Trane - VAV Command Unit II - O&M Manual

Installation, Operation,
and Maintenance
VAV-UCM 4.2
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-
conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment
by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and
on the tags, stickers, and labels that are attached to the equipment.
March 2014 VAV-SVX01D-EN

Introduction
Read this manual thoroughly before operating or servicing
this unit.
WARNING
Warnings, Cautions, and Notices Proper Field Wiring and Grounding
Safety advisories appear throughout this manual as
Required!
required.Your personal safety and the proper operation of Failure to follow code could result in death or serious
this machine depend upon the strict observance of these injury. All field wiring MUST be performed by qualified
precautions. personnel. Improperly installed and grounded field
wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
The three types of advisories are defined as follows:
NEC and your local/state electrical codes.
Indicates a potentially hazardous

WARNING situation which, if not avoided, could WARNING
result in death or serious injury.
Personal Protective Equipment (PPE)
Indicates a potentially hazardous
CAUTIONs situation which, if not avoided, could Required!
result in minor or moderate injury. It Installing/servicing this unit could result in exposure to
could also be used to alert against electrical, mechanical and chemical hazards.
unsafe practices.
• Before installing/servicing this unit, technicians
NOTICE: Indicates a situation that could result in MUST put on all PPE required for the work being
equipment or property-damage only undertaken (Examples; cut resistant gloves/sleeves,
accidents. butyl gloves, safety glasses, hard hat/bump cap, fall
protection, electrical PPE and arc flash clothing).
Important Environmental Concerns ALWAYS refer to appropriate Material Safety Data
Scientific research has shown that certain man-made Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA
chemicals can affect the earth’s naturally occurring guidelines for proper PPE.
stratospheric ozone layer when released to the • When working with or around hazardous chemicals,
atmosphere. In particular, several of the identified ALWAYS refer to the appropriate MSDS/SDS and
chemicals that may affect the ozone layer are refrigerants OSHA/GHS (Global Harmonized System of
that contain Chlorine, Fluorine and Carbon (CFCs) and Classification and Labelling of Chemicals) guidelines
those containing Hydrogen, Chlorine, Fluorine and for information on allowable personal exposure
Carbon (HCFCs). Not all refrigerants containing these levels, proper respiratory protection and handling
compounds have the same potential impact to the instructions.
environment.Trane advocates the responsible handling of • If there is a risk of energized electrical contact, arc, or
all refrigerants-including industry replacements for CFCs flash, technicians MUST put on all PPE in accordance
such as HCFCs and HFCs. with OSHA, NFPA 70E, or other country-specific
requirements for arc flash protection, PRIOR to
Important Responsible Refrigerant Practices
servicing the unit. NEVER PERFORM ANY
Trane believes that responsible refrigerant practices are SWITCHING, DISCONNECTING, OR VOLTAGE
important to the environment, our customers, and the air TESTING WITHOUT PROPER ELECTRICAL PPE AND
conditioning industry. All technicians who handle ARC FLASH CLOTHING. ENSURE ELECTRICAL
refrigerants must be certified.The Federal Clean Air Act METERS AND EQUIPMENT ARE PROPERLY RATED
(Section 608) sets forth the requirements for handling, FOR INTENDED VOLTAGE.
reclaiming, recovering and recycling of certain Failure to follow instructions could result in death or
refrigerants and the equipment that is used in these serious injury.
service procedures. In addition, some states or
municipalities may have additional requirements that
must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.
© 2014Trane All rights reserved VAV-SVX01D-EN

Introduction
Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in
part without written permission.Trane reserves the right
to revise this publication at any time, and to make changes
to its content without obligation to notify any person of
such revision or change.
Trademarks
VariTrac, VariTrane,Trane and theTrane logo are
trademarks or registered trademarks ofTrane in the United
States and other countries.Trane is a business of Ingersoll
Rand. All trademarks referenced in this document are the
trademarks of their respective owners.
Revision History
VAV-SVX01D-EN
Updated board photo and part number (BRD04939
replaced BRD02806).
VAV-SVX01D-EN 3
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Choosing a Location for Mounting
the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . .18
Warnings, Cautions, and Notices . . . . . . . . 2
Setting the Rotary Address Switches
Important Environmental Concerns . . . . . 2
on the Receiver and the Sensor . . . . . . . .19
Important Responsible Refrigerant
Factory Wiring of the Receiver to
Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
the VAV UCM . . . . . . . . . . . . . . . . . . . . . . .20
General Information . . . . . . . . . . . . . . . . . . . . . 6 Replacing and Securing the
Overview of Manual . . . . . . . . . . . . . . . . . . . 6 Receiver Cover . . . . . . . . . . . . . . . . . . . . . .22
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 6 Applying Power to the Receiver . . . . . . . .22
Unit Control Module 4.2 (UCM 4.2) . . . . . . . 6 Powering the Sensor and Associating
Specifications . . . . . . . . . . . . . . . . . . . . . . . 6 the Sensor to the Receiver . . . . . . . . . . . .23
UCM 4.2 Enhancements . . . . . . . . . . . . . . . 6 Testing Signal and Battery Strength . . . .23
UCM 4.2 Features . . . . . . . . . . . . . . . . . . . . 7 Disassociation . . . . . . . . . . . . . . . . . . . . . .23
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 UCM Programming and Operation . . . . . . . .24

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Chapter Overview . . . . . . . . . . . . . . . . . . . . .24
VAV Start Up/Check Out Procedure . . . . . . . . 9 Accessing Rover/Comm4 . . . . . . . . . . . . . . .24
Chapter Overview . . . . . . . . . . . . . . . . . . . . . 9 Rover Overview . . . . . . . . . . . . . . . . . . . . .24
UCM 4.2 Pre-Power Check-Out . . . . . . . . . . 9 Laptop Requirements and Complete

Connection Instructions . . . . . . . . . . . . . . .24
Light Emitting Diode (LED) Operations . . . 9
UCM Home Tabs: At a Glance . . . . . . . . . . .26
Zone Sensor Check-out . . . . . . . . . . . . . . . . 10
Status Tab . . . . . . . . . . . . . . . . . . . . . . . . . .27
UCM 4.2 Installation and Wiring . . . . . . . . . 11 Setpoints Tab . . . . . . . . . . . . . . . . . . . . . . .27
Chapter Overview . . . . . . . . . . . . . . . . . . . . 11
Wireless Tab . . . . . . . . . . . . . . . . . . . . . . . .28
UCM 4.2 Power Wiring . . . . . . . . . . . . . . . . 11
Advanced Configuration Tab . . . . . . . . . .28
Power Requirements . . . . . . . . . . . . . . . . 11
UCM Home Tabs: Instructions . . . . . . . . . . .28
Zone Sensor Wiring . . . . . . . . . . . . . . . . . . . 11
Configuration . . . . . . . . . . . . . . . . . . . . . . .28
Location and Mounting . . . . . . . . . . . . . . 11
Setpoints Tab . . . . . . . . . . . . . . . . . . . . . . .28
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Setup Tab . . . . . . . . . . . . . . . . . . . . . . . . . .30
Multiple UCM’s Per Zone Sensor . . . . . . 12
Wireless Tab . . . . . . . . . . . . . . . . . . . . . . . .33
Multiple UCM’s per Auxiliary Duct
Advanced Configuration Tab . . . . . . . . . .34
Temperature Sensor . . . . . . . . . . . . . . . . 12
Zone Sensor Hardwired Option . . . . . . . 12
Entering and Exiting the Service Mode . . .35
Zone Sensor Wireless Option . . . . . . . . . 12

Overriding VAVs . . . . . . . . . . . . . . . . . . . . . .35
Resetting Diagnostics . . . . . . . . . . . . . . . . . .35
Communication Wiring . . . . . . . . . . . . . . . . 12
Communication Link Wiring . . . . . . . . . . 12
Saving VAV Program . . . . . . . . . . . . . . . . . .35
Downloading Program Files from
DIP Switch Settings . . . . . . . . . . . . . . . . . . . 13
PC to DDC UCM 4.2 . . . . . . . . . . . . . . . . . .36
Wireless Zone Sensor . . . . . . . . . . . . . . . . . . . 17
Sequence of Operations . . . . . . . . . . . . . . . . . .38
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter Overview . . . . . . . . . . . . . . . . . . . . .38
Dimensional Diagrams . . . . . . . . . . . . . . . . 17
Single Duct Units . . . . . . . . . . . . . . . . . . . . . .38
Setting the Address, Mounting, Wiring,
Override Conditions (Single Duct) . . . . . . .38
and Associating the Receiver and Sensor 18
Fan-Powered Units . . . . . . . . . . . . . . . . . . . .39
4 VAV-SVX01D-EN
Parallel Fan-Powered Units . . . . . . . . . . . . 39 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . .58
Occupied Units . . . . . . . . . . . . . . . . . . . . . 39 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Override Conditions (Parallel Fans) . . . . . 39
Series Fan-Powered Units . . . . . . . . . . . . . 40
Occupied Units . . . . . . . . . . . . . . . . . . . . . 40
Override Conditions (Series Fan) . . . . . . . 40
Zone Sensor Functions . . . . . . . . . . . . . . . . 40
Flow Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 41
Failure Modes . . . . . . . . . . . . . . . . . . . . . . . . 41
Air and Water Balancing . . . . . . . . . . . . . . . . 42
Air Balancing . . . . . . . . . . . . . . . . . . . . . . . . 42
System Checkout . . . . . . . . . . . . . . . . . . . 42
System Setup . . . . . . . . . . . . . . . . . . . . . . 42
VAV Single Duct Unit Air Balancing . . . . 42
Water Balancing . . . . . . . . . . . . . . . . . . . . . . 44
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 45
Diagnostic Log . . . . . . . . . . . . . . . . . . . . . 45
Diagnostic Table . . . . . . . . . . . . . . . . . . . . 46
UCM Failure Procedures . . . . . . . . . . . . . 46
UCM Communication Loss Procedures . 47
Wired Zone Sensor Failure Procedures . 47
Wired Zone Setpoint Failure Procedures 48
Wireless Zone Sensor Failure Procedures 49
Airflow Failure Procedures . . . . . . . . . . . 51
Auxiliary Temperature Sensor Failure
Procedures . . . . . . . . . . . . . . . . . . . . . . . . 53
Auxiliary C02 Sensor Failure Procedures 53
VAV Damper Failure Procedures . . . . . . . 53
VAV Series Fan Failure Procedures . . . . 54
VAV Parallel Fan Failure Procedures . . . 54
VAV Electric Heat Stage(s) Failure
Procedures . . . . . . . . . . . . . . . . . . . . . . . . 56
VAV Proportional Hot water failure . . . . 56
Trane/Honeywell Proportional valve
check out procedures . . . . . . . . . . . . . . . . . 57
Cartridge Failure . . . . . . . . . . . . . . . . . . . . 57
Actuator Failure . . . . . . . . . . . . . . . . . . . . 57
VAV Two Position Hot water failure . . . . 57
VAV-SVX01D-EN 5
General Information
Overview of Manual include a twisted/shielded communication link, zone
sensor, auxiliary temperature sensor (optional), CO2
Note: One copy of the document is shipped with VAV Sensor (optional), and Occupy/Unoccupy Sensor
units that have UCM 4.2 DDC controllers and is (optional), and 24 VAC power.
customer property. It must be retained by the unit's
maintenance personnel. Specifications
This booklet describes proper installation, operation, and Power Requirements
maintenance procedures for delivered air systems. By The UCM 4.2 requires 24VAC, 50/60 Hz NEC Class 2 power.
carefully reviewing the information within this manual The UCM itself consumes 8 VA. Our factory installed
and following the instructions, the risk of improper devices draw from 3 to 12 VA.Typical values are 4 VA for
operation and/or component damage will be minimized. a damper actuator, 10 to 12 VA for an electric heat
Should equipment failure occur, contact a qualified contractor, and 6 VA for a fan relay.The NEC Class 2
service organization with qualified, experienced HVAC transformer should be sized to handle the total VA of all
technicians to properly diagnose and repair this devices.The binary outputs are rated at steady-state 12 VA
equipment. max.
Chapter Overview Operating Environments - UCM 4.2

32° to 140°F (0° to 60°C), 10% to 90% relative humidity, non-
This chapter contains information about the following: condensing
• Unit Control Module 4.2 (UCM 4.2)
Storage Environments - UCM 4.2
• Specifications
-40° to 150°F (-40° to 65.6°C), 10% to 90% relative humidity,
• UCM 4.2 Enhancements non-condensing
• UCM 4.2 Features
Mounting
• Shipping
Typically, the UCM 4.2 is factory installed. However, UCM
• Storage 4.2 is available with retrofit kits, in which case it must be
field installed.
Unit Control Module 4.2 (UCM
Tracer Summit and UCM 4.2 Communications
4.2) Link Wiring
The UCM 4.2 is a microprocessor-based, Direct Digital Communications Link wiring must be 18 AWG twisted
Controller (DDC) for the (Variable Air Volume) VAV shielded pair wire. Each conductor must be stranded
terminal unit. It contains the control logic to modulate the tinned copper.The maximum total wire length is 5,000 feet
flow of supply air through the VAV terminal in response to (1,524 m). See “UCM 4.2 Installation and Wiring,” p. 11 for
the load requirements within the VAV zone. further information about wire selection.
The function of the UCM is to control theVAV terminal unit UCM 4.2 Enhancements
to vary the volumetric airflow rate to the zone. Units have
been made with either pneumatic, analog electronic, or • The enhanced VAV UCM is backward compatible with
microprocessor controls (DDC VAV).This manual VariTrane® D VAV boxes (VXXD and VXXE) VariTrac®
discusses only terminal units with Comm4 DDC/VAV dampers, and VariTrac II dampers.
controls. Factory installed DDC/VAV controls are available • UCM 4.2 adds support for operation with VariTrane
with all single duct terminal units, dual duct units, as well Series F valves (¼-turn blade dampers) via 90-second
as parallel fan-powered and series fan-powered units.Two drive time.
UCMs are required for dual duct units (one for the heating
duct and one for the cooling duct). • UCM 4.2 adds a second, C02 interfacing, mode of
operation to the auxiliary analog input (TB3-5).This is
The UCM modulates a VAV's damper blade based on a a 1 to 10 volt DC input with a mapping of input voltage
zone temperature, measured airflow, and airflow set to C02 output data value of 200 parts per million (PPM)
points to continuously control conditioned air delivery to of C02 per volt.The use of this new auxiliary analog
the space.The volume of incoming air is monitored and input as an interface to a C02 detector is mutually
the damper adjusts to provide accurate control exclusive with the use of the input as auxiliary
independent of the duct pressure.The damper modulates temperature input.Therefore, the use of the C02
between operator airflow set points depending on space interfacing mode of operation is not recommended for
conditions. Additionally, fan and heat outputs may be stand-alone applications requiring auto-changeover.
energized depending on the application. Available inputs
6 VAV-SVX01D-EN
General Information
• UCM 4.2 adds a binary 24VAC, dry contact input. It can • For standalone units, series or parallel fan operation
be configured either as a generic input or as an will use the unoccupied fan control when the local
occupancy detector input. unoccupied request (** function) is received. In UCM
• UCM 4.2 adds a VariTrac Bypass Damper mode of 3.3 and prior, the fan would operate as if occupied
operation. In this mode, supply air temperature and during local unoccupied request.
supply air pressure is made available on the Comm4 • UCM 4.2 adds a local minimum heating flow set point.
link.The damper position is a Comm4-control The use of and value of this set point is configurable.
parameter. A Comm4 configurable failsafe position
was added.The supply air temperature uses a new "S" UCM 4.2 Backward Compatibility
input (TB3-7).The use of this new input is mutually UCM 4.2 can be used to replace UCM I, UCM II, and UCM
exclusive with the zone temp input (TB3-1). III with no compatibility issues. However, if the
• UCM 4.2 now assumes the hot water valve is closed communicating device (i.e. Command Unit I or Comfort
after reset.This prevents a reset during hot water Manager™ I) is a COM 3 device (1992 or earlier), then you
override from causing the valve to stop moving.This will need an upgrade chip.The Comfort Manager chip
also changes the behavior after reset, when there is a upgrade is Kit 1511 and the Command Unit chip upgrade
reheat demand, the hot water valve now opens (from is Kit 1512.
assumed closed position) to the desired reheat
position.
UCM 4.2 Features
• In a wireless system, the hard-wired sensor can now be UCM Outputs
configured as not present.The hard-wired sensor UCMTriac outputs for controlling a fan or reheat are rated
failures will not be reported as long as at least one at 12 VA each.
wireless zone sensor is reporting valid temperature
values. Wiring Diagram
Note: This is an older wireless system that has been Figure 3, p. 14 shows a typical wiring diagram for the
obsoleted and not the one discussed in the wireless redesigned UCM hardware.The new service part number
zone sensor section. is BRD04939.
Figure 1. UCM 4.2 board layout
Zone Sensor, Auxiliary Sensor, and Water Valve Override

Thumbwheel Set Point Calibration Each UCM that has proportional or staged hot water heat
If there is a discrepancy between a measured temperature outputs can be edited to override the water valve to its
and what the UCM reports, a calibration offset value can be maximum position.
edited in the UCM setup screen to correct the displayed
Ventilation Set Points and Ratio Calculation
value.
Set point values needed for a space to satisfy indoor air
Flow Sensor Calibration quality requirements are provided. A resultant ventilation
If there is a discrepancy between a measured flow and ratio can be used to calculate an air handler's outside air
what the UCM reports, the measured value can be entered, damper minimum position or other control strategies.
which automatically calculates a calibration multiplier to
correct the displayed value.
VAV-SVX01D-EN 7
General Information
Water Heat Output Configuration

UCMs that have hot water heat outputs can be configured
for normally open or normally closed.
Zone Sensor Functions

Zone sensor functions now include: air valve drive to
maximum, use unoccupied set points, timed override, and
cancel timed override.
Slaving of Zone Sensors

Up to three (3) UCM 4.2 may be connected to a single zone
sensor.
Generic UCM Capability

UCM 4.2 can be configured to control non-Trane VAV
boxes.
Shipping
Each VAV product and its service literature are shipped in
the same package. When unpacking, make sure that the
literature is not lost or discarded with the packing material.
Visually inspect the individual components for obvious
defects or damage. All components are thoroughly
inspected before leaving the factory. Any claims for
damage incurred during shipment must be filed with the
carrier.
Storage
When any component of the VAV system and/or field
installed accessories must be stored for a period of time
prior to being installed, they must be protected from the
elements.The storage location temperature should be
between -40° to 150°F (-40° to 65.6°C) and the relative
humidity should be 10% to 90%, non-condensing.
The warranty will not cover damage to the VAV system or
controls due to negligence during storage. A controlled
indoor environment must be used for storage.
8 VAV-SVX01D-EN
VAV Start Up/Check Out Procedure
Chapter Overview Table 1. Green LED power function indication
This chapter contains information about the following: LED State Indication
• Unit 4.2 Pre-Power Check-Out "On” Board functioning correctly
• Light Emitting Diode (LED) Operations Blinking Board malfunction (Replace Board)
"Off” Board does not have power
• Zone Sensor Check-Out
The yellow LED functions as the communication indicator.
UCM 4.2 Pre-Power Check-Out The indication from the yellow LED is as follows:
:
Table 2. Yellow LED communication indicator function

WARNING
Live Electrical Components! LED State Indication
Incorrect (reversed)
During installation, testing, servicing and
"On” communication polarity, no
troubleshooting of this product, it may be necessary to connection, or shorted lines.
work with live electrical components. Have a qualified
Blinking slowly approx. 1 blink/ Communication is occurring on the
licensed electrician or other individual who has been
sec. link but not for that particular UCM.
properly trained in handling live electrical components
perform these tasks. Failure to follow all electrical Blinking quickly (multiple blinks/ Communication is occurring on the
sec.) link, specifically with that UCM.
safety precautions when exposed to live electrical
components could result in death or serious injury. Polarity is correct and no
"Off” communication is occurring on the
link
• Check the supply voltage atTB1. Proper polarity must
be maintained.TB1-1 is the hot side (+) andTB1-2 is the
ground side (-) of the 24VAC input.The UCM cannot be
powered from a common 24 VAC transformer that is
supplying power to a device containing a full-wave
rectifier bridge in its power supply.The acceptable
voltage is 20 to 28 VAC (24 VAC cataloged). However,
voltages at either extreme may result in increased
system instability.
• Verify that communications wiring has properly been
terminated atTB2-1 (+) andTB2-2 (-). Polarity is very
important on the communications link.
• Verify that the zone sensor connections are correct as
detailed in the UCM wiring chapter.
• Verify that the proper unit DIP switch settings have
been set on each UCM.
• Verify that the tubing is properly connected to the
transducer.
Light Emitting Diode (LED)

Operations
The UCM has one green LED located nearTB3 and one
yellow LED located nearTB2 on the UCM circuit board.
These LED’s are used to help diagnose communication
(yellow) or circuit board problems (green).
The green LED (red on older boards) is a power indicator.
It is steady on when the power is on and the software is
functioning correctly. If it blinks with a 1 second on 1
second off cycle when power is applied, then the board is
not functioning and must be replaced.
VAV-SVX01D-EN 9
VAV Start Up/Check Out Procedure
Zone Sensor Check-out

