENT NO. :

NPCIL Procedure Reg. No. : Date :

PREPARED BY :

ENGINEER

REVIEWED BY :

SAFETY OFFICER

APPROVED BY :

PROJECT MANAGER/RCM

JHA FOR ERECTION OF BATCHING PLANT/ICE PLANT

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

1. Tools and tackles required : Crane, Welding machine, Grinding machine, cutting machine, Gas cutting
set,Lifting tools and tackles.Pump.
2. PPE's required : Safety Helmet, Safety Shoes, Reflective Jacket, Nose Mask, Ear Plug,Goggles
and Hand gloves.
3. Authorization required : Work Permit, Height pass.
4. Section-In Charge :

Table 1 JHA FOR ERECTION OF BATCHING PLANT/ICE PLANT

SL.N Sequence of the Potential hazards Protection measures to Action by

o job be taken
1. Selection & Failure of crane 1. Crane shall be inspected Site
positioning of crane by competent person Engineer/
and Third Party Safety
Inspection certificate Engineer
shall be made available
at site.
2. Crane shall be
thoroughly inspected
prior engaging at site
GREEN Card system
shall be followed.
3. Crane shall be checked
before use. Outrigger to
be fully extended.
4. Crane shall be placed
on the leveled surface.
5. Lift zone shall be
demarcated& restrict
unauthorized entries.
6. Checklist of crane shall
be filled prior to start of
work.
2 Erection cement Unsafe use of  Qualified / Authorized Engineer/
silo; batching plant; equipment by crane operator shall be Electrical
cement screw; incompetent persons engaged. Engineer
aggregate feeder, Ice  Unauthorized operations
plant structures
shall be prevented
using crane
effectively Operations.
 A competent lifting
supervisor shall be
appointed to manage all

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

lifting operations
 Authorized rigger shall be
deployed while material
handling.
Slings breakage/ Site
 Lifting equipment and Engineer
failure
accessories shall be fit for
purpose, tested for its
capacity, certified
bycompetent person,
carry valid color code and
pre‐inspected before
every use.
 Local made lifting hooks,
rebar hooks shall never be
used for any type of
lifting
 Slings/belts shall be
protected against sharp
edges.
 Slings shall be protected
against welding current
by insulating hooks /
insulation packing etc.
 Only experienced /
authorized riggers /
slingers shall be permitted
to work on site.
 Visual inspection of all
lifting tools and tackles
shall be used prior to start
f job.
Overloading of crane Site
Engineer
 Lift plan shall be done
considering all loads, site
and other parameters.
 Trail lift shall be
performed on empty
condition to check the
conditions like load
capacity, obstructions etc
 ASLI shall be installed
on cranes; it shall cutoff
crane movement when
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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

overloaded.
 No lift shall be performed
unless its exact weight is
known. Never lift the
loads from water/fluid
without considering the
buoyancy load.
 Weight of lifting gears,
spreader pieces, crane
hook and fall ropes shall
be considered while
calculating the total
weight to be lifted.
 Smooth operation shall be
ensured to avoid any
jerk / shock loads acting
on crane. When load is
lifted from resting place,
crane shall be allowed to
relieve jerk/shock loads
Adverse weather & before rising further. Site
Excessivewind Engineer
 No lifting shall be in
unfavorable climatic
conditions.
 Lifts shall be performed
under clam weather
condition only. Erection
activity shall not be
Jerk force /tensioned performed on heavy wind.
force of lifted Site
material due to  Material should not be Engineer
Lifting of struck tangled when planned to
material lift using crane
 Lifting materials should
be free from stuck by any
other object.
 In the event of entangling
with other objects , load
shall be lowered and only
be lifted after clearing
 Person should not try to
remove the tangled
material using cranes.
 Lifting vicinity shall be
clear from any structure

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

or any other
equipment /material. Site
 Authorized Engineer
rigger/signaler shall be
Collision of lifting
deployed for signaling to
equipment/loads
operator.
 Communication between
rigger/signaler and crane
operator shall be
maintained all time.
 Tag line shall be provided
to control the accidental
movement of the lifted Site
Fall of material from load. Engineer
lifted
material/Equipment
 No loose materials shall
be placed on the lifting
material and equipment.
 Pre inspection of batching
plant accessories shall be
done for removing the
loose materials on it.
 No one stand beneath the
Site
Fall of person while load while erection.
Engineer
placing/releasing of
tools & tackles
 Ladder shall be provided
to reach the top of the
batching plant accessories
to placing/releasing the
tools & tackles.
 Ladder shall be secured
firmly to avoid fall.
 Workmen shall be worn
safety belt and it shall be
anchored on strong
member to avoid fall from
height.

3 Fixing of cement Fall/Failure of  Foundation shall be free Site

silo; batching plant; Batching plant from any damage and Engineer
aggregate feeder, Ice accessories due to cracks it shall be ensured
plant accessories improper before erection.
and conveyor with assembling
 Manufacturer
foundation /alignment
recommended bolt & nut
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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

shall be used for

connecting the batching
plant accessories with
foundation.
 No of bolt and nut shall
be provided as per the
manufacturer instruction.
 Tightness of the bolt &
nut shall be ensured
before release the crane
from the lifted equipment.

