目录 contents

Preface ������������������������������������������������������������������������������������������������ 01

Product characteristic ����������������������������������������������������������������������������� 01

Product application ������������������������������������������������������������������������������� 01

Specifications and technical parameter ������������������������������������������������������ 02

Structure description and assembly ����������������������������������������������������������� 02

Installation Operation and Maintenance ���������������������������������������������������� 10

Safety precautions ��������������������������������������������������������������������������������� 15

Jaw Crusher indicative gradation curves ����������������������������������������������������� 16

PE（X）Series Jaw Crusher

Operation Instruction of PE（X） Series Jaw Crusher

Warning
Please read the user manual carefully before using the machine
Please preserve this instruction and documents of the machine

1. Preface

Shanghai Joyal Mining Machinery Co., Ltd is a high-tech enterprise, which is specializing in the
research, development, and manufacture of industrial stone crushing & screening equipments, grinding
mills, mining equipments and so on. So far, we have established a whole production chain, of which
main products cover stone crushing & screening equipments: Jaw Crusher, Cone Crusher, Impact
Crusher, Vertical Impact Crusher, Hammer Crusher, Vibrating Feeder ...
The improvement of our products is continuous, so maybe there will be some changes of
specification without notice.
Statement: you must operate the machine like this: before you start up the machine, please don’t
feed it; and before you stop the machine, insure that there is no material in it.

2. Product characteristic

High reduction ratio

Simple structure
Reliable operation
Convenient maintenance

3. Product application

PE(X) series Jaw crusher, whose size reduction ratio up to 4—6 and the final products are even, can be
widely used in crushing hard, medium-hard, soft ore, and various kinds of ore, the solvent, slag, building
stones, marble, etc. Compression strength does not exceed 320 Pa. This machine is suitable for mining,
building construction, highway, railway, water conservancy and chemical industry.

01 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

4. Specifications and technical parameter

Feed Opening Max. Feeding Adjustable Range Capacity Motor Weight Overall Dimension
Model of Output Size
Size (mm) Size (mm) (mm) (t/h) Power (kw) (t) (mm)
PE250×400 250×400 200 20-50 5-20 15 2.9 1430×1310×134
PE400×600 400×600 350 40-100 15-60 30-37 6.8 1700×1732×1653
PE500×750 500×750 425 50-100 40-100 45-55 11.2 2035×1921×2000
PE600×900 600×900 480 65-160 60-140 55-75 16.5 2290×2206×2370
PE750×1060 750×1060 630 80-150 80-230 90-110 29 2655×2302×3110
PE900×1200 900×1200 750 95-165 140-320 110-132 54.5 3789×3050×3025
PE1000×1200 1000×1200 850 105-185 180-400 160-200 56.5 3900×3320×3280
PE1200×1500 1200×1500 1020 150-300 250-800 220-250 99.6 4300×3540×4043
PEX150×250 150×250 125 10-40 1-3 5.5 0.85 896×745×935
PEX150×750 150×750 125 12-45 5-16 15 3.8 1205×1495×1203
PEX250×750 250×750 210 25-60 10-40 22-30 5 1667×1545×1020
PEX250×1000 250×1000 210 25-60 15-50 30-37 6.8 1964×1550×1380
PEX250×1200 250×1200 210 25-60 20-60 37-45 8.5 2192×1605×1415
PEX300×1300 300×1300 350 25-90 25-100 55-75 14.5 2720×1950×1600
PEX400×1200 400×1200 320 35-95 28-95 45-55 11.7 2256×2100×1960

5. Structure description and assembly

4 3 2 1 12 11 10 9 8

5 6 7

Diagram 1 Structure of Jaw Crusher

1. Fixed jaw plate 4. Jaw 7. Side plate（lower） 10.Bearing

2. Side plate（Up） 5.Toggle Plate 8. Pulley 11.Eccentric Shaft
3.Movable jaw plate 6.Tension device（spring and tension rod） 9.Bearing 12. Fly wheel

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 02

PE（X）Series Jaw Crusher

Jaw Crusher uses motor as its power. Through the motor’s wheels, the eccentric shaft is driven by V-belt
and groove wheel to make the movable jaw move by a regulated track. Therefore, the materials in the
chamber that consists of fixed jaw, movable jaw and side- plate can be crushed and discharged through
the discharge opening.

