Bf135a4 Bf135ak0 Use

61ZY600Y.
book 2 ページ２０１０年５月１３日　木曜日　午後８時４０分
PROGRAMMED-FUEL INJECTION
SERVICE PRECAUTIONS
GENERAL TROUBLESHOOTING
Before troubleshooting
• First, check the MIL.
• Be sure to turn the combination switch OFF before
disconnecting and connecting the connectors.
• Clear the DTCs after inspection.
– DTC (with the HDS: page 5-5)
– MIL (without the HDS: page 5-5)
PERMANENT FAILURE
When there is a problem in the system, the MIL will
blink and go off when the engine is turned off.
When there is a permanent failure, the MIL will blink
again when the engine is started again, as the problem
still exists.
Most permanent failures will be indicated when the
combination switch is turned on and engine is started,
while others are indicated only under certain conditions.
MIL will blink constantly until the problem part is fixed or
replaced.
INTERMITTENT FAILURE
When there is an intermittent failure, the MIL will not
blink again when the engine is restarted.
The ECM stores the problem code in its memory.
An intermittent failure is often associated with a loose
connector or poor contact in the circuit.
Opens and Shorts
An open or a short are common electrical terms. An
open is a break in a wire or at a connection. A short is
an accidental connection of a wire to ground or to
another wire. This usually means something will not
work at all. With an ECM, an open or short may cause
something to work, just not the way it is supposed to.
FUEL LINE SERVICE
Gasoline is highly flammable and explosive.

You can be burned or seriously injured when han-
dling fuel.
• Keep heat, sparks, and flame away.
• Wipe up spills immediately.
• Handle fuel only outdoors.
Disconnect the battery cable from the battery negative

(2)
(–) terminal.
Before removing and installing the fuel line, relieve the
fuel pressure by loosening the service check bolt (1) of
the high pressure side fuel strainer, as described in
"How to relieve fuel pressure" (Base shop manual: page
5-102).
Replace the sealing washer (2) during reassembly.
(1)
5-2
61ZY600Y.book 3 ページ２０１０年５月１３日　木曜日　午後８時４０分
Replace the O-rings (1) and seal rings (2) with new
ones when the fuel line is removed/installed or
replaced.
(2)
Apply the recommended engine oil to the O-rings and
seal rings before installation. Avoid using vegetable oil
or alcohol based lubricants.
(1)
CHECK AFTER OPERATION

Check the parts for secure installation and the bolts,
screws, and other fasteners for secure tightening.
Connect the battery cable to the battery negative (–)
terminal.
FUEL LEAK CHECK

Turn the combination switch ON (but do not turn the
starter) after connecting the fuel lines. The fuel pump
(high pressure side) should operate for approximately 2
seconds and the fuel pressure in the high pressure side
fuel line should rise. Repeat this operation 2 or 3 times
and check for fuel leakage.
WHEN THE BOAT IS EQUIPPED WITH

RADIO EQUIPMENT/D-GPS
The ECM and its wires are designed to be unaffected
by radio waves. However, the ECM can malfunction
when it senses an extremely powerful electric wave.
Note the following to avoid malfunction of the ECM.
• Install the antenna and the body of the radio
equipment at least 50 cm (20.0 in) away from the
ECM, remote control cable, remote control box,
NMEA interface cable, and network cable.
• Antenna wire must not be too long. Do not route the
antenna wire along the main wire harness and other
cables/wires.
• Do not mount high output power radio equipment on
the boat. (The maximum output power of the radio
equipment should be 10 W.)
• Install the D-GPS antenna and the body unit at least
3 m away from the engine.
• Connect the D-GPS antenna ground wire to ground.
5-3
SYSTEM DESCRIPTION
SELF-DIAGNOSIS SYSTEM
The ECM has a self-diagnosis function that memorizes
the failure code and turns the MIL ON when it detects
an abnormality with the input/output system.
FAIL-SAFE FUNCTION
The PGM-FI system is provided with a fail-safe function
to provide minimum running capability even when there
is trouble in the system. When any abnormality is
detected by the self-diagnosis function, running
capability is maintained by pre-programed value in the
simulated program map. When any abnormality is
detected in the MAP sensor or CKP sensor, the fail-safe
function stops the engine to protect it from damage.
DTC (Diagnostic Trouble Code)
• The DTC is composed of a main code and a sub
code, and it is displayed as a hyphenated number
when retrieved from the ECM with the HDS.
The digits in front of the hyphen are the main code;
they indicate the component or function failure.
The digits behind the hyphen are the sub code, they
detail the specific symptom of the component or
function failure.
For example, in the case of the TP sensor:
– DTC 07 – 1 = (TP sensor voltage) – (lower than
the specified value)
– DTC 07 – 2 = (TP sensor voltage) – (higher than
the specified value).
• The MAP, ECT, TP, and IAT sensor diagnosis will
be made according to the voltage output of the
affected sensor.
If a failure occurs, the ECM determines the Function
Failure, compares the sensor voltage output to the
standard value, and then outputs the corresponding
DTC to the HDS.
For example:
– If the output voltage line (A) on the MAP sensor is
open, the ECM detects the output voltage is about
5 V, then the DTC 3-2 (MAP sensor circuit high
voltage) will be displayed.
– If the input voltage line (B) on the TP sensor is
open, the ECM detects the output voltage is 0 V,
then the DTC 7-1 (TP sensor circuit low voltage)
will be displayed.
5V
MAP SENSOR TP SENSOR
5V 5V
(B)
(A) OUTPUT OUTPUT
VOLTAGE VOLTAGE
5V IAT SENSOR 5V
ECT sensor 1
OUTPUT OUTPUT
VOLTAGE VOLTAGE
5-4
DTC READOUT
Turn the combination switch ON; the MIL will stay on for
a few seconds, then go off.
Start the engine and check the MIL (1).
• If the engine will not start, turn the starter motor for
more than 10 seconds and check the MIL.
If the MIL stays on or blinks, read the following:
– DTC (with the HDS: page 5-6)
– MIL (without the HDS: page 5-6)
(1)
CLEARING DTC
How to clear the DTC with HDS
Connect the HDS to the DLC (page 5-6).
Clear the DTC with the HDS while the engine is
stopped.
To clear the DTC without the HDS, refer to the following
procedure.
How to clear the DTC with SCS service check

connector
1. Turn the combination switch OFF.
(1)
2. Remove the dummy connector (1), and short the (2)
Brown and Green wire terminals of the DLC (2)
using the special tool.
TOOL:
SCS service check 070PZ-ZY30100 (3)
connector (3)
3. Turn the combination switch ON.
• Perform steps 4 though 6 within 20 seconds.
4. Turn the emergency stop switch ON (push for 0.5
sec. or more) and OFF (release for 0.1 sec. or
more).
Repeat the procedure five times.
5. Check that the buzzer sounds twice.
The MIL should stay ON. 0.5 sec. or more
ON
6. Turn the combination switch OFF. (ECM reset (Push)
procedure completes.) 0.1 sec. or more
OFF
(Release)
BUZZER
COMBINATION COMBINATION
SWITCH ON SWITCH OFF
5-5
READING DTC WITH THE HDS
• The HDS can readout the DTC, freeze data, current
data, and other ECM conditions.
How to connect the HDS
Turn the combination switch OFF.
Dr. H as shown:
Remove the dummy connector (1) from the DLC (2).
Connect the HDS (3) to the DLC. (2) (1)
Turn the combination switch ON and check the DTC
and freeze data.
• Freeze data indicates the engine conditions when
the first malfunction was detected.
(3)
Read the DTC and freeze data and follow the
troubleshooting index (page 5-14).
After troubleshooting, perform repairs as needed and
perform the "FINAL PROCEDURE (AFTER
TROUBLESHOOTING)" (page 5-7).
READING DTC WITH THE MIL