4 Tightening of bolt & Unauthorized  Trained /experienced Site

nut using power tool operation person shall operate the Engineer
Electric power tool.
shock/Electrocution  Electrical connections
shall be routed through
the ELCB/RCCB.
 All the power tools shall
be inspected before use
and safe for use label
shall be provided all
power tools.
 Cable insulation shall be
ensured.
 Electrical joints shall be
insulated properly.
Provide coupler/sleeves
for connecting joints.
 Use plug top for
connecting power source
and power tool.
 Only industrial type plug
top and socket shall be
used for power supply to
portable equipment.
5. Tightening of bolt & Failure of hand tools  Standard hand tools shall Site
nut by manually be used. Engineer
 Defective hand tools shall
not be used. It shall be
inspected before used.
 Right tool for the right
job system shall be
followed.

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

Slip of hand tool and

improper handling of  Hand tools with proper Site
hand tools grip shall be used. Engineer
 Hand tools shall be free
of oil or grease to avoid
slip and fall.
 Hand gloves shall be used
while handling the hand
tools.
 Proper communication
shall be ensured between
the workmen.
 Other workmen shall be
kept away while
hammering.
6 Hot work for Fire due to falling of  Ensure hot work area is Site
connection and hotspatters from hot free from combustible Engineer
alignment of work onmaterials materials to the reach of
batching plant/ice spatter falling.
plant accessories
 Hot work permit shall be
taken before start of the
work.
 Fire blanket shall be used
to arrest the spatters while
doing hot work on height.
 Employ sufficient
firefighting items like fire
extinguishers, water
sources.
 Precaution mentioned in
JHA for welding & gas
cutting shall be followed.

7. Electrical  Electrical connections Site

Connection/Insulatio Electrocution/Electric shall be routed through Engineer
n al Shock/Electrical the ELCB/RCCB
Burn  All the installations DB’s,
SDB‘ s at site are to be
earthed as per
specification.
 All electrical cables shall
be insulated properly.
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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

 No electrical cables
should be laid over the
ground, either cable
should be buried under
ground or it should be
above the height of
obstruction passes
through the way.
 Licensed electricians shall
be engaged to undertake
electrical works
 LOTO system shall be
implemented.

8. Commissioning and Unguarded rotating  All rotating parts like Site

Dry trial run part gears, chains and rollers Engineer
will be covered or
guarded suitably.
 Fall of mixture hopper
hoist and anchoring break
will be checked and
adjusted.
 Loose cloths shall not
worn by workmen,
technicians & staffs.

Operation of batching  Authorized / Experienced Site

plant by incompetent operator shall be Engineer
person
deployed for operating
the plant.
 Proper supervision shall
be ensured during the trail
run.

Table 2Check List for Erection of Batching plant

SL. NO DESCRIPTION STATUS REMARKS

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

1 Whether the pre job briefing & safety Induction is done to all workers Yes No
2 Whether the applicable PPE’s is ensured Yes No
3 Whether crane, tools&tackles have valid third party inspection certificate? Yes No
4 Whether experienced and trained operator & rigger are deployed? Yes No
5 Whether signalman deployed for giving signaling? Yes No
5 Whether tools & tackles checked before use? Yes No
6 Whether crane is overloaded? Yes No
7 Whether soil stability is checked for crane movement? Yes No

8 Whether crane is placed on leveled surface? Yes No

9 Whether crane movement area is restricted to avoid unauthorized entry? Yes No

10 Whether slings are placed on equal distance while lifting? Yes No
11 Whether tag lines are provided while lifting the loads? Yes No
12 Whether lifting material/ equipment stuck by any other object? Yes No
13 Whether lifting area is demarcated? Yes No
Whether Lifting vicinity clear from any structure or any other equipment No
14 Yes
/material?
Whether loose materials removed from the batching plant accessories before No
15 Yes
lifting?
16 Whether any body standing beneath the load while erection? Yes No
Whether ladder provided to reach the top of the batching plant accessories to No
17 Yes
placing/releasing the tools & tackles?
18 Whether ladder secured properly to avoid the fall? Yes No
Whether workmen using safety belt while climbing on batching plant No
19 Yes
accessories?
Whether batching plant foundation inspected to ensure free from any damage No
20 Yes
or crack?
Whether Manufacturer recommended bolt & nut used for connecting the No
21 Yes
batching plant accessories with foundation?
Whether adequate no of bolt & nut provided as recommended by No
22 Yes
manufacturer?
Whether tightness of the bolt & nut ensured before release the crane from the No
23 Yes
lifted equipment?
24 Whether Trained /experienced person shall operate the power tool? Yes No
Whether all Electrical equipment /tools shall be routed through the Yes No
25
ELCB/RCCB?
Whether all the electrical cables insulated properly and joints are provided Yes No
26
with coupler / sleeve?
27 Whether hand tools free from any defects / damage? Yes No
28 Whether hand tools having proper grip and free from oil & grease? Yes No
Whether all the electrical cable routed properly to avoid the mechanical Yes No
29
damage?
30 Whether licensed electrician deployed for electrical work? Yes No
Whether all electrical equipment and panel board provided with double Yes No
31
earthing?

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 NPCIL-GORAKHPUR HARYANA ANU VIDYUT PARIYOJANA
PROJECT: CONSTRUCTION FOR MAIN PLANT BUILDINGS AND STRUCTURES AND
OTHERS ASSOCIATED WORKES (CIVIL PACKAGE –II)

JHA –BATCHING PLANT/ICE PLANT ERECTION

32 Whetehr LOTO system followed? Yes No

33 Whether all the rotating parts guarded /covered suitably? Yes No

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