Identification: To Cooler From Cooler

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BY
Identification
45RFE
To Cooler
From Cooler
Remove the Line Pres-

sure Transducer, before
washing the case. Conv Front oil:
Lockup release
Use scan tool to read line pressure transducer.
Drive min 35PSI max 160PSI Conv Rear Oil:
Lockup Apply
Reverse min 45PSI max 250PSI
1
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SK® Kit Upgrades: Pages 6-7-18

Identification
Remove the Sensors be-
fore washing the Case.
SK 45RFE Shift Kit
® ®
Shift Kit® is about:

Repairing Valve body and Pump.
Case Connector Preventing Clutch Burn up-Rough Lockup.
Broken springs. Stronger Input Snap Ring.
We want to hear. Give us ring: 626] 443-7451
Input Sensor
Output Speed Sensor
Identification Numbers
2
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Identification
Input
Speed
Sensor
The Input and Output Speed Sensors
are identical. They are mounted on the
left side of the transmission and are
considered primary inputs to the Trans-
mission Control Module. (TCM)
Output Both Sensors should
Speed measure 0.555 K Ohms
Sensor pin to pin
Pin 1 Pin 2
Pin 1= Signal
Pin 2=Ground
Line Pressure
Sensor / Transducer
The Line Pressure Sensor is a vari-

able pressure style sensor which
gives direct input to the TCM. Pin 3
The Line Pressure Sensor works in Pin 1 Pin 2
conjunction with the Pressure Control
Solenoid and the TCM uses this infor-
mation to achieve desired pressure. Pin 1=Ground
Pin 2=5Volts
Pin 3=Signal
3
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Identification Pan, front and back

(Shown smaller for I.D. only)
Cooler Filter
Cooler Filter
Primary oil filter [Top & Bottom]
4
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Fast Reference
Low-Rev Clutch Assembly

Hold Drum
Rotate outer race
5
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SK® Kit has: LISTEN: This is SK® Kit instruction page. Fast Reference
Spare accumulator springs. 1,2,3, and 4 are SK® Kit upgraded parts.
1. Install Wire Deflector and Ring into

inboard ring groove--all Five pistons.
Valve Body
2. Install Washer
into OD piston. Reuse Deflector Ring Checkballs
NO INNER OD Seven Plastic
SPRING 1/4” [.250]
1.933x943x15
UD Need Assist?
Call our Techs
1.673x559x115 626-443-7451
4th
2nd
3. End Switch
Self cleaning L/R
. Switch Valve Plug Valve
and new End Plug furnished.
4.
L/R Upper Valve Body
End plate screws from 470-670-

4. Tougher Cover
604-42LE are same size.
LISTEN UP: Loctite cover Stripped threads? Tap 1/4-20
screws, tighten to 40 in-lbs. Use 1/4-20 x 1/2 bolt w/washer. Page 3
6 SK 45RFE 4 Mar 05
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Pump Cover & Valves

Broken Spring causes a
Bangy Lockup Complaint.
Converter Control
T.C. Limit Valve Converter Switch Valve
Shift Kit® upgrade here.

Triple Spring and new Clip.
Prevents losing clip and

FIXES Rough Lockup.
Pressure Regulator Valve
7
Fast Reference
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45RFE-HD2 Kit
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Fast Reference
9
Hard working Trucks and all Hi-Perf uses

Every time I find a good running engine
with this kit behind it, I AM impressed.
Your Truck and Performance customer’s
are gonna Grin for you. Gil
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Fast Reference
Rev. clutch Shift Kit®

Has a really tough
OD clutch snap Ring that re-
places the tapered
UD clutch snap ring that breaks.
Snap Ring ID
Flat
Selective
Flat Waved
TOUGH
10
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Technology and Ethics
The Technology IS the Ethic

If the sign on the building or any advertising says,
“Transmissions” that is declaration to the Universe
that you know how to fix them.
When a product or service is offered, the offer it-
self is a specific claim by the seller that he is ac-
cepting the MORAL and TECHNICAL responsibility
for correct function, for a reasonable length of
time, in exchange for money.
Regardless what you may call your repair, the job

is in your shop to have the complaints and failures
corrected. It doesn’t matter how honest you are,
as a person, if you do not fix the causes of the
complaints and failures where is the ethic?
Each transmission develops 3 to 5 complaints and

failures you see over and over again and again.
A service is ethical and deserving to the exact ex-

tent that your service corrects the causes of those
complaints and failures; and does not include a
whole bunch of parts that were not needed.
No more and no less, Gil

Copyright TransGo 2005
11
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Fast Reference
Low/Reverse Clutch 4th Clutch 2nd Clutch Cooler relief
Overdrive Clutch
Underdrive Clutch
Reverse Clutch
Cooler relief Blow into relief it should blow off at 20 PSI.

Suck here and ball should be airtight.
12
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Pump
Front cover with snap rings
45RFE Pump: Dual stage positive

displacement pump. The pump con-
sists of two independent pumps. At
low speeds both pumps supply fluid.
As the speed of engine increases,
the pressure output of both pumps
increases until the pump pressure
reaches the point where it can close
of the check valve located between
the two pumps. When the check
valve is closed, the secondary pump
is shut down and primary pump sup-
plies all the fluid to the transmission.
13
14
Pump
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Pump Pump Assembly

Pump is attached to case with
(6) bolts 10mm head, measuring
1.660” x .310” Overall Length.
Pump is held together with (24)

Torx 25 head Bolts with washer.
Bolts measures 1.095” x .191”
Overall Length.
15
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Pump
Pump Assembly
16
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Pump Stator- Pump Shaft
17
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Pump
Pump Support
18
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Pump Pump Valves

1.278x340x44 Converter Accumulator Piston
Converter Clutch Control
.850x292x31
SK® Kit: Has New Triple Springs and a new
Clip to prevent complaint-Lockup Bangy.
Converter Switch Valve
1.092x409x56 T.C. Limit Valve 1.171x427x3
2.482x588x49 Pressure Regulator Valve
19
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Pump Cover & Valves

Broken Spring causes a
Bangy Lockup Complaint.
Converter Control
T.C. Limit Valve Converter Switch Valve
Shift Kit® upgrade here.

