Final Term Paper - ENRM 221
Final Term Paper - ENRM 221
Final Term Paper - ENRM 221
OPEN UNIVERSITY
Submitted to:
Submitted by:
JANUARY 2021
EFFECTIVENESS AND AWARENESS LEVEL ON THPAL EMS IMPLEMENTATION
TABLE OF CONTENTS
Introduction ……………………………………………………………………….. . 3
Background of the Research ………………………………………………………. 3
The Need of EMS …………………………………………………………… 4
Environmental Approach ………………………………………………….. 5
Statement of the Problem …………………………………………………………... 6
Purpose of the Research................................................................................... 8
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REFERENCES …………………………………………………………………………… 38
APPENDICES ……………………………………………………………………………. 42
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INTRODUCTION
Mining Co. that produces mixed nickel-cobalt sulfides (MS) using HPAL technology and
exports the raw materials to the SMM Group's nickel refining facilities at Niihama Nickel
Refinery and Harima Refinery. The Taganito operation in Claver, Surigao del Norte, is also the
Commissioned in 2013 and built at a cost of US$ 1.7 billion, the Philippines’ second
contained nickel and 3,000 tonnes of contained cobalt per year. Apparently, metals and minerals
have become very important in today’s modern society. They influence people’s economic,
Sumitomo Metal Mining has evolved for over 400 years. The firm prospered in mastering
new technology to cope with the rapid pace of modernization. Sumitomo managed all its
activities with foresight and flexibility in order to cope effectively with the changing times.
HPAL technology is one of the product of the evolution set about building an internationally
The Taganito operations in Claver, Surigao del Norte, on the other hand, supply all of the
limonite ore requirements to Taganito HPAL Nickel Corporation (THPAL). Surigao del Norte
has abundant metallic and nonmetallic deposits. The metallic minerals include large reserves of
nickel-cobalt, chromite, gold, lead-zinc and copper. Non-metallic minerals include limestone,
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Order (DAO) 2015 – 07 mandates all mining companies of the Philippines to implement
Organization for Standardization (ISO) 14001. This hopes to improve the conditions of the
mining environment in the country and reverse the negative image of the industry caused by old
mining practices.
EMS is essential to the efforts of balancing the impact of the extraction of mineral
resource with the environment (Newbold, 2004) as its implementation may reduce environmental
and may contribute to the improvement of human resource management (Mazzi, et al, 2016).
EMS could help mining companies achieve better environmental performance by providing a
framework for systematic management and continuous improvement (Australian Centre for
Sustainable Mining Practices, 2011) and providing as well procedures and processes specifying
responsibilities for preventing harm in the environment, economy, and social aspects of the
operations.
becoming imperative to not only manufacture but source raw materials and sell products in
manner that is environmentally acceptable. Global trade henceforth would reinforce flow of
green goods and services, in which only environmentally responsible companies shall be able to
reducing their potential impact on the human wellbeing and environment while at the same time
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diminishing potential environmental damage during all stages of their products/services life
cycles in accordance to the circular economy. Main goal of the circular economy is reducing
landfills, waste and emissions with re-use, recycling, and remanufacturing of materials and at the
While all industrial enterprises are required to comply with growing number of
performance far beyond compliance, would be the market leaders. Already there is a discernible
trend in the corporate world of projection one’s own image as that of an environmentally sound
Programmes” environmental reporting through annual reports are all desirable but sporadic
planning company’s environment impact and in today’s economy this is not easy to achieve.
3. Company defined goals and aligned them with the national legislation.
5. Better management of different natural resources was established and through that company
6. Company enabled better control of costs and activities related to environmental protection.
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recognized third party speaks of these environmental achievements. Then it not only carries
conviction but also impacts the consumer mind favorably. Environmental Management System
(EMS) certification is one such opportunity that can enable the companies acquires the label of
environmentally sound enterprises and improves their economic performance at the same time.
ENVIRONMENTAL APPROACH
financially feasible
o Reduce need for off-site Transport, disposal and treatment of hazardous waste
o Environmental Programme
Every year, the President sets targets (SMM Group environmental targets) in
consideration of the environmental risks faced by the SMM Group. In response, business sites
and group companies of each business division integrate these targets into their environmental
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management systems, established according to the ISO 14001 standard. As for environmental
management systems which serve as the basis for environmental preservation activities, the Head
Office, branches and all production bases and sites responsible for closed and suspended mines
In addition, any new production bases are also required to acquire certification as quickly
as possible. Furthermore, since the occurrence of accidents at any time during the development
of a mine creates the risk of significant environmental impacts, SMM works with our partners to
mitigate environmental risks even at mines we do not operate, such as mines in which we hold an
interest.
