Cat G3520H: 60 HZ Continuous Gas Generator Sets

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Cat® G3520H

60 Hz Continuous Gas Generator Sets

Bore – mm (in) 170 (6.7)


Stroke – mm (in) 215 (8.5)
Displacement – L (in )3
97.5 (5956)
Aspiration Turbocharged
Fuel System Electronic Fuel Control Valve
Governor Type ADEM™ A4

Image shown may not reflect actual configuration

Fuel Type ekW (kVA) Compression Ratio Engine Speed – rpm


Humidity/Fuel Tolerant W/ Pumps Natural Gas 2469 (3086) 11.1 1500
Humidity/Fuel Tolerant W/O Pumps Natural Gas 2483 (3104) 11.1 1500
High Efficiency W/ Pumps Natural Gas 2469 (3086) 12.1 1500
High Efficiency W/O Pumps Natural Gas 2483 (3104) 12.1 1500

Standard Features
Cat® Engine EMCP 4 Control Panels
• Robust high speed block design provides • User-friendly interface and navigation
prolonged life and lower owning and operating • Scalable system to meet a wide range of
costs installation requirements
• High power density and efficiency • Expansion modules and site specific
programming for specific customer requirements
Generator Set Package
• Top tier electrical efficiency Warranty
• Lowest maintenance and overhaul costs driven • 12 months/unlimited hour warranty for
by low oil consumption, extended service continuous ratings
intervals, and reduced downtime • Extended service protection is available to
• Capable of ISO 8528-5 Class G1 transient provide extended coverage options
performance with specified load steps
Worldwide Product Support
• Complete genset reliability verified through
• Cat dealers have over 1,800 dealer branch
torsional vibration, fuel consumption, oil
stores operating in 200 countries
consumption, transient performance, and
• Your local Cat dealer provides extensive
endurance testing
post-sale support, including maintenance and
Generators repair agreements
• High-efficiency design Financing
• Designed to match performance and output • Caterpillar offers an array of financial products
characteristics of Cat engines to help you succeed through financial service
excellence
Applications
• Options include loans, finance lease,
• Caterpillar generator sets are capable of
operating lease, working capital, and revolving
maximizing power production opportunities
line of credit
in an extensive range of industries
• Contact your local Cat dealer for availability in
your region

LEXE1552-01 Page 1 of 7
G3520H 60 Hz Continuous
Natural Gas Generator Sets
Electric Power

Optional Equipment
Engine Generators Control System

Air Cleaner Output voltage Controller


❑ Installed ❑ 440V ❑ 6300V ❑ EMCP 4.3
❑ Shipped loose ❑ 480V ❑ 6600V ❑ EMCP 4.4
❑ 600V ❑ 6900V Attachments
Cooling System ❑ 2400V ❑ 12470V ❑ Discrete I/O module
❑ JW & SCAC engine driven ❑ 4160V ❑ 13200V ❑ Load share module
pumps ❑ 13800V ❑ Local annunciator module
❑ RH JW outlet flange ❑ Remote annunciator module
Temperature Rise
❑ Remote monitoring software
Exhaust System (over 40°C ambient)
❑ Elbows ❑ 105°C Vibration Isolators
❑ Expanders ❑ 80°C ❑ Rubber
❑ Flanges
❑ Flexible fittings Attachments ❑ Spring
❑ Seismic rated
❑ Anti-condensation heater
Fuel System ❑ Generator RTD module Enclosure
❑ Gas train pressure sensors ❑ Neutral Ground - LV
❑ Gas knockdown regulator ❑ Cross-Current CT - HV ❑ Weather protective
❑ Differential CTs - HV ❑ Sound attenuated
General ❑ Shipped loose CT - HV
Attachments
❑ Barring group
❑ Cold weather bundle
Lubrication Power Termination
❑ DC lighting package
❑ Lubricating oil (NGEO) Type ❑ AC lighting package
❑ Oil level regulator ❑ NEMA Bus bar - LV ❑ Motorized louvers
❑ Positive crankcase ventilation ❑ Circuit breaker - LV
❑ Electric prelube Ancillary Equipment
❑ Extended Life Oil Tank Circuit Breaker Options
❑ Automatic transfer switch
❑ 5000A
(ATS)
Mufflers ❑ UL ❑ IEC ❑ Uninterruptible power supply
❑ Industrial Grade (15dB) ❑ 3-pole ❑ 4-pole (UPS)
❑ Residential Grade (18dB) ❑ Manually operated ❑ Paralleling switchgear
❑ Critical Grade (25dB) ❑ Electrically operated ❑ Paralleling controls
❑ Spark Arresting
Trip Unit Options
Protection System ❑ LSI ❑ LSI-G
❑ Explosion relief valves ❑ LSIG-P

Starting/Charging Cat Connect


❑ Charging alternator - 60A Connectivity
❑ Battery charger - 20A ❑ Ethernet
❑ Oversized batteries ❑ Satellite
❑ Battery cables / racks ❑ Cell
❑ Air starters

Note: Some options may not be available on all models. Certifications may not be
available with all model configurations. Consult factory for availability.

