Gearlec - Tractelec GT - TM - TF
Gearlec - Tractelec GT - TM - TF
Gearlec - Tractelec GT - TM - TF
11 / d
367
49
48 124
364
371 120
122
177
198
41
466
37
31
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321
30
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15
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320
325
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322
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a n ual i ser
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36
90
91
79
349
70
78
100
343
347
28
4
34
33
323
gearlec - TRACTELEC
GT / TM / TF
Installation and maintenance
LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
This manual concerns the alternator which you have just purchased.
The latest addition to a whole new generation of alternators, this range benefits from
the experience of the leading manufacturer worldwide, using advanced technology and
incorporating strict quality control.
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
1 - RECEIPT
1.1 - Inspection.......................................................................................................................4
1.2 - Identification...................................................................................................................4
1.3 - Storage...........................................................................................................................4
1.4 - Applications....................................................................................................................4
1.5 - Contraindications to use.................................................................................................4
2 - TECHNICAL CHARACTERISTICS
2.1 - Operating principles .......................................................................................................4
2.2 - Electrical characteristics.................................................................................................5
2.3 - Mechanical characteristics..............................................................................................5
2.4 - Voltage regulation with electronic AVR ...........................................................................7
3 - INSTALLATION/COMMISSIONING
3.1 - Assembly........................................................................................................................9
3.2 - Inspection prior to first use..............................................................................................9
3.3 - Setting up......................................................................................................................10
3.4 - Electical diagram connection AVR.................................................................................10
3.5 - Commissioning (environment/safety)........................................................................... 11
4 - SERVICING / MAINTENANCE
4.1 - Safety measures........................................................................................................... 11
4.2 - Regular maintenance....................................................................................................12
4.3 - Fault detection..............................................................................................................12
4.4 - Mechanical defects.......................................................................................................12
4.5 - Electrical faults..............................................................................................................13
4.6 - Electronic faults............................................................................................................13
4.7 - Dismantling the gearbox...............................................................................................13
5 - SPARE PARTS
5.1 - Technical support service..............................................................................................13
5.2 - Exploded view of GT/TF/TM: LSA 37 2P.......................................................................14
5.3 - Exploded view of GT/TF/TM: LSA 40 - 42.2 - 43.2.........................................................15
EC declaration of incorporation........................................................................................16
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
Tractelec range Gearlec range
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
Speed of power
GEARLEC Backup power Alternator
take-off shaft
3-phase 50 Hz KVA type
(min-1)
2 POLES
GT.2 37 M7/50 L2 16,5 LSA 37 M7 450
GT.2 37 M8/50 L2 20 LSA 37 M8 450
GT.2 37 VL11/50 L2 30 LSA 37 VL11 450
4 POLES
GT.2 40 S3/50 L4 16.5 LSA 40 S3 429
GT.2 40 S4/50 L4 19.5 LSA 40 S4 429
GT.2 40 M5/50 L4 22 LSA 40 M5 429
GT.2 40 L7/50 L4 25 LSA 40 L7 429
GT.2 42.2 M6/50 L4 27.5 LSA 42.2 M6 429
GT.2 42.2 M7/50 L4 30 LSA 42.2 M7 429
GT.2 42.2 L9/50 L4 35 LSA 42.2 L9 429
GT.2 43.2 S1/50 L4 40 LSA 43.2 S1 420
GT.2 43.2 S25/50 L4 50 LSA 43.2 S25 420
GT.2 43.2 S25/50 H4 50 LSA 43.2 S25 834
GT.2 43.2 M35/50 H4 60 LSA 43.2 S35 834
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
2.4 - Voltage regulation with elec- 5) - Adjust the voltage using the P1
tronic AVR potentiometer so as to obtain 480 V for 60
Hz.
6) - Without touching the previous settings,
bring the frequency (speed) back down to
The R220 and R250 AVR are specially 50 Hz.
adjusted for use with GEARLEC/
7) - Adjust the voltage using P1 so as to
TRACTELEC. If the AVR needs to be
obtain 400 V for 50 Hz.
changed, follow the adjustment pro-
cedure below. 8) - Check the U/F setting (voltage in
proportion with the frequency alternator at
2.4.1 - R220 adjustment no lead):
1) - Set the P1 voltage potentiometer to - Increase the speed so as to obtain a
the centre position frequency of 55 Hz, the voltage should be
close to 440 V (+/-2.5%).
2) - Set the P2 stability potentiometer to the
centre position - Reduce the speed so as to obtain a
frequency of 45 Hz, the voltage should be
3) - Open ST4 close to 360 V (+/-2.5%).