Since ISO 14001 certification had been acquired, the Taganito HPAL Nickel Employees
(THPAL) employees and contractors were seemed reluctant of the program, unknowledgeable
and unresponsive of the policies and regulations of implemented EMS. An organization and its
contractors are interdependent and a mutually beneficial relationship enhances the ability of both
to create value. The role of employees and contractors are critical in achieving success of EMS
Companies within EMS must identify their impacts on environment and relevant
together with different procedures (measurement and monitoring) and programs for impact on
environment should be set up. This process is accompanied with employees training and
education, documentation and audits (internal and external). EMS can and should be integral part
of the overall management system that includes organizational structure, planning activities,
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This paper aims to evaluate the effectiveness and awareness of THPAL employees and
contractors on the implementation of ISO 14001:2015 or EMS version 2015. This paper would
evaluate the effectiveness and awareness of the employees and its contractors on the EMS
implementation. The outcome of this paper could help and guide in determining effectiveness of
company’s EMS. Through this, the management and its stakeholders would help improve,
maintain, and innovate policies, rules, regulations covered by the EMS implementation. This
paper would also serve to evaluate the effectiveness of the implementation for the prevention of
environmental condition in the community and its neighboring community through effective
This part discusses how human utilizes natural resources and environment been managed
to reduce if not eliminate the impacts of natural resources utilization. This also relates some
Every year, the President sets targets (SMM Group environmental targets) in
consideration of the environmental risks faced by the SMM Group. In response, business sites
and group companies of each business division integrate these targets into their environmental
management systems, established according to the ISO 14001 standard. As for environmental
management systems which serve as the basis for environmental preservation activities, the Head
Office, branches and all production bases and sites responsible for closed and suspended mines
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in the SMM Group have acquired ISO 14001 certification. In addition, any new production bases
are also required to acquire certification as quickly as possible. Furthermore, since the
occurrence of accidents at any time during the development of a mine creates the risk of
significant environmental impacts, SMM works with our partners to mitigate environmental risks
Amid major shifts surrounding the mineral resources environment, including the rise of
“resource nationalism,” High Pressure Acid Leach (HPAL) technology has gained attention as a
process for smelting and refining nickel. A feature of this technology is its ability to use low-
grade oxide ore as a resource. Although this ore can be found close to the earth’s surface, until
now it has been little used. SMM’s Taganito HPAL Nickel Corporation (THPAL), which began
HPAL plant that incorporates the world’s most advanced technology. Global initiatives to
commercialize HPAL began in the 1990s. While many companies run into difficulties in
developing the technology, SMM became the first in the world to achieve practical
implementation of HPAL.
In April 2005, SMM began commercial production at the Coral Bay Nickel Corporation
(CBNC) on Palawan Island in the Philippines. Currently, SMM’s annual production of nickel
intermediate materials is equivalent to 24,000 tons of nickel. The success was made possible
through the operating know-how and precision engineering of Japanese manufacturing and
through the smelting and refining technologies built up over SMM’s history of more than 400
years. Among these technologies, the Matte Chlorine Leach Electro-winning (MCLE) process
deployed at the Niihama Nickel Refinery in Niihama, Ehime Prefecture became an extremely
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THPAL began full-scale production of 30,000 tons per year in 2015, with plans to boost
production to 36,000 tons per year. HPAL, which uses low-grade nickel ore to produce high-
grade nickel material, is a technology with a very high competitive advantage in the smelting and
refining of nickel. While working to effect improvements for further increases in production
capacity, SMM will also take up the exploration of new possibilities. A variety of metals are
produced as byproducts of the HPAL process, and we are now working on technological
In the Philippines, DAO 2015–08 requires all mining companies to innovate environmentally
that leads to the adoption of EMS in their operations. Oliveira, et al (2016) says that EMS based
on ISO 14001 fosters an environmentally friendly culture within the company and contributes to
a systematic allocation of resources for the decision-making processes of directors and managers.
