BAGkon 16 2.0 Manual
BAGkon 16 2.0 Manual
BAGkon 16 2.0 Manual
OPERATING
MANUAL FOR
CONTROL
SYSTEM OF BAG
MAKING MACHINE
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STREAMLINE CONTROLS PVT.LTD.
BAGkon 16/2.0/ Manual
Business Mission
E-mail –
customercare@Streamlinecontrols.com
Web - www.streamlinecontrols.com
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STREAMLINE CONTROLS PVT.LTD.
BAGkon 16/2.0/ Manual
CONTENTS
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BAGkon 16/2.0/ Manual
¾ Input Power:
Control:
¾ Output
¾ Environment
¾ MECHANICAL DIMENSIONS
OVERALL DIMENSION-- Depth X Width X Height
62 mm 185 mm 89 mm
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STREAMLINE CONTROLS PVT.LTD.
BAGkon 16/2.0/ Manual
BLOCK DIAGRAM
MMI BOX
7 pin detachable
connector to servo drive
+24VDC
I== SUPPLY OUTPUT INPUT SERVO DRIVE
B: 000-0000 XXX/min.
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BAGkon 16/2.0/ Manual
1) IN JOG MODE:
¾ At the time of power ON (system stays in JOG mode). In JOG mode Upper line in LCD shows
‘JOG’.
¾ In this mode servo motor can be moved either in forward direction or in reverse direction as
per input applied at the back plate terminal (i.e. at INCH FOR or INCH REV)
2) IN RUN MODE
¾ In RUN MODE system operates in two functional modes
1. PLAIN MODE
2. MARK MODE
¾ Upper line of display shows ‘RUN’
¾ On applying start signal to proxi-start input, servo motor starts running. Motor moves for set
length at set speed.
¾ If mark sensor input is enabled “MARK” is displayed in upper line of display. (If mark sensor
is ENEBLED,’MARK’ is displayed and if MARK SENSOR IS DISABLED, ‘PLAIN’ is
displayed.) Servo motor stops as soon as MARK SENSOR input is received. If MARK
SENSOR input is not received then motor will stop at set length.
¾ If mark sensor is disabled then servo motor will stop at set length.
¾ After stopping of servo motor HOLE PUNCH, D-PUNCH etc output operates for their
corresponding set time in SET TIMER menu.
¾ After all the output goes off system waits for next start.
¾ Now if input configuration is set to ‘5’ then motor restarts after cycle delay set in SET TIMER
menu. If input configuration is set to ‘3’ then system waits for start input goes off (proximity
switch). For other than ‘3’ & ‘5’ system starts as per explained in programmers guide.
DISPLAY STATUS: IN NORMAL RUNNING MODE DISPLAY SHOWS ‘Regular Status’.
2. On pressing NEXT key display shows `I/O STATUS` menu in JOG mode or RUN mode.
I/O STATUS view page is useful to monitor input and output signals.
First line shows the status of INPUTS & second line shows the status of OUTPUTS
I
O
I
O
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BAGkon 16/2.0/ Manual
5. LENGTH STOP INPUT: when MARK function is disabled at that time servo motor stop at its
Set Length so servo stops at Its Length and in `I/O STATUS view page ‘E’ input shows.
6. PHOTOCELL STOP INPUT: when MARK function is enabled at that time servo motor stops
at its photocell stop. This input is F in `I/O STATUS MENU`.
NOTE When servo stops at PHOTOCELL STOP in I/O STATUS MENU inputs EF shows.
I
O
To activate any above outputs, an output at terminal is to be measure with +24V UR.
TEST MODE
O
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BAGkon 16/2.0/ Manual
TESTMODE
01 2 3 4 5 6 7 8 9 A B C
3. On pressing NEXT (at home page) key again in I/O view page display shows ‘SPEED
STATUS’ view page.
R>AAAA ms A>BBBBBH
4. On pressing NEXT key again in SPEED STATUS view page display shows ‘Online Cycle
Status’ view page.
JOG Mode.
AOP:XXX
5. On pressing NEXT key again in SPEED STATUS view page display shows ‘Online Cycle
Status’ view page.
SET:XXXM Cmax: YYY M
Pik : PPPPHz A: QQQQQ
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STREAMLINE CONTROLS PVT.LTD.