4) - Run the Tractelec up to 60 Hz For the other AVR characteristics, see the
alternator maintenance manual.
5+ 6-
ST4
Potentiometer for remote
voltage adjustment
R 220
P2 Stability
85 mm
50 Hz 60 Hz 124 mm
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
2.4.2 - R250 adjustment 7) - Adjust the voltage using P3 so as to
1) - Set the P1 voltage potentiometer to obtain 400 V for 50 Hz.
the centre position. 8) - Check the U/F setting (voltage in
2) - Set the P2 stability potentiometer to proportion with the frequency alternator at
the centre position. no lead):
3) - Set the P3 underspeed potentiometer - Increase the speed so as to obtain a
to the centre position. frequency of 55 Hz, the voltage should be
close to 440 V (+/-2.5%).
4) - Run the Tractelec up to 60 Hz.
- Reduce the speed so as to obtain a
5) - Adjust the voltage using the P1
frequency of 45 Hz, the voltage should be
potentiometer so as to obtain 480 V for 60
close to 360 V (+/-2.5%).
Hz.
6) - Without touching the previous settings,
bring the frequency (speed) back down to For the other AVR characteristics, see the
50 Hz. alternator maintenance manual.
5+ 6-
Field
Voltage sensing
75 mm
110 0V E+ E- R 250
4 x holes Ø 5.8 x
140 mm
50 x 115 mm
F1 Slow fuse
250V 8 A
Frequency selector 50 Hz
FREQ. & L.A.M. CONFIG.
P1
STAB VOLT
KNEE
50Hz LAM
Voltage 47.5Hz
LAM OFF 9
o OFF
1 13%
SPECIAL
8 901 2 25%
23
78
KNEE
3 OFF
65Hz 7
456
P2
LAM OFF 4 13%
6
Stability
KNEE
5 25%
57Hz 60Hz LAM
LAM OFF
ST4 Option
External potentiometrer
for voltage adjusting
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
3 - installation /
COMMISSIONING CAUTION
3.1 - Assembly The TRACTELEC should be fixed to the
All mechanical handling operations must tractor 3-point linkage during operation. If
be undertaken using approved equipment. transporting a Mobile Tractelec mounted
3.1.1 - Handling on a tractor «3-point» fixing, wedge the
reversing rods at the side to limit vibration.
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
Connection checks
Check that:
- The TRACTELEC/GEARLEC is earthed The earth must meet electrical
(earthing rod). standards and safety regulations in
- The residual circuit-breaker conforms to force in that country.must also be fitted
legislation on protection of personnel in with a control and protection unit
force in the country of use, and has been enclosing all electrical accessories.
correctly installed on the alternator power 3.3 - Setting up
output as close as possible to the alterna- Your machine is preset and tested at the
tor. (In this case, disconnect the blue wire factory.
of the R 791interference suppression
3.4 - Electrical diagram/connection/
module linking the neutral) AVR
- The machine has been connected to the The electrical diagram for the alternator
mains supply according to the connection and terminal connections are defined in the
diagram. maintenance manual. With the TRACTE-
LEC, the electrical connection must
- The connection of any cables and links conform to the diagram below. Electrical
conforms to the diagram included with the installations must comply with the current
machine. legislation in force in the country of use.
- Any protective devices in place have not
tripped.
- The equipment to be supplied has its own
switchgear or starter system for motors. A current reversing switch must without
fail be placed between the mains supply
and the GEARLEC fitted with a panel, or
the TRACTELEC.
MAINS SUPPLY
TRACTELEC INTERNAL CONNECTIONS
INTERNAL SUPPLY
R 791 V
T
001254836
3 METER
Brown 2
1 RCD
Brown N
Brown
Blue
V/J
Blue
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
3.5 - Commissioning
CAUTION
Please note that power may be supplied
to the electronic switchgear on condi-
Before starting up, check that all tion that its current consumption does
not exceed 40% of the rated current
preparations and safety procedures between phase and neutral.
already mentioned in this manual have
been observed.
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
4.2 - Regular maintenance Before use, check the gearbox oil level
using the oil level screw (586), and top up if
4.2.1 - Checks after start-up necessary.
After approximately 20 hours of operation, Monitor the temperature rise in the
check that all fixing screws on the machine gearbox, which should not exceed 60°C
are still tight, plus the state of the gearbox above the ambient temperature. Should
(traces of oil) and the various electrical this value be exceeded, the machine must
connections in the installation. be stopped and checks carried out.
