CONSUMABLE

CONSUMABLEPARTS
PARTSAND
ANDPERIODICALLY
PERIODICALLYREPLACED
REPLACED
PARTS
PARTSOF
OFFANUC
FANUCLASER
LASERCCSERIES
SERIES(1/5)
(1/5)
䖃Parts that must always be replaced when the specified period has elapsed Rank [A]

Q'ty
Name Specification Replacement period
i i i i
AF1000 -C AF2000 -C AF3500 -C AF4000 -C AF6000 -Ci
Turbo blower oil A04B-0800-K329#1 4,000hours or
1 1 1 1 1 2 [A]
(1 bottle) (Note 1䠅 2 years at latest
2 A04B-0800-C017#R 1 24,000 hours at latest [A]
Turbo blower
3 A04B-0800-C019#R 1 24,000 hours at latest [A]
overhaul
4 A04B-0800-C025#R 1 1 2 24,000 hours at latest [A]
2,000hours or
5 Exhaust pump oil A98L-0040-0093#1.0L1 2 2 2 2 2 [A]
1 years at latest
4,000hours or
6 Exhaust pump filter A98L-0001-0911 1 1 1 1 1 [A]
2 years at latest
7 Exhaust pump A90L-0001-0425 1 1 1 1 1 10,000 hours [A]
䠄Note 1䠅䚷Be sure to use this lubricant oil for C019,C023,C025 turbo blowers.

A-81053E-267-1 :4th Edition 9

CONSUMABLE
CONSUMABLEPARTS
PARTSAND
ANDPERIODICALLY
PERIODICALLYREPLACED
REPLACED
PARTS
PARTSOF
OFFANUC
FANUCLASER
LASERCCSERIES
SERIES(2/5)
(2/5)
䖃Parts that must always be replaced when the specified period has elapsed (continued) Rank [A]

Q'ty
Name Specification Replacement period
AF1000i -C AF2000i -C AF3500i -C AF4000i -C AF6000i -C

8 JB-OR4D-G55 4 6,000 hours [A]

9 JB-OR4D-G60 2 6,000 hours [A]
O-ring for gas pipe
10 JB-OR4D-G80 4 6,000 hours [A]
䠄for gas pipe 2A䠅
11 A98L-0003-0004#G60 2 6,000 hours [A]
12 A98L-0003-0004#G75 4 4 4 6,000 hours [A]
13 A290-4514-T001 4 30,000 hours [A]
14 A290-4533-T001 2 30,000 hours [A]
15 Discharge tube A290-4540-T001 2 8 30,000 hours [A]
16 A290-4540-T002 8 30,000 hours [A]
17 A290-4562-T002 12 30,000 hours [A]
18 A98L-0004-0910#P22.4S 8 6,000 hours [A]
19 O-ring A98L-0003-0004#P26S 8 16 6,000 hours [A]
20 for discharge tube A98L-0004-0910#P22AS 16 6,000 hours [A]
21 A98L-0003-0004#P30.6S 24 6,000 hours [A]
O-ring
22 JB-OR4D-P10 2 4 8 8 12 6,000 hours [A]
for Trigger electrode

A-81053E-267-1 :4th Edition 10

CONSUMABLE
CONSUMABLEPARTS
PARTSAND
ANDPERIODICALLY
PERIODICALLYREPLACED
REPLACED
PARTS
PARTSOF
OFFANUC
FANUCLASER
LASERCCSERIES
SERIES(3/5)
(3/5)
䖃Parts that must always be replaced when the specified period has elapsed (continued) Rank [A]

Q'ty
Name Specification Replacement period
AF1000i -C AF2000i -C AF3500i -C AF4000i -C AF6000i -C

23 A04B-0816-D200 1 3,000 to 4,000 hours [A]

24 A04B-0813-D200 1 3,000 to 4,000 hours [A]
Output coupler
25 A04B-0815-D202 1 1 6,000 to 8,000 hours [A]
26 A04B-0818-D208 1 6,000 to 8,000 hours [A]
27 A04B-0816-D201 1 3,000 to 4,000 hours [A]
28 A04B-0813-D201 1 3,000 to 4,000 hours [A]
Rear mirror
29 A04B-0818-D201 1 1 6,000 to 8,000 hours [A]
30 A04B-0818-D205 1 6,000 to 8,000 hours [A]
31 0 shift mirror A98L-0001-0616#C 1 1 1 3,000 hours [A]

