Service Manual

STEAM STERILIZER
BASIC BASIC Plus
SERVICE MANUAL
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Page I
The following table lists the updating history of the Service Manual.
The field “Description” shortly explains the modification/notes.
Ed. Rev. Date Description
1 0 09/03 First issue
Updating
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1. · ·· UTILIZATION····
··2. · OPERATION····
GENERAL
CONTENT
··3. · TROUBLESHOOTING AND REPAIR ···
··4. · SPARE PART LIST ····
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1. · UTILIZATION · ··
GENERAL ............................................1-2 SWITCHING-ON ...........................................................................................1-19

APPLICABLE EUROPEAN DIRECTIVES 1-2 INITIAL SELF-TEST......................................................................................1-19
SYMBOLS USED IN THE MANUAL 1-2 FILLING THE DISTILLED WATER ...............................................................1-20
GENERAL WARNINGS 1-2 STAND-BY STATUS 1-21
FRONT VIEW 1-4
REAR VIEW 1-5 MAINTENANCE .................................1-22
COMMAND PANEL 1-6 GENERAL 1-22
TECHNICAL CHARACTERISTICS 1-7 ORDINARY MAINTENANCE 1-22
SAFETY DEVICES 1-8 SCHEDULE...................................................................................................1-22
GENERAL DIRECTIONS ..............................................................................1-23
CHARACTERISTICS OF THE FEEDING WATER 1-9
MAINTENANCE PROCEDURES..................................................................1-24
Cleaning the porthole gasket and cover ..................................................1-24
INSTALLATION .................................1-10 Cleaning the external surfaces.................................................................1-24
GENERAL 1-10 Cleaning the sterilization chamber and accessories................................1-24
GENERAL INSTALLATION DIRECTIONS 1-12 Disinfecting the external surfaces ............................................................1-24
ELECTRICAL CONNECTION 1-13 Lubricating the door locking mechanism..................................................1-24
TREATEMENT OF THE MATERIAL 1-14 Cleaning the vent fitting............................................................................1-25
INTRODUCTION .......................................................................................... 1-14 Maintenance of the safety valve...............................................................1-25
BEFORE STERILIZING................................................................................ 1-14 Cleaning (or replacing) the draining filter .................................................1-25
ARRANGEMENT OF THE LOAD................................................................. 1-16 PERIODIC VALIDATION OF THE STERILIZER 1-26
PRESERVING THE STERILIZED MATERIAL ............................................. 1-17
HANDLING .............................................................................................. 1-17
STORING ................................................................................................ 1-18
FIRST START-UP 1-19
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GENERAL
APPLICABLE EUROPEAN DIRECTIVES
The product described in this manual is manufactured in accordance with the highest safety standards and doesn't represent any danger for the
operator if used according to the following instructions.
The product is in accordance with the following European Directive as applicable:
73/23/CEE, for the approximation to the legislation of the Members States related to low voltage equipment (and following modifications).
89/336/CEE, for the approximation to the legislation of the Members States related to the electromagnetic compatibility (and following modifications);
93/42/CEE, concerning the medical devices (and following modifications).
SYMBOLS USED IN THE MANUAL
e Pay particular attention to the paragraphs marked by the finger symbol.
ATTENTION! This symbol points out a potential danger for people. Please operate according to the suitable procedures of the
manual in order to prevent possible damages to the user and/or to third parties.
CAUTION! This symbol points out a potential danger for property. Act according to the suitable procedures of the manual in
order to prevent possible damages to material, equipment and/or properties.
GENERAL WARNINGS
e The information included in this manual are subject to changes without any notice.
MO.COM. Ltd. Co. won't be responsible for direct, indirect, accidental, consequent damages or other damages related to the supply or
the use of such information.
Any reproduction, modifications or translation of this manual or parts of it is forbidden without previous written authorization by
M.O.COM. Ltd. Co.
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The product should be used in compliance with the procedures described in the manual and never for purposes differing from the foreseen ones.
The user is responsible for the legal fulfilments concerning the installation and use of the product.
If the product is not correctly installed and used, or a suitable maintenance is not operated, the manufacturer cannot be
considered responsible of possible breaks, malfunctions, damages, lesions to property and/or people.
In order to avoid any danger situations, with possible consequent damages or lesions to property and/or people, the following precautions should
be followed:
– Use high quality distilled water only. The use of water of inadequate quality could seriously damage the equipment.
See Technical Characteristics.
– Do not pour any water or liquids over the equipment;
– Do not pour inflammable substances over the equipment;
– Do not operate on the equipment in presence of explosive or inflammable gas;
– Before any maintenance or cleaning action ALWAYS REMOVE the power mains. If this precaution is impossible or the external mains
breaker is far or not visible from the people performing the maintenance, affix the poster WORKS IN PROGRESS on the external breaker
after having positioned it on OFF;
– Make sure that the electric plant is provided with the earth connection in accordance with the current laws;
– Do not remove any label or plate from the equipment; in case call for new ones.
– Use exclusively original spare parts.
The not observance of what above described makes any responsibility of the Manufacturer to decay.
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FRONT VIEW
BASIC BASIC PLUS
Doorknob Handle
Basic Plus
Command panel Command panel
Door Door
Basic Plus
Sterilization chamber Sterilization chamber
Door status microswitch Door status microswitch
Internal dam Internal dam
Draining/filling point for the Draining/filling point for the

distilled water reservoir distilled water reservoir
Resin sponge Resin sponge
Portole cover Portole cover
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REAR VIEW
Venting point of the

distilled water reservoir
RECIPIENTE
IN PRESSIONE
Safety valve
Manufacturer data plate
Mains switch
Mains fuse
Feet
Mains cable socket
Safety thermostat
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COMMAND PANEL
BASIC BASIC PLUS
Basic Plus
Display for temperature/ cycle Display for temperature/
time/alarm codes cycle time/alarm codes
Signaling Led of the

selected program 1 Signaling Led of the
selected program 1
Signaling Led of the Signaling Led of the
selected program 2 selected program 2
Signaling Led of the Signaling Led of the
selected program 3 selected program 3
selected program 4
selected program 4
Key for program selection and Alarm Led Key for program selection
MAX reservoir level cycle time displaying and cycle time displaying
signaling LED MAX reservoir level
signaling LED
Key for entering distilled water into Key for pressure displaying
MIN reservoir level the chamber and for pressure
signaling LED displaying MIN reservoir level
signaling LED
Start/Stop key
Start/Stop key
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TECHNICAL CHARACTERISTICS
Device Steam Sterilizer

Sterilization chamber 241 x 350 mm
Manufacturer M.O.COM. S.r.l.
dimensions (Ø x D)
Via delle Azalee, 1
3
20090 BUCCINASCO (MI) - ITALY Total volume of the 17 l (0.017 m )
sterilization chamber
Power supply 220/230 V (other voltages on request) 3
Utilization volume of the 10 l (0.010 m ) with tray-holder installed
Mains frequency 50 Hz chamber
Mains fuses (6,3 x 32 mm) F 6.3A 250V Capacity of the distilled water abt. 1,8 l (at level MAX)
reservoir abt. 0,8 l (at level MIN)
Fuses on the power supply T 6.3A 250V
board (5 x 20 mm) Sterilization programs 4 (see Programs overview)
External dimensions (LxDxH) 456 x 462 x 397 mm (rear connection and Total sterilizable mass (max) Solid unwrapped material: 4,5 kg
closing knob excluded)
Sterilizable mass per tray Solid unwrapped material: 1,5 kg
Nominal power 1250 W (max)
Insulation class Class I Sterilizable mass per item Solid unwrapped material: 0,5 kg
(max)
Installation category Cat. II
Utilization Internal use
Environmental operating Temperature: +15°C ÷ +35°C

conditions Relative humidity: 80% (max), not condensing
Height: 2000 m above see-level
Net weight abt. 35 kg
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SAFETY DEVICES
The sterilizer is provided with the followings safety devices; a brief description of – Safety micro-switch for the door status
their function is given on the following: Comparison for the correct closing position of the sterilization chamber door.
Action: signaling of wrong position of the door.
– Mains fuses (see Technical characteristics)
Protection of the whole equipment against possible failures of the heating resistors.
Action: interruption of the electric power supply.
– Door locking screw mechanism
Protection against the accidental opening of the door (also in case of black-out).
Action: impediment of the accidental opening of the door during the program.
– Protection fuses of the electronic circuits (see Technical characteristics)
Protection against possible failures of the mains transformer primary circuit and low
voltage loads.
Action: interruption of one or more low voltage electric circuits. – On-board system for the sterilization process evaluation
Continuous monitor of the sterilization process parameters, fully microprocessor managed.
Action: immediate interruption of the program (in case of anomaly) and generation of
alarms.
– Thermal cutouts on the mains transformer windings
Protection against the possible overheating of primary winding of the mains transformer.
Action: temporary interruption (up to the cooling) of the winding.
– Monitoring of the sterilizer operation
Real time monitoring of all the meaningful equipment parameters.
Action: generation of alarm messages (in case of anomaly) with possible interruption of
– Safety valve the cycle.
Protection against possible sterilization chamber over-pressure.
Action: release of the steam and restoration of the safety pressure.
– Manually resettable thermostat of the heating resistor

Protection for the possible overheating of the heating elements.
Action: interruption of the electric supply of the heating resistor.
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CHARACTERISTICS OF THE FEEDING WATER
DESCRIPTION VALUES IN THE VALUES IN THE

DISTILLED WATER CONDENSED
DRY RESIDUE < 10 mg/l < 1 mg/l
SILICON MONOXIDE SiO2 < 1 mg/l < 0,1 mg/l
IRON < 0,2 mg/l < 0,1 mg/l
CADMIUM < 0,005 mg/l < 0,005 mg/l
LEAD < 0,05 mg/l < 0,05 mg/l
HEAVY METAL RESIDUES < 0,1 mg/l < 0,1 mg/l
(except iron, cadmium and lead)
CHORIDES < 2 mg/l < 0,1 mg/l
PHOSPHATES < 0,5 mg/l < 0,1 mg/l
CONDUCTIVITY AT 20°C < 15 µs/cm < 3 µs/cm
VALUE of pH 5-7 5-7
ASPECT colorless, transparent, colorless, transparent,
without sediments without sediments
HARDNESS < 0,02 mmol/l < 0,02 mmol/l
e When buying the distilled water, always check the quality and the characteristics declared by the manufacturer
are compatible with the ones reported in the above table.
THE USE OF STEAM GENERATED WATER WITH CONTAMINANTS EXCEEDING THE VALUES INDICATED ON THE
ABOVE TABLE CAN NOTABLY SHORTEN THE LIFE OF THE STERILIZER.
BESIDES THIS CAN PRODUCE AN INCREASE OF THE OXIDATION ON THE MORE SENSITIVE MATERIALS AND AN
INCREASE OF THE CALCAREOUS RESIDUES ON CHAMBER, INTERNAL SUPPORTS, TRAYS AND TOOLS.
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INSTALLATION
GENERAL
For the right operation, features exploitation and life extension of the sterilizer, the first and basic step is the correct and careful installation.
Such precaution besides avoids possible malfunctions or damages to the equipment, as well as possible danger situations for property and
people.
We suggest to meticulously follow the warnings reported on this chapter.

e The sterilizer is forwarded after having passed a set of programmed controls. Therefore further calibrations for the operation are not
necessary any more.
Dimensions and weight
Height (total) 385 mm