Remove the dummy connector (1) and short DLC (1)
terminals (2) using the special tool. (2)
TOOL:
SCS service check connector (3) 070PZ-ZY30100
Turn the combination switch ON; read and note the MIL (3)
blinks and refer to the troubleshooting index (page 5-
53).
• If the ECM has any DTC in its memory, the MIL will
start blinking.
• The MIL has two types of blinks, a long blink and a
short blink. One long blink is the equivalent of ten
short blinks. For example, when two long blinks are
followed by five short blinks, the MIL is 25 (two long
blinks = 20 blinks, plus five short blinks).
• When multiple problems occur simultaneously, the
MIL repeatedly indicates them by blinking separate
codes, one after another.
After troubleshooting, perform repairs as needed and Single problem:
perform the "FINAL PROCEDURE (AFTER See DTC 3
TROUBLESHOOTING)" (page 5-7).
See DTC 14
See DTC 3 and 4
See DTC 3 and 14
5-6
INSPECTION AT ECM CONNECTOR
• Always clean around and keep any foreign material
away from the ECM connector before disconnecting
it.
• A faulty PGM-FI system is often related to poorly
connected or corroded terminals. Check those
connections before proceeding.
• In testing at the ECM connector (wire harness side)
terminal, always use the test probe. Insert the test
probe into the connector terminal, and then attach
the digital multimeter probe to the test probe.
TOOL:
Test probe (1) 07ZAJ-RDJA110
(1)
FINAL PROCEDURE (AFTER

TROUBLESHOOTING)
Clear the DTCs from the ECM using the procedures
shown on page 5-5.
Disconnect the SCS service check connector from the
DLC and connect the dummy connector.
Note that the MIL stays ON while the SCS service
check connector is connected to the DLC.
5-7
PIPING CONNECTIONS
CHECK
VALVE
VAPOR
FILTER
FUEL
STRAINER
(HIGH
PRESSURE
SIDE)
To mount
case
VAPOR
SEPARATOR FUEL
PUMP
(HIGH
PRESSURE
SIDE)
FUEL FUEL FUEL

INJECTOR 4 INJECTOR 3 INJECTOR 2
PRESSURE
REGULATOR
FUEL
STRAINER
WATER (LOW PRESSURE
SEPARATOR SIDE)
IAB CONTROL
SOLENOID
VALVE
FUEL PUMP
To fuel (LOW
tank PRESSURE
SIDE)
To silencer DIAPHRACM TP
case SENSOR
MAP To head
VACUUM SENSOR cover
FUEL TANK
INJECTOR 1
SILENCER
IAC VALVE CASE
To
front bracket
5-8
SYSTEM LOCATION
VTEC SOLENOID VALVE
ECT SENSOR 2 ECT SENSOR 4 (BF150AK0 only)
A/F SENSOR CKP SENSOR
ECT SENSOR 3
ECM
ECT SENSOR 1
EOP SENSOR
JOINT
CONNECTOR 2
JOINT IAB CONTROL
KNOCK SENSOR CONNECTOR 1 SOLENOID VALVE
IAT SENSOR
No.1 FUEL
INJECTOR
No.2 FUEL
MAP SENSOR INJECTOR
No.3 FUEL
INJECTOR
TP SENSOR No.4 FUEL

INJECTOR
CMP SENSOR
IAC VALVE FUEL PUMP
5-9
CIRCUIT DIAGRAM
FUEL PUMP
FUSE/RELAY JUNCTION BOX (HIGHT PRESSURE SIDE)
FUEL PUMP RELAY P
No.8 (10 A)
A/F SENSOR HEATER RELAY

No.3 (30 A)
No.4 (30 A)
No.10 (10 A)
To next
B
page
No.11 (15 A)
MAIN RELAY
OFF No.9 (15 A)
BATTERY
No.5 (10 A) ON
ST A To next
page STARTER RELAY
COMBINATION
SWITCH
NEUTRAL
SWITCH To starter motor
IGP1
NTSW
IGP2
CKP FUEL INJECTOR 1

INJ1
SENSOR
CRK
FUEL INJECTOR 2
INJ2
CMP FUEL INJECTOR 3

TDC INJ3
SENSOR
FUEL INJECTOR 4
ECM INJ4
VCC1
MAP IGN1
SENSOR PB
SG1
IGNITION COIL 1 SPARK PLUG
VCC2
TP
SENSOR THL
IGN2

EOP
SENSOR POIL
IAT SENSOR
IGN3
TA
ECT SENSOR 1 IGNITION COIL 3 SPARK PLUG

TE
ECT SENSOR 2
IGN4
TOH1

ECT SENSOR 3
TOH2 LAFR
ECT SENSOR 4 AFC

A/F SENSOR
TOH3
AFV
WATER LEVEL SENSOR

AFHT
FFD
AFHT+
SG2
FLR1
FLR2
5-10
From previous
A
page
OPTION
REMOTE CONTROL BOX

BUZZER
To IC regulator (Alternator) ACGL
BUZZ
MIL
EACVP
IAC VALVE WARNL
EACVM ALTERNATOR INDICATOR LIGHT
ACGLP
KNOCK SENSOR OVERHEAT IINDICATOR LIGHT

KS
OHL
BF150AK0 only
VTEC SOLENOID
VALVE OPL
VTS
OIL IINDICATOR LIGHT
EMERGENCY
EMS1 STOP SWITCH
IAB CONTROL EMS2
VALVE
From previous
page B SVS
ECM FUEL
CONSUMPTION
METER
FUP
K-LINE
DLC
SCS TACHOMETER
TACHO
TACHOMETER
PULS CHECK
TRIM ANGLE SENSOR CONNECTOR
VCC3
TRMA
TRIM METER
TROLLING CONTROL
SWITCH
PG1
Up
PG2 TLUP
LG2 TLDN
Down
NMEA 2000
PG3 NET-H
PG4 NET-L
NET-S
LG1 NET-C
NET-SHILD
5-11
ECM TERMINAL ARRANGEMENT
ECM CONNECTOR A (GRAY)
12
ECM CONNECTOR SIDE

(Viewed from the terminal side)
Termi- Terminal mark Name Content/Signal

nal No.
1 ACGLP Alternator indicator light Alternator indicator light signal output
2 LAFR A/F sensor heater relay A/F sensor heater relay driver
3 WARNL MIL MIL output
4 TACHO Tachometer Tachometer pulse signal output
5 – – –
6 TRMA Trim angle sensor Trim angle sensor input
7 TE ECT sensor 1 ECT sensor 1 input
8 THL TP sensor TP sensor input
9 PB MAP sensor MAP sensor input
10 POIL EOP sensor EOP sensor input
11 K-LINE Communication signal Serial communication signal input/output
12 IGN2 No.2 ignition coil No.2 ignition coil signal output
13 FLR1 Fuel pump relay 1 Fuel pump relay 1 driver
14 FLR2 Fuel pump relay 2 Fuel pump relay 2 driver
16 SVS IAB control solenoid valve IAB control solenoid valve driver
17 PG3 Power ground 3 Power ground 3
18 AFHT A/F sensor heater A/F sensor heater driver
19 BUZZ Warning buzzer Warning buzzer driver
20 CRK CKP sensor CKP sensor input
21 – – –
22 TOH1 ECT sensor 2 ECT sensor 2 input
23 TA IAT sensor IAT sensor input
24 TDC CMP sensor CMP sensor input
27 AFC A/F sensor (C) A/F sensor (C) input
28 AFV A/F sensor (V) A/F sensor (V) input
29 – – –
31 OPL Oil indicator light Oil indicator light driver
32 OHL Overheat indicator light Overheat indicator light driver
34 FUP Fuel consumption meter Fuel consumption volume signal output
36 AFHT+ A/F sensor heater A/F sensor heater (+) input
5-12
ECM CONNECTOR B (BLACK)
13
ECM CONNECTOR SIDE

