Service & Support

LIG HTN I N AN D PLE NTY M IXE R S

A World Leader in Industrial Mixing since 1923,
Lightnin has 90 years of unrivaled experience
in industrial mixing technology, process
knowledge, and technological innovation. Overview - Service & Support
Lightnin enjoys a global reputation for durable,
long-lasting mixers, agitators, aerators, and
flocculators for fluid process systems. We offer
a full spectrum of impeller designs for diverse
applications. In addition, we offer a worldwide Leading companies continue to challenge their people to maximize business
service network, mixer repair, gearbox repair, performance while minimizing capital investments and operating costs.
and replacement parts programs. Look to
Lightnin for knowledge, technology, and That’s why SPX FLOW Lightnin has created a dedicated organization to
service excellence. provide comprehensive mixing support services. After all, no one knows
your mixers or the science of mixing better than we do. Putting Lightnin and
Plenty to work for you allows your company to focus on the productivity and
profitability of your core business processes, while we keep your mixers

SPX FLOW, Inc. (NYSE:FLOW) is a leading up and running.

manufacturer of innovative flow technologies,
many of which help define the industry standard SPX FLOW Lightnin offers programs that are customized to meet the
in the market segments they serve. From its needs of each individual customer. This expertise extends to all mixer
headquarters in Charlotte, North Carolina, it manufacturers. In fact, no other single source can provide this support to
operates a sales and support network, centers
help you achieve your productivity and cost-reduction goals. Lightnin offers
of manufacturing excellence, and advanced
the following programs that focus on your business solutions:
engineering facilities, throughout the world. Its
cutting-edge flow components and process
equipment portfolio includes a wide range
of pumps, valves, heat exchangers, mixers,
homogenizers, separators, filters, UHT, and
drying technology that meet many application
needs. Its expert engineering capability also
makes it a premium supplier of customized
solutions and complete, turn-key packages to
meet the most exacting of installation demands.
Incorporating many leading brands, SPX FLOW
has a long history of serving the food and
beverage, power and energy, and industrial
market sectors. Its designs and engineered
solutions help customers drive efficiency and
productivity, increase quality and reliability, and
meet the latest regulatory demands. In-depth
understanding of applications and processes,
state-of-the-art Innovation Centers, and
advanced pilot/testing technology further assist
in optimizing processes and reducing timescales
to reliably meet production targets.
To learn more about SPX FLOW capabilities,
its latest technology innovations and complete
service offerings, please visit www.spxflow.com.
 Typical product
applications

SPX FLOW has a process solution for a wide

variety of mixing applications. Mixing applica-
tions can be broken down into the following
Installation and Start-Up mixing duties: liquid-liquid, liquid-solid, gas-
liquid, gas-liquid solid and fluid motion. Many
• Pre-Installation applications are often a combination of these
duties and thus having a full understanding of
• Installation Management
each of these areas is crucial to recommending
• Commissioning an optimized design that is also economical.
• Process
Liquid - Liquid
• Solvent Extraction of
Maintenance and Repair
Copper and other Metals
• Continuous pH control in
• Preventive & Emergency
potable water or effluent
• Field & In-house Repair Services treatment
• Blending of additives
• Exchanges
and ingredients in food
• Extended Warranties and beverages

Asset Management Services Liquid - Solid

• Petroleum blending and
• Equipment Audit drilling mud suspension
• Draft Tube Crystallizers,
• Parts Inventory Audit used in the producton of
• Inventory Reduction Alumina
• Suspension of Slurries
• Equipment Upgrades in large tanks at Slurry
• Extended Storage Pipeline facilities

Gas - Liquid
Maintenance Agreement Options
• Flue-Gas Desulphuriza-
tion for municipal and
Troubleshooting Assistance
industrial power plants
• Hydrogenation for
When you partner with SPX FLOW, you can be assured of reliable, responsive Chemical and Pharma
industries
service from our growing network of worldwide dedicated service centers and
local SPX FLOW Lightnin and Plenty Sales Representatives. To arrange a consul- Gas - Liquid - Solid
• Pressure Oxidation and
tation with Mixer Service, contact your local authorized SPX FLOW Lightnin and High Pressure Acid Leach
Plenty Sales Representative. Autoclave Mixers
• Surface Aeration and
www.spx.com/en/lightnin/where-to-buy/ Anoxic Mixing Basins at
Industrial and Municipal
Water/Wastewater treat-
What to do before you call – Please have the following information available:
ment plants
• Original Serial Number
• Model Number Fluid Motion
• Homogenization of
• Purchase Order or Credit Card storage tanks

Partner with SPX FLOW Lightnin and Plenty today for integrated business
solutions!