LEXE1552-01 Page 2 of 7
G3520H Continuous
Natural Gas Generator Sets
Electric Power

60 Hz Humidity/Fuel Tolerant Package Performance – AC and JW Pumps


Performance Continuous
Frequency 60 Hz 60 Hz
Genset power rating @ 0.8 power factor – ekW (kVA) 2469 (3086) 2469 (3086)
Engine Speed – rpm 1500 1500
Compression ratio 11.1 11.1
NOx Emission Level – mg/Nm3 (g/bhp-hr) NOx 251 (0.50) 519 (1.00)
Performance number EM3737-00 EM3735-00
Fuel Consumption
100% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.56 (8116) 8.29 (7857)
75% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.76 (8306) 8.49 (8047)
50% load with fan – MJ/ekW-hr (Btu/ekW-hr) 9.26 (8783) 8.98 (8516)
Cooling System
Auxiliary Circuit temperature (maximum inlet) – oC (oF) 54 (130) 54 (130)
o
Jacket water temperature (maximum outlet) – C ( F) o 99 (210) 99 (210)
Inlet Air
Combustion air inlet flow rate (0°C, 101.3 kPa)/(77°F, 14.7 psia) – Nm3/bkW-hr (ft3/min) 4.05 (6690) 3.85 (6353)
Altitude Capability
At 25°C (77°F) ambient, above sea level – m (ft) 975 (3199) 1500 (4921)

Exhaust System
Exhaust temperature – engine outlet – °C (°F) 400 (751) 401 (753)
Exhaust gas flow (0°C, 101.3 kPa)/(77°F, 14.7 psia) – Nm3/bkW-hr (ft3/min) 4.30 (16224) 4.08 (15445)
Exhaust gas mass flow – kg/bkW-hr (lb/hr) 5.42 (30710) 5.15 (29180)
Heat Rejection
Heat rejection to jacket water – kW (Btu/min) 664 (37743) 620 (35253)
Heat rejection to exhaust (LHV to 120°C/248°F) – kW (Btu/min) 1203 (68409) 1148 (65305)
Heat rejection to auxiliary circuit – kW (Btu/min) 343 (19489) 271 (15431)
Heat rejection to atmosphere from engine and generator – kW (Btu/min) 176 (9627) 170 (9277)
Heat rejection to jacket water circuit (JW+OC+AC1) – kW (Btu/min) 1363 (77495) 1349 (76730)

LEXE1552-01 Page 3 of 7
G3520H Continuous
Natural Gas Generator Sets
Electric Power

60 Hz High Efficiency Package Performance – AC and JW Pumps


Performance Continuous
Frequency 60 Hz 60 Hz
Genset power rating @ 0.8 power factor – ekW (kVA) 2469 (3086) 2469 (3086)
Engine Speed – rpm 1500 1500
Compression ratio 12.1 12.1
NOx Emission Level – mg/Nm3 (g/bhp-hr) NOx 256 (0.50) 530 (1.00)
Performance number EM0915-04 EM0913-04
Fuel Consumption
100% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.38 (7942) 8.10 (7679)
75% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.53 (8091) 8.27 (7838)
50% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.93 (8466) 8.65 (8203)
Cooling System
Auxiliary Circuit temperature (maximum inlet) – oC (oF) 48 (118) 48 (118)
Jacket water temperature (maximum outlet) – oC (oF) 99 (210) 99 (210)
Inlet Air
Combustion air inlet flow rate (0°C, 101.3 kPa)/(77°F, 14.7 psia) – Nm3/bkW-hr (ft3/min) 4.01 (6621) 3.81 (6297)
Altitude Capability
At 25°C (77°F) ambient, above sea level – m (ft) 900 (2953) 750 (2461)

