6f35 Rebuild Manual

307-01A-i Automatic Transaxle/Transmission — 6F35 307-01A-i
SECTION 307-01A Automatic Transaxle/Transmission — 6F35

CONTENTS PAGE
Transaxle .......................................................................................................................................................................... 307-01A-2
2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

307-01A-2 Automatic Transaxle/Transmission — 6F35 307-01A-2
Transaxle
Special Tool(s)
Compressor, Forward Clutch Spring

307-574 (includes 307-574/1 and 307-574/2)
Compressor, Forward/Intemediate Spring

307-584 (includes 307-584/1 and 307-584/2)
Dial Indicator Gauge With Holding Fixture

100-002 (TOOL-4201-C)
Handle
205-153 (T80T-4000-W)
Handle, Torque Converter

307-091 (T81P-7902-C)
Holding Fixture
307-625

(Continued)
Input Shaft Support Seal Installer (Back Plate, Multiple Rings)

307-578 (includes 307-578/1, 307-578/2 and 307-578/3)
Installer, Axle Seal

307-718
Installer, Bushing
307-664
Installer, Differential Seal

307-626
Manual Lever Seal Installer

307-581
Retainer, Torque Converter

307-566
Seal Protector, 2-6 Piston

307-632

(Continued)
Seal Protector, Turbine Shaft

307-635
Shim Selection Gauge

307-300 (T94P-77000-Q) (17-055)
Spring Compressor, 2-6 Piston Return

307-633 (Includes 307-633/1 and 307-633/2)
Material
Item Specification
Motorcraft® MERCON® LV Automatic Transmission Fluid MERCON® LV
XT-10-QLVC (US); CXT-10-LV12 (Canada)
Ultra Silicone Sealant —
TA-29

(Continued)
Disassembled Views

(Continued)

(Continued)
Item Part Number Description

1 7005 Transaxle case
2 7A130 Clutch support tower
3 7D019 Clutch support tower seals (4 required)
4 W302855 Clutch support tower bolt (3 required)
5 7F242 No. 1 thrust bearing
6 7E005 Intermediate (2, 6) clutch piston
7 7B070 Intermediate (2, 6) clutch piston return spring
8 7D483 Intermediate (2, 6) clutch return spring snap ring
9 7E005 Intermediate (2, 6) clutch apply ring
10 7C122 Direct (3, 5, R) clutch cylinder snap ring
11 7F283 Direct (3, 5, R) clutch cylinder
12 7A262 Direct (3, 5, R) clutch piston
13 7F235 Direct (3, 5, R) clutch piston return spring
14 7C099 Direct (3, 5, R) clutch piston inner (rear) seal
15 7C099 Direct (3, 5, R) clutch piston inner (front) seal
16 7A548 Direct (3, 5, R) clutch piston outer seal
17 7C122 Input shaft snap ring
18 7G384 Direct (3, 5, R)/Overdrive (O/D) (4, 5, 6) clutch cylinder and hub
assembly
19 7A548 O/D (4, 5, 6) clutch piston inner seal
20 7F213 Input shaft
21 7D234 No. 2 thrust bearing
22 7B070 Direct (3, 5, R) clutch wave spring
23 7B164 Direct (3, 5, R) clutch friction plates (3 required)
24 7B442 Direct (3, 5, R) clutch steel plates (3 required)

(Continued)