If an erroneous temperature is being reported to the UCM,
use the “Zone sensor temperature-resistance table,” p. 10
to verify the integrity of the adjustable set point
potentiometer or sensor.The resistance should be
measured across the terminals to which the device is
connected.
Note: Disconnect the zone sensor from the UCM when
making the checks listed in the table below.
Table 3. Zone sensor temperature-resistance table
Thermostat
Thumbwheel Sensor Resistance (k
Temp (°F) Resistance (Ohms) Ohms)
55 792 17.0
56 772 16.5
57 753 16.1
58 733 15.7
59 714 15.4
60 694 15.0
61 675 14.6
62 656 14.3
63 636 14.0
64 617 13.6
65 597 13.3
66 578 13.0
67 558 12.6
68 539 12.3
69 519 12.1
70 500 11.8
71 481 11.5
72 461 11.2
73 442 11.0
74 422 10.7
75 403 10.4
76 383 10.2
77 364 10.0
78 344 9.7
79 325 9.5
80 306 9.3
81 286 9.0
82 267 8.8
83 247 8.6
84 228 8.4
85 208 8.2
Note: Thumbwheel resistance checks are made at TB3-2 and TB3-3 on the
zone sensor. Temperature sensor resistance is measured at TB3-1
and TB3-2 of the zone sensor.
10 VAV-SVX01D-EN
UCM 4.2 Installation and Wiring
UCM power requirement, add the power consumption per
WARNING stage to the circuit board power requirement. For
example, a Series F unit containing magnetic contactors
Hazardous Voltage! with three stages of reheat would consume 42 VA.
Disconnect all electric power, including remote
disconnects before servicing. Follow proper lockout/ Table 4. VA rating for components
tagout procedures to ensure the power can not be
Style Volt Amps
inadvertently energized. Failure to disconnect power
before servicing could result in death or serious injury. F - Style Actuator 4 VA
Air Valve Actuator C through E Style 12 VA
Varitrac Actuator 3 VA
WARNING
Fan Power Fan Output 6 VA
Proper Field Wiring and Grounding Hot Water Proportional 4 VA
Required! Hot Water 2 Position 6.5 VA
All field wiring MUST be performed by qualified
Electric Heater Magnetic Contactor 10 VA
personnel. Improperly installed and grounded field
wiring poses FIRE and ELECTROCUTION hazards. To Electric Heater Mercury Contactor 12 VA
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in Note: VariTrane™ and VariTrac™ cooling only Series D
NEC and your local/state electrical codes. Failure to and E models consume 20 VA (12 VA for the
follow code could result in death or serious injury. actuator and 8VA for the UCM).The heating output
ratings remain the same.
Chapter Overview See Figure 1, p. 7 for UCM terminal locations and Figure 2,
p. 13 through Figure 5, p. 16 for wiring of output devices.
This chapter contains information about the following:
• UCM 4.2 Power Wiring Zone Sensor Wiring
• Zone Sensor Wiring
• Communication Wiring Location and Mounting
• DIP Switch Settings Selection A zone sensor in each control zone should be located in the
most critical area of the zone. Sensors should not be
mounted in direct sunlight or in the area’s supply air
UCM 4.2 Power Wiring stream. Subdivision of the zone may be necessary for
adequate control and comfort.
Power Requirements
Avoid mounting zone sensors in areas subject to the
NOTICE: following:
• Drafts or “dead spots” behind doors or corners
Use Copper Conductors Only!
Unit terminals are not designed to accept other types • Hot or cold air ducts
of conductors. Failure to use copper conductors could • Radiant heat from the sun or appliances
result in equipment damage.
• Concealed pipes or chimneys
Use at least 16 AWG for power wiring and connect to • Unheated or uncooled surfaces behind the sensor such
terminalTB1-1 (+) andTB1-2 (-). 24 VAC is required to as outside walls
power the UCM control and has an acceptable voltage • Air flows from adjacent zones or other units
tolerance of 20 to 28 VAC. Replace the UCM control box
cover after field wiring to prevent any electromagnetic Wiring
interference.
Each unit must be controlled by a zone sensor that is
Note: A dedicated 24 VAC, 50VA NEC class 2 transformer designated specifically for use with the UCM control. Field
is recommended to power the UCM. When wiring for the zone sensors must meet the following
powering multiple UCM’s from one transformer, requirements:
polarity must be maintained.TerminalTB1-1 is
designated positive (+) and terminalTB1-2 is • Must be 14 to 18 AWG
negative (-) to the unit casing ground. • Refer to the sensor instructions for terminal
The power consumption for cooling only Series F Models connections.
(VariTrac and VariTrane) is 12 VA (4 VA for the air valve/ • If local codes require enclosed conductors, the zone
actuator and 8 VA for the board).To determine the total sensor wires should be installed in conduit. Do not
VAV-SVX01D-EN 11
route zone sensor wires in conduit with 24VAC or other Zone Sensor
high power conducting wires.
The wireless zone sensor with night setback timed
Multiple UCM’s Per Zone Sensor override (TOV) on/cancel button. Also can be ordered for
Celsius and Fahrenheit setpoint adjustment - Part Number
Up to three (3) UCM’s may be connected to a single zone X13790492010 (F), X13790494010 (C). Digital Wireless Part
sensor and thumbwheel set point. Number: X13790822010.
• Connect terminal connectionsTB3-1,TB3-2, andTB3-
3 in parallel (i.e. daisy chain) from the master UCM to Communication Wiring
the slaved UCM(s).
Note: Proper polarity must be maintained. Communication Link Wiring
• Cut jumper wires W1 and W2 on the slaved UCM’s The “Communication Link” is the communication wiring
(never cut jumper wires W1 and W2 on master UCM). betweenTracer Summit® and all VAV box Unit Control
Modules (UCM).Tracer Summit can be connected to the
Multiple UCM’s per Auxiliary Duct UCM communication link in a “daisy chain” configuration.
Temperature Sensor Note: It is not necessary for each UCM to be connected to
Up to three (3) UCMs may be connected to a single the line in sequential order by address. Also,
auxiliary duct temperature sensor. multiple communication links may be run and
terminated atTracer Summit. However, a
• Connect terminal connectionsTB3-5 andTB3-6 in
consistent, documented wiring path will help
parallel (i.e. daisy chain) from the master UCM to the
troubleshoot communication problems after
slaved UCM(s).
installation.
Note: Proper polarity must be maintained.
Field wiring for the communication link must meet the
• Cut jumper wire W4 on the slaved UCMs (never cut following requirements:
jumper wire W4 on the master UCM).
1. Communication link wiring must be at least 18 AWG
Zone Sensor Hardwired Option twisted shielded pair wire. Shields must be grounded
atTracer Summit or Central Control Panel (CCP) only.
Depending on the zone sensor options used, a maximum More than one ground reference will cause
of five wires may be required to run from the UCM to the communications failures. Shields must be daisy
zone sensor.The zone sensor options are: chained.Tape the shield at the lastVAV UCM to prevent
• Zone sensor only (2 wires) - Part Number any connection between the shield and ground. Wire
X13511528010 specifications are as follows:
• Sensor with night set back - Part Number Plenum Cable

X13511530010 Stranded, tinned copper insulated with extruded FEP.
• Zone sensor with external adjustable - Part Number Conductors cabled and shielded with overall
X13511529010 aluminum/Mylar tape and stranded, tinned copper
drawn wire. Extruded jacket, 300 volt, 150°C NEC 725-
• Zone sensor with external adjustable night set back, 2 (b) class 2, type CL2P, 25 pF/ft.
timed override (TOV) on/cancel button - Part Number
X13511527010 Non-Plenum Cable
• Digital zone sensor - Part Number X13790866010 Stranded tinned copper insulated with polyethylene.
Conductors cabled and shielded with overall
• Communications jack - Part Number X13651467020 aluminum/polyester tape and stranded, tinned copper
(for one box of 12) drain wire. Chrome gray PVC jacket, 300V, 60°C NEC
Note: All wiring from the zone sensor to the type CM, 24 pF/ft.
Communication link must be twisted shielded pair
wiring. Table 5. Wire capacitance
Max. Communication
Zone Sensor Wireless Option Link Wiring Length Max. Wire Capacitance
Wireless Zone Sensor 1,000 feet (304.8m) Up to 60 pF/ft. (196.9 pF/m)
2,000 feet (609.6 m) Up to 50 pF/ft. (164.0 pF/m)
Receiver is used to receive a signal from the wireless zone
sensor and can be factory installed- Part Number 3,000 feet (914.4m) Up to 40 pF/ft. (131.2 pF/m)
X13790855010. 4,000 feet (1,219.2 m) Up to 30 pF/ft. (98.4 pF/m)
The wiring harness connects the receiver to the UCM 4.2 5,000 feet (1,524 m) Up to 25 pF/ft. (82.0 pF/m)
- Part Number X19051692010. Note: Wire capacitance must comply with this table.
12 VAV-SVX01D-EN
2. The maximum wire length should not exceed 5,000 Table 6. DIP switch settings for UCM 4.2 (continued)
feet (1,524 m).
UCM Dip
3. Communication link wiring cannot pass between Unit # Address 1 2 3 4 5 6
buildings.
9 73 OFF ON ON OFF ON ON
4. A maximum of 63 UCMs can be connected to each 10 74 ON OFF ON OFF ON ON
COM Link. Daisy chaining is a typical configuration. 11 75 OFF OFF ON OFF ON ON
“STAR” chaining is also acceptable. 12 76 ON ON OFF OFF ON ON
Note: Polarity is extremely important and must be 13 77 OFF ON OFF OFF ON ON
observed on communication link connections. 14 78 ON OFF OFF OFF ON ON
5. At the VAV box, communication link wires must be 15 79 OFF OFF OFF OFF ON ON
connected toTB2-1, 3 (+) andTB2-2, 4 (-) terminals on 16 80 ON ON ON ON OFF ON
the UCM. 17 81 OFF ON ON ON OFF ON
6. Verify that the UCM address is properly set (DIP switch 18 82 ON OFF ON ON OFF ON
SW1). See Table 6, p. 13 for proper DIP switch settings. 19 83 OFF OFF ON ON OFF ON
20 84 ON ON OFF ON OFF ON
DIP Switch Settings 21 85 OFF ON OFF ON OFF ON

22 86 ON OFF OFF ON OFF ON
DIP Switch SW1 contains six switches for addressing the 23 87 OFF OFF OFF ON OFF ON
UCM.These switches allow a user to set a unique 24 88 ON ON ON OFF OFF ON
communication address for each UCM. Each UCM on a 25 89 OFF ON ON OFF OFF ON
given communication link must have a unique address in
26 90 ON OFF ON OFF OFF ON
order forTracer Summit or the CCP to communicate to it.
27 91 OFF OFF ON OFF OFF ON
Refer to Table 6, p. 13 for UCM 4.2 DIP switch settings.
28 92 ON ON OFF OFF OFF ON
Note: When using Rover™ service tool to communicate 29 93 OFF ON OFF OFF OFF ON
to the UCM, you must add 64 to the DIP switch
30 94 ON OFF OFF OFF OFF ON
address. For example, a UCM with the DIP switch
31 95 OFF OFF OFF OFF OFF ON
address set to 1 would be UCM Number 65 in
32 96 ON ON ON ON ON OFF
Rover.
33 97 OFF ON ON ON ON OFF
Figure 2. Rover screen/application 34 98 ON OFF ON ON ON OFF
35 99 OFF OFF ON ON ON OFF
36 100 ON ON OFF ON ON OFF
37 101 OFF ON OFF ON ON OFF
38 102 ON OFF OFF ON ON OFF
39 103 OFF OFF OFF ON ON OFF
40 104 ON ON ON OFF ON OFF
41 105 OFF ON ON OFF ON OFF
42 106 ON OFF ON OFF ON OFF
43 107 OFF OFF ON OFF ON OFF
44 108 ON ON OFF OFF ON OFF
45 109 OFF ON OFF OFF ON OFF
46 110 ON OFF OFF OFF ON OFF
47 111 OFF OFF OFF OFF ON OFF
48 112 ON ON ON ON OFF OFF
Table 6. DIP switch settings for UCM 4.2
49 113 OFF ON ON ON OFF OFF
UCM Dip 50 114 ON OFF ON ON OFF OFF

Unit # Address 1 2 3 4 5 6 51 115 OFF OFF ON ON OFF OFF
1 65 OFF ON ON ON ON ON 52 116 ON ON OFF ON OFF OFF
2 66 ON OFF ON ON ON ON 53 117 OFF ON OFF ON OFF OFF
3 67 OFF OFF ON ON ON ON 54 118 ON OFF OFF ON OFF OFF
4 68 ON ON OFF ON ON ON 55 119 OFF OFF OFF ON OFF OFF
5 69 OFF ON OFF ON ON ON 56 120 ON ON ON OFF OFF OFF
6 70 ON OFF OFF ON ON ON 57 121 OFF ON ON OFF OFF OFF
7 71 OFF OFF OFF ON ON ON 58 122 ON OFF ON OFF OFF OFF
8 72 ON ON ON OFF ON ON 59 123 OFF OFF ON OFF OFF OFF
VAV-SVX01D-EN 13
Table 6. DIP switch settings for UCM 4.2 (continued)
UCM Dip
Unit # Address 1 2 3 4 5 6
60 124 ON ON OFF OFF OFF OFF
61 125 OFF ON OFF OFF OFF OFF
62 126 ON OFF OFF OFF OFF OFF
63 127 OFF OFF OFF OFF OFF OFF The following figures show wiring diagrams for typical
applications of UCM 4.2
.
Figure 3. Wiring diagram for single duct units with factory installed electric reheat
BL
HEATER STAGE 24VAC 60HZ OPTIONAL
8. FACTORY
CONTACTOR(S) DAMPER NEC CLASS-2 INSTALLED Y
OPTIONAL 10. WIRELESS
9. CONTROL CIRCUIT
TRANSFORMER ACTUATOR
LOAD= 12VA
WIRING Y
(WITHOUT HEAT)
3RD 2ND 1ST BL
24VAC
TB1-2
TB1-1
1ST STG.
3RD STG.
2ND STG.
GND 24V
HOT
UCM or EI Board
BL
Y
CLOSE
OPEN
HOT
HOT
TB1-2
TB1-1
TB3-3 TB3-1
V
TB2-6
O
TB1-1
R
BR
TB1-2 TB2-5 TB3-2
11 10 7 6 3 2 1
DIGITAL DISPLAY ZONE SENSOR
W/ COMM. JACK
REMOTE MTD.
4. 11.
OPTIONAL FIELD INSTALLED

TB1-2
TB1-1
TB4-1
J1 1
J10
J11
J7
J8
J9

ACT PRESSURE
BIP GND 24V
TB2-6 TB3-1
TRANSDUCER
TB2-5 TB3-2
ADDRESS D.D.C.\U.C.M. TB3-3
J3
R
SWITCH CONTROL BOARD +
PRESS
BK
VOUT
G -
1 2(+) 1(-) 3 2 1
+ - + - + - ZONE SENSOR
ZONE GND SET A/CO2 GND
W/ COMM. JACK
S
7.
TB3-6
TB3-5
TB3-3
TB2-3
TB2-6
TB3-2
TB2-4
TB2-5
TB2-2
TB3-1
TB2-1
YEL GRN REMOTE MTD.

3. 4.
OPTIONAL FIELD
INSTALLED ZONE SENSOR
MOUNTED
MOUNTED
DUCT
WALL
OUT
OUT
IN
IN
D.D.C.\U.C.M. 6.
CONTROL BOX (TB1-1) 24V

24V +
CO2 (TB3-6) GND
SHIELDED TWISTED PAIR SENSOR GND 0
COMMUNICATIONS WIRING OUT V
(TB3-5) A/CO2
OPTIONAL FACTORY INSTALLED
WIRELESS OPTIONAL FIELD INSTALLED
CO2 SENSOR
TB3-5 TB3-6
5. R (HOT) (TB1-1) 24VAC
O (COMMON)
GR (NC CONTACT)
(TB4-1) BIP WARNING
(TB1-1) 24VAC HAZARDOUS VOLTAGE!
BK (RETURN)
(TB1-2) GND DISCONNECT ALL ELECTRIC POWER
Y 6.
NOT CONNECTED INCLUDING REMOTE DISCONNECTS AND
FOLLOW LOCK OUT AND TAG PROCEDURES
OPTIONAL FIELD INSTALLED OPTIONAL BEFORE SERVICING. INSURE THAT ALL
OCCUPANCY SENSOR MOTOR CAPACITORS HAVE DISCHARGED
AUX TEMP SENSOR STORED VOLTAGE. UNITS WITH VARIABLE
NOTE: SPEED DRIVE, REFER TO DRIVE
INSTRUCTIONS FOR CAPACITOR DISCHARGE.
FACTORY WIRING FAILURE TO DO THE ABOVE COULD RESULT

1. IN DEATH OR SERIOUS INJURY.
FIELD WIRING
OPTIONAL OR ALTERNATE WIRING AVERTISSEMENT
TENSION DANGEREUSE!
2. 1/4" QUICK CONNECT REQUIRED FOR ALL FIELD CONNECTIONS. COUPER TOUTES LES TENSIONS ET
OUVRIR LES SECTIONNEURS Ã€ DISTANCE,
3. ZONE SENSOR TERMINALS 1 (-) AND 2 (+) REQUIRE SHIELDED TWISTED PAIR PUIS SUIVRE LES PROCÃ‰DURES DE
WIRING FOR COMMUNICATIONS JACK EQUIPPED ZONE SENSOR OPTION. VERROUILLAGE ET DES Ã‰TIQUETTES AVANT
TOUTE INTERVENTION. VÃ‰RIFIER QUE TOUS
LES CONDENSATEURS DES MOTEURS SONT
4. NO ADDITIONAL WIRING REQUIRED FOR NIGHT SETBACK OVERRIDE (ON/CANCEL). DÃ‰CHARGÃ‰S. DANS LE CAS D'UNITÃ‰S
COMPORTANT DES ENTRAÃŽNEMENTS Ã€
5. THE OPTIONAL BINARY INPUT CONNECTS BETWEEN TB4-1 (BIP) AND 24VAC (HOT) FROM VITESSE VARIABLE, SE REPORTER AUX
INSTRUCTIONS DE L'ENTRAÃŽNEMENT POUR
TRANSFORMER. THE BINARY INPUT CAN BE RECONFIGURED AS AN OCCUPANCY INPUT VIA THE DÃ‰CHARGER LES CONDENSATEURS.
COMMUNICATIONS INTERFACE. NE PAS RESPECTER CES MESURES DE
PRÃ‰CAUTION PEUT ENTRAÃŽNER DES
6. AS SHIPPED, THE AUX INPUT IS CONFIGURED AS AN AUX TEMP INPUT. THE AUX INPUT CAN BE BLESSURES GRAVES POUVANT ÃŠTRE
RECONFIGURED AS A CO2 SENSOR INPUT VIA THE COMMUNICATIONS INTERFACE. MORTELLES.
7. S TERMINAL NOT TO BE USED WITH VARITRANE. ADVERTENCIA

iVOLTAJE PELIGROSO!
8. IF UNIT MOUNTED TRANFORMER IS NOT PROVIDED, POLARITY FROM UNIT TO UNIT MUST BE DESCONECTE TODA LA ENERGÃ A ELÃ‰CTRICA,
MAINTAINED TO PREVENT PERMANENT DAMAGE TO CONTROL BOARD. IF ONE LEG OF 24VAC INCLUSO LAS DESCONEXIONES REMOTAS Y
SIGA LOS PROCEDIMIENTOS DE CIERRE Y
SUPPLY IS GROUNDED, THEN GROUND LEG MUST BE CONNECTED TO TB1-2. ETIQUETADO ANTES DE PROCEDER AL
SERVICIO. ASEGÃšRESE DE QUE TODOS
9. CONTACTORS ARE 24 VAC: 12VA MAX/COIL (MERCURY CONTACTORS). 10VA MAX/COIL LOS CAPACITORES DEL MOTOR HAYAN
(MAGNETIC CONTACTORS) DESCARGADO EL VOLTAJE ALMACENADO.
PARA LAS UNIDADES CON TRANSMISIÃ“N
DE VELOCIDAD VARIABLE, CONSULTE LAS
10. OPTIONAL FUSE, DISCONNECT SWITCH & TRANSFORMER LOCATED IN HEATER. INSTRUCCIONES PARA LA DESCARGA
DEL CONDENSADOR.
11. ZONE SENSOR TERMINALS 6 AND 7 REQUIRE SHIELDED TWISTED PAIR EL NO REALIZAR LO ANTERIORMENTE
WIRING FOR OPTIONAL USE OF COMMUNICATIONS JACK. INDICADO, PODRÃ A OCASIONAR LA MUERTE
O SERIAS LESIONES PERSONALES.
14 VAV-SVX01D-EN
Figure 4. Wiring diagram for fan-powered units with field installed reheat
VAV-SVX01D-EN 15
Figure 5. Wiring diagram for fan-powered units with factory installed electric reheat
HEATER BL
TERMINAL DAMPER OPTIONAL
ACTUATOR FAN CONTROL FACTORY

INSTALLED Y
BOX WIRING BOX WIRING WIRELESS
WIRING
Y
24VAC BL
TB1-2
TB1-1
2ND STG HEAT GND 24V
UCM or EI Board
CLOSE
OPEN
V
BR-HOT
HOT
HOT
1ST STG HEAT
O
TB1-1 TB2-6 TB3-3 TB3-1
TB1-2 TB2-5 TB3-2

R-FAN
BR
Y
24 VAC BL 11 10 7 6 3 2 1
W/ COMM. JACK
REMOTE MTD.
TB1-2
TB1-1
TB4-1
J1 1
J10
J11
J7
J8
4. 6.
J9
ACT
BIP GND 24V PRESSURE OPTIONAL FIELD INSTALLED
TRANSDUCER DIGITAL DISPLAY ZONE SENSOR
ADDRESS D.D.C.\U.C.M. J3
R
PRESS
BK
VOUT TB2-6 TB3-1
G - TB2-5 TB3-2
TB3-3
1
+ - + - + -
ZONE GND SET A/CO2 GND
S 7.
TB3-6
TB3-5
TB3-3
TB2-6
TB3-2
TB2-3
TB2-4
TB2-5
TB2-2
TB3-1
TB2-1
YEL GRN
2(+) 1(-) 3 2 1
ZONE SENSOR
W/ COMM. JACK
REMOTE MTD.
3. 4.
OPTIONAL FIELD
D.D.C.\U.C.M.
OUT
OUT

