Shielded Metal Arc Welding (SMAW) : Technology and Livelihood Education

8
Technology and Livelihood Education

Shielded Metal Arc Welding
(SMAW)
Module 2
Use Basic Hand Tools and Equipment
2
2
Technology Livelihood Education - Grade 8
Alternative Delivery Mode
Week 1 – Module 2: Use Basic Hand Tools and Equipment
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Published by the Department of Education – Division of Gingoog City

Division Superintendent: Jesnar Dems S. Torres, PhD, CESO VI
Development Team of the Module
Author/s: Runald P. Comprado

Reviewers:
Illustrator and Layout Artist: Jonie Mar D. Rebucas
Management Team
Chairperson: Jesnar Dems S. Torres, PhD, CESO VI
Schools Division Superintendent
Co-Chairpersons: Conniebel C.Nistal, PhD.

Assistant Schools Division Superintendent
Pablito B. Altubar
Chief, Curriculum Implementation Division
Members:
Elvira A. Almonte, EPS
Narcisa G. Sabello, PSDS
Imelda R. Fabe, PSDS
Himaya B. Sinatao, LRMDS Manager
Jay Michael A. Calipusan, PDO II
Mercy M. Caharian, Librarian II
Printed in the Philippines by

Department of Education – Division of Gingoog City
Office Address: Brgy. 23, National Highway, Gingoog City
Telefax: 088 328 0108/ 088328 0118
8
E-mail Address: gingoog.city@deped.gov.ph
Technology and Livelihood Education
Shielded Metal Arc Welding
(SMAW)
Module 2
Table of Contents
What This Module Is About....................................................................................................................i
What I Need to Know.............................................................................................................................i
How to Learn from this Module..............................................................................................................i
Icons of this Learning Module................................................................................................................ii
What I Know (Pre-Test)..............................................................................................................iii
Use Basic Hand Tools and Equipment...................................................................................................1
What I Need to Know........................................................................................................................1
What’s In...........................................................................................................................................1
What’s New.......................................................................................................................................1
What Is It...........................................................................................................................................2
What’s More......................................................................................................................................9
What I Have Learned.........................................................................................................11
What I Can Do..................................................................................................................................12
Summary.............................................................................................................................................13
Assessment (Post-Test)........................................................................................................................14
Key to Answers....................................................................................................................................15
References...........................................................................................................................................16
What This Module Is About
Welcome to week 1 module 2. This module talks about the proper usage of hand
tools and equipment in SMAW.
This Module will lead you to perform the correct function and uses of different hand
tools and equipment in SMAW. It is one of the important competencies in shielded metal arc
welding (SMAW) to get a national certificate level I and II (NC I AND II) This competency
covered only one (1) learning outcome as shown below.
LO1- Identify and select materials and tools.
What I Need to Know

At the end of this module, you should be able to:
1. Identify and select materials of hand tools and equipment in shielded metal arc
welding.
How to Learn from this Module

To achieve the objectives cited above, you are to do the following:
 Take your time reading the lessons carefully.
 Follow the directions and/or instructions in the activities and exercises diligently.
 Answer the pre-test honestly; the purpose of the pre-test is for you to determine your
prior knowledge before going through the lessons and activities.
 If you have hard time understanding the lessons and activities, please do take a
break. Having breaks between lessons and activities will give you some space where
you can absorb the lesson well.
 You can use the internet if you need more information about the lesson.
i
Icons of this Learning Module
What I Need to This part contains learning objectives that
Know are set for you to learn as you go along the
module.
What I know This is an assessment as to your level of

knowledge to the subject matter at hand,
meant specifically to gauge prior related
knowledge
What’s In This part connects previous lesson with that
of the current one.
What’s New An introduction of the new lesson through

various activities, before it will be presented
to you
What is It These are discussions of the activities as a

way to deepen your discovery and under-
standing of the concept.
What’s More These are follow-up activities that are in-

tended for you to practice further in order to
master the competencies.
What I Have Activities designed to process what you

Learned have learned from the lesson
What I can do These are tasks that are designed to show-

case your skills and knowledge gained, and
applied into real-life concerns and situations.
What I Know (Pre-Test)

