Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2)

Pg Aggregate ALGP SPEC Num W06EG/2 SPEC Num ALGP SPEC Num W04DG/2 SPEC Num
no W06EG/3 unique W04DG/1 unique

A foreword to reader: 1
2
Engine assembly A9700700
Cylinder block A7774800
ALGW06EG/3 A9226900 ALGW06EG/1
ALECB300/90
A9242400
A7016500
ALGW04DG/1 A9701700 ALGW04DG/2
ALECB350
3 Cylinder head A9701000 ALECH21/1 A8707100 ALECH420 A9237700 ALECH22
A hearty welcome to Ashok Leyland 4 Valve system A8727300 HAEVL2/1 A7015000 ALEVL300 A9238100 ALEVL1
family!
5 Main bearings A7013800 ALEMB300 A7016600 ALEMB350
5 Pistons and rings A8707200 ALEPR420 A8740800 ALEPR450
Here is a catalog to assist in noting 5 Connecting rod A7014000 ALECN300 A7016800 ALECN350
parts details of H-series Natural Gas
power packs for Gen Sets. 5 Crankshaft A7786100 ALECS320 A8739900 ALECS350/3
5 Camshaft A7014200 ALECM300 A7018200 ALECM350
6 Timing gear case A9701100 ALETC300/9 A9215000 ALETC300/8 A9215000 ALETC300/8
62.5 KVA engine bears changes
from power pack ALGPW06EG/2 to 6 Timing gears A7014500 ALETG300 A7014500 ALETG300
ALGPW06EG/3 corresponding to 7 Flywheel A9702200 ALEFW1/1 A8797000 ALEFW1 A8768500 ALEFW350/9
ignition system. Modifications in 7 Flywheel housing A8764200 ALEFH300/7 A9243500 ALEFH300/14
40 KVA engine from 8 Air intake sys A4831000 ALAIP143 A4837400 ALAIP178
ALGPW04DG/2 to ALGPW04DG/1 8 Fuel Piping A4455600 ALPF247 A4460500 ALPF265
are due to high pressure input.
8 Eng loose items A8798100 ALELI64 A5654900 ALELI64/1 A9702000 ALELI64/2
9 Intake manifold A8797100 ALEIM1 A9242600 ALEIM2
The catalog attempts in its various 9 Close loop sys A8797500 ALECL1 A8797500 ALECL1 A9701900 ALECL1/1
sections to distinguish their
variations. It derives the benefit of 10 Ignition system A9701300 ALIGN6/1 A8837200 ALIGN4 A8740900 ALIGN450
comparing of aggregates, as an 12 Exhaust manifold A8797200 ALEEM1 A9242700 ALEEM450/1
enabler to managing. How may we 12 Breather hose A7015700 ALEBH300 A7015700 ALEBH300
improve contents or make this 13 Sump A7014700 ALESU300 A7018600 ALESU350
more user friendly? May we have 13 Oil strainer A9255800 HAEOS3 A7029400 ALEOS351
your inputs … 13 Oil pump A8791000 HAEOP6 A7014900 ALEOP300 A7018700 ALEOP350
13 Oil level gage A7015100 ALOLG300 A7711800 ALOLG300/1
Wishing you a great 2010! 14 Oil cooler A8798300 ALEOC320/3 A9242900 ALEOC301/6
15 Radiator &piping A1206700 ALRP145 A1207100 ALRP163
Ashok Leyland 16 Thermostat S/a A8798200 ALETH420/2 A9243600 ALETH420/3
Power Solutions Group 16 Coolant pump A7016000 ALEWP300 A7707500 ALEWP300/1
16 Cooling fan A9700900 ALECF3/1 A8797300 ALECF3 A9242800 ALECF6
Ashok leyland 17 Alternator A9228200 ALDD125 A8788100 ALDD112/7 A7707600 ALDD111/2
1 Sardar Patel Road 17 Starter motor A8788000 ALSM340/1 A7707700 ALSM16/1
Chennai 600 032 17 Engine wiring A8881200 A8824100 ALCNGW5 A8846800 ALCNGW9
18 Instrument panel A8824200 HAEIP5 A8846900 HAEIP10
18 Mountings A0209200 ALME70 A0217900 ALME74