(Viewed from the terminal side)
Termi- Terminal mark Name Content/Signal

nal No.
1 NET-H NMEA 2000 CAN HI NMEA 2000 CAN HI output
2 NET-S NMEA 2000 12V power source NMEA 2000 12V power input
3 NET-C NMEA 2000 ground NMEA 2000 ground
4 – – –
5 LG1 Logic ground 1 Logic ground 1
6 VCC1 Sensor power 1 Sensor power 5 V output 1
8 IGP1 ECM power source 1 ECM main power 12 V input 1
9 IGP2 ECM power source 2 ECM main power 12 V input 2
10 VTS VTEC solenoid valve VTEC solenoid valve driver
(BF150AK0 only)
11 TLUP Trolling switch Up Trolling switch Up input
12 TLDN Trolling switch Down Trolling switch Down input
13 INJ 4 No.4 injector No.4 injector driver
18 EACVP IAC valve (+) IAC valve (+) driver
19 NET-L NMEA 2000 CAN LO NMEA 2000 CAN LO output
20 NET-SHILD NMEA 2000 shield NMEA 2000 shield
21 – – –
23 LG2 Logic ground 2 Logic ground 2
24 SG1 Sensor ground 1 Sensor ground 1
25 SG2 Sensor ground 2 Sensor ground 2
26 – – –
27 NTSW Neutral switch Neutral switch input
28 FFD Water level sensor Water level sensor input
29 KS Knock sensor Knock sensor input
30 EMS1 Emergency stop switch 1 Emergency stop switch input 1
31 EMS2 Emergency stop switch 2 Emergency stop switch input 2
32 – – –
33 SCS Service check signal Service check signal input
34 ACGL Alternator indicator light Alternator indicator light signal input
36 EACVM IAC valve (–) IAC valve (–) driver
5-13
DTC TROUBLESHOOTING
DTC INDEX
DTC MIL Detected component Probable cause Ref.

page
0 or does MIL does not ECM • Loose or poor contact of the 2-18
not commu- come ON/blink connector
nicate • Faulty indicator light
• Open circuit in MIL wire
• Open circuit in ECM power/
ground cable
• Faulty ECM
0 or does MIL stay ON ECM • SCS service check connector 5-18
not commu- activated
nicate • Short circuit in DLC wire
• Short circuit in MIL wire
• Short circuit in sensor power cir-
cuit
• Faulty ECM
0-2 ON ECM (Internal failure) • Faulty ECM 5-21
0-5
0-8
3-1 ON MAP sensor (voltage too low) • Loose or poor contact of the 5-21
connector
• Short circuit in MAP sensor wire
(PB)
• Open circuit in MAP sensor wire
(VCC1)
• Faulty MAP sensor
3-2 ON MAP sensor (voltage too high) • Loose or poor contact of the 5-22
connector
(PB)
(VCC1)
(SG1)
• Faulty MAP sensor
4-1 ON CKP sensor (no pulse) • Loose or poor contact of the 5-24
connector
• Open or short circuit in CKP
sensor wire (CRK)
• Open circuit in CKP sensor wire
(IGP2)
• Open circuit in CKP sensor wire
(LG1)
• Faulty CKP sensor
4-2 ON CKP sensor (abnormal pulse) • Loose or poor contact of the 5-25
connector
• Faulty CKP sensor
• CKP sensor is not installed
properly
6-1 ON ECT sensor 1 • Loose or poor contact of the 5-26
(voltage too low) connector
• Short circuit in ECT sensor 1
wire (TE)
• Faulty ECT sensor 1
6-2 ON ECT sensor 1 • Loose or poor contact of the 5-27
(voltage too high) connector
• Open circuit in ECT sensor 1
wire (TE)
wire (SG2)
5-14
page
7-1 ON TP sensor (voltage too low) • Loose or poor contact of the 5-28
connector
• Open or short circuit in TP sen-
sor wire (THL)
• Open circuit in TP sensor wire
(VCC2)
• Faulty TP sensor
7-2 ON TP sensor (voltage too high) • Loose or poor contact of the 5-29
connector
• Open circuit in TP sensor wire
(SG2)
• Faulty TP sensor
8-1 ON CMP sensor (no pulse) • Loose or poor contact of the 5-30
connector
• Open or short circuit in CMP
sensor wire (TDC)
• Open circuit in CMP sensor wire
(IGP2)
• Open circuit in CMP sensor wire
(LG1)
• Faulty CMP sensor
8-2 ON CMP sensor (abnormal pulse) • Loose or poor contact of the 5-31
connector
• Faulty CMP sensor
• CMP sensor is not installed
properly
10-1 ON IAT sensor (voltage too low) • Loose or poor contact of the 5-32
connector
• Short circuit in IAT sensor wire
(TA)
• Faulty IAT sensor
10-2 ON IAT sensor (voltage too high) • Loose or poor contact of the 5-33
connector
• Open circuit in IAT sensor wire
(TA)
• Open circuit in IAT sensor wire
(SG2)
• Faulty IAT sensor
14-1 ON IAC valve (abnormal current) • Loose or poor contact of the 5-34
connector
• Open or short circuit in IAC
valve wire (EACVP)
• Open or short circuit in IAC
valve wire (EACVM)
• Faulty IAC valve
21-1 ON VTEC solenoid valve • Loose or poor contact of the 5-35
(BF150AK0 (abnormal signal) connector
only) • Open or short circuit in VTEC
solenoid valve wire (VTS)
• Faulty VTEC solenoid valve
22-1 ON EOP sensor (voltage too low) • Loose or poor contact of the 5-36
connector
• Short circuit in EOP sensor wire
(POIL)
• Open circuit in EOP sensor wire
(VCC2)
• Faulty EOP sensor
22-2 ON EOP sensor (voltage too high) • Loose or poor contact of the 5-37
connector
(POIL)
(VCC2)
(SG2)
• Faulty EOP sensor
5-15
page
23-1 ON Knock sensor (abnormal detec- • Loose or poor contact of the 5-38
tion) connector
• Open or short circuit in knock
sensor wire (KS)
• Faulty knock sensor
41-3 ON A/F sensor heater • Loose or poor contact of the 5-40
(abnormal high current or low cur- connector
rent) • Open or short circuit in A/F sen-
sor heater wire (LAFR)
• Open circuit in A/F sensor heat-
er wire (AFHT+)
• Open or short circuit in A/F sen-
sor heater wire (AFHT)
• Faulty A/F sensor heater
• Faulty A/F sensor heater relay
41-4 ON A/F sensor heater • Loose or poor contact of the 5-42
(abnormal current) connector
• Short circuit in A/F sensor heat-
er wire (AFHT) and A/F sensor
wire (AFC)
er wire (AFHT) and A/F sensor
wire (AFV)
er wire (AFHT+) and A/F sensor
wire (AFC)
er wire (AFHT+) and A/F sensor
wire (AFV)
sor heater wire (LAFR)
• Open circuit in A/F sensor heat-
er wire (AFHT+)
sor heater wire (AFHT)
• Faulty A/F sensor heater
• Faulty A/F sensor heater relay
48-5 ON A/F sensor • Loose or poor contact of the 5-44
(open circuit in A/F sensor wire connector
(AFV/AFC)) • Open circuit in A/F sensor wire
(AFV)
• Open circuit in A/F sensor wire
(AFC)
(short circuit in A/F sensor wire connector
(AFV)) • Short circuit in A/F sensor wire
(AFV)
(short circuit in A/F sensor wire connector
(AFC)) • Short circuit in A/F sensor wire
(AFC)
140-1 ON ECT sensor 2 (voltage too low) • Loose or poor contact of the 5-47
connector
wire (TOH1)
140-2 ON ECT sensor 2 (voltage too high) • Loose or poor contact of the 5-48
connector
wire (TOH1)
wire (SG2)
5-16
page
connector
wire (TOH2)
connector
wire (TOH2)
wire (SG2)
connector
wire (TOH3)
connector
wire (TOH3)
wire (SG2)
5-17
MIL IS ON BUT DTC IS 0 OR DOES NOT COMMUNICATE
No. 9 TP SENSOR MAP SENSOR