ACTIVITY 1
ii
Direction: Choose the letter of the correct answer. Use separate sheet of paper.
1. A tooth cutting tool usually with the solid and adjustable frame
A. Hacksaw B. Screw driver
C. Hammer D. Wrench
2. Tool used for loosening and tightening light and heavy nuts and bolts.
C. Hammer D. Wrench
3. This tool is used to tighten and loosen screws by pushing or pulling screws in a rotating
manner.
C. Hammer D. Wrench
4. This kind tools are used for pushing and pulling of nails screws, nuts or any object
removed from the position.
A. Cutting tools B. Measuring tools
C. Driving tools D. Holding tools
5.This kind of hand tools have been designed to hold work securely when performing skills
though grinding, bending, fitting and cutting of metals.
A. Driving tools B. Measuring tools
C. Holding tools D. Cutting tools
6. This kind of hand tool is used to measure the dimension of an object or metal.
7. This kind of hand tool is used to remove excess layer of material from the work piece by
shearing, machining or manual process in order to obtain desired shaped size and accuracy.
8. What tools used for measuring or setting of distances and to lay out arcs and circles.
A. Caliper B. Dividers
C. Hacksaw D. Flat file
9. This tool is used for chipping flat surfaces.

C. Hacksaw D. Flat chisel
10. What kind of hand tools that is used in removing points, burrs and sharp edges from
metal surface and similar parts.
A. Hammer B. Cold chisel
C. Scraper D. Punches
iii
Lesson
1
Learning Outcome 1: Identify and select materials
and tools
What I Need to Know
At the end of this module, you should be able to:
1. Identify appropriate hand tools

2. Selecting appropriate hand tools.
What’s In
We had learned from our previous lesson about on how to conduct SWOT analysis
and we also learned the different products/services available in the market and to compare
different products in SMAW business, we had determined the profile potential customers
and we generate potential business idea based on the SWOT analysis. Through all the
learning we get from the topic we can use it to our new lesson which is the use of basic
hand tools as one of the investment for the entrepreneur to produce a quality SMAW
product by the aid of knowing the different uses and function of tools and equipment in
SMAW.
What’s New
ACTIVITY 2
Give a simple description about the following words:
1. Measuring Tools -
2. Cutting Tools -
3. Driving Tools -
4. Holding Tools -
1
What Is It
Read the Information below and understand what is all about.
Information Sheet
1) Measuring tools - tools used to measure the dimension of an object or metal
2) Cutting tools - is a wedge shaped and sharp edge device that is used to removed
excess layer of material from the work piece by shearing by machining or manual
process in order to obtain desired shape size and accuracy.
3) Driving tools - are tool used for pushing and pulling of nails, screws, nuts or any
object removed from position.
4) Holding tools- are tool used for holding objects.
Measuring Tools
1. Pull-push rule. This flexible rule when extended will support itself, but may
also be used to measure curved, irregular surfaces. Steel tape rule blade is
usually ½ inch wide and 72 inches long. The graduation is sixteenths, except for
the first 6 inches which are graduated in thirty-seconds of an inch.
https://www.popularmechanics.com/home/tools/h
ow-to/g2743/measuring-tools-and-instruments/
2. Steel tape. It is similar to a steel tape rule except for its flexible number of feet
that are marked on the tape. The tape is 3/8-inch-wide and available in lengths from
25 to 100 feet.
3. Steel rule. This is the most common tool used in tool room. It is made of
tampered steel about 1/8-inch-thick and ¾ inch wide and 6 to 12 inches long. The
same style maybe obtained in length from 1 to 48 inches.
https://www.popularmechanics.com/home/tools/
how-to/g2743/measuring-tools-and-instruments/
2
4. Try square is an instrument used to measure the square of an object.
how-to/g2743/measuring-tools-and-
instruments/
5. Combination square. It is an instrument combined with 45°, 90° and a protractor.
6. Micrometer caliper. Is a precision measuring instrument used to measure

dimensions in thousandths of an inch.
7. Vernier caliper is a precision measuring instrument used to measure the inside,

