Dust Control Unit - Carmet
Dust Control Unit - Carmet
Dust Control Unit - Carmet
DCE
tJn aster'
DUT NTR UNT RE UM 025
A B
--d t
cleaned for cleaner motor required for 230
air outlet cover removal marntenance min clearance
Fan chamber
Terminal box
Filter chamber
I,
Cleaner motor
cover
c
Joint line
t
Dust inlet spigot
(at either side, or at rear)
e
-- - Ouick-release to centre of
sealer gear lnlet sprgot
Dust container
72 623m2 575 575 1790 560 640 725 100x 167 75 to '1 50 G1 0.75 kw 55 litre 155 kg
73 623m2 575 s7s 2020 560 810 955 100x 167 75to150 G1 075kw 80 litre 160 kg
74 623m2 575 575 2195 560 1050 1 130 100x 167 75to150 G1 075kw 1 1 0 litre 165 kg
0 75 kW 185 kg
960 560 720 810 G1
102 929m2 765 575 1 138x212 1 00 to 200
K3 1 50 kw 55 litre
190 kg
103
m2 165 515 2190 560 950 040 138 x 272 00 to 200
G1 0 75 kw 80 or 19s kg
9 29 1 1
50 kw 0 litre 200 kg
or 1O4 K3 1 1 1
G1 0 75 kw 200 kg
K3 50 kw 205 kg
152 13 94 m2 765 765 2015 760 720 810 138x272 100 to 225
K5
1
2 20 kw 55 litre
220 kg
AE a 00 kw 220 ks
G1 0 75 kW 210 kg
153 K3 50 kw 80 or 215 kg
or 154
1 3.94 m2 765 765 2245 760 950 040 1 138 x 272 100 to 225
K5
1
2 20 kw 1 1 0 litre 230 kg
G5 3 00 kw 230 kg
G1 0 75 kW 210 kg
K3 1 50 kw 215 k9
252 22 67 m2 1145 765 2225 760 91 5 1020 1 70 x 31 0 100 to 225 K5 2 20 kw 55 litre 290 kg
G5 3 00 KW 290 kg
G8 5 50 305 kg
(Jt 0 75 KW 280 kg
K3 1 50 KW 285 kg
253 80 or
or254
22.67 m2 11 45 165 2455 760 1 145 1250 .1
70 x 31 0 1 00 to 225 K5 2 20 KW
1'l 0 litre
300 kg
G5 3.00 300 ks
GB 550 s15kg
'DCE toleraoce omm to +2mm (NOTE: Outs de drmens ons of duct conneclors must not exceed insrde drmens ons of rn ets)
A
t
cleaned ato
min clearance
air outlet
Fan chamber
Terminal box
Filter chamber
Cleaner motor
cover
Seating level
A 380-----
I
for cleaner motor ao
cover removal min. clearance
-d
Fan chamber
Terminal box
Filter chamber
Cl6aner motor
cover
Joint line
Alternative insert
with swing door
Seating level
2
DGE
A 380 _ - d B
I
for c eaner motor requrred for 230
cleaned cover removal ma ntenance mrn c earance
air outlet
Filter chamber
c
Cleaner motor
cover
Seating level
380 *
for c eaner molor -dB I
cleaned .equ red for 230 mrn
cover removal
air outlet marntenance cleara nce
Filter chamber
Cleaner motor
cover
Joint line
c
Dust inlet spigot
(at etther stde, or at rear)
f
Ou ick-release
sealer gear
Dust container
575 125 l5
575 955 75
1E 115 kg
575 560 1 050 1 130
515 560 810 00 to 200 130 kg
760 50 kg
760
DCE to erance omm 10 +2mm INOTE Outsrde d mens ons of duct connectors must not exceed rnslde d mens ons ot n eIS)
3
DCE
tlo 85
35 35
180
40
35
35
85
35 11 35
35 35
12
285 125
125
125
125
50
50
Safety bars
(30x30x5RSA)
welded at equal
intervals between
side members
11 50
UMA 25OSTU
Aperture and mounting flange details for sack tipping units
All bolt holes I 2mm diameter f or M 1 0 bolts
4
DCE
A J
c
F K
DIMENSIONS
UMA in millimetres