Triple Spring and new Clip.
Prevents losing clip and

FIXES Rough Lockup.
Pressure Regulator Valve
20
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Pump Stud
Warning: This bolt must be

installed. If you leave it out
Pump Plate converter oil dumps to pan.
Vehicle may not even move.
Bolt
Bolt
Stud
Separator Plate is attached to the pump body with (2) Torx 25 Head
bolts with washer. Bolts measure .610” x .191”.
2 Rolled steel alignment studs is also attached to Pump Body.
21
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Alignment Pin
Drive Gear
Pump
Secondary
Primary
Shuttle Check Valve

Alignment Pin
The 45RFE pump is a dual stage positive displacement pump.

Both stages of the pump work during idle and low engine speeds.
The second is vented whenever engine speed increases to a point
where one side of the pump can supply the necessary pressure.
The check valve controls on/off of the secondary pump.
22
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Pump
Pump
Body
Gears shown side and top view. Gears ro-

tate in the aluminum. Primary and Secon-
dary gears are identical in size and shape.
Gears are select fit, if they are to be reused,
return them to original location.
Shuttle Check Valve

Controls secondary pump On/Off
23
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Internal Parts
Inner/Outer
Snap rings
Pump Assm
Pump Cover
Input Drum
Outer Race towards Center

Support/4C Retainer
Snap ring
Center Support
4C Retainer
24
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Internal Parts
Selective Shim 2nd Clutches

Output shaft endplay. /Pressure
Plate
Reaction Drum
Reaction Planetary
Carrier Bearing Outer race against Bearing: Inner race
planetary carrier. towards sun gear
Bearing Reaction Sun Gear

Outer race towards
reaction drum
25
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Internal Parts
Reverse Planetary
Carrier
Bearing
Snap-ring
Input Sun Gear
Input Ring Gear
Bearing Bearing
Input Planetary Carrier
26
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Internal Parts
Low/Reverse Assembly
Snap-ring
Case
Rubber Spacers
Snap-ring
Installs on the output shaft
Park gear
Bearing
Adapter Housing
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Input Clutch Assembly

The Underdrive, Overdrive and Reverse Clutches are located in the input clutch assembly.
All three clutch packs are splined to their respective hubs. The clutch packs are separated
by snap rings and reaction plates. Although they are the same diameter, the overdrive clutch
plates are thicker than the underdrive and reverse plates and are not interchangeable.
Rev. clutch
OD clutch
UD clutch
Snap Ring ID
TOUGH Snap
Rign in SK Kit
Flat
Selective
Flat Wave TOUGH
28
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Selective Reverse Clutch Thrust washer/Bearing Overdrive
snap ring Bearing side to hub. Clutch Hub
Outer Race
Plastic cover to the bearing towards hub
is a selective shim for set-
ting the input shaft endplay.
Flat snap ring

Overdrive Clutch
29
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Outer race Waved snap ring .062”

against hub
Underdrive Clutch Hub
Snap Rings
See page 28 for exact location
Tapered snap ring .097”

Outer race
against hub
30
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Input Clutch Assembly Underdrive Clutch

Flat surface Flat snap ring .060”
installs last. Underdrive Clutches Steel .068
4 Places
Friction .078
4 Places
Pressure
Plate .302”
Spring retainer Return Springs Underdrive

clutch piston
Snap Ring
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Drum to Input Clutch Hub

Snap ring. inside edge is ta-
pered for ease of installation
Install tapered edge up.
Use a new one
Snap ring .060”

Clutch piston return spring is
Tapered install inside edge
down
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Green O-ring The Input hub uses 2 O-rings, a red smaller

one and a green larger one. Hub may use
Red O-ring different color O-rings depending on model.
The Input shaft has 2 Teflon rings

Input shaft Bearing: The Inner
snap-ring
race towards Hub
Input Hub
O-ring
Snap-Ring
Back-flow Valve.
Check
Ball
Back-flow Valve is in the input shaft. To remove it,
use a drill bit and tap into one of the top holes, then
pull it out. Before installation make sure it’s clean
and that the check ball operates freely.
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B:
Location of Tapered snap ring,

second groove from outside
Note direction of taper.
A: Location of
Waved snap ring
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Input Clutch Assembly Reverse Clutch
Pressure Plate
Install flat side down
Selective Snap ring .073”
Pressure Plate Steel .330”
Friction .077”
Steel .068”
Friction .077”
35
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Input Clutch Assembly Input Clutch Assembly

Overdrive Clutch
Underdrive Clutch
See Page 29
Flat snap ring .061”
Pressure Plate .386”
Friction .084”
Steel .087”
Friction .084”
Steel .087”
Friction .084”
Steel .087”
Friction .084”
36
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Center Support Assembly
Center Support
Assembly Retainer Bulkhead
4C Piston
Springs Return Snap-ring
Seal
Find two air bleed plugs.

If missing causes 2 or 4 clutch slip.
37
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2C/4C Clutches
2C Piston
Belleville spring
Snap ring (select)
Seals 38
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4C Clutches
Selective snap ring .061”
Friction .084”
Steel .087”
Friction .084”
Steel .087”
Friction .084”
Steel .087”
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2C Clutches
Snap Ring .062”
Steel .128”
Friction .092”
Steel .128”
Friction .092”
40
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Low Rev Drum

Low-Rev Drum Assembly
Low/Reverse Clutch Pack
Snap ring
Split retainer ring
Clutch
Low/Reverse Piston
Retainer/Drum
Belleville Spring
41
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Low-Rev Drum Assembly

Low Rev Drum
Snap Ring
Snap ring Spacer
Note: Tab lines up
with slot in roller
clutch hub
Outer Race Roller Clutch and Hold Drum

inner race assembly
Rotate outer race
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Pressure plate has a
Snap ring .082” (Selective) taper on inside edge
Low Rev Drum
Install flat
Steel Pressure .310”
side down
Low-Rev Friction .079”
Clutches Steel .069”
Friction .079”
Steel .069”
Friction .079”
Steel .069”
Friction .079”
Steel .069”
Friction .079”
Steel .069”
Friction .079”
Steel .069”
43
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Low Rev Drum Low-Rev Drum Assembled

The Low/Reverse Clutch is located in the rear of the
transmission. The L/R Clutch takes the place of a band.
It is applied in Park, Neutral, Low and Reverse.
Reverse clutch air bleed plug

No reverse if plug is missing.
44
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Valve Body
Valve Body: Bottom
Bolts in this area are
solenoid body bolts.
45
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Valve Body Valve Body: Top
Underdrive air bleed plug. Overdrive air bleed plug.