IN
IN
CONTROL BOX

SHIELDED WIRELESS WARNING
TWISTED PAIR HAZARDOUS VOLTAGE!
COMMUNICATIONS DISCONNECT ALL ELECTRIC POWER
WIRING INCLUDING REMOTE DISCONNECTS AND
BEFORE SERVICING. INSURE THAT ALL
MOUNTED
MOUNTED
MOTOR CAPACITORS HAVE DISCHARGED

WALL
DUCT
TB3-5 TB3-6 6. STORED VOLTAGE. UNITS WITH VARIABLE

5. R (HOT) (TB1-1) 24VAC SPEED DRIVE, REFER TO DRIVE
O (COMMON) (TB1-1) 24V
(TB4-1) BIP 24V FAILURE TO DO THE ABOVE COULD RESULT
GR (NC CONTACT) +
(TB1-1) 24VAC IN DEATH OR SERIOUS INJURY.
CO2 (TB3-6) GND
BK (RETURN) SENSOR GND 0
Y
(TB1-2) GND
6.
(TB3-5) A/CO2
AVERTISSEMENT
NOT CONNECTED OUT V TENSION DANGEREUSE!
OPTIONAL FIELD INSTALLED OPTIONAL COUPER TOUTES LES TENSIONS ET
OPTIONAL FIELD INSTALLED OUVRIR LES SECTIONNEURS Ã€ DISTANCE,
OCCUPANCY SENSOR AUX TEMP SENSOR
CO2 SENSOR PUIS SUIVRE LES PROCÃ‰DURES DE
VERROUILLAGE ET DES Ã‰TIQUETTES AVANT
TOUTE INTERVENTION. VÃ‰RIFIER QUE TOUS
NOTE: LES CONDENSATEURS DES MOTEURS SONT
DÃ‰CHARGÃ‰S. DANS LE CAS D'UNITÃ‰S
1. FACTORY WIRING COMPORTANT DES ENTRAÃŽNEMENTS Ã€
VITESSE VARIABLE, SE REPORTER AUX
FIELD WIRING INSTRUCTIONS DE L'ENTRAÃŽNEMENT POUR
DÃ‰CHARGER LES CONDENSATEURS.
OPTIONAL OR ALTERNATE WIRING
NE PAS RESPECTER CES MESURES DE
2. 1/4" QUICK CONNECT REQUIRED FOR ALL FIELD CONNECTIONS. BLESSURES GRAVES POUVANT ÃŠTRE
MORTELLES.
3. ZONE SENSOR TERMINALS 1 (-) AND 2 (+) REQUIRE SHIELDED TWISTED PAIR WIRING FOR COMMUNICATIONS
JACK EQUIPPED ZONE SENSOR OPTION. ADVERTENCIA
iVOLTAJE PELIGROSO!
4. NO ADDITIONAL WIRING REQUIRED FOR NIGHT SETBACK OVERRIDE (ON/CANCEL). DESCONECTE TODA LA ENERGÃ A ELÃ‰CTRICA,
INCLUSO LAS DESCONEXIONES REMOTAS Y
5. THE OPTIONAL BINARY INPUT CONNECTS BETWEEN TB4-1 (BIP) AND 24VAC (HOT) FROM TRANSFORMER. SIGA LOS PROCEDIMIENTOS DE CIERRE Y
ETIQUETADO ANTES DE PROCEDER AL
THE BINARY INPUT CAN BE RECONFIGURED AS AN OCCUPANCY INPUT VIA THE COMMUNICATIONS SERVICIO. ASEGÃšRESE DE QUE TODOS
INTERFACE. LOS CAPACITORES DEL MOTOR HAYAN
DESCARGADO EL VOLTAJE ALMACENADO.
6. AS SHIPPED, THE AUX INPUT IS CONFIGURED AS AN AUX TEMP INPUT. THE AUX INPUT CAN BE DE VELOCIDAD VARIABLE, CONSULTE LAS
RECONFIGURED AS A CO2 SENSOR INPUT VIA THE COMMUNICATIONS INTERFACE. INSTRUCCIONES PARA LA DESCARGA
DEL CONDENSADOR.
7. S TERMINAL NOT TO BE USED WITH VARITRANE. EL NO REALIZAR LO ANTERIORMENTE
INDICADO, PODRÃ A OCASIONAR LA MUERTE
8. ZONE SENSOR TERMINALS 6 AND 7 REQUIRE SHIELDED TWISTED PAIR WIRING FOR COMMUNICATIONS
JACK EQUIPPED ZONE SENSOR OPTION.
16 VAV-SVX01D-EN
Wireless Zone Sensor
Overview (On) and timed override Unoccupied (Cancel) information
to the receiver.The receiver electrically reproduces the
TheTrane Wireless Zone Sensor set includes a sensor and zone temperature resistance, all zone temperature
a receiver that work together to provide the same setpoint function resistances, and timed override On and
functions as the equivalentTrane wired sensor (#4190- timed override Cancel information as sent by the sensor.
1090), such as the standard 10 k temperature input (with
the exception of the communication jack). No further Dimensional Diagrams
software or hardware is necessary for site evaluation,
installation, or maintenance. See Figure 6, p. 17 and Figure 7, p. 18 for dimensions of the
Wireless Zone Sensor set.The dimensions are the same
The sensor transmits the zone temperature, all zone
for both the sensor and the receiver.
temperature setpoint functions, timed override Occupied
Figure 6. Outside dimensions for sensor
1.08 in (2.75 cm)

2.90 in (7.35 cm)
4.78 in (12.14 cm)
Note: The dimensions are the

2.62 in (6.65 cm) same for both the sensor
and the receiver.
VAV-SVX01D-EN 17
Figure 7. Mounting hole dimensions for sensor
3.27 in (8.30 cm)
2.36 in (6.00 cm)
1.34 in (3.41 cm)
Note: The dimensions are the

same for both the sensor
and the receiver.
Setting the Address, Mounting, Choosing a Location for Mounting the

Sensor
Wiring, and Associating the
Placement of the receiver and the sensor set is critical to
Receiver and Sensor proper operation. In most installations, distance is not the
limiting factor for proper radio signal quality. It is more
The following procedure list shows the recommended
greatly affected by walls, barriers, and general clutter. For
order for installation:
best radio transmission range and reliability, wherever
• Choosing a location for mounting the sensor possible, mount the receiver and sensor in line of sight.Try
• Setting the rotary address switches on the receiver and to minimize the number of barriers between the pair of
on the sensor devices. In general, sheetrock walls and ceiling tiles offer
little restriction to the propagation of the radio signal
• Replacing and securing the receiver cover throughout the building; concrete or metal barriers offer
• Powering the sensor and associating the sensor to the the most restriction.The transmission range for the sensor
receiver is as follows:
• Applying power to the receiver • Open range: 2,500 ft (762 m) (packet error rate = 2%)
• Testing signal and battery strength • Usable range: 200 ft (61 m)
• Disassociation • Typical range: 75 ft (23 m)
18 VAV-SVX01D-EN
Ambient considerations • Avoid placing the sensor inside metal enclosures

Avoid locations that are outside the operating temperature • Avoid radio transmissions through thick, solid
and humidity range (see Table 14, p. 48). concrete walls
Location Considerations for the Sensor Setting the Rotary Address Switches on
When selecting a location for the sensor, consider both the Receiver and the Sensor
thermal and radio transmission characteristics of the Note: To expedite the installation and association
location. process, set the addresses before applying power
Thermal considerations to the receiver.
The process of establishing communication between the
• Avoid areas of direct sunlight
receiver and sensor is referred to as association.The
• Avoid areas in the direct air stream of air diffusers receiver and the sensor must have their rotary switches set
• Avoid exterior walls and other walls that have a to the same address in order to enable communication
temperature differential between their two sides between the two devices (see Figure 8, p. 19). Important
limitations are as follows:
• Avoid areas close to sources of heat such as sunlight,
appliances, or other equipment • Only one associated receiver/sensor set can
communicate within the reception range of the
• Avoid drafty areas
wireless system.
• Avoid dead spots behind doors, projection screens, or
• It is not possible to associate more than one sensor to
corners
a receiver, nor is it possible to associate more than one
Radio transmission considerations receiver to a sensor.
• Avoid metal barriers between the sensor and receiver,

such as plastered walls with metal lathe as they will
decrease radio signal quality.
Figure 8. Setting the rotary address switches on the receiver and the sensor
Do not remove the
insulation strip yet.
LED1
LESS
LE
WIRELESS
INSTALL
A
TALL
TA
LED4
L
S4
! LED1
Pb
Pb-FREE
B1 +
LED2 LED2
LED3 LED3
S3
SIGNAL S1 S2 S3 SIGNAL S1 S2
LED4
LED5
LED5 ADD
DRESS ADDRESS
C33 C34 BATTERY

STATUS
POWER J1 STATUS
HEATING SET S4
S5 FAN/SYSTEM
SETPOINT C35 WIRELESS
INSTALL
S5 ZONE
GND R77
24VAC/DC
GND
COMM +
COMM -
Setting the Receiver Address – Make the receiver unable to associate with a
sensor
1. Using a small screwdriver, set the three rotary address
switches (locations S1, S2, S3) on the receiver • Read the switches from left to right in the order in
(Figure 8, p. 19) to an address between 001 and 999. which they are numbered (S1, S2, S3).
Note: Do not use 000 as an address for installation. If • Zero is at the 9 o'clock position.
you set the receiver address to 000, it will: 2. Make a notation of the address and location of the
– Return the receiver outputs to their factory receiver.
defaults indefinitely (zone temperature and
setpoint outputs: 72.5°F [22.5°C])
– Remove all association knowledge
VAV-SVX01D-EN 19
Setting the Sensor Address

1. Using a small screwdriver, set the three rotary address
switches (locations S1, S2, S3) on the sensor (Figure 8,
p. 19) to the same address used for the receiver it is to
be associated with.
2. Make a notation of the address and location where this
sensor is to be mounted.
Note: Do not use 000 as an address for installation. If
you set the address to 000, it will:
– Remove all association knowledge
– Revert to a low-power hibernation mode.
– Send a disassociation request to the receiver. If
the sensor and receiver are associated and
communicating at the time the sensor is set to
000 and theTest button is pressed, the receiver
will also become unassociated and will be
available for re-association.
• Read the switches from left to right in the order in
which they are numbered (S1, S2, S3).
• Zero is at the 9 o'clock position.
3. Make a notation of the address and location of the
sensor.
Factory Wiring of the Receiver to the VAV

UCM
The required power for the receiver is 24 VAC or 24 Vdc
and is less than 1 VA.The receiver is designed to be
powered by the VAV UCM controller.
Note: A dedicated transformer is not necessary or
advised.
20 VAV-SVX01D-EN
Figure 9. Factory wiring of the receiver to the VAV UCM

BL
24VAC 60HZ OPTIONAL
W (HOT) 8.
PROP. FACTORY
TO J8
WATER DAMPER NEC CLASS-2
BK (CLOSE) INSTALLED Y
TO J9 VALVE CONTROL CIRCUIT WIRELESS
R (OPEN) 24VAC ACTUATOR
TO J10 12VA MAX LOAD= 12VA
WIRING
(WITHOUT HEAT) Y
PROPORTIONAL WATER VALVE 24VAC BL
TB1-2
TB1-1
GND 24V
UCM or EI Board
CLOSE
OPEN
HOT
HOT
OPTIONAL
FUSE, DISCONNECT GREEN
BL or (BK)
& TRANSFORMER GROUND
Y or (W)
SCREW
OPTIONAL
DISCONNECT
SWITCH
BK
BK
OPTIONAL POWER OPTIONAL
BL
TRANSFORMER FUSE
(50VA) Y
TB1-2
TB1-1
TB4-1
J1 1
J10
J11
J9
J7
J8
TB1-2
TB1-1
ACT PRESSURE
BIP GND 24V
TRANSDUCER
GND 24V
ADDRESS D.D.C.\U.C.M. UCM or EI Board
J3
R
PRESS
BK
VOUT 5. R (HOT)
G - (TB1-1) 24VAC
O (COMMON)
1 (TB4-1) BIP
GR (NC CONTACT)
(TB1-1) 24VAC
+ - + - + - ZONE GND SET A/CO2 GND BK (RETURN)
(TB1-2) GND
S
7. Y
TB3-6
TB3-5
TB3-3
TB2-6
TB3-2
TB2-3
TB2-4
TB2-5
TB2-2
TB3-1
TB2-1
YEL GRN NOT CONNECTED

OCCUPANCY SENSOR
TB1-1 TB2-6 TB3-3 TB3-1
TB1-2 TB2-5 TB3-2

OUT
OUT
IN
IN
D.D.C.\U.C.M.
CONTROL BOX
MOUNTED
MOUNTED
SHIELDED TWISTED PAIR 11 10 7 6 3 2 1

WALL
DUCT
COMMUNICATIONS WIRING 6. DIGITAL DISPLAY ZONE SENSOR

WIRELESS W/ COMM. JACK
(TB1-1) 24V REMOTE MTD.
24V +
TB2-6 TB3-1 CO2 4. 11.
(TB3-6) GND
TB2-5 TB3-2 SENSOR GND 0
TB3-5 TB3-6
TB3-3 (TB3-5) A/CO2 OPTIONAL FIELD INSTALLED
OUT V
CO2 SENSOR
6.
2(+) 1(-) 3 2 1
WARNING
2ND STG. HAZARDOUS VOLTAGE!
ZONE SENSOR TO J10 HEATER STAGE
OPTIONAL 1ST STG. DISCONNECT ALL ELECTRIC POWER
W/ COMM. JACK TO J9 CONTACTOR(S)
INCLUDING REMOTE DISCONNECTS AND
AUX TEMP SENSOR REMOTE MTD. HOT 24VAC, 12VA
TO J8 FOLLOW LOCK OUT AND TAG PROCEDURES
MAX/COIL BEFORE SERVICING. INSURE THAT ALL
3. 4. MOTOR CAPACITORS HAVE DISCHARGED
NOTE: OPTIONAL FIELD ELECTRIC HEATER STORED VOLTAGE. UNITS WITH VARIABLE
SPEED DRIVE, REFER TO DRIVE
1. FACTORY WIRING INSTALLED ZONE SENSOR INSTRUCTIONS FOR CAPACITOR DISCHARGE.
FIELD WIRING FAILURE TO DO THE ABOVE COULD RESULT
ON - OFF IN DEATH OR SERIOUS INJURY.
OPTIONAL OR ALTERNATE WIRING TO J9 WATER VALVE
2.
TO J8 24 VAC AVERTISSEMENT
1/4" QUICK CONNECT REQUIRED FOR ALL FIELD CONNECTIONS. 12VA MAX TENSION DANGEREUSE!
3. ZONE SENSOR TERMINALS 1 (-) AND 2 (+) REQUIRE SHIELDED TWISTED PAIR OPTIONAL FIELD INSTALLED COUPER TOUTES LES TENSIONS ET
WIRING FOR COMMUNICATIONS JACK EQUIPPED ZONE SENSOR OPTION. 0N-OFF WATER VALVE
PUIS SUIVRE LES PROCÃ‰DURES DE
4. NO ADDITIONAL WIRING REQUIRED FOR NIGHT SETBACK OVERRIDE (ON/CANCEL). TOUTE INTERVENTION. VÃ‰RIFIER QUE TOUS
5. THE OPTIONAL BINARY INPUT CONNECTS BETWEEN TB4-1 (BIP) AND 24VAC (HOT) FROM DÃ‰CHARGÃ‰S. DANS LE CAS D'UNITÃ‰S
TRANSFORMER. THE BINARY INPUT CAN BE RECONFIGURED AS AN OCCUPANCY INPUT VIA THE VITESSE VARIABLE, SE REPORTER AUX
COMMUNICATIONS INTERFACE. INSTRUCTIONS DE L'ENTRAÃŽNEMENT POUR
6. AS SHIPPED, THE AUX INPUT IS CONFIGURED AS AN AUX TEMP INPUT. THE AUX INPUT CAN BE NE PAS RESPECTER CES MESURES DE
RECONFIGURED AS A CO2 SENSOR INPUT VIA THE COMMUNICATIONS INTERFACE. PRÃ‰CAUTION PEUT ENTRAÃŽNER DES
BLESSURES GRAVES POUVANT ÃŠTRE
7. MORTELLES.
S TERMINAL NOT TO BE USED WITH VARITRANE.
8. IF UNIT MOUNTED TRANFORMER IS NOT PROVIDED, POLARITY FROM UNIT TO UNIT MUST BE
ADVERTENCIA
iVOLTAJE PELIGROSO!
MAINTAINED TO PREVENT PERMANENT DAMAGE TO CONTROL BOARD. IF ONE LEG OF 24VAC
DESCONECTE TODA LA ENERGÃ A ELÃ‰CTRICA,
SUPPLY IS GROUNDED, THEN GROUND LEG MUST BE CONNECTED TO TB1-2. INCLUSO LAS DESCONEXIONES REMOTAS Y
9. OPTIONAL FUSE, DISCONNECT SWITCH & TRANSFORMER WIRING. WIRINGS GOES THRU TO ETIQUETADO ANTES DE PROCEDER AL
NEXT COMPONENT WHEN OPTIONS ARE NOT CHOSEN/ LOS CAPACITORES DEL MOTOR HAYAN
10. TRANSFORMER WIRE COLORS: 120V - W, 208V - R, 240V - O, 277V - BR, 480V - R/BK PARA LAS UNIDADES CON TRANSMISIÃ“N
575V -R, 190V - R, 220V - R, 347V - R. DE VELOCIDAD VARIABLE, CONSULTE LAS
INSTRUCCIONES PARA LA DESCARGA
DEL CONDENSADOR.
11. ZONE SENSOR TERMINALS 6 AND 7 REQUIRE SHIELDED TWISTED PAIR
EL NO REALIZAR LO ANTERIORMENTE
Table 7. Wiring harness: wire identification Table 7. Wiring harness: wire identification (continued)
Wire Label Color Function Wire Label Color Function

HEATING SET N/A Not used. For future use. 24 VAC/DC Blue 24 VAC/Vdc power
FAN/SYSTEM N/A Not used. For future use. GND-POWER Yellow Ground for 24 VAC/dc
SETPOINT Red Space temperature setpoint COMM + N/A Not used. For future use.
ZONE White Zone temperature COMM - N/A Not used. For future use.
GND-SIGNAL Black Ground for setpoint and zone signal Note: Both GND-SGNAL and GND-POWER must be wired for the receiver to
operate (See Figure 3, p. 14, Figure 4, p. 15,Figure 5, p. 16).
VAV-SVX01D-EN 21
Replacing and Securing the Receiver

Cover Figure 11. LED5 stays on after applying power to the
receiver
1. To replace the receiver cover on the base plate, hook
the cover over the top of the base plate. Apply light
pressure to the bottom of the cover until it snaps in
place.
2. If necessary to keep the cover securely attached, install
the security screw into the bottom of the receiver
(Figure 10, p. 22).
Figure 10. Snap receiver cover on base plate and attach
security screw
LED5 stays constantly On
Receiver Indicates Readiness to Associate

After initial power up, the receiver conducts a channel scan
for 10 seconds. During this time, the receiver selects from
16 available channels the clearest channel on which to
operate. LED1, LED2, and LED3 flash rapidly in succession
(round-robin style) while the channel scan is in progress.
Note: Do not attempt association until the channel scan is
finished. After the channel scan is finished, LED3
will begin blinking (one-blink pattern) to show that
the receiver is ready to be associated with a sensor.
Security screw LED3 will stop blinking when association has been
established (Figure 12, p. 22).
Applying Power to the Receiver

Figure 12. LED3 blinks when the receiver is ready to be
Restore power to the UCM. Observe LED5 on the receiver associated with a sensor
(Figure 11, p. 22). It will light and stay constantly On when
24V power is normal.
LED3
LED3 will begin

to blink after
10 seconds
22 VAV-SVX01D-EN
Powering the Sensor and Associating the 2. View LED1, LED2, and LED3 to determine the strength
Sensor to the Receiver of the signal. View LED5 to determine the strength of
the battery.
1. Verify the sensor is set to the same address as the
Note: The LEDs will turn Off after 5 seconds to
associated receiver.
conserve battery strength.
2. Remove the insulation barrier, which is a plastic strip
3. Record the results in your commissioning statement.
located between the two batteries (Figure 13, p. 23).
3. Association will automatically occur between the Figure 14. Testing signal and battery strength
sensor and the receiver. If the first association attempt
is unsuccessful, the sensor will automatically SENSOR
reattempt association with the receiver every 10
minutes.
Note: A disassociated sensor will transmit an association
request every 10 minutes. An associated sensor Signal strength
that has lost communication with the receiver will
transmit an association request every 50 minutes.
Note: LED3 on the receiver stops blinking to indicate that
association has been established.
Figure 13. Removing the insulation barrier on the LED1
sensor LED2
LED3
LED5
SENSOR
B1 +
+
Pb S5
Pb-FREE (Test
LED1 button) Push S5 firmly, then release
LED2
LED3
S1
S3
–
SIGNAL S2
Disassociation
LED4
LED5
ADDRESS
LED5 STATUS
+ The receiver removes all stored association information,
BATTERY
STATUS
S4 conducts a channel scan, and restarts itself, if any of the

WIRELESS
INSTALL
following are true:
• The receiver address is changed from its current
J1 setting (001-999)
– • The receiver receives a disassociation notification
B2 - from its associated sensor
• The receiver does not receive a communication from
its associated sensor within 35 minutes
S5
Testing Signal and Battery Strength

The following recommended test indicates signal and
battery strength. It verifies that the association process
was successful and that the batteries have adequate
charge. (For more information on LEDs, see
“Troubleshooting,” p. 45.)
1. Firmly press and release theTest button (S5) on the
bottom of the sensor (Figure 14, p. 23).
VAV-SVX01D-EN 23
UCM Programming and Operation
Chapter Overview Note: For Instructions on how to use Rover Comm4, refer
to the Rover Comm4 online Help by clicking
This chapter contains information about the following: Contents and Index on the Help menu.
• Accessing Rover/Comm4 Laptop Requirements and Complete
• UCM HomeTabs: At a Glance Connection Instructions
• UCM HomeTabs: Instructions For instructions on connecting a PC laptop to a Comm4
• Entering and Exiting the Service Mode link, refer to the Installing Rover ServiceTool Version 5.0,
3270 3275.
• Overriding VAVs
Note: A hard copy of this document is in the Rover
• Resetting Diagnostics
package and an electronic copy (Installation.pdf)
can be found on the Rover installation CD-ROM.
Accessing Rover/Comm4
To connect to a Comm4 Link
Rover Overview 1. Insert the Comm4 card in the PC laptop.
Rover is a service tool that allows parameters to be viewed 2. Connect the cables as shown in the appropriate figure.
or adjusted in UCM v 2.0 and higher. Prior to UCM v 2.0, See Figure 15, p. 24 for connecting to a Comm4
you would need to use EveryWare to access units that controller through a zone sensor and Figure 16, p. 25
were stand alone.The operating and programming guide for Connecting to a Comm4 controller using alligator
for Rover is EMTX-SVX01*-EN. Rover Comm4 is a software clips.
application for monitoring, configuring, and testingVAV II/
Note: Make sure to maintain polarity.
III/IV controllers on Comm4 links. Rover Comm4 replaces
Every Ware service software.
Figure 15. Connecting to a Comm4 controller through a zone sensor.
Comm4
PCMCIA card
Adapter cable
RJ11
plug
24 VAV-SVX01D-EN
Figure 16. Connecting to a Comm4 controller using 4. Double-click on the Comm4 Service Tool icon to
alligator clips access a Comm4VAV UCM.This tool allows the user to
monitor, configure, and test Comm4.
Figure 17. Rover service tool
Comm4
PCMCIA card
Adapter
cable
Red
Black
RJ11 plug
3. Double-click the Rover icon on the laptop PC desktop.