1. The frame

The frame of jaw crusher has heavily impulsive load during work. So it must be of high intensity and
rigidity. The frame is welded (the small jaw crusher is cast -steel). The fixed jaw fastening by high-
strength bolt is installed at the front frame. The up and lower side-plate is installed at the left and right
side of the frame.

2. The movable jaw

(1) Structure characteristic

Movable jaw is made of high-quality casting steel. Its holes and troughs are made through precision
machining and tested strictly, which can make sure that they can work safe and credible.
The eccentric shaft is made of the excellent forging steel. Its precision machining, heat treatment and
inspection make it be of high intensity and rigidity.
Bearing adopts four sets self-aligning roller bearing and it has excellent loading capacity and auto self-
aligning performance.
Both the fixed and movable jaw is made of high-quality manganese-steel. In order to extend its working
time, it is designed symmetrically. So if one end is frayed, another end also can be used. Flywheel and
groove wheel are made of good casting iron. Their weight and structure can ensure the crusher work
balanceable. The flywheel on the eccentric shaft can be exchanged and connected by the power lock.
(2) Installation of the movable jaw parts
a. Installation of the eccentric shaft subassembly.
The eccentric shaft and the bearing must be washed by karaffin oil, then install the Oil Partition at two
ends of the eccentric shaft. Put the two bearings into the oil of 80-100 degree for 15 minutes. When the
hole is bigger than the eccentric shaft at 0.15, then put it on the ends of the eccentric shaft pressure the
bearing so it would close to the shoulder of bearing, until the bearing become cool, the clearance must
be lower than 0.05mm. After clearing, you should put grease at 50 percent to 70 percent.

03 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

1.Eccentric Shaft

2.Installation of Oil Partition

3.Installation of Bearing

4.Diagram After above Step3

Diagram 2 Installation Process of Eccentric Shaft Subassembly

b. Install eccentric shaft into movable jaw

After fasten the unclosed cap and the paper gasket into the movable jaw with bolts, make sure the end
down with the unclosed cap. Then put the eccentric shaft parts into the movable jaw. When lift it please
pay attention to make sure that the eccentric shaft and the movable jaw’s center line be consistent.
Put the bearing sleeve well slightly, then strike and press gradually when the pressing amount is even.
(do not hammer the bearing directly, put copper bar on the bearing and hammer the cooper bar), The
procedure is the same as pressing the second bearing after the first one bears pressure, then pour into
50%-70% lubricating grease in the bearing, afterwards put on another side unclosed cap, paper gasket,
etc., fasten with bolts, and should also make bearing outer surface with cover surface have 0.2~0.4 gap.

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 04

PE（X）Series Jaw Crusher

uncloscd cap eccentric shaft

subassembly

1.install unclosed cap on one 2.install eccentric shaft subassembly

end of movable jaw palte into the movable jaw plate

uncloscd cap

4.complete the installation 3.install unclosed cap on the

other end of movable jaw plate

Diagram 3 Install Jaw Crusher Subassembly into Jaw Crusher Hole

c. Install of external bearing

Put every key into the keyway of eccentric shaft, then pack the cover of inner loop of the maze, pay
attention to the direction, fetch other two bearings, wash clean with the kerosene, put the adapter
sleeve into the hole of the bearing, install on the eccentric shaft, fasten into the round nut according to
the structure chart. Note that the whorl is on the eccentric shaft, with the purpose that eccentric shaft
can make round nut fasten urgent when rotating Fasten the round nut on the eccentric shaft first, make
inner ring of the bearing close to the sealed ring, repeated for several times, make the axle bush fasten
finally and make round nut of bush withdraw, make the interval between round nut and inner circle is
about 1mm. Press the long-short teeth of gasket into the slot of round nut and fasten them, then pour
50% ∽ 70% lubricant into bearing, then put into the inner loop of the cover respectively.

05 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

the cover of inner eccentric shaft

loop of the maze bearing upper round nut

adapter sleeve
adapter sleeve upper round nut

Diagram 4 Installation of external bearing

d. Installation of flywheel and grooved pulley

Put flywheel, grooved pulley and power lock on the eccentric shaft and have flywheel, grooved pulley
close to sealed ring. Then fasten the bolt of power lock after making sure that the mark of flywheel
and grooved pulley be correspond to the mark of eccentric shaft. Installation of power lock follows this
instruction, then install shaft end baffle ring. (note: flywheel and grooved pulley are cast iron parts, avoid
heat when installation). A routine is to install grooved pulley on the left end of eccentric shaft (face to
feed opening), and also can exchange groove pulley’s position according to spot’s requirement.