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 Installation Management Services
Proper installation is critical to the long-term performance of your SPX FLOW Lightnin and Plenty mixing equipment. Without
proper installation, expensive process downtime and repair can result. To guard against improper installation, a certified Lightnin
Technician supervises job-site contractors to ensure that proper installation procedures are followed and the unit is configured
properly for start-up. In addition, the presence of a certified Lightnin Technician ensures that installation procedures followed by
job-site contractors do not compromise the equipment warranty.

Equipment Parts Audit

Are as of In sp ec t i o n Tab l e

Area of
Details of Inspection A certified SPX FLOW Service Technician will audit the shipment received
Inspection
from the Lightnin factory to ensure all parts are present and accounted for.
Each unit’s oil seals, gaskets, and Arrangements will be made with the factory to secure any missing parts.
gear box will be inspected for oil
Leaks
leaks. Corrective actions will be
applied as required. Installation Supervision

A certified SPX FLOW Service Technician will direct and supervise the
Each unit’s high-speed couplings will
Coupling
be checked for proper alignment and installation of Lightnin and Plenty equipment by job-site contractors. All
Alignment
greased per factory specifications.
tools, equipment, labor, etc. needed for the physical installation of the
equipment is the responsibility of the job-site contractors.
Each unit’s in-tank shaft run-out
will be measured for conformity to
Shaft Run-Out
factory recommended tolerances. Equipment Inspection
Adjustments will be made as needed.

Once the job-site contractors have physically installed the equipment, the
Each unit’s impellers will be in- certified SPX FLOW Service Technician will inspect all components of the
spected for proper hardware torque
Impellers
and positioning. Adjustments will be Lightnin equipment for anything that would prevent the successful start-up
made as needed.
or operation of the equipment.
Each unit’s mechanical seal will be
Mechanical
inspected for proper plumbing and How will your company benefit from this service?
pressurization per Lightnin specifica-
Seal
tions. Adjustments will be made as
needed. • Reduce installation time
• Reduce costly production losses
Any units with steady bearings will • Reduced installation related parts damage
Steady be inspected to ensure proper align-
Bearings ment of the steady bearings. Adjust- • Reduce total cost of ownership
ments will be made as needed.

Gearbox lubrication will be checked

to ensure proper oil level is main-
Lubrication
tained. Adjustments will be made as
needed.

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Commissioning Services

SPX FLOW Lightnin supports the job-site commissioning of your mixing equip-
ment to ensure that the equipment is configured to Lightnin start-up specifica-
tions. The checks and measures performed by a certified Lightnin Technician
ensure your mixer a trouble-free start-up.

Commissioning Services

• Provide hands–on or supervisory assistance in configuring the equipment for

start-up.
• Check power at the equipment.
• Test external bearing temperatures.
• Measure shaft run-out to ensure conformance to specifications.
• Visually inspect the equipment for any abnormalities that could jeopardize
optimal equipment performance.
• Complete a comprehensive Lightnin Commissioning Checklist to confirm that
all equipment specifications are met, and that all Lightnin recommended
start-up procedures are completed.

Why should your company use Lightnin Commissioning Services?

• Reduce downtime
• Ensure trouble-free start-up
• Reduce costly production losses
• Reduce parts inventory
• Reduce annual operating expenses
• Reduce total cost of ownership

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 Exchange Services
SPX FLOW Lightnin is the only supplier of original equipment for Gearbox Exchange Services for industrial mixers and
agitators. Exchange services allow the customer to get a direct replacement gearbox for a fraction of the cost of a new
one. Lightnin’s 48-hour “Break-down” delivery limits your scheduled down time, thus reducing your production losses to a
minimum. Lightnin’s exchanges are held to original manufactured standards and include the same warranty as new
equipment.

