Transport Phenomena 3
Transport Phenomena 3
Transport Phenomena 3
CHPTER SEVEN
Flow Measurement
7.1 Introduction
It is important to be able to measure and control the amount of material entering
and leaving a chemical and other processing plants. Since many of the materials are in
the form of fluids, they are flowing in pipes or conduits. Many different types of devices
are used to measure the flow of fluids. The flow of fluids is most commonly measured
using head flow meters. The operation of these flow meters is based on the Bernoulli’s
equation.
A construction in the flow path is used to increase in the lines flow velocity. This
is accompanied by a decrease in pressure intensity or head and since the resultant
pressure drop is a function of the flow rate of fluid, the latter can be evaluated.
Static
Simple Pitot tube with Simple Pitot tube with
Tube Impact
manometer manometer provided with
Δh Tube
h2 static pressure holes
h1
1 2
Throat
θ=15-20º
θ=5-7º
1 2
d • •
⇒ = = ⎢1 − ⎜ ⎟ ⎥= ⎢ ⎥
ρg 2g 2 g ⎢⎣ ⎝ A1 ⎠ ⎥⎦ 2 g ⎣ A12 ⎦
⎛ 2(− ΔP ) ⎞⎡ 1 ⎤ 2(− ΔP ) A1
⇒ u2 = ⎜ ⎟⎢ 2 ⎥ =
⎝ ρ ⎠⎣ 1 − ( A2 / A1 ) ⎦ ρ A12 − A22
⎡ ⎤ A1
or u2 = (2 gΔh)⎢ 1
⎥ = 2 gΔ h
⎣ 1 − ( A2 / A1 ) ⎦
2
A12 − A22
⎛ 2 R( ρm − ρ) g ⎞⎡ 1 ⎤ 2 R( ρm − ρ) g A1
or u2 = ⎜ ⎟⎢ 2 ⎥ =
⎝ ρ ⎠⎣ 1 − ( A2 / A1 ) ⎦ ρ A12 − A22
All these equation of velocity at throat u2, which derived from Bernoulli’s equation
are for ideal fluids. Using a coefficient of discharge Cd to take account of the frictional
losses in the meter and of the parameters of kinetic energy correction α1 and α2. Thus the
volumetric flow rate will be obtained by: -
m&
m& = Q ρ, G= ρ u =
A
For many meters and for Re > 104 at point 1
Cd = 0.98 for d1 < 20 cm
Cd = 0.99 for d1 > 20 cm
Example -7.5-
A horizontal Venturi meter with d1 = 20 cm, and d2 = 10 cm, is used to measure the
flow rate of oil of sp.gr. = 0.8, the discharge through venture meter is 60 lit/s. find the
reading of (oil-Hg) differential Take Cd = 0.98.
Solution:
Q = u2 A2 = 60 lit/s (m3/1000lit) = 0.06 m3/s
2 R( ρm − ρ) g A1 A2 2 R(13600 − 800)9.81 (π / 4) 2 (0.1) 2 (0.2) 2
0.06 = C d = 0.98
ρ A12 − A22 800 (π / 4) 2 [(0.2) 4 − (0.1) 4 ]
⇒ R = 0.1815 m Hg = 18.15 cm Hg
Example -7.6-
A horizontal Venturi meter is used to measure the flow rate of water through the piping
system of 20 cm I.D, where the diameter of throat in the meter is d2 = 10 cm. The
pressure at inlet is 17.658 N/cm2 gauge and the vacuum pressure of 35 cm Hg at throat.
Find the discharge of water. Take Cd = 0.98.
Solution:
P1 = 17.658 N/cm2 (100 cm / m)2 = 176580 Pa
P2 = –35 mm Hg (m / 100 cm) 9.81 (13600) = –46695.6 Pa
P1 – P2 = 176580–(–46695.6) = 223275.6 Pa
2 ΔP A1 A2 2( 223275.6) (0.2) 2 [(π / 4)(0.1) 2 ]
Q = u2 A2 = C d = 0.98
ρ A12 − A22 1000 [(0.2) 4 − (0.1) 4 ]
⇒ Q = 0.168 m3/s
Example -7.7-
A Venturi meter is to be fitted to a 25 cm diameter pipe, in which the maximum flow is
7200 lit/min and the pressure head is 6 m of water. What is the maximum diameter of
throat, so that there is non-negative head on it?