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 2
Description Ref 6 cyl Pt no Qty Ref 4 cyl Pt no Qty

S/a cyl block

Liner cylinder s/s o.d. w
1 B9706302
2 X3404222
1
AR
1 B7016502
2 X3404222
1
AR
Cylinder Block
Liner cylinder s/s o.d. x X3404322 AR X3404322 AR
Liner cylinder s/s o.d. y X3404422 AR X3404422 AR
Liner cylinder s/s. O.d.z X3404522 AR X3404522 AR 6 Cylinder
Bearing cap-inter 3a F1136922 6 3a F1136922 4
Bearing cap-centre F1137022 1 F1137022 1
Bolt bearing cap 3 F3585315 14 3 F3585315 10
Kit-bearing camshaft 4-6 P0915451 1 4-6 P0976551 1
Plug expansion fr & rr 7 F3145615 7 7 F3145615 5
Plug - oilpump & block upr 8 F3145715 2 8 F3145715 2
Plug expansion 9 F3145415 7 9 F3145415 3
Plug expansion 10 F3144915 2 10 F3144915 1
Bushing body oil pump 11 F0536230 1 11 F0536230 1
Expansion plug 13 F3146615 3
Plug expansion 14 F3145015 1 14 F3145015 1
Pin (8x16) for cyl head 15 F0954515 2 15 F0954515 2
Pin straight for frt end 16 F0954415 2 16 F0954415 2
Plug X3108815 2 17 X3108815 4
Ball steel 18 F4832610 2 18 F4832610 2
Pin (5x10) for oilpump 19 F0954615 1 19 F0954615 1
Pin rear 20 F0954715 2 20 F0954715 2 4 Cylinder
Plug 24 F3145515 2 F3145515 2
O ring cam and seal 21 F2702150 1 21 F2702150 1
Cam shaft rear seal plate 22 F7647314 1 22 F7647314 1
Screw (m8 x 16 x 1.25) 23 F3585515 2 23 L2010816 2
Screw m8 for end plate L2010820 4 25 L2010820 4
Washer 8 dia plated L4010800 10 L4010800 10
Plate camshaft 26 F7647014 2
Gasket - plate camshaft 26 X1715500 2
Bolt for camshaft plate 27 F3574111 12
Sc washer 8 dia plated 28 L4110800 12
Flange - Turbo drain 29 X1406714 1 X1406714 1
Gasket - Turbo drain 29 X1710800 1 X1710800 1

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 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 3
Description Ref W06EG/3 Qty Ref W06EG/2 Qty Ref 4 cyl Pt no Qty
Pt no Pt no
S/a of cylinder head
Gasket cyl head
B9220301
2 X1700813
1
1
B8707102
2 X1700813
1
1 2
B9237702
X1701113
1
1
Cylinder Head
Bushing valve guide 3 P0991251 12 3 P0991251 12 3 P0991151 8
Seat valve intake+exhaust 4,5 P3118851 6 4,5 P0946451 6 4,5 P3118951 4
Bolt cylinder head 6 F3584915 19 6 F3584915 19 6 F3584915 13 6 Cylinder
Bolt m10 6a F3585215 6 6a F3585215 6 6a L1011008 4
Sc washer 10 dia 6b L4111000 4
Washer 10 dia 6c L4011000 4
Bolt cylinder head 7 F3585015 7 7 F3585015 7 7 F3585015 5
Cover cyl head 8 B8254307 1 8 B8254307 1 8 F1135842 1
Gasket c/head cover 9 F1760900 1 9 F1760900 1 9 F1762100 1
Oil filler cap 10 F1100160 1 10 F1100160 1 10 F1100160 1
Plug expansion 11 F3144915 6 11 F3144915 6 11 F3144915 4
Plug - lower side 12 F3145015 6 12 F3145015 6 12 F3145015 4
Plug expansion 13 F3145115 6 13 F3145115 6 13 F3145115 4
Plug expansion -26 dia 14 F3145215 6 14 F3145215 6 14 F3145215 4
Plug expansion 30dia 15 F3145315 6 15 F3145315 6 15 F3145315 4
Plug expansion for rear 16 F3145415 1 16 F3145415 1 16 F3145415 1
Stud (spark plug ) 17 F3725915 12 17 F3725915 12 17 F3725915 8
Stud for ex manifold - long 18 X3504211 6 18 X3504211 6 18 X3504211 6
Spacer (for emf long stud) X1203515 6 X1203515 6 X1203515 6
Stud- ex manifold - short X3504311 2 F3769515 2 X3504311 2 4 Cylinder
Ball steel 19 F4832510 6 19 F4832510 6 19 F4832510 4
Bolt for c h cover mtg 20 F3574011 8 20 F3574011 8 20 L1010807 6
Washer 8 dia 21 L4010800 6
Sc washer 8 dia 22 L4110800 6
Spark plug - fr5dc 23 F8364500 6 23 F8364500 6 23 F8364500 4
Spark plug sleeve 24 F3400211 6 24 F3400211 6 24 F3400211 4
Gasket -sparkplug sleeve 25 F1727700 6 25 F1727700 6 25 F1727700 4
Adaptor stage regulator F0101314 1 F0101314 1 F0101314 1
Washer 18 odx12.2 id F4922100 1 F4922100 1 F4922100 1