impacts, to reduce waste and pollution, to prevent environmental liabilities; at the same time
The Systems Theory of Human Ecology explains that social system interacts dependently
with the systems of the natural environment. It means that human’s continued existence on earth
is determined by how human treat the environment. Whatever way the environment behaves is a
reflection of how human manages its environment. The complex systems and processes of
human society are creating impacts on the natural environmental systems because of human’s
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interests and concerns on improving the economy, and developing technology with the
deforestation and landscape degradation. In terms of human impact, the biggest threat is
pollution caused by ore processing. These processes intensified with the development of mining
on a larger scale. People living in mining and mineral processing plant regions were therefore
exposed to many health risk factors related to contamination, but their quality of life and incomes
resulting from mining work could have counterbalanced some of these effects. Mining and
smelting activities introduced a higher concentration of heavy metals in the soils. The main
source of such pollution were residues from primary and secondary ore processing, but toxic
One of the many processes and activities of human is mining and development of mineral
resources. The minerals such as Nickel are natural resources formed by the complex natural
systems and processes. Minerals are extracted from the earth’s surface and processed to support
human society’s evolving demands and technological advancements for better living. For
instance, global demand for Nickel is high because of its many industrial applications in steel
alloys used in the manufacture of cars, washing machines, stainless steel sinks, and other white
goods (Kitney & Maxwell, 1996). Nickel is produced largely from laterite ores extracted from
the earth’s surface. Nickel laterite mines are mostly open cut due to the large area and shallow
nature of the ores (Mudd, 2010). This method greatly affected environmental system which alters
ecological processes. Mining industry and mineral processing plant tends to increase production
as the demand for minerals is projected to continually rise in this modern, technology-driven
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Recognizing that minerals are important in society’s modern way of life, their extraction
is deemed necessary but must be done in a way not detrimental to the environmental system.
Lèbre, et al. (2016) says there are a variety of sustainability frameworks specifically designed or
adaptable for the mining industry which can be sourced from the academe, governments, and the
industry itself.
The Vision of SMM Group’s coexistence with the global environment and society aimed
areas, the scope of which extends to the economy, the environment, human rights, and the local
communities.
environment; earns trust and contributes to regional development through our business and social
contribution activities rooted in each region; a company where diverse human resources exercise
their ability sufficiently and take a vibrant and active part in each field; works with its
stakeholders to strive for a society that actively respects human rights; a company that accords
safety the highest priority and provides comfortable working environments; and a company that
understanding.
BIODIVERSITY
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SMM has declared that “advancing biodiversity preservation initiatives” is one of the
concrete measures for bringing about our Vision for 2020. In addition, the approach to
biodiversity adopts the three perspectives of pursuing global warming countermeasures, reducing
environmental impacts, and preserving ecosystems. SMM views climate change due to global
warming as a threat to biodiversity as well as a serious risk to SMM Group business activities.
SMM are expanding low carbon impact products business (creating, storing, and saving energy)
and proceeding to reduce CO2 emissions by installing energy saving technology and taking
INDUSTRY
Mining and Mineral processing plant industry has faced an increasing amount of criticism
on environmental impacts and social disruption from civil society. There often conflicts of
interests with other users of land or natural resources where a company operates. In many
instances, mining company is able to answer itself the societal demands by improving their
and mineral processing plant industries promotes reduction of environmental impact to a more
Social license to operate oftentimes awarded to mineral industry after having seen to manifest
The concept of sustainability based on the Triple Bottom Line (TBL) model is, perhaps,
the most widely used to date, although methodological difficulties have been recognized in its
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the three dimensions. Indeed, Elkington, himself recognized that the major challenge resides in
the interaction between the bottom lines, defined by the author as shear zones: eco-efficiency
demands for an increased supply of minerals and metals. This sets sustainability challenges for
efficient use of mineral raw materials including waste management and recycling,
reduction of energy demands and related emissions of greenhouse gases, directly and
availability of water and its allocation between different competing stakeholder groups,