Solution:
h1 = 6 m H2O
Since the pressure head at the throat is not to be negative, or maximum it can be
zero (i.e. h2 = zero). Therefore;
5-Ch.7 Dr. Salah S. Ibrahim
Chapter Seven Fluid Flow Flow Measurement
Δh = h1 – h2 = 6 – 0 = 6 m H2O
Q = u2 A2 = 7200 lit/min (m3/1000lit) (min / 60 s) = 0.12 m3/s
A1 A2 (0.25) 2 [(π / 4)(d 2 ) 2 ]
⇒ 0.12 = C d 2 gΔh = 1.0 2(9.81)6
A12 − A22 [(0.25) 4
− (d 2 ) 4 ]
d 22 d 24
0.225 = ⇒ 0.0507 =
(0.25) 4 − (d 2 ) 4 (0.25) 4 − d 24
⇒ d 24 + 0.507d 24 − 1.983 × 10 −4 = 0 ⇒ d 24 = 1.887237 × 10 −4
⇒ d2 = 0.1172 m = 11.72 cm
Note: -
In case of using vertical or inclined Venturi meter instead of horizontal one, the same
equations for estimation the actual velocity are used.
Example -7.8-
A (30cm x 15cm) Venturi meter is provided in a vertical pipe-line carrying oil of sp.gr.
= 0.9. The flow being upwards and the difference in elevations of throat section and
entrance section of the venture meter is 30 cm. The differential U-tube mercury
manometer shows a gauge deflection of 25 cm. Take Cd = 0.98 and calculate: -
i- The discharge of oil
ii- The pressure difference between the entrance and throat sections.
Solution:
2 R( ρm − ρ) g A1 A2 2(0.25)(12700)9.81 ⎡ 0.3 2 [π / 4(0.15) 2 ] ⎤
i- Q = u2 A2 = C d = 0.98 ⎢ ⎥
ρ A12 − A22 900 ⎣ 0.3 4 − 0.15 4 ⎦
= 0.1488 m3/s
ii- Applying Bernoulli’s equation at points 1 and 2
P1 u12 P2 u22
+ + z1 = + + z2
ρ g 2g ρ g 2g
P1 − P2 u22 − u12
= z2 +
ρg 2g
u1 = 0.1488/(π/4 0.32) = 2.1 m/s, u2 = 0.1488/(π/4 0.152) = 8.42 m/s
⇒ P1– P2 = 900 (9.81) [0.3 + (8.422 – 2.12)/2(9.81)]
= 32.5675 kPa 2
but P1– P2 = 0.25 (13600–900)(9.81) = 31.1467 kPa
30cm
% error = 4.36 %
1
25cm
1 2
• •
Vena Contracta
At point 2 in the pipe the fluid attains its maximum mean linear velocity u2 and its
smallest cross-sectional flow area A2. This point is known as “the vena contracta”. It is
occurs at about one-half to two pipe diameters downstream from the orifice plate.
Because of relatively the large friction losses from the eddies generated by the
expanding jet below vena contracta, the pressure recovery in orifice meter is poor.
- From continuity equation A1u1 = A2u2 ⇒ u1 = (A2/A1) u2
- From Bernoulli’s equation between points 1 and 2
P1 u12 P u2
+ + z1 = 2 + 2 + z 2
ρ g 2g ρ g 2g
P1 − P2 u22 − u12 u22 ⎡ ⎛ A2 ⎞ ⎤ u22 ⎡ A12 A22 ⎤
2
⇒ = = ⎢1 − ⎜ ⎟ ⎥= ⎢ ⎥
ρg 2g 2 g ⎢⎣ ⎝ A1 ⎠ ⎥⎦ 2 g ⎣ A12 ⎦
⇒ = ⎢1 − ⎜ ⎟ ⎥= ⎢ ⎥
ρ 2 ⎢⎣ ⎝ A1 ⎠ ⎦⎥ 2 ⎣ A12 ⎦
Using a coefficient of discharge Cd to take into account the frictional losses in the
meter and of parameters Cc, α1, and α2. Thus the velocity at orifice or the discharge
through the meter is;
⎛ 2(− ΔP ) ⎞⎡ Ao2 ⎤ 2(− ΔP ) A1 Ao
Q = Cd ⎜ ⎟⎢ 2 ⎥ = Cd
⎝ ρ ⎠⎣ 1 − ( Ao / A1 ) ⎦ ρ A12 − Ao2
m&
m& = Q ρ, G= ρ u =
A
ρ uo d d
Re o =
μ
For Reo > 104 Cd = 0.61
And for Reo > 104 Cd From Figure below
⇒ Q = 0.08196 m3/s.
Example -7.10-
Water flow through an orifice meter of 25 mm diameter situated in a 75 mm diameter
pipe at a rate of 300 cm3/s, what will be the difference in pressure head across the
meter μ = 1.0 mPa.s.