Exhaust System
Exhaust temperature – engine outlet – °C (°F) 391 (736) 394 (742)
Exhaust gas flow (0°C, 101.3 kPa)/(77°F, 14.7 psia) – Nm3/bkW-hr (ft3/min) 4.25 (15842) 4.05 (15159)
Exhaust gas mass flow – kg/bkW-hr (lb/hr) 5.36 (30382) 5.10 (28911)
Heat Rejection
Heat rejection to jacket water – kW (Btu/min) 654 (37205) 593 (33713)
Heat rejection to exhaust (LHV to 120°C/248°F) – kW (Btu/min) 1110 (63134) 1093 (62167)
Heat rejection to auxiliary circuit – kW (Btu/min) 329 (18722) 284 (16130)
Heat rejection to atmosphere from engine and generator – kW (Btu/min) 192 (10525) 157 (8562)
Heat rejection to jacket water circuit (JW+OC+AC1) – kW (Btu/min) 1310 (74495) 1263 (71822)

LEXE1552-01 Page 4 of 7
G3520H Continuous
Natural Gas Generator Sets
Electric Power

60 Hz Humidity/Fuel Tolerant Package Performance – No Pumps

Performance Continuous
Frequency 60 Hz 60 Hz
Genset power rating @ 0.8 power factor – ekW (kVA) 2483 (3104) 2483 (3104)
Engine Speed – rpm 1500 1500
Compression ratio 11.1 11.1
NOx Emission Level – mg/Nm3 (g/bhp-hr) NOx 252 (0.50) 523 (1.00)
Performance number EM3736-00 EM3734-00
Fuel Consumption
100% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.51 (8067) 8.24 (7810)
75% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.69 (8241) 8.42 (7984)
50% load with fan – MJ/ekW-hr (Btu/ekW-hr) 9.16 (8683) 8.88 (8420)
Cooling System
Auxiliary Circuit temperature (maximum inlet) – oC (oF) 54 (130) 54 (130)
o
Jacket water temperature (maximum outlet) – C ( F) o 99 (210) 99 (210)
Inlet Air
Combustion air inlet flow rate (0°C, 101.3 kPa)/(77°F, 14.7 psia) – Nm3/bkW-hr (ft3/min) 4.03 (6686) 3.82 (6349)
Altitude Capability
At 25°C (77°F) ambient, above sea level – m (ft) 975 (3199) 1500 (4921)

Exhaust System
Exhaust temperature – engine outlet – °C (°F) 400 (751) 401 (753)
Exhaust gas flow (0°C, 101.3 kPa)/(77°F, 14.7 psia) – Nm3/bkW-hr (ft3/min) 4.27 (16216) 4.06 (15438)
Exhaust gas mass flow – kg/bkW-hr (lb/hr) 5.38 (30693) 5.12 (29164)
Heat Rejection
Heat rejection to jacket water – kW (Btu/min) 664 (37760) 620 (35269)
Heat rejection to exhaust (LHV to 120°C/248°F) – kW (Btu/min) 1202 (68382) 1148 (65282)
Heat rejection to auxiliary circuit – kW (Btu/min) 342 (19471) 271 (15419)
Heat rejection to atmosphere from engine and generator – kW (Btu/min) 176 (9627) 170 (9283)
Heat rejection to jacket water circuit (JW+OC+AC1) – kW (Btu/min) 1363 (77481) 1349 (76715)

LEXE1552-01 Page 5 of 7
G3520H Continuous
Natural Gas Generator Sets
Electric Power