consideration of environmental impacts from mine start-up and operation to closure and
reclamation,
societal constraints as given by changed legislation, health and safety issues, competition
In the context of sustainability, Lebre, et. al (2017) offered a holistic approach on mine waste
management as a strategy for sustainable mining. The authors propose prioritizing waste
minimization and mineral recovery. Second priority is waste reprocessing where it would
enhance mineral recovery, reduce/prevent waste, and mitigate pollution. The third priority is
down-cycling of mine waste where the bulk of waste material were applied to other purpose
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SURVEY DESIGN
Survey research is used: “to answer questions that have been raised, to solve problems
that have been posed or observed, to assess needs and set goals, to determine whether or not
specific objectives have been met, to establish baselines against which future comparisons can be
made, to analyze trends across time, and generally, to describe what exists, in what amount, and
According to Levy and Lemeshow (1999), survey design involves two steps. First, a
sampling plan must be developed. The sampling plan is the methodology that will be used to
select the sample from the population (p. 6). The sampling plan describes the approach that will
be used to select the sample, how an adequate sample size will be determined, and the choice of
media through which the survey will be administered. Survey media include telephone and face-
to-face interviews, as well as mailed surveys using either postal or electronic mail (Salant &
Dillman, 1994, p. 3). Second, procedures for obtaining population estimates from the sample
data and for estimating the reliability of those population estimates must be established. This
process includes identification of the desired response rate and the preferred level of accuracy for
structured to fit the need on site. The questionnaire is composed of two parts; the general
information part containing basic questions such as respondents’ age, gender, company, among
others. The second part contains questions that would evaluate awareness of respondents to the
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EMS being implemented in the company’s operations. The questions reflect to the objectives,
The survey will be conducted to the three (3) hierarchical positions, namely; managerial,
supervisory, and rank-and-file employees. Managerial employees are those vested with the
powers or prerogatives to lay down and execute management policies and/or to hire, transfer,
suspend, lay-off, recall, discharge, assign or discipline employees. Supervisory employees are
those who, in the interest of the employer, effectively recommend such managerial actions if the
exercise of such authority is not merely routinary or clerical in nature but requires the use of
independent judgment. According to the Philippine Labor Code, all employees not falling within
identification code. The table itemizes information on how long the employee has been
employed at Taganito HPAL Nickel Corporation as well as their position title and description of
Table 1.
Participant Employment
Position Title Key Duties
Code Duration
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013018 3 years Rank & File Power Station & Utilities Operator
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013066 3 years Rank & File Power Station & Utilities Operator
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014006 3 years 4 months Rank & File Power Station & Utilities Operator
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015059 4 years 1 month Rank & File front desks/ travel services associate
015073 3 years 4 months Rank & File Power Station & Utilities Operator
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The survey aims to gather and analyze data on the level of awareness of employees and
Nickel Corporation.
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ETHICAL CONSIDERATION
All procedures for the collection of data that involves human subjects were carefully
adhered to and overseen by the Human Resource office of Taganito HPAL Nickel Corporation.
Ethical issues and strategies employed for dealing with these issues are discussed below.
The rationale for seeking to obtain an employee’s information specially to the subject of this
research those who answered the survey questionnaire considering their identification number as
well as the position and duties they were directly into. The consent from the 201 file of the
Human Resource Office is very necessary to ensure the security of personal information.
Confidentiality and anonymity was maintained to a high standard. The identities of the
organizations and participants are not revealed in this report, and if the findings of this study
employees and contractors. Rank and-file employees have most numbers than the managerial
and supervisory position. Hence, forty (40) to fifty (50) per cent (%) of the managerial and
supervisory employees will be included in the survey since in EMS implementation, managerial
personnel are part of Grandfather clause and marked as high competency in ISO trainings,
internal and external audits and historical performance. For the rank-and-file including the
contractors, maximum of 60% will be covered considering their huge number which is around
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ANALYSIS OF DATA
Since this study adapts descriptive approach, the parameters on awareness and effectiveness
