Job Safety Analysis

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The document discusses various safety procedures and risks identified during piping installation work. It also outlines control measures to prevent accidents.

Risks of slip, trip, fall, vehicle accidents, falling material, falling from heights are some of the main risks identified.

Control measures like valid inspection certificates for lifting tools, load charts, barricades, joint inspection by safety personnel, certified slings and shackles are mentioned for safe lifting.

Client : M/s.

Datwyler Pharma Packing India Pvt Ltd

Project : P20281, Satara

Company Name: NILSAN NISHOTECH SYSTEM PVT LTD. Activity/Trade: Clean utility Piping/Process Piping
Address:W-199E,MIDC KHAIRANE,NAVI MUMBAI - 400705 Office Contact No:022 41515151

JOB SAFETY ANALYSIS

Description of Task Risk Identified Control Measures Taken

 Slip Trip Fall  Don’t rush to finish the job


 Horse play is strictly prohibited
 Shortcuts is also prohibited
 Housekeeping in the erection area is to be maintained
 Failure of Tools  Inspection of tools and tackles to be done prior to start the activity
General
 Handmade tools are not allowed to use
 Clean
 Weather condition  Weather shall be monitor while working at site
 If weather is windy/rainy then stop the activity
 Poor visibility is also dangerous

Document Name: Version Correct as at: Page No.


SAFE WORK METHOD STATEMENT 1 of 6
00 07 June 2019
DOC NO :- NNSPL/JSA/001
Description of Task Risk Identified Control Measures Taken

 Vehicle hitting to vehicle,  All the vehicle should have proper document
 Vehicle collapse on the  Driver should have a valid driving license
road  Vehicle condition should be checked
 Fire take place due to  All the vehicle should pass in a speed limit of 15 km/h
Vehicles entry hitting,  Proper checklist to be maintained properly
 Accident of pedestrians  To be inform prior before entering in material gate and supervisor and driver should
 Vehicle entered without have material inward stamp
material inward stamp and
sign
 fall of material ,injury,  Barricade the area
Unloading of material fracture  Proper sign boards has to be fixed
 Proper supervision has to be ensure
 Material may fall on  Ensure certified slings, shackles they are without damage.
person  Prevent unauthorized entry with the help of signalman
Shifting of material & pipes  Harsh operation  Horse play ,shortcuts, harsh operations shall be avoiding
 Material will damage  Guide ropes provided both end
company property  Use appropriate PPE’s
 Fall/slip of pulley  Pulley will be fixed with the purlin/supporting channel by heavy duty chain instead of
Fixing of rope pulley on  Slip of rope while pulling PP rope
bracing  Member and structure inspection will be done prior fixing to the pulley at purlin.
tubes/structures/channels.  TPI shall be available
 Enough tightening of members/structure will be verified.

Document Name: Version Correct as at: Page No.


JOB SAFETY ANALYSIS 2 of 6
00 07 June 2019
DOC NO:- NNSPL/JSA/001
Description of Task Risk Identified Control Measures Taken

 Crane tipping over  Passenger cage and material lifting bucket must be the third party certified with a
 Load hitting any plant valid inspection certificate
facility  All lifting tools & tackles must be visually checked before use for any damage.
 Injury from crane  Valid test certificate shall be available for all the lifting cranes and lifting tools tackles
machinery  Load chart shall be displayed on the machinery
Crane lifting
 Falling of load from  Do not position the crane outriggers near any soft or week soil surface
heights  Two riggers must be deployed for guiding the crane from front and back
 Exposure to vibration  Lifting equipment shall be jointly inspected by plant and safety personnel before the
 Unskilled manpower start of the work
 Always provides barricades and proper signage prevent unauthorized movement.
 Tools fall from platform  Keep a clear base and circumference
and seriously hurt anyone  Hire trained lift operators
 Boom lift tip over  Wear your harness
 Accident happened during  Don’t go over the weight limit
Boom lifting actual job  Don’t climb or sit on outer edges
 Operator will fall out of the  Avoid windy conditions
platform and risk of falling  Operate on level ground
 During movement creates  Move the lift correctly
opportunity for injury. 
 Collapse of frame  Scaffold shall be erected on firm support.
 Person falling from height  Edges must be protected by hand barricade
 Wheels must be locked.
 Railing must be placed.
Scaffold installation
 Scaffolding inspection must be done prior to start the activity.
 Rigger must wear FBSH while accessing the scaffold.
 Safety harness must be anchored in the solid support.
 Scaffold shall be tied off with the structure.