No UD clutch application if missing. No OD clutch application if missing.
46
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Channel Casting
Valve Body
47
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Valve Body
Separator
Plate
48
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SK® Kit has: LISTEN: This is SK® Kit instruction page.
Spare accumulator springs. 1,2,3, and 4 are SK® Kit upgraded parts. Valve Body
1. Install Wire Deflector and Ring into

inboard ring groove--all Five pistons.
2. Install Washer
into OD piston. Reuse Deflector Ring Checkballs
Seven Plastic
NO INNER OD 1/4” [.250]
SPRING
1.933x943x15
UD Need Assist?
Call our Techs
1.673x559x115 626-443-7451
4th
2nd
3. End Switch
Self cleaning L/R
. Switch Valve Plug Valve
and new End Plug furnished.
4.
L/R Upper Valve Body
End plate screws from 470-670-

4. Tougher Cover
604-42LE are same size.
LISTEN UP: Loctite cover Stripped threads? Tap 1/4-20
screws, tighten to 40 in-lbs. Use 1/4-20 x 1/2 bolt w/washer. Page 3
49 SK 45RFE 4 Mar 05
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Valve Body
Seven .250”
plastic balls.
Upper Valve Body
Solenoid switch valve
Manual valve
Transmission Range Sensor (TRS) on other

side of the valve body must be removed be-
fore the Manual valve can be removed.
50
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Valve Body Range Sensor
Manual valve pin in-

stalls in this groove.
Clutch oil seal

Reverse Clutch seal.
Inspect for Damage. Clutch oil seal
51
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Connector-Pin Function
Pin Function
CASE SIDE
1 Fused Ignition switch battery voltage
2 LR/TC clutch solenoid control
3 Park/Neutral position switch
4 Transmission range sensor (T41) signal
6 Back-up lamp feed
7 Overdrive clutch solenoid control 23 22 21
9 Transmission range sensor (T1) signal 20 19 18 17
10 Transmission control relay output
16 15 14 13
11 4th clutch pressure switch signal
12 Line pressure control solenoid circuit
13 Transmission range sensor (T2) signal 12 11 10 9 8
14 Low/Rev clutch pressure switch signal
7 6 5 4
15 2nd clutch pressure switch signal
16 Overdrive clutch pressure switch signal 3 2 1
17 Underdrive clutch solenoid control
18 Underdrive clutch pressure switch signal
19 4th clutch solenoid control
20 2nd clutch solenoid control
21 Multi-select solenoid control
22 Speed sensor ground
23 Transmission oil temp sensor signal
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60 Pin Identification—Controller Connector
10
11
12
13
14
15
16
17
18
19
20
1
9
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
1 Range sensor T1 signal 36 Transmission control relay output
2 Back-up lamp relay control 37 Ground
3 Range sensor T3 signal 38 5 volt supply
6 Crankshaft position sensor signal 39 Ground
7 SCI transmit 40 Multi-select solenoid control
8 Fused ignition output (start) 41 Range sensor (T41) signal
9 Overdrive clutch pressure switch signal 42 Range sensor (T42) signal
10 Torque management request 43 PCI bus
11 Fused ignition switch output (start-run) 46 SCI receive
12 Overdrive clutch solenoid control 47 2nd clutch pressure switch signal
13 Speed sensor ground 48 4th clutch pressure switch signal
14 Output speed sensor signal 49 Overdrive off switch signal
15 Transmission control relay control 50 Low/Reverse clutch pressure switch signal
16 Transmission control relay output 51 Sensor ground
17 Transmission control relay output 52 Input speed sensor signal
18 Line pressure control solenoid control 53 Ground
19 2nd clutch solenoid control 54 Transmission oil temperature sensor ground
20 L/R – TCC clutch solenoid control 55 Underdrive clutch solenoid control
28 Vehicle speed sensor signal 56 Fused battery voltage
29 Underdrive clutch pressure switch signal 57 Ground
30 Line pressure sensor signal 59 4th clutch solenoid control
60 Overdrive clutch solenoid control
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Clutch Application Chart

Shift lever Park Under Over Reverse 2nd 4th Low/ Overrun
Position sprag drive drive reverse clutch
P-Park X X
R-
X X
Reverse
N-neutral X
D-OD
X X* X
First
Second X X
Second
X X
prime
Third X X
Fourth X X
Limp-in X X
2-First X X* X
Second X X
X X
Limp-in
1-Low X X X
* The L/R clutch is on in Overdrive and Manual 2 when output speed is below 150 RPM
The 2nd prime gear ratio is used as a transition between 4th and 2nd kick-down.
This avoids having 2 set of clutches releasing and two set of clutches applying
at once (can create neutral or bang feel). The 2nd prime gear ratio is not as low
at 1.50 to 1 instead of the 1.67 to 1 ratio in 2nd gear.
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Shift Strategies
Shifting Overview Overheating and Shift Strategies
Adaptive Learning: Overheat light will illuminate at 275 F. This will not
45RFE uses “Adaptive Learning” which allows the set a DTC or illuminate MIL and does not result in a
TCM to modify the clutch application strategies to limp mode. When temperature drops below 265 F
maintain consistent shift quality. This compensates the transmission overheat light will shut off.
for clutch and transmission wear. Within certain lim- OVERHEAT: Mode will occur with traqns temp
its TCM will adjust the Clutch Volume to achieve a of 240F aor engine with 244F. This causes late 2-3
smooth gear change. and 3-4 shifts and lockup will stay on in 2nd, 3rd,
TRD – Torque Reduction and 4th and will only release with no throttle
TCM requests Torque Reduction “TRD” during high Cold Strategies
throttle shifts. It will reduce engine torque shutting At “EXTREME COLD” transmission oil temperatures
off certain fuel injectors and retarding engine spark at -16 F or below the transmission will shift 1-3 in
timing. This strategy may give the driver a shift feel “Drive” and have no TCC. In the “2” or “L” position
that will feel lay down type shift, a partial application will have 2nd gear only.
of converter clutch or some feeling of engine shake At “SUPER COLD” transmission oil tempera-
or misfire. A worn trans with high CVI’s may have tures between –12 F and 10 F the transmission will
some protective modes making “TRD” strategies have a delayed 2-3 shift and a delayed 3-4 shift. A
more noticeable. higher 4-3 coast throttle downshift and hard throttle
Drive-ability concerns for the engine should kick-down shifts are prevented. Hard throttle shifts
include an evaluation of trans CVI’s. are early and no TCC.
Code P1793 is a bus communication problem At “COLD” transmission oil temperatures be-
with the TRD link circuit. This code does not illumi- tween 10 F and 36 F shift schedule is the same as
nate the MIL but will cause early upshifts with hard “SUPER COLD” except 2-3 shift is not delayed.
throttle and no Highspeed kickdown. The operator At “WARM” transmission oil temperatures be-
may complain of early shifts and loss of power. tween 40 F and 80 F all shift timing is normal but
Solenoid Noise there is no TCC.
The 45RFE uses modulated solenoids as did the At “HOT” transmission oil temperatures be-
A604. It is normal the to hear an occasional buzzing tween 80 F and 240 F (normal operating tempera-
noise coming from the solenoid body. tures) all shift and TCC strategies are normal.
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Functional Operation and Quick Learn