INTERPRETATION OF DATA
Respondents profile was based on age, gender, the company they are working with, and their
respective positions in their company. This helps determine proper representations from different
age groups, sex, employment, and positions/ranks in the respective companies. Forty six per cent
(35%) of the respondents belong to age group 31 to 40 years old (Figure 1) mostly male (Figure
2). Regular employees of THPAL and its contractors were well-represented having more number
and supervisory (35%) made up most of the respondents but managerial positions took part as
8%
32%
25%
35%
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40%
Male
60%
Female
40% THPAL
Contractors
60%
12%
40% 15%
33%
Managers (JS3) JS 2 JS 1 RF
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Employees were asked on their perception and understanding of the company’s environmental
programs considering the nature of its business being in mineral processing plant industry. This
was to measure how well they know that THPAL is an ISO 14001: 2015 certification and its
effectiveness. Ninety two (92) per cent of 150 respondents including Supervisory and Rank and
File employees said they were aware that THPAL implements environmental management
system (EMS) 14001 while eight per cent (8%) were not so sure of the ISO certification but were
certain that the company is dedicated to environmental protection on the basis of actual
experience being in the company. Ninety (90) per cent of the surveyed population said that
92% 90%
8%
85% 88%
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On a final note, respondents were asked on the objectives and purpose of ISO certification and
trainings and awareness conduct by THPAL to maintain the knowledge of the process owners in
addition to the environmental programs implemented all throughout the operations. Significant
number of respondents affirmed of the effectiveness of the implementation based on their level
of awareness. Fig. 6 shows that the respondents are well-informed of the objectives, purpose,
establishment of the environmental policies, conducts of trainings and re-awareness, and all the
environmental programs used by the operations. During the survey, the respondents have cited
examples of the implemented programs and enumerate the environmental policies that are part of
90%
80%
70%
60%
50%
Highly Knowledgeable
40%
Knowledgeable
30%
Fairly Knowledgeable
20%
10%
0%
Objectives Purpose Re-awareness Environmental
and Trainings Programs in the
Operation
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Generally, Organizations using ISO 14001 have found success across a range of areas, including
reduced energy and water consumption, a more systematic approach to legal compliance and an
improved overall environmental performance. The role of employees in the EMS implementation
is crucial. Likewise, their understanding is crucial to the implementation of EMS. Hence, based
1. The survey result shows the better management of EMS implementation of THPAL
across its employees and contractors. Hence, the company must maintain the re-
awareness program to all employees and its contractors to fully inform about EMS core
and fundamentals.
3. Provide a system evaluation more especially to all contractors that would measure EMS
4. Enhance the survey parameters already known to most employees. Understanding by one
hundred per cent (100%) of the employees is necessary towards achieving an improved
environment.
ISO 14001 certificate serves as a driver and reminder that it is everyone’s job to protect the
environment by preventing pollution and continually improving the air we breathe, the water we
drink, and the earth we inhabit. With EMS implementation in mining and mineral processing
plant industry, it is hoped that environmental awareness, good waste management practices, and
generally environmental protection will be integrated in a day to day lifestyle of all employees in
all ranks. This will create a good and positive impact to the environment.
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REFERENCES
Australian Centre for Sustainable Mining Practices, 2011. A Guide to Leading Practice
http://www.industry.gov.au/resource/Documents/LPSDP/guideLPSD.pdf
C.J. Moran, CJ., Lodhia, S., Kunz, NC., Huisingh, D. (2014). Sustainability in mining,
minerals and energy: new processes, pathways and human interactions for a cautiously
http://dx.doi.org/10.1016/j.jclepro.2014.09.016
Castaneda, M.G., Martinez, C.P., Marte, R., Roxas, B. (2014). Explaining the
0019
City, Philippines.
Fowler, FJ. (2014). Survey Research Method. Fifth Ed. Center for Survey Research,
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https://books.google.com.ph/books?hl=en&lr=&id=CR
MAQAAQBAJ&oi=fnd&pg=PP1&dq=survey+research&ots=KOpjLXXUKT&sig=Q
NIEEFIoAAYwLWOY0iO3ZEiWYB0&redir_esc=y#v=onepage&q=survey%20resear
ch&f=false
Gavin M. Mudd, G.M., Jowitt, S.M., Werner, T.T. (2016). The world's lead-zinc mineral
resources: Scarcity, data, issues and opportunities. Ore Geology Reviews 80 (2017)
1160–1190. http://dx.doi.org/10.1016/j.oregeorev.2016.08.010.
https://explorable.com/survey-design
Jane Newborn. 2004. Chile’s Environmental Momentum: ISO 14001 and the large-scale
mining industry – Case studies from the state and private sector: Journal of Cleaner
Kitney, M., Maxwell, P. (1996). Supporting major new nickel developments: can Western
Australia do it again?. Resources Policy. Vol. 22, No. 4, pp. 347-358. 1996. Elsevier
Science Ltd.