outside diameter, as well as depth of hole and slot.
8. Dividers. These are used for measuring or setting of distances, and to lay out
arcs and circles.
3
Cutting Tools
1. Hacksaw is a tooth cutting tool usually with a solid and adjustable frame. The main
parts are handles, blade, tightening screw and nuts. The tool is mainly used in
cutting metals like plates, pipes, rods, bars, angular, etc. but of minimal thickness,
width and length. Sometimes this tool is used for cutting plastic pipes and other
materials that suit to its purpose.
2. Files are made of high grade steel which are hardened and tempered. Each file has
rows of teeth that form, shape and finish metal by removing small chips and
smoothing rough edges of the metal surface. They differ in length, shape, cut and
coarseness.
3. Cold chisel. A wedge-shaped tool used to shear, cut, and chip metal
Types of cold chisel and their particular functions:
a. Cape chisel has a narrow edge suited for cutting narrow grooves
or slots.
4. Scraper is used in removing points, burrs and sharp edges from metal surface and
similar parts. This tool is made of hardened steel of various shapes that fit according
to each purpose. There are bearing scrapes, flat, sharper, three-connected scraper.
Below are types of scrapers and their uses.
5. Punches are used for permanent marking on the surface of metal.
4
instruments/
Driving Tools
1. Ball peen hammer is used for straightening bending and deforming metals. It has
two faces. One is flat in striking cold chisels and punches. The other side the “peen”
is rounded for bending and shaping metals. Ball peen hammer generally has a wood
or fiberglass handle measuring 10-16 inches long. Head weight ranges from 2-48 oz.
A 20oz hammer is good for general purpose.
Chipping hammer is used for removing slag on weld and with two faces, the tapered
from one side and round pointed on the other side.
2. Wrench is used for loosening and tightening light and heavy nuts and bolts.
There are different kinds and sizes of wrenches designed according to uses and
functions.
a. An adjustable wrench has a movable jaw which makes it adjustable to

various sizes of nuts. A heavy type of adjustable wrench is the monkey/pipe
wrench.
https://www.popularmechanics.com/home/tools/how-
to/g2743/measuring-tools-and-instruments/
3. Screwdriver is hand tool that is designed to turn screws. The blade is made of
steel, attached to one end of a wooden or plastic handle. The other end is flattened
to fit slots in the heads of screws on bolts. The other kinds of screw drivers are
called a Phillips screw driver and helical-ratchet screw driver
.
5
Holding Tools
1. C-Clamp is an all-purpose clamp that is generally used for all kinds of work.
2. Drill vise is asturdy steel vise with movable jaw that
instruments/ easily goes back or forth by
raising the handle.
3. Vise Grip is a tool used to grip the stock tight enough to hold the object.
4. Tong is used to hold the metal to be forged and must be held securely while
working.
5. Pliers are used for holding, cutting and twisting wires.
Procedures on Using Different Hand Tools and Equipment

Hacksaw
Steps in Mounting Blade to the Metal Frame
6
instruments/
1. Select the correct type of blade.

2. Attach the blade to the frame by pointing the teeth away from the handle.
3. Tighten the wing nut of the handle until the blade is tight enough.
Tighten the wing nut securely enough to prevent from buckling and breaking.
https://www.popularmechanics.com/home/tools/how-to/g2743/measuring-tools-and-instruments/
Steps in Fixing Stock in Metal Vise and Operation Position 25-30 cm

1. Fasten the stock in vise with lay-out line as close as possible to the end of the used
vise jaws.
2. Stand with your feet 25 to 30 centimeters apart and one foot forward.
3. Lean the body a little forward as shown in the drawing
Steps in Sawing the Stock
https://www.popularmechanics.com/home/tools/how-to/g2743/measuring-tools-and-instruments/
1. Start the saw by guiding the blade with the thumb of your left hand while taking one
or two light strokes with your right hand.
2. Move the saw with a light steady and even motion of about 40 to 50 strokes per
minute.
3. Apply pressure during the forward stroke and release during the return strokes.
4. Hold the stock with your left hand to avoid cuts upon sawing with your right hand.
Steps in Bending 90o with Ball Peen Hammer
1. Force the metal over the vise jaws using left-hand.