25 7B066 Direct (3, 5, R) clutch pressure plate
26 7D483 Direct (3, 5, R) clutch snap ring
27 7A548 O/D (4, 5, 6) clutch piston outer (rear) seal
28 7A548 O/D (4, 5, 6) clutch piston outer (front) seal
29 7A262 O/D (4, 5, 6) clutch piston
30 7F222 O/D (4, 5, 6) clutch piston return spring
31 7H360 O/D (4, 5, 6) clutch balance piston
32 7C122 O/D (4, 5, 6) clutch piston snap ring
33 7B164 O/D (4, 5, 6) clutch friction plates (5 required)
34 7B442 O/D (4, 5, 6) clutch steel plates (5 required)
35 7B066 O/D (4, 5, 6) clutch pressure plate
36 7D483 O/D (4, 5, 6) clutch snap ring
37 7H351 O/D (4, 5, 6) clutch hub
39 7A019 Rear planetary sun gear and shell assembly
40 7E085 Intermediate (2, 6) clutch wave spring
41 7B164 Intermediate (2, 6) clutch friction plates (2 required)
42 7B442 Intermediate (2, 6) clutch steel plates (2 required)
43 7A089 One-Way Clutch (OWC)
44 7D491 Rear planet carrier/center ring gear
45 7C096 No. 6 thrust bearing
46 7G177 No. 5 thrust bearing
47 7B066 Low/reverse clutch pressure plate
48 7B164 Low/reverse clutch friction plates (3 required)
49 7B442 Low/reverse clutch steel plates (3 required)
50 7E085 Low/reverse clutch wave spring
51 7C122 Low/reverse clutch piston snap ring
52 7B070 Low/reverse clutch piston return spring
53 7D402 Low/reverse clutch piston
54 7L328 Center support
55 7A262 Forward (1, 2, 3, 4) clutch piston
56 7B070 Forward (1, 2, 3, 4) clutch piston return spring
57 7H365 Forward (1, 2, 3, 4) clutch piston snap ring
58 7D491 Center planetary carrier/front ring gear
59 7D063 Center planetary sun gear
62 7D491 Front planetary carrier/rear ring gear
63 7A019 Front planetary sun gear and shell assembly
65 7B070 Forward (1, 2, 3, 4) clutch wave spring
66 7B164 Forward (1, 2, 3, 4) clutch friction plates (2 required)
67 7B442 Forward (1, 2, 3, 4) clutch steel plates (2 required)
68 7B066 Forward (1, 2, 3, 4) clutch pressure plate
69 7D483 Forward (1, 2, 3, 4) clutch snap ring
70 7978 Transmission fluid baffle

(Continued)

71 W500214 Transmission fluid baffle bolt (2 required)
72 7060 Park gear
73 7G132 Drive chain drive sprocket
74 7C122 Drive sprocket snap ring
75 7G099 No. 13 thrust washer
76 7G249 Drive chain
77 7D234 No. 11 thrust washer
78 7048 Input shaft seal
79 7A098 Transmission fluid filter
80 W302860 Pump-to-torque converter housing bolt (8 required)
81 7A103 Pump assembly
82 7A248 Pump assembly-to-torque converter housing O-ring seal
83 7A248 Torque converter hub seal
84 7F343 Different ring gear
85 7C122 Differential ring gear snap ring
86 7H245 Differential transmission fluid baffle
87 W500214 Differential transmission fluid baffle bolt (2 required)
88 7975 Torque converter housing
89 W701606 Torque converter housing stud bolt
90 7A443 Torque converter housing bolt (16 required)
91 7902 Torque converter
92 1177 RH halfshaft seal
93 391308-S Transaxle filler tube O-ring
94 7A228 Transaxle filler tube
95 W520101 Transaxle filler tube nut
96 7A020 Transmission fluid level indicator
98 7G132 Drive chain driven sprocket
99 7F342 Differential sun gear
100 7F465 Differential assembly
102 7B362 Torque converter housing-to-transaxle case guide pins
103 7D070 Park pawl spring
104 7A441 Park pawl
105 7D071 Park pawl pin
106 7F337 Manual control shaft seal
107 7A232 Park pawl actuator rod
108 7H557 Transmission Range (TR) sensor
109 7C493 Manual control shaft
110 7G100 Manual control shaft pin
111 7A256 Manual control lever
112 W708455 Manual control lever nut
113 7E332 Manual valve detent spring
114 W711235 Manual valve detent spring bolt
115 7J387 Lubrication funnel
116 7A248 Torque converter housing-to-transaxle case seal (large)

(Continued)