60 Hz High Efficiency Package Performance – No Pumps

Performance Continuous
Frequency 60 Hz 60 Hz
Genset power rating @ 0.8 power factor – ekW (kVA) 2483 (3104) 2483 (3104)
Engine Speed – rpm 1500 1500
Compression ratio 12.1 12.1
NOx Emission Level – mg/Nm3 (g/bhp-hr) NOx 258 (0.50) 533 (1.00)
Performance number EM0914-04 EM0912-04
Fuel Consumption
100% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.33 (7894) 8.05 (7633)
75% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.47 (8027) 8.20 (7777)
50% load with fan – MJ/ekW-hr (Btu/ekW-hr) 8.83 (8368) 8.55 (8109)
Cooling System
Auxiliary Circuit temperature (maximum inlet) – oC (oF) 48 (118) 48 (118)
o
Jacket water temperature (maximum outlet) – C ( F) o 99 (210) 99 (210)
Inlet Air
Combustion air inlet flow rate (0°C, 101.3 kPa)/(77°F, 14.7 psia) – Nm3/bkW-hr (ft3/min) 3.98 (6617) 3.79 (6294)
Altitude Capability
At 25°C (77°F) ambient, above sea level – m (ft) 900 (2953) 750 (2461)
Exhaust System
Exhaust temperature – engine outlet – °C (°F) 391 (736) 394 (742)
Exhaust gas flow (0°C, 101.3 kPa)/(77°F, 14.7 psia) – Nm3/bkW-hr (ft3/min) 4.22 (15835) 4.02 (15152)
Exhaust gas mass flow – kg/bkW-hr (lb/hr) 5.33 (30365) 5.07 (28896)
Heat Rejection
Heat rejection to jacket water – kW (Btu/min) 649 (36928) 593 (33728)
Heat rejection to exhaust (LHV to 120°C/248°F) – kW (Btu/min) 1115 (63381) 1092 (62126)
Heat rejection to auxiliary circuit – kW (Btu/min) 324 (18412) 283 (16118)
Heat rejection to atmosphere from engine and generator – kW (Btu/min) 192 (10547) 158 (8583)
Heat rejection to jacket water circuit (JW+OC+AC1) – kW (Btu/min) 1309 (74480) 1263 (71807)

LEXE1552-01 Page 6 of 7
G3520H 60 Hz Continuous
Natural Gas Generator Sets
Electric Power

Weights and Dimensions

A B

Dim “A” Dim “B” Dim “C” Dry Weight


mm (in) mm (in) mm (in) kg (lb)

7672 (302) 2173 (86) 2473 (97) 24 800 (54,675)


Note: For reference only. Do not use for installation design. Contact your local Cat dealer for precise weights and dimensions.

Ratings Definitions
Continuous Power Rating Fuel Rates
Output available with non-varying load for an unlimited 1. For transient response, ambient, and altitude capabilities
time. Average power output is 70-100% of the consult your local Cat dealer.
continuous power rating. Typical peak demand is 100% 2. Fuel pressure range specified is to the engine fuel control
of continuous rated ekW for 100% of operating hours. valve. Additional fuel train components may be required and
should be considered in pressure and flow calculations.
Applicable Codes and Standards
3. For a complete reference of definitions and conditions see
AS 1359, CSA C22.2 No. 100-04, UL 142, UL 489,
the following data sheets
UL 869, UL 2200, NFPA37, NFPA70, NFPA99, a. 60 Hz 2469ekW Continuous / Standard (W/ Pumps)
NFPA110, IBC, IEC 60034-1, ISO 3046, ISO 8528, EM0913-04 (1.0 g/bhp-hr NOx) - High Efficiency
NEMA MG1-22, NEMA MG1-33, 2014/35/EU, EM0915-04 (0.5 g/bhp-hr NOx) - High Efficiency
EM0917-04 (1.0 g/bhp-hr NOx) - High Response
2006/42/EC, 2014/30/EU. EM0919-04 (0.5 g/bhp-hr NOx) - High Response
Note: Codes may not be available in all model EM0921-04 (1.0 g/bhp-hr NOx) - High Altitude/Ambient
EM0923-04 (0.5 g/bhp-hr NOx) - High Altitude/Ambient
configurations. Please consult your local Cat dealer for EM3735-00 (1.0 g/bhp-hr NOx) - Humidity/Fuel Tolerant
availability. EM3737-00 (0.5 g/bhp-hr NOx) - Humidity/Fuel Tolerant
b. 60 Hz 2483ekW Continuous / Standard (W/O Pumps)
EM0912-04 (1.0 g/bhp-hr NOx) - High Efficiency
EM0914-04 (0.5 g/bhp-hr NOx) - High Efficiency
EM0916-04 (1.0 g/bhp-hr NOx) - High Response
EM0918-04 (0.5 g/bhp-hr NOx) - High Response
EM0920-04 (1.0 g/bhp-hr NOx) - High Altitude/Ambient
EM0922-04 (0.5 g/bhp-hr NOx) - High Altitude/Ambient
EM3734-00 (1.0 g/bhp-hr NOx) - Humidity/Fuel Tolerant
EM3736-00 (0.5 g/bhp-hr NOx) - Humidity/Fuel Tolerant

http://www.cat.com/powergeneration
©2020 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.

G3520H 60Hz CAT, CATERPILLAR, LET'S DO THE WORK, their respective logos, “Caterpillar
Yellow”,the “Power Edge” and Cat "Modern Hex" trade dress as well as corporate and
LEXE1552-01 (04/20) product identity used herein, are trademarks of Caterpillar and may not be used
without permission.

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