type A B c d E Fgh JKm n
70 220 160 40 22 225 225 20 20
100 320 180 20 24 295 250 20 20 275 160 trtr 245
150 370 235 100 20 320 320 20 20 505 205 atr 130
250 380 235 100 205 340 340 20 20 505 205 35 320
r
193 193
45.5 T- 37 37
120 120
193 130 284
120 120
t t 37 37
465 46.5
t_
130 111.5 11 .5
37
120
5
DCE
A A
c c
rr T--]
A 194 d
l L"
I
150 mrn
clearance
DETAIL OF CLEANED
c AIB OUTLET WITH e
I
WEATHER COWL
AND LID REIVIOVED
6
DGE
1t04
40 20
40 20
44
4 520
I
534 574
'MEtvIBREX' ilPLOSION
HELIEF I.4EI\,48BANE
40 20 27
40
5
75.5* to
51
lornt lrne 66.5'to
492 lornt lrne
20
20 20
708
40 20 40 20
455 44
581
501 I
541 458
,MEIUBREX'UPLOSION
SELIEF IVEMBRANE
14
40 20 40 + + 20
74 99.5+ to 74 75.5* to
74 74
loint ine lornl ne
668
20 20 20
UMA 150 explosion relief flange UMA 100 explosion relief flange
Prtch centres. 150mm vertrcally; l30mm horizontally P tch centres: 140mm vertically, 130mm horizontally
Unit only
With acoustic diffuser
With secondary filter
With absolute filter
K3 sound leves taken at typcal arvoume of 1000 mr/h K5 sound leves taken al a typcal a r voume of 1500 m3/h
*Secondary friter and absolute frter.ot suppl ed wth Gl tan
7
DCE
400
These curves were obtained f rom volume and
pressure readings taken at unit rnlet with the
filter clean.
350
Standard and Hopper type units
a To select the most suitable unit for a given
300 application:
=E 1 Determine the air volume, in m3/h, needed
E
F 250 to entrain the dust.
L!
I
z 2 Estimate pressure drop through
F connected system - i.e. between point of
200 entrainment and unit inlet.
ul
CC
l
U)
3 Assess pressure drop across filter prior to
ct)
150
shaking, usually 50-1 00mm W G
L!
t
o- 4 The sum of 2 and 3 = W.G. required
(_)
F 100
5 Consult graph for fan performances
F available.
(./)
Sack Tipping Units have K3 (1 5 kW) fans
50 with modified outlet to ensure adequate face
velocities at the tipping hatch under normal
operating conditions
0 500 1000 15{t0 2000 2500 3000 3500 4000
Typically, the exhaust rate for the
UIVA 250STU is 1275m3/h (750 cfm)
AIR VOLUME (m3lh)
DCE LIMITED
Thurmaston LEICESTER LE4 8HP England TEL LEICESTER (0533)696161
FAX (0533) 693028 rELEx342409 DUST G
G) DCE SA, Paris G) DCE IBERICA SA, Barcelona @) DCE SCANDINAVIA Copenhagen @) DCE, lnc , Jelfersonrown, Ky
^y'S,
GD DCEVOKES(Pty)Ltd,Springs,Tvl (ND ACCO,Calcuua(DCElicensee) @ HUYCKDCEKK,Yokohama
@) DCE VOKES ftyLtd, Sydney, Vtelbourne & Brisbane 6> DCE FILTERS Ltd, Auckland
Fepresented in principal countries throughout the world
DATA SHEET 367E (GB) 0593
lrla @
T LL TY T9, 12, 23 30
FUNCTION OVERLOAD SETIING
This controller ensures the efficient cleaning of the IMPORTANT Before start-up, the overload relay
filter mattress on initiation of a cleaning rycle after calibration lever must be set at the value given by
each dutycycle of the Unimaster dust control unit. motor full load current in Table 2.
