FADEC Ground Test
FADEC Ground Test
FADEC Ground Test
P & W
4000
FADEC SYSTEM INDICATING - ADJUSTMENT/TEST
_________________________________________
1. _________________
FADEC Ground Test
C. Procedure
(1)Job set-up
(a)Energize the aircraft electrical network (Ref. 24-41-00, P. Block 301).
(b)Make certain that electronics racks ventilation is correct.
(c)Make certain that HP fuel shutoff valve control lever ENG1(2) is in
OFF position.
(d)Make certain that ECAM system is operating (Ref. 31-51-00, P. Block 1).
(e)On overhead panel, place PITCH TRIM lever in ON position.
(f)Make certain that the following circuit breakers are closed.
------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
------------------------------------------------------------------------------
Engine 1
22VU FADEC/MODE WARN/ENG1 17KS 212/F22
133VU ENGINES/ENG1/FUEL HP VALVE/CTL 3KC 333/T69
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
Engine 2
22VU FADEC/MODE WARN/ENG2 16KS 212/F23
133VU ENGINES/ENG2/FUEL HP VALVE/CTL 4KC 333/T70
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
------------------------------------------------------------------------------
Engine 1
22VU FADEC/MODE WARN/ENG1 17KS 212/F22
133VU ENGINES/ENG1/FUEL HP VALVE/CTL 3KC 333/T69
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
EFFECTIVITY: ALL
73-38-00
Page 501
BCS Jun 01/21
P & W
4000
------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
------------------------------------------------------------------------------
133VU ENG1-SCU SUPPLY-GND 35KS 333/T76
133VU ENG1-SCU SUPPLY-FLT 37KS 333/T75
Engine 2
22VU FADEC/MODE WARN/ENG2 16KS 212/F23
133VU ENGINES/ENG2/FUEL HP VALVE/CTL 4KC 333/T70
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
133VU ENG2-SCU SUPPLY-GND 34KS 333/T85
133VU ENG2-SCU SUPPLY-FLT 36KS 333/T84
EFFECTIVITY: ALL
73-38-00
R Page 502
BCS Jun 01/21
P & W
4000
condition.
(c)Observe the present parametric values on the right ECAM display unit.
(d)Example
(Ref. Fig. 502, 503) and (Ref. Table 501)
In this example bits 18, 22, 26 and 28 are set to 1, therefore label/
bits are 350-18, 350-22, 350-26 and 350-28.
(See TSM 73-21-40 for fault or faults identified by these bits).
-------------------------------------------------------------------------------
LEFT | | | | | | RIGHT | |
HEX | BITS | HEX | BITS | HEX | BITS | HEX | BITS |
DIGIT|29|28|27|26| DIGIT |25|24|23|22| DIGIT |21|20|19|18| DIGIT |17|16|15|14|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
0 | 0| 0| 0| 0| 0 | 0| 0| 0| 0| 0 | 0| 0| 0| 0| 0 | 0| 0| 0| 0|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
1 | 0| 0| 0| 1| 1 | 0| 0| 0| 1| 1 | 0| 0| 0| 1| 1 | 0| 0| 0| 1|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
2 | 0| 0| 1| 0| 2 | 0| 0| 1| 0| 2 | 0| 0| 1| 0| 2 | 0| 0| 1| 0|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
3 | 0| 0| 1| 1| 3 | 0| 0| 1| 1| 3 | 0| 0| 1| 1| 3 | 0| 0| 1| 1|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
4 | 0| 1| 0| 0| 4 | 0| 1| 0| 0| 4 | 0| 1| 0| 0| 4 | 0| 1| 0| 0|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
5 | 0| 1| 0| 1| 5 | 0| 1| 0| 1| 5 | 0| 1| 0| 1| 5 | 0| 1| 0| 1|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
6 | 0| 1| 1| 0| 6 | 0| 1| 1| 0| 6 | 0| 1| 1| 0| 6 | 0| 1| 1| 0|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
7 | 0| 1| 1| 1| 7 | 0| 1| 1| 1| 7 | 0| 1| 1| 1| 7 | 0| 1| 1| 1|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
8 | 1| 0| 0| 0| 8 | 1| 0| 0| 0| 8 | 1| 0| 0| 0| 8 | 1| 0| 0| 0|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