4.2.2 - Cooling circuit 4.2.5 - Care and storage
Take care that the suction grilles are not
blocked by foreign bodies (straw, feathers, CAUTION
wool, etc).
4.2.3 - Bearings Cleaning the machine using a water
The bearings are permanently greased spray or a high‑pressure washer is
(see the alternator). A quick check of all the strictly prohibited.
generator bearings can be made by turning
the shaft end by hand; the assembly should Any problems arising from such
turn freely without sticking. treatment are not covered by our
4.2.4 - Gearbox warranty.
- Store your machine in a dry, airtight place
The gearbox oil should be emptied and
replaced after 50 hours of operation, then to avoid condensation.
every 500 hours and in all cases, at least
once a year. Quality of oil to be used:
synthetic oil PAO ISO VG 150. 4.3 - Fault detection
Quantity of oil for GT.2 37 - 50 L2: If, when commissioned, the alternator does
0.5 litre not work normally, the source of the
malfunction should be identified.
Quantity of oil for TF.1/TM.1 - 16,5/20/30 L2: To do this, check that:
0.5 litre - The protective devices are switched on.
Quantity of oil for GT.2 - 40, 42.2, 50 L4: - The connections comply with the dia-
0.8 litre grams in the maintenance manuals
supplied with the machine.
Quantity of oil for TF.2/TM.2 - 16,5 to 35 L4: - The generator speed is correct, see
0.8 litre section 2.3 (use a frequency meter rather
than a revolution counter).
Quantity of oil for GT.2 43.2 - 50 L4:
Repeat the operations defined in section 3.
1.6 litres
Quantity of oil for TF.2/TM.2 - 40, 50 L4:
1.6 litres 4.4 - Mechanical defects
Quantity of oil for GT.2 43.2 - 50, 60 H4: See the alternator maintenance manual.
2.2 litres For the gearbox, follow the troubleshooting
Quantity of oil for TF.2/TM.2 - 50, 60 H4: guide below. Mechanical faults should be
2.2 litres noted with the machine disconnected from
the mains.
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CAUTION
LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
Excessive gearbox 4.6 - Electronic faults
Fault See the alternator maintenance manual.
temperature rise
Action Check oil level
Source Lack of oil or incorrect oil level 4.7 - Dismantling the gearbox
Fault Abnormal gearbox noise
Action Change the bearings
Source Faulty lubrication
During the warranty period, this
Fault Significant gearbox vibration operation should only be carried
Action Stop the machine out in a Leroy-Somer approved
Source Faulty universal joint coupling workshop or in our factory, othe-
rwise the warranty may be invalida-
4.5 - Electrical faults ted.
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
5.2 - Exploded view of the GT.2 / TF.1 /
48
TM.1 range: with LSA 37 - 2 poles 578
577
368
41
575
567
573
566
581 V
551
559
585
561
560
584
553
547
586 605
550 576
589 572
557 588
559 565
587 546
558
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
5.3 - Exploded view of the gearbox
for the GT.2/ TF.2/ TM.2 range: 578
577
with LSA 40 42.2 - 43.2 576
574
605
604
575
587
584
559
602
581
550
551
560
557
559
584
558
265
573
571 572
588 588
587 567
547 566
546
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
This Declaration applies to the generators designed to be incorporated into machines complying with the
Machinery Directive Nr 2006/42/CE dated 17 May 2006.
Declares hereby that the electric generators of the types LSA 36 – 37– 40 – 42.2 – 43.2 – 44.2 – 46.2 – 47.2 –
49.1 – 50.2 – 51.2, as well as their derivatives, manufactured by Leroy Somer or on Leroy Somer's behalf,
comply with the following International Standards and Directive :
Furthermore, these generators, designed in compliance with the Machine Directive Nr 2006/42, are therefore
able to be incorporated into Electrical Gen-Sets complying with the following International Directives :
WARNING :
The here above mentioned generators should not be commissioned until the corresponding Gen-Sets have
been declared in compliance with the Directives Nr 2006/42/CE et 2004/108/CE, as well as with the other
relevant Directives.
Leroy Somer undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on
the generator.
Technical Managers
P Betge – J.Begué
4152 en – 2010.11 / d
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
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LEROY-SOMER Installation and maintenance 3472 en - 2010.11 / d
gearlec - TRACTELEC
GT / TM / TF
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LEROY-SOMER 16015 ANGOULÊME CEDEX - FRANCE
338 567 258 RCS ANGOULÊME
www.leroy-somer.com