To protect the Unimaster filter fabric, the controller
is interlocked so.that the fan motor cannot be OPERANNG RANGE
restarted during the operation of the cleaner motor. The controlldr is.suitable for use on a range of
3-phase, 50 - 60 Hz operating voltages, with fan
SPECIFICATION motors rated up to and including some at 11 kW. A
The equipment is housed in a rigid H/C box designed stardelta (Y/A) controller, type ECT SD, is available
to lP65 protection, with cable entries at top and for other 11 kW fans. S6e Table 2.
bottom. Functioning as a dual direct-on-line starter, A variance of t10o/o is allowable on transformer
it comprises (1) a double-wound transformer with a input tappings.
selection of input tappings for the incoming supply,
gMng an output of 24Y AC; (2)two contactors labelled OPERATION
K1 and K2 (electrically interlocked to prevent 1. START (average operating period for fan, 4 hours)
simultaneous operation) to control the fan and cleaner Press 'START' button:
motors; (3) a thermal overload relay with single o Fan contactor K1 is energized; timer module sets
phase protection for the fan motor (no protection
and fan motor runs.
being supplied for the cleaner motor except where
required by national regulations, as in France); (4) a
2. CLEAN Press'CLEAN' button:
pre-set electronic timer module controlling the 'fan o Fan contactor K1 is de+nergized and the timer
energized.
rundown' and'cleaning' periods. These components
are all mounted on a baseplate within the box.
O After approximately 90 seconds cleaner motor
contactor K2 is energized; cleaner motor now
Timer ambient temperature range is -5"C to +40'C. runs for approximately 45 seconds.
For temperatures outside these limits please refer o Cleaner motor contactor is decnergized and the
to DCE. timer resumes inactive state.
Before a cleaning cycle can be initiated by pressing
!NSTALI.ATION the 'CLEAN' button, thefan contactor K1 must have
Mount the controller independently of the Unimaster remained energized for at least 30 seconds.
dust control unit on a vertical surface free of vibration. A 'fail-safe'feature ensures that if the power supply
Bring the incoming mains via a switch-fuse unit fails while the timer is performing a cycle, then re-
(preferably 'on-load' typelto the terminal block, {see applying the power will not cause the cycle to be
Table 1 for the fuse rating). Seal all joints at conduit completed. nstead, the controller will automatically
I
entry holes to prevent dust entering the box. re-set ready for the fan to be restarted.
Tablel-FuseRadng Table2-MotorCurtents
HRC'Amp Fuse Wire Single Phase Three Phase
FLC Amps KW
Rating Amp Rating 110v 220v 240v 200v 220v 380v 415v 440v
0.00 - o.M 2 6 0.18 4.4 2.2 2.2 1.40 1.20 0.75 0.69 0.65
0.45 - 0.94 4 8 0.50 7.4 3.3 3.3
'1.26
0.95 - 1.50 6 '12 0.55 2.50 2.40 1.40 1.28
1.51 - 3.90 10 16 0.75 9.7 4.t 4.7 3.30 3.10 1.80 1.65 1.60
- 14.0 6.5 6.5 4.60 4.30
2.50 2.30 2.20
4.00
,r_ r:
6.25 16 30 1.10
1,50 20.0 6.47 6.05
3.50 3.22 3.15
6.26 7.75 20
2.20 8.70 8.13
4.70 4.32 4.20
7.76 10.00 25 T 3.00 11.7810.72 6.20 5.70 5.40
10.01 12.20 32 Fuse \Nire 4.00 15.4014.00 8.10 7.40 7.00
12.21 17.20 40 not recommended 5.50 20.3018.5010.70 9.80 9.20
17.2'.1 21.60 50 7.50 28.50 25.90 15.00 13.80 13.00
21.61 29.00 63 11.00 39.90 36.30 21.00 19.30 18.20
'HRC. High rupturing capacity. Figwes in-amps lor motds o,
HRC Fusas: BS 88 Pan 2 1975 Class 0l l.E.C. 21 69:2 otlrcrSrlcY-
Fuse wiro sire basod upon sir times full load curent Spaces marted le, not suitablo to. application
DCE
R S T
Lr Lz Lg
TERMINAL STRIP
l
llJ
J
f
o
AT o
t
t3 =
IE
IIJ
KT K2
START =
F
A2 ,Q
R
69 CI.EAN
l- r-l ttt
-
, ('
I
\
It, I FAN ,/
\/ 11- SFIAKER
Standard Wiring Diagram for Types ECT 9 & ECT 12 (3-wire supply)
lf controller differs from this, refer to diagram in lid
R S T
Lr Lz La
TERMINAL STRIP j
LlJ
J
f
o
o
t
13 21 =
E
UJ
xl
2
START t=r
,a ,a.