Bl Black Br Brown FUSE No. 5 No. 10
Y Yellow O Orange (15 A) FUSE FUSE
(10 A) (10 A)
Bu Blue Lb Light blue ECM 6 7 1 2 3 1 2 3 4 11
G Green Lg Light green 12 15 20 15 16

30
R Red P Pink Br/W R/Bl G/R Br/Y W/R G/R
PG4 G
W White Gr Gray
35
WARNL R/Bu
THL 3
8 R/Bl
12V
PB W/R W/Bl Y/R 11
9
K-LINE Bu Bu
11
1
PG3 G Bl
DLC
17
2
TRMA Y/Bu Y/R
6
3
5V Lg
4
5V
VCC1 Br/Y
28
6
VCC2 Br/W G/R

JOINT
15
7
IGP1 Y/Bl G/R CONNECTOR 2
21
8
IGP2 Y/Bu
OPTION TRIM
9
PG1 G/R
ANGLE
5V 22 SENSOR
COMBINATION
17
SWITCH VCC3 Lg/Bl Lg/Bl

22
3
Bl/Y Bl/Y LOAD SG1 G/R Y/Bu
24
2
5V
SG2 G/R Bl
W/Bl W/Bl BAT
25
1
SCS Lg
33
INDICATOR LG1 G/Bl

LAMP
5
(MIL) PG2 G/R

35
G G/Bl
Bu Bl
Bl/Y Bl/Y BAT
13
R/Bu R/Bu WARNL
G/R
GND2 GND3 G/Bl G/Bl W/Bl W/Bl Bl Bl Bl

3
R/Bu R/Bu
17 20 21 24 6 3 2 29
6
W/Bl W/Bl
JOINT
1
CONNECTOR 1
1. DLC power/GND line open circuit inspection

Turn the combination switch OFF and disconnect
the HDS.
DLC
Turn the combination switch ON.
11
Measure the voltage at the DLC 11 No.3
(Yellow/Red) terminal and No.2 (Black) terminal.
GND 2
Is battery voltage present? (Black)
YES – GO TO STEP 2. IGP3
NO – • Repair open in the Yellow/Black wire. (Yellow/Red)
• Repair open in the Black wire.
• If main wire harness is normal, inspect
the No.10 fuse circuit into the fuse/relay
junction box (page 18-8).
5-18
2. DLC signal line short circuit inspection
Measure the voltage between the DLC 11 No.4
(Light green) terminal and engine ground. DLC
Is the measurement within 4.75 – 5.25 V?
11
YES – GO TO STEP 3.
NO – Repair short in the Light green wire.
SCS
(Light green)
3. MIL ON line short circuit inspection

Disconnect ECM connector A 12 .
Turn the combination switch ON and check the MIL.
Does the MIL go OFF?
NO – Repair short in the main wire harness
between the ECM and the MIL.
4. MAP sensor power line short circuit inspection 1
Connect ECM connector A 12 .
Disconnect the MAP sensor 3P connector 30 .
YES – Replace the MAP sensor.
NO – GO TO STEP 5.
5. MAP sensor power line short circuit inspection 2
Measure the voltage between the MAP sensor 3P
connector 30 main wire harness side No.1 MAP SENSOR 3P CONNECTOR
(Brown/Yellow) terminal and engine ground. MAIN WIRE HARNESS SIDE
30
NO – Repair short in the Brown/Yellow wire.
VCC1
(Brown/Yellow)
6. TP sensor power line short circuit inspection 1

Disconnect the TP sensor 3P connector 20 .
YES – Replace the TP sensor.
5-19
7. TP sensor power line short circuit inspection 2
Measure the voltage between the TP sensor 3P
connector 20 main wire harness side No.1 TP SENSOR 3P CONNECTOR
(Brown/White) terminal and engine ground. MAIN WIRE HARNESS SIDE
Is the measurement within 4.75 – 5.25 V? 20
NO – Repair short in the Brown/White wire. VCC2
(Brown/White)
8. Trim angle sensor power line short circuit

inspection 1
Disconnect the trim angle sensor 3P connector
22 .
YES – Replace the trim angle sensor.
9. Trim angle sensor power line short circuit
inspection 2
Measure the voltage between the trim angle sensor
3P connector 22 main wire harness side No.3 TRIM ANGLE SENSOR 3P CONNECTOR
(Light green/Black) terminal and engine ground. MAIN WIRE HARNESS SIDE
22
YES – Replace the ECM with a new one and
recheck.
VCC3
NO – Repair short in the Light green/Black wire. (Light green/Black)
5-20
DTC 0-2, 0-5, 0-8
(INTERNAL FAILURE OF ECM)
1. Reappearance test
Turn the combination switch ON and wait for one
second or more.
Clear the DTC (page 5-5).
• Continue the procedure if the DTC does not
clear.
Start the engine and recheck the DTC using the
HDS.
Does the DTC 0-2, 0-5, 0-8 appear?
recheck
NO – Temporary failure (code does not
reappear)
DTC 3-1, 3-2 (MAP SENSOR VOLTAGE TOO LOW OR TOO HIGH)
ECM
5V
12
PB W/R MAP
SENSOR
9
30
5V Br/Y
1
VCC1 Br/Y W/R
6
2
SG1 G/R G/R
24
13
Bl Black Br Brown
Y Yellow O Orange
Bu Blue Lb Light blue
G Green Lg Light green
R Red P Pink
W White Gr Gray
DTC 3-1 (MAP SENSOR VOLTAGE IS TOO LOW)

1. Symptom reproduction test
Disconnect the MAP sensor 3P connector 30 ,
ECM connector A 12 , and ECM connector B
13 , and then reconnect them.
clear.
Measure the MAP sensor voltage using the HDS.
YES – Temporary failure (code does not
reappear).
5-21
2. MAP sensor signal line short circuit inspection
the MAP sensor 3P connector 30 . MAP SENSOR 3P CONNECTOR
MAIN WIRE HARNESS SIDE
Measure the voltage between the MAP sensor 3P 30
connector 30 main wire harness side No.2
(White/Red) terminal and engine ground. PB
Is the measurement within 4.75 – 5.25 V? (White/Red)
NO – Repair short in the White/Red wire. If the
main wire harness is correct, replace the
ECM with a new one and recheck.
3. MAP sensor power line open circuit inspection

(Brown/Yellow) terminal and engine ground. MAIN WIRE HARNESS SIDE
30
YES – Replace the MAP sensor with a new one
and recheck. VCC1
NO – Repair open in the Brown/Yellow wire. If (Brown/Yellow)
the main wire harness is correct, replace
the ECM with a new one and recheck.
DTC 3-2 (MAP SENSOR VOLTAGE IS TOO HIGH)