117 7A248 Torque converter housing-to-transaxle case seal (small) (4 required)
118 7B431 Main control alignment pin
119 7C207 Main control stud
120 7G199 Main control-to-center support seal (2 required)
121 7H322 Thermal bypass valve and sleeve
122 — Thermal bypass valve spring (part of 7H322)
123 W713644 Output Shaft Speed (OSS) sensor bolt
124 7H103 OSS sensor
125 7Z490 Main control-to-transaxle case separator plate
126 7A100 Main control valve body
127 N605770 Separator plate-to-soledoid body bolt (2 required)
128 7Z490 Main control valve body-to-solenoid body
129 7G391 Solenoid body
130 W500303 Solenoid body-to-valve body bolt (2 required)
131 W302863 Main control-to-transaxle case bolt (long) (10 required)
132 W302862 Main control-to-transaxle case bolt (short) (12 required)
133 W520412 Main control nut
134 7G276 Main control leadframe
135 W505513 Main control leadframe screw (5 required)
136 7B329 Main control-to-cover seal
137 7G004 Main control cover
138 W714629 Main control cover stud bolt (5 required)
139 W500214 Main control cover bolt (8 required)
140 7010 Drain plug
141 7H398 Line pressure tap
142 7D273 Transmission fluid cooler tube fittings (2 required)
143 1177 LH halfshaft seal
144 7025 LH halfshaft bushing
145 7M101 Turbine Shaft Speed (TSS) sensor
146 W500214 TSS bolt
147 7A246 Vent tube
148 7L027 Magnet
149 7A033 Lubrication funnel bracket
150 7G342 Solenoid body strategy tag
151 7B148 Transaxle service identification tag
152 — Direct clutch (3, 5, R)
153 — Intermediate clutch (2, 6)
154 — O/D clutch (4, 5, 6)
155 — Forward clutch (1, 2, 3, 4)
156 — Low/reverse clutch
All vehicles
1. Clean and inspect the transaxle case for damage. Clean the silicone from the transaxle case-to-torque converter housing sealing surface and the main
control cover sealing surface.

(Continued)
2. Assemble the Handle 205-153 and the Bushing Installer 307-664 and install a new bushing on the Bushing Installer.
3. Using the Handle 205-153 and the Bushing Installer 307-664, install the new bushing in the transaxle case.
4. Assemble the Handle 205-153 and Seal Installer 307-626. Install a new LH halfshaft seal on the Differential Seal Installer 307-626.
5. Using the Differential Seal Installer 307-626 and Handle 205-153, install the new LH halfshaft seal in the transaxle case.

(Continued)
6. Install a new manual control shaft seal on Manual Lever Seal Installer 307-581.
7. Using the Manual Lever Seal Installer 307-581, install the new manual control shaft seal in the transaxle case.
8. If not previously installed, install the clutch support tower and the 3 bolts.
• Tighten to 12 Nm (106 lb-in).
9. Remove Input Shaft Support Seal Installer 307-578/1.

(Continued)
10. Install 2-6 Piston Seal Protector 307-632.
11. Lubricate the seals on the intermediate (2, 6) clutch piston with clean transmission fluid.
12. NOTICE:
Be sure the bleed hole is aligned in the correct position as noted during disassembly or damage to the transaxle can occur.
Install the intermediate (2, 6) clutch piston on the seal protector with the bleed hole aligned at the top of the transaxle case.

(Continued)
13. Position the intermediate (2, 6) clutch piston return spring on the piston to align the piston before pushing it in its bore. The tabs of the return spring
should fit into the indentions of the piston and the 2 outer tabs should be at the clockwise most position of the open area at the bottom of the transaxle
case. The bleed hole on the piston should be aligned between the inner double tabs of the return spring.
1 Outer tabs
2 Open area at the bottom of the transaxle case
3 Bleed hole
4 Inner double tabs
14. Remove the intermediate (2, 6) clutch piston return spring.
15. Install Forward/Intermediate Spring Compressor 307-584/1 on the intermediate (2, 6) clutch piston.
16. Using Forward/Intermediate Spring Compressor 307-584/1, push the intermediate (2, 6) clutch piston into the clutch cylinder by hand.