9 | 1| 0| 0| 1| 9 | 1| 0| 0| 1| 9 | 1| 0| 0| 1| 9 | 1| 0| 0| 1|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
A | 1| 0| 1| 0| A | 1| 0| 1| 0| A | 1| 0| 1| 0| A | 1| 0| 1| 0|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
B | 1| 0| 1| 1| B | 1| 0| 1| 1| B | 1| 0| 1| 1| B | 1| 0| 1| 1|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
C | 1| 1| 0| 0| C | 1| 1| 0| 0| C | 1| 1| 0| 0| C | 1| 1| 0| 0|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
D | 1| 1| 0| 1| D | 1| 1| 0| 1| D | 1| 1| 0| 1| D | 1| 1| 0| 1|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
E | 1| 1| 1| 0| E | 1| 1| 1| 0| E | 1| 1| 1| 0| E | 1| 1| 1| 0|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
EFFECTIVITY: ALL
73-38-00
R Page 503
BCS Jun 01/21
P & W
4000
-------------------------------------------------------------------------------
LEFT | | | | | | RIGHT | |
HEX | BITS | HEX | BITS | HEX | BITS | HEX | BITS |
DIGIT|29|28|27|26| DIGIT |25|24|23|22| DIGIT |21|20|19|18| DIGIT |17|16|15|14|
-----|--|--|--|--|-------|--|--|--|--|--------|--|--|--|--|-------|--|--|--|--|
F | 1| 1| 1| 1| F | 1| 1| 1| 1| F | 1| 1| 1| 1| F | 1| 1| 1| 1|
-------------------------------------------------------------------------------
Control System Fault Isolation
Table Hex Word Conversion
Table 501
(3)Close-up
(a)Disengage the PITCH TRIM (Ref. 22-23-00, P. Block 1).
(b)De-energize the aircraft electrical network (Ref. 24-41-00,
P. Block 301).
EFFECTIVITY: ALL
73-38-00
R Page 504
BCS Jun 01/21
P & W
4000
D. PW415X Control System Trouble Shooting
Serial Digital Data Bus Discrete Data During Ground Test
(1)During the static ground test, the following discrete data bit patterns
will be transmitted by the FADEC and displayed by the ECAM,
IN THE ABSENCE OF FAULTS
________________________
(2)In the following table, X = Variable Condition. Either state ( 0 or 1)
could be valid.
(3)Different cases of configuration:
(a)271-23 : 0 and 271-22 : 1 and 271-21 : 0 = PW4152 engine.
271-23 : 0 and 271-22 : 1 and 271-21 : 1 = PW4158 engine.
271-23 : 1 and 271-22 : 0 and 271-21 : 1 = PW4156A engine.
(b)272-29 : 0 = without Supplemental Control Unit (SCU).
272-29 : 1 = with Supplemental Control Unit (SCU).
(c)273-29 : 0 = with FADEC software prior to SCN10E.
273-29 : 1 = with FADEC software SCN10E and subsequent.
(d)271-18 : 0 = segmented case compressor configuration.
271-18 : 1 = ring case compressor configuration.
-------------------------------------------------------------------------------
DISCRETE OCTAL BIT POSITION
WORD LABEL 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14
-------------------------------------------------------------------------------
FADEC Status 270 0 0 X X 1 1 1 1 0 X 0 X X 0 0 1
Word #1
FADEC Status 271 X X X X X 0 X X X 0 0 X X X 0 0
Word #2
FADEC Status 272 X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Word #3
FADEC Status 273 X 0 0 0 0 0 X 0 0 0 0 0 0 0 0 0
Word #4
FADEC Status 274 0 0 0 0 0 0 0 X X 0 0 0 0 0 0 0
Word #5
Table 502
EFFECTIVITY: ALL
73-38-00
R Page 505
BCS Jun 01/21
P & W
4000
EFFECTIVITY: ALL
73-38-00
Page 506
BCS Jun 01/16
P & W
4000
EFFECTIVITY: ALL
73-38-00
Page 507
BCS Jun 01/16
P & W
4000
EFFECTIVITY: ALL
73-38-00
Page 508
BCS Jun 01/16
P & W
4000
2. ________________________________________________________________
FADEC BITE Display - Past Flight Legs and Most Recent Ground Leg
C. Procedure
(1)Job set-up
(a)Energize the aircraft electrical network (Ref. 24-41-00, P. Block 301).
