181389-1CD Ethernet Logix YRC1000
181389-1CD Ethernet Logix YRC1000
181389-1CD Ethernet Logix YRC1000
ROBOT AS ADAPTER
SUPPLEMENT
FOR CONTROLLOGIX/COMPACTLOGIC PLC, YRC1000
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and
retain for future reference.
MOTOMAN INSTRUCTIONS
YRC1000 READ FIRST SAFETY REQUIREMENTS AND INSTRUCTIONS
YRC1000 OPERATOR’S MANUAL (for each purpose)
YRC1000 MAINTENANCE MANUAL
YRC1000 ETHERNET/IP COMMUNICATION, STD LAN PORT MANUAL
The YRC1000 operator’s manual above corresponds to specific usage. Make sure to use the appropriate manual.
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Ethernet/IP Configuration
Robot As Adapter
www.motoman.com
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Ethernet/IP Configuration
Robot As Adapter
DANGER
• This instruction manual is intended to explain mainly the Ethernet/IP
Configuration Robot As Adapter for the application to the actual
operation. Be sure to read and understand this instruction manual
thoroughly before installing and operating the manipulator.
• General items related to safety are listed in Chapter 1: Safety of the
YRC1000 Instructions. To ensure correct and safe operation,
carefully read the YRC1000 Instructions before reading this manual.
CAUTION
• The photos in this manual are representative examples and
differences may exist between them and the delivered product.
• YASKAWA may modify this model without notice when necessary
due to product improvements, modifications, or changes in
specifications.
• If such modification is made, the manual number will also be
revised.
• If your copy of the supplement is damaged or lost, contact a
YASKAWA representative to order a new copy. The representatives
are listed on the back cover. Be sure to tell the representative the
part number listed on the front cover.
• YASKAWA is not responsible for incidents arising from unauthorized
modification of its products. Unauthorized modification voids your
product's warranty.
DANGER
• Maintenance and inspection must be performed by specified
personnel.
Failure to observe this caution may result in electric shock or injury.
• For disassembly or repair, contact your YASKAWA representative.
• Do not remove the motor, and do not release the brake.
Failure to observe these safety precautions may result in death or
serious injury from unexpected turning of the manipulator's arm.
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Ethernet/IP Configuration Registered Trademark
Robot As Adapter
Registered Trademark
In this supplement names of companies, corporations, or products are
trademarks, registered trademarks, or bland names for each company or
corporation. The indications of ® and TM are omitted.
(937) 847-3200
techsupport@motoman.com
DANGER
• Maintenance and inspection must be performed by specified
personnel.
Failure to observe this caution may result in electric shock or injury.
• For disassembly or repair, contact your YASKAWA representative.
• Do not remove the motor, and do not release the brake.
Failure to observe these safety precautions may result in death or
serious injury from unexpected turning of the manipulator's arm.
NOTICE
Use e-mail for routine inquiries only. If there is an urgent or emergency
need for service, replacement parts, or information, contact YASKAWA
Customer Support at the telephone number shown above.
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Table of Contents
4.2 Checking Robot Controller for Status Byte Communication Errors ................................... 4-2
4.4 Verifying Robot Controller Outputs with PLC Inputs .......................................................... 4-4
4.5 Verifying PLC Outputs with Robot Controller Inputs ......................................................... 4-5
Appendix A ........................................................................................................................................A-1
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Ethernet/IP Configuration 1 Introduction
Robot As Adapter 1.1 How to Enable EtherNet/IP?
1 Introduction
This supplement guides the user on how to establish EtherNet/IP
communication between the robot controller and a Rockwell PLC. The
robot controller is the adapter in this EtherNet/IP network. The
CompactLogix or ControlLogix PLC will be the scanner in the network
configuration. The robot controller and PLC software screen captures
provide a guide to the user for a successful configuration. This guide does
not address other PLC manufacturers though applying their concepts are
similar.
NOTICE
YASKAWA must enable the accessory. After having the accessory
enabled the user is free to do any configuration in this supplement.
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NOTICE
MANAGEMENT MODE password is sixteen 9's if the password is still
set to the default password from the factory.
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Ethernet/IP Configuration 2 Configure YRC1000 in Maintenance Mode
Robot As Adapter 2.3 How to View LAN Interface Settings
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Ethernet/IP Configuration 2 Configure YRC1000 in Maintenance Mode
Robot As Adapter 2.3 How to View LAN Interface Settings
NOTICE
• IP address 192.168.1.31 is the default for the robot controller.
• Setting up connections between the robot controller and the
Program Logic Controller (PLC) requires the IP address.
• EtherNet/IP communications use IP ADDRESS SETTING(LAN2).
• If changing the IP address highlight the IP address, press
[SELECT], enter the new value and press [ENTER]. Once changing
the IP address a Modify prompt screen will display for confirming
the changes by pressing {YES}.