(Continued)
17. Remove Forward/Intermediate Spring Compressor 307-584/1 and Clutch Piston Seal Protector 307-632.
18. NOTICE:
Be sure the return spring is positioned correctly with the forward clutch bleed hole aligned between the inner double tabs and the outer tab
in the clockwise most position of the slot at the bottom of the case or damage to the transaxle can occur.
Install the intermediate (2, 6) clutch piston return spring. The tabs of the return spring should fit into the indentions of the piston and the 2 outer tabs
should be at the clockwise most position of the slot at the bottom of the case. The bleed hole on the piston should be aligned between the inner double
tabs of the return spring.
1 Outer tabs
2 Bleed hole
3 Inner double tabs
19. NOTICE:
Be sure the snap ring is aligned with the gap facing the front of the transaxle or damage to the transaxle can occur. The front of the transaxle
is where the low/reverse and forward (1, 2, 3, 4) clutch hydraulic ports are located.
Position the snap ring in place. Align the gap of the snap ring to face the front of the transaxle.
1 Snap ring
2 Snap ring gap
3 Low/reverse and forward (1, 2, 3, 4) clutch hydraulic ports (located at the front of the transaxle case)

(Continued)
20. Install the 2-6 Piston Return Spring Compressor 307-633/2 on the transaxle case to center the intermediate (2, 6) clutch return spring.
21. Install the 2-6 Piston Return Spring Compressor 307-633/1 on the snap ring.
22. Install Forward Clutch Spring Compressor 307-574/1 on the transaxle case.
23. NOTICE:
Be sure the return spring is centered or it can bind on the snap ring groove and cause damage to the transaxle case.
Using the Forward Clutch Spring Compressor 307-574/1 and the 2-6 Piston Return Spring Compressor 307-633, install the intermediate (2, 6) clutch
snap ring in the groove.

(Continued)
24. Remove the Forward Clutch Spring Compressor 307-574/1 and the 2-6 Piston Return Spring Compressor 307-633.
25. Install the intermediate (2, 6) clutch apply ring. Tap the ring in place using a suitable tool.
26. NOTICE:
Be sure to install the No. 1 thrust bearing with the flat side facing up or damage to the transaxle can occur.
Install the No. 1 thrust bearing with the flat side facing up.

(Continued)
27. Install the overdrive/direct clutch assembly.
28. NOTICE:
Be sure to install the No. 3 thrust bearing with the flat side facing down or damage to the transaxle can occur.
Install the No. 3 thrust bearing with the flat side facing down.
29. Install the direct/intermediate clutch hub and rear sun gear assembly.
30. Install the intermediate (2, 6) wave spring assembly.

(Continued)
31. Soak the intermediate (2, 6) clutch assembly in clean transmission fluid.
32. Install the intermediate (2, 6) clutch assembly, temporarily reversing the top friction and steel plates for the clutch stack-up measurement.
33. Install the Shim Selection Gauge 307-300 on the transaxle case.
34. Using a suitable depth gauge, measure and record as measurement A, the distance from the Shim Selection Gauge 307-300 to the top of the
intermediate (2, 6) clutch pack at 3 different points and average the 3 distances.

(Continued)
35. Using a suitable depth gauge, measure and record as measurement B, the distance from the top of Shim Selection Gauge 307-300 to the transaxle case
step above the intermediate (2, 6) clutch.
36. Subtract measurement B from measurement A The clearance should be between 0.240 mm (0.009 in) and 2.60 mm (0.102 in). If the clearance is out
of range, check the intermediate (2, 6) clutch pack for correct installation. If the intermediate (2, 6) clutch pack is correctly installed, install a new
clutch pack.