(b)Make certain that electronics racks ventilation is correct.
(c)Make certain that HP fuel shutoff valve control lever ENG1(2) is in
OFF position.
(d)Make certain that ECAM system is operating (Ref. 31-51-00, P. Block 1).
(e)Make certain the throttle control levers are at the idle position.
(f)Make certain that the following circuit breakers are closed.
------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
------------------------------------------------------------------------------
Engine 1
22VU FADEC/MODE WARN/ENG1 17KS 212/F22
133VU ENGINES/ENG1/FUEL HP VALVE/CTL 3KC 333/T69
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
133VU ENG1-SCU SUPPLY-GND 35KS 333/T76
133VU ENG1-SCU SUPPLY-FLT 37KS 333/T75
Engine 2
22VU FADEC/MODE WARN/ENG2 16KS 212/F23
133VU ENGINES/ENG2/FUEL HP VALVE/CTL 4KC 333/T70
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
133VU ENG2-SCU SUPPLY-GND 34KS 333/T85
133VU ENG2-SCU SUPPLY-FLT 36KS 333/T84
EFFECTIVITY: ALL
73-38-00
Page 509
BCS Jun 01/21
P & W
4000
------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
------------------------------------------------------------------------------
Engine 1
22VU FADEC/MODE WARN/ENG1 17KS 212/F22
133VU ENGINES/ENG1/FUEL HP VALVE/CTL 3KC 333/T69
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
Engine 2
22VU FADEC/MODE WARN/ENG2 16KS 212/F23
133VU ENGINES/ENG2/FUEL HP VALVE/CTL 4KC 333/T70
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
EFFECTIVITY: ALL
73-38-00
Page 510
BCS Jun 01/16
P & W
4000
NOTE : In the BITE Display Mode:
____
Status words on the left ECAM will be displayed as XXXX.
Parametric information on right ECAM will be displayed as
XXXX (Ref. Fig. 504).
FL -XX:
- Indicates ground faults stored during the last engine shutdown
(after fuel off).
- Indicates ground faults stored during the last ground run, if no
flight occurred since that time.
- Indicates ground faults stored during the last motor (dry or wet)
with N2 greater than 18 %, if no flight occurred since that time.
FL -1 indicates faults stored during the last flight-leg
FL -2 indicates faults stored 2 flight-legs ago
FL -3 indicates faults stored 3 flight-legs ago
FL 0 indicates there are no additional faults to review.
(f)To review previous flight legs, cycle the FADEC BITE DISPLAY/TEST/OFF
switch from the TEST position to BITE DISPLAY and then back to the TEST
position.
Each time this cycle is performed, the FADEC will step back to an older
flight leg data for maintenance words 350-354.
NOTE : FADEC channel A and FADEC channel B retrieve faults
____
independently. It is possible for faults from 2 different flight
legs to be displayed at the same time.
Example : Channel A may show
FL -1, while Channel B shows
FL -3.
NOTE : You may continue to cycle the FADEC BITE DISPLAY/TEST/OFF switch
____
until all recorded faults have been reviewed or the switch is
moved to the OFF position.
Once all of the faults have been reviewed, all hexadecimal
values for maintenance words 350-354 will be 0. In addition,
the
FL will be 0.
NOTE : After
FL 0 has been reached, continued cycling of the FADEC
____
BITE DISPLAY/TEST/OFF switch will not change the hexadecimal
values displayed.
(g)Convert the hexadecimal values recorded to binary form using the same
procedure as for ground test (Ref. Table 501).
(h)Return the FADEC test switch back to the OFF position and for faults
identification and troubleshooting instructions (Ref. TSM 73-21-40).
(j)After completing the required troubleshooting, place the FADEC test
switch back to the TEST position, wait 30 seconds (minimum) and verify
that all maintenance words (350-354) appear as zeros. This display
shows the current condition of the system.