l-l_l I
I -( I
ly',
\/ FAN S HAKER l
\
)' M
5-
I
UNIMASTER CONTROLLER, Type Ecr 9 & Ecr 12 (3-wire suppty, with two overtoads)
DCE LIMITED
Thurmaston LEICESTER LE4 8HP England TEL LEICESTER (05331 6961 61 FAx (0533) 69302g TELEX 342409 DUST G
Fan chamber
access panel
OPERAT ON ET MA NTENANCE NSTRUCT ONS
Fan motor
This dust control unit has been carefully loss of suction. The two motors are therefore interlocked
designed to give efficient trouble-free service by the controller so that the fan cannot be restarted until
the cycle has been completed. Following a power failure
Four captive provided the following instructions are adhered the timer automatically resets itself so that the Unimaster
wing-nuts
secunng to: can only be operated again by pressing the START button.
filter assembly Full details of the controller are given in Publication 110.
a Explosion relief panels, if fitted, should be vented DUST DISPOSAL (for models with container and quick-
Slide in guides
to a safe area, Any relief duct must be straight, as release sealing gear, as illustrated).
short as possible (3 metres max. ) and strong enough a Release container f ully by raising sealing gear handle.
to withstand the pressure of an explosion. b Remove and empty the container.
Filter assembly
a Do not start the fan if access panel(s), filter c To replace, slide container back to the locating stops.
d Lower the sealing gear handle.
assembly or dust container are not in place and
Filter chamber fastened. TO REMOVE FILTER ASSEMBLY
access panel a lsolate electrical controls and remove both access
a Clean the filter at least twice in a working day panels.
(see OPERATION below). b Fully slacken the four captive wing-nuts located in the
fan chamber.
Cleaner motor
a Do not overfill the dust container or allow it to c Withdraw complete filter assembly through front of
become too heavy for removal and emptying. filter chamber.
Shaker bar
_ d Remove wire mesh inserts from individual filter bags.
NOTE ALWAYS ISOLATE THE ELECTRICAL e Detach filter bag assembly from supporting frame.
CONTROLS BEFORE SERVICING
Filter bag TO REPLACE FILTER ASSEMBLY
showing wire
mesh insert OPERATION a Fit filter bag assembly into supporting frame, feeding
The START button on the Unimaster FE controller individual filter bags between locating bars, and fold
operates the fan motor. Dust-laden air is drawn into the collar over peripheral sealing flange.
lnlet duct unit beneath the filter assembly as shown in the illustration, b Replace wire mesh inserts in filter bags.
connector heavy particles falling directly into the dust container. As c Slide filter assembly into the guides until bottom
bt either side the air passes through the filter the finer dust is deposited corners of filter bags make contact with the shaker bar.
I /or at rear) on the outer surfaces of the filter fabric. The fan handles d Locate individual filter bags in shaker bar.
cleaned air only, discharging it through the outlet at the e Slide filter assembly fully home and tighten wing-nuts
top of the unit. to form air-tight seal.
Ouick-release
The CLEAN button switches off the fan motor and
f Replace and fasten access panels.
sealing gear
automatically starts the two-part cleaning cycle. First, INADEOUATE SUCTION CAN BE CAUSED BY:
there is a 'dwell' period of approximately 90 seconds to 1 Motor running the wrong way. Check with anow show-
allow the fan to run down; secondly, the cleaner motor is ing direction of rotation, situated on the motor base.