Width (total) 456 mm 385
385
Depth 459 mm
(exc. rear fittings)
Weight (total) abt. 35 kg
459
459 456
456
Power supply
The electric plant to which the sterilizer is connected has to be correctly sized according to the electric characteristics of the equipment. The
rating data are on the rear panel of the machine.
e Install the equipment so that the plug of the mains cable can be easily accessible.
Verify the adequacy of the electric plant particularly for the earth connection.
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Dimensions for build mounting
Should the sterilizer be set into a piece of furniture, it is necessary to provide a suitable space all around the equipment in order to assure an
effective ventilation, as well as a free space in the rear side for the draining pipelines and power cord.
Accordingly it is essential that the build for the

installation has the following minimum dimensions:
Height 450 mm
Width 550 mm
450
Depth 570 mm
550 500
Build dimensions smaller than the indicated ones can jeopardize the air circulation around the equipment and not guarantee a
suitable cooling, with consequent reduction of the performances and/or possible damages.
If after the installation of the sterilizer the mains breaker is not accessible, use a mains socket incorporating a switch.
Don't remove the carter neither other external elements. Arrange into the build the equipment complete in every part.
For the complete technical data refer Technical Characteristics.
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GENERAL INSTALLATION DIRECTIONS
In order to assure the correct operation of the equipment and/or avoid situations of risk, observe the following directions:
– Install the sterilizer on a plain surface.
– Verify that the plane is able to support the weight of the equipment (abt. 44 kg);
– Allow a suitable space for the ventilation (at least 10 cm) all around the sterilizer, particularly in the rear side.
– In case the equipment is set into a piece of furniture, verify the respect of the warnings as above indicated, avoiding possible obstruction of
the air slots;
– Do not install the sterilizer near tubs, sinks or analogous places, avoiding the contact with water or liquid. Otherwise, short circuits and/or
situations of potential danger for the operator could occur;
– Do not install the sterilizer in environments characterized by the presence of excessive humidity or in rooms with poor ventilation;
– Do not install the sterilizer in environments characterized by the presence of inflammable and explosive gas or vapors;
– Install the equipment in such a way the power cable could not be bent or crushed. The cable should run freely to the A.C. socket.
From the rear vent fitting steam exit could occur. Install the sterilizer
in such a way the rear side is seeing a wall and not a passage or
parking area. If necessary, put a pipe on the rear fitting (max 1.5 m) in
order to convey the vent. Do not bend or crush the pipe that should
freely run into a container gathering the condensation (see example
of the figure). Do not immerse into water the free side of the pipe,
since this should be able to suck air as necessary.
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ELECTRICAL CONNECTION
The sterilizer should be connected, in compliance with the in-force laws and/or directives, to a mains socket of the electric plant with a power rate
suitable for the equipment consumption and provided with earth connection.
The mains socket should be suitably protected through differential switch having the following characteristics:
Differential switch Mains socket
– Rating current In 10 A with earth pin
– Differential current I∆n 0,03 A
Mains switch
e The manufacturer is not liable for the damages caused by an installation where a not
suitable electric plant and/or earth connection are provided.
In case the mains plug doesn’t match the socket, replace the cable plug with a suitable
type of same electrical characteristics or anyway suitable for the electrical requirements
of the equipment.
The plug choice and replacement is at care and responsibility of the user.
Directly connect the supplied cable to the plug/socket. Don't use extensions, adapters or
other accessories.
Connect the plug of the supplied mains cord to the rear inlet of the machine and the other side of
the cable to a mains socket.
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TREATEMENT OF THE MATERIAL
INTRODUCTION
The process sterilization can consider effective, reliable and repeatable on condition that the material is first suitably treated and subsequently
tidy and correctly arranged into the sterilization chamber.
We notice that the organic residues or deposits of substances used in the medical practice are obviously receptacles of microorganisms and can
hamper the contact of the steam with the instrument surfaces, inactivating, at least locally, the lethal process that the sterilization normally
guarantees.
An incorrect arrangement of the load can lead to a difficult and sometimes impossible flowing and/or penetration of the steam on the material,
with imaginable consequences. The drying process can strongly be also affected by this factor.
Therefore we suggest some basic directions concerning this aspects, leaving the user to deepen the problem in the most opportune way.
BEFORE STERILIZING
Before everything we remember some precautions that are basic for the handling and moving the contaminated material:
– Wear rubber gloves of suitable thickness;

– Wash one’s hands, already covered by the gloves, with a germicide detergent;
– Always use a tray to move the tools;
– Do never transport them directly picking up by hand;
– Protect the hands from the contact of possible sharpened or cutting parts in order to avoid the risk of dangerous infections;
– Immediately separate each item that has not to be sterilized or is not be able to support this process;
– Wash carefully one’s hands covered with the gloves as the handling the not sterile material is over.
All the material and/or instruments to be sterilized should be then perfectly cleaned and deprived of whatever kind residues (organic and
inorganic deposits, fragments of paper, buffer of cotton or gauze, calcareous residues etc.).
e The lack of the cleaning and removal residue procedure, besides to cause problems during the sterilization process, can provoke
damages to the tools and/or the very same sterilizer.
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For an effective cleaning, proceed as follows:
1. Rinse under a throw of running water the tools immediately after the use;
2. Separate the metallic instruments according to the material type (carbon steel, stainless steel, brass, aluminum, chrome, etc.) in order to
avoid electrolyte oxidation;
3. Wash by using an ultrasonic equipment with a mixture of water and germicidal solution, taking care to follow the recommendations of the
manufacturer.
4. To obtain the best results use a neutral pH detergent specifically studied for the ultrasonic washing.
e Solutions containing phenols or quaternary ammonium mixtures can cause corrosion on the tools and metallic parts of the ultrasonic
equipment.
5. After the washing, carefully rinse the tools and verify the complete elimination of the residues; if necessary repeat the washing cycle or
operate manually.
e If possible, use deionized or distilled water for the rinsing operation in order to prevent the formation of calcareous stains. If high hardness
tap water is used for this operation, it is advised to always dry the instruments.
Consult the indications supplied by the manufacturer of the instrument/material to be sterilized before treating it into the
autoclave, verifying possible incompatibilities. Meticulously follow the use instructions of the cleansing or disinfectant
products and the operating manual of the washing and/or lubrication automatic equipments.
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ARRANGEMENT OF THE LOAD
To get the better effectiveness of the sterilization process and to preserve the material in time, follow the indications below reported.
General notes for the arrangement of the load on the trays.
– Arrange the tools of different metal (stainless steel, moderate steel, aluminum, etc.) on different trays or however
well separate between them.
– In case of not stainless steel tools, interpose a sterilization paper napkin or muslin cloth between tray and tool,
avoiding direct contacts between the two different materials;
OK
– Arrange however the objects sufficiently outdistanced, in order they maintain the layout for the whole sterilization
cycle;
– Verify all the tools are sterilized in open position;
– Arrange the cutting tools, (scissors, lancets, etc.) so they cannot come in contact during the sterilization process; if
necessary use a cotton cloth or gauze to isolate and protect them;
– Arrange the containers (glasses, cups, test-tubes, etc.) on one side or inverted position, avoiding possible water
stagnation;
– Don’t overload the trays over the stated limit (see Technical Characteristics). In a lot of situations, this maximum
admitted value might be excessive; in this case always use a bit of common sense.
OK
– Don’t stack the trays one above the other or put them in direct contact with the walls of the sterilization chamber.
Always use the supplied tray-holder.
– To introduce and extract the trays from the sterilization chamber, always use the supplied special tray removal tong.
e Being the available sterilization programs not provided with a drying phase, it's recommended to not wrap the
instruments.
e To detect the process result, set a sterilization indicator test per each tray: this precaution avoids from processing
once again the same load or, for the worse, from using a not sterilized material.
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PRESERVING THE STERILIZED MATERIAL
The sterilized material has to adequately be handled and preserved to maintain own sterility in time until its use.
An improper maintenance can provoke its fast recontamination.
However this provokes an hazardous situation, as the alternative is to use the contaminated material (unconsciously in many cases) with risk for
both operator and patient, or to perform a new sterilization process with inevitable waste of time and resources.
Therefore we retain useful to give some basic advice, letting the operator make further carefully investigations
HANDLING
By assuming that the sterilizer is arranged in a clean place, without dust and damp, pay attention to the following indications when handling and
moving the sterile material:
1. Remove the load from the sterilization chamber by wearing cleaned, or better, sterile gloves and white uniform. For greater precaution put a
protective mask on the face;
2. Place the trays on a dry table, suitably cleaned and disinfected. Pay attention to outdistance or however separate the sterile material from
the area of the contaminated material to be sterilized;
3. Touch the material and/or the tools as less is possible, paying very much attention do not lacerate or damage the wraps;
4. Let the tools cool before transporting (and storing). If necessary, use dry, clean and disinfected containers to move the material. The
containers must be closed or, if open type, covered with clean cloths.
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STORING
The sterile material, on waiting for the use, must be stored by taking opportune measures in order to slow as possible the contamination process.
1. Preserve the material and/or tools inside the protective wraps used for the sterilization. Don’t wrap the tools after the sterilization as such
practice, besides to be useless, is completely without meaning;
2. Store the material in a dry place, suitably clean and disinfected, away from areas where the infected material transits. If possible, prefer the
closed areas provided with ultraviolet illumination;
3. Identify the sterile material by affixing the sterilization date (use a copy of the printed report or an adhesive labels);
4. In the first place use the material stored for longer time (by using a FIFO criteria, "first in first out"). This allows to have homogeneously
stored material, avoiding too long storing periods with consequent risks.
5. Don’t store for long time the material. Do not neglect that, even if the above indications have been followed, the material tends however to
degrade, with a new contamination within a certain time.
e Check on the specifications supplied by the manufacturer of the packing material for the maximum storing time admitted.
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FIRST START-UP
SWITCHING-ON RECIPIENTE
IN PRESSIONE
Now that the sterilizer has correctly been installed, proceed on switching on and preparing the
machine.
Switch on the sterilizer through the mains switch on the rear side.
INITIAL SELF-TEST
At the switching on, the equipment will turn on in sequence all the indicators of the front command panel, allowing a visual check by the user for
possible anomalies.
The turn on of the signaling is accompanied by acoustic signals.
Ended this self-check the machine automatically goes in rest state and the display will show this status with.
O F F
The command panel shows all the Led’s turned off, except the Led MIN or MAX depending on the water level into the internal reservoir.
At the first start-up, the Led MIN will be normally turned on as the internal distilled water reservoir is empty.
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FILLING THE DISTILLED WATER
Before using the sterilizer the first time and all the times the red indicator MIN of the water level goes ON, it is necessary to fill or top up the
distilled water reservoir. Operate in the following way (with door open) with referring to the figure:
1. Fill the supplied external tank, horizontally arranged, with 2

liters of distilled water;
2. Plug the fast fitting end of the tube in the corresponding
fitting point mounted on the bottom right side of the front;
press it until a click;
3. Arrange the tank vertically over the machine, loosen the
Max
cap paying attention for avoiding any water spilling. Max
4. The water will flow into the internal reservoir; Min Min
5. Continue the filling; the MIN level indicator turns off.
6. As the Led MAX turns on (with a beep signal) interrupt the

water filling immediately;
7. Take the tank, turn horizontally and lower it below the
connecting point of the machine;
8. Push on the metallic clip of the fitting for unlocking it, and
remove the rubber pipe;
e For the start of the sterilization program is not necessary that the MAX led is turned on; only MIN level indicator must be turned off.
Use high quality distilled water only. For the indications concerning the feeding water
see Technical Characteristics.
Should a pipe be installed on the rear vent fitting, make sure the pipe is not bent or crushed.
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STAND-BY STATUS
Press any key to enable the command panel and set the sterilizer in STAND-BY status.
The display will show the current temperature (°C) of the sterilization chamber; the Led’s are OFF, except the signaling Led of the water level
(MIN or MAX).
X X X °
e The sterilizer remains in this status, waiting for a program selection by the user (see “Selecting a program”).
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MAINTENANCE
GENERAL
In order to guarantee a sure and efficient operation for the whole life of the equipment, a regular maintenance by the user as well as the correct
use are necessary.
For a better quality of the maintenance, it is necessary to integrate the ordinary controls with periodic check-up by the Customer Service.
In addition, a periodic validation of the device, i.e. the check of the thermodynamic process parameters and its comparison with reference
values measured by tools suitably adjusted, is fundamental.
Refer to the paragraph Periodic Validation of the sterilizer.
The ordinary maintenance, as described below, consists of easy manual operations and preventive activities by using simple tools.
In case of component or equipment part replacement, require for and/or use ONLY ORIGINAL SPARE PARTS.
ORDINARY MAINTENANCE
SCHEDULE
The following table reports an overview of the type and interval of the maintenance activities to be performed in order to maintain the sterilizer
always efficient. We suggest to shorten the maintenance interval in case of heavy use:
DAILY Cleaning of the porthole gasket and cover.