The Rover Service Tool screen will appear.
5. Rover/Comm4 will launch. Click to launch the Scan for

Devices dialog box.
Figure 18. Rover/Comm4 application with the Scan for Devices dialog box.
VAV-SVX01D-EN 25
6. The user may search by the address of a single UCM or 8. Once the scan is complete, the results will populate the
scan the range of UCM addresses specified device tree on the left-hand side of the Rover/Comm4
Note: Address for VAV UCM's range from 65-127. screen.
Figure 20. Rover/Comm4 screen
7. Select the desired device or range of devices and click
the Scan button.You’ll be able to watch as the
applications scan for the selected data.
Note: The numbers selected for each device (65-127)
can be referenced back to address selection for
the UCM(s). See Table 6, p. 13, Dip Switch
settings.
Figure 19. Scanning for Devices screen
9. Access the desired UCM from the device tree.
UCM Home Tabs: At a Glance
Figure 21. UCM home tabs
26 VAV-SVX01D-EN
Status Tab unit's airflow rate is less than 5% or greater than 110%
of the unit's cataloged CFM. For example, the UCM will
Unit Info use position control for a size 600 CFM unit if the flow
UnitType:The different types of units for the selected is less than 30 CFM (5%) or greater than 660 CFM
UCM. (110%).
Software Revision:The version of the UCM Note: Although the UCM will read flow down to
software. 5% of cataloged and up to 110% of
cataloged, the range of MIN FLOW settings
Setpoints is 0%, or 10% to 100% of cataloged.The
Active Heating:The active (or actual) heating range of MAX FLOW settings is 100% of
setpoint currently used by the UCM. cataloged. In the example above, the
lowest allowable MIN FLOW set point is 60
Active Cooling:The active (or actual) cooling CFM (zero is also permissible) and 600 CFM
setpoint currently used by the UCM. is the highest allowable MAX FLOW set
Zone Sensor: Shows the setpoint set at the zone point.
sensor for the controlled space. ZoneTemp:The temperature, as reported by the zone
Control sensor. If the UCM is at version 4 or greater and the unit
type is Bypass Damper Round or Rectangular, this field
Mode: Shows whether the UCM is in occupied or is replaced by the supply air temperature. Dashes
unoccupied mode.The control mode determines appear if the zone sensor is not functioning when
which heating or cooling setpoints to use. allowed to be displayed.
Action: Shows the UCM’s heating or cooling action. Flow Control: The flow control override of the UCM.
The cool control action modulates the air valve as if the Valid values: Auto, Open, Closed, Min, or Max.
supply duct air is colder than the space temperature.
Present Minimum: If the UCM is in pressure
The heat control action modulates the air valve as if the
independent mode (using flow control), the present
supply duct air is warmer than the space temperature.
minimum, expressed in the appropriate flow units,
Binary Input appears in the Present Minimum field. If the UCM is
in pressure dependant mode (using position control),
Type: For version 4.0 or higher UCMs, shows whether
the minimum is expressed as percentage open.
the BIP is configured for occupancy or as a Generic BIP.
Ventilation Ratio: The ventilation ratio equals the
Status: Shows the position of the binary input Open/
outside air requirement divided by the air valve flow.
Closed as a generic input or Occupied Unoccupied
Type the occupied outside air requirement and the
from an occupancy input.
unoccupied outside air requirement on the Setpoints
Fan tab.
Type: The type of fan for the unit may be Series, Max Hot water Override: Used to give status if Hot
Parallel, or -- (none). water Valve is being overridden.
Status: Shows whether the fan is enabled or disabled. Heat

Present Value: Shows whether the fan is on or off. Type: This field shows the different types of reheat.
Choices are 1) None; 2) 3 Stage Electric; 3) Electric Slow
Auxiliary Input Pulse Width Modulation; 4) Proportional Hot Water
Type: Shows the two types of auxillary inputs, with -Auxillary Heat; and 5) 3 Stage Hot Water.
temperature and C02.They are mutually exclusive to Status: Shows whether the heat is enabled or
one another. disabled.
Value: The displayed value will reflect either the Present Value: Shows whether the heat is on or off.
temperature (if it has a temperature sensor input) or
the PPM (if it is configured with a C02 input). Setpoints Tab
Other The UCM Home screens that are shown are non adjustable
Position:The air valve or damper position. and are used to show values only.
Flow: This line displays the unit's airflow rate Note: The Setpoints tab will be defined in programming
expressed in the flow units selected in the setup menu. the configuration menus.
This line will not be shown if the UCM is using position
control instead of flow control.The UCM will use
position control if the flow sensor is failed or not
installed.The UCM will also use position control if the
VAV-SVX01D-EN 27
Wireless Tab configured as not present then the hardwired setpoint

sensor failure flag will not be set as long as at least one
Note: This tab displays the older style wireless not to be wireless sensor is transmitting a valid setpoint.
confused with the new wireless that is being
currently offered. Advanced Configuration Tab
When the UCM version is 3.0 or higher, this tab displays The UCM HomeTabs (and their screens) that are shown
the wireless sensor serial number assignments. Up to five are non adjustable and are used to show values only. The
wireless sensors may be assigned to a UCM. Four sensors advanced configuration tab will be defined in
may be chosen as averaging, one sensor can be chosen as programming the configuration menus
backup.The backup sensors are optional. Backup sensors
for temperature and setpoint inputs only affect the UCM if
all averaging sensors fail. Backup button functions are
UCM Home Tabs: Instructions
always used. Any combination of backup strategies is
valid. Configuration
For version 4.0 UCMs or higher, if the hardwired sensor is To access the data fields for each tab and to make
configured as not present then the hardwired zone adjustments, select the Configure button as shown in
temperature failure flag will not be set as long as at least Figure 22, p. 28.To make adjustments, find the correct
one wireless sensor is transmitting a valid zone parameter, change it, and download to UCM.
temperature. Likewise, if the hardwired sensor is
Figure 22. Select the configure button
Setpoints Tab
Figure 23. Setpoints tab
28 VAV-SVX01D-EN
In Rover, the setpoints can be viewed at the UCM UCM's active cooling set point during occupied times.
Setpoints tab and then also changed by selecting the The cooling set point must be greater than or equal to
Configure button. Following are descriptions of each line the heating set point plus 2.0°F (1.1°C).
on the UCM Setpoints tab. Note: Occupied cooling and heating set points
Heating Setpoints must be set within the cooling set point
high limit and the heating set point low
Active:The set point cannot be edited and reflects the limit in order to control to the proper set
set point currently being used for Heating temperature points.
control.
Unoccupied: Set points have a range of 30.0°F -
Occupied: Set points have a range of 30.0°F- 100.0°F 100.0°F (-1.1°C - 37.8°C).This cooling set point is used
(-1.1°C - 37.8°C). If a zone sensor thumbwheel set point when the UCM is unoccupied.The unoccupied cooling
is not being used, this set point will be used as the set point must be greater than or equal to the
UCM's active heating set point during occupied times. unoccupied heating set point plus 2.0°F (1.1°C).
The cooling set point must be greater than or equal to
the heating set point plus 2.0°F (1.1°C). Low Limit: This limit applies to the occupied mode
only starting in UCM version 4.1. Prior to version 4.1,
Note: Occupied cooling and heating set points the limits would affect both the unoccupied and
must be set within the cooling set point occupied setpoints. Occupied Cooling set point is
high limit and the heating set point low subject to high and low limits.The cooling set point
limit in order to control to the proper set high limit and the heating set point low limit "cap" your
points. unoccupied set points, which directly impacts energy
Unoccupied: Set points have a range of 30.0°F - savings.The upper level device is responsible for
100.0°F (-1.1°C - 37.8°C).This heating set point is used preventing the resulting set points from being crossed.
when the UCM is unoccupied.The unoccupied heating This may happen if the heating set point low limit is
set point must be less than or equal to the unoccupied above the cooling set point high limit. Having the
colling set point minus 2°F (1.1°C).The unoccupied cooling set point high limit and the heating set point
cooling set point must be greater than or equal to the low limit set to the factory defaults (cooling high limit
unoccupied heating set point plus 2.0°F (1.1°C). = 102°F (38.8°C), heating low limit = 43°F (6.1°C))
should prevent them from impacting field operation.
Low Limit: This limit applies to the occupied mode
only starting in UCM version 4.1. Prior to version 4.1, High Limit: This limit applies to the occupied mode
the limits would affect both the unoccupied and only starting in UCM version 4.1. Prior to version 4.1,
occupied setpoints.The occupied heating set point is the limits would affect both the unoccupied and
subject to high and low limits.The cooling set point occupied setpoints. Both limits have a range of 30.0°F
high limit and the heating set point low limit "cap" your - 100.0°F (-1.1°C - 37.8°C).The set point limits will be
unoccupied set points, which directly impacts energy applied to the active heating set point by the UCM but
savings.The upper level device is responsible for will not restrict operator entry of set points.
preventing the resulting set points from being crossed.
This may happen if the heating set point low limit is
Flow
above the cooling set point high limit. Having the
cooling set point high limit and the heating set point Table 8. Valid flow ranges (by model)
low limit set to the factory defaults (cooling high limit VariTrane C 0, 10-150%
= 102°F (38.8°C), heating low limit = 43°F (6.1°C))
VariTrane D 0, 10-110%
should prevent them from impacting field operation.
VariTrane F 0, 10-100%
High Limit: This limit applies to the occupied mode
only starting in UCM version 4.1. Prior to version 4.1, Minimum: Although the UCM will read flow down to
the limits would affect both the unoccupied and 5% of cataloged, the range of MIN FLOW settings is 0%,
occupied setpoints. Both limits have a range of 30.0°F or 10% to 100% of cataloged.The UCM will not drive its
- 100.0°F (-1.1°C - 37.8°C).The set point limits will be flow below this minimum flow value under normal
applied to the active heating set point by the UCM but operating conditions while in the cool mode. Cool
will not restrict operator entry of set points. mode occurs when cool air is in the supply duct.The
entry in the Cooling Minimum field must be less than
Cooling Setpoints or equal to the entry in the Maximum field.
Active:The set point cannot be edited and reflects the Maximum: This range is 10% to 100% of the unit's
set point currently being used for cooling temperature cataloged CFM size. Cooling and heating flow can be
control. edited to zero.The UCM will not drive its flow above
Occupied: Set points have a range of 30.0°F - 100.0°F this maximum flow value under normal operating
(-1.1°C - 37.8°C). If a zone sensor thumbwheel set point conditions while in the Cool mode. Cool mode occurs
is not being used, this set point will be used as the when cool air is in the supply duct.The entry for
VAV-SVX01D-EN 29
Maximum Flow must be greater than or equal to the setpoint.This defines the minimum difference
entry in any of the Minimum fields. between the cooling and heating setpoints. Valid
Min Heating:The UCM will not drive its position/flow Range: 2°F to 10°F.
below this value under normal operating conditions Control Offset: When control offset is active, the
while in the HEAT mode (warm air in the supply duct) UCM adds the value to the edited occupied cooling
or while it is using local heat.The Min Heating Flow setpoint and subtracts the control offset value from the
value must be less than or equal to the Maximum Flow edited occupied heating setpoint to determine the
value. active setpoints.The control offset value does not
Min Local Heat: If the Min Local Heat flow is enabled, affect a zone sensor thumbwheel setpoint.
then the Min Local Heat flow is used to determine the Fan Control Setpoint
minimum position/flow instead of the Min Heating
Flow when local heat is on.The entry for Min Heating The entry on this line determines when a parallel fan will
Flow must be less than or equal to the entry for the be turned ON and OFF. If "Parallel fan control" has been
Maximum Flow. edited to "DEG" the fan control offset will be entered as a
temperature offset (2° - 10°F) (1.1°C - 5.5°C) which will be
Outdoor Air Required added to the heating set point. If "Parallel fan control" has
Occupied:The UCMs use these values to calculate the been edited to "FLOW" this line will be entered as a percent
ventilation ratio. Valid range: 0 to 100%. (0 to 100%) if the unit is a VariTrane unit.The entry field on
this line will appear as "-" if the unit does not have a parallel
Unoccupied:The UCMs use these values to calculate fan.
the ventilation ratio. Valid range: 0 to 100%.
Important: This field is visible ONLY with Parallel Fan
Offsets Powered units.
Heat Offset: This is the value subtracted from the Setup Tab
cooling thumbwheel setpoint to derive the heating
Figure 24. Setup tab
The following are descriptions of each line on the Setup necessary by opening a drop down arrow or changing a
tab.To make changes: Select the Configure button in value and press the download button.
Rover and select the Setup tab. Make adjustments if
30 VAV-SVX01D-EN
Other Fields The UCM will maintain the "Max hot water override"
condition over power failures.The only way to cancel
Unit Type: Select the proper unit type.The unit type
a Max HotWater Override is to clear the Max HotWater
information is maintained in the controller's EEPROM.
Override check box. If the unit does not have "1-3
Important: Edit the unit type BEFORE editing any items stages hot water" or "proportional hot water and aux.
on the above list! output will be grayed out and non selectable
Unit types available for all versions: Local Heat Setpoint: When the UCM version is 4.0
• VariTrane C and the unit type is not "Bypass Damper - Rectangular"
or "Bypass Damper - Round", this value is used to
• VariTrac - Round determine whether the Present Cooling Flow is
• VariTrane D compared to the Min Local Heat Flow setpoint or to the
• Generic Min Heat Flow setpoint to determine when terminal
local heat is allowed.
Unit types available for VAV version 4.0 and above:
Unit Size:The unit size is dependent on the unit type.
• Bypass Damper - Round Select the unit size from a predetermined list.The unit
• Bypass Damper - Rectangular size for VariTrane C, VariTrane D, VariTrac, and VariTrac-
Round type units are designated by their flow size
• VariTrane F - Round
using the appropriate units (CFM, CMS, or L/S).The
• VariTrane F - Rectangular unit size for VariTrane F-Round, VariTrane F-
• VariTrac - Rectangular Rectangular, VariTrac-Rectangular, Bypass Damper-
Round, and Bypass Damper-Rectangular type units are
Editing the unit type also affects the following entries:
designated by the dimensions (in inches) of their blade
• Heat type (The default is none) dampers.
• Fan type (The default is none) Flow Override: The entry in this field has the highest
• Unit size (The default is the smallest unit size) priority of all flow overrides (group, binary inputs, or
upper level system functions). Override status can be
• Air valve drive time Auto, Open, Closed, Minimum, or Maximum. When a
• Control Algorithm gains (KP, reset times, valve non-auto flow override is edited from the UCM level,
flow constant) for air valve and water valve. the flow override will be maintained over power
Heat Type: The entry in the Heat Type field identifies failures. See Sequence of Operations for more
what type of heat control algorithm the UCM should information.
use. If you edit the unit type, Rover automatically Note: This is an excellent service point for
changes the heat type to 0 (None). If you edit the heat checking damper operation and CFM flow.
type or if it changes automatically, Rover automatically Fan Type: Select the type of fan used by the UCM. If
assigns the heat outputs per factory specifications. you edit the unit type field, Rover automatically
Possible selections include the following: changes the entry to 0 (None). When the value of this
• NONE - No heat available field is not None, the configuration of Output 3 is set to
• 1-3 stages electric Normally Open. Valid Selections: None, Parallel,
Series.
• Slow pulse width modulation - Electric (3 min.
time base). Note: The UCM may lockout the fan on its own if
any of the following apply: control action
• Prop hot water and aux. output HEAT; flow override to drive OPEN, CLOSE,
• 1-3 stages hot water/perimeter or MAX; or if the zone temperature sensor
does not have valid input.
Max Hot Water Override:When the Max Hot Water
Override check box is selected, the UCM turns on all Parallel Fan Control: This entry will determine if a
hot water outputs.This may be useful for water system parallel fan will be controlled based on zone
balancing.The Maximum Hot Water Override affects temperature or on flow conditions. If "Parallel fan
only the following heat types: control" has been edited to "DEG" the fan control offset
will be entered as a temperature offset (2° - 10°F) (1.1°
• 3-Stage Hot Water - Rover energizes all three
- 5.5°C) which will be added to the heating set point. If
heat outputs. If the unit has a fan, output 3 is not
"Parallel fan control" has been edited to "FLOW" this
affected.
line will be entered as a percent (0 to 100%) if the unit
• Hot Water with Auxiliary Output - Rover drives is a VariTrane unit.The entry field on this line will
open the hot water valve connected to outputs 1 disappear if the unit does not have a parallel fan.
and 2. If not controlling a fan, output 3 energizes.
Note: See “Sequence of Operations,” p. 38 of this
Note: For the Max Hot Water Override to be manual for details on parallel fan
effective, the user MUST enable unit heat. operation.
VAV-SVX01D-EN 31
BIP Configuration: Version 4.0 or higher UCMs are SENSOR configures the input to use an auxiliary
provided with a binary input that can be used to temperature sensor. Selecting C02 Sensor configures
monitor either an occupancy sensor or provide the the input to use a C02 sensor.They are mutually
status of a generic binary input. Valid Selections: exclusive.
Occupancy, Generic. Value: When the UCM version is less than 4.0 or when
BIP Configuration default is Generic.The BIP the UCM version is 4.0 higher and the Auxiliary Input
Configuration interface is for dry relay contacts Type is set toTemp Sensor, the current auxiliary
connected toTB4-1. In generic mode, the state of the temperature is displayed in this field.The value is
input is only passed on from the UCM to Summit. CPL reported after applying the calibration offset by the
code must be written in order for Summit to utilize any UCM. If the temperature sensor fails, dashes (---)
signal received from this generic input. When display instead of the temperature.
configured as a generic input and communications are Calibration:The auxiliary temperature calibration
active, an occupancy input state will be reflected by the offset adds the offset to the value read by the auxiliary
UCM to the upper level system controller.The upper temperature sensor.
level system controller shall be responsible for causing
any system changes necessary to provide occupied EXAMPLE: If the auxiliary temperature sensor
control. When configured for generic mode, loss of indicates a temperature of 74.0°F (23.3°C) and the
communications will result in the UCM defaulting back auxiliary temperature calibration offset is -1.5°F, the
into occupied mode. In occupancy detector mode, the actual temperature used by Rover is 72.5°F (22.5°C).
absence of a 24 VAC signal atTB4-1 indicates Valid range: -10.0°F - 10.0°F (-5.5°C - 5.5°C).
occupancy and the presence of 24 VAC indicates non- Note: It may take 30 seconds (after a new offset is
occupancy. When configured for an occupancy sensor entered) before the calibration is factored
and communications are active, an occupancy input into the auxiliary temperature.
state will be reflected by the UCM to an upper level
system controller.The upper level system controller Outputs
shall be responsible for causing any system changes 1-3: The outputs can be either Normally Open or
necessary to provide occupied control. When Normally Closed. Outputs 1 and 2 can be edited only
configured for an occupancy sensor and when the heat type is 3-Stage Hot Water. In all other
communications are not active and occupancy is cases they are set to Normally Open. If there is a fan,
detected, the UCM shall transition to the occupied output 3 is set to Normally Open and cannot be edited.
mode of operation. Upon loss of the occupancy If there is no fan, output 3 can be edited if the heat type
indication from the occupancy detector, the VAV UCM is either 3-Stage Hot Water or Hot Water with Auxiliary
will revert back to unoccupied mode. However, when Output.
configured for an occupancy sensor and
communications are active, loss of communications Wired Zone Temperature
does not result in the VAV UCM defaulting to occupied Value:This field displays the value of the wired zone
mode. temperature sensor after the UCM has added the wired
Cooling Flow zone temperature calibration offset. If the zone sensor
has failed or is not present, dashes (---) appear.
Present Value: This present value shows the current
Calibration:The zone temperature sensor calibration
flow being reported by the UCM.
offset.The UCM adds the offset to the value read by the
Measured Value: If the present value of flow is zone sensor. After you add a new offset, Rover may
incorrect the operator can enter the Measured value take up to 30 seconds to update the displayed
and Cooling Flow Correction factor will automatically temperature. Valid Range: -10°F - 10°F (-5.5°C - 5.5°C).
be recalculated.
Wired Sensor
Note: This can be used to have the correct
present value at the UCM as compared to Use: This input determines the function of the wired
the actual CFM at the inlet of the unit zone temperature sensor. Select Averaged to use the
sensor as part of a wired system OR to use the sensor
Correction Factor: Value displayed to show how
as an averaging sensor in an older style wireless
much the flow input needed to be corrected.
system.
Auxiliary Input Type: This line is used to edit the type of temperature
Type: When the UCM version is 4.0 or higher the sensor being used.The sensor type can be selected as
analog input labelled A/C02 can be used to monitor eitherThermistor or RTD.
either an auxiliary temperature sensor or a C02 sensor. Note: Factory supplied sensors are thermistors.
Aux Input Select defaults to AuxTmp SensorThis entry
determines the configuration of the A/C02 input on
terminalTB3-5 of the UCM. Selecting AUXTMP
32 VAV-SVX01D-EN
Note: Set point vote determines the weighting of the set Setpoint: This line displays the value of the
point vote.The range is 0-9.This number thumbwheel setpoint after the calibration offset is
represents the number of votes the sensor gets applied. If theThumbwheel is placed in the ** position
when the set points are averaged. If "0" is selected and the ON button is pressed, the UCM will request to
the sensor gets no vote. go unoccupied. If theThumbwheel is placed in the *
position and the ON button is pressed, the UCM will
Wired Thumbwheel request a maximum override. Valid Range: 50°F - 85°F
Select the check box to enable the local thumbwheel (10°C - 29.4°C) Fail, Max, Unocc.)
setpoint input. If theThumbwheel Setpoint check box is Calibration: The value of the zone temperature
not selected, the UCM does not respond to the following sensor calibration offset.The UCM adds the offset to
thumbwheel functions: the value read by the zone sensor. After you add a new
• Setpoint offset, Rover may take up to 30 seconds to update the
displayed temperature.Valid Range: -10°F - 10°F (-5.5°C
• Ability to generate a "drive to max" command
- 5.5°C).
• Ability to generate a "go unoccupied" command
Note: Disabling thumbwheel functions does not Wireless Tab
disable the On/Cancel push button feature.
Figure 25. Wireless tab
This tab was used for the old style wireless system that
used spread spectrum technology. For details on how this
can be set up for existing applications using the older style
wireless sensor see VAV-SVX01B-EN (VAV UCM 4.0).
VAV-SVX01D-EN 33
Advanced Configuration Tab