Dust
container activated for about 45 seconds, imparting a vigorous 2 Access panels, filter assembly or dust container not
shaking action to the filter to dislodge accumulated dust. properly sealed.
lf air were drawn through the filter while it was being 3 Choked filter.
Locating stops shaken, the dust, instead of being dislodged, would 4 Dust container overfilled.
become deeply embedded in the fabric and cause serious 5 A restriction in the suction ducting or cleaned air outlet.
When ordering spares or accessories
REGULAR SERVICING Every 1,000 working hours (approximately 6 months at zl0 hours per week) the filter fabric,
PLEASE OUOTE SERIAL NUMBER OF UNIT IN FULL shaker mechanism and all dust seals should be checked and any defective parts replaced. Please ask for details of the
DCE Maintenance Service Scheme, which is in operation throughout mainland England, Scotland and Wales.
(See plate adjacent to shaker motor cover)
DCE L M TED
Thurmaston LEICESTER LE48HP England O, Leicester (0533)696161 Fax (0533) 693028 Telex 342409 DUSTG
Page 1 of 8 Issue 9
EDE
Unimaster UMA 70-250
*1
0A 42772-502 COTTON INSERT EDGINGS 2
FOR UMATO
*1
0A 42772-502 COTTON INSERT EDGINGS 18
FOR UMA1OO
*1
0B 42773-502 COTTON INSERT EDGINGS 18
FOR UMA150
*1
0B 42773-502 COTTON INSERT EDGINGS 29
FOR UMA2sO
*1 0c 42772-503 POLYPROPYLENE INSERT EDGINGS 12
FOR UMATO
*1 0c 42772-503 POLYPROPYLENE INSERT EDGINGS I
FOR UMA1OO
*1
0D 42773-501 POLYPROPYLENE INSERT EDGINGS 1 I
FOR UMA150
*'l0D 42773-501 POLYPROPYLENE INSERT EDGINGS 29
FOR UMA2sO
The above items are always stocked and readily available. For items not listed contact DCE Spares departmerit for availability
DCE L M TED
Thurmaston LEICESTER LE4 8HP England TEL LEICESTER (0533) 696161 FAx (0533) 693028 TELEX 342409 DUST
lssue 9
ED
Unimaster UMA 70-250
Length 1400mm
16 3531 1-519 BIN CANVAS SLEEVE 1
The above items are always stocked and readily available. For items not listed contact DCE Spares department for availability.
DCE L M TED
Thurmaston LEICESTER LE48HP England rEL LEICESTER (0533)696161 FAx (0533)693028 rELEx342409 DUST
DE Unimaster UMA 70-250
Fastener Fig. 3
608 42331-510 UMA l OO AND UMA 150 FAN DOOR TYPE 1 7O5MM X 495MM 1
Fastener Fig. 3
60c 42331-510 UMA 1OO AND UMA 150 FAN DOOR TYPE 1 7O5MM X 495MM 1
Fastener Flg. 3
60D 42347-022 UMA 250 FAN DOOR TYPE 1 1O85MM X 495MM 1
Fastener Fig. 3
The above items are always stocked and readily available. For items not listed contact DCE Spares department for availability
DCE L M TED
Thurmaston LEICESTER LE4 8HP England TEL LEICESTER (0533) 696161 FAx (0533) 693028 TELEX 342409 DUST
Page 4 of 8 lssue 9
E,E Unimaster UMA 70-250
,l
61A 42324-506 UMATO MATTRESS DOOR TYPE 1 515MM X 56OMM
Fastener Fig. 3