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 06

PE（X）Series Jaw Crusher

power lock

1.lift the pulley (flywheel) 2.press the power lock into

on the eccentric shaft the eccentric shaft (loseen
the bolt of power lock)

lock ring

3.tight the bolt of power lock to fasten the pulley(flywheel),then

installa lock ring at the end of shaft

Diagram5 installation of pulley and flywheel(include power lock)

The toggle plate and adjustment parts

(1) The toggle plate is made of accurate casting iron. It is not only the component that spreads the
strength, but also the insurance part of crusher, the toggle will break up immediately and the crusher
will stop working when some unbreakable materials go into the crusher. Toggle and toggle mat adopt
rolling contact way, which can reduce attrition during the normal operation, so the user only needs to put
some lubrication grease on the contact surface. Change the toggle plate as soon as it’s broken, and the
change method please see diagram 6.
(2) Adjusting parts are used for adjusting the discharge size and reducing the attrition among jaw plate,
toggle plate and shim.
Note: Make sure that there is lifting device and reinforcing wire before change the toggle plate.

07 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

1.Hanging the end of movable 2.start crane installation,make the

jaw with reinforcing wire,the upper movable jaw plate rotating slowly
end of reinforcing wire hanging on till it next to fixed jaw plate tightly
the suspender of lifting equioment

3.take off adjusting device 4.install the new toggle

and tension device plate at the right place

6.put down the movable jaw

5.install adjusting device slowly,let the toggle plate
and tension device tight at both ends and adjust
tension devtce appropriately.

Diagram6 installation the toggle plate

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 08

PE（X）Series Jaw Crusher

(3)Adjustment of discharge opening

The shims are fixed on adjusting base or movable jaw by angle steel and bolts; shims are between adjusting base
and frame, above supporting frame; lifting bolt (or header and hydraulic jack) push adjusting base through bolt or
shim, adjusting base connects with frame directly or through wedge, lifting bolt or heading and hydraulic jack can
play adjusting role independently.
When adjusting and arranging the discharge opening, unscrew the nut of tension rod which strains the part
appropriately at first, unclamp spring, unclamp wedge a bolt, unclamp the wedge one, tighten the jack bolt, it
push forward the toggle seat and achieve some space, then take out the shim reaching the needs of discharging
opening; if add more shim, it can reduce the opening; when reaching the needs, unscrew the jack bolt and
the toggle seat with shims will be back to the frame under the weight of movable jaw. Pls note that the toggle
seats should not contact with frame, then tighten the bolts and firm the framework, tighten the tension rod nut
appropriately and tighten up the spring, namely finish adjustment.

2.loosen strain wedge

bolt loosen wedge
3.turning lifting bolt impulse
lifting adjusting base

4.add or reduce gasket

1.loosen the bolt properly

loosen the spring and
tension rod
adjusting base toggle plate

Diagram 7Adjustment of Discharge Opening

The tension part

It is used for guaranteeing the combination of whole configuration closely and balancing the mass force in working
time.
The assembling process:
The end of tension rod connects to the earring on the low part of movable jaw plate, another end is on the low
part of rear frame through washers. The spring is clamped by the washers and nuts of two sides. It needs some
pretightening force when crusher works to avoid the draw down. But the force can’t be so big that the spring
fracture.

The rail

The rail is fastened on the basis of reinforced concrete through the foundation bolts.
Motor is installed on the rail, the motor base imbeds in the rail, adjust the distance from crusher according to the
length of V belt. When the distance is confirmed, use the adjusting rod to fasten the motor base.

09 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

Safety device

Safety devices are made and installed on working site with relative mark.

6.Installation Operation and Maintenance

Installation Jaw Crusher

This machine is the big machine which is assembled by factory and shipped by parts after trial run
without load. The user must check the amount after receiving this product so as to discover some
problems form transportation.
1） Because this machine vibrates largely when working, it must install on the ferroconcrete foundation.
The weight of the foundation is 8-10 times than the machine. The depth of foundation must be bigger
than the depth of freeze ground. The dimension and other data on the foundation drawing are for
reference, not the construction drawing. It must set aside the preformed hole in order to install the
ground bolts. The height of chute of discharge opening is up to the situation of location.
2） In order to lighten vibration, put not less than 10mm rubber as amortize cushion between crusher
and concrete foundation when installation. After the cement curdle of second grouting, please screw
down ground bolts. In this process you should determine level degree with gradienter, make sure the
difference of level degree below 2mm. Machine frame’s level degree is very important, it can avoid the
occurrence unilateral feeding in working, and avoid the damage due to uneven burden.
3） When install the motor, check the distance to the main unit, and ensure the center of motor wheel
and center of groove wheel are parallel.
4） The size of discharge opening is adjusted as the need sizes and capacity. Dismantle spring before
adjusting discharge opening. After adjustment, properly adjust spring tighten degree in case of draw.
Details see adjusting part.