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JOB SAFETY ANALYSIS 3 of 6
00 07 June 2019
DOC NO:- NNSPL/JSA/001
Description of Task Risk Identified Control Measures Taken

 Electric shocks  Proper power supply with proper earthing.


 Skin cut  Use hand gloves, safety goggles, helmet, shield glass while working,
Fabrication work  Chances of burns due to  Do not leave hot rejected electrode stubs, steel scrap
(Cutting/grinding/Installation) contact with hot parts.  Mark all hot metal after welding operations are completed.
 Fall of material from height  Use of safety belts during working at height.,
 Fall of person from height  First aid kit and fire extinguisher should be made available during emergency
 Fall of person  All workers who engaged in height work must wear inspected and certified full body
 Fall of material harness with shock absorber.
 The access to the height only through inspected and certified tower scaffold or by
Working at height.
mobile elevated working platform.
 Don’t stand on railings of scaffold and boom lift.
 Anchor safety harness to the solid support.
 Electric shocks.  Stabilize power supply with proper earthing.
 Injury can result from fire,  Remove all flammable materials such as cotton, oil, gasoline etc from the vicinity of
explosions or harm full welding.
agents.  Use while working safety goggles, helmet, shield glass.
 Chances of burns due to  Do not leave hot rejected electrode stubs, steel scrap, or tools on the floor or around
Orbital & Manual welding contact with hot parts. the welding equipment, Accidents and/or fires may occur.
 Inhale of toxic fumes,  Mark all hot metal after welding operations are completed. After finish welding allow
 Emits of intense visible, to cool joint slowly at room temp and cover fitting.
ultraviolet, and infrared  First aid kit and fire extinguisher should be made available during emergency.
radiation,  Welding may produce fumes and gases hazardous to health. Avoid breathing these
fumes and gases. Use of mask during welding.
 Proper precaution should be taken while using cleaning agent .eg.K2 paste.

 Chemical burn  Proper precaution should be taken during handling of acid.


Passivation
 Use hand gloves & safety goggles.
 Panic situation  Information about emergency shall be pass on to the site engineer /HSE.
In case of emergency
 Everyone shall be assemble at assembly point without being panic.

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JOB SAFETY ANALYSIS 4 of 6
00 07 June 2019
DOC NO:- NNSPL/JSA/001
Purpose Location & Volume Used Controls MSDS Attached
Date on Site Date Left Site Product Name
(ie. Application on site) on Site (& PPE to be worn) (Y/N)
/ / / / Nitric Acid Passivation 30 liter MASK,HANDGLOVES,SAFETY
GLASS,

We agree that we have been consulted in the hazards and control measures and agree to complete the work in accordance with our Work Method
Statement (WMS).
We have been provided with training in all tasks outlined in our WMS and in the Codes of Practice applicable to our work.

Employee / Worker Signature Date Employee / Worker Signature Date


1. 8.
/ / / /
2. / / 9. / /
3. / / 10. / /
4. / / 11. / /
5. / / 12. / /
6. / / 13. / /

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JOB SAFETY ANALYSIS 5 of 6
00 07 June 2019
DOC NO:- NNSPL/JSA/001
Signature of persons involved in Development of JSA

NAME Mr. Nishar Balkavade Mr. Rahul jamble Mr.Adil Ashraf Mr. Upendra Rawat

SIGNATURE

DATE
Prepared by Checked by Consultant
Reviewed by

Document Name: Version Correct as at: Page No.


JOB SAFETY ANALYSIS 6 of 6
00 07 June 2019
DOC NO:- NNSPL/JSA/001

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