Inspection & Test Plan PT. Barata Indonesia: Fabrication Document
Inspection & Test Plan PT. Barata Indonesia: Fabrication Document
Inspection & Test Plan PT. Barata Indonesia: Fabrication Document
INDONESIA
PT. Barata Indonesia (Persero)
Doc. No. : 01 / ITP / QC - PIB / 7.06.003 Revisi No. : 0 Sheet : 3 0f 6
Item Name : Blow Down Tank
Item No. : N.A
Verified Acceptance Inspection
No. Work Flow Quality Activities Reference Document
Document Criteria BRT DKME PKG Disnaker
1 FABRICATION DOCUMENT
Inspection and Test Plan Prepare and review ITP Related drawing N.a ASME, Customer Spec. P R R R
WPS and PQR Prepare and review WPS / PQR ASME Section II & IX N.a ASME Section IX P R R R
3 HEAD
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
Dishing Observation with template Related drawing N.a ASME Section VIII Div. 1 H - - -
Flanging Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting & Bevelling Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Observation with template Related drawing Report ASME Section VIII Div. 1 H R R R
4 SHELL
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
Pre - Bending Dimensional inspection Related drawing N.a ASME Section VIII Div. 1 H - - -
Rolling Dimensional inspection Related drawing N.a ASME Section VIII Div. 1 H - - -
Fit up Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Welding Dimensional inspection Related drawing Report ASME Section IX H R R R
Visual inspection Visual procedure Report ASME Section VIII Div. 1 H R R R
Re - Rolling Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
NDE RT spot RT procedure Report ASME Section VIII Div. 1 H R R R
Explanation
Penjelasan
W Witness / Witness the operation or examination purchaser's inspection must be present during the specified activity
H Hold Saksi pengujian operasi atau pengujian dimana inspeksi pembeli harus ada selama aktivitas khusus
(w) Witness Random Witness random specified test/examination where the inspector must be notified in advance and may be
present during specified activity.
Saksi untuk tes khusus /pengujian dimana inspektor harus mencatat kemajuannya dan bisa ada/tidak ada selama
aktivitas khusus.
R Review The authority will review any documents, comparing the recorder data with the specified acceptance criteria
Document Petugas yang berwenang akan mengkaji ulang setiap dokumen, membandingkan data yang direcord (dicatat)
dengan kriteria penerimaan yang dispesifikasikan.
7 JOINT NECK TO FLANGE ( M1, N1, N2, N3, N4, N5a, N5b, N6 & N7)
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Fit up Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Welding Dimensional inspection Related drawing Report ASME Section IX H R R R
Visual inspection Visual procedure Report ASME Section VIII Div. 1 H R R R
8 JOINT NECK TO SHELL ( M1, N1, N2, N3, N4, N5a & N5b )
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Fit up Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Welding Dimensional inspection Related drawing Report ASME Section IX H R R R
Visual inspection Visual procedure Report ASME Section VIII Div. 1 H R R R
NDE PT PT procedure Report ASME Section VIII Div. 1 H R R R
10 LIFTING LUGS
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
11 EARTH LUGS
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
INSPECTION & TEST PLAN
INDONESIA
PT. Barata Indonesia (Persero)
Doc. No. : 01 / ITP / QC - PIB / 7.06.003 Revisi No. : 0 Sheet : 5 0f 6
Item Name : Blow Down Tank
Item No. : N.A
Verified Acceptance Inspection
No. Work Flow Quality Activities Reference Document
Document Criteria BRT DKME PKG Disnaker
12 LEGS
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
13 BASE PLATE
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
14 INSULATION RING
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
Pre - Bending Dimensional inspection Related drawing N.a ASME Section VIII Div. 1 H - - -
Rolling Dimensional inspection Related drawing N.a ASME Section VIII Div. 1 H - - -
19 FINAL INSPECTION
Final Inspection Final dimensional inspection Related drawing Report ASME Section VIII Div. 1 H W W W
Visual test Visual procedure Report ASME Section VIII Div. 1 H (w) (w) (w)
20 HYDROSTATIC TEST
Leak Test Leak test inspection Leak test procedure Report ASME Section VIII Div. 1 H R R R
Hydrostatic Test Hydrostatic test inspection Hydrostatic procedure Report ASME Section VIII Div. 1 H W W W
21 PAINTING
Sandblast Surface check after sandblast Painting spec. N.a Technical Spec. H - - -
Painting Painting inspection Painting spec. Report Dry Film Thickness H (w) (w) (w)
22 MDR
MDR Manufacturer's data report Customer requirement Report Technical Spec. H R R R
Disnaker
Disnaker
Disnaker
Disnaker
PT. BARATA INDONESIA
JL. Veteran 241 Gresik - 61123 - Indonesia
Phone : (031) 3990555 Ext. 506 ; Fax : (031) 3990666
QA - QC DOCUMENT
Pemesan
: PT. PETROKIMIA GRESIK
Customer No. Dokumen
: 02.1-5
Proyek Document No.
: FUNNED TUBE & BEND
Project Lembar
: Cover
No. Order Sheet
:
Order No.