The TCM continually checks for electrical, mechani- Quick Learn
cal and hydraulic problems. When a problem is This function customizes the parameters of the TCM
sensed TCM stores a DTC. Some of these cause to the transmission and characteristics. This gives
LIMP-IN MODE or DEFAULT MODE. the operator improved shift quality over the as deliv-
45RFE has three different default modes. ered parameters stored in the TCM.
Immediate Shutdown [Limp] Quick Learn function should be performed:
TCM de-energies the trans current control relay. Upon the installation of a new TCM
This causes system to default to 3rd gear if the After replacing or rebuilding of the transmission or
shift lever is in the “DRIVE” position, or 2nd gear replacing the torque converter.
if the lever is in the “2” or “L”. Limp Mode. Switching TCM’s – Not recommended.
Orderly Shutdown If one or more of the CVI’s are outside parameter
If TCM recognizes a problem that does not require due to abnormal conditions.
immediate shutdown, the trans will remain in the The following conditions must be met to per-
current gear and current control relay will not de- form the Quick Learn Procedure.
energize until a speed is reached that will not cause With oil level correct and the engine running shift
the engine to over-speed. When the vehicle slows the trans to the “N” or “P” position.
down the TCM will de-energize the trans current The brakes must be applied. The engine idling.
control relay causing Limp Mode same as above. The throttle angle (TP Sensor) must be less than
Logical Shutdown 3degrees. [No throttle or cold fast idle]
TCM does not de-energize the transmission control The shift lever position must stay in neutral until
relay. Instead the transmission will utilize 1st & 3rd prompted to shift into OD.
gear while in the “DRIVE” position and will use 2nd The shift lever must stay in OD after the “Shift to
gear while in “2” & “L” lever positions. All operation Overdrive” prompt until the Scan tool indicates
in this mode is at a preset line pressure (open loop). the procedure is complete.
The transmission will resume normal opera- The oil temperature must be between 60 – 200 F.
tion (recover) if the detected problem goes away.
Three recoveries are permitted in a given key cycle, The above conditions must be maintained during
after the fourth occurrence the operation described the procedure to keep the procedure from being
above will be maintained. aborted.
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Task Manager: is the program installed in the PCM

The PCM is responsible for coordinating all emission-related components and di-
agnostic systems. The software that carries out these functions is Task Manager.
Test Sequence MIL Illumination Diagnostic Trouble Codes

Trip Indicator Freeze Frame Data Storage Similar Conditions Window
When PCM sets a DTC that is emission related it illuminates the MIL. PCM will il-
luminate MIL for emission related DTC’s only. Some emission components require
two consecutive trips with a detected fault to illuminate the MIL. The MIL will flash
or illuminate continuously if a the PCM detects an active continuous engine misfire.
The PCM may reset or turn off the MIL if it does not detect the malfunction
for 3 consecutive trips except for engine misfire and fuel system monitors. It may
reset engine and fuel system monitors after passing 3 consecutive PCM tests.
Erasing DTC’s and freeze frame data can be done with the scan tools or by dis-
connecting the battery.
Similar Conditions Window: A time based parameter the PCM uses to mature a
fault or to log a good trip.
The TCM will illuminate the MIL for a transmission concern if it determines the DTC
can cause transmission damage. This will also cause the Transmission Control
Module (TCM) to shut down the ground to the transmission control relay. This “no
power” to the TCM places the transmission in Limp Mode. During Limp Mode the
transmission will be in third gear when the shifter is in the “DRIVE” position and in
the “2” or “L” position it will be in second gear.
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Clearances and Clutch Volumes
Component Clearance Clutch Volume
2C clutch pack .021” - .050” 25 - 85

4C clutch pack .032” - .053” 30 – 85
L/R clutch Pack .045” - .075” 45 - 134
OD clutch pack .040” - .065” 30 - 100
UD clutch pack .030” - .063” 30 - 100
Reverse clutch pack .032” - .049”
Output shaft endplay .021” - .031”
Input shaft end play .031"- .042"
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Solenoid Assembly
Solenoid Body
59
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Solenoid Assembly
Screen Gasket
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Solenoid Assembly
Electromagnets
Install electromagnets
at these locations.
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Solenoid Assembly
Oil temp. sensor

11K OHMS @ 70 F
Install five .662x.230x.027
300 OHMS 300 OHMS
springs at “X” locations.
X X
300 OHMS
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Underdrive
solenoid
Solenoid Assembly
2nd Solenoid
Multi-Select
solenoid
4th Solenoid
OD Solenoid
LR& Lockup
Solenoid
All solenoids
1.5 – 1.7 OHMS.
224R-1527
Look on tops of solenoids 224R-1520 4
for calibration numbers. 2
DynaPlas
DynaPlas
224R-1520 224R-1527
Solenoids are indi- 2 9
vidually marked and DynaPlas DynaPlas
calibrated
DO NOT MIX!!
224R-1527
224R-1520
1
7
DynaPlas
DynaPlas
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Solenoid Assembly
Overdrive 2nd Switch Seal faces
Switch like this.
4th Switch
Lip side of the seals face brass switches.
Install six rockers as shown.
Low/Rev
Switch Underdrive
Switch
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Solenoid Assembly
Install the three Large cover plate.