(Continued)
Description Reading
Measurement A
Measurement B
Subtract measurement B from measurement A and check to see if it is
within range of 0.240 mm (0.009 in) and 2.60 mm (0.102 in)
37. NOTE:
When the intermediate (2, 6) clutch is correctly installed, a friction plate is on top.
Remove the top intermediate (2, 6) clutch friction and steel plate and correctly install the plates back in the transaxle case.
38. Install the One-Way Clutch (OWC) assembly.
39. Install the rear planetary carrier/center ring gear assembly.
40. NOTE:
Note the position of the low/reverse pressure plate. When installing the center support, the long support legs must fit through the low/reverse pressure
plate and rest on the OWC.
Position the low/reverse pressure plate so that the center support legs fit through the pressure plate and rest on the OWC and install the low/reverse
pressure plate.

(Continued)
41. Soak the low/reverse clutch in clean automatic transmission fluid.
42. Align the low/reverse clutch pack with the pressure plate and install it in the transaxle case temporarily reversing the wave spring and top steel plate.
43. Install the Shim Selection Gauge 307-300 on the side of the center support with the long support legs.
44. Using a suitable depth gauge, measure and record as measurement A, the distance from the top of Shim Selection Gauge 307-300 to the contact
surface of the low/reverse clutch piston.

(Continued)
45. Using a suitable depth gauge, measure and record as measurement B, the distance from the top of Shim Selection Gauge 307-300 to the leg surface of
the center support.
46. Subtract measurement B from measurement A and record as measurement C.
Description Reading
Measurement A
Measurement B
Subtract measurement B from measurement A and record as
measurement C.
47. Install the Shim Selection Gauge 307-300 on the transaxle case.

(Continued)
48. Using a suitable depth micrometer, measure and record as measurement D, the distance from the Shim Selection Gauge 307-300 to the top of the
OWC.
49. Using a suitable depth gauge, measure and record as measurement E, the distance from the top of Shim Selection Gauge 307-300 to the top of the
low/reverse clutch at 3 different points and average the 3 distances.

(Continued)
50. Subtract measurement E from measurement D and record as measurement F.
Description Reading
Measurement D
Measurement E
Subtract measurement E from measurement D and record as
measurement F
51. Subtract measurement F from measurement C to get the low/reverse clutch clearance. The clearance should be between 0.406 mm (0.015 in) and
2.000 mm (0.078 in). If the clearance is out of range, check the low/reverse clutch pack for correct installation. If the low/reverse clutch pack is
correctly installed, install a new clutch pack.
Description Reading
Measurement C
Measurement F
Subtract measurement F from measurement C and check to see if it is
within range of 0.406 mm (0.015 in) and 2.000 mm (0.078 in)
52. NOTE:
When the low/reverse clutch is correctly installed, the wave spring is on top.
Remove the top low/reverse clutch steel plate and wave spring and correctly install the plates back in the transaxle case.

(Continued)
53. NOTE:
Be sure the center support is installed with the long support legs facing down and the feed holes facing the front of the transaxle.
Install the center support with the long legs facing down and the feed holes aligned with the feed holes in the transaxle case.
1 Long center support legs face down
2 Feed holes face the front of the transaxle case
54. Install the No. 5 and No. 6 thrust bearings.

1 No. 5 thrust bearing

(Continued)
55. Install the center sun gear.
56. Install the center carrier/front ring gear assembly.
57. Install the No. 7 and No. 8 thrust bearings.

58. Install the front planetary/rear ring gear assembly.

(Continued)
59. Install the forward (1, 2, 3, 4) clutch wave spring.
60. Soak the forward (1, 2, 3, 4) clutch pack in clean automatic transmission fluid.
61. Install the forward (1, 2, 3, 4) clutch pack.
62. Install the forward (1, 2, 3, 4) clutch pressure plate.