Disconnect the MAP sensor 3P connector 30 ,
ECM connector A 12 , and ECM connector B
clear.
Measure the MAP sensor voltage using the HDS.
reappear).
5-22
2. MAP sensor power line open circuit inspection
the MAP sensor 3P connector 30 . MAP SENSOR 3P CONNECTOR
Turn the combination switch ON. MAIN WIRE HARNESS SIDE
connector 30 main wire harness side No.1 30
(Brown/Yellow) terminal and engine ground.
Is the measurement within 4.75 – 5.25 V? VCC1
(Brown/Yellow)
NO – Repair open in the Brown/Yellow wirer. If
the main wire harness is correct, replace
the ECM with a new one and recheck.
3. MAP sensor signal/GND line open circuit

inspection
(White/Red) terminal and No.3 (Green/Red) MAIN WIRE HARNESS SIDE
terminal.
YES – Replace the MAP sensor with a new one
and recheck.
SG1
NO – • Repair open in the White/Red wire. (Green/Red)
• Repair open in the Green/Red wire. PB
• If the main wire harness is correct, (White/Red)
replace the ECM with a new one, and
recheck
5-23
DTC 4-1, 4-2 (NO CKP SENSOR PULSE OR ABNORMAL CKP SENSOR
PULSE)
No. 9
FUSE
(15 A)
3
ECM 12 16
CKP SENSOR
5V
Y/Bl
3
CRK Bu Bu
20
1
2
9
G/Bl G/Bl
29
20 18
GND2
Bl Black Br Brown
JOINT Y Yellow O Orange
CONNECTOR 1 G Green Lg Light green
R Red P Pink
W White Gr Gray
DTC 4-1 (NO CKP SENSOR PULSE)

Disconnect the CKP sensor 3P connector 9 ,
ECM connector A 12 , and joint connector 1
clear.
Start the engine and check the DTC using the HDS.
Does the DTC 4-1 appear?
reappear).
5-24
2. CKP sensor power line open circuit inspection
the CKP sensor 3P connector 9 . CKP SENSOR 3P CONNECTOR
Measure the voltage between the CKP sensor 3P 9
(Yellow/Black) terminal and engine ground. IGP2
(Yellow/Black)
Does battery voltage exist?
NO – Repair open in the Yellow/Black wire. If
main wire harness is normal, inspect the
No.9 fuse circuit into the fuse/relay
3. CKP sensor signal line open or short circuit/
GND line open circuit inspection
Measure the voltage between the CKP sensor 3P
connector 9 main wire harness side No.1 (Blue) CKP SENSOR 3P CONNECTOR
terminal and No.2 (Green/Black) terminal. MAIN WIRE HARNESS SIDE
9
YES – Replace the CKP sensor with a new one
and recheck.
CRK
NO – • Repair open or short in the Blue wire. (Blue)
• Repair open in the Green/Black wire. LG1
• If the main wire harness is correct, (Green/Black)
recheck.
DTC 4-2 (ABNORMAL CKP SENSOR PULSE)

Disconnect the CKP sensor 3P connector 9 ,
clear.
NO – Temporary failure (disappears).
2. CKP sensor installation inspection
Check the installation of the CKP sensor (Base shop
manual: page 5-151).
Is the CKP sensor installation correct?
YES – Replace the CKP sensor with a new one
and recheck. If the CMP sensor is
replaced, but DTC 4-2 still appears,
replace the ECM with a new one and
recheck.
NO – Install the CKP sensor properly, and
recheck.
5-25
DTC 6-1, 6-2 (ECT SENSOR 1 VOLTAGE IS TOO LOW OR TOO HIGH)
ECM
5V ECT SENSOR 1
12 6
TE R/W R/W
1
G/R
2
SG2 G/R
25 G/R G/R
13
28
Bl Black Br Brown 21 14
Y Yellow O Orange
R Red P Pink
W White Gr Gray JOINT
CONNECTOR 2
DTC 6-1 (ECT SENSOR 1 VOLTAGE IS TOO LOW)
Disconnect the ECT sensor 1 (2P) connector 6 ,
ECM connector A 12 , ECM connector B 13 ,
and joint connector 2 28 , and then reconnect
them.
clear.
Measure the ECT sensor 1 voltage using the HDS.
reappear).
2. ECT sensor 1 signal line short circuit inspection
the ECT sensor 1 (2P) connector 6 . ECT SENSOR 1 (2P) CONNECTOR
Measure the voltage between the ECT sensor 1
6
(2P) connector 6 main wire harness side No.1 TE
(Red/White) terminal and engine ground. (Red/White)
YES – Replace the ECT sensor 1 with a new one
and recheck.
NO – Repair short in the Red/White wire. If the
main wire is correct, replace the ECM with
a new one and recheck.
5-26
DTC 6-2 (ECT SENSOR 1 VOLTAGE IS TOO HIGH)
• When the DTC code 6-2, 7-2, 10-2, 22-2, 140-2,
141-2, and 143-2 are indicated at the same time, the
ground line (SG2) is open.
them.
clear.
reappear).
2. ECT sensor 1 signal/GND line open circuit
inspection
6
(2P) connector 6 main wire harness side No.1
(Red/White) terminal and No.2 (Green/Red) SG2 TE
terminal. (Green/Red) (Red/White)
and recheck.
NO – Repair open in the Red/White wire or
Green/Red wire. If the main wire harness
is correct, replace the ECM with a new one
and recheck.
5-27
DTC 7-1, 7-2 (TP SENSOR VOLTAGE IS TOO LOW OR TOO HIGH)
ECM
12
THL R/Bl TP
SENSOR
8
20
5V Br/W
1
VCC2 Br/W R/Bl
7
2
SG2 G/R G/R
25
3
13
G/R G/R
28 Bl Black Br Brown
Y Yellow O Orange
21 15 Bu Blue Lb Light blue
JOINT R Red P Pink
CONNECTOR 2 W White Gr Gray
DTC 7-1 (TP SENSOR VOLTAGE IS TOO LOW)

• When the DTC code 7-1 and 22-1 or 22-2 are
indicated at the same time, the power line (VCC2) is
open.
Disconnect the TP sensor 3P connector 20 ,
them.
clear.
Measure the TP sensor voltage using the HDS.
reappear).
2. TP sensor power/signal line open circuit
inspection
TP SENSOR 3P CONNECTOR
the TP sensor 3P connector 20 .
Measure the voltage between the TP sensor 3P 20
(Brown/White) terminal and No.2 (Red/Black)
terminal. VCC2
Is the measurement within 4.75 – 5.25 V? (Brown/ White)
YES – GO TO STEP 3. THL
(Red/Black)
NO – • Repair open in the Brown/White wire.
• Repair open in the Red/Black wire.
• If the main wire harness is correct,
recheck.
5-28
3. TP sensor signal line short circuit inspection
Disconnect ECM connector A 12 .
Check for continuity between the TP sensor 3P
connector 20 main wire harness side No.2 (Red/
Black) terminal and engine ground.
Is there continuity?
YES – Repair short in the Red/Black wire.
NO – Replace the throttle body with a new one
and recheck.
DTC 7-2 (TP SENSOR VOLTAGE IS TOO HIGH)