BAGkon 16/2.0/ Manual
S M o t i o n XS e r i e s
3FINAL 1 2 3
INC
4 5 6
TOTAL BATCH
DEC
7 8 9
PREV NEXT
VIEW 0 STATUS
3. MARK : Push this key for enabled or disabled the MARK function.
4. TEST : Push this key for enabled or disabled the TEST function.
6. SET SPEED : Push this key for enter in SET SPEED menu.
7. SET TIMER : Push this key for enter in SET TIMER menu.
3. NUMERICAL KEYS
12. 4 / TOTAL : PRG Mode: Push this key for set digit value 4
RUN Mode: Push this key for display totalizer counter.
Keep press this key for acknowledge Totalizer counter till to reset
counter on display
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BAGkon 16/2.0/ Manual
14. 6 / BATCH : PRG Mode: Push this key for set digit value 6
RUN Mode: Push this key for display batch counter.
Keep press this key for acknowledge Total Batches Over message till to
reset message on display
16. 8 / DEC. : PRG Mode: Push this key to set digit value 8
RUN Mode: Push this key to decrement length by one count.
19. NEXT/STATUS: PRG Mode: Push this key for Save current parameter &
Switches to next parameter
RUN Mode: Switches menus (i) Regular menu (ii) Input / Output
menu (iii) Speed menu (iv) Online Cycle Status menu
20. PREV / VIEW : PRG Mode: Push this key for switch to previous parameter
RUN Mode: Push this key to view all parameter & it’s set value
21. CLEAR/ERRST: PRG Mode: Push this key for clearing input data zero
RUN Mode: Push this key for reset errors.
4. FUNCTIONAL KEYS
22. CNTR PAUSE : Push this key for stop batch counter in run mode.
Keep press this key for reset batch counter till to reset counter
on display.
23. SINGLE STROKE : Push this key for run motor as per set length & set speed
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STREAMLINE CONTROLS PVT.LTD.
BAGkon 16/2.0/ Manual
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STREAMLINE CONTROLS PVT.LTD.
BAGkon 16/2.0/ Manual
11 Missing Mark When Mark Sensor is On, the 00-99 Number 03 User Level
system waits Missing Mark no of Supervisor Level
missing marks before generating
Mark Sense Error. The counter
resets on receipt of mark or on
error generation.
12 Speed Err Count When system is running on input 00-99 Number 03 User Level
configuration 1 to 4 at that time if Supervisor Level
system receives start input
during run time the high-speed
error generated. The error is
reset by error-reset input.
13 Ratio PPR PPR (Pulse Per Revolution) for 0000-9999 Pulses / 0400 Supervisor Level
the motor. Revolution
14 Ratio MM Total linear travel in ten 0000-9999 mm 1000 Supervisor Level
revolutions of the motor.
15 Max Stroks/Min Set maximum operating stroke of 0000-0150 Stroke/Min 0400 Supervisor Level
machine
16 % Pull Run Ratio Set cam ratio of machine in 000-100 Percentage 060 Supervisor Level
percentage
17 Default Loading If set to On, Factory set values of On / Off Off Supervisor Level
all the parameters get loaded.
18 Auto Speed If it is ON then servomotor’s On / Off On Supervisor Level
speed is set automatically
according to set length.
19 Auto Stroke Speed If it is ON then machine’s stroke On / Off On Supervisor Level
is set automatically according to
set length.
20 Batch Reverse-mm Length to run in millimeter in 0000-0050 mm 0000 Supervisor Level
backward direction before run set
length on completion of missing
strokes.
21 Input Config Decides different configuration 0000-0005 Number 0003 Supervisor Level
for the start / error conditions of
the system. Description of each
configuration is given below.
22 Password Level 1 Set user level password 0000-9999 Number 0000 Supervisor Level
24 Password Level 2 Set supervisor level password 0000-9999 Number 9999 Supervisor Level
24 Stop On Tot Batch If set to OFF system continues On / Off Function Off Supervisor Level
stays in RUN mode. Not come
into JOG mode on completion of
Total Batches Over.
25 Stop On Batch Over If set to OFF system continues On / Off Function On Supervisor Level
stays in RUN mode. Not stop for
Batch over time on completion of
Batch Count Over.
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BAGkon 16/2.0/ Manual
Input Configuration: Decides different configuration for the start / error conditions as follows.
0 : The system awaits transition of START Signal from Off to On to start the motor.
Speed Error is disabled.
1 : The system awaits transition of START Signal from Off to On to start the motor.
If the START Signal transition from Off to On takes place during the motor run,
SPEED ERROR is generated & the system is halted.
2 : The system awaits transition of START Signal from Off to On to start the motor.
If the START Signal turns off during the motor run, SPEED ERROR is generated
& the system is halted.
3 : The system awaits transition of START Signal from On to Off to start the motor.