Figure 26. Advanced configuration tab
Air Valve/Damper Cmd Unit I / Comfort Manager: Select the check box
to use the VariTrane D best fit configuration. Clear the
Drive time:This adjustment can be used to match the
check box to use the Generic best fit configuration.This
DDC UCM 4.2 to the actuator drive time.The air valve
check box applies to UCM versions 4.0 and higher.
damper actuator drive time will be automatically
When aVariTrane F style UCM orVariTrac - Rectangular
adjusted to the type ofTrane Unit type selected.
UCM is programmed, it is also configured to its best fit
Min DriveTime: Displays the minimum time that the to a generic style or VariTrane D style box. Using this
output can be driven.This value restricts the change in method, newer boxes can be used as replacements or
the mechanical output. Until the desired change in to expand legacy systems.
position will take at least the minimum drive time, the
Note: The Command Unit I and Comfort
output will not be changed.
Managers do not recognize a generic unit
Air Flow type.
KP: This is an internal factor used by the PID control Valve Gain: This is an internal factor used by the PID
loop that modulates the air valve or damper.The value control loop that modulates the air valve or damper.
is predetermined by unit type and unit size. The value is predetermined by unit type and unit size.
Reset Time: This is an internal factor used by the PID Water Valve DriveTime: The drive time, in seconds,
control loop that modulates the air valve or damper. to stroke the water valve from 0 to 100%.
The value is predetermined by unit type and unit size. Valve Flow Constant:This is an internal factor used
by the PID control loop that modulates the air valve or
PWM Heat damper.The value is predetermined by unit type and
KP:This is an internal factor used by the PID control unit size.
loop that modulates the terminal heating.The value is IAQ Multiplier: This value is usually sent by the ICS
predetermined by unit type and unit size. system to adjust the minimum flow setpoint.When the
Reset Time: This is an internal factor used by the PID value is greater than 1.0, the VariTrac energy saver
control loop that modulates the terminal heating.The feature to ignore minimum flow is ignored and the
value is predetermined by unit type and unit size. minimum flow is enforced at the unit controller.
Other VariTrane F PD Min Position:The minimum damper

position for aVariTrane F style box when it is operating
UCM 2/3 Trane Box: Shows whether the UCM is in the pressure dependant mode. Valid range: 0 to
configured as aTrane box. By default only a box 100%.
configured as generic is not aTrane box.
34 VAV-SVX01D-EN
Entering and Exiting the Service 1. In the device list on the left side of your screen, double-
click the controller for which you want to reset
Mode diagnostics.
2. Click the Diagnostics button.
Controllers must be online and in the service mode to
receive an override.The service mode disables control 3. Click the Reset button. Rover Comm4 attempts to clear
fromTracer and places Rover/Comm4 in command of the all diagnostics on the controller and a message
controller. Controllers that are in the service mode appear appears.
in bold in the device tree on the left side of your screen. 4. Click OK to close the message and the Diagnostics
More than one controller can be in the service mode at one dialog box.You can click the Diagnostics button
time. again to verify which diagnostics have been cleared.
You can place a controller in the service mode manually or
let Rover/Comm4 do so automatically when you start an Saving VAV Program
override. Controllers exit the service mode automatically
15 minutes after the last override or when you manually Each VAV unit with a UCM 4.2 has been factory
release them. commissioned with a program that can be saved to your
To enter the service mode: hard drive.
1. Connect to the Comm4 link and scan for devices. See This can be used to save the original program for a backup
‘Accessing Rover/Comm4’ p. 24 in case unit needs to be put back to original specifications
or to download into a UCM 4.2 DDC controller that has like
2. In the device list on the left side of your screen, double- parameters that has been corrupted.
click the controller that you want to place in the service
mode. 1. Select the Configure button, and the Configuration
screen will appear.
3. Click the Enter Service Mode button. While the
controller is in the service mode, it appears in bold in
the device list.
To exit the service mode, do one of the following:
• Wait for 15 minutes (Rover Comm4 does not need to be
online with the controller).
• For each controller in the service mode, click the Exit
Service Mode button.
Overriding VAVs
When you override a controller, Rover Comm4
automatically places the controller in the service mode.
The controller is automatically released from the service
mode after 15 minutes or when you click the Exit Service
Mode button for the device.You can manually release
overrides by selecting the appropriate release command
in the Override dialog box.
1. On theTools menu, click Overrides.
2. Select whether to overrideTUCs or VAVs.
3. Click the units you want to override.
4. In the list of overrides, click the type of override you
want to perform.
5. Click the Override button.The controller
automatically enters the service mode and exits the
service mode 15 minutes after receiving an override.
Resetting Diagnostics
You can reset diagnostics only forTUCs (not VAV units).
VAV-SVX01D-EN 35
Figure 27. Configuration screen (save as)
2. Click the File menu and click Save As. 3. The Save As dialog box will appear. Name unit and
click Save.
Figure 28. Save As prompt
Downloading Program Files from PC to

DDC UCM 4.2
1. Select the Configure button, and the Configuration
screen will appear
36 VAV-SVX01D-EN
Figure 29. Configuration screen (open)
2. Click the File menu and click Open. 4. Download to DDC VAV controller.
3. The Open dialog box will appear. Select the file you 5. Program is now in controller.
wish to open and click the Open button.
Figure 30. Open dialogue box
VAV-SVX01D-EN 37
Sequence of Operations
Chapter Overview Override Conditions (Single Duct)
This chapter contains information about the following: The UCM occupied controls can be overridden by the
• Single Duct Units following override commands:
• Override Conditions (Single Duct) Unoccupied

• Fan-Powered Units If the control mode is unoccupied (either as edited by
• Parallel Fan-Powered Units software or as determined by the binary input), the
unoccupied cooling and heating temperature set points
• Override Conditions (Parallel Fans) are used for temperature control. Heat outputs remain
• Series Fan-Powered Units active.
• Override Conditions (Series Fan) Heating
• Zone Sensor Functions If the control action is edited to HEAT, the UCM controls the
• Flow Sensor air valve as a heating source rather than cooling. Electric
reheat is available the supply air temperature (or auxiliary
• Failure Modes
temperature) is below 70ºF. Local hot water reheat is
always available to keep the zone above the heating set
Single Duct Units point.The “Heating Minimum Flow Set Point” will set the
minimum flow.
When the UCM control action is COOL, the UCM controls
the modulation of the air valve as a cooling source to Flow Control Override
maintain the “active cooling set point”. Airflow is varied
Flow control may be overridden by any of the following
between the minimum and maximum flow set points to
commands:
maintain temperature set points. A PI control algorithm is
utilized to minimize the measured difference between the • Drive Air Valve Fully Open.The air valve will be fully
active zone set point and the actual zone temperature. open and heat outputs disabled.
It is possible for units to utilize electric or hot water heating • Drive AirValve Fully Closed.The air valve is driven fully
coils to maintain temperature set points. After the closed and heat outputs disabled.
temperature loop calls for minimum cooling flow and the • Drive Air Valve to Minimum Flow.The air valve is
zone temperature is at or below the heating set point, driven to the minimum airflow set point.The heat
these units shall control to their respective “Minimum outputs remain operational.
Heating Flow”. Once this “Minimum Heating Flow” is
established, heat is allowed to operate according to the • Drive Air Valve to Maximum Flow.The air valve is
“Heat ControlType” specified for the controller. For driven to the maximum airflow set point.The heat
electric heat units, this heating minimum flow set point outputs remain operational.
must be at or above 20% of the unit cataloged airflow. Heat Control Override
Electric heat may be pulse width modulation or staged
electric heat. Staging has the following ON and OFF switch Heat control can be disabled, locking out heat outputs.
points. UCM 3.3 and later allow hot water to turn on Control Offset
regardless of flow/position
Control offset may be enabled, which adjusts the edited
Table 9. Set points cooling and heating set points.
Stage ON Switch point Off Switch point Recalibrate (Reset)
0.5°F above the heating set
1 At the heating set point The recalibrate function can be enabled. If enabled, the
point
unit will perform a recalibration.
1°F below the heating 0.5°F below the heating set
2
set point point
2°F below the heating 1.5°F below the heating set
3
set point point
Hot water heat control may be either ON/OFF or

proportional. ON/OFF hot water is activated on the same
schedule as staged of electric heat.
Utilization of the “Heating Minimum Flow” set point
allows separate minimum flows to be active depending on
whether or not the unit heat is active.
38 VAV-SVX01D-EN
Fan-Powered Units Table 11. Heat stages
Stage point ON Switch point OFF Switch

Table 10. Fan actuation schedule
0.5°F above the heat set
1 At the heating set point
FAN TYPE OCCUPIED UNOCCUPIED point
OFF 1°F below the heat set 0.5°F below the heat set
2
point point
Series ON if valve closed
AND reheat off
Whenever the fan is energized, the primary airflow is
Cool mode: ON if
zone temp Cool mode: OFF
controlled at the “Heating Minimum Flow” set point.
<heating set if zone
Parallel point + fan offset temp > heating
based on fan offset + set point + Heat
OFF unless local Override Conditions (Parallel
reheat is on
Temperature 0.5°F mode: fan off
Heat mode: fan unless reheat is Fans)
off unless reheat on
is on The UCM occupied controls can be overridden by the
Cool mode: OFF following override commands:
Cool mode: ON if if flow >
flow < fan set fan set point + Unoccupied
point OR if flow < 5% AND
Parallel active minimum flow > active OFF unless local If the control mode is unoccupied, the unoccupied cooling
based on Flow flow set point minimum reheat is on and heating temperature set points are used for
Heat mode: fan flow set point temperature control. Fan and heat outputs are activated at
off unless reheat Heat mode: fan
is on off unless reheat the unoccupied heating set point.
is on
Heating
Parallel Fan-Powered Units If the control action is HEAT, the UCM controls the air valve
as a heating source rather than cooling. Fan and heat
Occupied Units outputs are disabled for parallel units with electric heat. If
the heat type is hot water heat, then the fan will remain on
Air valve control for parallel fan-powered units is the same if the heat is on during the heating control action.
as for single duct units.
Flow Control Override
The first heat output is utilized to control the fan.The
remaining outputs are utilized to control heat. Fan Flow control may be overridden by any of the following
energization is a function of the “Parallel Fan Control commands:
Offset”. The parallel fan control can be specified as an • Drive Air Valve Fully Open.The air valve will be driven
offset temperature in degrees above the heating set point fully open. Fan and heat outputs are disabled.
or as a flow offset in CFM.The fan will be energized above
the fan control offset if reheat is required. • Drive AirValve Fully Closed.The air valve is driven fully
closed. Fan and heat outputs are disabled.
Parallel Fan Flow Type Control • Drive Air Valve to Minimum Flow.The air valve is
If the fan control is based on flow, the unit fan will be driven to the minimum airflow set point.The fan and
energized whenever primary airflow is below this set heat outputs remain operational.
point. For this parallel fan configuration, the fan control • Drive Air Valve to Maximum Flow.The air valve is
point, if specified in a percentage of unit airflow, must be driven to the maximum airflow set point.The fan and
set between 15% and 30% of the units cataloged airflow to electric heat outputs are disabled (hot water heat
assure proper operation. A differential of 5% exists to remains enabled).
avoid excessive fan cycling.
Note: The fan control offset is entered in CFM when used
Heat Control Override
on a VariTrane unit. Heat control can be disabled, locking out heat outputs.
Parallel Fan Temperature Type Control Fan Control Override

When the fan control offset is in terms of a temperature Fan control can be disabled, locking out both fan and heat
above the heating set point, the fan shall be energized outputs.This affects only parallel fan-powered units.
whenever the zone temperature is below the heating set
point plus the fan control offset. A differential of 0.5°F Control Offset
(0.3°C) shall apply to this switch over to avoid fan cycling. Control Offset may be enabled, which adjusts the edited
Heat stages are energized on the following schedule: cooling and heating set points.
VAV-SVX01D-EN 39
Recalibrate (Reset) • Drive Air Valve to Maximum Flow.The air valve is

driven to maximum airflow set point.The fan and heat
The recalibrate function can be enabled.
outputs remain operational.
Series Fan-Powered Units Heat Control Override