electromagnetic
guide plates with
the flat side down.
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Solenoid Assembly
Pressure control solenoid

measures 3.7 OHMS.
Note: All check balls are .250” steel.
The two long seats have green o-

All black o-rings install at rings installed against this shoulder.
the bottom of the bores.
Underdrive
Long
Short
2nd clutch
Short
Long Multi-Select
4th clutch Long

LR/TC
Long
4 long needles
OD clutch
and 2 short..
All four short seats have green o-rings installed in this groove.
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Converter
The 45RFE torque converter consists of an outer shell with an

internal turbine, a stator, an overrunning clutch, an impeller
and an electronically applied converter clutch. The torque con-
verter hub contains an O-ring seal to better control oil-flow.
Silicon O’ring
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Converter Assembly
Both bearings installs
outer race towards stator
Spacer
Seal
Bearing Bearing
Cover Lockup Turbine- Stator Primary Pump

Plate/Piston Damper
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Clutch Volumes and Updating

Clutch volume updating occurs when the transmission is above 110 degrees F.
LR clutch volume is updated when doing a manual pull-down into 1st gear with throttle angle is below 5◦
Clutch volume should be between 82 – 134.
2C clutch volume is updated when doing a 3-2 shift with throttle angle between 5◦ and 54◦
OD clutch volume is updated when doing a 2-3 shift with throttle angle between 5◦ and 54◦
4C clutch volume is updated when doing a 3-4 shift with throttle angle between 5◦ and 54◦
UD clutch volume is updated when doing a 4-3 shift with throttle angle between 5◦ and 54◦
After performing Quick Learn, road testing within these parameters.

A final best shift strategy is adaptation then occurs.
Remember updating clutch volumes can only occur above 110◦ F.

In cold areas this may mean that spin-ups, bangs and clunks may occur for
some time while driving after a repair.
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Torque Management and Complaints
Torque management is extensive with the 45RFE. The scan tool can be your friend here. If it is a
Tech’s need to know some things in advance with 1999 Grand Cherokee the transmission data
this one. stream is available. Here clutch volumes can be
The vehicle is going to come in with the com- viewed outside of their index and the line pres-
plaints of loss of power during shifts and the sure control solenoid activity with high line strat-
transmission is slipping. During a road test the egy viewed through the line pressure sensor
engine may have a slight shaking or feeling of switch. Plus codes that would indicate slipping or
misfire during shifting. This will be the seat of the ratio errors.
pants feel on a road test. Failed OD clutch has been common enough for
Know that this is torque management and the the dealer to offer a re-flash for that complaint. It
correction will be to fix the trans not the engine. would be a good idea to have the controller re-
Some of what will help in this decision is that it flashed on any 1999 model. This trans is so new
will likely be just one shift that has a big problem it would be a good idea to check with the dealer
and the other shifts just have the normal lazy lay for any re-flash upgrades that might be available
down feel. Don’t forget that these units have a for any of them.
lazy feeling shift BRAND NEW, so this is to be There has been some rough reverse complaints
considered NORMAL. It is not something that a on the early models that also has been corrected
Tech is going to fix during rebuild. by re-flashing, check with the dealer.
When there is the one shift that is terrible it will
probably be the OD clutch, it works 3rd gear. This
seems to be the most failed clutch so far with this
trans. So it will show up with a shaking feeling in
3rd and may have no power in 3rd. Since the OD
clutch is a torque path holding clutch for 4th gear,
it will probably have a similar feel.
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Abreviations
2C 2nd clutch OD Overdrive clutch
4C 4th clutch ORC Overrunning clutch
BTS Battery temperature sensor PCI Programmable controller interface
CKP Crankshaft position sensor PCM Powertrain control module
CVI Clutch volume index PCS Pressure control solenoid
DRB Diagnostic readout box PEMCC Partially electric modulated conv clutch
DTC Diagnostic trouble code PWM Pulse width modulation
ECT Engine coolant temperature sensor SLP Shift lever position
EMCC Electronically Modulated conv clutch SSV Solenoid switch valve
ESL Energy saving logic TCC Torque converter clutch
FEMCC Fully electric modulated conv clutch TPS Throttle position sensor
IAC Idle air control motor TRD Torque reduction link
LPS Line pressure solenoid TTS Transmission temperature sensor
L/R Low/Reverse clutch TRS Transmission range sensor
MAP Manifold absolute pressure sensor TSB Technical service bulletin
MIL Malfunction indicator lamp UD Underdrive clutch
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CODES
OBD-II Standardized Diagnostic Trouble Codes (DTC)
EXPLANATION OF CODES:
P 1 7 11
Specific Problem Area
Code Area Last Two Digits in Code
P = Powertrain
Code Creator System
B = Body 0 = SAE 0 = Total System
C = Chassis 1 = Manufacturer 1 = Air/Fuel Control
2 = Air/Fuel Control
3 = Ignition System or
Misfire
Meaning of the Example: 4 = Auxiliary Emission
P 1 7 11 Controls
P = Powertrain 5 = Idle or Speed Controls
1 = Manufacturer-defined code
6 = Computer System
7 = Transmission Code
(PCM or I/O)
11 = Transmission oil temperature
circuit is out of range 7 = Transmission
8 = Non-computer
Controlled Powertrain
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TROUBLE CODES: SAE-DEFINED. DTC = DIAGNOSTIC Trouble Codes
PO1XX Fuel & Air Metering

PO100 Mass or Volume Airflow Circuit Problem
PO101 Mass or Volume Airflow Circuit Range or Performance Problem
PO102 Mass or Volume Airflow Circuit Low Input
PO103 Mass or Volume Airflow Circuit High Input
PO105 Manifold Absolute Pressure or Barometric Pressure Circuit Problem
PO106 Manifold Absolute Pressure or Barometric Pressure Circuit Range
or Performance Problem
PO107 Manifold Absolute Pressure or Barometric Pressure Circuit Low Input
PO108 Manifold Absolute Pressure or Barometric Pressure Circuit High Input
PO110 Intake Air Temperature Circuit Problem
PO111 Intake Air Temperature Circuit Range or Performance Problem
PO112 Intake Air Temperature Circuit Low Input
PO113 Intake Air Temperature Circuit High Input
PO115 Engine Coolant Temperature Circuit Problem
PO116 Engine Coolant Temperature Circuit Range or Performance Problem
PO117 Engine Coolant Temperature Circuit Low Input
PO118 Engine Coolant Temperature Circuit High Input
PO120 Throttle Position Circuit Problem
PO121 Throttle Position Circuit Range or Performance Problem
PO122 Throttle Position Circuit Low Input
PO123 Throttle Position Circuit High Input
PO125 Excessive Time to Enter Closed Loop Fuel Control
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Cont’d: SAE-DEFINED DIAGNOSTIC TROUBLE CODES (DTC)
PO130 02 Sensor Circuit Problem (Bank 1 *Sensor 1)

