Subplate Mounting ISO 4401-03 P Max Bar Max L/min: Mounting Interface Operating Principle
Subplate Mounting ISO 4401-03 P Max Bar Max L/min: Mounting Interface Operating Principle
Subplate Mounting ISO 4401-03 P Max Bar Max L/min: Mounting Interface Operating Principle
DS3
SOLENOID OPERATED
DIRECTIONAL CONTROL VALVE
SUBPLATE MOUNTING
ISO 4401-03
MOUNTING INTERFACE OPERATING PRINCIPLE
ISO 4401-03-02-0-05
(CETOP 4.2-4-03-350)
Ambient temperature range °C -20 / +50 — It is available a version with UL certified 24V DC
coils for Canada and United States. (see par. 15).
Fluid temperature range °C -20 / +80
— Alternative to the standard manual override there
Fluid viscosity range cSt 10 ÷ 400 are lever, push, knob, push and twist, boot and
mechanical detent devices.
according to ISO 4406:1999
Fluid contamination degree
class 20/18/15
41 150/121 ED 1/18
DS3
1 - IDENTIFICATION CODE
D S 3 - / 11 - /
Directional valve,
Option:
solenoid operated
/ W7 = Zinc-nickel surface
treatment (see NOTE 2)
ISO 4401-03 size Not available for AC valves.
Omit if not required
Spool type (see paragraph 3)
S* RSA* TA RK Manual override:
SA* RSB* TB omit for override integrated in the tube
SB* RSA* (standard)
RSB* CM = manual override, boot protected
TA*
TB*
For the DC versions only, the following
are also available:
Series:
(the overall and mounting dimensions remain CH = lever manual override
unchanged from 10 to 19) Not available for RS*3 and RS*4.
CH1 = long lever manual override
Not available for RS*3 and RS*4.
Seals: CP = push manual override
N = NBR seals for mineral oil (standard)
V = FPM seals for special fluids CK1 = turning knob override
CK2 = push and twist override
CPK = push manual override with
DC power supply mechanical retention
D12 = 12 V
D14 = 14 V
D24 = 24 V
D28 = 28 V
D48 = 48 V
D110 = 110 V Coil electrical connection
D125 = 125 V (see par. 11):
D220 = 220 V K1 = plug for connector type
D00 = valve without coils (see NOTE 1) EN 175301-803 (ex DIN 43650) (standard)
K2 = plug for connector type AMP JUNIOR
AC power supply (available on D12 and D24 coils only)
A24 = 24 V - 50 Hz K7 = plug DEUTSCH DT04-2P for male
A48 = 48 V - 50 Hz connector type DEUTSCH DT06-2S
A100 = 100 V - 50 Hz / 100 V - 60 Hz (available on D12 and D24 coils only)
A110 = 110 V - 50 Hz / 120 V - 60 Hz
A230 = 230 V - 50 Hz / 240 V - 60 Hz
A00 = valve without coils (see NOTE1)
F110 = 110 V - 60 Hz
F220 = 220 V - 60 Hz
NOTE 2: The standard valve is supplied with surface treatment of phosphating black.
The zinc-nickel finishing on the valve body makes the valve suitable to ensure a salt spray resistance up to 240 hours.
For a salt spray resistance up to 600 hours refer to paragraph 17.
(test operated according to UNI EN ISO 9227 standards and test evaluation operated according to UNI EN ISO 10289 standards).
2 - HYDRAULIC FLUIDS
Use mineral oil-based hydraulic fluids HL or HM type, according to ISO 6743-4. For these fluids, use NBR seals (code N). For fluids HFDR type
(phosphate esters) use FPM seals (code V). For the use of other fluid types such as HFA, HFB, HFC, please consult our technical department.
Using fluids at temperatures higher than 80 °C causes a faster degradation of the fluid and of the seals characteristics. The fluid must be
preserved in its physical and chemical characteristics.
41 150/121 ED 2/18
DS3
3 - SPOOL TYPE
Besides the diagrams shown, which are the most frequently used, other special versions
are available: consult our technical department for their identification, feasibility and
operating limits.