(Continued)
63. NOTICE:
Be sure to install the forward (1, 2, 3, 4) clutch beveled snap ring with the flat side facing down or the snap ring can come loose, causing
damage to the transaxle.
Install the forward (1, 2, 3, 4) clutch beveled snap ring with the flat side down with the gap facing the front of the transaxle.
1 Forward (1, 2, 3, 4) clutch snap ring
2 Forward (1, 2, 3, 4) clutch snap ring gap
64. Using a suitable tool, seat the snap ring in the snap ring groove.
65. Install Dial Indicator Gauge With Holding Fixture 100-002 or a suitable dial indicator on the transaxle case and position the plunger on the top
forward (1, 2, 3, 4) clutch friction plate.

(Continued)
66. Install the new low/reverse and forward (1, 2, 3, 4) clutch feed seals in the transaxle case.
67. Apply 483 kPa (70 psi) of air pressure to the forward (1, 2, 3, 4) clutch piston port while recording the clutch pack clearance on the dial indicator. The
clearance should be between 0.076 mm (0.002 in) and 1.840 mm (0.072 in). If the clearance is out of range, check the forward (1, 2, 3, 4) clutch pack
for correct installation and the transaxle for correct assembly. If the forward (1, 2, 3, 4) clutch pack is correctly installed, install a new forward (1, 2, 3,
4) clutch pack.

(Continued)
68. Install the front planetary sun gear and shell assembly.
69. Install the No. 10 thrust bearing.
70. Install the park pawl.

(Continued)
71. Install the park pawl pin and spring.
72. Install the park pawl actuator rod in the Transmission Range (TR) sensor.
73. Position the park pawl aside and position the park pawl actuator rod and the TR sensor in the transaxle case.
74. Install the manual control shaft and align the roll pin holes.

(Continued)
75. Install the manual control shaft roll pin.
76. NOTICE:
Make sure to hold the manual control lever while tightening the manual control lever nut or damage to the manual control lever and park
components will occur.
Install the manual control lever and the nut.

• Tighten to 24 Nm (18 lb-ft).

(Continued)
77. Install the 5 new clutch feed seals.
78. Position the transmission fluid baffle in place.
79. Install the lube funnel and position the alignment pin in the alignment hole.
80. Position the lube funnel hold-down bracket in place and install the 2 bolts.

(Continued)
82. Simultaneously install the drive/driven sprocket and chain assembly. Lightly tap on the driven sprocket to be sure it is fully seated in the case.
84. Install the No. 13 thrust washer.

(Continued)
85. Install the final drive sun gear.
86. Install the differential assembly.
88. Install the Turbine Shaft Seal Protector 307-635 on the input shaft.

(Continued)
89. Clean the torque converter housing sealing surface.
Front Wheel Drive (FWD) vehicles

90. Assemble the Handle 205-153 and Axle Seal Installer 307-718. Install a new RH seal on the Seal Installer 307-718.
91. Using the Handle 205-153 and Axle Seal Installer 307-718, install the new RH halfshaft seal.

(Continued)
All-Wheel Drive (AWD) vehicles

92. Assemble the Handle 205-153 and Axle Seal Installer 307-718. Install a new RH seal on the Seal Installer 307-718.
93. Using the Handle 205-153 and Axle Seal Installer 307-718, install the new RH halfshaft seal.
All vehicles
94. Install the differential ring gear in the torque converter housing.

(Continued)
95. NOTICE:
Be sure the flat side of the beveled snap ring is facing down or the ring can come loose, causing damage to the transaxle.
Install the beveled differential ring gear snap ring with the flat side facing down.
96. Seat the snap ring using a suitable tool.
97. Install the pump and filter assembly in the torque converter housing and install the pump bolts.
1 Tighten to 35 Nm (26 lb-ft).
2 Tighten to 10 Nm (89 lb-in).

(Continued)
98. Install the transmission fluid baffle and the 2 bolts.

99. NOTE:
Be sure the sealing surfaces of the torque converter housing and the transaxle housing are free of oil before applying silicone.
Apply silicone to the sealing surface of the transaxle case.
100. NOTE:
Be sure the stud bolt is in the correct location as noted during disassembly.
Install the torque converter housing on the transaxle case and install the 17 transaxle case-to-torque converter housing bolts.
1 Tighten to 24 Nm (18 lb-ft).
2 Stud bolt location.