PO131 02 Sensor Circuit Low Voltage (Bank 1 *Sensor 1)
PO132 02 Sensor Circuit High Voltage (Bank 1 *Sensor 1)
PO133 02 Sensor Circuit Slow Response (Bank 1 *Sensor 1)
PO134 02 Sensor Circuit No Activity Detected (Bank 1 *Sensor 1)
PO135 02 Sensor Heater Circuit Problem (Bank 1 *Sensor 1)
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PO170 Fuel Trim Problem (Bank 1 *)
PO171 System Too Lean (Bank 1 *)
PO172 System Too Rich (Bank 1 *)
PO173 Fuel Trim Problem (Bank 2)
PO174 System Too Lean (Bank 2)
PO175 System Too Rich (Bank 2)
PO176 Fuel Composition Sensor Circuit Problem
PO177 Fuel Composition Sensor Circuit Range or Performance
PO178 Fuel Composition Sensor Circuit Low Input
PO179 Fuel Composition Sensor Circuit High Input
PO180 Fuel Temperature Sensor Circuit Problem
PO181 Fuel Temperature Sensor Circuit Range or Performance
PO182 Fuel Temperature Sensor Circuit Low Input
PO183 Fuel Temperature Sensor Circuit High Input
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PO2XX Fuel & Air Metering
PO201 Injector Circuit Problem — Cylinder 1

PO213 Cold Start Injector 1 Problem
PO214 Cold Start Injector 2 Problem
PO3XX Ignition System or Misfire
PO300 Random Misfire Detected

PO301 Cylinder 1 Misfire Detected
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PO320 Ignition or Distributor Engine Speed Input Circuit Problem
PO321 Ignition or Distributor Engine Speed Input Circuit Range
or Performance
PO322 Ignition or Distributor Engine Speed Input Circuit No Signal
PO325 Knock Sensor 1 Circuit Problem
PO326 Knock Sensor 1 Circuit Range or Performance
PO327 Knock Sensor 1 Circuit Low Input
PO328 Knock Sensor 1 Circuit High Input
PO330 Knock Sensor 2 Circuit Problem
PO331 Knock Sensor 2 Circuit Range or Performance
PO332 Knock Sensor 2 Circuit Low Input
PO333 Knock Sensor 2 Circuit High Input
PO335 Crankshaft Position Sensor Circuit Problem
PO336 Crankshaft Position Sensor Circuit Range or Performance
PO337 Crankshaft Position Sensor Circuit Low Input
PO338 Crankshaft Position Sensor Circuit High Input
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PO4XX Auxiliary Emission Controls
PO400 Exhaust Gas Recirculation Flow Problem

PO401 Exhaust Gas Recirculation Flow Insufficient Detected
PO402 Exhaust Gas Recirculation Flow Excessive Detected
PO405 Air Conditioner Refrigerant Charge Loss
PO410 Secondary Air Injection System Problem
PO411 Secondary Air Injection System Insufficient Flow Detected
PO412 Secondary Air Injection System Switching Valve or Circuit Problem
PO413 Secondary Air Injection System Switching Valve or Circuit Open
PO414 Secondary Air Injection System Switching Valve or Circuit Shorted
PO420 Catalyst System Efficiency Below Threshold (Bank 1 *)
PO421 Warm-up Catalyst Efficiency Below Threshold (Bank 1 *)
PO422 Main Catalyst Efficiency Below Threshold (Bank 1 *)
PO423 Heated Catalyst Efficiency Below Threshold (Bank 1 *)
PO424 Heated Catalyst Temperature Below Threshold (Bank 1 *)
PO430 Catalyst System Efficiency Below Threshold (Bank 2)
PO431 Warm-up Catalyst Efficiency Below Threshold (Bank 2)
PO432 Main Catalyst Efficiency Below Threshold (Bank 2)
PO433 Heated Catalyst Efficiency Below Threshold (Bank 2)
PO434 Heated Catalyst Temperature Below Threshold (Bank 2)
PO440 Evaporative Emission Control System Problem
PO441 Evaporative Emission Control System Insufficient Purge Flow
PO442 Evaporative Emission Control System Leak Detected
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PO443 Evaporative Emission Control System Purge Control Valve Circuit Problem
PO444 Evaporative Emission Control System Purge Control Valve Circuit Open
PO445 Evaporative Emission Control System Purge Control Valve Circuit Shorted
PO446 Evaporative Emission Control System Vent Control Problem
PO447 Evaporative Emission Control System Vent Control Open
PO448 Evaporative Emission Control System Vent Control Shorted
PO450 Evaporative Emission Control System Pressure Sensor Problem
PO451 Evaporative Emission Control System Pressure Sensor Range or Performance
PO452 Evaporative Emission Control System Pressure Sensor Low Input
PO453 Evaporative Emission Control System Pressure Sensor High Input
PO5XX Vehicle Speed Control & Idle Control System

PO500 Vehicle Speed Sensor Problem
PO501 Vehicle Speed Sensor Range or Performance
PO502 Vehicle Speed Sensor Low Input
PO505 Idle Control System Problem
PO506 Idle Control System RPM Lower Than Expected
PO507 Idle Control System RPM Higher Than Expected
PO510 Closed Throttle Position Switch Problem
PO6XX Computer & Output Circuits