Cleaning of the external surfaces
WEEKLY Cleaning of the sterilization chamber and accessories
Desinfection of the external surfaces
MONTLY Lubrication of the door locking mechanism
Cleaning of the vent fitting and lubrication of O-ring
Maintenance of the safety valve
EVERY 3/6 MONTHS
Cleaning (or replacement) of the draining filter
(depending on the use frequency)
YEARLY Validation of the sterilizer
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GENERAL DIRECTIONS
Always refer to the following general directions:
– Do not wash the sterilizer with direct pressurized or rain throw water. Possible water penetrations on electric and electronic components
could jeopardize, also irreparably, the operation of the equipment or internal parts;
– Do not use cleaning abrasive cloths, metallic brushes (or other abrasive materials) for cleaning the equipment or the sterilization chamber;
– Do not use chemical products or disinfectant substances for cleaning the sterilization chamber. These products could provoke possible
damages, sometimes irremediable, to the sterilization chamber;
– Do not let the calcareous or dirty residues accumulate on the sterilization chamber, porthole cover and gasket, but provide for their periodic
removal. In the time these residues could cause damages on this parts, and jeopardize the operation of the components installed in the
hydraulic circuit.
e The presence of white spots at the base of the inside wall of the chamber means the use of poor quality demineralized water.
Before carrying out the ordinary maintenance operations, check that the mains switch of the sterilizer is in
OFF position (equipment switched off) .
If the disconnection of the power supply from the equipment is impossible and the external mains breaker is
far or however not visible to the people in charge of the maintenance, the notice WORK IN PROGRESS must
be positioned on the breaker after having switched it in off position.
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MAINTENANCE PROCEDURES
Referring to the previous table, the operations concerning the different maintenance activities are here synthetically described.
Cleaning the porthole gasket and cover

In order to eliminate the calcareous residues, cleanse the chamber and porthole gasket with a clean cotton cloth soaked with bland water and
vinegar solution (or analogous products, verifying in advance the content reported on the label).
Dry the surfaces and remove every possible residue before using the equipment.
Cleaning the external surfaces

Clean all the external parts by using a clean cotton cloth dampened with water, eventually added with some neutral detergent.
Dry the surfaces and remove every possible residue before using the equipment.
Cleaning the sterilization chamber and accessories

Clean sterilization chamber, tray-holder and trays (and all the internal surfaces) with a clean cotton cloth soaked with water, eventually added
with a bland neutral detergent.
Rinse carefully with distilled water, paying attention do not let any residue remain on the chamber or accessories.
e Do not use pointed or sharp tools to remove the calcareous spots from the sterilization chamber.
In case of evident residues, immediately verify the quality of the distilled water you are using (see Technical Characteristics).
Disinfecting the external surfaces

For the desultory disinfection of the external surfaces both methylated spirit and detergents with a minimum percentage of sodium hypochlorite
(or equivalent) can be used.
For a good maintenance of the equipment periodically perform the cleaning of all the external parts, by using a cloth dampened with normal
neutral cleansers or simply with water.
Lubricating the door locking mechanism

Carefully lubricate the mobile parts and articulations of the door locking mechanism using silicone oil or analogous spray product. Pay attention
do not sprinkle the lubricant on sterilization chamber, porthole gasket and the porthole cover.
e Do not use grease or others solid products, as they could produce in the time incrustations and consequent jams of the mechanism.
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Cleaning the vent fitting
Take the vent fitting by the fingers or a proper tool (pay attention do not damage it) and unplug the fitting from the
place by exercising a sufficient strength.
Clean the inside mounted filter by using a sharp tool or compressed air.
Carefully clean the external surface of the fitting and lubricate the sealing O-ring.
Plug the fitting in place, by pushing it completely and paying attention do not damage the sealing during the
operation.
Maintenance of the safety valve
Access the safety valve on the rear side of the sterilizer.
Take by finger (or by a proper tool) the ring on the top of the valve shaft, pull it until to get the stop.
Release the ring and repeat the operation a couple of times.
This operation is necessary to guarantee the correct operation of the valve in time.
2
Cleaning (or replacing) the draining filter 1
During the use, the accumulation of residues within the filter could gradually obstruct the lower draining duct.
− For cleaning (or replace) the filter, open the door of the sterilizer and remove the nut 1 with a hexagonal
wrench n. 14.
− Then remove the water stopper 2 and the relative gasket and, by the same wrench, unscrew the fitting 3 for 3
accessing the filter 4.
− Remove the filter from the support and carefully clean it under a throw of running water, using if necessary a
pointed tool to remove possible extraneous bodies of greater dimensions.
− If the filter cannot be recovered provide for the replacement with a new one.
− Plug the filter in the support, and block it with a drop of pipe-fitting sealing (if available). 5
− Reassemble all the parts following in opposite order the procedure, paying attention to let the draining holes 4
5 remain at the level of the chamber wall.
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Page 1-25
PERIODIC VALIDATION OF THE STERILIZER
As for every equipment, a decadence of the performances and components during the life, depending on the utilization type and frequency, is
inevitable.
In order to guarantee a constant process safety it is necessary to verify, at periodic expiration (possibly yearly), the process thermodynamic
parameters (pressure and temperature), checking if these are remaining within admitted limits or not.
The performance validation of the sterilizer is at care and responsibility of the user.
The reference European standards EN 554 (Sterilization of the medical devices - Method for the validation and systematic control of the steam
sterilization) and EN 556 (Sterilization of the medical devices – Requirements for the medical devices marked with “STERILE” indication) supply
an effective guide tool for carrying out the verifications on the steam sterilizers.
Since these controls require, besides a specific experience and knowledge, the use of a special tools (high accuracy sensors and probes, data
logger, dedicated software, etc.), properly verified and adjusted, it is necessary to address to companies specialized in this activity.
e M.O.COM. Customer Service is at your disposal to supply every possible information concerning the periodic validation of the
sterilizers.
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Page 1-26
2. · OPERATION· ··
THE PROGRAMS ................................... 2 STERILIZATION CYCLE DIAGRAMS..11

GENERAL ......................................................................................... 2 134°C – 4 minutes............................................................................11
OVERVIEW OF THE AVAILABLE PROGRAMS............................... 3 121°C – 20 minutes..........................................................................12
SELECTING A CYCLE...................................................................... 4 134°C – 12 minutes..........................................................................13
GENERAL...........................................................................................................4 121°C – 30 minutes..........................................................................14
CHOICE OF THE STERILIZATION PROGRAM ................................................4
CYCLE SEQUENCE ............................... 5

PROCESS PHASES ......................................................................... 7
MANUAL INTERRUPTION OF THE CYCLE................................... 10
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Page 2-1
THE PROGRAMS
GENERAL
The steam sterilization is suggested for nearly all the materials and tools on condition that these are able to support without damages a
sterilization temperature of 121°C (on the contrary other sterilization systems at lower temperature should be used).
The material normally autoclavable into a steam sterilizer is as follows:
– Stainless steel surgical instruments;

– Stainless steel generic tools;
– Carbon steel generic tools;
– Dynamic instruments, air motorized by gears (turbines, contrangles, removal tools, etc.);
– Glass articles:
– Mineral basis articles;
– Heat-proof plastic articles;
– Heat-proof rubber articles;
– Heat-proof textile articles;
– Treatment material (gauzes, tampons, etc.);
– Other autoclavable generic material.
e Refer to the table on the next page.
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Page 2-2
OVERVIEW OF THE AVAILABLE PROGRAMS
NOMINAL OTHER
VALUES DATA
(1/2 ÷ max load)max)
H2O consumption
Total cycle time
Process time
Temperature
PROGRAM AUTOCLAVABLE
Pressure
(l / cycle)
DESCRIPTION MATERIAL NOTES
(bar)
(min)
(°C)
134°C 134 2,10 4 30’ ÷ 32’ 0,25 Solid instruments Preset 1
4 minutes

20 minutes

12 minutes

30 minutes
e The preset sterilization programmes at position 3 (134°C - 12 minutes) and 4 (121°C - 30 minutes), thanks to the adoption of longer
process times, allow the sterilization of wrapped solid instruments only if packed in non multilayer wrapping.
It should be moreover remarked that this device cannot guarantee an adequate drying of the wrapped load.
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Page 2-3
SELECTING A CYCLE
The program choice is fundamental for the success of the sterilization process.
GENERAL
Since every tool or material has conformation, consistence and different characteristics, it is very important to individualize the more suitable
program, both to preserve its physical characteristics (avoiding or however limiting any alterations) and to guarantee the better sterilization
effectiveness.
CHOICE OF THE STERILIZATION PROGRAM

Switch on the equipment as described on Chapter “First start-up ”.
The display doesn't propose any preset program.
The equipment is waiting for the program selection by the user.
Push on the Program Selection key many times up to turn on the signaling Led of the desired preset program (1, 2, 3 or 4).
BASIC
The display continues to show the current chamber temperature.
X X X °
e The first proposed preset program is the one previously performed.
BASIC Plus If no selection command is entered the equipment cannot start anyway.
The cycle doesn’t start by pressing the START key if the distilled water dose inside the sterilization chamber has not beforehand entered
(FILL phase) (see Cycle Sequence).
The sterilization program runs along a cycle characterized by a lot of phases.
The electronic control system monitors the running of the different phases, verifying at the same time if the parameters are correctly respected; if
whatever type of anomaly is detected during the cycle, the program will immediately be interrupted and enters in alarm status identified by code
and proper message signaling the nature of the problem.
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Page 2-4
CYCLE SEQUENCE
BASIC BASIC PLUS
Entering the distilled water dose into the chamber (Fill phase) Start of the cycle
Now that the load is arranged into the sterilization chamber (with the precautions Now that the load is arranged into the sterilization chamber (with the precautions as
described on the Chapter “Preparing the material to be sterilized”) and selected described on the Chapter “Preparing the material to be sterilized”) and the
the desired program, enter the distilled water dose into the sterilization chamber as desired program selected, close the door until a beep sounds (door closed).
necessary to perform the process.
Operate as follows: Push on the START key to launch the selected program.
– Leave the door open during the whole water filling phase; The Led of the selected program starts to flash signaling that the
program is running.
– Push on the key H2O/bar to start the filling phase of the distilled water
into the sterilization chamber.
Temperature value displaying
– The display will show the message FILL for the whole filling time (abt. During the whole cycle the display will show the current temperature value in the
90s). sterilization chamber.
F I L L
– During the filling, a short beep is generated at regular rhythm; X X X °
– To interrupt the entering phase before the pre-set time-out, push again on the key
H2O/bar. e During the sterilization phase (PROCESS) the centigrade symbol (°) will
– As the filling phase (FILL) is over, verify the correct water quantity flash.
inside the chamber by observing the water has reached the level
marked on the water stopper mounted in front of the chamber wall. Displaying the pressure value
– If the water level is lower, enable the fill by pushing on again the To display the current pressure value of the sterilization
key H2O/bar; reached the correct level push one time again the chamber (bar), hold the key “bar” pushed.
key H2O/bar;
The pressure value is displayed for the time the key “bar” remains
pushed. Releasing the key, the display turns to display the
e This filling phase must be performed with the door in open position. temperature value.
e If the door is closed during the FILL phase, the water entering process will e The displaying of the pressure value occurs only with the door closed.
be automatically interrupted.
NEVER enter distilled water into the chamber using a method differing from the
one above described.
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Page 2-5
Start of the cycle Displaying the time
After the FILL phase, close the door by turning the knob until a beep To display the time (minutes) elapsed from the starting of the process, hold the
sound (door closed). program/timer selection key pushed.
Push on the key START to start the selected program.
The Led of the selected program starts to flash signaling the program
is running. During the sterilization phase (PROCESS), the value displayed corresponds to the
count-down of the pre-set sterilization time; this value is depending on the selected
Temperature displaying program.
During the whole cycle the display will show the current temperature value in the The value is displayed for the time the key remains pressed.
sterilization chamber.
X X X °
e At the end of the sterilization process (END on the display) the value
displayed corresponds to the total process time. Opening the door this
e During the sterilization phase (PROCESS) the centigrade symbol (°) will stored time value will be deleted.
flash.
Displaying the pressure value

To display the current pressure value of the sterilization
chamber (bar), hold the key “bar” pushed. The pressure value is
displayed for the time the key “bar” remains pushed.
Releasing the key, the display turns to display the temperature value.
e The displaying of the pressure value occurs only with the
door closed.
Displaying the time