Heat control can be disabled locking out heat outputs.
Occupied Units
Fan Control Override
Air valve control for series fan-powered units is the same
as both single duct and parallel fan-powered units. During Fan control override does not affect fan operation on series
the occupied mode of operation, the series fan is fan-powered units.
continuously energized. Heat stages are energized on the Control Offset
following schedule:
Control offset may be enabled which adjusts the edited
Table 12. Heat stages cooling and heating set points.
Stage ON Switch point OFF Switch point Recalibrate (Reset)
0.5°F above the heating set
1 At the heating set point The recalibrate function can be enabled.
point
0.5°F below the heat set
2 1°F below the heat set point
point Zone Sensor Functions
The zone sensor utilizes a thermistor element to measure
Override Conditions (Series Fan) zone temperature.The zone sensor has the following
The UCM occupied controls can be overridden by the options:
following override commands:
Zone Temperature
Unoccupied Each zone sensor module includes a zone temperature
If the control mode is edited to unoccupied, the sensor.
unoccupied cooling and heating temperature set points
Set Point
are used for temperature control.The series fan and heat
outputs will be activated as necessary to maintain the A UCM will only use the zone sensor thumbwheel set point
current unoccupied set points.The fan control point is not (during occupied time) if “Zone sensor thumbwheel
utilized on series units. On electric heating and hot water functions” is edited to ENABLE on the UCM setup screen.
heating units, the fan and heat are energized at the
unoccupied heating set point.The minimum cooling flow
ON Timed Override (TOV) and CANCEL Timed
set point is reset to zero unless minimums are being Override (TOV)
enforced by a group override. A series fan will be The ON (TOV) and CANCEL (TOV) commands can be
energized anytime the air valve’s position is greater than issued by pressing the ON or CANCEL buttons on any of
0%. the UCM zone sensor modules.
Heating • When an ON button on a zone sensor is pressed
(shorting the zone temperature sensor circuit), the
If the control action is edited to HEAT, the UCM controls the UCM will set aTOV signal, clear theTOV cancel signal
air valve as a heating source rather than cooling.The unit if it is set, and start the two hour timed override timer.
fan remains operational. Unit heat on an electric heat unit TheTOV signal will be maintained for two minutes.
is locked out, but remains active on hot water units.
• When a CANCEL button on a zone sensor module is
Flow Control Override pressed for at least two seconds, the UCM must set a
Flow control may be overridden by any of the following TOV cancel signal, clear theTOV signal if it is set, and
commands: set the timed override timer to zero.
• Drive Air Valve Fully Open.The air valve will be driven • Pressing any zone sensor module’s ON or CANCEL
fully open. Fan operation is unaffected, but heat button will not affect the zone temperature reported
outputs are locked out. from the UCM.
• Drive AirValve Fully Closed.The air valve is driven fully Note: TOV push buttons should be pressed for at least 2
closed.The fan and heat outputs are locked out. seconds and not more than 15 seconds.
• Drive Air Valve to Minimum Flow.The air valve is Drive to Max and Go Unoccupied
driven to the minimum airflow set point.The fan and
When a zone sensor thumbwheel is turned to its high-end
heat outputs remain operational.
limit, indicated by a “*” on the thumbwheel, and the ON
button is pressed, the UCM will initiate a “Drive to Max”
40 VAV-SVX01D-EN
command. When a zone sensor thumbwheel is turned to to maintain zone comfort during a failure.The failure
its low limit, indicated by a “**” on the thumbwheel, and conditions and backup operating sequences are explained
the ON button is pressed, the UCM will initiate a “Go below.
UNOCCUPIED” command.The UCM will maintain the
command until the zone sensor set point is adjusted to Temperature Sensor Failure
within the range of 50° to 85°. Any zone sensor module that Failure of a zone temperature sensor (open or below low
has a thumbwheel and ON (TOV) button can initiate these limit of 0°F (-17.8°C) will cause fan and heat outputs to be
commands. disabled and airflow to be controlled to the minimum
Notes: cooling flow set point. If the measured temperature fails
above the high limit (short or above 100°F (37.8°C), the
• The UCM will not send these commands if “Zone airflow shall be controlled to the maximum flow set point.
sensor thumbwheel functions” is edited to DISABLE
on the UCM setup screen. Flow Sensor Failure. If a flow sensor failure is reported
• When an ICS is connected to the UCM, the UCM will (open, short, fails calibration, or is out of the normal range
pass the commands to the ICS without taking any of 5% to 110% of box cataloged), the UCM will immediately
control action of its own. Since this is true, it may take revert to a position-based, pressure dependent control
a minute or so after the command is initiated before the algorithm.This allows full operation of the unit and
UCM actually goes unoccupied or is driven to maintains the ability to control the zone temperature. If a
maximum. flow sensor has failed, it is periodically checked for proper
operation. If found to be operating properly, the UCM will
• The UCM will not generate aTOV signal when a Drive be switched to the standard pressure independent control.
Max or Unoccupied command is initiated. Otherwise, position control is used as long as the flow
• Pressing the ON button will not affect the zone signal remains out of range.
temperature reported from the UCM.
Local Thermostat Set Point Failure
• The UCM will remain in the Drive Max or Unoccupied
status over power failures IF “*” or “**” (respectively) Failure of a local thermostat set point adjustment
have been initiated prior to the power failure. potentiometer will cause the UCM to revert to the edited
occupied cooling and heating set point.
Note: TOV push buttons should be pressed for at least 2
seconds and not more than 15 seconds. Communications Failure
A fifteen-minute failure in communications between the
Flow Sensor UCM andTracer Summit will cause the UCM to:
The flow control is pressure independent utilizing the • Operate in the occupied mode (provided that no
VariTrane flow-sensing ring.The flow ring provides one of occupancy sensor is present on inputTB4-1).
the most accurate differential pressure flow • Set the IAQ multiplier to 1.0.
measurements in the industry by averaging pressure • Disable the control offset.
differentials across 16 sensing points.These sensing
• Use the control action as determined by the auxiliary
points, arranged in a ring configuration to compensate for
sensor.The auxiliary temperature is compared to the zone
various inlet duct configurations, provide a signal accurate
temperature. If the supply air temperature is 10ºF (5.5°C)
to within +/-5% of cataloged CFM provided there is 1½-
greater than the zone temperature, then the control action
inlet diameters of straight ductwork upstream of the VAV will be heat. If the supply air temperature is less than or
box.The pressure differential signal from the flow ring is equal to the zone temperature, the control action will be
then converted to an electrical signal, which is utilized in cool. If the supply air temperature is between the zone
the control algorithm of the unit controller. It is temperature and the zone temperature +10ºF (5.5°C)(zone
recommended that the recalibrate sequence be initiated temperature < supply air temperature < zone temperature
on a weekly basis. Assuming 1½ inlet diameters of straight + 10ºF) (5.5°C), the control action remains the same and
duct work and proper system recalibration, total system the UCM controls to the minimum flow set point. If an
flow measurement accuracy (flow ring, transducer, and auxiliary sensor is not installed and the VAV unit is not
UCM controller) during the occupied mode should be +/- underTracer Summit control, the UCM will retain the last
5% of cataloged airflow over the typical operating range of control action in effect.
20% to 100% of unit cataloged airflow.
Failure Modes
Each UCM has diagnostic capabilities, which allow it to
sense various failure conditions.This diagnostic capability
aids in maintenance and trouble shooting of the system.
Along with reporting these failure conditions, the UCM will
follow a pre-programmed operating sequence designed
VAV-SVX01D-EN 41
Air and Water Balancing
Chapter Overview set point until the zone sensor knob is moved back
into the normal operating range.
This chapter contains information about the following: 7. Read airflow at the most remote unit. In most systems,
• Air Balancing this will be the VAV unit located furthest from the fan.
This will be the unit in the system that will be critical
• Water Balancing
from an air delivery set point. If airflow is not adequate,
increase the supply fan CFM to achieve adequate
Air Balancing airflow.
After the unit has been mounted and all electrical and duct • If the CFM is at or above design, the system can now be
connections have been made, the air distribution system balanced. If the measured CFM is below design, insure
should be balanced.The proper variable air volume the VariTrane unit is in full cooling position.
balancing procedures depend on the type of VAV system • If the air delivery through this VariTrane unit is still
used and the options specified on theVariTrane® unit.This below the design requirements, increase the supply
section will cover the basic balancing procedures and fan CFM to achieve adequate airflow.
calibrations needed to balance an air distribution system
Note: To increase supply fan CFM check to make sure
using VariTrane units.This section suggests only one
VFD/IGV are giving max output. If not at max
balancing procedure. Since there are many possible air
output; adjust discharge static setpoint until at max
balancing procedures, keep in mind that these procedures
output. If already at max output then make the
are only suggestions.
required adjustments to pulley sizes, motor sizes
Note: Before performing these balancing procedures, the and electrical connections to accommodate fan
calibration command should be initiated at least 15 speed changes. If any adjustment have been made,
minutes prior to the balancing procedure. repeat step 2.
System Checkout • If after adjusting the fan to its maximum capacity there
is still a shortage of airflow, shut off part of the system
• Check the VAV system installation for conformity to to provide enough airflow to balance the other part of
design. the system.This can be done using Rover or the
• Walk the entire system from air handling equipment to "Override to Unoccupied" command ("**") at the zone
the terminal unit to determine variations of installation sensor.
from the plans. 8. After determining that there is enough CFM for all
• Check for inadvertent obstructions in the ductwork zones, drive all the VAV boxes to MIN.
(such as closed fire dampers). Note: If the VAV boxes have already been assigned to
• Insure that any turning vanes, filters, and dampers groups and these groups are separate thermal
(both volume and fire) are installed in the correct zones, then the balancing can be done on a group
position. basis.
• There should be a 1.5 duct diameter long run of straight VAV Single Duct Unit Air Balancing
ducting into the VAV units inlet.
Select a group to balance and give the VAV units a
System Setup recalibrate command and then the group a flow override
Drive MAX command.
• Set the outside air dampers to their minimum position.
Note: If the VAV boxes have not been placed in a group,
• Start the supply and return air fan(s). each individual UCM can be overridden to Drive
• Before balancing the system, ensure that there is MAX in the Override menu in Rover. However, this
enough CFM for all zones. will be more time consuming.
6. Drive all VAV boxes MAX.
• Starting with each individual branch duct, open all
the VAV units in that branch duct to the maximum
cooling position.
Note: This can be done using Rover or EveryWare by
giving each UCM a "Drive Max " command or by
rotating the Zone sensor set point knob to the " * "
position, and hold theTOV ON button for two
seconds.The damper will remain at its maximum
42 VAV-SVX01D-EN
Figure 31. Measured value field
If reported flow in Rover is different from the measured can be calculated by Rover by entering the measured flow
CFM (flow hood measurement) a cooling flow correction in the measured value field. See above, Figure 31, p. 43.
Figure 32. UCM set point menu
VAV-SVX01D-EN 43
1. Adjust eachVAV box maximum flow set point required 3. Continue to the next group/box repeating VAV unit air
for its zone using the UCM set points menu. See balancing procedures until each unit is delivering the
Figure 32, p. 43. correct CFM.
Note: This could already be done in the factory in its 4. Upon completion of the VAV air balancing, remove all
commissioning process. overrides.
2. After balancing a group/box, return that group/box 5. Initiate a recalibrate command.
flow override to AUTO.
Water Balancing
Figure 33. Rover configuration UCM setup menu
Each VAV UCM can have its hot water valve overridden to
drive fully OPEN (2-position and proportional).This can be
done in the Rover Configuration UCM setup menu and can
be used to assist in water balancing.
1. Access VAV UCM with Rover service software.
2. Select a VAV box to balance, and drive its hot water
valve open (max hot water override).
3. Using hydraulic pressure gauges, measure the flow
across the high and low ports. Convert this data from
a pressure differential to gallons per minute (GPM).
4. Adjust the circuit setter until it is within design
specifications.
5. Once achieved, lock the circuit setter in place. Mark the
position with a permanent indicator.
6. Remove all gauges and software overrides.
44 VAV-SVX01D-EN
Troubleshooting
• DiagnosticTable
• Troubleshooting Procedures
WARNING
• UCM Failure Procedures
Live Electrical Components!
• UCM Communication Loss Procedures
During installation, testing, servicing and
troubleshooting of this product, it may be necessary to • Wired Zone Sensor Failure Procedures
work with live electrical components. Have a qualified • Wired Zone Setpoint Failure Procedures
licensed electrician or other individual who has been
properly trained in handling live electrical components • Wireless Zone Sensor Failure Procedures
perform these tasks. Failure to follow all electrical • Airflow Failure Procedures
safety precautions when exposed to live electrical
components could result in death or serious injury. • AuxiliaryTemperature Sensor Failure Procedures
• Auxiliary C02 Sensor Failure Procedures
Chapter Overview • VAV Damper Failure Procedures
This chapter contains information about the following: • VAV Series Fan Failure Procedures
• SP: Diagnosing the Problem • VAV Parallel Fan Failure Procedures
• Diagnostic Log • Trane/Honeywell Proportional Valve Check Out
Procedures
Diagnostic Log
The Diagnostic Log reports diagnostic and informational
modes/items that are not in the unit’s normal operation.
Figure 34. Diagnostic log
Some of the items reported (see Figure 35, p. 46) are listed
to aid in understanding current operation. Reported items
are: 1)Timed Override Exists, 2) CancelTimed Override, 3)
AuxiliaryTemperature Sensor Not Present, 4) Unoccupied
Request from Zone Sensor ** Function, 5) Max Flow
Request from Zone Sensor * Function, 6) Calibration in
Progress, and 7) Pressure Dependent Operation.
VAV-SVX01D-EN 45
Troubleshooting
Figure 35. Items reported
Diagnostic Table Table 13. Failure parameters and Comm. 4 UCM actions
Use the DiagnosticTable (Table 13, p. 46) for failure Sensed

parameters and Comm. 4 UCM actions to help understand Parameter Failure Criteria Action Taken
issue. Tracer supplied data
Auxiliary
Open or short used for auto
Temperature
Table 13. Failure parameters and Comm. 4 UCM actions changeover logic.
For UCM 4 with the aux
Sensed input configured for C02
Parameter Failure Criteria Action Taken mode: if the C02 input is
Short or C02 value
If failed open, control CO(a) shorted or reading
< 200 ppm
Open OR Short (> 25 valve as if very cold below 200 ppm, the
Zone Temperature seconds) AND no active temperature. If failed Failed C02 sensor failure
flag will be set.
wireless sensors. shorted, control as if
very hot temperature. For UCM 4 in bypass
Supply Air damper mode: if the
Thumbwheel Open OR short AND no Setpoints from EEPROM
Temperature(b) SAT input is shorted or
Setpoint active wireless sensors. used. Open or short
(VariTrac Bypass open, the Failed SAT
If unsuccessful at Damper mode) sensor failure flag will
For UCM 3.3 and prior, recovering flow signal, be set.
Flow < 10% when flow operate in pressure
For UCM 4 in bypass
control point > 10% OR dependent mode until Supply Air damper mode: if the
flow > 110% or 150% flow signal regained.
Pressure(a) SAP input is shorted or
for series C. Open or short
(VariTrac Bypass open, the Failed SAP
For UCM 4, if flow input Damper mode) sensor failure flag will be
For UCM 4, Flow < 5% is open or shorted the set.
when flow control point flow failure flag will be
Air Flow set and pressure (a) UCM 4.0 and above will not detect an open. Instead, it will report 258
> 10% OR flow > 115% ppm.
or 155% for series C. dependent mode will be (b) New to UCM 4.2
used.
UCM 4 will also indicate
open/short for the air UCM 3.3 is the only UCM Failure Procedures
flow sensor. version that sets the
failure flag if the valve is In the event that the UCM is not operating, properly
flowing too much air inspect the following:
(>110% or 150% for
series C) • Incorrect supply voltage/No voltage
46 VAV-SVX01D-EN
Troubleshooting
• The green LED indicates power and should be "steady" 7. Communication wiring error (shorts, open, or reversed
ON. polarity)
• Measure the power input toTB1-1 (power) andTB1-2 • Remove the communication link past the first VAV
(ground) of the UCM board.The supply voltage should box and verify the polarity. Check resistance across
be between 20 and 28 VAC (24 VAC cataloged). the communication wires for possible shorts or
However, voltages at either extreme may result in open circuitry.
system instability. 8. Communication link failure/down
• If no voltage, check up stream of controller to see were • One UCM failure can bring down all UCM
voltage has been interrupted. See complete wiring communications.The link is set up as a daisy chain
diagrams, Figure 44 to Figure 51. see chapter 2 for details. If whole link is down
Important: For final step check program by remove sections of the comm. link from UCMs to
downloading good program using Rover, isolate portions of the link to find bad UCM(s). Start
see page 48. at the BCU/CCP and remove comm. link from all
units except first UCM and see if you can
UCM Communication Loss Procedures communicate with the one UCM. If the UCM cannot
In the event that the UCM is not communicating properly communicate with BCU/CCP, check UCM with
inspect the following: Rover. If you can communicate with the UCM with
Rover then the issue is in the BCU/CCP. If you can
1. Incorrect supply voltage/No voltage communicate with UCM the problem is further
• The green LED indicates power and should be down. Go half way down the link from the BCU/CCP
"steady" ON. and remove the downstream half of the link and see
if the communication comes up with the still
• Measure the power input toTB1-1 (power) andTB1-
attached UCM's. If it does not, you know the bad
2 (Common/ground) of the UCM board.The supply
UCM(s) are in the existing attached link. If
voltage should be between 20 and 28 VAC (24 VAC
communication does come up then the issue is
cataloged). However, voltages at either extreme
further down the link. Repeat until UCM(s) bringing
may result in system instability.
down comm. link are found.
• If no voltage, check up stream of controller to see
9. Defective UCM board
were voltage has been interrupted. See complete
wiring diagrams, Figure 44, p. 58 to Figure 51, Wired Zone Sensor Failure Procedures
p. 65.
In the event that the UCM reports an incorrect zone
2. Communication link polarity is reversed.
temperature, properly inspect the following:
• The yellow LED will be ON indicating a reversed
1. Actual room temperature is higher or lower than what
polarity. Switch the communication link
the UCM reads
connection.
• Check the location and installation of the zone
3. UCM is not addressed correctly
sensor. Change the calibration factor in the UCM
• Verify the DIP switch settings on the UCM. setup screens.
4. Communication link signal has interference Note: If Zone sensor is off more than ± 2 degrees
• Communication link should not be routed near or continue to number 2.
with any voltage source. 2. Zone sensor wired incorrectly
5. Incorrect wire used • Check wiring for the correct connections. See
• Recommended wire is twisted shielded pair. See Chapter 2 for further details on zone sensor wiring.
Chapter 2 for the wiring specifications for the UCM. 3. Defective zone sensor
• Be sure all other recommended actions listed above • Disconnect the zone sensor terminal plug from the
have been taken. Disconnect the communication UCM and using an Ohmmeter, measure the
link from the board and check the board's ability to resistance across the terminals 1 and 2. Compare
communicate with theTrane Rover/ EveryWare the resistance to temperature usingTable 3.The
Software. If communications do not exist, the board resistance should shown value should be within ± 2
is assumed defective. degrees near those measured with an accurate
6. UCM not correctly addressed or two UCM's addressed temperature measuring device. If not, the zone
the same sensor needs to be replaced.
• Check the DIP switches on the first VAV box and 4. Defective wiring or UCM
remove the communication link from the second • With wires still connected to VAV UCM, disconnect
VAV box. zone sensor wires and check voltage (DC) from
VAV-SVX01D-EN 47
Troubleshooting
wires that were connected to terminals 1 and 2 of Table 14. Zone sensor temperature resistance
zone sensor.You should measure 5VDC. If you do
Thermostat
not have 5VDC then see if the VAV UCM is
Thumbwheel Sensor Resistance
outputting 5VDC.This can be done by Temp (oF) Resistance (k Ohms)
disconnecting the wires on the VAV UCM on (Ohms)
terminalsTB3-1 andTB3-2 and measure the VDC. It
80 306 9.3
should be 5VDC. If you have 5VDC at the UCM the 81 286 9.0
wires going to the zone have an open. If 5VDC is not 82 267 8.8
present check incoming power to the UCM board on 83 247 8.6
TB1-1 andTB1-2. Should measure 24 VAC ± 10%. If 84 228 8.4
you measure the proper voltage atTB1-1 andTB1- 85 208 8.2
2 and no voltage atTB3-1andTB3-2 replace UCM. Note: Thumbwheel resistance checks are made at terminal 2 and 3 on the
zone sensor. Temperature sensor resistance is measured at terminal
Note: If no voltage atTB1-1 andTB1-2 see UCM failure 1 and 2 of the zone sensor.
procedures
5. Zone sensors shorted out
Wired Zone Setpoint Failure Procedures
• Check the resistance across the wires. Disconnect In the event that the UCM reports an incorrect zone
wires from UCM and zone sensor making sure the setpoint, properly inspect the following:
ends are not touching each other and measure 1. Zone sensor setpoint wired incorrectly
resistance. It should be infinity or no conductivity. If
• Check wiring for the correct connections. See Chapter
lower resistance is shown wires are shorted
2 for further details on zone sensor wiring.
together and needs to be replaced.
2. Defective zone sensor setpoint dial
6. More than one UCM connected to a single zone sensor
• Disconnect the zone sensor terminal connections from
• Cut jumper wires (W1 and W2) on all slave units. If
the UCM and using an Ohmmeter, measure the
jumper is not cut it will give erroneous temperature
resistance across the terminals 2 (common) and 3
value.
(setpoint) of the zone sensor. Compare the resistance
Table 14. Zone sensor temperature resistance to specified set point on sensor using Table 3, p. 10.
The resistance shown should correlate within ± 2
Thermostat degrees of setpoint shown on Table 3, p. 10 If not, the
Thumbwheel Sensor Resistance zone sensor needs to be replaced.
Temp (oF) Resistance (k Ohms)
(Ohms) 3. Defective wiring or UCM
55 792 17.0 • With wires still connected to VAV UCM, disconnect
56 772 16.5 zone sensor setpoint wires and check voltage (DC)
57 753 16.1
from wires that were connected to terminals 2 and
58 733 15.7
59 714 15.4
3 of zone sensor.These should measure 5VDC. If
meter does not read 5VDC then see if the VAV UCM
60 694 15.0
61 675 14.6
is outputting 5VDC.This can be done by
62 656 14.3 disconnecting the wires on the VAV UCM on
63 636 14.0 terminalsTB3-2 andTB3-3 and measure the VDC. It
64 617 13.6 should be 5VDC. If 5VDC is shown on terminalsTB3-
65 597 13.3 2 andTB3-3 at the UCM the wires going to the zone
66 578 13.0 have an open. If 5VDC is not present check incoming
67 558 12.6 power to the UCM board onTB1-1 andTB1-2.This
68 539 12.3 should measure 24 VAC ± 10%. If you measure the
69 519 12.1
proper voltage atTB1-1 andTB1-2 and no voltage at
70 500 11.8 TB3-2 andTB3-3 replace UCM.
71 481 11.5
72 461 11.2 Note: If no voltage atTB1-1 andTB1-2 see UCM see
73 442 11.0 UCM failure procedures.
74 422 10.7
4. Zone sensor setpoint is shorted out
75 403 10.4
• Check the resistance across the wires. Disconnect
76 383 10.2
77 364 10.0
wires from UCM and zone sensor making sure the
78 344 9.7 ends are not touching each other and measure
79 325 9.5 resistance. It should be infinity or no conductivity. If
lower resistance is shown wires are shorted
together and needs to be replaced.
48 VAV-SVX01D-EN
Troubleshooting
• Cut jumper wires (W1 and W2) on all slave units. If Note: No special tools or software are necessary to
jumper is not cut it will give erroneous temperature service and test the wireless zone sensor system.
setpoint value. The system can be testing by using the following:
1) LEDs 1, 2, 3, and 5 on the sensor and on the
Wireless Zone Sensor Failure Procedures receiver; 2)TheTest button (S5) on the sensor; 3)
In the event that the UCM reports an incorrect zone The address test mode on the receiver; and 4) A
Temperature/sepoint, properly inspect the following: common volt-ohm meter.
Figure 36. Wireless sensor set components with base plates removed
LED 1 LED 1
LED 2 LED 2
LED 3 LED 3
LED 5 LED 5
Diagnostics
Table 16. Diagnostics: LED1, LED2, LED3 on the receiver
Note: Reading diagnostics can show if the sensor has an
issue or it has not been setup properly. Use this User
Action LED Display(a) Indicates…
information as a starting point
Disassociated
• LED1, LED2, and LED3 will respond to diagnostics by * Receiver is not associated,
exhibiting specific blinking patterns.They will occur on waiting for a sensor.
LED1:Off
the sensor as a result of pressing theTest button (S5) * Receiver lost communication
LED2:Off
(Table 18, p. 50).They will occur on the receiver None with sensor.
LED3:1-blink pattern
* Receiver has no devices on its
independently of any user action (Table 18, p. 50). repeated continuously
wireless personal area network.
* Association with a device has
Table 15. Diagnostics: LED1, LED2, LED3 on the sensor been manually removed.
User Action LED Display(a) Indicates… Address set to 000