Operation Jaw Crusher

After installment and adjustment, you can do trial run:

1. Trial run without load
a. Continuous running 2 hour, bearing temperature increase less than 30℃
b. All fasteners must be tight.
c. Flywheel and grooved pulley run smoothly.
d. No abrasion, filings and attrition in all friction parts, no abnormal noise.
e. The range of discharge opening is according to the specification.
2 . Trial run with load.
Do trial run with load after first successful trial run.
a. No periodical or obvious impact sound in crusher.
b. The biggest size of the feeding material must accord to specification.
c. Constant running 8 hours for the first time, bearing temperature increase no more than 30℃
3. The checking before the start-up
1 Check-up the lubrication of bearing, toggle plate and movable jaw, check the contact situation
of toggle plates gasket, and check if there is enough lube between toggle plate and toggle plate gasket.

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 10

PE（X）Series Jaw Crusher

2） Adjust all fasteners firmly.

3） Check if flywheel and groove pulley’s center position are right. The center of flywheel shaft is on
same line (180 degrees) with pulley’s shaft center.
4） Check if the transmission belt is installed right, if there is some attrition, change it in time. Clean
the belt and wheel if they are dirty.
5） Check if safety device is ok or not, if there is any insecurity; clear it as soon as possible.
6） Ensure crusher chamber hasn’t any material and other things.
7） Ensure the shims are installed rightly and compactly.
4. Start-up of the crusher
(1) You can start-up after ensuring the machine ad transmission parts are all right.
(2) This machine must start-up without feeding.
(3) Stop the machine if it’s abnormal. After solving the problem, you can start-up the crusher.
5. Usage of the crusher
1) Begin to feed materials after running well.
2) Feed materials to crushing chamber evenly, avoid side feeding or stack feeding in case of unilateral
overload, load sudden change or block.
3) Stop feeding before stop the crusher, after all the material is discharged, switch off the motor.
4) Crusher stops due to block inside, switch off motor immediately, start the crusher after remove all
the materials.
5) If one end of the fixed jaw plate and movable plate is worn-out, reverse and use another end.
6) Fasten all parts periodically.

Operation Jaw Crusher

1. Lubrication
1) To guarantee normal operation of machine and lengthen service life, add grease periodically.
2) Grease in bearing housing takes 50-70% of total volume, change once every 3-6 months. Wash the
inside of bearing with clean petrol or kerosene when change grease, Open oil outlet hole under bearing
housing when washing.
3) The grease depends on local area, and weather condition. Generally use calcium base, sodium
base or calcium sodium base grease. When the grease is dry, pls mix with thin oil.
4) Add grease on the connection surface of toggle pad and toggle plate only when assembling or
overhauling.
5) The lubrication points are the places through which you put the grease into the machine
conveniently. This machine has four Lubrication points on the bearings. (See Diagram 8)

11 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

Molybdenum disulfide complex calcium-based grease (No.3)

add every eight hours change every three month

Diagram 8 Lubrication Position and Lubrication Grease

2.Normal trouble and trouble shooting

Trouble Main reason Trouble shooting

1.The flywheel reverse, 1.Spring broken 1.change Spring

crushing stops, the toggle plate 2. tension rod broken 2.change tension rod
draw down 3. toggle plate broken 3.change toggle plate
2.The broken board shakes, 1.Set bolt of crushing plate loose 1.Fastenning the set bolt, change it if
produce strike sound 2.Set bolt of crushing anti-loose spring not works well
plate ruptures 2.Change set bolt of crushing plate
3.Bump sound or other 1. The spring doesn’t strain enough 1. Tighten the spring or change the
abnormal sound from toggle 2. The seat is worn and torn or loose spring
seats 3. The end of toggle plate is worn 2. Change the toggle seat
4. Adjusting device of discharge opening 3. Change toggle plate, re-adjust
not adjusted even adjusting device
4.The flywheel loose 1. The key is cooperated too loose, the Tighten key, or open keyway and change
key and keyway are worn and torn key, lock axle end device tight
2. lock device of shaft end is loose