Lèbre, E., Corder, GD., Golev, A. (2016). Sustainable practices in the management of mining
waste: A focus on the mineral resource. Minerals Engineering 107 (2017) 34–42.
http://dx.doi.org/10.1016/j.mineng.2016.12.004
https://www.smm.co.jp/E/csr/management/
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Mazzi, A., Toniolo, S., Mason, M., Aguiari, F., Scipioni, A. (2016). What are the benefits
http://dx.doi.org/10.1016/j.jclepro.2016.08.053
Mudd, GM. (2010). Global trends and environmental issues in nickel mining: Sulfides versus
45(2015)52–64. http://dx.doi.org/10.1016/j.resourpol.2015.02.008
Oliveira, JA., Oliveira, OJ., Ometto, AR., Ferraudo, AS., Salgado, MH. (2016).
Environmental Management System ISO 14001 factors for promoting the adoption of
http://dx.doi.org/10.1016/j.jclepro.2016.06.013
Sumitomo Metal Mining Co., Ltd. Non-Energy Minerals. Nikkel Asia. Retrived from
https://asia.nikkei.com/Companies/Sumitomo-Metal-Mining-Co.-Ltd
T. Prior, T., Giurco, D., Muddb, G. , Mason, L., Behrisch, J. (2011). Resource depletion,
peak minerals and the implications for sustainable resource management. Global
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Ustad, BH. (2010). The Adoption and Implementation of Environmental Management System
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APPENDICES
This survey was not designed to evaluate you as an individual employee but rather intends to
determine the level of awareness of the general population of THPAL employees and its
contractors’ with respect to the implementation of EMS and its effectiveness. It aims to identify
the gap in the implementation of EMS in order to address issues and take necessary actions when
needed.
Your participation and giving of honest answer will help THPAL to further its quest for better
environmental management.
______ JS 2
______ JS 1
______ RF
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5. Which of the following you think is the reason of THPAL in engaging into an EMS ISO
14001?
___ To improve environmental performance in the face of mineral processing plant
activities.
___ To pose a good picture in the industry in order to attract investors.
___ To comply with the government requirement.
___ Cost reduction.
___ I honestly don’t know.
7. Who is the overall responsible person for the management of EMS in THPAL?
___ The Environmental Manager
___ The Vice President for Operations
___ The Pollution Control Officer
___The Environmental Management Representative
___ The Administrative Manager
9. Do you practice proper handling of your solid wastes as stipulated in the EMS procedure?
___ Yes, I always do.
___ No, because I don’t know what is the proper way.
___ I am not sure because I never heard of the EMS procedure.
10. How EMS influence your attitude towards managing your wastes?
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11. Do you believe that EMS implementation has significantly improved the mineral
___ Yes
___ No
___ Knowledgeable
13. Please give your overall comment / suggestion regarding EMS implementation.
________________________________________________________________________
________________________________________________________________________
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Score 130 6 14
2. Did you know the Environmental Objectives and Purpose of THPAL EMS?
Descriptions YES NO
Score 125 25
Percentage 83 17
Score 128 22
Percentage 85 15
Score 138 12 0
Percentage 92 8 0
5. Which of the following you think is the reason of THPAL in engaging into an EMS
ISO 14001?
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EFFECTIVENESS AND AWARENESS LEVEL ON THPAL EMS IMPLEMENTATION
activities Reduction
Descriptions YES NO
Score 148 2
Percentage 98 2
7. Who is the overall responsible person for the management of EMS in THPAL?
Score 135 15
Percentage 90 10
Score 120 30
Percentage 80 20
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EFFECTIVENESS AND AWARENESS LEVEL ON THPAL EMS IMPLEMENTATION
9. Do you practice proper handling of your solid wastes as stipulated in the EMS
procedure?
Descriptions Yes, I always do. No, because I don’t I am not sure because
Score 112 24 14
Percentage 74.6 16 9.4
10. How EMS influence your attitude towards managing your wastes?
compostable since
from non-
compostable
wastes.
Score 124 26 0
Percentage 82.6 17.4 0
11. Do you believe that EMS implementation has significantly improved the mineral
processing environment where the company operates?
Score 136 14 0
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EFFECTIVENESS AND AWARENESS LEVEL ON THPAL EMS IMPLEMENTATION
knowledgeable knowledgeable
Score 128 15 7
Percentage 85 10 5
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