LED1:Off
* Address not set to between
LED1:Off Disassociated: LED2:Off
None 001-999
Press Test LED2:Off * Sensor is not associated LED3:2-blink pattern
Button (SS) LED3: 1-blink pattern with a receiver repeated continuously
repeated 3 times
Not Configured
LED1:Off Address set to 000: LED1:Off
* Receiver configuration
Press Test LED2:Off * Address not set to between LED2:Off
None properties not properly set
Button (SS) LED3: 2-blink pattern 001-999 LED3:3-blink pattern (defective receiver)
repeated 3 times repeated continuously
LED1:Off Not Configured: (a) 1 Blink pattern is On for ¼ s, Off for ¼ s, with 2 s Off between
Press Test LED2:Off * Sensor configuration repetitions.
Button (SS) LED3: 3-blink pattern properties not properly set
repeated 3 times (defective sensor) 1. If the wireless zone sensor system failure
Input Voltage Too High:
LED1:Off • Observe LED5 on the receiver. LED5 will be On solid
Press Test * No RF transmission is
LED2:Off green whenever the receiver is powered.
permitted with an input
Button (SS) LED3: 4-blink pattern
battery voltage greater than
repeated 3 times
3/9 V
• Make sure the receiver is properly grounded. Both
the black wire (GND SIGNAL) and the yellow wire
(a) Blink pattern is On for ¼ s, Off for ¼ s, with 2 s Off between
repetitions. (GND-POWER) must be grounded.
VAV-SVX01D-EN 49
Troubleshooting
• Press theTest button (S5) on the sensor. LED5 Note: When checking signal strength, both LED1 and
should turn On solid green, indicating proper LED3 on the receiver and sensor should illuminate
battery strength. LED1, LED2, and LED3 will indicate in unison if the sensor and receiver are associated.
signal strength (See table 2). Use this feature to confirm association. If not
associated, see setup procedures in Wireless
Table 18. Signal quality: LED1, LED2, LED3 on the sensor chapter. If unit still does not work proceed in
User Action LED Display Indicates… checking Receiver and sensor with testing
procedures below.
LED1:Off
Normal state
None LED2:Off 2. Procedure forTesting the Receiver
* No Test button press
LED3:Off
• Make sure the receiver is powered.
Associated; no
LED1:Off communication with receiver • Set the receiver address to 000 to force the zone
Press Test
LED2:Off * Associated, but no signal temperature output and zone temperature setpoint
Button (SS)
LED3:Off from the receiver after output to their test mode values (see Table 19,
pressing Test button
p. 50).
LED1:On
LED2:On Excellence signal quality Table 19. Output failure modes of operation
Press Test
LED3:On * Adequate signal margin for
Button (SS)
Displays for 5 seconds, reliable communication. Zone
then constantly off Temperature Zone Setpoint
LED1:Off Marginal signal quality Situation Output Output
LED2:On * Reduced battery life likely. 11.17 kΩ, 72.5 oF 451 Ω, 72.5 oF
Press Test
Button (SS)
LED3:On * Consider moving the sensor Receiver address = 000 (22.5 oC), (22.5 oC),
Displays for 5 seconds, or receiver to a better indefinitely indefinitely
then constantly off location.
Receiver address = 001 to 999
LED1:Off Poor signal quality Receiver has powered up, but 11.17 kΩ, 72.5 oF 451 Ω, 72.5 oF
LED2:Off * Unreliable communication. has not received a (22.5 oC) (22.5 oC)
Press Test communication from sensor.
LED3:On * Strongly recommend
Button (SS)
Displays for 5 seconds, moving the sensor or Receiver address = 001 to 999
then constantly off receiver to a better location. Receiver does not receive a
communication within 35 Open Open
Table 17. Battery status: LED5 on the sensor minutes from the sensor it is
associated with
User Action LED Display Indicates…
Receiver has no power Open Open
Solid green for 5 Battery condition is adequate
Thermistor in sensor has failed to
seconds for proper operation. Open Normal value
either open or close
Solid red for 5 Battery condition is low.
Press Test Setpoint potentiometer has
seconds Batteries should be replaced. Normal value Open
Button (SS) failed to either open or close
Batteries are totally dead or
No light not installed properly, or 3. Measure the receiver output resistance by following
sensor is defective.
the procedures
Battery condition is low.
Blinking red: 1-blink • Make sure the black wire (GNS-SIGNAL) and the
Approximately 14 days of
pattern1 repeated 5 yellow wire (GND-POWER) are grounded (see
None operation remain before the
times. Cycle repeats
battery is too weak to power above for wiring diagrams).
every 15 minutes.
the sensor.
• Make sure the receiver is powered up.
Note: 1 Blink pattern is On for ¼ s, Off for 3/4 s, with 2 s Off between
repetitions.
• Disconnect the SETPOINT wire (red) and the ZONE
wire (white) from the host unit controller.
• Measure resistance between the grounded GND-
Figure 37. SIGNAL wire and either the SETPOINT or ZONE
wire. Compare resistance measurements to those
presented in Table 20, p. 50.
Table 20. Receiver resistance table
Nominal Space
Nominal Zone Temperature
Zone or Setpoint Temperature Setpoint Output
Temperature Output Resistance Resistance
55 oF (12.8 oC) 17.47 k Ω 812 Ω
60 oF (15.6 oC) 15.3 k Ω 695 Ω
65 oF (18.3 oC) 13.49 k Ω 597 Ω
70 oF (21.1 oC) 11.9 k Ω 500 Ω
50 VAV-SVX01D-EN
Troubleshooting
Table 20. Receiver resistance table (continued) measure the proper voltage atTB1-1 andTB1-2 and
no voltage atTB3-1andTB3-2 replace UCM.
Nominal Space
Nominal Zone Temperature Note: If no voltage atTB1-1 andTB1-2 see UCM
Zone or Setpoint Temperature Setpoint Output see UCM failure procedures
Temperature Output Resistance Resistance
• Disconnect the receiver sepoint wires on the VAV
75 oF (23.9 oC) 10.5 k Ω 403 Ω UCM on terminalsTB3-2 andTB3-3 and measure
80 oF (26.7 oC) 9.3 k Ω 305 Ω the VDC. It should be 5VDC. If 5VDC is not present
85 oF (29.4 oC) 8.25 k Ω 208 Ω check incoming power to the UCM board onTB1-1
andTB1-2. Should measure 24 VAC ± 10%. If you
• When the test is complete, reset the receiver measure the proper voltage atTB1-1 andTB1-2 and
address to its previous setting. no voltage atTB3-2andTB3-3 replace UCM.
• Press theTest button (S5) on the sensor to force re- Note: If no voltage atTB1-1 andTB1-2 see UCM
association. see UCM failure procedures
Confirm association and communication by noting LED1,
LED2, and LED3 as described in "Signal QualityTest" Airflow Failure Procedures
• Pressing theTest button (S5) on the sensor initiates In the event that the air valve is reading position instead of
a signal quality test. LED1, LED2, and LED3 respond flow or in the event that the measured flow reads
by indicating excellent, marginal, or poor signal incorrectly, i.e. different from the balance report, properly
quality.The LEDs can be observed on both the inspect the following:
sensor (Table 21, p. 51) and the receiver (Table 20, • Recalibrate VAV unit by cycling power to unit.This can
p. 50). also be accomplished with Rover, Summit or CCP
Table 21. Signal quality: LED1, LED2, LED3 on the sensor software.
Note: Cycling power to the VAV board will
User
automatically cause the unit to calibrate,
Action LED Display Indicates…
however, following the procedure outlined
LED1:Off Normal state
below will provide a more accurate calibration.
None LED2:Off * No Test button press
LED3:Off
It is only necessary to perform this procedure in
instances where you are experiencing incorrect
Associated; no communication with
LED1:Off flow readings or if the unit reverts to pressure
receiver
LED2:Off dependent mode despite being above 5% and
* Associated, but no signal from the
LED3:Off
receiver after pressing Test button below 110% of cataloged flow and performing a
LED1:On "normal calibration") does not correct the
LED2:On Excellence signal quality problem.
LED3:On * Adequate signal margin for reliable
Displays for 5 communication. 1. Steps for Calibration
seconds, then • Log on to the UCM with Rover software.
constantly off
Press Test • Turn the central air handler "off." If this is not
Button LED1:Off
(SS) LED2:On Marginal signal quality possible,Trane recommends pulling the transducer
LED3:On * Reduced battery life is likely. tubes off during the calibration process to simulate
Displays for 5 * Consider moving the sensor or this.
seconds, then receiver to a better location.
constantly off • Select the "calibrate unit" option button
LED1:Off
Figure 38. Rover software
LED2:Off Poor signal quality
LED3:On * Unreliable communication.
Displays for 5 * Strongly recommend moving the
seconds, then sensor or receiver to a better location.
constantly off
• If sensor and receiver still do not operate properly,

replace bad components. If unit passes tests, check
UCM operation.
4. Defective VAV UCM
• Disconnect the receiver sensor wires on the VAV
UCM on terminalsTB3-1 andTB3-2 and measure
the VDC. It should be 5VDC. If 5VDC is not present
check incoming power to the UCM board onTB1-1
andTB1-2. Should measure 24 VAC ± 10%. If you
VAV-SVX01D-EN 51
Troubleshooting
• Rover software will indicate that calibration is • Check to see if flow has been established, If flow
taking place in diagnostic log not established or inaccurate proceed to Step
• When calibration is complete, the box will release 2.
to auto. Drive the box open to make sure that the 2. The tubing or flow ring is off, reversed, plugged, or has
box is not below 5% of its cataloged CFM.The a leak.
controller is accurate in reading flow from 5% to • Check with a magnehelic gauge and compare with
110% of cataloged CFM. the delta pressure (DP) chart located on the VAV
• Release the box to auto and perform any necessary box.
balancing work. See “Air and Water Balancing,”
p. 42 for details.
Figure 39. Sensor signal vs. airflow delivery
1 5"
4" 6" 8" 1 0 " 1 2 " 1 4 "1 6 "
Flow Sensor DP (In . w g )
0.1
0.01
10 100 1,000 10,000
C fm
• Check the tubing for reversal and/or leaks. between 4.50 volts DC and 5.50 volts DC (5 volts DC
• Check the flow ring for plugged holes. Blow out with cataloged). If voltage not available replace UCM.
compressed air if necessary. • Remove the high and low tubes from the transducer
3. Wrong unit size downloaded into the UCM setup menu (to simulate no flow). Read the transducer output
voltage on J3 of the UCM board between the green
• Verify that the actual unit size matches the unit's and the black wires with a voltmeter.The voltage
nameplate. should be between 0.20 volts DC and 0.30 volts DC
4. Poor inlet configuration (0.25 volts DC is the null voltage output of the
transducer indicating zero flow). If voltage not
• Trane recommends 1½-duct diameters of straight
available replace transducer
duct before the inlet of the box (a 12-inch box should
have 18” of straight run duct before the inlet). Note: The formula for theTransducer output voltage
is 0.25 + 0.75 * <delta P>, where delta P is the
5. To determine whether or not the transducer has failed,
pressure in inches of water column. Delta P can
perform the following steps:
range from 0 to 5 inches of W.C.
• Check the 24 volts AC supply atTB1-1 andTB1-2 on
• With flow across the flow ring measure the
the UCM board.Voltage should be between 20 volts
differential pressure with a magnahelic and use
AC and 28 volts AC. If voltage not available see UCM
Transducer output voltage formula to check
failure procedures.
accuracy of reported value. Read the transducer
• Read the input voltage to the transducer from the output voltage between the green and the black
UCM controller between the green and red wires on wires.The measured value should correspond to
J3 of the UCM board.The voltage should be the value given in the transducer output formula. If
transducer is off by ± 5%, replace transducer.
52 VAV-SVX01D-EN
Troubleshooting
Auxiliary Temperature Sensor Failure Should measure 24 VAC ± 10%. If proper voltage
Procedures measured onTB1-1 andTB1-2 and no voltage at
TB3-1 andTB3-2 replace UCM.
In the event that the UCM reports an incorrect or failed
Note: If no voltage atTB3-5 andTB3-6 see UCM see
Auxiliary temperature, properly inspect the following:
UCM failure procedures.
1. Make sure VAV UCM has been configured for auxiliary
input
• Cut jumper wires (W4) on all slave units. If jumper
Figure 40. UCM setup screen is not cut it will give erroneous temperature value.
Auxiliary C02 Sensor Failure Procedures

In the event that the UCM reports an incorrect or failed
Auxiliary C02 sensor input temperature, properly inspect
the following:
1. Check configuration of the VAV unit
• Auxiliary sensor needs to be configured as C02
2. Check jumper position on C02 sensor
Figure 41. Jumper position
2. Actual auxiliary temperature is higher or lower than

what the UCM reads
• Needs to be set up as 0-10VDC
• Check the location and installation of the Auxiliary
• Check voltage between J3-6 and J3-5 with the
zone sensor. Change the calibration factor in the
sensor connected
UCM setup screens.
• Should be between 1-10VDC. If it is not check
Note: If Auxiliary sensor is off more than ± 2 degrees
incoming power
continue to number 3.
• Check voltage input to C02 Sensor with voltmeter
3. Auxiliary sensor wired incorrectly
• Voltage needs to be between 20 to 26 VAC; nominal
• Check wiring for the correct connections. See “UCM
24 VAC
4.2 Installation and Wiring,” p. 11 for further details
on Auxiliary sensor wiring. 3. If proper voltage is measured at incoming power and
you have no VDC output at J3-6 and J3-5, replace
4. Defective Auxiliary sensor
sensor. If no voltage, check up stream of controller to
• Disconnect the zone sensor terminal plug from the see were voltage has been interrupted. See Figure 44,
UCM and using an Ohmmeter, measure the p. 58 to Figure 51, p. 65 for correct unit diagrams.
resistance across the auxiliary sensor wires.
Compare the resistance to temperature using VAV Damper Failure Procedures
Table 3, p. 10.The resistance should shown value
In the event that the air valve is not modulating, properly
should be within ± 2 degrees near those measured
inspect the following:
with an accurate temperature measuring device. If
not, the Auxiliary sensor needs to be replaced. 1. Tracer Summit or Rover has enabled an override
function in VAV UCM
5. Defective wiring or UCM
• The overrides are Open, Closed, Min, or Max.
• See if the VAV UCM is outputting 5VDC.This can be
Disable all overrides.
done by disconnecting the wires on the VAV UCM
on terminalsTB3-5 andTB3-6 and measure the Note: See UCM programming and operation chapter
VDC. It should be 5VDC. If the meter does not read to be able to release override with Rover
5VDC at the UCM the wires going to the zone have
an open. If 5VDC is not present check incoming
power to the UCM board onTB1-1 andTB1-2.
VAV-SVX01D-EN 53
Troubleshooting
• UCM is going through a recalibrate (reset) Note: Series fan powered units in the occupied mode
command.This is shown in the diagnostic log in has the fan continuously energized. See
Rover operation Chapter for details
• Wait for calibration to finish. 3. Tracer Summit has the fan output disabled
2. Zone temperature is greater than the heat set point or • Check group, global, and/orTracer overrides to
less than the cool set point make sure they are not inhibiting fan operation.
• Change the heat and/or cool set points. 4. A flow override exists locking out the fan output
3. Actuator not driving full drive time • Check to make sureTracer or Rover has released fan
• Drive time in advanced configuration not set at 90 disable override.
seconds on current VariTrane units or 60 seconds 5. If VAV UCM is calling in the status menu for the Fan to
for varitrac units be on and it is not then check UCMTriac output wiring;
• Adjust to correct damper travel time using Rover and Relay output.
software. See Operation and Programming chapter. • Override damper open
• Damper actuator loose on shaft • See if fan cycles on
• Tighten damper actuator set screw to damper shaft • Check J8 toTB1-2. Should have 24 VAC; if it does
• Measure the power input toTB1-1 (power) andTB1- not, measure the power input toTB1-1 (power)
2 (ground) of the UCM board.The supply voltage andTB1-2 (ground) of the UCM board.The
should be between 20 and 28 VAC (24 VAC supply voltage should be between 20 and 28
cataloged). However, voltages at either extreme VAC (24 VAC cataloged). However, voltages at
may result in system instability and cause damper either extreme may result in system instability.
to not be driven its full range. • Triac can be checked with purchasing a 24 VAC
• If no voltage, check up stream of controller to see LED and see if it lights up on call for fan UCM if
were voltage has been interrupted. See Figure 44, LED does not light up replace UCM
p. 58 to Figure 51, p. 65 for correct unit diagrams. • Remove fan wires from UCM and apply 24 VAC
4. Actuator motor has failed directly to fan relay wires.
• Check voltage at J1-6 toTB1-2, should have 24 VAC. • Fan relay should energize. If it does not check
If 24VAC is not present check incoming power to the wiring. If wiring is OK replace fan relay.
UCM board onTB1-1 andTB1-2. Should measure 24
VAC ± 10%. If proper voltage is measured atTB1-1 NOTICE:
andTB1-2 and no voltage at J1-6 andTB1-2, replace
Equipment Damage!
UCM.
UCM Outputs are switched to ground. Do not jumper
• Check motor by applying 24 VAC directly to 24 VAC to J9, J10, or J11 because damage will occur.
common (blue) and jumper open (black) wire to a
ground to drive damper open. 6. After all checks have been completed, check motor fan
• Damper should drive open winding integrity and bearing failure.
• Check motor by applying 24 VAC directly to VAV Parallel Fan Failure Procedures
common (blue) and jumper closed (red) wire to a
ground to drive damper closed In the event that the fan output is not energizing, properly
inspect the following:
• Damper should drive closed
1. Verify the output configuration in the UCM setup
• If damper actuator does not open or close replace menu.
actuator
• Unit needs to be configured as parallel fan
VAV Series Fan Failure Procedures 2. Outputs on the UCM are configured as normally closed
In the event that the fan output is not energizing, properly • Verify the output configuration in the UCM setup
inspect the following: menu.
1. Verify the output configuration in the UCM setup Note: Parallel fan can be enabled by either a
menu. differential temperature above the heating
• Unit needs to be configured as Series fan setpoint or CFM flow. See “UCM Programming
and Operation,” p. 24 for details.
2. Outputs on the UCM are configured as normally closed
• Verify the output configuration in the UCM setup
menu.
54 VAV-SVX01D-EN
Troubleshooting
TB1-2 (ground) of the UCM board.The supply

Figure 42. voltage should be between 20 and 28 VAC (24 VAC
• Triac can be checked with purchasing a 24 VAC LED
and see if it lights up on call for fan UCM if LED does
not light up replace UCM.
• Remove fan wires from UCM and apply 24 VAC
directly.
• Fan relay should energize. If it does not check
wiring. If wiring is OK replace fan relay
Note: UCM Outputs are switched to ground. Do not
jumper 24 VAC to J9, J10, or J11 because
damage will occur.
8. After all checks have been completed, check motor fan
winding integrity and bearing failure.
PSC Variable Speed Motor Check Out

If PSCVariable speed motor control not changing speed of
the motor inspect the following:
3. Tracer Summit has the fan output disabled • Wires connected improperly
• Check group, global, and/orTracer overrides to • Check wiring to make sure speed control is wired
make sure they are not inhibiting fan operation. correctly. See Figure 48, p. 62 and Figure 49, p. 63
4. A flow override exists locking out the fan output for wiring schematic.
• Check to make sureTracer or Rover has released fan • Check voltage selection switch on side of variable
disable override. speed motor control.
Note: If fan cycling is based on temperature go to step • Should be set for motor voltage.
5 and if it is based on flow go to step 6. • To check speed control
5. If fan control is based on temperature and Zone • Turn voltage selection switch fully CCW
temperature is at or above the heating set point plus
heating offset on units configured as temperature • Turn Motor speed control potentiometer fully
control. A factory set differential of 0.5°F (0.3°C) exists CCW
to prevent short cycling. • Motor should remain off
• Increase the UCM heating set point causing fan to • Turn voltage selection switch fully CW
be cycled on.
• Motor speed control potentiometer still fully
• Lower the Heating setpoint by .6° and the fan CCW
should cycle off.
• Measure motor voltage. Should be no more than
6. If the fan control is based on flow, the unit fan will be 8VAC lower than line voltage
energized whenever primary airflow is below this set
• With voltage selection switch still fully CW
point. For this parallel fan configuration, the fan control
point, if specified in a percentage of unit airflow, must • Turn Motor speed control potentiometer slowly
be set between 15% and 30% of the units cataloged fully CW (HI)
airflow to assure proper operation. A differential of 5% • Should go to full speed smoothly
exists to avoid excessive fan cycling.
If it fails any of these tests replace PSC motor speed
• Override damper closed until CFM is below enabled controller.
flow setpoint
• See if fan cycles on
Testing ECM-DCU and ECM-VCU Fan Control
If ECM is not controlling Fan Motor properly inspect the
• Override damper open until CFM is above enabled
following:
flow setpoint fan should cycle off
Note: The ECM controller has 4 wire pin connector that
7. If VAV UCM is calling in the status menu for the Fan to
has an enable binary output and a Variable speed
be on and it is not then check UCMTriac output, wiring,
analog output.
and Relay output.
• Check J8 toTB1-2. Should have 24VAC; if it does not 1. Incorrect supply voltage/No voltage
if not measure the power input toTB1-1 (power) and
VAV-SVX01D-EN 55
Troubleshooting
• Measure the power input to 24 VAC terminal and 2. Verify the output configuration in the UCM setup
Common/ground terminal of the ECM board.The menu.
supply voltage should be between 19.2 and 28.2 • Unit needs to be configured as 3 stage Electric heat
VAC (24 VAC cataloged). However, voltages at
either extreme may result in system instability. 3. Tracer Summit has the electric heat output disabled
• If low or no voltage, check up stream of controller to • Check group, global, and/orTracer overrides to
see how voltage has been interrupted. See make sure they are not inhibiting heat operation.
complete wiring diagrams (Figure 50, p. 64 and 4. Minimum heating CFM is not being met, airflow is too
Figure 51, p. 65). low
2. Testing Binary Output • Increase the airflow or lower the minimum heating
• Measure voltage from White to Green wire on flow.
connector 5. Heat relays have failed
• Should be between 9 to 30VDC. If not replace ECM • If VAV UCM is calling in the status menu for the
3. Testing Analog variable speed output electric heat to be on and it is not then check UCM
Triac output; wiring; and Relay output.
• On ECM-DCU change board selector switches to 0
on each one of the switches to give a 100% output • Check J8 toTB1-2. Should have 24VAC; if it does not
signal. On ECM-VCU adjust potentiometer until measure the power input toTB1-1 (power) andTB1-
LED's read a 100% output. 2 (ground) of the UCM board.The supply voltage
should be between 20 and 28 VAC (24 VAC
• Measure voltage from green to red wires on 4 pin cataloged). However, voltages at either extreme
connector and document. See Figure 50, p. 64 and may result in system instability.
Figure 51, p. 65 for correct unit wiring diagram.
• HeatTriac(s) can be checked with purchasing a 24
• Should measure above 9VDC VAC LED and see if it lights up on call for Heat stage
• Change ECM-DCU board selector switches to 9 on UCM. If LED does not light up replace UCM.
tens digit an 9 on units digit to give a 99% output
signal. On ECM-VCU adjust potentiometer until NOTICE:
LED's read a 99% output
Equipment Damage!
• Measure voltage from green to red wires on 4 pin UCM Outputs are switched to ground. Do not jumper
connector and document. See Figure 50, p. 64 and 24 VAC to J9, J10, or J11 because damage will occur.
Figure 51, p. 65 for correct unit wiring diagram.
• Should measure less than previous reading • Move electric heat relay wires from UCM and apply
24 VAC directly.
• Continue process until all selector switch positions
have been checked to find any dead spots in • Electric heat stage should energize. If it does not;
selector switches check wiring, safeties and electric heat contactor.
Replace components as necessary.
• If unit ECM board fails any of these tests replace
board. If ECM is found to be good but motor still VAV Proportional Hot water failure
does note operate contact VAV technical support.
Check binary outputs
Figure 43. ECM
In the event that the heat outputs are not energizing,
properly inspect the following:
1. Zone temperature is at or above the heating set point
• Increase the UCM heating set point.
2. Verify the output configuration in the UCM setup menu
• Unit needs to be configured as proportional hot
water
3. Tracer Summit has the heat output disabled
VAV Electric Heat Stage(s) Failure • Check group, global, and/orTracer overrides to
Procedures make sure they are not inhibiting heat operation.
In the event that the heat outputs are not energizing, 4. Heat relays have failed
properly inspect the following: • If VAV UCM is calling in the status menu for the
1. Zone temperature is at or above the heating set point valve to be open and it is not then check UCMTriac
output; wiring; and Relay output.
• Increase the UCM heating set point.
56 VAV-SVX01D-EN
Troubleshooting
• Check J8 toTB1-2. Should have 24VAC; if it does not • Remove the actuator and work the cartridge stem
if not measure the power input toTB1-1 (power) and manually. If the stem moves freely, then only the
TB1-2 (ground) of the UCM board.The supply actuator has failed. If the stem is sluggish or stuck, the
voltage should be between 20 and 28 VAC (24 VAC actuator and the cartridge have failed.
cataloged). However, voltages at either extreme Note: Actuator indicator on the side of the actuator
may result in system instability. should be positioned at the top of the actuator
• HeatTriac(s) can be checked with purchasing a 24 when valve is closed.
VAC LED and see if it lights up on call for Heat output
to be open or closed by UCM. If LED does not light VAV Two Position Hot water failure
up replace UCM.
Check binary outputs
NOTICE: In the event that the heat outputs are not energizing,
properly inspect the following:
Equipment Damage!
UCM Outputs are switched to ground. Do not jumper 1. Zone temperature is at or above the heating set point
24 VAC to J9, J10, or J11 because damage will occur. • Increase the UCM heating set point
2. Verify the output configuration in the UCM setup menu
Check controller proportional hot water logic
• Unit needs to be configured as two position hot
• Reconfigure controller setup from a VariTrane F unit water
into a VariTrac unit with proportional hot water heat.
3. Tracer Summit has the heat output disabled
• Recalibrate unit.
• Check group, global, and/orTracer overrides to
• Drive time configured in rover should be 120 seconds. make sure they are not inhibiting heat operation.
• Raise the temp 4° above the space temp (4 degrees 4. Heat relays have failed
offset must be maintained during test) it should take
• If VAV UCM is calling in the status menu for the
3.2 min. from close to open.The temperature from
valve to be open and it is not then check UCMTriac
space to setpoint must remain 4 degrees over the
output, wiring, and Relay output.
length of the test. If unit does not pass test check
actuator and valve. After valve and actuator are found • Check J6 toTB1-2. Should have 24 VAC; if it does
to be ok, repeat test and if it is still failing replace not, measure the power input toTB1-1 (power) and
controller. TB1-2 (ground) of the UCM board.The supply
voltage should be between 20 and 28 VAC (24 VAC
Note: If the controller is not reconfigured as a varitrac unit
and remains configured as a varitrane unit with
proportional hot water it would take 1.1 hrs to move
from completely closed to completely open.
NOTICE:
• Put original configuration back in controller
Equipment Damage!
Trane/Honeywell Proportional UCM Outputs are switched to ground. Do not jumper
24 VAC to J9, J10, or J11 because damage will occur.
valve check out procedures
• HeatTriac(s) can be checked with purchasing a 24
Two problems can occur with the cartridge/ actuator or VAC LED and see if it lights up on call for heat output
both that can result in over conditioning the space. to be open by UCM. If LED does not light up replace
UCM.
Cartridge Failure
• If the actuator is driven closed but there is 1/8" or more
play in the indicator (move with your finger), or the
piston has not returned up past the A port or has
"frozen". In either case, the cartridge is not closed off
completely.This will result in over heating (or over
cooling) in the space.
Actuator Failure
• If the actuator has stopped moving to the closed
position when commanded to, and there is no play in
the lever, the actuator has failed.
VAV-SVX01D-EN 57
Troubleshooting
Wiring Diagrams
Figure 44. Wiring diagram for single duct unit that is either cooling only, hot water, or field installed reheat
BL
24VAC 60HZ OPTIONAL
W (HOT) 8.
PROP. FACTORY
TO J8
WATER DAMPER NEC CLASS-2
BK (CLOSE) INSTALLED Y
TO J9 VALVE CONTROL CIRCUIT WIRELESS
R (OPEN) 24VAC ACTUATOR
TO J10 12VA MAX LOAD= 12VA
WIRING
(WITHOUT HEAT) Y
PROPORTIONAL WATER VALVE 24VAC BL
TB1-2
TB1-1
GND 24V
UCM or EI Board
CLOSE
OPEN
HOT
HOT
OPTIONAL
FUSE, DISCONNECT GREEN
BL or (BK)
& TRANSFORMER GROUND
Y or (W)
SCREW
OPTIONAL
DISCONNECT
SWITCH
BK
BK
OPTIONAL POWER OPTIONAL
BL
TRANSFORMER FUSE
(50VA) Y
TB1-2
TB1-1
TB4-1
J1 1
J10
J11
J9
J7
J8
TB1-2
TB1-1
ACT PRESSURE
BIP GND 24V
TRANSDUCER
GND 24V
ADDRESS D.D.C.\U.C.M. UCM or EI Board
J3
R
PRESS
BK
VOUT 5. R (HOT)
G - (TB1-1) 24VAC
O (COMMON)
1 (TB4-1) BIP
GR (NC CONTACT)
(TB1-1) 24VAC
+ - + - + - ZONE GND SET A/CO2 GND BK (RETURN)
(TB1-2) GND
S
7. Y
TB3-6
TB3-5
TB3-3
TB2-6
TB3-2
TB2-3
TB2-4
TB2-5
TB2-2
TB3-1
TB2-1
YEL GRN NOT CONNECTED