41 150/121 ED 3/18
DS3
Type RK:
2 solenoids - 2 positions
with mechanical retention
41 150/121 ED 4/18
DS3
4 - PRESSURE DROPS Δp-Q
(obtained with viscosity 36 cSt at 50 °C)
ENERGIZED POSITION
FLOW DIRECTION
SPOOL TYPE P→A P→B A→T B→T
CURVES ON GRAPH
S1, SA1, SB1 2 2 3 3
S2, SA2, SB2 1 1 3 3
S3, SA3, SB3, RSA3, RSB3 3 3 1 1
S4, SA4, SB4, RSA4, RSB4 5 5 5 5
S5 2 1 3 3
S6 2 2 3 1
S7, S8 4 5 5 5
S9 2 2 3 3
S10 1 3 1 3
S11 2 2 1 3
S12, S17, S19 2 2 3 3
S18 1 2 3 3
Refer to curve 5 for the pressure drops between working lines A and S20, S22 1 5 2
B of the spools S10, S20, S21, S22 and S23 used in regenerative
schemes. S21, S23 5 1 2
Refer to curve 3 for pressure drop P → T of the TA33 / TB33 spool. S28 6 5 - 6
S29 5 6 6 -
S59 3 3 - -
TA, TB 3 3 3 3
RTA 2 3 3 2
RTB 3 2 2 3
TA02, TB02 2 2 2 2
TA23, TB23 3 3
TA33, TB33 3 2
RK, RK02, RK1, 1RK 2 2 2 2
DE-ENERGIZED POSITION
FLOW DIRECTION
SPOOL TYPE P→A P→B A→T B→T P→T
CURVES ON GRAPH
S2, SA2, SB2 2
S3, SA3, SB3, RSA3, RSB3 3 3
S4, SA4, SB4, RSA4, RSB4 3
S5 4
S6 3
S7, S8 6 6 3
S10 3 3
S11 3
S18 4
S22, S23 3 3
S28, S29 6
41 150/121 ED 5/18
DS3
6 - OPERATING LIMITS
The curves define the flow rate operating fields according to the valve pressure of the different versions. The values have been obtained
according to ISO 6403 norm with solenoids at rated temperature and supplied with voltage equal to 90% of the nominal voltage. The value
have been obtained with mineral oil, viscosity 36 cSt, temperature 50 °C and filtration according to ISO 4406:1999 class 18/16/13.
The limits for TA02 and TA spools refer to the 4-way operation. The operating limits of a 4-way valve in 3-way operation or with port A or B
plugged or without flow are shown in the chart on the next page. The performance of the DC solenoid powered by AC with rectifier connectors
are at par. 6.4. The performances of the soft-shift valve are shown at par. 14.
SPOOL CURVE
RSA1, RSB1 12
RSA2, RSB2 13
RSA3, RSB3 14
RSA4, RSB4 15
41 150/121 ED 6/18
DS3
6.2 - 4-way valve in 3-way operation
Operating limits of a 4-way valve in 3-way operation or with port A or B plugged or without flow.
DC VALVE AC VALVE
CURVE
SPOOL
DC AC
TA backpr. A
1 1
TB backpr. B
TA02 backpr. A
1 1
TB02 backpr. B
TA backpr. B
2 1
TB backpr. A
TA02 backpr. B
3 3
TB02 backpr. A
CURVE
SPOOL
P→A P→B
S1,SA1, SB1 1 1
S2, SA2, SB2 2 2
S3, SA3, SB3 3 3
S4, SA4, SB4 4 4
S9 5 5
TA, TB 2 2
RK 6 6
6.4 - Operating limits for DC solenoid valves fed with AC with rectifier connectors
CURVE
SPOOL
P→A P→B
S1, SA1, SB1 2 2
S2, SA2, SB2 3 3
S3, SA3, SB3 4 4
S4, SA4, SB4 2 2
S9 5 5
TA, TB 6 6
RK 1 1
41 150/121 ED 7/18
DS3
7 - ELECTRICAL FEATURES
7.1 - Solenoids
These are essentially made up of two parts: tube and coil. The tube
is threaded into the valve body and includes the armature that SUPPLY VOLTAGE FLUCTUATION ± 10% Vnom
moves immersed in oil, without wear. The inner part, in contact with MAX SWITCH ON FREQUENCY 18.000 ins/hr
the oil in the return line, ensures heat dissipation. The coil is
fastened to the tube by a threaded ring, and can be rotated 360°, to DUTY CYCLE 100%
suit the available space.
ELECTROMAGNETIC In compliance with
COMPATIBILITY (EMC) (NOTE) 2014/30/EU
Protection from atmospheric agents IEC 60529
The IP protection degree is guaranteed only with both valve and In compliance with
LOW VOLTAGE
connectors of an equivalent IP degree, correctly connected and 2014/35/EU
installed.
CLASS OF PROTECTION :
electric whole Coil insulation (VDE 0580) class H
electric connection connection valve Impregnation: DC valve class F
protection protection AC valve class H
K1 IP65
NOTE: In order to further reduce the emissions, with DC supply,
K2 IP65/67 IP65 use of type H connectors is recommended. These prevent voltage
peaks on opening of the coil supply electrical circuit
K7 IP65/67 (see cat. 49 000).