PO600 Serial Communication Link Problem
PO605 Internal Control Module (Module Identification Defined by J1979)
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PO7XX Transmission
PO703 Brake Switch Input Problem
PO705 Transmission Range Sensor Circuit Problem (PRNDL Input)
PO706 Transmission Range Sensor Circuit Range or Performance
PO707 Transmission Range Sensor Circuit Low Input
PO708 Transmission Range Sensor Circuit High Input
PO710 Transmission Fluid Temperature Sensor Circuit Problem
PO711 Transmission Fluid Temperature Sensor Circuit Range
or Performance
PO712 Transmission Fluid Temperature Sensor Circuit Low Input
PO713 Transmission Fluid Temperature Sensor Circuit High Input
PO715 Input or Turbine Speed Sensor Circuit Problem
PO716 Input or Turbine Speed Sensor Circuit Range or Performance
PO717 Input or Turbine Speed Sensor Circuit No Signal
PO720 Output Speed Sensor Circuit Problem
PO721 Output Speed Sensor Circuit Range or Performance
PO722 Output Speed Sensor Circuit No Signal
PO725 Engine Speed Input Circuit Problem
PO726 Engine Speed Input Circuit Range or Performance
PO727 Engine Speed Input Circuit No Signal
PO730 Incorrect Gear Ratio
PO731 Gear 1 Incorrect Ratio
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PO736 Reverse Incorrect Ratio

PO740 Torque Converter Clutch System Problem
PO741 Torque Converter Clutch System Performance or Stuck Off
PO742 Torque Converter Clutch System Stuck On
PO743 Torque Converter Clutch System Electrical
PO745 Pressure Control Solenoid Problem
PO746 Pressure Control Solenoid Performance or Stuck Off
PO747 Pressure Control Solenoid Stuck On
PO748 Pressure Control Solenoid Electrical
PO750 Shift Solenoid A Problem
PO751 Shift Solenoid A Performance or Stuck Off
PO752 Shift Solenoid A Stuck On
PO753 Shift Solenoid A Electrical
PO755 Shift Solenoid B Problem
PO756 Shift Solenoid B Performance or Stuck Off
PO757 Shift Solenoid B Stuck On
PO758 Shift Solenoid B Electrical
PO760 Shift Solenoid C Problem
PO761 Shift Solenoid C Performance or Stuck Off
PO762 Shift Solenoid C Stuck On
PO763 Shift Solenoid C Electrical
PO765 Shift Solenoid D Problem
PO766 Shift Solenoid D Performance or Stuck Off
PO767 Shift Solenoid D Stuck On
PO768 Shift Solenoid D Electrical
PO770 Shift Solenoid E Problem
PO771 Shift Solenoid E Performance or Stuck Off
PO772 Shift Solenoid E Stuck On
PO773 Shift Solenoid E Electrical
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Dodge– Chrysler TROUBLE CODES (DTC)
P1110 Decreased engine performance due to high intake air temperature.

P1180 Decreased engine performance due to high injection pump temp.
P1195 1/1 bank 02 sensor slow during catalyst monitor.
P1198 Radiator temperature sensor volts too high.
P1199 Radiator temperature sensor volts too low.
P1281 Engine is cold too long.
P1282 Fuel pump relay control circuit.
P1283 Idle select signal invalid.
P1284 Fuel injection pump battery voltage out of range.
P1285 Fuel injection pump controller always on.
P1286 Accelerator position sensor (APPS) supply voltage too high.
P1287 Fuel injection pump controller supply voltage low.
P1288 Intake manifold shot runner solenoid circuit.
P1289 Manifold tune valve solenoid circuit.
P1290 CNG fuel system pressure too high.
P1291 No temperature rise seen from intake heaters.
P1292 CNG pressure sensor voltage too high.
P1293 CNG pressure sensor voltage too low.
P1294 Target idle not reached.
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P1295 No 5 volts or low volts to TP sensor.

P1296 No 5 volts to MAP sensor.
P1297 No change in MAP from start to run.
P1298 Lean operation at wide open throttle.
P1299 Vacuum leak found (IAC fully seated).
P1388 Auto shutdown relay control circuit.
P1389 No ASD relay output voltage at PCM.
P1390 Timing belt skipped 1 tooth or more.
P1391 Intermittent loss of CMP or CKP.
P1398 Mis-fire adaptive numerator at limit.
P1399 Wait to start lamp circuit.
P1403 No 5 volt to EGR sensor.
P1475 Aux 5 volt supply voltage high.
P1476 Too little secondary air.
P1477 Too much secondary air.
P1478 Battery temp sensor volts out of limit.
P1479 Transmission fan relay circuit.
P1480 PVC solenoid circuit.
P1481 EATX RPM pulse performance.
P1482 Catalyst temperature sensor circuit shorted low.
P1483 Catalyst temperature sensor circuit shorted high.
P1484 Catalytic converter overheat detected
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P1485 Air injection solenoid circuit.

P1486 Evaporative leak monitor pinched hose found.
P1487 Hi speed radiator fan controller #2 relay circuit open or shorted.
P1488 Auxiliary 5 volt supply output too low.
P1489 High speed fan controller relay circuit.
P1490 Low speed fan controller relay circuit.
P1491 Radiator fan control relay circuit.
P1492 Ambient battery temperature sensor volts too high.
P1493 Ambient battery temp. sensor volts too low.
Can also be set by external temp. sensor.
P1494 Leak detection pump switch or mechanical fault.
P1495 Leak detection pump solenoid circuit.
P1496 5 volt supply less than 4 volt for 4 seconds.
P1498 High speed radiator fan ground controller relay circuit.
P1594 Charging system voltage too high.
P1595 Speed control solenoid circuits, speed control vacuum
solenoid or vent solenoid circuits.
P1596 Speed control switch always high.
P1597 Speed control switch always low.
P1598 A/C pressure sensor volts too high.
P1599 A/C pressure sensor volts too low.
P1680 Clutch released switch circuit.
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P1681 No I/P cluster CCD/J1850 messages received from cluster control module.
P1682 Charging system voltage too low.
P1683 Speed control power relay or an open/short in the speed control
servo power control unit.
P1684 Battery disconnected within last 50 starts.
P1685 Engine controller has received an invalid key from the SKIM.
P1686 No CCD/J1850 messages received from the Smart Key Immobilizer
Module (SKIM).
P1687 No Mechanical Instrument Cluster module BUS communication.
P1688 Internal fuel injection pump controller failure.
P1689 No communication between ECM and injection pump module.
P1690 Problem in fuel sync signal. Possible injection pump timing problem.
P1691 Fuel injection pump controller calibration error.
P1692 Companion DTC set in both ECM and PCM.
P1693 DTC detected in companion engine control module.
P1694 Fault in companion module or no CCD messages received from ECM.
P1695 No CCD/J1850 messages from body control module.
P1696 Unsuccessful attempt to write to an EEPROM location by the PCM.
P1697 Unsuccessful attempt to update Service Reminder Indicator
(SRI or EMR) mileage in the control module EEPROM.
P1698 No CCD/J1850 messages from the ECM, PCM or Aisin control module.
P1719 Skip shift solenoid circuit. Open or short in the 2-3 gear lock out
solenoid control circuit.
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2 Digit Transmission Code Listings