• When the DTC code 6-2, 7-2, 10-2, 22-2, 140-2,
Disconnect the TP sensor 3P connector 20 ,
them.
clear.
Measure the TP sensor voltage using the HDS.
reappear).
2. TP sensor inspection
Turn the combination switch ON and measure the
TP sensor voltage using the HDS.
Is the measurement within 4.49 – 4.85 V when
the throttle is fully open and within 0.44 – 0.56 V
when the throttle is fully closed?
recheck.
NO – Repair the open circuit in the Green/Red
wire. If the main wire harness is correct,
replace the throttle body with a new one
and recheck.
5-29
DTC 8-1, 8-2 (NO CMP SENSOR PULSE OR ABNORMAL CMP SENSOR
PULSE)
No. 9
FUSE
(15 A)
7
ECM 12
CMP SENSOR
16
5V
Y/Bl
3
TDC G G
24
1
2
35
G/Bl G/Bl
29
G/Bl 20 19
Bl Black Br Brown
Y Yellow O Orange
JOINT R Red P Pink
GND2 W White Gr Gray
CONNECTOR 1
DTC 8-1 (NO CMP SENSOR PULSE)
Disconnect the CMP sensor 3P connector 35 ,
clear.
reappear).
5-30
2. CMP sensor power line open circuit inspection
the CMP sensor 3P connector 35 . CMP SENSOR 3P CONNECTOR
Measure the voltage between the CMP sensor 3P 35
(Yellow/Black) terminal and engine ground. IGP2
(Yellow/Black)
Does battery voltage exist?
NO – Repair open in the Yellow/Black wire. If
main wire harness is normal, inspect the
No.9 fuse circuit into the fuse/relay
3. CMP sensor signal line open or short circuit/
GND line open circuit inspection
Measure the voltage between the CMP sensor 3P
connector 35 main wire harness side No.1 CMP SENSOR 3P CONNECTOR
(Green) terminal and No.2 (Green/Black) terminal. MAIN WIRE HARNESS SIDE
YES – Replace the CMP sensor with a new one
and recheck. LG1 TDC
(Green/Black) (Green)
NO – • Repair open or short in the Green wire.
• Repair open in the Green/Black wire.
• If the main wire harness is correct,
recheck.
DTC 8-2 (ABNORMAL CMP SENSOR PULSE)

Disconnect the CMP sensor 3P connector 35 ,
clear.
NO – Temporary failure (disappears).
2. CMP sensor installation inspection
Check the installation of the CMP sensor (Base
shop manual: page 5-150).
Is the CMP sensor installation correct?
YES – Replace the CMP sensor with a new one
and recheck. If the CMP sensor is
recheck.
NO – Install the CMP sensor properly, and
recheck.
5-31
DTC 10-1, 10-2 (IAT SENSOR VOLTAGE IS TOO LOW OR TOO HIGH)
ECM
12
5V IAT SENSOR
25
TA R/Y R/Y
23
1
G/R
2
SG2 G/R
25
G/R G/R
13
28
21 13
JOINT Bl Black Br Brown

Y Yellow O Orange
CONNECTOR 2 Bu Blue Lb Light blue
R Red P Pink
W White Gr Gray
DTC 10-1 (IAT SENSOR VOLTAGE IS TOO LOW)

Disconnect the IAT sensor 2P connector 25 ,
them.
clear.
Measure the IAT sensor voltage using the HDS.
reappear).
2. IAT sensor signal line short circuit inspection
the IAT sensor 2P connector 25 . IAT SENSOR 2P CONNECTOR
Measure the voltage between the IAT sensor 2P
connector 25 main wire harness side No.1 (Red/ 25
Yellow) terminal and engine ground. TA
(Red/Yellow)
YES – Replace the IAT sensor with a new one
and recheck.
NO – Repair short in the Red/Yellow wire. If the
5-32
DTC 10-2 (IAT SENSOR VOLTAGE IS TOO HIGH)
• When the DTC code 6-2, 7-2, 10-2, 22-2, 140-2,
Disconnect the IAT sensor 2P connector 25 ,
them.
clear.
Measure the IAT sensor voltage using the HDS.
reappear).
2. IAT sensor signal line open circuit inspection
the IAT 2P connector 25 . IAT SENSOR 2P CONNECTOR
Measure the voltage between the IAT sensor 2P 25
connector 25 main wire harness side No.1 (Red/
Yellow) terminal and No.2 (Green/Red) terminal.
SG2 TA
Is the measurement within 4.75 – 5.25 V? (Green/Red) (Red/Yellow)
YES – Replace the IAT sensor with a new one
and recheck.
NO – Repair open in the Red/Yellow wire or
and recheck.
5-33
DTC 14-1 (ABNORMAL IAC VALVE CURRENT)
ECM
IAC
VALVE
12V 26
EACVP G/W G/W

18
2
EACVM Bl Bl
36
1
13
Bl Black Br Brown
Y Yellow O Orange
R Red P Pink
W White Gr Gray

Disconnect the IAC valve 2P connector 26 and
ECM connector B 13 , and then reconnect them.
clear.
reappear).
2. IAC valve inspection
the IAC valve 2P connector 26 .
Inspect the IAC valve (page 5-89).
Is the IAC valve correct?
YES – Repair open or short in the Green/White
wire or Black wire between the ECM and
IAC valve. If main wire harness is correct,
recheck.
NO – Replace the IAC valve with a new one and
recheck.
5-34
DTC 21-1 (ABNORMAL VTEC SOLENOID VALVE SIGNAL) (BF150AK0 only)
ECM
VTEC
12 V
SOLENOID
4
VALVE
VTS G/Y G/Y G/W G/W
10
1
13
Bl Black Br Brown
Y Yellow O Orange
R Red P Pink
W White Gr Gray

Disconnect the VTEC solenoid valve 1P connector
4 and ECM connector B 13 , and then
reconnect them.
clear.
Start the engine and let it run at 3,000 min-1 (rpm) for
5 minutes or more under no load until the engine
temperature is over 85 °C (185 °F).
Disconnect the neutral switch 2P connector 18 .
Raise the engine speed slowly and let it run at 4,500
min-1 (rpm) for a few seconds.
Recheck the DTC with the HDS.
reappear).
2. VTEC solenoid valve inspection
the VTEC solenoid valve 1P connector 4 .
Inspect the VTEC solenoid valve (page 5-89).
Is the VTEC solenoid valve correct?
YES – Repair open in the Green/Yellow wire
between the ECM and VTEC solenoid
valve. If main wire harness is correct,
recheck.
NO – Replace the VTEC solenoid valve with a
new one and recheck.
5-35
DTC 22-1, 22-2 (EOP SENSOR VOLTAGE TOO LOW OR TOO HIGH)
ECM
5V
12
POIL Y/R EOP

SENSOR
10
5V Br/W
1
VCC2 Br/W Y/R
7
2
SG2 G/R G/R
25
3
13 G/R G/R
28
21 17
Bl Black Br Brown
Y Yellow O Orange
JOINT Bu Blue Lb Light blue
CONNECTOR 2 G Green Lg Light green
R Red P Pink
W White Gr Gray
DTC 22-1 (EOP SENSOR VOLTAGE IS TOO LOW)

open.
Disconnect the EOP sensor 3P connector 7 ,
them.
clear.
Measure the EOP sensor voltage using the HDS.
reappear).
2. EOP sensor signal line short circuit inspection
the EOP sensor 3P connector 7 . EOP SENSOR 3P CONNECTOR
Measure the voltage between the EOP sensor 3P
7
(Yellow/Red) terminal and engine ground.
YES – GO TO STEP 3. POIL
NO – Repair short in the Yellow/Red wire. If the (Yellow/Red)
5-36
3. EOP sensor power line open circuit inspection
connector 7 main wire harness side No.1 EOP SENSOR 3P CONNECTOR
(Brown/White) terminal and engine ground. MAIN WIRE HARNESS SIDE
7
YES – Replace the EOP sensor with a new one
and recheck.
VCC2
NO – Repair open in the Brown/White wire. If the (Brown/White)
DTC 22-2 (EOP SENSOR VOLTAGE IS TOO HIGH)

