MI/ITP/001

INSPECTION & TEST PLAN FOR CONSTRUCTION OF PIPE LINE Revision: 02

Date of Release: Aug 07, 2002
Page 1 of 4

S.No Inspection stage Check Responsi Applicable Inspection Description Check List Form No. Remarks
Points bility Codes/Standards/Specs #
1.1. Material Identification C PI Contract Specs / API 5L To Confirm the material as per; M.T.C +
Material Inspection

/ASTM/ BS Standard • Specs QA/QC-001

• Drawing
• Mill test Certificate
1.

1.2. Dimension Inspection W PI Contract Specification/API 5L To check Dia, Thickness and out of Roundness etc. - QA/QC-001 Random inspection
1.3. Visual Inspection W PI Contract Specification/API 5L To check surface defects. - QA/QC-001 Random inspection
1.4. Swabbing W PI Contract Specification To confirm the inside cleaning of Line Pipe - QA/QC-001
2.1. Welding procedure H QA/QC API 1104/Contract Spec The written procedure is required from the contractors for review - API & ASME
Specification (WPS) Supervisor Form
Qualification

2.2. Procedure Qualification H QA/QC WPS/API 1104 As per approved WPS Adopted welding procedure with record of electric - API & ASME
Welding

Record (PQR) Supervisor charactics etc. is to be qualified including satisfactory result of destructive Form
2.

testing.
2.3. Welder Performance H QA/QC WPS/API 1104 Each welder should be qualified against WPS / PQR and NDT / Destructive - API & ASME
Qualification Supervisor/ testing Form +
NDTI QA/QC-018
3.1. Preparation of Right of Way M S/CI/PI Contract Specification • Monitoring of clearing and disposing of timber, bushes and corps - -
3. Right of

• Grading to permit passage of pipe-stringing truck and construction

Way

equipment
• Making all other arrangements.
Bending Stringing

4.1. Stringing M PI Contract Specs. Monitoring for safe Unloading of individual lengths of pipe and placing them in - QA/QC-051
an end to end arrangement along the Right of Way
4.

5.1. Bending H1/W S/PI Contract Specs. To check the degree of bend and pipe should be free from buckling, clocks - QA/QC-059 1st bend shall be
surface wariness, excessive reduction of wall thickness etc. checked completely
5

by the inspector.

6.1. Joint fit up H1/W S/PI/WI WPS /ANSI B31.4 or B31.8 To check the bevel /Groove, root face, gap and hi-low with the tolerances. - QA/QC-011 1st joint shall be
checked completely
by the inspector.
6.2. Welding H1/M PI/WI WPS/API-1104 Monitoring for correct use of procedure, Electrodes, removal of line -up QA/QC-012 - 1st joint shall be
6. Welding

clamps, interpass cleaning etc welded completely in

presence of inspector.
6.3. Visual Inspection W PI/WI API 1104 Visual check of welding surface flaws. QA/QC-012 QA/QC-013
6.4. N.D.T H NDTI API 1104/ ASME Sec. V Radiography or combination with other NDT methods as per contract Specs. - QA/QC-014
QA/QC-015
QA/QC-019
7.1. Surface Preparation W CR&P/PI Manufacturers data sheet / Surface Preparation will be checked as per recommendations of manufacturer QA/QC-092 -
Coat
.Fiel

ing
d
7

SSPC code /contract specification

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INSPECTION & TEST PLAN FOR CONSTRUCTION OF PIPE LINE Revision: 02
Date of Release: Aug 07, 2002
Page 2 of 4

7.2. Coating /Wrapping H1 CR&P/PI Manufacturers data sheet Check the proper coating/wrapping as per recommendations of manufacturer QA/QC-092 - Workmen
and should be free from visible defects certification by MI.
1st sleeve shall be
installed completely
in presence of
inspector.
7.3. Holiday Test H CR&P/PI NACE RP-490 Witness the test to confirm the surface defects and retesting after repair - QA/QC-093 Performance of
holiday tester shall be
verified.
7.4. Adhesion Test W CR&P/PI Contract Specs. One sleeve per 50 sleeves, on failure one per 25, one more till satisfaction , to QA/QC-092 - BP will provide
Peel Test H1 check adhesion of coating and presence of voids, acceptance criteria.