To display the time (minutes) elapsed from the starting of the
process, hold the program/timer selection key pushed.
During the sterilization phase (PROCESS), the value displayed
corresponds to the count-down of the pre-set sterilization time; this
value is depending on the selected program. The value is displayed
for the time the key remains pressed.
e At the end of the sterilization process (END on the display) the value
displayed corresponds to the total process time.
Opening the door this stored time value will be deleted.
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Page 2-6
PROCESS PHASES
BASIC BASIC PLUS
Follows the description of the sterilization cycle, phase by phase. Follows the description of the sterilization cycle, phase by phase.
As example, we will use the most meaningful cycle, i.e. the cycle relating the As example, we will use the most meaningful cycle, i.e. the cycle relating the
program 1 (134°C - 4'). As entered the START command, the heating of the water program 1 (134°C - 4').
dose entered into the chamber during the previous FILL phase will start.
Fill phase
Air removal Closing the door and pushing the START key, the cycle starts with the entering of
The first phase of the process consists of the air removal through a gravity system, the distilled water in the sterilization chamber.
allowing the correct thermal exchange of the steam with the tools inside the chamber
and the preparation for the effective sterilization process. The display will show, for 0 6 8 °
example:
Air removal and heating
1 0 1 ° Next, the cycle continues with the air removal through a gravity process, to get ready
the steam exchange through the load in the chamber in order to make effective the
The signaling Led of the selected program is flashing.
sterilization process. The display is showing, for example:
Pressure and temperature raising 1 0 1 °
As the air removal phase is over, the pressure raising will start.
Inside the chamber, the steam temperature (and pressure) increases until to reach The signaling Led of the selected program is flashing.
the pre-set value of the sterilization process (in the example, 134°C): Pressure and temperature raising
1 2 6 ° As the air removal phase is over, the pressure raising will start.
Inside the chamber, the steam temperature (and pressure) increases until to reach
The signaling Led of the selected program is flashing. the pre-set value of the sterilization process (in the example, 134°C):
Sterilization 1 2 6 °
Reached the temperature (and pressure) value depending on the selected program, the
equipment waits few seconds in order to allow the temperature balancing inside the chamber The signaling Led of the selected program is flashing.
and load. The display will show:
Sterilization
1 3 4 ° Reached the temperature (and pressure) value depending on the selected program, the
equipment waits few seconds in order to allow the temperature balancing inside the chamber
The signaling Led of the selected program is flashing. and load. The display will show:
1 3 4 °
The signaling Led of the selected program is flashing.
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Page 2-7
Now that the thermodynamic parameters are balanced, starts the real sterilization Now that the thermodynamic parameters are balanced, starts the real sterilization
phase of the load (PROCESS). The pressure and temperature, thanks to a phase of the load (PROCESS). The pressure and temperature, thanks to a
continuous monitor of the thermodynamic parameters and a right management of continuous monitor of the thermodynamic parameters and a right management of
the hydraulic circuit, are maintained constant within the preset limits: the hydraulic circuit, are maintained constant within the preset limits:
The centigrade symbol (°) is now flashing for the whole sterilization phase. The centigrade symbol (°) is now flashing for the whole sterilization phase.
The signaling Led of the selected program continues to flash. The signaling Led of the selected program continues to flash.
Displaying the count-down sterilization time Displaying the count-down sterilization time
Pushing on key “bar”, the display will show the sterilization time Pushing on key “bar”, the display will show the sterilization time
(count-down). (count-down).
e Over the sterilization phase, the selected program Led (1) stops to flash and e Over the sterilization phase, the selected program Led (1) stops to flash and
turns on steady signaling the completion of the sterilization process. turns on steady signaling the completion of the sterilization process.
IF,FOR WHATEVER REASON, THE STERILIZATION CYCLE IS INTERRUPTED BEFORE THE

IF,FOR WHATEVER REASON, THE STERILIZATION CYCLE IS INTERRUPTED BEFORE THE
COMPLETION OF THE PROCESS PHASE, THE SIGNALLING LED SWITCHES OFF.
COMPLETION OF THE PROCESS PHASE, THE SIGNALLING LED SWITCHES OFF.
IN THIS CASE THE MATERIAL CANNOT BE ANYWAY CONSIDERED STERILE

IN THIS CASE THE MATERIAL CANNOT BE ANYWAY CONSIDERED STERILE
AND MUST NOT ABSOLUTELY BE USED.
AND MUST NOT ABSOLUTELY BE USED.
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Page 2-8
Steam discharge Steam discharge
The cycle continues with the condensation and the discharge of the steam in the The cycle continues with the condensation and the discharge of the steam in the
internal reservoir. The display is showing for example: internal reservoir. The display is showing for example:
1 2 7 ° 1 2 7 °
The signaling Led (1) of the selected program remains on. The signaling Led (1) of the selected program remains on.
End of the cycle End of the cycle

During the steam discharge, the pressure in the chamber goes down gradually up to During the steam discharge, the pressure in the chamber goes down gradually up to
the safety condition. the safety condition.
Reached the ambient pressure value the display will signal the completion of the Reached the ambient pressure value the display will signal the completion of the
cycle and a warning beep sounds: cycle and a warning beep sounds:
E N D E N D
The signaling Led (1) of the selected program remains on. The signaling Led (1) of the selected program remains on.
Open the door and recover the sterilized load by using the supplied tray removal Open the door and recover the sterilized load by using the supplied tray removal
tong. tong.
e Opening the door, the sterilizer enters in STAND-BY status and is ready to e Opening the door, the sterilizer enters in STAND-BY status and is ready to
start a new sterilization cycle by performing again the procedure as start a new sterilization cycle by performing again the procedure as
described in the Chapter "Selecting the sterilization program. described in the Chapter "Selecting the sterilization program.
e Over the cycle, and maintaining the door closed, the heating devices remain e Over the cycle, and maintaining the door closed, the heating devices remain
disabled and consequently the sterilizer will cold slowly. disabled and consequently the sterilizer will cold slowly.
Avoid from switching off the equipment with the door closed. Avoid from switching off the equipment with the door closed.
If so, the door opening could subsequently be difficult due to the vacuum generated If so, the door opening could subsequently be difficult due to the vacuum generated
by the air contraction and the residual steam recondensation occurred during the by the air contraction and the residual steam recondensation occurred during the
cooling. cooling.
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Page 2-9
MANUAL INTERRUPTION OF THE CYCLE
If necessary, the program can be manually interrupted by the operator in whatever phase of the cycle by holding the START/STOP key pressed
>3s for three seconds and more.
This command is detected by the equipment as an alarm, because the program has not been correctly completed.
Accordingly the display will show the error code E999 followed by a warning beep until the safety conditions are not reached:
BASIC
E 9 9 9
>3s
As reached the safety conditions, the displayed error will change to flashing mode. Now the door can be opened.
BASICPlus
e For the complete description of the alarms see Section 3 (Troubleshooting and Repair).
After a manual interruption of the program (MANUAL STOP), always check the status of the led of the selected program before opening
the door. If the signaling Led is ON steady, the chamber load can be considered STERILE and consequently used. We recommend the
immediate use. On the contrary, if the led is OFF, the material of the sterilization chamber CANNOT BE CONSIDERED STERILE and
MUST NOT ABSOLUTELY BE USED.
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Page 2-10
STERILIZATION CYCLE DIAGRAMS
134°C – 4 minutes
Pressure (bar)
PROGRAM 1
PROCESS
2.10
2.00
Time
0.00
AIR REMOVAL LEVELING
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Page 2-11
Pressure (bar) PROGRAM 2
PROCESS
1.10
1.00
Time
0.00
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Page 2-12
Pressure (bar)
PROGRAM 3
PROCESS
2.10
2.00
Time
0.00
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Page 2-13
Pressure (bar)
PROGRAM 4
PROCESS
1.10
1.00
Time
0.00
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Page 2-14
3. · TROUBLESHOOTING AND REPAIRING · ··
TROUBLESHOOTING............................. 3-2
REPAIR PROCEDURES ....................... 3-35
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Page 3-1
TROUBLESHOOTING
A121................................................................................................................. 17
ALARMS ........................................................................................... 3
A122................................................................................................................. 18
GENERAL...........................................................................................................3
A259................................................................................................................. 19
ALARM PROCEDURE .......................................................................................4
H150................................................................................................................. 20
ALARM OCCURRING DURING THE STERILIZATION CYCLE........................4
H160................................................................................................................. 21
ALARM OCCURRING OUT THE STERILIZATION CYCLE ..............................4
H170................................................................................................................. 22
RESET MODES ................................................................................ 5
H300................................................................................................................. 23
ALARM CODES ................................................................................ 6 H301................................................................................................................. 24
E000....................................................................................................................7 H400................................................................................................................. 25
E010....................................................................................................................8 H401................................................................................................................. 26
E030....................................................................................................................9 H402................................................................................................................. 27
E035..................................................................................................................10 H403................................................................................................................. 28
E999..................................................................................................................11 H404................................................................................................................. 29
A032..................................................................................................................12 H405................................................................................................................. 30
A101..................................................................................................................13 H406................................................................................................................. 31
A102..................................................................................................................14 H990................................................................................................................. 32
A111..................................................................................................................15 H991................................................................................................................. 33
A112..................................................................................................................16 H992................................................................................................................. 34
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Page 3-2
ALARMS
GENERAL
Each time an anomalous condition occurs during the sterilizer operation an alarm signaling with a specific code (formed by one letter and three
figures) will be generated.
The alarm codes are divided in three categories:
• E = ERROR
Wrong action and/or use, or external equipment cause.
Problem generally recoverable by the user.
Code format: Exxx (xxx = identification number 000 ÷ 999)
• A = ALARM
Failure of first level, not concerning the safety.
Problem generally recoverable on site by a specialized technician.
Code format: Axxx (xxx = identification number 000 ÷ 999)
• H = HAZARD
Failure of second level, involving the safety.
Problem generally recoverable by the Customer Service.
Code format: Hxxx (xxx = identification number 000 ÷ 999)
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Page 3-3
ALARM PROCEDURE
The intervention of the alarm procedure causes the interruption of the program (or the normal operation), associated with the alarm code
displaying and an acoustic signaling, and the lighting of the alarm red led (steady or intermittent).
This procedure is designed in order to avoid the user from any possible confusion between an anomalous cycle and the correctly completed
one, and consequently from unintentionally using the not sterile material.
The performing of the alarm procedure differs according to whether it occurs during or out the program execution, and is structured for driving
the user until the final RESET of the sterilizer.
ALARM OCCURRING DURING THE STERILIZATION CYCLE

If the alarm occurs during the sterilization program, the display will show:
X # # #
where Xxxx represents the alarm code (E, A o H) and # is the alarm number occurred.
The equipment automatically performs a procedure for the return to the ambient pressare condition in the sterilization chamber. Reached the
safety conditions, the display signaling will flash and a beep sounds.
Open the door, and reset the system must according to the indication explained on the following.
ALARM OCCURRING OUT THE STERILIZATION CYCLE

If the alarm occurs out the sterilization program, the display will show:
X # # #
where Xxxx represents the alarm code (E, A o H) and # is the alarm number occurred.
Restore the normal operation by resetting the system according to the indication explained on the following.
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Page 3-4
RESET MODES
The RESET of the system can be performed in two alternative ways, according to the type of alarm occurred
(see table of the paragraph Alarm codes ” in the following:
>3s
– By pressing for about 3 seconds the PROGRAM SELECTION key.
An acoustic signal will be generated as RESET confirmation.
BASIC
>3s
BASIC Plus
– By switching off and on the equipment through the mains switch.