OCCUPANCY SENSOR
TB1-1 TB2-6 TB3-3 TB3-1
TB1-2 TB2-5 TB3-2

OUT
OUT
IN
IN
D.D.C.\U.C.M.
CONTROL BOX
MOUNTED
MOUNTED
SHIELDED TWISTED PAIR 11 10 7 6 3 2 1

WALL
DUCT
COMMUNICATIONS WIRING 6. DIGITAL DISPLAY ZONE SENSOR

WIRELESS W/ COMM. JACK
(TB1-1) 24V REMOTE MTD.
24V +
TB2-6 TB3-1 CO2 4. 11.
(TB3-6) GND
TB2-5 TB3-2 SENSOR GND 0
TB3-5 TB3-6
TB3-3 (TB3-5) A/CO2 OPTIONAL FIELD INSTALLED
OUT V
CO2 SENSOR
6.
2(+) 1(-) 3 2 1
WARNING
2ND STG. HAZARDOUS VOLTAGE!
ZONE SENSOR TO J10 HEATER STAGE
OPTIONAL 1ST STG. DISCONNECT ALL ELECTRIC POWER
W/ COMM. JACK TO J9 CONTACTOR(S)
INCLUDING REMOTE DISCONNECTS AND
AUX TEMP SENSOR REMOTE MTD. HOT 24VAC, 12VA
TO J8 FOLLOW LOCK OUT AND TAG PROCEDURES
MAX/COIL BEFORE SERVICING. INSURE THAT ALL
3. 4. MOTOR CAPACITORS HAVE DISCHARGED
NOTE: OPTIONAL FIELD ELECTRIC HEATER STORED VOLTAGE. UNITS WITH VARIABLE
SPEED DRIVE, REFER TO DRIVE
1. FACTORY WIRING INSTALLED ZONE SENSOR INSTRUCTIONS FOR CAPACITOR DISCHARGE.
FIELD WIRING FAILURE TO DO THE ABOVE COULD RESULT
ON - OFF IN DEATH OR SERIOUS INJURY.
OPTIONAL OR ALTERNATE WIRING TO J9 WATER VALVE
2.
TO J8 24 VAC AVERTISSEMENT
1/4" QUICK CONNECT REQUIRED FOR ALL FIELD CONNECTIONS. 12VA MAX TENSION DANGEREUSE!
3. ZONE SENSOR TERMINALS 1 (-) AND 2 (+) REQUIRE SHIELDED TWISTED PAIR OPTIONAL FIELD INSTALLED COUPER TOUTES LES TENSIONS ET
WIRING FOR COMMUNICATIONS JACK EQUIPPED ZONE SENSOR OPTION. 0N-OFF WATER VALVE
PUIS SUIVRE LES PROCÃ‰DURES DE
4. NO ADDITIONAL WIRING REQUIRED FOR NIGHT SETBACK OVERRIDE (ON/CANCEL). TOUTE INTERVENTION. VÃ‰RIFIER QUE TOUS
5. THE OPTIONAL BINARY INPUT CONNECTS BETWEEN TB4-1 (BIP) AND 24VAC (HOT) FROM DÃ‰CHARGÃ‰S. DANS LE CAS D'UNITÃ‰S
TRANSFORMER. THE BINARY INPUT CAN BE RECONFIGURED AS AN OCCUPANCY INPUT VIA THE VITESSE VARIABLE, SE REPORTER AUX
COMMUNICATIONS INTERFACE. INSTRUCTIONS DE L'ENTRAÃŽNEMENT POUR
6. AS SHIPPED, THE AUX INPUT IS CONFIGURED AS AN AUX TEMP INPUT. THE AUX INPUT CAN BE NE PAS RESPECTER CES MESURES DE
RECONFIGURED AS A CO2 SENSOR INPUT VIA THE COMMUNICATIONS INTERFACE. PRÃ‰CAUTION PEUT ENTRAÃŽNER DES
7. MORTELLES.
S TERMINAL NOT TO BE USED WITH VARITRANE.
8. IF UNIT MOUNTED TRANFORMER IS NOT PROVIDED, POLARITY FROM UNIT TO UNIT MUST BE
ADVERTENCIA
iVOLTAJE PELIGROSO!
MAINTAINED TO PREVENT PERMANENT DAMAGE TO CONTROL BOARD. IF ONE LEG OF 24VAC
SUPPLY IS GROUNDED, THEN GROUND LEG MUST BE CONNECTED TO TB1-2. INCLUSO LAS DESCONEXIONES REMOTAS Y
9. OPTIONAL FUSE, DISCONNECT SWITCH & TRANSFORMER WIRING. WIRINGS GOES THRU TO ETIQUETADO ANTES DE PROCEDER AL
NEXT COMPONENT WHEN OPTIONS ARE NOT CHOSEN/ LOS CAPACITORES DEL MOTOR HAYAN
10. TRANSFORMER WIRE COLORS: 120V - W, 208V - R, 240V - O, 277V - BR, 480V - R/BK PARA LAS UNIDADES CON TRANSMISIÃ“N
575V -R, 190V - R, 220V - R, 347V - R. DE VELOCIDAD VARIABLE, CONSULTE LAS
DEL CONDENSADOR.
11. ZONE SENSOR TERMINALS 6 AND 7 REQUIRE SHIELDED TWISTED PAIR
58 VAV-SVX01D-EN
Troubleshooting
Figure 45. Wiring diagram for fan powered unit that is either cooling only, hot water, or field installed reheat
W (HOT) BL
TO J8
BK (CLOSE)
PROP.
WATER
DAMPER OPTIONAL
TO J9 VALVE
ACTUATOR FAN CONTROL FACTORY
INSTALLED Y
R (OPEN) 24VAC
TO J10 12VA MAX BOX WIRING WIRELESS
WIRING
OPTIONAL FIELD INSTALLED Y
PROPORTIONAL WATER VALVE
24VAC BL
TB1-2
TB1-1
GND 24V
UCM or EI Board
CLOSE
OPEN
HOT
HOT
TB1-1 TB2-6 TB3-3 TB3-1
TB1-2 TB2-5 TB3-2
R-FAN
BR 11 10 7 6 3 2 1
Y W/ COMM. JACK
24 VAC BL REMOTE MTD.
4. 8.

TB1-2
TB1-1
TB4-1
J1 1
J10
J11
J7
J8
J9

ACT
BIP GND 24V PRESSURE TB2-6 TB3-1
TRANSDUCER TB2-5 TB3-2
ADDRESS D.D.C.\U.C.M. J3
TB3-3
R
PRESS
BK
VOUT
G -
2(+) 1(-) 3 2 1
1
+ - + - + - ZONE SENSOR
ZONE GND SET A/CO2 GND W/ COMM. JACK
S 7.
TB3-6
REMOTE MTD.
TB3-5
TB3-3
TB2-6
TB3-2
TB2-3
TB2-4
TB2-5
TB2-2
TB3-1
TB2-1
YEL GRN
3. 4.
OPTIONAL FIELD
ON - OFF
D.D.C.\U.C.M. TO J9
OUT
OUT
WATER VALVE
IN
IN
TO J8 24 VAC
CONTROL BOX 12VA MAX

0N-OFF WATER VALVE
SHIELDED WIRELESS
TWISTED PAIR
2ND STG.
WARNING
COMMUNICATIONS TO J10 HEATER STAGE
1ST STG. HAZARDOUS VOLTAGE!
TO J9 CONTACTOR(S)
WIRING HOT 24VAC, 12VA DISCONNECT ALL ELECTRIC POWER
TO J8 MAX/COIL INCLUDING REMOTE DISCONNECTS AND
OPTIONAL FIELD INSTALLED BEFORE SERVICING. INSURE THAT ALL
TB3-5 TB3-6 ELECTRIC HEATER MOTOR CAPACITORS HAVE DISCHARGED
5. R (HOT) (TB1-1) 24VAC STORED VOLTAGE. UNITS WITH VARIABLE
O (COMMON) SPEED DRIVE, REFER TO DRIVE
(TB4-1) BIP
MOUNTED

MOUNTED
GR (NC CONTACT)
WALL
DUCT
(TB1-1) 24VAC FAILURE TO DO THE ABOVE COULD RESULT

BK (RETURN) 6. IN DEATH OR SERIOUS INJURY.
(TB1-2) GND
6.
Y
NOT CONNECTED
24V
(TB1-1) 24V AVERTISSEMENT
+
OPTIONAL FIELD INSTALLED OPTIONAL CO2 TENSION DANGEREUSE!
(TB3-6) GND
OCCUPANCY SENSOR AUX TEMP SENSOR SENSOR GND 0 COUPER TOUTES LES TENSIONS ET
OUT (TB3-5) A/CO2 PUIS SUIVRE LES PROCÃ‰DURES DE
V
NOTE: TOUTE INTERVENTION. VÃ‰RIFIER QUE TOUS
OPTIONAL FIELD INSTALLED LES CONDENSATEURS DES MOTEURS SONT
1. FACTORY WIRING CO2 SENSOR DÃ‰CHARGÃ‰S. DANS LE CAS D'UNITÃ‰S
FIELD WIRING VITESSE VARIABLE, SE REPORTER AUX
OPTIONAL OR ALTERNATE WIRING INSTRUCTIONS DE L'ENTRAÃŽNEMENT POUR
2. 1/4" QUICK CONNECT REQUIRED FOR ALL FIELD CONNECTIONS. NE PAS RESPECTER CES MESURES DE
3. ZONE SENSOR TERMINALS 1 (-) AND 2 (+) REQUIRE SHIELDED TWISTED PAIR WIRING FOR COMMUNICATIONS MORTELLES.
ADVERTENCIA
4. NO ADDITIONAL WIRING REQUIRED FOR NIGHT SETBACK OVERRIDE (ON/CANCEL). iVOLTAJE PELIGROSO!
5. THE OPTIONAL BINARY INPUT CONNECTS BETWEEN TB4-1 (BIP) AND 24VAC (HOT) FROM TRANSFORMER. INCLUSO LAS DESCONEXIONES REMOTAS Y
THE BINARY INPUT CAN BE RECONFIGURED AS AN OCCUPANCY INPUT VIA THE COMMUNICATIONS ETIQUETADO ANTES DE PROCEDER AL
INTERFACE. SERVICIO. ASEGÃšRESE DE QUE TODOS
LOS CAPACITORES DEL MOTOR HAYAN
6. AS SHIPPED, THE AUX INPUT IS CONFIGURED AS AN AUX TEMP INPUT. THE AUX INPUT CAN BE DESCARGADO EL VOLTAJE ALMACENADO.
RECONFIGURED AS A CO2 SENSOR INPUT VIA THE COMMUNICATIONS INTERFACE. DE VELOCIDAD VARIABLE, CONSULTE LAS
7. S TERMINAL NOT TO BE USED WITH VARITRANE. DEL CONDENSADOR.
8. ZONE SENSOR TERMINALS 6 AND 7 REQUIRE SHIELDED TWISTED PAIR WIRING FOR COMMUNICATIONS INDICADO, PODRÃ A OCASIONAR LA MUERTE
VAV-SVX01D-EN 59
Troubleshooting
Figure 46. Single duct with single phase voltage electric heat
60 VAV-SVX01D-EN
Troubleshooting
Figure 47. Single duct with three phase voltage electric heat
VAV-SVX01D-EN 61
Troubleshooting
Figure 48. SCR/PSC fan powered with single phase voltage electric heat
62 VAV-SVX01D-EN
Troubleshooting
Figure 49. SCR/PSC fan powered with three phase voltage electric heat
VAV-SVX01D-EN 63
Troubleshooting
Figure 50. ECM fan powered with single phase voltage electric heat
64 VAV-SVX01D-EN
Troubleshooting
Figure 51. ECM fan powered with three phase voltage electric heat
VAV-SVX01D-EN 65
Appendix
AC Alternating Current
AHU Air Handling Unit
AIP Analog Input
AOP Analog Output
AVG Average
AWG American Wire Gauge
BCU Building Control Unit
BIP Binary Input
BMS Building Management System
BOP Binary Output
oC Celsius
CCP Central Control Panel
CFM Cubic Feet per Minute
CMS Cubic Meters per Second
CO2 Carbon Dioxide
COM Communication
CPL Custom Program Language
CU Command Unit
DDC Direct Digital Control
DEG Degree
DP Differential Pressure
EEPROM Electrically Erasable Programmable Read Only Memory
oF Fahrenheit
Hz Hertz
ICS Integrated Comfort™ System
I/O Input/Output
IOP Installation, Operation, and Programming
LED Light Emitting Diode
MAX Maximum
MIN Minimum
NEC National Electric Code
PPM Parts Per Million
PROM Programmable Read Only Memory
PWM Pulse Width Modulation
RSSI Receiver Signal Strength Indicator
RTD Resistance Temperature Detector
SAP Supply Air Pressure
SAT Supply Air Temperature
TB Terminal Block
TOV Timed Override
TR Time since last transmission was received
UCM Unit Control Module
UL Underwriter's Laboratories
VA Voltage Ampere
VAC Voltage Alternating Current
VAV Variable Air Volume
ZSM Zone Sensor Module
66 VAV-SVX01D-EN
Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in
creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced
controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.Trane.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
© 2014Trane All rights reserved

VAV-SVX01D-EN 13 Mar 2014 We are committed to using environmentally
Supersedes VAV-SVX01C-EN (May 2010) conscious print practices that reduce waste.

Trane - VAV Command Unit II - O&M Manual

Uploaded by

Copyright:

Available Formats

Trane - VAV Command Unit II - O&M Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Trane - VAV Command Unit II - O&M Manual

Uploaded by

Copyright:

Available Formats

Installation, Operation,

March 2014 VAV-SVX01D-EN

Indicates a potentially hazardous

© 2014Trane All rights reserved VAV-SVX01D-EN

UCM 4.2 Enhancements . . . . . . . . . . . . . . . 6 Testing Signal and Battery Strength . . . .23

UCM 4.2 Features . . . . . . . . . . . . . . . . . . . . 7 Disassociation . . . . . . . . . . . . . . . . . . . . . .23

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 UCM Programming and Operation . . . . . . . .24

VAV Start Up/Check Out Procedure . . . . . . . . 9 Accessing Rover/Comm4 . . . . . . . . . . . . . . .24

Chapter Overview . . . . . . . . . . . . . . . . . . . . . 9 Rover Overview . . . . . . . . . . . . . . . . . . . . .24

UCM 4.2 Pre-Power Check-Out . . . . . . . . . . 9 Laptop Requirements and Complete

Zone Sensor Wireless Option . . . . . . . . . 12

Chapter Overview Operating Environments - UCM 4.2

Zone Sensor, Auxiliary Sensor, and Water Valve Override

Water Heat Output Configuration

Zone Sensor Functions

Slaving of Zone Sensors

Generic UCM Capability

Table 2. Yellow LED communication indicator function

Light Emitting Diode (LED)

Zone Sensor Check-out

Table 3. Zone sensor temperature-resistance table

• Sensor with night set back - Part Number Plenum Cable

DIP Switch Settings 21 85 OFF ON OFF ON OFF ON

UCM Dip 50 114 ON OFF ON ON OFF OFF

Table 6. DIP switch settings for UCM 4.2 (continued)

TB1-2 TB2-5 TB3-2

OPTIONAL FIELD INSTALLED

DIGITAL DISPLAY ZONE SENSOR

YEL GRN REMOTE MTD.

CONTROL BOX (TB1-1) 24V

FACTORY WIRING FAILURE TO DO THE ABOVE COULD RESULT

7. S TERMINAL NOT TO BE USED WITH VARITRANE. ADVERTENCIA

ACTUATOR FAN CONTROL FACTORY

TB1-1 TB2-6 TB3-3 TB3-1

TB1-2 TB2-5 TB3-2

INSTALLED ZONE SENSOR

OPTIONAL FACTORY INSTALLED

MOTOR CAPACITORS HAVE DISCHARGED

TB3-5 TB3-6 6. STORED VOLTAGE. UNITS WITH VARIABLE

1.08 in (2.75 cm)

4.78 in (12.14 cm)

Note: The dimensions are the

Figure 7. Mounting hole dimensions for sensor

3.27 in (8.30 cm)

2.36 in (6.00 cm)

1.34 in (3.41 cm)

Note: The dimensions are the

Setting the Address, Mounting, Choosing a Location for Mounting the

Ambient considerations • Avoid placing the sensor inside metal enclosures

• Avoid metal barriers between the sensor and receiver,

C33 C34 BATTERY

Setting the Sensor Address

Factory Wiring of the Receiver to the VAV

Figure 9. Factory wiring of the receiver to the VAV UCM

YEL GRN NOT CONNECTED

OPTIONAL FIELD INSTALLED

TB1-1 TB2-6 TB3-3 TB3-1

TB1-2 TB2-5 TB3-2

SHIELDED TWISTED PAIR 11 10 7 6 3 2 1

COMMUNICATIONS WIRING 6. DIGITAL DISPLAY ZONE SENSOR