• When the DTC code 6-2, 7-2, 10-2, 22-2, 140-2,
open.
Disconnect the EOP sensor 3P connector 7 ,
them.
clear.
Measure the EOP sensor voltage using the HDS.
reappear).
2. EOP sensor power line open circuit inspection
the EOP sensor 3P connector 7 . EOP SENSOR 3P CONNECTOR
connector 7 main wire harness side No.1 7
(Brown/White) terminal and engine ground.
VCC2
(Brown/White)
NO – Repair open in the Brown/White wire. If the
5-37
3. EOP sensor signal/GND line open circuit
inspection
connector 7 main wire harness side No.2 EOP SENSOR 3P CONNECTOR
(Yellow/Red) terminal and No.3 (Green/Red) MAIN WIRE HARNESS SIDE
terminal.
YES – Replace the EOP sensor with a new one
and recheck. SG2
(Green/Red)
NO – • Repair open in the Yellow/Red wire.
• Repair open in the Green/Red wire. POIL
• If the main wire harness is correct, (Yellow/Red)
recheck
DTC 23-1 (ABNORMAL KNOCK SENSOR DETECTION)

ECM
KNOCK
40
SENSOR
KS R/Bu R/Bu
29
13
Bl Black Br Brown
Y Yellow O Orange
R Red P Pink
W White Gr Gray

Disconnect the knock sensor 1P connector 40
and ECM connector B 13 , and then reconnect
them.
clear.
Lower the engine speed gradually and run it at
3,000 – 4,000 min-1 (rpm) for 10 seconds.
reappear).
5-38
2. Knock sensor line open or short circuit
inspection
Disconnect the knock sensor 1P connector 40
and ECM connector B 13 .
Check for open and short circuit between the knock
sensor 1P connector 40 main wire harness side
No.1 (Red/Blue) terminal and ECM connector B
13 No.29 (Red/Blue) terminal.
Is the knock sensor line open or short?
YES – Repair open or short in the Red/Blue wire.
NO – Replace the knock sensor with a new one
and recheck. If the knock sensor is
recheck.
5-39
DTC 41-3, 41-4 (ABNORMAL A/F SENSOR HEATER CURRENT)
ECM FUSE/RELAY JUNCTION BOX
12
LAFR G/Y
2
No. 3 No. 4 No. 5

AFHT+ W FUSE FUSE FUSE
(30 A) (30 A) (10 A)
36
AFHT Bl/W
18
A/F MAIN
AFC BI/Y
SENSOR RELAY
RELAY
27
AFV
28
3 7 6 9 4 4 T5
17 16 16 15
W W G/Y Bl Bl/Y W/Bl Bl

W/BI
BATTERY
W/BI Bl/Y Bl/W W
Bl Bl
W/Bl Bl/Y
3 2
29
GND1
2 1 3 4 6 7
1 2
OPTION
Bl Bl Bl Bl
BAT W/Bl
JOINT
CONNECTOR 1
Bl Black Br Brown GND3
LOAD Bl/Y
Y Yellow O Orange
Bu Blue Lb Light blue COMBINATION SWITCH
G Green Lg Light green Bl/Y
R Red P Pink W/Bl
W White Gr Gray
A/F SENSOR
HEATER
DTC 41-3 (ABNORMAL A/F SENSOR HEATER HIGH

CURRENT OR LOW CURRENT)
Disconnect the A/F sensor 4P connector 3 ,
fuse/relay junction box 23P connector 16 , fuse/
relay junction box 10P connector 17 , and ECM
connector A 12 , and then reconnect them.
clear.
Check the DTC using the HDS.
reappear).
5-40
2. Fuse inspection
Check for blown No.3 fuse.
Is the fuse blown?
YES – Replace the blown fuse and check for
short in the main wire harness or incorrect
load by referring to the fuse load chart
(page 2-17).
3. A/F sensor heater inspection
Inspect the A/F sensor heater (page 5-90).
Is the A/F sensor heater correct?
NO – Replace the A/F sensor with a new one
and recheck.
4. A/F sensor heater relay inspection
Inspect the A/F sensor heater relay (page 18-6).
Is the A/F sensor heater relay correct?
NO – Replace the A/F sensor heater relay with a
5. Fuse/relay junction box inspection
Inspect the A/F sensor heater relay circuit into the
fuse/relay junction box (page 18-8).
Is the fuse/relay junction box correct?
YES – • Repair open in the White wire between
the fuse/relay junction box and A/F
sensor
• Repair open in the White wire between
the ECM and fuse/relay junction box
• Repair open or short in the Black/White
wire between the ECM and A/F sensor
• Repair open or short in the Green/
yellow wire between the ECM and fuse/
relay junction box
• If the wire harness is normal, replace
the ECM with a new one and recheck
NO – Replace the fuse/relay junction box with a
5-41
DTC 41-4 (ABNORMAL CURRENT)
Disconnect the A/F sensor 4P connector 3 ,
fuse/relay junction box 23P connector 16 , fuse/
relay junction box 10P connector 17 , and ECM
connector A 12 , and then reconnect them.
clear.
Check the DTC using the HDS.
reappear).
2. Fuse inspection
Check for blown No.3 fuse.
Is the fuse blown?
YES – Replace the blown fuse and check for
short in the main wire harness or incorrect
load by referring to the fuse load chart
(page 2-17).
3. A/F sensor heater inspection
Inspect the A/F sensor heater (page 5-90).
Is the A/F sensor heater correct?
and recheck.
4. A/F sensor heater relay inspection
Inspect the A/F sensor heater relay (page 18-6).
Is the A/F sensor heater relay correct?
NO – Replace the A/F sensor heater relay with a
5-42
5. Fuse/relay junction box inspection
Inspect the A/F sensor heater relay circuit into the
fuse/relay junction box (page 18-8).
Is the fuse/relay junction box correct?
NO – Replace the fuse/relay junction box with a
6. A/F sensor line short circuit inspection
Disconnect the ECM connector A 12 .
Check for continuity between the following
terminals.
– A/F sensor 4P connector 3 main wire
harness side No.1 (Black/yellow) terminal and
ECM connector A 12 main wire harness side
No.18 (Black/White) terminal
harness side No.2 (White/Black) terminal and
No.18 (Black/White) terminal
harness side No.1 (Black/yellow) terminal and
No.36 (White) terminal
harness side No.2 (White/Black) terminal and
No.36 (White) terminal
YES – • Repair short in the Black/yellow wire
and Black/White wire between the ECM
and A/F sensor.
• Repair short in the White/Black wire
and Black/White wire between the ECM
and A/F sensor.
• Repair short in the Black/yellow wire
and White wire between the ECM and
A/F sensor.
• Repair short in the White/Black wire
and White wire between the ECM and
A/F sensor.
NO – • Repair open in the White wire between
the fuse/relay junction box and A/F
sensor.
• Repair open in the White wire between
the ECM and fuse/relay junction box.
• Repair open or short in the Black/White
wire between the ECM and A/F sensor.
• Repair open or short in the Green/
Yellow wire between the ECM and
fuse/relay junction box.
• If the wire harness is normal, replace
the A/F sensor with a new one and
recheck.
• If the A/F sensor is replaced, but DTC
41-4 still appears, replace the ECM
with a new one and recheck.
5-43
DTC 48-5, 48-6, 48-7 (ABNORMAL A/F SENSOR CURRENT)
FROM
FUSE/RELAY
JUNCTION BOX
3
A/F SENSOR
ECM W BI
12
4
AFHT Bl/W Bl/W BI
18
3
AFC Bl/Y Bl/Y Bu
27
1
W/Bl W
2
AFV W/Bl
28
Bl Black Br Brown
Y Yellow O Orange
R Red P Pink
W White Gr Gray
DTC 48-5 (OPEN CIRCUIT IN A/F SENSOR WIRE