If the START Signal turns on during the motor run, SPEED ERROR is generated
& the system is halted.
4 : The system awaits transition of START Signal from Off to On to start the motor.
If the STOP Signal turns on during the motor run, SPEED ERROR is generated
& the system is halted.
5 : The system awaits for the CYCLE DELAY time to start the motor. Speed Error is
not generated.
Parameter SET 2:
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BAGkon 16/2.0/ Manual
Parameter SET 3 :
Note :
Auto speed is the run speed, which is automatically selected by microprocessor with respect to
job length. I.e., you want to change your job length thereafter you need not to change any speed
parameter. For that you have to select auto speed parameter ON in the Engineer level menu.
Auto speed is depending also on other parameters which are used only at the time of
commissioning because torque, roller diameter, pulley ratio etc. are changing with deferent m/c.
once you set all speed parameter & ratio parameter with respect to m/c at load (with photocell),
there after you need not to change those speed & ratio parameter for any length.
Auto speed will be changed with respect to start speed, end speed, acc.time, dec. time, photo
speed, and mark window.
If you increased start speed, end speed & photo speed from the default value then auto speed
will be decreased.
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BAGkon 16/2.0/ Manual
If you increased acc.time, dec.time & mark window then auto speed will be increased.
If you want to run faster then set run speed is equal to 5000 PPS (max) so auto speed which is
selected by the microprocessor with respect to length & other parameters is set at its pick speed.
If you want to run slower then you have to set required run speed. So auto speed should not be
increase above your set run speed.
So, from the use of auto speed you can get desired speed at any job length with out changing of
any parameter.
INPUTS :
1. START This is the start input. Servomotor starts running as soon as start Input
is received. This is N-P-N NO type input. For this input 10 – 30 VDC
N-P-N NO type switch can be used.
2. MARK (PH IN NPN): This is the mark sensor input. Servomotor stops as per this input. For
this NPN type photocell (Mark Sensor) can be used.
To activate any above inputs, input terminal is to be connected with GND.(If inputs are of NPN
type).
To activate any above inputs, input terminal is to be connected with +24v(If inputs are of PNP
type)
OUTPUTS : All outputs are 24V DC type and capable of driving 100mA signal only.
1. B WARN : This o/p turns on, giving warning that now batch counter will over after
batch over count (set in length menu ). This remains on till the batch
Count reaches. I.e. If batch count is set to 200 and batch over warn is set
to 10 . Output will turn ON as soon as counter crosses 190 & remains
ON till 200.
2. ERROR: This o/p turns ON when any type of error either photocell error or high
speed error occurs. This o/p goes OFF after set delay error time if error
time is set to zero then o/p remains ON till error resets. Error can be
reseated by pressing AUTO / MAN key or power ON / OFF.
3. STOP OUT This output is use to stop main motor A.C. drive. Normally stop output is
on.
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BAGkon 16/2.0/ Manual
4. SLOW OUT This output is use to slow main motor A.C. drive. Slow output goes on as
soon as
Stop proxy input is received.
¾ Tuning of servo drive with machine must be done before commissioning of controller.
¾ Set servo command pulse input as in Quadrature Pulse mode.
¾ Match set length & actual length by setting PPR & RATIO MM parameters in controller and
Gear RATIO parameter in servo drive. (It is advisable to set PPR parameter not more than
800 pulse)
¾ Understand the following formula clearly
Set Length
No of output pulses = X PPR
Ratio mm/10
¾ At the time of commissioning set acceleration, deceleration, start speed, end speed properly
for maximum length & then switch to auto speed function on.
¾ To enable mark function please check
(1) Draw length is equal to set length in plain mode.
(2) Mark sensor is of NPN-NO type.
(3) Output of mark sensor should go low at the instant of sensing spot.
(4) Set length should be 5 to 6 mm higher then the actual job length.
(5) Set mark window to 10 to 15 mm. it can be reduced slowly after satisfactory operation of
machine.
(6) MARK sensor must be set such that when MARK appears in front of sensor. The ‘MARK
led in terminal strip should remain on.
¾ Value of parameter R (In 3rd Status menu) shows the running time of servo motor in
milliseconds for set length. Try to reduce this value by speed menu parameters (run speed,
acceleration, deceleration, start speed, end speed)
¾ Start proxy must be set such that when sensed by object on shaft, the ‘2’’ in I/O status menu
is seen.
¾ Isolated start proxy from machine body to avoid spurious operation.
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STREAMLINE CONTROLS PVT.LTD.
BAGkon 16/2.0/ Manual
• DC STEPPER Drives
• Profile Generator
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