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 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 4
Description Ref For 6cyl Qty Ref For 6cyl Qty Ref Part no for Qty
W06EG/3 W06EG/2 4cyl
Lock valve spg ret
Seat valve spring upper
1
2
F3438515 24
X0900911 12
1
2
F3438515
F0931411
24
12
1 F3438515
2 X0900911
16
8
Valves system
Spring valve 3 X3607310 12 3 F3639310 12 3 X3607310 8
Valve stem seal 4 X2706400 12 4 F2749400 12 4 X2706400 8
Seat valve spring lower 5 X0901011 12 5 F0931511 12 5 X0901011 8 Valves
Valve kit 6,7 P0944151 1 6,7 P0944151 1 6,7 P0951051 1
Lifter valve 8 F4330722 12 8 F4330722 12 8 F4330722 8
S/a of rod valve push 9 B7015004 12 9 B7015001 12 9 B7015004 8
Screw valve adjusting 10 X3507615 12 10 F3586015 12 10 X3507615 8
Spherical plug 11 F3146015 2 11 F3146015 2 11 F3146015 2
Roc shaft 13 F3355615 1 13 F3355615 1 13 F3356415 1
Rocker bracket front 14 F7104522 1 14 F7104522 1 14 F7104522 1
Bolt support valve 15 F3586115 7 15 F3586115 7 15 L1010812 5
Screw 16 F3576711 2 16 F3576711 2 16 F3576711 2
Lock washer 17 F4945910 2 17 F4945910 2 17 F4945910 2
Nut 18 F3586215 12 18 F3586215 12 18 F3586215 8
Rocker arm.inlet 19 F3210322 6 19 F3210322 6 19 F3210322 4
Collar 6 20 F3438415 6 20 F3438415 6 20 F3438415 4
Rocker arm.exh. 21 F3210422 6 21 F3210422 6 21 F3210422 4
Rocker bracket center 22 F7104622 5 22 F7104622 5 22 F7104622 3
Rocker bracket rear 23 F7104722 1 23 F7104722 1 23 F7104722 1
Valve cap X1100615 12

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 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 5
Description Ref 6 cyl Pt no Qty Ref 4 cyl Pt no Qty

Engine set
Rings set
1 P0981751
2 P3108751
1
1
1 P0975751
2 P3108851
1
1
Engine Internals
Connecting rod 3 B7014001 6 3 B7014001 4
Con rod bush 4 F0536630 6 4 F0536630 4 Piston, Con rod, Crank, Cam
Con rod bolt 5 F3585615 12 5 F3585615 8
Con rod bearing set 5a P3112002 1 5a P0951551 1
Con rod bearing set S1 P3112102
Con rod bearing set S2 P3112202
Con rod bearing set S3 P3112302

Nut hex m27x1.5 6 F3568715 1 6 F3568715 1

Spacer 7 F1200210 1 7 F1200210 1
O ring 8 F2702650 1 8 F2702650 1
Damper pulley 9 X3974000 1 9 X3984400 1
Gear crankshaft 10 F1660811 1 10 F1660811 1
Key for crankshaft 11 F0954915 1 11 F0954915 1
Crankshaft 12 X3309911 1 12 F3347311 1
Collar 13 F3438615 1 13 F3438615 1