2. Strike it several times near the hand with flat head of a hammer.
Steps in Squaring off a 90o Bend

1. Place the metal in the bench vise and tighten strongly.
7
2. Strike the metal with the flat head of a hammer in the direction of the arrow indicated.
Circular Bend
1. Place the metal over a pipe or round bar and clamp in a bench vise.
2. Strike the metal with a glancing blow using the flat head of a hammer until the
desired curve is obtained.
Cold Chisel
Cold Chisel is used for cutting and chipping cold metals.
The illustration above presents the Two Hands Positioning in cold chiseling which
shows the proper grip in using the tool. For heavy work, hand gripping of tool should be
strong and tight; for fine and small work, hold the tool lightly.
Look at the person work with the ball peen hammer and the chisel, as shown in the
illustration above. A cold chisel will cut metals only if you strike it with the flat head of a ball
peen hammer. The complete safety protection device and the body position when
performing the task (chiseling) are evidently done.
Wrench
8
g
Screwdriver
What’s More
ACTIVITY 3
Self-Check 1.1
A. Briefly answer the following questions:
1. Give a brief description of the following:

A. Cutting Tools
B. Driving Tools
C. Holding Tools
D. Measuring Tools
2. Give an example of tools used of the following:

A. Measuring Tools
B. Holding Tools
C. Driving Tools
D. Cutting Tools
ACTIVITY 4
B. Write TRUE if the statement is correct and FALSE if incorrect. Write your answer on the
blanks provided.
___________1. Driving tools are tools used for pushing and pulling of nails screws, nuts or
any object removed from the position.
___________2. Holding tools are tool used for cutting metals.
___________3. Cutting tool is a wedge shaped and sharp edge device that is used to
removed excess layer of material from the work piece by shearing by
machining or manual process in order to obtain desired shape size and
accuracy.
___________4. Vise grip is a tool used to grip the stock tight enough to hold the object.
___________5. Ball peen hammer is used for removing slag on weld and with two faces,
the
tapered from one side and round pointed on the other side.
___________6. Chipping hammer is an example of cutting tools.
___________7. Wrench is used for loosening and tightening light and heavy nuts and bolts.
___________8. Screwdriver is a hand tool that is designed to turn screws.
___________9.C-Clamp is an example of wrench.
___________10. Pliers are used for holding, cutting and twisting wires.
9
ACTIVITY 5
Directions: Choose the letter of the correct answer Use separate sheet of paper.
A B
1. Phillips Screw I.
2. Box Wrench
A.
3. Scraper J.
4. Square file
B.
5. C-clamp K.
6. Steel Tape
C.
7. Cold Chisel
L.
8. Machinist vise
D.
9. Ball peen hammer

M.
10. Hand vise E.
11. Open-ended wrench N.
12. Hack saw

F.
10
O.
13. Steel rule
14. Helical-ratchet screw driver

G.
15. Chipping hammer
11
ACTIVITY 6
Direction: Write yes if you meet the required competency and no if you don’t.
Yes No
1 Can select correct type of blade of a hacksaw.
2 Can move the body a little forward while sawing the metal.
3 Can apply pressure during forward stroke and release in return while sawing.
4 Can strike the metal with flat head of a hammer.
5 Can use wrench in loosening and tightening nuts and bolts.
6 Can use types of screwdrivers correctly.
7 Can perform actual operations of hand tools by following safety practices.
8 Can hold steps in rounding stock with the use of a hammer.
9 Can follow steps in rounding stock with the use of a hammer.
1
Can assemble and disassemble properly some movable hand tools.
0

Overall: Did the student meet the standard requirements?
What I Have Learned
ACTIVITY 7
A. Direction: Encircle the letter of the correct answer.
1. What do you call a tool that is manipulated by hands without using electrical energy such
as: Puller, hacksaw, pull-push rule, pliers, hammer, and others?
A. Machine/power tools.
B. Hand tools.
C. Pneumatic tools.
D. None of the above.
2. In measuring tools what instrument used to measure the square of an object?
A. Steel tape
B. Steel rule
C. Try square
D. Pull-push rule
3. What tools used in cutting metals like plates, pipes, rods, bars, and angular this also used
for cutting plastic pipes and other materials that suit to its purpose?
A. Pliers
B. Hacksaw
C. Files
D. All of the above
11
4. Which of the following statements is correct?
A. Dividers are used for measuring or setting of distances, and to lay out arcs and circles.
B. Steel tape is the most common tool used in tool room.
C. Files are made of low grade steel which are hardened and tempered.
D. Chipping hammer is used for straightening bending and deforming metals.
5. What tools is used in removing points, burrs and sharp edges from metal surfaces and
similar parts?
A. Files
B. Chisel
C. Scraper
D. None of the above
B. Answer briefly:
1. How can you avoid accident while on the job using tools and equipment?
2. Why do you need to follow the correct procedures in using hand tools?
What I Can Do
ACTIVITY 6
Procedures:
A. Group yourselves into five (5).
1. Demonstration
Instruction: Perform on how to use at least (5) hand tools available at your home or in your
community according to its uses and functions.
2. Make a narrative of your work.