41 150/121 ED 8/18
DS3
8 - OVERALL AND MOUNTING DIMENSIONS FOR DC SOLENOID VALVES
dimensions in mm
DS3 - S*
DS3 - RK
DS3-SA*, DS3-RSA*
DS3-TA, DS3-TA*
41 150/121 ED 9/18
DS3
9 - OVERALL AND MOUNTING DIMENSIONS FOR AC SOLENOID VALVES
dimensions in mm
DS3 - S*
2 3 DS3 - RK 3 2 5 15
6
87
P 56
47
A B
22.5
1 54 46
47
65 73
211
75
4 11.2
7.5 7
T
A B
P
DS3-SA*, DS3-RSA*
DS3-TA, DS3-TA*
41 150/121 ED 10/18
DS3
10 - INSTALLATION
Configurations with centering and return springs can be mounted in any position; type RK valves - Surface finishing
without springs and with mechanical detent - must be mounted with the longitudinal axis horizontal.
Valve fixing takes place by means of screws or tie rods, with the valve mounted on a lapped surface,
with values of planarity and smoothness that are equal to or better than those indicated in the drawing.
If the minimum values of planarity and/or smoothness are not met, fluid leakages between valve and
mounting surface can easily occur.
11 - ELECTRIC CONNECTIONS
valve height
connection for AMP JUNIOR
connector
code K2 valve height
connection for
DEUTSCH DT06-2S male connector
code K7
valve height
connection for
DEUTSCH DT06-2S male connector
code WK7 (W7 version only)
code WK7D (W7 version only - coil
with diode)
12 - ELECTRIC CONNECTORS
Solenoid operated valves are delivered without connectors. Connectors type EN 175301-803 (ex DIN 43650) for K1 connections can be
ordered separately. See catalogue 49 000.
41 150/121 ED 11/18
DS3
13 - MANUAL OVERRIDES
13.2 - CH-DS3/11 and CH1-DS3/10 Lever manual override (only for DC solenoid valve)
13.3 - CP-DS3/10 Push manual override 13.4 - CK1-DS3/13 knob manual override, turning
(only for DC solenoid valve) (only for DC solenoid valve)
13.5 - CPK-DS3/10 Push manual override with mechanical 13.6 - CK2-DS3/11 Push and twist manual override
retention (only for DC solenoid valve) (only for DC solenoid valve)
41 150/121 ED 12/18
DS3
14 - SOFT-SHIFT VERSION FOR DC VALVE
D S 3 - / 13 - / F
Solenoid operated directional Option:
control valve / W7 = see par. 1
DC power supply
D12 = 12 V
D24 = 24 V
D28 = 28 V
D110 = 110 V
D220 = 220 V
TIMES [ms]
SPOOL CURVE
ENERGIZING DE-ENERGIZING
S1, S12 1 350 200 ÷ 300
S2F 2 400 100 ÷ 250
S4F 4 350 150 ÷ 300
S9 1 400 200 ÷ 300
TA12, TB12 3 180 200 ÷ 300
TA23, TB23 300 200 ÷ 300
41 150/121 ED 13/18
DS3
15 - VERSION WITH UL CERTIFIED COILS
15.1 - Identification code
D S 3 - / 11 - D24 UL K1 /
Solenoid operated directional Manual override:
control valve omit for override integrated
in the tube (standard)
ISO 4401-03 size CM = manual override, boot
protected
Spool type
See paragraph 3 Coil electrical connection
for connector type EN 175301-803
Series: (ex DIN 43650)
(the overall and mounting dimensions remain
unchanged from 10 to 19) LISK coil, UL certified
to United States and Canada. Class 155 (F)
Seals:
N = NBR seals for mineral oil (standard)
V = FPM seals for special fluids Power supply DC 24 V
NOTE: Valves with UL coils must be ordered complete. The UL coils are
not interchangeable with those of standard valves.
15.4 - Overall and mounting dimensions
dimensions in mm
Valve fastening: 4 SHC screws ISO 4762 M5x30 1 Standard manual override included in the
solenoid tube
Tightening torque: 5 Nm (A8.8)
2 CM version:
Threads of mounting holes: M5x10 boot manual ovverride, rubber
41 150/121 ED 14/18
DS3
16 - VERSION WITH FIXING INTERCHANGEABLE WITH 4WE6*6X REXROTH
D S 3 R - / 11 - /
Directional valve,
solenoid operated Complete the indentification code
configuration as for in paragraph 1.
dimensions in mm
dimensions in mm
41 150/121 ED 15/18
DS3
17 - HIGH IP AND CORROSION RESISTANCE VERSION
17.1 - Identification code
D S 3 - / - / / W 7
Solenoid operated directional Manual override:
control valve CM = manual override, boot protected
(standard)
CH = lever manual override
ISO 4401-03 size CH1 = long lever manual override
CP = push manual override
CK1 = turning knob override
Spool type CK2 = push and twist knob
See paragraph 3 or 14. (only for DC version)
CPK = push manual override with
mechanical retention
Series: (See paragraph 1 or 14)
(the overall and mounting dimensions remain
unchanged from 10 to 19) Coil electrical connection (see par. 11)
WK1 = plug for connector type EN 175301- 803
Seals: (ex DIN 43650)
N = NBR seals for mineral oil (standard) WK7 = plug DEUTSCH DT04-2P, for male
V = FPM seals for special fluids connector type DEUTSCH DT06-2S.