Solution:
Q = 300 x 10-6 m3/s ⇒ u = (300 x 10-6 m3/s) / (π/4 0.252) = 0.611 m/s
A1 Ao
Q = C d 2 gΔh
A12 − Ao2
ρ uo d d 1000 (0.611)(0.025)
Re o = ⇒ Re o = −3 = 1.528 x 104 ⇒ Cd = 0.61
μ 1 × 10
⎡ (π / 4)(0.025) 2 (0.075) 2 ⎤
300 x 10-6 m3/s = 0.61 2(9.81)Δh⎢ ⎥
⎢⎣ [(0.075) 4 − (0.025) 4 ] ⎥⎦
d o2
⇒ = 0.7665 ⇒ d o4 = 3.67 × 10 −6 − 0.5875d o4
(0.05) − d 4 4
o
⇒ do = 0.039 m = 39 mm
(P1 – P2) = Δh ρg = 1.0 (1000)(9.81) = 9810 Pa.
Figures of nozzle (a) General arrangement (b) Standard nozzle (Ao/A1) is less than 0.45.
Left half shows construction for corner tappings. Right half shows construction for
piezometer ring (c) Standard nozzle where (Ao/A1) is greater than 0.45
A1 A2
Af
h
H H dh H
b b
ρg 2 g ρg 2 g
The cross sectional area of flow at point M is larger
than that at notch (point N), then (uM ≈ 0)
PM = PN = Po atmospheric pressure
u N2
⇒ zM − zN = ∴ u N = 2 gh
2g
Example -7.14-
A rectangular notch 2.5 m wide has a constant head of 40 cm, find the discharge over
the notch where Cd = 0.62
Solution:
2 0.5 3/2
Q= C d b 2 g H 3 / 2 = 2/3 (0.62) (2.5) (2 x 9.81) (0.4)
3
Q = 1.16 m3/s
Example -7.15-
A rectangular notch has a discharge of 21.5 m3/min, when the head of water is half the
length of the notch. Find the length of the notch where Cd = 0.6.
Solution:
2
C d b 2 g H 3 / 2 ⇒ 21.5/60 = 2/3 (0.6) (b) (2 x 9.81) (0.5 b)
0.5 3/2
Q=
3
⇒ b5/2 = 0.572 ⇒ b = (0.572)2/5 = 0.8 m
∫ dQ = 2C d tan(θ / 2) 2 g ∫ ( Hh 1 / 2 − h 3 / 2 )dh
0 0
⎡ Hh 3 / 2 h 5 / 2 ⎤
H
⎡ 2 5/2 2 5/2 ⎤
Q = 2C d tan(θ / 2) 2 g ⎢ − ⎥ = 2C d tan(θ / 2) 2 g ⎢⎣ H − H ⎥⎦
⎣ 3/ 2 5 / 2 ⎦0 3 5
8
∴ Q= C tan(θ / 2) 2 g H 5 / 2
15 d
3 − A ⎡ h −1 / 2 ⎤
2 H
T= ⎢ ⎥
2 Cd b 2g ⎣ − 1 / 2 ⎦H
1
3A ⎡ 1 1 ⎤ 3 × 10 4 ⎡ 1 1 ⎤
= ⎢ − ⎥= ⎢⎣ − ⎥ = 1653.1 sec = 27 min, 33 sec
Cd b 2g ⎣ H 2 H 1 ⎦ 0.6( 2) 2 × 9.81 1 2⎦
Example -7.20-
A tank 25 m long and 15 m wide is provided with a right-angled V-notch. Find the
time required to lower the level in the tank from 1.5 m to 0.5 m. Cd = 0.62.
Solution:
Let, at some instant, the height of the liquid above the apex of the notch be (h) and a
small volume of the liquid (dv) flow over the notch in a small interval of time (dt),
reducing the liquid level by an amount (dh) in the tank.
dV = - A dh, A= 25 x 15 = 375 m2
8
Q = dV / dt = C 2 g tan(θ / 2)h 5 / 2 = -A dh/dt
15 d
H2
T
−A
⇒ ∫ dt = ∫ h −5 / 2 dh
0 ( 8 / 15 )C d 2 g tan(θ / 2 ) H1
⎡ h −3 / 2 ⎤ 2
H
15 −A
T= ⎢ ⎥
8 C d 2 g tan(θ / 2) ⎣ − 3 / 2 ⎦ H
1
5 A ⎡ 1 1 ⎤ 5 375 ⎡ 1 1 ⎤
= ⎢ − ⎥= ⎢ − ⎥ ≅ 390 sec = 6 min, 30 sec
4 C d 2 g tan(θ / 2) ⎢⎣ H 23 H 13 ⎥⎦ 4 0.6 2 × 9.81 (1) ⎣ 0.5 3 1.5 3 ⎦