 Attached pictures or a recording of your demonstration then send to the account of
your teacher or you can pass it through the box provided by Purok.
B. INDIVIDUAL ACTIVITY
Instruction: Select (1) Tool and perform its uses by following the correct procedure.
Take a picture while doing the activity.
12
Summary
A tool is a device that can be used to produce an item or accomplish a task, but that is
not consumed in the process. It can be considered as extension of the human hand thus
increasing speed, power, and accuracy and on the other hands equipment includes any
machine powered by electricity.
Hand tools are tools manipulated by hands without using electrical energy such as:
puller, hacksaw, pull-push rule, pliers, hammer, and others.
Classification of Handtools
 Measuring Tools MEASURING HANDTOOLS
 Cutting Tools  Pull-push Rule
 Driving Tolls  Steel Tape
 Holding Tolls  Steel Rule
 Try Square
 Combination square
DRIVING TOOLS  Micrometer caliper
 Hammer  Vernier caliper
 Wrench  Dividers
 Screw driver
CUTTING TOOLS
HOLDING TOOLS
 Hacksaw
 Clamps Pliers
 Files
 Drill Vise Tong
 Chisel
 Machinist Vise
 Scraper
 Hand Vise
 Punches
 Vise grip
Procedures on using different hand tools and equipment

(HACKSAW) Steps on Mounting Blade to The Metal Frame
 Select the correct type of blade
 Attach the blade to the frame by pointing the teeth away from the handle.
 Tighten the wing nut of the handle until the blade is tight enough
 Steps in Fixing Stock in Metal Vise and Operation Position
 Steps in sawing the stock
 Steps in bending 90o with ball peen hammer
 Steps in squaring off a 90o bend
13
Assessment (Post-Test)
ACTIVITY 7
A. Directions: Read and understand each question carefully. Encircle letter of the correct
answer.
1. What kind of hand tools that is used in removing points, burrs and sharp edges from metal
surface and similar parts.
A. Hammer B. Cold chisel
C. Scraper D. Punches
2. What tools used for measuring or setting of distances and to lay out arcs and circles.
C. Hacksaw D. Flat file
3. Tool used for loosening and tightening light and heavy nuts and bolts.
C. Hammer D. Wrench
4. What tool that is designed to turn screws?

A. Wrench B. Hammer
C. Screwdriver D. Clamp
5.It is a tooth cutting tool usually with a solid and adjustable frame. The main parts are
handles, blade, tightening screw and nuts.
A. Hacksaw B. Hammer
C. Clamp D. Screwdriver
B. Direction: Match column A with column B. Write only the letter of the correct answer on
a separate sheet of paper.
COLUMN A COLUMN B
1. A measuring tool used to measure square of
an object.
A. Bench rule/ruler
2. Tools used for measuring or setting of
distances and to lay out arcs and circles.
B. Cold Chisel
3. It is rectangular in shape and thickness and it
C. Try Square
is commonly used files for general work.
D. Flat file
4. It is used for chipping flat surfaces, cutting
rivets or metal fasteners, thin sheets, small
E. Divider
bars, and for general purposes.
F. Push-pull rule
5. The most common tool used in tool room.it is
made of tempered steel about 1/8 inch thick
and ¾ wide and 6 to 12 inches long.
14
Key to Answers
LO.1. What I Know: PRE-TEST