8.1. Excavation W PI/CI Contract Specs/ ANSI B31.4 / To check the size and shape of the trench suitable for safe working QA/QC-052 -
B31.8
8.2. Lowering H PI Contract Specs/ ANSI Prior to lowering, confirm that the welding, NDT, Field Coating, Holiday test QA/QC-052 -
B31.4/B31.8 have completed & monitoring the safe lowering of the line. QA/QC-053
8.3. Backfilling W PI/CI Contract Specs/ ANSI Monitoring for safety QA/QC-054 -
B31.4/B31.8 -Ensure the fulfillment of contract requirement for backfill material,
Trench

compaction and cleaning of area.

8.

8.4 Thrust boring H

H1 S/PI/CI Contract Specs/Dwg To check the level at ends, straightness, NDT and visual inspection of welds, QA/QC-063 -
HDD alignment should beofhold
Installation pointsleeves & Holiday test.
heat shrink
8.5 Anchoring W PI/CI Dwg/Contract Specs Check the proper anchoring of line at bends/ risers, concreting as per specs. QA/QC-061 -
(Slump Test and Sampling for cube test). QA/QC-081

9.1. The Inspection stages H Contract Specs/ ANSI - -

Joints
Tie in

mentioned for Activity No.2 B31.4/B31.8, API-1104

9.

to 7

10.1. Pigging H PI Contract Specs/ ANSI Prior and after Hydro test as per construction contract, Pigging operation will - QA/QC-059
Pigging

B31.4/B31.8 be witnessed
10.

11.1. Cathodic protection W E&I Contract Specs/ Manufacturer's Check the construction and Installation as per manufacturer's QA/QC-075 -
protection
Cathodic

Installation data recommendations/Contract Specification. Verification of installation of marker

11.

post.
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INSPECTION & TEST PLAN FOR CONSTRUCTION OF PIPE LINE Revision: 02
Date of Release: Aug 07, 2002
Page 3 of 4

12.1. Review of Punch List W S+PI+WI+ Contract Specs / Applicable All the defects and remaining work as per contract will be listed categorically - QA/QC-008
preparation

CI+E &I codes by the contractor and reviewed by MOODY.

Punch list
12.

13.1. Calibration of Instruments C PI Calibration Certificates Check the validity of instruments Calibration which will be used in Hydro Test - Certificate
required
13.2. As Built Dwg. H S/PI Contract Drawings As Built Drawings shall be submitted by the Contractor for Reviewing. - QA/QC-001
Hydro Test

13.3. Review of Test Package. H S/PI/NDTI Contract Specs / ANSI B 31.4 Review of the documents and on confirmation of completion of category 'A'
13.

/ ANSI B31.8 punch list items, the line will be released for Hydro test - QA/QC-020

13.4. Hydro Test W Witness the Hydro test for the Integrity of Design, Material and Welding
Contract Specs / ANSI B 31.4 - QA/QC-058
PI
/ ANSI B31.8

14.1. Submission of Documents. H S/PI - Contractor shall submit All remaining documents including check sheets, Test
documents.

Reports etc. to MOODY. - -

Handing
over
14.

14.2. Handing over QC file. H S - Complete QC file shall be submitted to the BP (P&A) deptt. By MOODY.
- -
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INSPECTION & TEST PLAN FOR CONSTRUCTION OF PIPE LINE Revision: 02
Date of Release: Aug 07, 2002
Page 4 of 4

Keys
H Hold Point A point beyond which contractor can not proceed further, until MOODY Inspector has carried out the required inspection/approval and
satisfactory results are obtain.
If contractor or BPP do not want MOODY to inspect at Hold point then written waiver, from BPP authorized personnel, must be
submitted to MOODY.
H1 1st step or process will be completely verified by MOODY Inspector with out fulfill this requirement contractor will not proceed further.
the option to witness an inspection activity.
W Witness point A point where inspection to be performed mandatory by MOODY Inspector. However, it is not compulsory for contractor to stop its
operation.
If sample size of inspection is not predetermined then inspector will decide the sample size for inspection as per the Quality and
criticality of the operation.
Inspection request for all witness point must be intimated to MOODY.
For all witness points, MOODY will generate Inspection reports.
C Certificate. Certificate Required to MOODY.
M A point that is not planned for inspection and also contractor does not need to prior intimate MOODY.
The inspector will observe this point during his routine work, if any discrepancy is observed then it will be notified immediately to the
contractor and/or BPP.

Activity Name Signature Date S: QA/QC SUPERVISOR.

CI: Civil Inspector
Prepared By Mr. Misbahuddin
MEC: Mechanical Inspector
Reviewed By Mr. Habib-ur-Rehman & Ayaz Ghani WI Welding Inspector
PI Pipeline Inspector
Approved By Allan Spanton E&I Electrical & Instrument Inspector
RT Radiography Interpreter
CR&P Coating, Wrapping & Painting Inspector