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    Tronador Madrid 2010 (En)

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    Luisa Niño
    This document discusses wort boiling objectives and requirements for modern wort boiling systems. It summarizes the key functions of wort boiling including enzyme inactivation, sterilization, alpha acid isomerization, and removal of unwanted compounds. It then outlines the demands on a boiling system to ensure the proper wort temperature, agitation, evaporation, and removal of volatiles. Both internal and external boiler designs are presented and their components such as the wort distributor, inlet, outlets, and external heater are described. The boiling process steps of heating, boiling, cleaning, and rinsing are also summarized.

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    Tronador Madrid 2010 (En)

    Uploaded by

    Luisa Niño
    47 views26 pages
    This document discusses wort boiling objectives and requirements for modern wort boiling systems. It summarizes the key functions of wort boiling including enzyme inactivation, sterilization, alpha acid isomerization, and removal of unwanted compounds. It then outlines the demands on a boiling system to ensure the proper wort temperature, agitation, evaporation, and removal of volatiles. Both internal and external boiler designs are presented and their components such as the wort distributor, inlet, outlets, and external heater are described. The boiling process steps of heating, boiling, cleaning, and rinsing are also summarized.

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    Tronador Madrid 2010 (en)

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    This document discusses wort boiling objectives and requirements for modern wort boiling systems. It summarizes the key functions of wort boiling including enzyme inactivation, sterilization, alpha acid isomerization, and removal of unwanted compounds. It then outlines the demands on a boiling system to ensure the proper wort temperature, agitation, evaporation, and removal of volatiles. Both internal and external boiler designs are presented and their components such as the wort distributor, inlet, outlets, and external heater are described. The boiling process steps of heating, boiling, cleaning, and rinsing are also summarized.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    47 views26 pages

    Tronador Madrid 2010 (En)

    Uploaded by

    Luisa Niño
    This document discusses wort boiling objectives and requirements for modern wort boiling systems. It summarizes the key functions of wort boiling including enzyme inactivation, sterilization, alpha acid isomerization, and removal of unwanted compounds. It then outlines the demands on a boiling system to ensure the proper wort temperature, agitation, evaporation, and removal of volatiles. Both internal and external boiler designs are presented and their components such as the wort distributor, inlet, outlets, and external heater are described. The boiling process steps of heating, boiling, cleaning, and rinsing are also summarized.

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    You are on page 1of 26

    TRONADOR

    INTERNAL & EXTERNAL


    BOILER

    ESCUELA SUPERIOR DE
    CERVEZA Y MALTA
    Junio 2010
    Brewery energy consumption

    Utilities
    6% Others functions
    Warehouse 2%
    2% Mashing
    30%
    Packaging
    20%

    Beer processing
    10%

    Wort boiling
    30%

    TRONADOR
    Wort boiling objectives
    Ø Enzymes inactivation

    Ø Wort sterilisation

    Ø α - acids isomerisation

    Ø Reductors compounds formation

    Ø Hop extraction

    Ø Protein coagulation

    Ø Desired volatile compounds formation

    Ø Adjust original gravity (evaporate water)

    Ø Remove unwanted aroma compound

    TRONADOR
    Wort boiling objectives

    Remove unwanted aroma compounds

    E+S

    α acid isomerisation T+t+pH T+t+A Hop extraction


    BOILING
    T + t+
    T+t A+ p
    H
    E

    Enzymes inactivation Protein coagulation


    Adjust original gravity
    Wort sterilisation
    Desired volatile compounds formation
    Reductors compounds formation

    TRONADOR
    Requirement time

    100

    Start End boiling


    80
    Alpha-acids
    Concent. (mg/l)

    60

    40

    Iso Alpha-acids
    20

    0
    0 30 60 90
    Time min

    TRONADOR
    Demanded figures in modern wort boiling systems

    Whirlpool
    Parameters Cast wort
    (outlet)
    TBA < 45 < 60

    DMS (free) µg/l < 100 < 100

    N coag. µg/l (ref. 12%) 15 - 25 -

    Mebak 4 edition S20

    Practical experience N coag on


    Whirlpool outlet 20 – 30 mg/l

    From DIN 8777, p 7 , Reduction of N


    coag after 75 mn boiling time > 50%

    TRONADOR
    A boiling system must ensure:

    1. Wort temperature: Boiling temperature as much as possible on


    atmospheric pressure
    » Give energy to the wort
    » Be sure of an optimal homogeneity

    2. Agitation : Enough
    » Thermical (Strong evaporation)
    » Mechanical

    3. Evaporation : As low as possible


    » Original gravity (?)
    » Remove the atmosphere (vapour/air/others?)

    4. Remove unwanted volatile compounds:


    » Contact surface L-G: As much as possible
    » Driving-off unwanted volatile compounds

    5. Foam formation control

    TRONADOR
    Volatiles elimination

    Traditional
    system

    1000 hl

    500 hl

    Wort deflector

    TRONADOR
    Volatiles elimination

    TRONADOR
    Volatiles elimination
    STRIPPING
    Great contact surface
    Environment replacement

    − ZAK L a
    V0
    =e L
    Vi

    TRONADOR
    Volatiles elimination

    TRONADOR
    Internal boiler
    Distributor

    CIP ring

    Internal
    heater Distributor

    Wort inlet
    Venturi

    Wort outlet

    Wort
    inlet

    Recirculation
    pump

    TRONADOR
    External boiler

    Wort
    distributor

    Wort inlet

    Venturi

    TRONADOR
    Distributor
    External boiler

    Wort Side wort inlet


    distributor

    External
    Wort outlet heater
    Wort outlet

    Wort inlet

    Recirculation pump

    TRONADOR
    TRONADOR
    General view

    1. Wort
    distributor 4. Wort
    side inlet

    5. External
    2. Wort inlet
    boiler

    3. Recirculation
    pump

    TRONADOR
    Wort distributor CIP inlet

    Supports

    Internal view

    External view

    TRONADOR
    Inside the kettle
    Spray balls Wort outlets

    Wort inlet
    CIP - ring Wort distributor

    TRONADOR
    Wort outlets and wort inlet

    TRONADOR
    Wort side inlet External boiler

    TRONADOR
    PROCCES

    HEATING UP

    TRONADOR
    PROCCES

    HEATING UP

    TRONADOR
    PROCCES

    U nw a
    nte
    vo l a t i d
    le,
    DM S

    BOILING

    TRONADOR
    PROCCES

    BOILING

    TRONADOR
    PROCCES

    CLEANING IN PLACE

    TRONADOR
    PROCCES

    RINSING

    TRONADOR
    ESCUELA SUPERIOR DE
    CERVEZA Y MALTA
    Junio 2010
    Thank you for
    your attention END OF
    PRESENTATION

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