618 42331-508 UMA1OO MATTRESS DOOR TYPE 1 7O5MM X 56OMM 'l
Fastener Fig. 3
61C 42331-509 UMA150 MATTRESS DOOR TYPE 1 7O5MM X 62OMM 1
Fastener Fig. 3
61D 42347-021 UMA2sO MATTRESS DOOR TYPE 1 1O85MM X 62OMM 1
Fastener Fig. 3
624 42322-519 UMATO FAN EXPLOSION DOOR TYPE 2 51 sMM X 41OMM X 76MM 1
Fastener Fig. 6
628 42332-518 UMA1 OO & UMAl50 FAN EXPLOSION DOOR TYP 2
7OsIVIIVX495MMX76MM 1
Fastener Fig. 6
62C 42332-518 UMA1OO & UMA150 FAN EXPLOSION DOOR TYP 2
7O5MMX495MMX76MM 1
Fastener Fig. 6
62D 42348-017 UMA2sO FAN EXPLOSION DOOR TYPE 2 1O85MM X 495MM X 76MM 1
Fastener Fig. 6
62E 42348-021 UMA 250 FAN EXPLOSION DOOR TYP 2
1O85MMX495MX4OMM 1
Fastener Fig. 6
63A 42322-520 UMATO MATTRESS EXPLOSION DOOR TYP 2
51sMMX56OMMX76MM 1
Fastener Fig. 6
638 42332-519 UMAlOO MATTRESS EXPLOSION DOOR TYP 2
7O5MMX56OMMX76MM 1
Fastener Fig. 6
63C 42332-520 UMA150 MATTRESS EXPLOSION DOOR TYP 2
7O5MMX62OMMX76MM 1
Fastener Fig. 6
63D 42348-018 UMA25O MATTRESS EXPLOSION DOOR TYP 2
1O85MMX62OMMX76MM 1
Fastener Fig. 6
63E 42332-522 UMA150 MATTRESS EXPLOSION DOOR TYP 2
7O5MMX62OMMX4OMM 1
Fastener Fig. 6
63F 42348-020 UMA2sO MATTRESS EXPLOSION DOOR TP 2
1O85MMX62OMMX4OMM 1
Fastener Fig. 6
644 42325-511 UMATOV DOOR TYPE 3 51sMM X 56OMM X SOMM 1
Fastener Fig. 6
The above items are always stocked and readily available. For items not listed contact DCE Spares department for availability.
DCE L M TED
Thurmaston LEICESTER LE4 8HP England TEL LEICESTER (0533) 6961 61 FAx (0533) 693028 TELEX 342409 DUST
Page 5 of 8 lssue 9
DCE
Unimaster UMA 7O-25O
Fastener Fig. 6
64F 42348-004 UMA25OV DOOR TYPE 3 14'STRAP, 1O85MM X 62OMM X 185MM 1
Fastener Fig. 6
64G 42348-019 UMA2SOV DOOR TYPE 3 19.25" STRAP, 1O85MM X 62OMM X 55MM
Fastener Fig. 6
64H 42332-018 UMATOV DOOR TYPE 3 51sMM X 56OMM X SOMM
Fastener Fig. 7
64J 42332-019 UMA1OOV DOOR TYPE 3 7O5MM X 56OMM X 55MM
Fastener Fig.7
64K 42332-524 UMA1sOV DOOR TYPE 3 7O5MM X 62OIVM X 55MM
Fastener Fig .7
64L 42332-525 UMA2sOV DOOR TYPE 3 1O85MM X 62OMM X 55MM 1
Fastener Fig .7
The above items are always stocked and readily available. For items not listed contact DCE Spares depaftment for availability
DCE L M TED
Thurmaston LEICESTER LE4 8HP England TEL LEICESTER (0533) 696161 FAx (0533) 693028 TELEX 342409 DUST
DE
17
2
3
60 4
5
7
6l \
I
9
24
t2
Shaker
Mechanism
r0
t7 1t
l3
66 2
l6
3
4
6
t5
67
68
t4 69 7
/
17
8
35
12
24 Shaker
Mechanism
ll lo
267-9
DCE
DOOR FASTENERS
l8
l9
27
Fig 1 Fig2 30
Fig 3
11
22
IA 3rc
32 32
-' 3lB
E 33 33
34
5
K
s0 II
SHAKER MECHANISMS
44 4 42
Assembly C
36
16
39
NOIE:- Shaker Mechanism rAssembly Ct was introduced July 1978
5l
9 44 13
Assembly B
37
17
40
1t
38
AssemblyA
I
l
267-9
DCE I
Standard Explosion
fan door fan door
Standard Venting
maftress or venting unit
door mattress door
door
267-9