Thrust washer set 14 P0990951 1 14 P0990951 1

Thrust washer set s1 P0915351 1 P0915351 1
Main bearing set 15 P0914751 1 15 P0951151 1
Main bearing set s1 P0914851
Main bearing set s2 P0914951

Ball steel - Cam shaft 16 F4832710 1 16 F4832710 1

Cam shaft 17 F3347111 1 17 F3347411 1
Key for camshaft 18 F0955115 1 18 F0955115 1
Plate camshaft 19 F7661614 1 19 F7661614 1
Bolt for plate camshaft 20 F3585815 2 20 F3585815 2
Gear camshaft 21 F1661211 1 21 F1661211 1
Washer 22 F4945310 1 22 F4945310 1
Bolt 23 F3585915 1 23 F3585915 1

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 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 6
Description Ref 6 cyl Pt no Qty Ref 4 cyl Pt no Qty

Bolt
M8 setscrew
1 L1010818
2 L1010815
2
1
1 L1010818
2 L1010815
2
1
Timing gear
Setscrew 3 L1011020 2 3 L1011020 2
Washer 8 dia L4111000 2 L4111000 2
O ring - case brg holder 4 F2749200 1 4 F2749200 1 Timing case
Seal plate - P S drive 5 F7909414 1 5 F7909414 1
Bolt m8x1.5x65l 6 L1010813 5 6 L1010813 5
Screw m8 x 16 x 1.25 7 L2010816 4 7 L2010816 4
Gasket front end plate 10 F1761500 1 10 F1761500 1
Screw m8 x 20 x 1.25 11 L2010820 4 11 L2010820 4
Timing back plate 12 X7200113 1 12 X7200113 1
Plug 13 X3108815 1 13 X3108815 1
Plug expansion 32dia 14 F3145915 1 14 F3145915 1
Timing gear case 15 X1103222 1 15 X1103222 1
Plug 16 F3145815 1 16 F3145815 1
Bolt m8 x 85 x 1.25 17 L1010817 3 17 L1010817 3
Case bearing holder - s/a 19 B7014601 1 19 B7014601 1
Case bearing holder 19 F1825622 1 19 F1825622 1
Bearing ball 20 F0245310 1 20 F0245310 1
Retainer ring 21 F0743410 1 21 F0743410 1
Screw m8 x 25 x 1.25 22 L2010825 3 22 L2010825 3
Oilseal - crankshaft front 23 X2706700 1 23 X2706700 1
Washer spring F4922600 22 F4922600 22
Seal plate - compressor F7647414 1 F7647414 1
Timing gear
Bolt idle gear 25 F3585715 1 25 F3585715 1
Plate idler gear 26 F7661814 1 26 F7661814 1
S/a shaft.idler gear 27 B7014502 1 27 B7014502 1
Pin straight (6x10) 28 F0955015 2 28 F0955015 2
Idler gear shaft 29 F3347211 1 29 F3347211 1
S/a idler gear 30 B7014501 1 30 B7014501 1
Bushing 31 F0536530 1 31 F0536530 1
Gear idle 32 F1655411 1 32 F1655411 1
Plate idler gear 33 F7661714 1 33 F7661714 1

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 7
Description Ref Part no for Qty Ref Part no for Qty Ref Part no for Qty
W06EG/3 W06EG/2 4cyl
Washer
Lock washer
1 F4945110
2 F4945010
2
2
1 F4945110
2 F4945010
2
2
1 F4945110
2 F4945010
2
2
Flywheel
Bolt 3 F3583615 2 3 F3583615 2 3 F3583615 2
Dust cover 4 X1102513 1 4 X1102513 1 4 X1102513 1
Screw 5 L2010812 6 5 L2010812 6 5 L2010812 2 F W housing
Screw m8 L2010818 L2010818 L2010818 2
Flywheel housing* 6 X1813722 1 6 X1813722 1 6 F1854422 1
Screw 7 L1011409 8 7 L1011409 8 7 L1011409 8
Washer 14 dia L4011400 L4011400 8 L4011400 8
Sc washer 14 dia L4111400 L4111400 8 L4111400 8
Oil seal 8 982800109 1 8 982800109 1 8 982800109 1
Speed sensor - mpu type F8810400 F8810400 1
Adaptor speed sensor F0102810 F0102810 1
Flanged screw 9 L9010832 6 9 L1010807 6 9 L1010807 6
Washer 8 dia plated L4010800 L4010800 6
Spring washer for above F4922600 F4922600 10
Stud 10 F3769515 3 10 F3769515 3 10 F3769515 3
Washer F4945410 3 F4945410 3 F4945410 3
Washer F4945510 3 F4945510 3 F4945510 3
Nut F3584615 3 F3584615 3 F3584615 3