Exchange Gearbox Services Include:

A completely rebuilt reducer to like-new conditions. The exchange

reducer program is available for the following Lightnin models:
• 70, 80, 90, 500/600 and Series 10 top-entering speed reducers
• NSE and RSE side-entering speed reducers
• 700/800 H/S (High Speed) Heads
• XL
• Select 700/800 complete gearboxes

Why should your company use Lightnin Exchange Services?

• Reduce down time

70 Series Gearbox returned to SPX
• Reduce costly production losses
• Reduced parts inventory
• Reduce annual operating expenses
• Reduce total cost of ownership

SPX FLOW Lightnin also offers Level repairs, which can further reduce
the price of repairs.

Contact your local Lightnin sales office or representative for details about
exchange and repair services offered in your Country.

70 Series Gearbox exchange returned to client

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Repair and Refurbishment Services

SPX FLOW Lightnin supports the job-site repairs of your mixing equipment by
supplying Original spare parts to ensure your equipment is maintained to its
original specification. Our trained Service Engineers and Technicians are
available to undertake on site supervision or to carry out the maintenance to
compliment your workforce.

Repair Services

MixerFixer Parts Kits are available for most Lightnin equipment. The Kits contain
all the parts you need for fast, easy replacement of worn or damaged mixer parts.

Keeping a MixerFixer Kit on hand cuts downtime and minimizes lost production
time when maintenance is needed. Having a MixerFixer Kit removes your parts
wait time and lost time looking for parts sources.

Refurbishment Services

On some occasions a full refurbishment of equipment is preferred. SPX FLOW

offers refurbishment of Lightnin Equipment at all of our Global operations. Our
trained Service Technicians only use Lightnin Original Spare parts to return the
equipment to its original specification or provide a cost effective equipment
upgrade to replace aging or obsolete parts.

Why should your company use Lightnin Repair and Refurbishment

Services?

• Repairs are guaranteed to OEM specifications

• Use of Lightnin Genuine parts from our extensive inventory
• All refurbished equipment carries the Lightnin Warranty for the rebuild and
the parts used
• Rapid parts availability from your stocked MixerFixer Kits or from our Inventory
• Reduce annual operating expenses
• Reduce total cost of ownership

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 Service &
Support
LIG HTN I N M IXE R S

SPX FLOW, Inc. - Global locations

A M E R I CA S E M EA A PAC

B RAZ I L UK AU S T R A L I A

Rua João Daprat Ocean House, Towers Business Park Suite 2.3, Quad 2
231 São Bernardo do Campo Didsbury, Manchester 8 Parkview Drive
SP 09600-010, Brazil M20 2LY, UK Homebush Bay NSW 2127, Australia
P: +55 11 2127 8278 P: +44 161 249 1170 P: +61 2 9763 4900

CH I LE A F R I CA CH I NA

SPX Chile Limitada Unit 12B 7F Nanfung Tower

Av. Ricardo Lyon 222 of. 503 Growthpoint Office Park, Tonetti Street 1568 Hua Shan Road
Providencia - Santiago Midrand, Shanghai 200052 China
Chile South Africa P: +86 (21) 22085889
P: +56 2 8969 320 P: +27 11 207 3700

M EXICO M I D D LE EAST FZ E S I NGAPOR E

APV Soluciones Integrales, SA de CV P.O Box 299745, 25 International Business Park

Amargura # 60 Primer Piso Downtown Jebel Ali 03-03/12 German Centre
Col. Lomas de La Herradura The Galleries 4 Singapore 609916
52785 Huixquilucan Dubai, U.A.E. P: +65 6264 4366
Edo de Mexico P: +971 4 8143400
P: +52 55 5293 9048

S PX F LOW, L LC - L I G H T N I N & P L E N T Y M I X E R S For other Sales locations, click

135 Mt. Read Blvd. www.lightninmixers.com\contacts\where-to-buy\
Rochester, NY 14611 or use your SmartPhone and the QR Code.
P: (888) 649-2378 (MIX-BEST), US and Canada) or +1 (585) 436-5550
F: (585) 436-5589
E: lightnin@spxflow.com • www.spxflow.com/lightnin

SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation.

Design features, materials of construction, and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed
in writing. Please contact your local sales representative for product availability in your region. For more information, visit www.spxflow.com.
The green “>” is a trademark of SPX FLOW, Inc.

ISSUED 01/2016 B-942

COPYRIGHT © 2016 SPX FLOW, Inc.