On turning on again the sterilizer the normal initial autotest will be performed.
After the RESET, and the possible technical service action, the equipment will go in STAND-BY status, and will be ready to perform a new
program.
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Page 3-5
ALARM CODES
CODE ALARM DESCRIPTION RESET MODE CODE ALARM DESCRIPTION RESET MODE
ERRORS (E) HAZARDS (H)
E000 Black-out H150 Failure of the pressure probe MPX Equipment

E010 Door open H160 Short-circuit/disconnection of the pressure probe switching off
(OFF)
E030 Minimum water level in the filling tank (MIN) RESET key H170 Instability of the pressure probe
E035 Water filling (FILL) not carried out Ratio Pconv/T unbalanced (Pconv>T)
H300
(pre-PROCESS phase)
E999 Manual interruption of the cycle
Ratio T/Pconv unbalanced (T>Pconv)
ALARMS (A) H301
(pre-PROCESS phase)
A032 Problema al sensore dei livelli Ratio Pconv/T unbalanced (Pconv>T)
H400
(PROCESS phase)
A101 Problem of the level probe
Ratio T/Pconv unbalanced (T>Pconv)
Failure of the temperature probe PT1 H401
A102 (PROCESS phase)
(sterilization chamber)
Temperature over the MAX limit
Failure of the temperature probe PT2 H402
A111 Equipment (PROCESS phase)
(heating resistor)
switching off Temperature under the MIN limit
H403 RESET key
Short-circuit of the temperature probe PT1 (OFF) (PROCESS phase)
A112
Temperature fluctuating over the limit
Short-circuit of the temperature probe PT2 H404
(heating resistor)
Pressure over the MAX limit
Unstable operation of the temperature probe PT1 H405
Pressure under the MIN limit
Unstable operation of the temperature probe PT2 H406
A259 RESET key (PROCESS phase)
(heating resistor)
H990 Over-pressure (sterilization chamber)
H991 Over-heating (sterilization chamber, PT1)
H992 Over-heating (heating resistor, PT2)
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Page 3-6
E000
Alarm description Effect/Signaling Model Cause / Inspection Suggested solution
Power supply voltage Sudden interruption of the electric power Wait for the return of the electric power supply, perform the RESET according to
Black-out
under 160V supply (black-out). the instructions, and open the door. Repeat the sterilization cycle.
Switch-on the equipment, perform the RESET according to the instructions, and
Accidental switching-off by the main switch.
open the door. Repeat the sterilization cycle.
Accidental disconnection of the plug from the Reconnect the plug and/or switch-on the equipment, perform the RESET
AC socket. according to the instructions, and open the door. Repeat the sterilization cycle
Replace the fuses using same type and value. Switch-on the equipment,
Check by tester the electrical continuity of the
perform the RESET according to the instructions, and open the door. Repeat the
mains fuse
Bs-Bb sterilization cycle.
Locate the component causing the failure as it
Go to the repair card of the involved component, and replace it .
occurs
The alarm occurs at each switching-on of the Verify that the operator does not switch-off the unit before opening the door.
equipment Suggest the correct procedure at the end of the cycle.
The sterilizer is connected to the same AC

Use a dedicated AC line for the sterilizer as required in the User Manual.
line of other machines
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Page 3-7
E010

Door micro-switch Perform the RESET according to the instructions, close correctly the door and
Door open not activated (OFF Bs-Bb The door has not been correctly closed
repeat the cycle.
status)
Perform the RESET according to the instructions, approach the door pin to the
Bs The door has not been correctly closed closing window and turn the knob continuing to do so also after the confirmation
beep.
Verify the wear of the porthole gasket, and replace it in case. Reset the alarm,
Bb The door has not been correctly closed
close the door and repeat the cycle.
Check for possible prior service on the porthole cover and/or closing mechanism
adjustment for porthole gasket wear.
The door does not close completely
Go to the porthole cover adjustment procedure
Failure of the door micro-switch Replace the micro-switch
Bs-Bb Push manually on the micro-switch pin and

Replace the micro-switch
verify its correct operation (beep)
Perform the RESET according to the instructions and restore the connection.
Disconnected cable
Repeat the cycle.
The micro-switch pin moves when closing the

Go to the micro-switch adjustment procedure
door
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Page 3-8
E030

Water level in the
Start command entered with water level under Perform the RESET according to the instructions. Provide for the filling up of the
reservoir under the MIN Led turned on
the minimum water until the turning on of the Led MAX. Repeat the cycle.
minimum (MIN).
Check the integrity of the float cabling Replace the float.
Check for possible inversion of the float

Restore the right connection of the float cabling.
cabling
Check for the correct connection of the float
Bs-Bb cable connector
Plug completely the float cable connector
Unblock the float
Float blocked
Replace the float
Float failure Replace the float.
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Page 3-9
E035

START command
Water filling phase entered before the The operator has forgotten to perform the Instruct the operator about the correct and compulsory procedure before
(FILL) not performed. water filling phase water filling procedure entering the start command.
(FILL).
Bs The FILL message does not appear on the
Instruct the operator about the meaning and use of the command panel key.
display
Fill command failure Replace the electronic board
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Page 3-10
E999

START/STOP key
Manual interruption activated for more Instruct the operator about the correct use of the Start/Stop key and alarm reset
The operator pushed the START/STOP key
of the cycle tham 3” during the procedure. Repeat the cycle.
process
Bs-Bb Remove the electronic board and try to unblock the START/STOP key.
START/STOP key blocked
Replace the electronic board
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Page 3-11
A032
Both float signals

Float problem activated (MIN and Float cable connector fault Replace the float cable connector.
MAX Led’s turned on)
Float cable connector unplugged Restore the connection on the electronic board .
Wrong wire connection on the float connector Restore the right connection.
Bs-Bb Float cabling failure Replace the float
Float cabling inversion Restore the right connection
Float failure Replace the float
Electronic board failure Replace the electronic board
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Page 3-12
A101

Temperature value
PT1 problem
detected by PT1 PT1 failure Replace PT1
higher than 250°C Bs-Bb
PT1 cabling failure Replace PT1
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Page 3-13
A102

Temperature value
PT2 problem (band-
detected by PT2 PT2 failure Replace PT2
type heater)
higher than 250°C Bs-Bb
PT2 cabling failure Replace PT2
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Page 3-14
A111

Temperature value
PT1 short-circuit
detected by PT1 lower PT1 wire connection problem Restore the connection
than 1°C
PT1 cable disconnected Restore the connection
PT1 cable connector out from the electronic
Restore the connection
board connecting terminal
Bs-Bb
PT1 short-circuit Replace PT1
Problem in the PT1 signal conversion Replace the electronic board
Sterilizer installed in very cold environment Provide for correcting the environment temperature
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Page 3-15
A112

Temperature value
PT2 short-circuit
detected by PT2 lower PT2 wire connection problem Restore the connection
(band-type heater)
than 1°C
PT2 cable disconnected Restore the connection
PT1 cable connector out from the electronic
Restore the connection
board connecting terminal
Bs-Bb
PT2 short-circuit Replace PT2
Problem in the PT2 signal conversion Replace the electronic board
Sterilizer installed in very cold environment Provide for correcting the environment temperature
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Page 3-16
A121
PT1 unstable PT1 signal

PT1 unstable Replace PT1
(sterilization chamber) uncontrolled
Bs-Bb
Alarm code unresettable Replace the electronic board
B s -B b
Page 3-17
A122
PT2 unstable (band- PT1 signal

type heater) uncontrolled
Bs-Bb
Alarm code unresettable Replace the electronic board
B s -B b
Page 3-18
A259

Process phase not
Process phase not
reached within 35
reached within the Water missing in the chamber Replace EV1.
minutes from the Start
timeout set point
command
Instruct the operator for controlling the amount of water entered in the
sterilization chamber during the FILL phase. Remember that the sterilizer is
Bs Insufficient water in the sterilization chamber programmed to perform a second FILL phase if the water level does not reach
the mark on the dam during the first filling. A third filling is inhibited for a correct
water level.
Second FILL phase nor performed Instruct the operator – see above .
Continue to turn the door knob after the confirmation beep. In case of half
Door not correctly closed
complete turn of the knob, replace the porthole gasket .
Chamber overload Perform the cycle with reduced load (half).
Special trays in the chamber The trays used should be hole-type
Porthole gasket wear Replace the porthole gasket
Clean the porthole gasket and cover

Air leakage from the gasket
Perform the porthole cover adjustment.
Air leakage from the valves Locate the involved valve and go to the replacing procedure
Bs-Bb
Air leakage from pipes Replace the pipe causing the problem
Arm the thermostat and perform a new cycle; if the problem persists
Safety thermostat triggered
Replace the safety thermostat.
Electronic board fault Replace the electronic board
Heater not correctly mounted Restore the correct heater fixing
B s -B b
Page 3-19
H150

The pressure value Unplug the pipe from the pressure transducer and blow in air; try for a new
Pressure transducer Air bubble in the pipe entering the pressure
read by the probe cycle. If the problem persists
problem transducer
higher than 2,35 bar Replace the electronic board
Bs-Bb EV1 blocked in close status Check for valve or electric defect, and go the proper repair procedure
Pressure transducer fault Replace the electronic board.
B s -B b
Page 3-20
H160

The pressure value
Pressure transducer
read by the probe Pressure transducer short-circuit
problem Replace the electronic board
lower than –1,01 bar
Bs-Bb Pressure transducer fault
Pressure transducer unadjusted
B s -B b
Page 3-21
H170
Pressure transducer Pressure value

Pressure transducer short-circuit
instable uncontrolled Replace the electronic board
Bs-Bb Pressure transducer fault

Pressure transducer unadjusted
B s -B b
Page 3-22
H300

Pressure value relating
the last 10°C step
(during the PRE- Access the valve and try to clean it
Ratio Pconv/T PROCESS phase)
EV1 valve does not open correctly
unbalanced (Pconv>T) higher than the Replace EV1
admitted one for the
temperature read by
PT1
Filter LP1 dirty Remove the filter, , clean it and perform a new cycle
Bs-Bb Draining rear pipe throttled or bent Remove the problem from the pipe, and repeat a cycle
The draining rear pipe is touching the bottom
Shorten the pipe and arrange it so as to avoid the problem; repeat a cycle
of the condensed water recovery tank
The draining rear pipe is under the water top Shorten the pipe and arrange it so as to avoid the problem; repeat a cycle
Recovery tank with plug hermetically closed Remove the plug; repeat a cycle
Pressure transducer fault Replace the electronic board
B s -B b
Page 3-23
H301

Pressure value relating
the last 10°C step
(during the PRE-
Ratio Pconv/T
PROCESS phase) Instruct the operator about a possible second FILL phase.
unbalanced (T > Insufficient water in the sterilization chamber
lower than the Free the rear pipe from possible throttle, bend or other
Pconv)
admitted one for the Bs
temperature read by
PT1
The draining rear pipe is throttled or bent, or
Free the rear pipe from possible throttle, bend or other; instruct the operator
is touching the bottom of the condensed
about the correct sterilizer use
water recovery tank, or is under the water top
Clean the valve; repeat a cycle
Leakage from EV1
Replace EV1
Leakage from EV2
Replace EV2
Leakage from a pipe Replace the pipe causing the leakage

Bs-Bb Perform the porthole cover adjustment
Leakage from the porthole gasket
Replace the porthole gasket
Pressure transducer short-circuit Replace the electronic board
Replace the water pump assembly

Insufficient water entering in the sterilization
Bb chamber
B s -B b
Page 3-24
H400

Pressure value (during
the PROCESS phase) Access the valve and try to clean it
Ratio Pconv/T higher than the
EV1 valve does not open correctly
unbalanced (Pconv>T) admitted one for the Replace EV1
temperature read by
PT1
Filter LP1 dirty Remove the filter, , clean it and perform a new cycle
Draining rear pipe throttled or bent Remove the problem from the pipe, and repeat a cycle
Bs-Bb
The draining rear pipe is touching the bottom
Shorten the pipe and arrange it so as to avoid the problem; repeat a cycle
of the condensed water recovery tank
The draining rear pipe is under the water top Shorten the pipe and arrange it so as to avoid the problem; repeat a cycle
Recovery tank with plug hermetically closed Remove the plug; repeat a cycle
B s -B b
Page 3-25
H401

Pressure value (during
the PROCESS phase)
Ration T/Pconv
lower than the Instruct the operator about a possible second FILL phase.
unbalanced (T > Insufficient water in the sterilization chamber
admitted one for the Free the rear pipe from possible throttle, bend or other
Pconv)
temperature read by Bs
PT1
The draining rear pipe is throttled or bent, or
Leakage from EV1
Replace EV1
Leakage from EV2
Replace EV2
Leakage from a pipe Replace the pipe causing the leakage

Bs-Bb Perform the porthole cover adjustment
Pressure transducer short-circuit Replace the electronic board
Replace the water pump assembly

Insufficient water entering in the sterilization
Bb chamber
B s -B b
Page 3-26
H402

Temperature over The temperature read
MAX value admitted by PT1 is 3°C higher
in the sterilization than Tnom
phase (PT1 > 124/137°C)
Bs-Bb Wrong conversion of the PT1/PT2 signal Replace the electronic board
The sterilizer continues to blow off Dispatch the electronic board to the MOCOM service for its calibration
Chamber overload Instruct the operator about the correct load of the sterilization chamber
Chamber heater not correctly fixed Restore the correct fixing
B s -B b
Page 3-27
H403

Clean the porthole gasket
Temperature under The temperature read Perform the porthole cover adjustment
the MIN value by PT1 is lower than
admitted in the Tnom
sterilization phase (PT1 < 121/134°C)
Leakage from a pipe Replace the pipe causing the problem

Clean the valve
Leakage from EV1
Replace EV1
Bs-Bb
Clean the valve
Leakage from EV2
Replace EV2
Arm the safety thermostat; perform a new cycle
Replace the safety thermostat
Wrong conversion of the PT1 signal Replace the electronic board
Pressure transducer uncalibrated Replace the electronic board
B s -B b
Page 3-28
H404