Flywheel, s/a of 11 B8797001 1 11 B8797001 1 11 B8755202 1 Flywheel

Gear flywheel ring 12 F0741922 1 12 F0741922 1 12 F0741822 1
Flywheel 13 F1621522 1 13 F1621522 1 13 F1626422 1
Flange bolt -hex m14 x 1.5 14 F3583515 6 14 F3583515 6 14 F3583515 6
Bolt for stopper brg 15 F3584315 2 15 F3584315 2
Standard screw L1011009 12 L1011009 12
Standard washer L4111000 12 L4200600 12
Flywheel adaptor - genset F0101322 1 F0101322 1

*Nb• "F7M00622 FW housing + F5J00513 Dust cover" can be interchanged as a set for • "X1813722 + X1102513"

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 8
Description Ref Part no for Qty Ref For Qty Ref For Qty
6cyl W04DG/1 W04DG/2
Oil bath air filter
Air filter - strap
1 F7849600
2 X3068714
1
1
Intake systems
Reducer hose - air inlet 3 F1991150 1
Hose clamp (83-91mm) 4 X3901010 1
Hose clamp (108-116mm) 5 X3900710 1 Air intake – 6 cylinder
Screw m10 6 L2011030 2
Nut m10 7 L3011018 2
Washer 10 dia 8,9 L4011000 4
Nut m8 10 L3010818 2
Bolt m8 11 L1010811 2
Dry type air filter, S/a of B4837401 1 B4837401 1
Air filter mtg. Bkt F8458114 1 F8458114 1
Elbow adaptor F0100840 1
Hose clamp F8215210 1 F8215210 1
Vacuum indicator (25") F8273900 1 F8273900 1
Primary filter 12 X3962700 1 12 X3962700 1
Secondary filter 13 X3962800 1 13 X3962800 1
Rubber mounts F2601550 2 F2601550 2 Dry type air
Shut off valve (low pr) 15 F8304010 1 15 F8304010 1 15 F8304010 1 filter – 4 cyl
Gas filter - low pressure 16 F8304110 1 16 F8304110 1
NG filter f-0105 v 16 F8811210 1
Pressure gauge - low pr 17 F2009300 1 17 F2009300 1 Gas intake
NG zero governor-r6204 v 17 F8811110 1
Worm driven clip 18 X3902610 2 18 X3902610 4 18 X3902610 4
Worm drive clamp X3900610 2 F0830210 2 X3900610 2
Hose conn - low pr inlet 19 F8300250 1 19 F8300250 1
Washer 19.9 odx14.2id 20 X4902530 1 20 X4902530 1
Adaptor - pressure gauge 21 F0101435 1 21 F0101435 1
Adaptor stepper - in 22 F0100245 1 22 F0100245 1
Adaptor stepper -out F0100345 1 F0100345 1 22 F0100345 1
Markwell hose 23 F1989350 1 23 F1990550 1 23 F1920950 1
Gas hose 24 F1990550 1 24 F1995650 1 24 F1995650 1
Hose 9 mm 25 F8205500 1 25 F8205500 1
Adaptor vacuum-tel carb. F0120615 1 F0120615 1
Cover - gas level indicator F1109660 1 F1109660 1 F1109660 1
Gas pipe adaptors - low pr F8300135 2 F8300135 1