WK7D = plug DEUTSCH DT04-2P, for male
connector type DEUTSCH DT06-2S.
DC power supply
Coil with diode. (not available for coil D26)
D12 = 12 V
D24 = 24 V
D26 = 26.4 V
17.3 - DC coils
The coils feature a zinc-nickel surface treatment.
The WK7D coil includes a suppressor diode of pulses for protection from voltage peaks
during switching. During the switching the diode significantly reduces the energy
released by the winding, by limiting the voltage to 31.4V in the D12 coil and to 58.9 V in
the D24 coil.
(values ±10%)
(*) The IP69K protection degree is not taken into account in IEC 60529 but it is included (E.g. a marking of an equipment covered both
in ISO 20653. by temporary immersion and water jets is
IP66/IP68).
41 150/121 ED 16/18
DS3
18 - PORT RESTRICTORS
Port restrictors are recommended if flow
variations which exceed the valve performance Ø (mm) part number Ø (mm) part number
limit during the switching processes occur, or for blank 0144162 1.2 0144035
circuit dampening.
0.6 0144163 1.5 0144036
Port restrictor plugs can be ordered separately
0.8 0144033 1.8 0144164
with the part numbers shown at left.
1 0144034 2 0144165
19 - SPARE PARTS FOR DC SOLENOID VALVE
C 22S3 - /
Supply voltage Series no.: 1 Coil locking ring with seal included cod. 0119412
D12 = 12 V 10 = for K7 and WK7 Tightening torque 5 ±0.5 Nm
D14 = 14 V 11 = for K1 up to D48 and K2
D24 = 24 V 12 = for K1 D110, D125, D220, 2 ORM type 0220-20 (22x2) - 70 Shore
D26 = 26.4 V WK1 and WK7D
3 Coil (see identification code)
D28 = 28 V
D48 = 48 V 4 Solenoid tube for standard version:
Coil electrical connection (see par. 11):
D110 = 110 V NOTE: OR n°5 included
D125 = 125 V K1 = plug for connector EN 175301-803
(ex DIN 43650) 5 OR type 2062 (15.6x1.78) - 70 Shore
D220 = 220 V
for coils D12, D24 and D26:
6 4 OR type 2037 (9.25x1.78) - 90 Shore
WK1 = plug for connector EN 175301-803
(ex DIN 43650) 7 For coils WK* only: ORM-0220-20 - MVQ
WK7 = plug DEUTSCH DT04-2P, for male
connector type DEUTSCH DT06-2S.
Only for D12 and D24:
K2 = plug for connector AMP JUNIOR
K7 = plug DEUTSCH DT04-2P, for male
connector type DEUTSCH DT06-2S.
WK7D = plug DEUTSCH DT04-2P, for male
connector type DEUTSCH DT06-2S.
Coil with diode. SEALS KIT
The codes include the O-Ring n° 2, 5, 6 e 7.
Cod. 1985406 NBR seals
NOTE: You can also order coils using the coil codes Cod. 1985410 FPM (viton) seals
in paragraphs 7.2 and 17.3.
41 150/121 ED 17/18
DS3
20 - SPARE PARTS FOR AC SOLENOID VALVE
C 20.6S3 - K1 / 10
Series no.:
Supply voltage (the overall and
A24 = 24 V - 50 Hz mounting dimensions 1 Coil locking ring cod. 0119333
A48 = 48 V - 50 Hz remain unchanged Tightening torque 5 ±0.5 Nm
A100 = 100 V - 50 Hz from 10 to 19)
2 Snap ring cod. 0550483
100 V - 60 Hz
A110 = 110 V - 50 Hz 3 Coil (see identification code on the side)
120 V - 60 Hz Plug for connector type
A230 = 230 V - 50 Hz EN 175301- 803 4 Solenoid tube :
240 V - 60 Hz (ex DIN 43650)
NOTE: OR n° 5 included
F110 = 110 V - 60 Hz
5 OR type 2062 (15.6x1.78) - 70 Shore
F220 = 220 V - 60 Hz
6 N. 4 OR type 2037 (9.25x1.78) - 90 Shore
SEALS KIT
The codes include the OR nr. 5 and 6.
Cod. 1985406 NBR seals
NOTE: You can also order coils using the coil codes in paragraph 7.3 Cod. 1985410 FPM (viton) seals
21 - SUBPLATES
(see catalogue 51 000)
41 150/121 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS. 18/18