Clean the porthole gasket
Temperature Perform the porthole cover adjustment
oscillating over the Tmax - Tmin value
limit of the sterilization higher than 2°C
phase
Leakage from EV1 Clean the valve
Replace EV1
Bs-Bb
Clean the valve
Leakage from EV2
Replace EV2
Arm the safety thermostat; perform a new cycle
Replace the safety thermostat
Wrong conversion of the PT1 signal Replace the electronic board
Pressure transducer uncalibrated Replace the electronic board
B s -B b
Page 3-29
H405

Access the valve and try to clean it
Pressure value higher Replace EV1
Pressure over the
than 1.24 or 2.31 bar
MAX value during the EV1 valve does not open correctly
(cycle @ 121 or
sterilization phase
134°C)
Replace electronic board
Bs-Bb The draining rear pipe is throttled or bent, or

Pressure transducer uncalibrated Replace electronic board
Wrong conversion of the pressure transducer

reading
B s -B b
Page 3-30
H406

Clean the porthole gasket; repeat a cycle
Pressure value lower Perform the porthole cover adjustment
Pressure under the
than 1.24 or 2.31 bar
MIN value during the Leakage from the porthole gasket
(cycle @ 121 or
sterilization phase
134°C)
replace the porthole cover
Leakage from EV1 Clean the valve

Bs-Bb Replace EV1
Clean the valve
Leakage from EV2
Replace EV2
Pressure transducer uncalibrated
Pressure transducer fault Replace electronic board

reading
B s -B b
Page 3-31
H990

Clean EV1
Pressure value Replace EV1

Overpressure in the
detected higher than Air bleeding missed
sterilization chamber
2.32 bar
The sterilizer has encountered difficulty in
Bs-Bb bleeding air or steam from the sterilization Free the draining rear pipe from possible obstruction; repeat a cycle
chamber
Il Pressure transducer uncalibrated
Pressure transducer fault Replace electronic board

reading
B s -B b
Page 3-32
H991

PT1 detects a
Overheating of PT1 temperature higher PT1 fault Replace PT1
than 138°C
Bs-Bb Wrong conversion of the PT1 reading
Electronic board fault
B s -B b
Page 3-33
H992

PT2 detects a
Overheating of PT2 temperature higher PT2 fault Replace PT2
than 230°C
Bs-Bb Wrong conversion of the PT2 reading
Electronic board fault
B s -B b
Page 3-34
REPAIR PROCEDURES
The repair procedures are grouped per items as follows:
GROUP 1 ELECTRONIC COMPONENTS
GROUP 2 SOLENOID VALVES
GROUP 3 PUMP, HYDRAULIC COMPONENTS, WIRING
GROUP 4 CLOSING MECHANISM COMPONENTS
GROUP 5 CHAMBER AND COVERS
GROUP 6 ADJUSTMENTS
B s -B b
Page 3-35
GROUP 1 – Electronic Components
POWER BOARD .........................................................................................3-37

ELECTRONIC BOARD................................................................................3-38
POWER TRANSFORMER ..........................................................................3-39
ADHESIVE SHEET......................................................................................3-40
COMMAND PANEL ASSEMBLY.................................................................3-41
PROBE PT1 ................................................................................................3-42
PROBE PT2 ................................................................................................3-43
SAFETY THERMOSTAT (TUV) ..................................................................3-44
EMC FILTER/FUSES/AC-SWITCH ASSEMBLY .........................................3-45
MAINS FUSES ............................................................................................3-46
CHAMBER HEATER ...................................................................................3-47
B s -B b
Page 3-36
POWER BOARD
P/N = C#5BB0070000
e Before performing the service, switch off the equipment and unplug
the power supply cable from the mains socket.
1. Remove the equipment cover – see page 3-90 ;

2. Disconnect any connectors and wiring;
3. Unscrew the fixing screws of the command panel - see page 3-41 ;
4. Disconnect the pressure transducer pipe from the sterilization chamber;
5. Remove the command panel from the front;
6. Unscrew the fixing screws of the power board;
7. Remove the power board;
8. Mount the new power board, and reassemble all items;
9. Perform a sterilization cycle.
B s -B b
Page 3-37
ELECTRONIC BOARD
P/N = C#5BB0060000

2. Disconnect any connectors and wiring;
3. Unscrew the fixing screws of the command panel – see page 3-41 ;
4. Disconnect the pressure transducer pipe from the sterilization chamber;
5. Remove the command panel from the front;
6. Unscrew the fixing screws of the electronic board;
7. Remove the electronic board;
8. Mount the new electronic board, and reassemble all items;
9. Perform a sterilization cycle;
B s -B b
Page 3-38
POWER TRANSFORMER
P/N =412#0050000

2. Disconnect any connectors and wiring from the boards;
3. Unscrew the fixing nut (1);
4. Remove the transformer (2);
5. Mount the new transformer, and reassemble all items;
6. Perform a sterilization cycle;
B s -B b
Page 3-39
ADHESIVE SHEET
P/N =C#6BS03200A0 - Basic
P/N =C#6BS0010000 - Basic plus
1. Open the door;

2. Switch-on the sterilizer;
3. Remove with care the adhesive sheet;
4. Mount the new adhesive sheet, paying attention to the Led;
B s -B b
Page 3-40
COMMAND PANEL ASSEMBLY
P/N =A#0BS0570000 - Basic
P/N =A#5BS0680100 - Basic plus

2. Disconnect any connectors and wiring from the boards;
3. Remove the mounting screws (1);
4. Disconnect the pressure transducer pipe from the sterilization chamber; 1
5. Remove the command panel assembly;

6. Mount the new command panel assembly, and reassemble all items;
B s -B b
Page 3-41
PROBE PT1
P/N =430#00040000

2. Remove the PT1 connector (1) from the board;
3. Remove the white clamps from PT1;
4. Remove rear plug (2) and access to PT1;
5. remove the PT1 fixing nut (3)
6. Remove PT1;
7. Mount the new PT1, and reassemble all items;
B s -B b
Page 3-42
PROBE PT2
P/N =430#00040000

2. Remove the PT2 connector (1) from the board;
3. Remove the white clamps from PT2;
4. Remove the thermal wood spring (2);
5. Loosen the two PT2 fixing nuts (3);
6. Remove PT2;
7. Mount the new PT2, and reassemble all items;
B s -B b
Page 3-43
SAFETY THERMOSTAT (TUV)
P/N =430#00160000

3. Remove the mounting screws (2);
4. Remove the safety thermostat probe (3);
5. Remove the thermostat wiring;
6. Remove the thermostat mounting screws (4);
7. Remove the safety thermostat (5) ;
8. Mount the new safety thermostat, and reassemble all items;
B s -B b
Page 3-44
EMC FILTER/FUSES/AC-SWITCH ASSEMBLY
P/N =416#00040000

2. Remove the AC connections;
3. Remove the rear fixing screws (1);
4. Remove the EMC filter/fuse/switch assembly (2);
5. Mount the new assembly, and reassemble all items;
B s -B b
Page 3-45
MAINS FUSES
P/N =417#00090000
1. Remove the cover (1) from the box fuse by using a small screwdriver;
2. Remove the burned fuse (2);
3. Mount the new fuse, and reassemble all items;
B s -B b
Page 3-46
CHAMBER HEATER
P/N =410#00070000

2. Remove PT2 – see page 3-43 ;
3. Remove the probe of the safety thermostat;
5. Open the thermal wood (2);
6. Loosen the screws (3) of the bands fixing the heater;
7. Disconnect the heater wiring (4);
8. Extract the heater (5);
9. Mount the new heater, and reassemble all items;
B s -B b
Page 3-47
GROUP 2 – Solenoid valves
EV1 COIL ..................................................................................................3-49

EV1 ACTUATOR .......................................................................................3-50
EV1 SOLENOID VALVE............................................................................3-51
EV1 ASSEMBLY .......................................................................................3-52
EV2 COIL ..................................................................................................3-53
EV2 ACTUATOR .......................................................................................3-54
EV2 SOLENOID VALVE............................................................................3-55
EV2 ASSEMBLY .......................................................................................3-56
B s -B b
Page 3-48
EV1 COIL
No P/N
1. Remove the equipment cover – see Page 3-90 ;

2. Remove the coil fixing clip (1);
3. Disconnect the power supply wiring;
4. Withdraw the coil (2);
5. Mount the new coil, and reassemble all items;
B s -B b
Page 3-49
EV1 ACTUATOR
No P/N

5. Unscrew the valve shaft (3);
6. Remove the valve actuator (4);
7. Mount the new actuator, and reassemble all items;
B s -B b
Page 3-50
EV1 SOLENOID VALVE
P/N = 401#00090000

2. Remove the pipes from the fittings;
4. Remove the valve mounting screws (1);
5. Unscrew the pipe fittings (2);
6. Mount the new EV1 solenoid valve, and reassemble all items;
B s -B b
Page 3-51
EV1 ASSEMBLY
P/N =A#0BS0510000

5. Remove the EV1 assembly (2);
6. Mount the new EV1 assembly, and reassemble all items;
B s -B b
Page 3-52
EV2 COIL
No P/N

5. Mount the new coil, and reassemble all items;
B s -B b
Page 3-53
EV2 ACTUATOR
No P/N

5. Unscrew the valve shaft (3);
6. Remove the valve actuator (4);
7. Mount the new valve actuator, and reassemble all items;
B s -B b
Page 3-54
EV2 SOLENOID VALVE
P/N =401#00090000

5. Unscrew the pipe fittings (2) ;
6. Mount the new EV2 solenoid valve, and reassemble all items;
B s -B b
Page 3-55
EV2 ASSEMBLY
P/N =A#0BS0440000

5. Remove the EV2 assembly (2);
6. Mount the new EV2 assembly, and reassemble all items;
B s -B b
Page 3-56
GROUP 3 – Pump, Hydraulic components, Wiring
WATER PUMP................................................................................3-58
WATER PUMP ASSEMBLY............................................................3-59
RESERVOIR ASSEMBLY...............................................................3-60
FLOAT.............................................................................................3-61
SAECO WATER FILTER ................................................................3-62
LP1 FILTER (STERILIZATION CHAMBER)....................................3-63
LP1 FILTER HOLDER.....................................................................3-64
CHAMBER DAM .............................................................................3-65
PIPES AND PIPE FITTINGS...........................................................3-66
TÜV SAFETY VALVE......................................................................3-67
POWER WIRING ............................................................................3-68
EV1-EV2 POWER WIRING.............................................................3-69
EV3-PUMP POWER WIRING .........................................................3-70
DOOR MICRO-SWITCH WIRING ...................................................3-71
GROUNDING CABLES...................................................................3-72
B s -B b
Page 3-57
WATER PUMP
P/N = 400#00220000

2. Remove the nylon fixing clamps;
4. Drain completely the reservoir;
5. Remove the pipes (1);
6. Remove the water pump;
7. Block the shaft (2) of the pump by a pliers, and unscrew the solenoid valve (3);
8. Mount the new pump, and reassemble all items;
Page 3-58
WATER PUMP ASSEMBLY
P/N =A#0BB0020000

5. Remove the pipes (1);
6. Remove the water pump (2);
7. Mount the new pump assembly, and reassemble all items;
Page 3-59
RESERVOIR ASSEMBLY
P/N =A#0BS0400000 - Basic
P/N =A#0BB0010000 - Basic plus

2. Drain completely the reservoir
3. Unplug the float signal connector (1) from the electronic board;
4. Block internal body of the fitting by pliers, and unscrew rear filter fitting (2);
5. Remove the pipes from the reservoir fittings;
6. Remove the reservoir assembly;
7. Mount the new reservoir assembly, and reassemble all items;
B s -B b
Page 3-60
FLOAT
P/N =432#00010000

2. Drain completely the reservoir
3. Unplug the float signal connector (1) from the electronic board;
5. Unscrew the reservoir plug (2);
6. Unscrew the white nut (3) fixing the float;
7. Withdraw the float (4);
8. Mount the new float, and reassemble all items;
B s -B b
Page 3-61
SAECO WATER FILTER
P/N =472#00020000

3. Remove the nylon fixing clamps and the pipe;
4. Remove the SAECO filter (1);
5. Mount the new filter, and reassemble all items;
Page 3-62
LP1 FILTER (STERILIZATION CHAMBER)
P/N =472#00030000
1. Open the door;

2. Unscrew the dam fixing nut (1);
3. Remove the dam (2);
4. Remove the filter holder (3);
5. Remove the filter LP1 (4);
6. Mount the new filter LP1, and reassemble all items;
2
B s -B b
Page 3-63
LP1 FILTER HOLDER
P/N =C#0BS0260000
1. Open the door;