32 Retarder A98L-0001-0617#C 1 1 1 3,000 hours [A]

33 Fan for Laser PSU A90L-0001-0396 2 4 8 8 12 30,000 hours [A]

34 Fan for matching box A90L-0001-0396#T 1 2 4 4 6 30,000 hours [A]

35 A90L-0001-0396 6 4 16 16 30,000 hours [A]

Fan for resonator
36 A90L-0001-0396#T 8 30,000 hours [A]
37 A90L-0001-0455 1 30,000 hours [A]
Fan for shutter
38 A90L-0001-0335#B 1 1 1 30,000 hours [A]

A-81053E-267-1 :4th Edition 11

CONSUMABLE
CONSUMABLEPARTS
PARTSAND
ANDPERIODICALLY
PERIODICALLYREPLACED
REPLACED
PARTS
PARTSOF
OFFANUC
FANUCLASER
LASERCCSERIES
SERIES(4/5)
(4/5)
䖃Parts that should be replaced when the specified period has elapsed whenever possible Rank [B]

Q'ty
Name Specification Replacement period
AF1000i -C AF2000i -C AF3500i -C AF4000i -C AF6000i -C

1 A04B-0816-D202 3 3,000 to 4,000 hours [B]

2 3 3,000 to 4,000 hours [B]
A04B-0817-D202
3 Folding mirror 6 6 6,000 to 8,000 hours [B]
4 A04B-0818-D202 3 6,000 to 8,000 hours [B]
5 A04B-0818-D206 1 6,000 to 8,000 hours [B]
6 A290-4514-V170 2 10,000 hours [B]
7 Oil mist decomposing A290-4523-V170 2 10,000 hours [B]
8 element A290-4540-V170 2 2 10,000 hours [B]
9 A290-4562-V170 2 10,000 hours [B]
10 JB-OR4D-P44 4 30,000 hours [B]
11 JB-OR4D-P58 4 30,000 hours [B]
O-ring
12 for gas pipe JB-OR4D-P75 2 2 30,000 hours [B]
13 JB-OR4D-P80 8 30,000 hours [B]
14 JB-OR4D-P110 4 4 30,000 hours [B]
15 A97L-0203-0208#A 1 1 1 1 1 24,000 hours [B]
Gas filter
16 A290-4540-V045 1 1 1 1 1 24,000 hours [B]

A-81053E-267-1 :4th Edition 12

CONSUMABLE
CONSUMABLEPARTS
PARTSAND
ANDPERIODICALLY
PERIODICALLYREPLACED
REPLACED
PARTS
PARTSOF
OFFANUC
FANUCLASER
LASERCCSERIES
SERIES(5/5)
(5/5)
䖃Parts that should be replaced quickly when the specified period has elapsed Rank [C]
Q'ty
Name Specification Replacement period
AF1000i -C AF2000i -C AF3500i -C AF4000i -C AF6000i -C

1 A98L-0001-0619#1025 2 6,000 hours [C]

2 O-ring A98L-0001-0619#1028 2 6,000 hours [C]
3 for output coupler and A98L-0001-0619#2030 2 2 2 6,000 hours [C]
4 rear mirror A98L-0001-0619#2031 2 6,000 hours [C]
5 JB-OR4D-P38 2 2 2 2 6,000 hours [C]
6 JB-OR4D-P38 3 6,000 hours [C]
7 O-ring JB-OR4D-G50 2 2 6,000 hours [C]
8 for folding mirror JB-OR4D-G55 3 4 4 6,000 hours [C]
9 JB-OR4D-G65 4 6,000 hours [C]
10 O-ring for dust box JB-OR4D-G140 2 2 2 4 6,000 hours [C]