(AFV/AFC))
Disconnect the A/F sensor 4P connector 3 and
ECM connector A 12 , and then reconnect them.
clear.
Then run the engine at 3,000 min-1 (rpm) for 1
minute.
reappear).
5-44
2. A/F sensor line open circuit inspection
ECM connector A 12 .
Check for open circuit between the A/F sensor 4P
(Black/Yellow) terminal and ECM connector A 12
main wire harness side No.27 (Black/Yellow)
terminal.
Check for open circuit between the A/F sensor 4P
(White/Black) terminal and ECM connector A 12
main wire harness side No.28 (White/Black)
terminal.
Is the A/F sensor line open?
YES – Repair open in the Black/Yellow wire or
White/Black wire.
and recheck. If the A/F sensor is replaced,
but DTC 48-5 still appears, replace the
DTC 48-6 (SHORT CIRCUIT IN A/F SENSOR (AFV))

clear.
minute.
reappear).
2. A/F sensor AFV line short circuit inspection
Check for continuity between the A/F sensor 4P
(White/Black) terminal and engine ground.
YES – Repair short in the White/Black wire
between the ECM and A/F sensor.
5-45
DTC 48-7 (SHORT CIRCUIT IN A/F SENSOR (AFC))
clear.
minute.
reappear).
2. A/F sensor AFC line short circuit inspection
Check for continuity between the A/F sensor 4P
(Black/Yellow) terminal and engine ground.
YES – Repair short in the Black/Yellow wire
between the ECM and A/F sensor.
5-46
ECM
12
5V ECT SENSOR 2
1
TOH1 22 R/Bl R/Bl
1
G/R
2
SG2 G/R
25
G/R G/R
13
28
21 19
Bl Black Br Brown
Y Yellow O Orange
JOINT G Green Lg Light green
R Red P Pink
CONNECTOR 2 W White Gr Gray

them.
clear.
reappear).
1
(2P) connector 1 main wire harness side No.1 TOH1
(Red/Black) terminal and engine ground. (Red/Black)
and recheck.
NO – Repair short in the Red/Black wire. If the
5-47
• When the DTC code 6-2, 7-2, 10-2, 22-2, 140-2,
them.
clear.
reappear).
inspection
(2P) connector 1 main wire harness side No.1 1
(Red/Black) terminal and No.2 (Green/Red)
SG2 TOH1
terminal.
(Green/Red) (Red/Black)
and recheck.
NO – Repair open in the Red/Black wire or
and recheck.
5-48
ECM
12
5V ECT SENSOR 3
8
TOH2 26 R R
1
G/R
2
SG2 G/R
25
G/R G/R
13
28
21 22
JOINT Bl Black Br Brown

CONNECTOR 2 Y Yellow O Orange
R Red P Pink
W White Gr Gray

them.
clear.
reappear).
8
(2P) connector 8 main wire harness side No.1 TOH2
(Red) terminal and engine ground. (Red)
YES – Replace ECT sensor 3 with a new one and
recheck.
NO – Repair short in the Red wire. If the main
wire is correct, replace the ECM with a
5-49
• When the DTC code 6-2, 7-2, 10-2, 22-2, 140-2,
them.
clear.
reappear).
inspection
(Red) terminal and No.2 (Green/Red) terminal.
SG2 TOH2
Is the measurement within 4.75 – 5.25 V? (Red)
(Green/Red)
recheck.
NO – Repair open in the Red wire or Green/Red
wire. If the main wire harness is correct,
recheck.
5-50
ECM
12
5V ECT SENSOR 4
2
TOH3 R/Y R/Y

25
1
G/R
2
SG2 G/R
25
G/R G/R
13
28
21 23
Bl Black Br Brown
Y Yellow O Orange
JOINT G Green Lg Light green
CONNECTOR 2 R Red P Pink
W White Gr Gray

them.
clear.
reappear).
2
(2P) connector 2 main wire harness side No.1
(Red/Yellow) terminal and engine ground. TOH3
(Red/Yellow)
recheck.
NO – Repair short in the Red/Yellow wire. If the
5-51
• When the DTC code 6-2, 7-2, 10-2, 22-2, 140-2,
them.
clear.
reappear).
inspection
(Red/Yellow) terminal and No.2 (Green/Red) SG2 TOH3
terminal. (Green/Red) (Red/Yellow)
recheck.
NO – Repair open in the Red/Yellow wire or
and recheck.
5-52

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61ZY600Y.

book 2 ページ ２０１０年５月１３日 木曜日 午後８時４０分

FUEL LINE SERVICE

Gasoline is highly flammable and explosive.

Disconnect the battery cable from the battery negative

CHECK AFTER OPERATION

FUEL LEAK CHECK

WHEN THE BOAT IS EQUIPPED WITH

How to clear the DTC with SCS service check

READING DTC WITH THE MIL

See DTC 3 and 4

See DTC 3 and 14

FINAL PROCEDURE (AFTER

FUEL FUEL FUEL

TP SENSOR No.4 FUEL

IAC VALVE FUEL PUMP

A/F SENSOR HEATER RELAY

CKP FUEL INJECTOR 1

CMP FUEL INJECTOR 3

IGNITION COIL 2 SPARK PLUG

ECT SENSOR 1 IGNITION COIL 3 SPARK PLUG

IGNITION COIL 4 SPARK PLUG

ECT SENSOR 4 AFC

WATER LEVEL SENSOR

REMOTE CONTROL BOX

IAC VALVE WARNL

EACVM ALTERNATOR INDICATOR LIGHT

KNOCK SENSOR OVERHEAT IINDICATOR LIGHT

ECM CONNECTOR SIDE

Termi- Terminal mark Name Content/Signal

ECM CONNECTOR SIDE

Termi- Terminal mark Name Content/Signal

DTC MIL Detected component Probable cause Ref.

No. 9 TP SENSOR MAP SENSOR

G Green Lg Light green 12 15 20 15 16

VCC2 Br/W G/R

IGP1 Y/Bl G/R CONNECTOR 2

SWITCH VCC3 Lg/Bl Lg/Bl

INDICATOR LG1 G/Bl

(MIL) PG2 G/R

R/Bu R/Bu WARNL

GND2 GND3 G/Bl G/Bl W/Bl W/Bl Bl Bl Bl

1. DLC power/GND line open circuit inspection

3. MIL ON line short circuit inspection

6. TP sensor power line short circuit inspection 1

8. Trim angle sensor power line short circuit

DTC 3-1 (MAP SENSOR VOLTAGE IS TOO LOW)

3. MAP sensor power line open circuit inspection

DTC 3-2 (MAP SENSOR VOLTAGE IS TOO HIGH)

3. MAP sensor signal/GND line open circuit

DTC 4-1 (NO CKP SENSOR PULSE)

DTC 4-2 (ABNORMAL CKP SENSOR PULSE)

DTC 7-1 (TP SENSOR VOLTAGE IS TOO LOW)

DTC 7-2 (TP SENSOR VOLTAGE IS TOO HIGH)

DTC 8-2 (ABNORMAL CMP SENSOR PULSE)

JOINT Bl Black Br Brown

DTC 10-1 (IAT SENSOR VOLTAGE IS TOO LOW)

EACVP G/W G/W

1. Symptom reproduction test

book 2 ページ２０１０年５月１３日　木曜日　午後８時４０分