(k)If faults appear, repeat step (b) until no faults appear.
(l)If required, perform the BITE test in alternate playback mode at this
time.
(3)Close-up
EFFECTIVITY: ALL
73-38-00
Page 511
BCS Jun 01/16
P & W
4000
EFFECTIVITY: ALL
73-38-00
Page 512
BCS Jun 01/16
P & W
4000
3. __________________________________________
Alternate Playback Mode : Ground Legs Only
C. Procedure
(1)Job set-up
(a)Energize the aircraft electrical network (Ref. 24-41-00, P. Block 301).
(b)Make certain that electronics racks ventilation is correct.
(c)Make certain that HP fuel shutoff valve control lever ENG1(2) is in
OFF position.
(d)Make certain that ECAM system is operating (Ref. 31-51-00, P. Block 1).
EFFECTIVITY: ALL
73-38-00
Page 513
BCS Jun 01/20
P & W
4000
R Post SB 73-6025 For A/C 001-009,011-011,013-013,020-020,030-030,040-041,
------------------------------------------------------------------------------
PANEL SERVICE IDENT. LOCATION
------------------------------------------------------------------------------
Engine 1
22VU FADEC/MODE WARN/ENG1 17KS 212/F22
133VU ENGINES/ENG1/FUEL HP VALVE/CTL 3KC 333/T69
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
Engine 2
22VU FADEC/MODE WARN/ENG2 16KS 212/F23
133VU ENGINES/ENG2/FUEL HP VALVE/CTL 4KC 333/T70
133VU ENGINES/ENG1 & 2/START CTL & WARN 1KG 335/R68
EFFECTIVITY: ALL
73-38-00
Page 514
BCS Jun 01/20
P & W
4000
R Post SB 73-6025 For A/C 001-009,011-011,013-013,020-020,030-030,040-041,
NOTE : FADEC BITE display is not possible for five minutes following
____
shutdown of the engine.
This lock-out of the FADEC BITE display can be defeated by
cycling the HP fuel shut off valve control lever for the desired
engine. This action will momentarily de-power the FADEC, causing
the lockout to be released.
EFFECTIVITY: ALL
73-38-00
Page 515
BCS Jun 01/20
P & W
4000
(f)To review previous ground legs, cycle the FADEC BITE DISPLAY/TEST/OFF
switch from the TEST position to BITE DISPLAY and then back to the TEST
position.
Each time this cycle is performed, the FADEC will step back to older
ground leg data for maintenance words 350-354.
NOTE : FADEC channel A and FADEC channel B retrieve faults
____
independently. It is possible for faults from 2 different ground
legs to be displayed at the same time.
Example : Channel A may show
FL -1, while Channel B shows
FL -3.
NOTE : You may continue to cycle the FADEC BITE DISPLAY/TEST/OFF switch
____
until all recorded faults have been reviewed or the switch is
moved to the OFF position.
Once all of the faults have been reviewed, all hexadecimal
values for maintenance words 350-354 will be 0. In addition,
the
FL will be 0.
NOTE : After
FL 0 has been reached, continued cycling of the FADEC
____
BITE DISPLAY/TEST/OFF switch will not change the hexadecimal
values displayed.
(g)Convert the hexadecimal values recorded to binary form using the same
procedure as for ground test (Ref. Table 501).
(h)Return the FADEC test switch back to the OFF position and for faults
identification and troubleshooting instructions (Ref. TSM 73-21-40).
(j)After completing the required troubleshooting, place the FADEC test
switch back to the TEST position, wait 30 seconds (minimum) and verify
that all maintenance words (350-354) appear as zeros. This display
shows the current condition of the system.
(k)If faults appear, repeat step (h) until no faults appear.
(3)Close-up
(a)Return throttle control levers to IDLE position.
(b)Release MODE SELECTOR pushbutton switch to return to EPR mode.
EFFECTIVITY: ALL
73-38-00
R Page 516
BCS Jun 01/20
P & W
4000
EFFECTIVITY: ALL
73-38-00
Page 517
BCS Jun 01/16