ACTIVITY 1
1.A 6. B
2.D 7. D
3.B 8. B
4.C 9. D
5.C 10. C
What’s New: ACTIVITY 2

1. Measuring Tools-tools used to measure the dimension of an object or metal.
2.Cutting Tools-Is a wedge shaped and sharp edge device that is used to removed
excess layer of material from the work piece by shearing, by machining or manual
process in order to obtain desired shaped size and accuracy.
3.Driving Tools-are tools for pushing and pulling of nails, screws, nuts or any object
removed from the position.
4.Holding Tools-are tools used for holding objects.
What’s More: ACTIVITY 3

A. Cutting Tools-used to cut metal
B. Driving Tools-used to push and pull nails.
C. Holding Tolls-used to hold objects.
D. Measuring Tools-used to measure objects.
What I have learned: ACTIVITY 4

1.B TRUE OR FALSE
2.C 1.TRUE
3.B 2.FALSE
4.B 3.TRUE
5.C 4.TRUE
5.FALSE
6.FALSE
7.TRUE
8.TRUE
9.FALSE
10.TRUE
ASSESSMENT: (POST-TEST)
A. Multiple Choice B. Matching Type
1. C 1. C
2. B 2. E
3. D 3. D
4. C 4. B
5. A 5. F
15
References
LO 1
Curriculum Guide of SMAW Exploratory
https.www.slideshare.net/kenjoyb/k-to-12-welding-learning-module
https://weldingmart.com
https://en.m.wikipedia.org.
https:templatelab.com/purchase-order-templates/
forms/inventory-requisitio-templates
https.//www.vertexx42.com/files/download2/themed.php?file=work-order-templates.xlsx
https://www.popularmechanics.com/home/tools/how-to/g2743/measuring-tools-and-
instruments/
For inquiries and feedback, please write or call:
Department of Education – Bureau of Learning Resources (DepEd – BLR)
Department of Education – Division of Gingoog City

Office Address: Brgy. 23, National Highway, Gingoog City
Telefax: 088 328 0108/ 088328 0118
E-mail Address: gingoog.city@deped.gov.ph
16

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8

Technology and Livelihood Education

Published by the Department of Education – Division of Gingoog City

Development Team of the Module

Author/s: Runald P. Comprado

Co-Chairpersons: Conniebel C.Nistal, PhD.

Printed in the Philippines by

LO1- Identify and select materials and tools.

What I Need to Know

How to Learn from this Module

What I know This is an assessment as to your level of

What’s New An introduction of the new lesson through

What is It These are discussions of the activities as a

What’s More These are follow-up activities that are in-

What I Have Activities designed to process what you

What I can do These are tasks that are designed to show-

What I Know (Pre-Test)

9. This tool is used for chipping flat surfaces.

What I Need to Know

At the end of this module, you should be able to:

1. Identify appropriate hand tools

Read the Information below and understand what is all about.

5. Combination square. It is an instrument combined with 45°, 90° and a protractor.

6. Micrometer caliper. Is a precision measuring instrument used to measure

7. Vernier caliper is a precision measuring instrument used to measure the inside,

5. Punches are used for permanent marking on the surface of metal.

a. An adjustable wrench has a movable jaw which makes it adjustable to

Procedures on Using Different Hand Tools and Equipment

1. Select the correct type of blade.

Steps in Fixing Stock in Metal Vise and Operation Position 25-30 cm

Steps in Sawing the Stock

Steps in Bending 90o with Ball Peen Hammer

1. Force the metal over the vise jaws using left-hand.

Steps in Squaring off a 90o Bend

A. Briefly answer the following questions:

1. Give a brief description of the following:

2. Give an example of tools used of the following:

9. Ball peen hammer

11. Open-ended wrench N.

12. Hack saw

14. Helical-ratchet screw driver

What I Have Learned

A. Direction: Encircle the letter of the correct answer.

2. In measuring tools what instrument used to measure the square of an object?

2. Make a narrative of your work.

Procedures on using different hand tools and equipment

4. What tool that is designed to turn screws?

LO.1. What I Know: PRE-TEST

What’s New: ACTIVITY 2

What’s More: ACTIVITY 3

What I have learned: ACTIVITY 4

For inquiries and feedback, please write or call:

Department of Education – Bureau of Learning Resources (DepEd – BLR)

Department of Education – Division of Gingoog City

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