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 12

PE（X）Series Jaw Crusher

Trouble Main reason Trouble shooting

5.Output size increases Bottom of jaw plate is worn seriously Adjust discharge opening small, if not ok,
exchange jaw plate ends or change new
jaw plate
6.Crushing chamber blocked, 1. Big stone enter the side of crushing 1. Stop crusher, fasten the stone with
electric current of the main chamber, cannot be crushed. steel wire and hang out with crane.
motor is higher than normal 2. Trouble in belt conveyor that under 2. Stop feeding, get rid of belt machine
electric current crusher, discharge opening blocked trouble, don’t stop crusher if not
3. Viscous and other things block necessary
discharge opening 3. Stopping feeding, clear discharge
4. Over feeding opening, don’t stop crusher if possible
4. Adjust down rotation speed of the
feeder, reduce feeding amount
7.Bearing temperature is too 1. The lubricant is insufficient 1. add lubricant as needed
high 2. The lubricant is dirty 2. Clean bearing and change lubricant
3. Bearing damaged 3. change bearing

3. Wearing part

6 3 5 8

1 2 4

Diagram 9 Wearing Parts Position

13 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

Details of Wearing Parts：

NO. Name Picture Useful Life Material

1 Spring 6 spring steel

2 Tension rod 6 straight carbon steel

3 Side plate(up) 4 high manganese steel

4 Side plate(lower) 4 high manganese steel

5 Fixed jaw plate 4 high manganese steel

6 Movable jaw plate 4 high manganese steel

7 Toggle plate 2 cast iron

8 Bearing 6 bearing steel

9 Shim 4 straight carbon steel

Note: 1.The above useful life is based on theory; please change them according to your actual situation timely.
2.Different model of the jaw crushers, the wearing parts maybe different, please refer to actual appearance.

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 14

PE（X）Series Jaw Crusher

MAINTENANCE REQUIREMENT

MAINTENANCE REQUIREMENT AS NEEDED MONTHLY WEEKLY DAILY

Check that the dies are tight and are not worn too thin.

Check that the cheek plates are tight and are not worn too
thin.

Check the discharge chute to ensure it is clear of

debris,steel,slabs,etc.

Inspect all the bolts to see if they are tight.

Inspect the toggle plate stops

Check the toggle plates for cracks

Check the mak toggle springs,e sure they are not broken
and are adjusted equally.

Listen to the crusher running empty. Tighten toggle springs

if a thumping sound is heard.

Check the flywheels for cracks.

Check the coast down time at the end of each day, log in
the equipment file and watch for downward trends

Check the bearing temperatures periodically. Log in the

equipment file and watch for upward trends.

Check that the belts are tight and not worn.

7.Safety precautions

Read and understand instruction manual before using or maintaining this machine.
Failure to follow operating instructions may result in death or serious injury.

Risk of head injury.

Use of a helmet required.

Lubrication

15 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

Lifting position

Moving parts can crush and cut. Do not insert tools in the crusher cavity when the
motor is running.

Jaw Crusher indicative gradation curves

PE-250X400Jaw crusher PE-400X600Jaw crusher

Size of product（mm）

Size of product（mm）
Size of product（inch）

Size of product（inch）

Aperoentage(%) Aperoentage(%)

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 16

PE（X）Series Jaw Crusher

PE-500X750Jaw crusher PE-750X1060Jaw crusher

Size of product（inch）
Size of product（mm）

Size of product（inch）

Size of product（mm）

Aperoentage(%) Aperoentage(%)

PE-600X900Jaw crusher PE-900X1200Jaw crusher

Size of product（mm）

Size of product（inch）

Size of product（mm）

Size of product（inch）

Aperoentage(%) Aperoentage(%)

17 SHANGHAI JOYAL MINING MACHINERY CO., LTD. Email:joyal@crusherinc.com

 PE（X）Series Jaw Crusher

PE-150X750Jaw crusher PE-250X1000Jaw crusher

Size of product（mm）

Size of product（inch）

Size of product（mm）

Size of product（inch）
Aperoentage(%) Aperoentage(%)

Email:joyal@crusherinc.com SHANGHAI JOYAL MINING MACHINERY CO., LTD. 18