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Ethernet/IP Configuration 2 Configure YRC1000 in Maintenance Mode
Robot As Adapter 2.4 How to View EtherNet/IP (CPU Board) Settings
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NOTICE
The settings are recommended defaults and normally are set when the
system arrives.
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Ethernet/IP Configuration 2 Configure YRC1000 in Maintenance Mode
Robot As Adapter 2.4 How to View EtherNet/IP (CPU Board) Settings
NOTICE
If configured with a SCANNER, the “IO SIZE(IN/OUT)” may show more
than 8 bytes. This supplement does not cover details concerning the
SCANNER.
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5. Press the [ENTER] button observing the “IO MODULE” scenes until
the Modify prompt screen appears.
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Ethernet/IP Configuration 2 Configure YRC1000 in Maintenance Mode
Robot As Adapter 2.4 How to View EtherNet/IP (CPU Board) Settings
7. Press and release the [ENTER] button on the pendant observing the
“EXTERNAL IO” scenes until the Modify prompt screen appears.
NOTICE
EtherNet/IP communication will not operate in Maintenance Mode and
must be restarted in normal Operation Mode.
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Ethernet/IP Configuration 2 Configure YRC1000 in Maintenance Mode
Robot As Adapter 2.5 Restarting Controller in Normal Operation Mode
3. Confirm the CPU RESET on the Execute CPU RESET prompt screen
by pressing {YES}.
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NOTICE
This configuration uses the 1756-ENBT card and has the network set to
192.168.1.2.
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Ethernet/IP Configuration 3 Configuring PLC with RSLogix 5000 or Studio 5000
Robot As Adapter
NOTICE
• Selecting something other than “Data - SINT” is a common error
when setting up this connection.
• Refer to section 2.4 “How to View EtherNet/IP (CPU Board)
Settings” on page 2-5 for more details concerning step d through
step h.
• The “Configuration Assembly Instance” must be greater than 0,
even though the “Configuration Size” is 0.
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d e
f g
b
h i
NOTICE
Versions earlier than 18.00.00 does not have “Unicast Connection over
the EtherNet/IP” and can be ignored.
6. Save all settings by selecting Save from the File Menu on the PLC
software.
7. Download the project to the controller.
8. Go online and verify that communication is occurring.
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Ethernet/IP Configuration 3 Configuring PLC with RSLogix 5000 or Studio 5000
Robot As Adapter
INPUTS
OUTPUTS
10. The next section will help with testing the robot and PLC
communication.
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4 Configuration Testing
Before beginning to testing the configurations make sure to complete
Chapter 3 “Configuring PLC with RSLogix 5000 or Studio 5000”.
OK
• The status light is solid. All devices and EtherNet/IP communication
is functioning per the definition in the project. This is a view from the
“Online” module within RSLogix 5000 or Studio 5000: (There will
also be an I/O LED on the PLC CPU hardware)
No Good
• If the status light is blinking, then something is not working, it could
be the robot communication or it could be some other equipment.
This indicator is for overall status, but will not necessarily identify
issues with EtherNet/IP. Below is a view from the “Online” module
within RSLogix 5000 or Studio 5000: (There will also be an I/O LED
on the PLC CPU hardware)
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Ethernet/IP Configuration 4 Configuration Testing
Robot As Adapter 4.2 Checking Robot Controller for Status Byte Communication Errors
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Ethernet/IP Configuration 4 Configuration Testing
Robot As Adapter 4.4 Verifying Robot Controller Outputs with PLC Inputs
EtherNet/IP
Interface Output
Turned On
PLC Inputs
Verify the first four inputs on the PLC are on.
• ON = 1 under “Value”
• OFF = 0 under “Value”
EtherNet/IP
Input Interface
Turned On
NOTICE
Confirm the outputs on the robot controller are equal to the inputs on
the PLC.
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PLC Outputs
Set the first two outputs to off and the next four outputs on for the
EtherNet/IP interface.
EtherNet/IP
Output Interface
Turned Off
EtherNet/IP
Output Interface
Turned On
EtherNet/IP Input
Interface Turned Off
EtherNet/IP Input
Interface Turned On
NOTICE
Confirm the inputs on the robot controller are equal to the outputs on
the PLC.
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Ethernet/IP Configuration Appendix A
Robot As Adapter A.1 Notes on Configurations
Appendix A
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ETHERNET/IP CONFIGURATION
ROBOT AS ADAPTER
SUPPLEMENT
HEAD OFFICE
2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan
Phone +81-93-645-7703 Fax +81-93-645-7802
YASKAWA Nordic AB
Verkstadsgatan 2, Box 504 ,SE-385 25 Torsas, Sweden
Phone +46-480-417-800 Fax +46-486-414-10
MANUAL NO.
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