(Continued)
101. Remove the Turbine Shaft Seal Protector 307-635.
102. Install the Turbine Shaft Speed (TSS) sensor and the bolt.
103. Install the Output Shaft Speed (OSS) sensor and the bolt.
104. Assemble the bypass valve in the sleeve and install the assembly in the case.
1 Bypass valve

(Continued)
2 Bypass valve sleeve
105. Install the bypass valve spring.
106. Install the new main control-to-transaxle case separator plate and align it on the stud and the guide pin.
107. NOTE:
Be sure that the manual pin (part of the TR sensor) is correctly installed in the manual valve.
Position the main control assembly in place and align the manual valve on the TR sensor.

(Continued)
108. Install the nut hand-tight.
109. Install the short bolts hand-tight.
110. Install the long bolts hand-tight.

(Continued)
111. Tighten the main control bolts and the nut in a crisscross pattern.
112. Position the TR sensor detent spring in place with the alignment tab in the alignment hole and install the bolt.
113. NOTE:
Be sure the solenoid body-to-main control cover seal is installed with the holes facing up.
Install the solenoid body-to-main control cover seal.

(Continued)
114. Connect the TR sensor electrical connector.
115. Connect the OSS sensor electrical connector.
116. Clean the main control cover sealing surface.
117. Apply silicone to the main control sealing surface of the transaxle case.

(Continued)
118. Position the main control cover in place.
119. NOTE:
Install the main control cover stud bolts in the correct location as noted during disassembly.
Install the main control cover bolts.

1 Bolt location
2 Stud bolt location
120. NOTICE:
The torque converter is heavy. Be careful not to drop it or damage will result.
Using the Torque Converter Handle 307-091, install the torque converter.

(Continued)
121. Remove the Torque Converter Handle 307-091.
122. Install the Torque Converter Retainer 307-566.
123. Remove the transaxle from the bench-mounted holding fixture.
124. Remove the Holding Fixture 307-625.

(Continued)

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307-01A-i Automatic Transaxle/Transmission — 6F35 307-01A-i

SECTION 307-01A Automatic Transaxle/Transmission — 6F35

Transaxle .......................................................................................................................................................................... 307-01A-2

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

Compressor, Forward Clutch Spring

Compressor, Forward/Intemediate Spring

Dial Indicator Gauge With Holding Fixture

Handle, Torque Converter

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

Input Shaft Support Seal Installer (Back Plate, Multiple Rings)

Installer, Axle Seal

Installer, Differential Seal

Manual Lever Seal Installer

Retainer, Torque Converter

Seal Protector, 2-6 Piston

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

Seal Protector, Turbine Shaft

Shim Selection Gauge

Spring Compressor, 2-6 Piston Return

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

Item Part Number Description

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

Item Part Number Description

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

Item Part Number Description

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

Item Part Number Description

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

9. Remove Input Shaft Support Seal Installer 307-578/1.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

10. Install 2-6 Piston Seal Protector 307-632.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

14. Remove the intermediate (2, 6) clutch piston return spring.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

27. Install the overdrive/direct clutch assembly.

30. Install the intermediate (2, 6) wave spring assembly.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

38. Install the One-Way Clutch (OWC) assembly.

39. Install the rear planetary carrier/center ring gear assembly.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

41. Soak the low/reverse clutch in clean automatic transmission fluid.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

46. Subtract measurement B from measurement A and record as measurement C.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

50. Subtract measurement E from measurement D and record as measurement F.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

54. Install the No. 5 and No. 6 thrust bearings.

2009 Escape, Mariner, Escape Hybrid, Mariner Hybrid, 12/2008

55. Install the center sun gear.

56. Install the center carrier/front ring gear assembly.

57. Install the No. 7 and No. 8 thrust bearings.