3. Remove the dam (2) ;
4. Remove the filter holder (3) ;
5. Mount the new LP1 filter holder, and reassemble all items;
B s -B b
Page 3-64
CHAMBER DAM
P/N =C#1BS0150000
1. Open the door;

3. Remove the dam (2) ;
4. Mount the new dam, block it by the nut (1), and reassemble all items;
B s -B b
Page 3-65
PIPES AND PIPE FITTINGS
P/N =110#000005W0 braiding pipe 6 x 12
P/N =110#000006W0 braiding pipe 2,5 x 5
P/N =110#000003W0 transparent pipe 6 x 10
P/N =110#000007W0 transparent pipe 5 x 8
TRASNPARENT PIPES
The replacement of transparent pipes should be performed by paying care to
follow the previous path of the pipe in order to avoid any change of the
performances.
BRAIDING PIPES
The replacement of sheathed pipes should be performed by paying care to
follow the previous path and length of the pipe.
Fasten the 6x12 pipes by metallic clips.
The 2.5x5 pipes are used to connect pipe fitting provided with locknut.
PIPE FITTINGS
Unplug the pipe from the pipe fitting before removing the latter, and clean the
thread.
Use a sealing product on the thread before screwing again the pipe fitting in
the valve body.
B s -B b
Page 3-66
TÜV SAFETY VALVE
P/N =C#1BS020000P – valve holder
P/N =470#00040000 – safety valve

2. Unplug the pipe (1) from the TÜV valve;
3. Unscrew the safety valve fixing screws (2);
4. Remove the safety valve assembly (3);
5. Unscrew the TÜV safety valve (4);
6. Mount the new safety valve, and reassemble all items;
B s -B b
Page 3-67
POWER WIRING
P/N =A#2BS0580000

2. Disconnect the wiring terminals (1) from the electronic board and mains filter;
3. Remove the fastening nylon clamps and the wiring;
4. Mount the new wiring, and reassemble all items;
B s -B b
Page 3-68
EV1-EV2 POWER WIRING
P/N =A#2BS0600000

2. Disconnect the wiring terminals (1) from the electronic board and solenoid valves;
3. Remove the wiring;
B s -B b
Page 3-69
EV3-PUMP POWER WIRING
P/N =A#2BB0010000

2. Disconnect the wiring terminals (1);
Page 3-70
DOOR MICRO-SWITCH WIRING
P/N =A#2BS0610000

2. Disconnect the wiring terminals (1) from the electronic board and door switch;
B s -B b
Page 3-71
GROUNDING CABLES
P/N =A#2BS0260000 EMC filter
P/N =A#2BS0630000 front panel
P/N =A#2BS0350000 reservoir
P/N =A#2BS0590000 chamber

2. Unscrew the fixing screw from ground bar;
3. Remove the grounding cable;
4. Mount the new grounding cable, and reassemble all items;
B s -B b
Page 3-72
GROUP 4 – Closing mechanism components
CLOSING CROSS-BAR (BASIC) ............................................................3-74

CLOSING CROSS-BAR (BASIC PLUS)..................................................3-75
PORTHOLE COVER (BASIC).................................................................3-76
PORTHOLE COVER (BASIC PLUS).......................................................3-77
PORTHOLE GASKET .............................................................................3-78
SNAIL SPRING .......................................................................................3-79
TIE-SPRING............................................................................................3-80
LEFT BLOCK OF THE CLOSING CROSS-BAR (BASIC) .......................3-81
LEFT BLOCK OF THE CLOSING CROSS-BAR (BASIC PLUS).............3-82
DOOR MICRO-SWITCH .........................................................................3-83
HANDLE SHAFT .....................................................................................3-84
CLOSING HANDLE.................................................................................3-85
FRICTION COMPONENTS.....................................................................3-86
TRIANGULAR PLATES...........................................................................3-87
B s -B b
Page 3-73
CLOSING CROSS-BAR (BASIC)
P/N =71V741002000

2. Open the door;
3. Unscrew the stop dowel (1) of the threaded pin;
4. Withdraw the pin ring (2);
5. Withdraw the closing pin (3);
6. Unscrew the door fixing nuts (4);
7. Remove the door (5);
8. Unscrew the porthole cover mounting screws (6);
9. Remove porthole cover (7);
10. Unscrew the cross-bar fixing screws (8);
11. Remove the cross-bar (9);
12. Mount the new cross-bar, and reassemble all items;
Page 3-74
CLOSING CROSS-BAR (BASIC PLUS)
P/N = A #0EX0140000

2. Open the door;
3. Unscrew the door fixing nuts (1);
6. Remove the porthole cover (4);
8. Remove the cross-bar (6);
9. Mount the new cross-bar, and reassemble all items;
Page 3-75
PORTHOLE COVER (BASIC)
P/N =61V500015000

2. Open the door;
3. Unscrew the stop dowel (1) of the threaded pin;
4. Withdraw the pin ring (2);
5. Withdraw the closing pin (3);
6. Unscrew the door fixing screws (4);
10. Mount the new porthole cover, and reassemble all items;
Page 3-76
PORTHOLE COVER (BASIC PLUS)
P/N =61V500015000

2. Open the door;
3. Unscrew the door fixing screws (1);
7. Mount the new porthole cover, and reassemble all items;
Page 3-77
PORTHOLE GASKET
P/N =480#00040000
1. Open the door;

2. Use a screwdriver to remove the gasket from the chamber frame seat;
3. Clean by abrasive sponge and moisten cloth the seat of the gasket;
4. Remount the new gasket with the sequence shown in the figure;
5. Verify the right arrangement of the gasket;
6. Perform the porthole cover adjustment (– see page 3-97 );
7. Perform the closing system adjustment (– see page 3-100 );
B s -B b
Page 3-78
SNAIL SPRING
P/N =C#7EX0410000
the power supply cable from the mains socket. 2
1. Open the door;

2. Remove the door and porthole cover (– see page 3-77 );
3. Unscrew the fixing nut (1) of the closing handle shaft;
4. Withdraw the shaft (2);
5. Remove the snail spring (3);
6. Arrange the new spring under the hole of the cross-bar (see figure);
7. Plug in the shaft taking care to meet the shaft slot with the internal edge of the
spring;
8. Wind up the spring by turning in counter clock direction the handle and the shaft;
9. Plug in completely the shaft through the triangular plates;
10. Reassemble all items;
3
11.Perform the closing system adjustment (– see page 3-101 );
1
Page 3-79
TIE-SPRING
P/N =C#7EX0370000
1. Open the door;

2. Remove the door and porthole cover (– see page 3-77 );
3. Unlock the tie-spring (1) from the triangular plates (2);
4. Unlock the tie-spring from the closing lock (3);
5. Remove the tie-spring;
6. Mount the new tie-spring, reassemble all items; 2
7. Perform the porthole cover adjustment (– see page 3-97 ); 3
8. Perform a sterilization cycle. 1
Page 3-80
LEFT BLOCK OF THE CLOSING CROSS-BAR (BASIC)
P/N =51V501011000
1. Open the door;

2. Remove the cross-bar (– see page 3-74 ;
3. Take out the pin (1) from the cross-bar assembly;
4. Remove the left block (2);
5. Mount the new left block, reassemble all items;
6. Perform the adjustment of the cross-bar left block (– see page 3-96 );
e CHECK FOR UNDESIRED FRICTION AGAINST THE FREE ROTATION

OF THE CLOSING CROSS-BAR.
Page 3-81
LEFT BLOCK OF THE CLOSING CROSS-BAR (BASIC PLUS)
P/N =61V501041000
1. Open the door;

2. Remove the cross-bar (– see page 3-75 );
3. Take out the pin (1) from the cross-bar assembly;
4. Remove the left block (2);
5. Mount the new left block, reassemble all items;
6. Perform the adjustment of the cross-bar left block (– see page 3-96 );
e CHECK FOR UNDESIRED FRICTION AGAINST THE FREE ROTATION

OF THE CLOSING CROSS-BAR.
Page 3-82
DOOR MICRO-SWITCH
P/N =433#000100000

2. Open the door;
3. Unplug the switch wiring terminal (1);
4. Unscrew the mounting screws (2);
5. Remove the swutch (3);
6. Mount the new switch, reassemble all items;
B s -B b
Page 3-83
HANDLE SHAFT
P/N =51V501020000

2. Open the door;
3. Remove the door and the porthole cover – see page 3-77 ;
4. Unscrew the fixing nut (1) of the handle shaft;
5. Take out the shaft (2) from the cross-bar;
6. Unscrew the two stop dowels (3) and remove the handle from the shaft;
7. Arrange properly the new shaft in the snail spring (4);
Page 3-84
CLOSING HANDLE
P/N =497#00230000

2. Open the door;
3. Remove the door – see page 3-77 ;
4. Unscrew the two stop dowels (3);
5. remove the handle (2) from the shaft;
6. Mount the new handle, reassemble all items;
Page 3-85
FRICTION COMPONENTS
No P/N
1. Open the door;

3. Remove the snail spring – see page 3-79 ;
4. Keep blocked the cap screw and unscrew the bottom locknut (1);
5. Withdraw the cap screw (2);
6. Remove the copper washers, disk springs and triangular plates;
7. Replace the damaged friction’s components;
9. Perform the friction adjustment – see page 3-98 ;
10. Perform a sterilization cycle. Friction’s
Elementi
components
della
frizione
Page 3-86
TRIANGULAR PLATES
P/N =52V501030000 - right
P/N =52V501070000 - left
1. Open the door;

3. Remove the snail spring – see page 3-79 ;
4. Keep blocked the cap screw and unscrew the bottom locknut (1);
5. Withdraw the cap screw (2);
6. Remove the copper washers, disk springs and triangular plates;
7. Unhook the left/right triangular plates from the tie-spring;
8. Replace the right/left triangular plates;
10.Perform the friction adjustment – see page 3-98 ;
Triangular
11. Perform a sterilization cycle. Triangolini
plates
Page 3-87
GROUP 5 – Sterilization Chamber and Covers
STERILIZATION CHAMBER..................................................................... 3-89

EQUIPMENT COVER ............................................................................... 3-90
FRONT COVER (BASIC) .......................................................................... 3-91
FRONT COVER (BASIC PLUS)................................................................ 3-92
FRONT PANEL ......................................................................................... 3-93
B s -B b
Page 3-88
STERILIZATION CHAMBER
P/N = 61V501026000

2. Open the door;
4. Remove the cross-bar, door and porthole cover assembly (2);
5. Disconnect any wiring terminals from the electronic and power boards, and
remove the command panel assembly (3) – see page 3-41 ;
6. Remove the top rails (4);
7. Remove the rear cap (5) and unscrew the chamber fixing screw (6);
8. Withdraw the safety thermostat probe – see page 3-44 ;
9. Remove the PT2 probe– see page 3-43 ;
10. Remove the porthole gasket (7);
11. Unscrew the sterilization chamber mounting screws from the front panel;
12. Remove the chamber insulating panel and heater – see page 3-47 (pay care to
keep the right position when remounting the heater);
13. Mount the new sterilization chamber, and reassemble all items;
14.Perform a sterilization cycle.
B s -B b
Page 3-89
EQUIPMENT COVER
P/N = C#1BS0100001
1. Unscrew the four side screws;

2. Remove the cover by widening the base;
3. Reassemble the items;
B s -B b
Page 3-90
FRONT COVER (BASIC)
P/N = C#1BS0190001
1. Open the door;

2. Unscrew the stop dowel (1) from the threaded pin;
3. Withdraw the ring (2) from the pin;
4. Withdraw the pin (3) from the door;
5. Unscrew the front cover mounting screws (4);
6. Remove the front cover (5);
7. Mount the new front cover, reassemble the items;
Page 3-91
FRONT COVER (BASIC PLUS)
P/N = A#3XP0960000
1. Open the door;

2. Unscrew the front cover mounting screws (1);
3. Remove the front cover (2);
4. Mount the new front cover, reassemble the items;
Page 3-92
FRONT PANEL
P/N = C#1BS0140000

2. Open the door;
3. Remove the front cover, porthole cover and cross-bar assembly (1)
see page 3-74 - Basic
or see page 3-75 – Basic Plus