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 9
Description Ref Part no for Qty Ref Part no for Qty
6cyl 4cyl
Intake manifold
Adaptor for carburator
1 X1831142
2 F0100640 1
1 1 F1842642
2 F0120615 1
1
Inlet manifold
Gasket (manifold - s pipe) F1727400 1 F1727400 1
Stud inlet manifold 3 F3726315 4 3 F3769615 3
Stud - S pipe 4 F3726115 4 4 F3726115 4
Intake manifold
Bolt for manifold 5 F3574511 5
Bolt for manifold F3576311 3 5 X3500300 2
Bolt for manifold F3573311 2 F3573411 2
Nut 7/16 x pcp bsf L3050711 2
Pipe intake 7 X1904942 1 7 X1802142 1
Plug F3136215 1 X3101315 1
Washer 30odx22.5id F4930240 1
Adaptor bracket-bottom 13 F0122115 1 13 F0101722 1
O ring 14 F2705950 1

Gas air mixer B8798804 1 B9242601 1

Venturi sleeve 16 F3400460 1 16 F3400560 1
Venturi 17 F8342600 1 17 F8342700 1
Cigar 18 F8347400 1 18 F8303760 1
Cigar cap 19 F8347600 1
Cigar pin 20 F0984915 2
Gas mixer
Cigar tube 20 F0503615 1
LCS adaptor plate-top 24 F0122015 1 24 F0128015 1
Governor - l series 23 F8340500 1 23 F8364600 1
Elbow - gas air mixer 22 F8301260 1 22 F8301360 1
Gasket for itb governor 21 F1724100 2 21 F1724100 2
Gasket- governor adaptor 25 F1724200 1 25 F1724400 1

Natural gas regulator F8330600 1 F8330600 1

Oxygen sensor F8205000 1 F8205000 1
Lambda control system F6N00400 1 F6N00400 1
Stepper motor F7K00200 1 F7K00200 1
Pressure gauge K8332000 1 K8332000 1
Nb. F8330600 not applicable for W04DG/2

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 10
Description Ref Part no for Qty Ref Part no for Qty
6cyl 4cyl
Distributor drive gear
Bolt for drive gear setting
1 F1655511
2 F3585115
1
4
1 F1655511
2 F3585115
1
4
Ignition drive
Washer F4923600 4 F4923600 4
Special nut 3 X3542115 1 3 X3542115 1
Washer 4 X3541315 2 4 X3541315 1 Ignition drive
Flange coupling 5 F1402611 1 5 F1402611 1
Key F0900310 1 F0900310 1
O ring for cover 6 F2702450 1 6 F2702450 1
Cover timer, S/a of 7 B8707702 1 7 B8707702 1
Plug F3148415 1 F3148415 1
Bolt for timer cover set 8 F3574011 3 8 F3574011 3
Stud 9 F3769315 4 9 F3769315 4
Washer plain 10 F4946210 4 10 F4946210 4
Washer special F4946310 4 F4946310 4
Nut F3588315 4 F3588315 4

… continued

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 11
Description Ref Part no for Qty Ref Part no for Qty Ref Part no for Qty
W06EG/3 W06EG/2 4cyl
Dist. Drive, s/a of
Input shaft
11 B9212904
12 F3322015
1
1
11 B8707701
12 F3314015
1
1
11 B8740901
12 F3314015
1
1
Distributor
Key F0900310 1 F0900310 1 F0900310 1
Oil seal 13 X2717200 1 13 X2717200 1 13 X2717200 1
Circlip 14 F0700111 1 14 F0700111 1 14 F0700111 1 Vertical drive for W06EG/3
Ball bearing 15 F0255110 1 15 F0255110 1 15 F0255110 1
Externalcirclip 16 H7100250 1 16 H7100250 2 16 F0736210 1
Circlip to suit 15 dia shaft 17 F0700711 1
Grease Nipple
Socket-screw m5 x 15 x cp 19 H2110515 1
End cover of base 20 F1808642 1
Base Housing 21 F1809942 1
Bevel gear 22 F1626711 2
Spacer small 23 F1214115 1
Circlip 24 F0702010 1
Spacer big 25 F1214015 1
Ball bearing 26 F0267010 2
Spring dowel 27 F0964515 2
Output shaft 28 F3323615 1
Vertical Housing 29 F1810242 1 Horizontal for W06EG/2 & 4cyl
Mounting brakcet 30 F7101642 1 30 F7101142 1
O Ring 31 F0700150 1
Connector lub oil F0129815 1
Washer F4933410 4
Ignition distributor 34 F8304100 1 34 F8065100 1 34 F8228700 1
Igntion coil 35 F8304200 1 35 F8064900 1 35 F8228800 1
Ignition coil mtg bracket F8416014 1 F0460210 1 F0460210 1
HT cable set 36 B9212902 1 36 F8115200 1 36 B8740902 1
Brkt for 3 way solenoid F0439810 1
Distributor connections
3 way seperator F4101760 4 F4101760 4 F4101760 2
4 way seperator F4101860 1 F4101860 1 F4101860 2
Hose- lub oil F8610550 1
Trigger box F8065000 1