Judul
Title
Signature
Signature
Tangan
Tangan
Tangan
Tanda
Tanda
Tanda
0 24/4/2013
Nama : Nama : Nama :
Name : Name : Name :
Revision
Tanggal Uraian
Date Description
Disiapkan Dikaji ulang Disetujui
Prepared Reviewed Approved
INSPECTION & TEST PLAN
INDONESIA
PT. Barata Indonesia (Persero)
Doc. No. : 01 / ITP / QC - PIB / 7.06.003 Revisi No. : 0 Sheet : 3 0f 6
Item Name : Flash Tank
Item No. : N.A
Verified Acceptance Inspection
No. Work Flow Quality Activities Reference Document
Document Criteria BRT DKME PKG Disnaker
1 FABRICATION DOCUMENT
Inspection and Test Plan Prepare and review ITP Related drawing N.a ASME, Customer Spec. P R R R
WPS and PQR Prepare and review WPS / PQR ASME Section II & IX N.a ASME Section IX P R R R
3 HEAD
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
Dishing Observation with template Related drawing N.a ASME Section VIII Div. 1 H - - -
Flanging Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting & Bevelling Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Observation with template Related drawing Report ASME Section VIII Div. 1 H R R R
4 SHELL
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
Pre - Bending Dimensional inspection Related drawing N.a ASME Section VIII Div. 1 H - - -
Rolling Dimensional inspection Related drawing N.a ASME Section VIII Div. 1 H - - -
Fit up Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Welding Dimensional inspection Related drawing Report ASME Section IX H R R R
Visual inspection Visual procedure Report ASME Section VIII Div. 1 H R R R
Re - Rolling Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
NDE RT spot RT procedure Report ASME Section VIII Div. 1 H R R R
Explanation
Penjelasan
W Witness / Witness the operation or examination purchaser's inspection must be present during the specified activity
H Hold Saksi pengujian operasi atau pengujian dimana inspeksi pembeli harus ada selama aktivitas khusus
(w) Witness Random Witness random specified test/examination where the inspector must be notified in advance and may be
present during specified activity.
Saksi untuk tes khusus /pengujian dimana inspektor harus mencatat kemajuannya dan bisa ada/tidak ada selama
aktivitas khusus.
R Review The authority will review any documents, comparing the recorder data with the specified acceptance criteria
Document Petugas yang berwenang akan mengkaji ulang setiap dokumen, membandingkan data yang direcord (dicatat)
dengan kriteria penerimaan yang dispesifikasikan.
7 JOINT NECK TO FLANGE ( M1, N1, N2, N3, N4, N5a, N5b, N6a, N6b, N7 & N8 )
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Fit up Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Welding Dimensional inspection Related drawing Report ASME Section IX H R R R
Visual inspection Visual procedure Report ASME Section VIII Div. 1 H R R R
8 JOINT NECK TO SHELL ( M1, N1, N5a, N5b, N6a, N6b & N7 )
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Fit up Dimensional inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Welding Dimensional inspection Related drawing Report ASME Section IX H R R R
Visual inspection Visual procedure Report ASME Section VIII Div. 1 H R R R
NDE PT PT procedure Report ASME Section VIII Div. 1 H R R R
10 LIFTING LUGS
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
11 EARTH LUGS
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
INSPECTION & TEST PLAN
INDONESIA
PT. Barata Indonesia (Persero)
Doc. No. : 01 / ITP / QC - PIB / 7.06.003 Revisi No. : 0 Sheet : 5 0f 6
Item Name : Flash Tank
Item No. : N.A
Verified Acceptance Inspection
No. Work Flow Quality Activities Reference Document
Document Criteria BRT DKME PKG Disnaker
12 LEGS
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
13 BASE PLATE
Marking Marking & identification inspection Related drawing Report ASME Section VIII Div. 1 H R R R
Cutting Dimensional inspection Related cutting plan N.a ASME Section VIII Div. 1 H - - -
17 FINAL INSPECTION
Final Inspection Final dimensional inspection Related drawing Report ASME Section VIII Div. 1 H W W W
Visual test Visual procedure Report ASME Section VIII Div. 1 H (w) (w) (w)
INSPECTION & TEST PLAN
INDONESIA
PT. Barata Indonesia (Persero)
Doc. No. : 01 / ITP / QC - PIB / 7.06.003 Revisi No. : 0 Sheet : 6 0f 6
Item Name : Flash Tank
Item No. : N.A
Verified Acceptance Inspection
No. Work Flow Quality Activities Reference Document
Document Criteria BRT DKME PKG Disnaker
18 HYDROSTATIC TEST
Leak Test Leak test inspection Leak test procedure Report ASME Section VIII Div. 1 H R R R
Hydrostatic Test Hydrostatic test inspection Hydrostatic procedure Report ASME Section VIII Div. 1 H W W W
19 PAINTING
Sandblast Surface check after sandblast Painting spec. N.a Technical Spec. H - - -
Painting Painting inspection Painting spec. Report Dry Film Thickness H (w) (w) (w)
20 MDR
MDR Manufacturer's data report Customer requirement Report Technical Spec. H R R R
Disnaker
Disnaker
Disnaker
Disnaker
Procedure No : 02.1 - 6
Revision No :0
Date : 24 April 2013
PT. Barata Indonesia (Persero) Page :5
Heavy Construction Division
2 XC. 1. 1N - 19 Rev.1 All P no. 1 1.56 - 7.80 P1 to P1 GTAW ER70S-6 A5.18 N.A N.A N.A
GTAW & ER70S-6 A5.18
3 XCA. 1.1H-31 Rev.1 All P no. 1 4.76 - 50 P1 to P1 Yes N.A N.A
SMAW E7018 A5.1
E7018
SMAW & A5.1
4 XAB. 1. 1N - 37 Rev.1 All P no. 1 4.76 - 32 P1 to P1 F7A5EM N.A N.A N.A
SAW A5.1
12K
GTAW & ER70S-6 A5.18
5 XCA. 1. !N - 30 Rev.1 All P no. 1 4.76 - 50 P1 to P1 N.A N.A N.A
SMAW E7018 A5.1