4. Disconnect any wiring terminals from the electronic and power boards, and
remove the command panel assembly (2) - see page 3-41 ;
5. Remove the porthole gasket (3);
6. Remove the front screws (4) fixing the top rails;
7. Remove the nuts (5) and the screws (6) fixing the front panel to the chassis;
8. Remove the four screws(7) fixing the front panel to the sterilization chamber;
9. Remove the draining/filling pipe (8);
10.Remove the front panel (9);
11.Remove the draining/filling point (10);
12. Mount the new front panel, reassemble the items;
B s -B b
Page 3-93
GROUP 6 – Adjustments
CLOSING CROSS-BAR ADJUSTMENT ...................................................3-95

CROSS-BAR LEFT BLOCK ADJUSTMENT .............................................3-96
PORTHOLE COVER ADJUSTMENT ........................................................3-97
FRICTION ADJUSTMENT.........................................................................3-98
DOOR MICRO-SWITCH ADJUSTMENT ..................................................3-99
CLOSING HOOK ADJUSTMENT............................................................ 3-100
COMPLETE CLOSING ADJUSTMENT................................................... 3-101
B s -B b
Page 3-94
CLOSING CROSS-BAR ADJUSTMENT
This adjustment should be performed each time the cross-bar, left block or pin of
the closing assembly is replaced.
1. Do not tighten the two screws fixing the left block to the chamber frame. Keep the
cross-bar horizontally in such a way the closing hook enters freely in the front
panel slot (1); so tighten before the lower screw (2) and then the upper screw.
Check for the right closing;
2. Check, with the porthole cover mounted, the right working of the closing
assembly; in case of its misalignment, remove or add spacers (3) under the left
block of the cross-bar ;
B s -B b
Page 3-95
CROSS-BAR LEFT BLOCK ADJUSTMENT
This adjustment should be performed each time the cross-bar or left block of the
closing assembly is replaced.
1. Do not tighten the two screws (1) fixing the left block to the chamber frame;
2. Check for the right working of the closing system, without any friction to the
rotation; in case, remove the cross-bar, the pin (2) and remove the left block (3) ;
3. File the upper surface of the left block, remount the items and check again for the
right working of the closing system;
4. Tighten firmly the two screws of the left block.
B s -B b
Page 3-96
Perform a sterilization cycle to verify the right result of the adjustment
PORTHOLE COVER ADJUSTMENT performed.
In case of leakage from the gasket, identify the area and correct the
adjustment.
Each time any components of the closing system have to be replaced, it is

necessary to remove also the porthole cover from the cross-bar; when
reassembling you need to readjust it. The same adjustment should be performed
also in case the chamber gasket is replaced. The adjustment procedure is
performed in two steps
SWING AND SLANT ADJUSTMENT

Act on the two screws fixing the porthole cover.
1. Screw down up to the screw-heads are at the cross-bar surface level.
2. Check that the porthole cover is not blocked and for its little offset.
3. Screw more down the upper screw and check to close.
4. When opening the cross-bar the upper part of the porthole cover should detach
from the gasket before.
DISTANCE ADJUSTMENT
Adjust the right porthole cover distance from the gasket. Swing & Slant
Basculamento
1. Let the door to approach the closing position without acting on the handle; no e piega
beep is generated in this condition;
2. The handle will be partially projecting, and the beep will be generated only by
pushing on the handle;
3. In case the operating differs from what described above, act on the large central
screw to adjust the distance of the porthole cover. Screw down to shorten the Profondità
Distance
distance or unscrew slightly to increase the distance and make the closing more
soft.
These adjustments affect each other; adjust again the first after having
performed the second and vice versa up to obtain a balance between swing,
slant and distance
B s -B b
Page 3-97
FRICTION ADJUSTMENT
This adjustment should be performed each time the snail spring is replaced or the
service has been requested to solve a closing problem.
1. Use a large pliers to keep locked the lower block (1) of the closing hook, and act
on the handle to open/close.
2. If the movement occurs freely without encountering any resistance, the friction
should be adjusted as follows:
– Use a wrench #8 to keep the locknut (2) and screw down the cap screw of the
friction; test again the resistance encountered by open/close the handle as before
– Repeat the adjustment if necessary.
– If the handle movement encounters high resistance, the friction must be loosen by
adjusting the cap screw in reverse direction.
3. Carry out gradually the adjustment and test more times the working of the friction.
4. Close the service by performing a sterilization cycle and verify the correct
opening of the door at the end of the cycle.
Page 3-98
DOOR MICRO-SWITCH ADJUSTMENT

2. Switch-on the sterilizer;
3. Push on the ON/OFF key;
4. Close slowly the door and observe that hook is triggering the switch and is
entering in the slot correctly (see the figure);
5. Act on the front fixing nut (1) of the switch in order to move it in the right direction;
6. Check that the confirmation beep occurs only near the end of the door closing
travel.
Caution: the switch is provided with nut and lock nut. Operate on the front nut to
change the switch position.
Close the service by performing a sterilization cycle and verify the correct switch
operation at the end of the cycle.
B s -B b
Page 3-99
CLOSING HOOK ADJUSTMENT

2. Close the door by keeping the handle completely open, verify that the hook
enters the slot without touching the panel and the door-lock pin;
3. In case, remove the door
– see page 3-91 for BASIC
or – see page 3-92 for BASIC PLUS ;

4. Use a pliers to keep the hook opening adjustment screw (1) and loosen the nut
(2);
5. Screw down the screw to increase the hook opening;
6. Unscrew to reduce the hook opening;
7. The hook opening should be adjusted in order the hook enters the slot with a
distance more than 1 mm from the command panel;
8. Once verified the adjustment, keep the screw and lock the nut.
B s -B b
Page 3-100
COMPLETE CLOSING ADJUSTMENT
1. Each time a service is carried out, the closing mechanism should be checked –
i.e. movement offset of the cross-bar, handle, hook, porthole cover and friction.
2. In case of anomaly, see the relevant repair layout and solve the problem.
3. After any service, perform a sterilization cycle.
B s -B b
Page 3-101
4. · SPARE PART LIST · ··
B s -B b
Page 4-1
SPARE PART LIST
P/N
GROUP / COMPONENT Ref.
BASIC BASIC PLUS
ELECTRONIC COMPONENTS
POWER BOARD C#5BB0070000 3-37
ELECTRONIC BOARD C#5BB0060000 3-38
MAINS TRANSFORMER 412#0050000 3-39
ADHESIVE SHEET C#6BS03200A0 C#6BS0010000 3-40
COMMAND PANEL ASSEMBLY A#0BS0570000 A#5BS0680100 3-41
PROBE PT1 430#00040000 3-42
PROBE PT2 430#00040000 3-43
TÜV SAFETY THERMOSTAT 430#00160000 3-44
EMC FILTER/FUSES/AC-SWITCH ASSEMBLY 416#00040000 3-45
MAINS FUSE 417#00090000 3-46
CHAMBER HEATER 410#00070000 3-47
SOLENOID VALVES
SOLENOID VALVE EV1 401#00090000 3-51
EV1 ASSEMBLY A#0BS0510000 3-52
SOLENOID VALVE EV2 401#00090000 3-55
EV2 ASSEMBLY A#0BS0440000 3-56
B s -B b
Page 4-2
P/N
BASIC BASIC PLUS
PUMP, HYDRAULIC COMPONENTS, WIRING
WATER PUMP - 400#00220000 3-58
WATER PUMP ASSEMBLY - A#0BB0020000 3-59
RESERVOIR ASSEMBLY A#0BS0400000 A#0BB0010000 3-60
FLOAT ASSEMBLY 432#00010000 3-61
SAECO WATER FILTER - 472#00020000 3-62
FILTER LP1 (STERILIZATION CHAMBER) 472#00030000 3-63
LP1 FILTER HOLDER C#0BS0260000 3-64
CHAMBER DAM C#1BS0150000 3-65
TUBES AND PIPE FITTINGS
braiding pipe 6 x 12 110#000005W0
braiding pipe 2,5 x 5 110#000006W0 3-66
transparent pipe 6 x 10 110#000003W0
transparent pipe 5 x 8 110#000007W0
SAFETY VALVE HOLDER C#1BS020000P 3-67
TÜV SAFETY VALVE 470#00040000 3-67
POWER WIRING A#2BS0580000 3-68
EV1-EV2 POWER WIRING A#2BS0600000 3-69
EV3-PUMP POWER WIRING - A#2BB0010000 3-70
DOOR MICRO-SWITCH WIRING A#2BS0610000 3-71
GROUNDING CABLES
Mains filter A#2BS0260000
Front panel A#2BS0630000 3-72
Water reservoir A#2BS0350000
Sterilization chamber A#2BS0590000
B s -B b
Page 4-3
P/N
BASIC BASIC PLUS
CLOSING SYSTEM
CLOSING CROSS-BAR 71V741002000 - 3-74
CLOSING CROSS-BAR A#0EX0140000 3-75
PORTHOLE COVER (BASIC) 61V500015000 3-76
PORTHOLE COVER (BASIC PLUS) 61V500015000 3-77
PORTHOLE GASKET 480#00040000 3-78
SNAIL SPRING - C#7EX0410000 3-79
TIE-SPRING - C#7EX0370000 3-80
LEFT BLOCK OF THE CLOSING CROSS-BAR (BASIC) 51V501011000 3-81
LEFT BLOCK OF THE CLOSING CROSS-BAR (BASIC PLUS) 61V501041000 3-82
DOOR MICRO-SWITCH 433#000100000 3-83
HANDLE SHAFT 51V501020000 3-84
CLOSING HANDLE 497#00230000 3-85
RIGHT TRIANGULAR PLATE - 52V501030000 3-87
LEFT TRIANGULAR PLATE - 52V501070000
STERILIZATION CHAMBER - COVERS
STERILIZATION CHAMBER 61V501026000 3-89
EQUIPMENT COVER C#1BS0100001 3-90
DOOR COVER (BASIC) C#1BS0190001 - 3-91
DOOR COVER (BASIC PLUS) - A#3XP0960000 3-92
FRONT PANEL C#1BS0140000 3-93
B s -B b
Page 4-4

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STEAM STERILIZER

BASIC BASIC Plus

The field “Description” shortly explains the modification/notes.

Ed. Rev. Date Description

1 0 09/03 First issue

··3. · TROUBLESHOOTING AND REPAIR ···

··4. · SPARE PART LIST ····

GENERAL ............................................1-2 SWITCHING-ON ...........................................................................................1-19

The product is in accordance with the following European Directive as applicable:

SYMBOLS USED IN THE MANUAL

e Pay particular attention to the paragraphs marked by the finger symbol.

BASIC BASIC PLUS

Command panel Command panel

Sterilization chamber Sterilization chamber

Door status microswitch Door status microswitch

Internal dam Internal dam

Draining/filling point for the Draining/filling point for the

Resin sponge Resin sponge

Portole cover Portole cover

Venting point of the

Manufacturer data plate

BASIC BASIC PLUS

Signaling Led of the

Device Steam Sterilizer

Utilization Internal use

Environmental operating Temperature: +15°C ÷ +35°C

Net weight abt. 35 kg

– Manually resettable thermostat of the heating resistor

DESCRIPTION VALUES IN THE VALUES IN THE

We suggest to meticulously follow the warnings reported on this chapter.

Dimensions and weight

Height (total) 385 mm

Accordingly it is essential that the build for the

For the complete technical data refer Technical Characteristics.

– Differential current I∆n 0,03 A

– Wear rubber gloves of suitable thickness;

General notes for the arrangement of the load on the trays.

An improper maintenance can provoke its fast recontamination.

The turn on of the signaling is accompanied by acoustic signals.

1. Fill the supplied external tank, horizontally arranged, with 2

5. Continue the filling; the MIN level indicator turns off.

6. As the Led MAX turns on (with a beep signal) interrupt the

DAILY Cleaning of the porthole gasket and cover.

Always refer to the following general directions:

Cleaning the porthole gasket and cover

Cleaning the external surfaces

Cleaning the sterilization chamber and accessories

Disinfecting the external surfaces

Lubricating the door locking mechanism

Maintenance of the safety valve

Access the safety valve on the rear side of the sterilizer.

Release the ring and repeat the operation a couple of times.

THE PROGRAMS ................................... 2 STERILIZATION CYCLE DIAGRAMS..11

CYCLE SEQUENCE ............................... 5

The material normally autoclavable into a steam sterilizer is as follows:

– Stainless steel surgical instruments;

e Refer to the table on the next page.

(1/2 ÷ max load)max)

121°C 121 1,10 20 39’ ÷ 41’ 0,25 Solid instruments Preset 2

134°C 134 2,10 12 38’ ÷ 40’ 0,25 Solid instruments Preset 3