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 12
Description Ref 6 cyl Pt no Qty Ref 4 cyl Pt no Qty

Exhaust manifold
Gasket
1
2
F1856622
X1700111
1
6
1
2
X1801722
X1700111
1
4
Exhaust
Exhaust flange 3 F1400422 1 3 F1400622 1
Extended flange 4 F1400112 1 4 F1400112 1
Nut, ex manifold, ex flange 5 F7F00115 24 5 F3568615 20 Exhaust manifold
Spacer F1200410 12 F1200410 8
Gasket exhaust pipe flange 6 F1761100 1 6 F1760200 1
M10 -stud 7 F3756815 3 7 F3756815 3
Gasket exhaust pipe flange 8 F1761100 1 8 F1761100 1
Heat shield 9 F1103110 1 9 F1104613 1
Bracket for heat shield 10 F0443910 2 10 F8409813 3
Bolt m10x1.25 11 L1021008 4 L1021008 3
Set screw L2010620 4
Plain washer 12 L4010600 4

Clamp - breather 13 F0837710 1 13 F0837710 1

Breather hose with spring 14 B7015701 1 14 B7015701 1
Flange vent(hose) 15 X1407414 1 15 X1407414 1
Clip spring band X0807610 1 X0807610 1
Breather hose
Flange 17 F1435514 2 17 F1435514 2
Gasket 18 F1752500 2 18 F1752500 2
Catalytic convertor 19 F8892700 1 19 F8334100 1
Silencer 20 F3950614 1 20 F3950614 1 Exhaust equipment
Pipe clip 21 F0830410 2 21 F0830410 2

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 13
Description Ref Part no for Qty Ref Part no for Qty Ref Part no for Qty
W06EG/3 W06EG/2 4cyl
Sump, s/a of
Flanged screw
1 B7014702
2 L9010812
1
34
1 B7014702
2 L9010812
1
34
1 B8218601
2 L9010812
1
25
Lubrication
Washer 3 F4930060 1 3 F4930060 1 3 F4922000 1
Engine sump plug F3101211 1 F3101211 1 F3144815 1
Sump and oil gage
Oil level gage 6 B7015105 1 6 B7015105 1 6 B7711801 1
Oil gage guide 7 B7015102 1 7 B7015102 1 7 B7015102 1
Bracket pipe 8 B7015103 1 8 B7015103 1 8 B7015103 1
O ring 9 F2702050 1 9 F2702050 1 9 F2702050 1
Bolt 10 F3573211 1 10 F3573211 1 10 F3573211 1

Suction stainer, s/a of B9255801 1 B9255801 1

O ring flange seal 11 F2702750 1 11 F2702750 1 11 F2702750 1
Flanged screw 12 L9010822 2 12 L9010822 2
Strainer w/trepanning 13 X4000142 1 13 X4000142 1 Suction Suction
Screen oil strainer 14 F4000310 1 14 F4000310 1 14 F4000510 1
6 cyl 4 cyl
Snap ring 15 F0743510 1 15 F0743510 1
Pipe s/a oil pump in 16 B7029401 1
Guide 'o' ring 17 F3400113 1
Screw m8 F3574111 1