11 A90L-0001-0396 12 24 24 30,000 hours [C]

Other fans
12 A90L-0001-0396#T 38 30,000 hours [C]
Notes:
1. Replacement periods listed above do not always indicate guaranteed periods. They indicate preventive maintenance
periods equivalent to the “L10 life” based on field results. As L10 life in general, the operation time when cumulative
failure rate becomes 10% is defined as the appropriate time for preventive maintenance (replacement of subject part).
(As for only Turbo-blower, the time when cumulative failure rate becomes 3% is defined as the time for overhaul.)
Therefore, a failure may occur to a subject part before specified replacement period. If the restoration load is
considered high, please make replacement plans even before listed periods.
Instead, if maintenance period is short (replacement frequency is high) and maintenance cost is considered high,
replacement period (maintenance period) can be extended.
For parts in rank [A], however, be sure to replace them when or even before listed replacement periods, because it is
assumed that restoration load at failure would be high.
2. Only the replacement period for discharge tube, 30,000 hours, indicates the guaranteed period. If a discharge tube is
damaged due to its life (aging) before this period has elapsed, FANUC will reduce the price by the amount equivalent
to the hours short of the replacement period (30,000 hours).
A-81053E-267-1 :4th Edition 13
 MAINTENANCE
MAINTENANCEAND
ANDINSPECTION
INSPECTIONSCHEDULE
SCHEDULEFOR
FORFANUC
FANUCLASER
LASERCCSeries
Series
Intervals
Item Every Every 2 4 1,000 2,000 2,600 3,000 4,000 6,000 8,000 10,000 24,000 30,000 Remarks
day week months months hours hours hours hours hours hours hours hours hours hours
RANK [A]
If the primary pressure as measured at the regulator is 1 MPa
Residual laser gas Check or lower, replace the gas cy linder.
Pressure and
temperature of cooling w ater Check
Quality of cooling water Check
Cooling water Replacement Be sure to perf orm this operation.
Cleaning of water path Cleaning Be sure to perf orm this operation.
In the situation that warning message of No. 4085 is issued,
f irst of all, please inv estigate the cause well. Then, if
Laser output power Check deterioration and contamination of internal mirrors are causes
of warning, clean or replace the mirrors quickly .
Amount of turbo blower oil Check Check oil amount and contamination
Turbo blower oil leak Check
Be sure to perf orm this operation. For "Replacement2", arrange
Turbo blower oil Replacement
the exchange of oil bef ore 4000 hours or 2 y ears at latest.
Also replace it when the power has been degraded or an alarm
Turbo blower Ov erhaul
is issued. For "Ov erhaul2", arrange the ov erhaul bef ore
Amount of exhaust pump oil Check Replacement Check oil amount and contamination
Exhaust pump oil leak Check
Exhaust pump filter Replacement Also replace it when the exhaust power has been degraded.
Exhaust pump Replacement Also replace it when the exhaust power has been degraded.
O-ring for gas pipe (Pipe 2A) Replacement Also replace it when internal leakage occurs.
Discharge tube Cleaning Replacemen Also replace it when the quality has been degraded.
Also replace it when internal leakage occurs or the discharge
O-rings for discharge tube Replacement tube is replaced.
O-ring for Trigger electrode Replacement Also replace it when internal leakage occurs.
Cleaning 1 Replacement 1
Output coupler and rear mirror Cleaning 2 Replacement 2 Also replace it when the quality has been degraded.
Cleaning 3/replacement 3
0 shift mirror and Retarder Cleaning Replacement Also replace it when the quality has been degraded.
Fan to be replaced periodically Replacemen Also replace it when the power has been degraded.
RANK [B]
Cleaning 1 Replacement 1
Folding mirror Cleaning 2 Replacement 2 Also replace it when the quality has been degraded.
Cleaning 3/replacement 3
Oil mist decomposing element Replacement
O-ring for gas pipe Replacemen Also replace it when internal leakage occurs.
Gas filter Replacement Also replace it when a pressure f ailure occurs.
RANK [C]
O-ring for mirrors Replacement Also replace it when the quality has been degraded.
O-ring for dust box Replacement Also replace it when the quality has been degraded.
Other fans Replacemen Also replace it when the power has been degraded.

Cleaning 1 / Replacement 1 : For the AF6000i -C Cleaning the discharge tube only for the AF6000i -C.
Cleaning 2 / Replacement 2 : For the AF3500i -C and AF4000i -C
Cleaning 3 / Replacement 3 : For the AF1000i -C and AF2000i -C

A-81053E-267-1 :4th Edition 14