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    Boiler water control under new shipbuilding in shipyard 【Subject model: Auxiliary Boiler, Composite Boiler, Steam Separating Drum】

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    Zhengwei Yin
    The document discusses boiler water control during shipbuilding. Initial treatment of boiler water is necessary to protect against damage from hardness, silica, oxygen, and corrosion. Standard values are provided for water quality control of items like pH, chloride concentration, and phosphate levels for different water types. Proper control of boiler water and feedwater helps ensure safe and efficient boiler operation during shipbuilding.

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    Boiler water control under new shipbuilding in shipyard 【Subject model: Auxiliary Boiler, Composite Boiler, Steam Separating Drum】

    Uploaded by

    Zhengwei Yin
    23 views2 pages
    The document discusses boiler water control during shipbuilding. Initial treatment of boiler water is necessary to protect against damage from hardness, silica, oxygen, and corrosion. Standard values are provided for water quality control of items like pH, chloride concentration, and phosphate levels for different water types. Proper control of boiler water and feedwater helps ensure safe and efficient boiler operation during shipbuilding.

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    Vol.02-02-E

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    The document discusses boiler water control during shipbuilding. Initial treatment of boiler water is necessary to protect against damage from hardness, silica, oxygen, and corrosion. Standard values are provided for water quality control of items like pH, chloride concentration, and phosphate levels for different water types. Proper control of boiler water and feedwater helps ensure safe and efficient boiler operation during shipbuilding.

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    © All Rights Reserved
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    23 views2 pages

    Boiler water control under new shipbuilding in shipyard 【Subject model: Auxiliary Boiler, Composite Boiler, Steam Separating Drum】

    Uploaded by

    Zhengwei Yin
    The document discusses boiler water control during shipbuilding. Initial treatment of boiler water is necessary to protect against damage from hardness, silica, oxygen, and corrosion. Standard values are provided for water quality control of items like pH, chloride concentration, and phosphate levels for different water types. Proper control of boiler water and feedwater helps ensure safe and efficient boiler operation during shipbuilding.

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    Vol.

    02-02

    OSAKA BOILER MFG.CO.,LTD.

    Boiler water control under new shipbuilding in shipyard

    【Subject model: Auxiliary Boiler, Composite Boiler, Steam Separating Drum】

    Initial boiler water treatment under shipbuilding in shipyard is necessary to protect


    boilers from damage or corrosion of boiler water side. Proper control of boiler water
    and feedwater will help safety and efficient operation of boilers.

    Under shipbuilding, makeup feedwater is normally raw water such as tap water or
    industrial water. If such raw water is used without treatment, the hardness and silica
    in raw water become the sources of scale and corrosion in boiler body. Also pitting
    and rusty water will occur due to oxygen concentration cell. Dissolved oxygen in feed
    water may assist the oxygen concentration cell because temperature control of feedwater
    is not possible during shipbuilding.

    The major control items and its purpose to execute boiler water control are shown in
    the table 1. We recommend to fix those values as shown in the table 2 the standard values
    for water quality control, or consult with makers of boiler compounds.

    Table 1. Control item for boiler water and its purpose


    Control item Purpose
    - Prevention of corrosion
    pH value
    - Prevention of scale buildup by hardness and silica
    (Acid consumption (pH8.3))
    - Prevention of oil adhesion to heating surface
    - Control of boiler water concentration level
    (indirect control for total vaporized residue)
    Chloride ion concentration
    - Prevention of corrosion
    (electrical conductivity)
    - Observation of seawater invasion
    - Prevention of carry-over
    - Prevention of scale buildup by hardness
    Phosphate ion concentration
    - pH control by phosphate treatment

    Residual hydrazine concentration - Prevention of corrosion by dissolved oxygen

    Silica - Prevention of scale buildup by silica

    1/2
    Table 2. Standard values for water quality control
    Control Pressure Below 1 MPa
    item Makeup feedwater Raw water/soft water Distilled water

    pH at 25℃ 7.0 to 9.0 7.0 to 9.2

    Continuous monitoring
    Hardness ---
    (1 ppm as CaCO3 or less)
    Feed Chloride ion Continuous monitoring
    ---
    water concentration where needed

    Oily matters Monitoring of the cascade tank

    Monitoring under new shipbuilding or boiler restart


    Iron
    (0.3 ppm or less to return to stable condition)

    Treatment system Alkali treatment Alkali treatment

    pH at 25℃ 11.0 to 11.8 10.5 to 11.5

    Acid consumption
    Properly ---
    (pH8.3)
    Acid consumption
    Boiler Properly ---
    (pH4.8)
    water
    Chloride ion
    100 ppm or less 50 ppm or less
    concentration
    Phosphate ion
    concentration 20 to 100 ppm 20 to 40 ppm
    (See *1)
    Residual hydrazine
    0.1 to 1.0 ppm 0.1 to 1.0 ppm
    concentration
    *1: Measurement not required when using non-phosphate chemicals

    Compounds for boiler water treatment mostly contains phosphate series alkali. Using it
    with oxygen scavenger is recommended.

    2/2

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