Chrysler OBDII
2 digit SAE &
codes MFG Fault description Limp-in Light MIL Failure Type
29 P0120 Throttle position signal no no c,e,s,

17 P0604 Internal trans controller-ram fail yes yes c
16 P0605 Internal trans controller-rom fail yes yes c
11 P0700 Internal trans controller watchdog yes yes c
28 P0705 Trans range sensor circuit no no c,e,s
56 P0715 Input speed sensor error yes yes c,e,s
57 P0720 Output speed sensor error yes yes c,e,s
18 P0725 Engine speed sensor circuit yes yes c,e,s
51 P0731 Gear ratio error in 1st yes yes c,e,s,t
52 P0732 Gear ratio error in 2nd yes yes e,s,t,
53 P0733 Gear ratio error in 3rd yes yes e,s,t
54 P0734 Gear ratio error in 4th yes yes e,s,t,
50 P0736 Gear ratio error in reverse yes yes c,e,s,t
38 P0740 TCC control circuit error no yes t
C1 P0750 LR solenoid circuit error yes yes c,e,s
C2 P0755 2C solenoid circuit error yes yes c,e,s
C3 P0760 OD solenoid circuit error yes yes c,e,s
C5 P0765 UD solenoid circuit error yes yes c,e,s
C4 P0770 4C solenoid circuit error yes yes c,e,s
65 P1715 Restricted manual valve in T3 no no t
19 P1716 No communication with ECU no no c,e
C8 P1720 Line pressure fault no no c,e,s
CA P1721 Line pressure sensor fault no no c,e,s
C9 P1722 Line pressure low fault no no c,e,s
CB P1724 Line pressure high fault no no c,e,s
BO P1726 UD hydraulic pressure switch CKT yes yes e,s,t
A8 P1727 4C hydraulic pressure switch CKT yes yes e,s,t
A2 P1728 2C hydraulic pressure switch CKT yes yes e,s,t
90 P1732 UD pressure switch circuit yes yes c,e,s,t
88 P1733 4C pressure switch circuit yes yes c,e,s,t
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82 P1734 2C pressure switch circuit yes yes c,e,s,t

64 P1735 Inadequate element volume 4C no no t
55 P1736 Gear ratio error in 2nd prime yes yes e,s,t
C6 P1737 MS solenoid circuit yes yes c,e,s
75 P1738 High temp operation activated no no
76 P1739 Power-up at speed no no
80 P1765 Switch battery failure yes yes c,e,s
14 P1767 Trans relay output always on yes yes c,e,s
15 P1768 Trans relay output always off yes yes c,e,s
60 P1770 Inadequate LR element volume no no t
61 P1771 Inadequate 2C element volume no no t
62 P1772 Inadequate OD element volume no no t
63 P1773 Inadequate UD element volume no no t
37 P1775 Solenoid switch valve stuck in TCC no yes t
47 P1776 Solenoid switch valve stuck in L/R yes yes t
84 P1781 OD pressure switch circuit yes yes c,e,s,t
81 P1784 LR pressure switch circuit yes yes c,e,s,t
A4 P1787 OD hydraulic pressure switch CKT yes yes e,s,t
36 P1790 Fault immediately after shift no no t
35 P1791 Loss of prime no no t
12 P1792 Battery has been disconnected no no
48 P1793 TRD link communication error no no c,e
58 P1794 Speed sensor ground error yes yes c,e
45 P1795 Internal trans controller – EEPROM no no c
70 P1796 Check autostick input circuit no no e,s
71 P1797 Manual shift overheat no no
74 P1799 Calculated oil temperature in use no no c,e,s
C = Controller
E = Electrical
S = Sensor / Actuator
T = Transmission
87

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WWW.ALL-TRANS.

Remove the Line Pres-

SK® Kit Upgrades: Pages 6-7-18

Shift Kit® is about:

The Line Pressure Sensor is a vari-

Identification Pan, front and back

Primary oil filter [Top & Bottom]

Low-Rev Clutch Assembly

Rotate outer race

1. Install Wire Deflector and Ring into

End plate screws from 470-670-

Pump Cover & Valves

T.C. Limit Valve Converter Switch Valve

Shift Kit® upgrade here.

Prevents losing clip and

Pressure Regulator Valve

Hard working Trucks and all Hi-Perf uses

Rev. clutch Shift Kit®

Technology and Ethics

The Technology IS the Ethic

Regardless what you may call your repair, the job

Each transmission develops 3 to 5 complaints and

A service is ethical and deserving to the exact ex-

No more and no less, Gil

Cooler relief Blow into relief it should blow off at 20 PSI.

Front cover with snap rings

45RFE Pump: Dual stage positive

Pump Pump Assembly

Pump is held together with (24)

Pump Stator- Pump Shaft

Pump Pump Valves

1.092x409x56 T.C. Limit Valve 1.171x427x3

2.482x588x49 Pressure Regulator Valve

Pump Cover & Valves

T.C. Limit Valve Converter Switch Valve

Shift Kit® upgrade here.

Prevents losing clip and

Pressure Regulator Valve

Warning: This bolt must be

Shuttle Check Valve

The 45RFE pump is a dual stage positive displacement pump.

Gears shown side and top view. Gears ro-

Shuttle Check Valve

Outer Race towards Center

Selective Shim 2nd Clutches

Bearing Reaction Sun Gear

Input Sun Gear

Input Ring Gear

Input Clutch Assembly

Input Clutch Assembly

Flat snap ring

Input Clutch Assembly

Outer race Waved snap ring .062”

Tapered snap ring .097”

Input Clutch Assembly Underdrive Clutch

Spring retainer Return Springs Underdrive

Input Clutch Assembly

Drum to Input Clutch Hub

Use a new one