Oil pump drive gear 20 F1661311 1 20 F1661311 1 20 F1661311 1

Oil pump, s/a of 21 B8791001 1 21 B7014901 1 21 B7018701 1
Bolts 22 L9010818 2 22 L9010818 5 22 F3574411 5
Bolts F3502400 3
Set screws L9010832 2 L9010832 2 L2010807 2 Oil pump
Oil pump cover 23 X1101122 1 23 F1137222 1 23 F1137222 1
Driving shaft 24 X3314115 1 24 F3355415 1 24 F3356215 1
Bush 25 F0536430 1 25 F0536330 1 25 F0536230 1
Driving gear 26 X1600526 1 26 F1600126 1 26 F1600326 1
Oil pump gasket 27 F1761200 1 27 F1761200 1 27 F1761200 1
Driven shaft 28 X3314215 1 28 F3355515 1 28 F3356315 1
Driven gear 29 B8791003 1 29 B7014903 1 29 B7018703 1
Bush 30 X0503430 1 30 F0536430 1 30 F0536430 1

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 14
Description Ref 6 cyl Pt no Qty Ref 4 cyl Pt no Qty

O ring
Bolt
1 F2702550
2 F3575111
4
9
1 F2702550
2 L2010825
4
9
Oil cooler
Washer 8 dia plated L4010800 4 L4010800 16
Washer soft 3 F4935530 2 3 F4935530 2
Washer 8 dia plated 4 L4010800 8 4 L4010800 8 Oil cooler
Bolt 5 F3576211 1 5 F3576211 1
Bolt 6 F3576111 4 6 F3576111 4
Bolt oil cooler set 7 F3576011 3 7 F3576011 3
Oil Cooler asy 8 B7786301 1 8 B7715901 1
Case oil cooler, s/a 10 B7015402 1 10 B7015402 1
Case oil cooler 11 P0967351 1 11 P0967351 1
O ring 13 F2749700 5 13 F2749700 5
Plug valve spring 14 F3147115 5 14 F3147115 5
Spring oil valve 15 F3639410 2 15 F3639410 2
Spring oil valve 16 F3639510 1 16 F3639510 1
Valve filter safety 17 F4231711 3 17 F4231711 3
S/a of oil cooler element 18 F7824800 1 18 F7824900 1
Oil cooler gasket 19 X1707700 1 19 X1707700 1
Cone washer 20 X4901010 4 20 X4901010 4
Nut m8x1 (plated) 21 X3503815 4 21 X3503815 4

S/a of oil filter 22 B7015403 1 22 B7015403 1

Bowl of oil filter 22a F1140513 1 22a F1140513 1
Oil filler element 23 P3101540 1 23 P3101540 1
Spring 24 F3639610 1 24 F3639610 1
Washer 25 F4945610 1 25 F4945610 1
O ring 26 F2749800 1 26 F2749800 1 Oil filter
O ring 27 F2750000 1 27 F2750000 1
Flanged bolt 28 F3588115 1 28 F3588115 1
Plug 30 F3147215 1 30 F3147215 1
Oli pr sensor adaptor X0144715 1 X0144715 1
Pressure sensor X7809400 1 X7809400 1
Plug F3150815 1 F3150815 1
Washer F4933410 1 F4933410 1

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 15
Description Ref Part no for Qty Ref Part no for Qty Ref Part no for Qty
W06EG/3 W06EG/2 4cyl
Radiator
Straight hose
1 F8237800
2 F1976850
1
2
1 F8237800
2 F1976850
1
2
1 F8332400
2 F1971750
1
1
Cooling system
Pipe 3 X1944710 1 3 X1944710 1 3 X1944710 1
Hose clips 4 F0830810 4 4 F0830810 4 4 F0830810 6
Rubber bush 5 F0530150 4 5 F0530150 4 5 F0530150 4 Radiator 6cyl
Distance piece 6 F1235415 2 6 F1235415 2 6 F1235415 2
WASHER 7 F4931410 6 7 F4931410 6 7 F4931410 6
Bolt m16 8 L1021618 2 8 L1021618 2
Nut m16 9 H3021618 2 9 H3021618 2 9 H3021618 2
Sc washer 16 dia L4111600 2 L4111600 2
Radiator stay - lh 10 F8300814 1 10 F8300814 1 10 F8457814 1
Mtg. Bkt. - Lh (For Stay) F8457914
Radiator stay - rh F8300914 1 F8300914 1 F8457714 1
Mtg. Bkt. - Rh (For Stay) F8458014 1
Radiator Mtg Brkt-Lh F0405710 1
Rad Mtg. Bracket-Rh F0405810 1
Adptor F0163615 2
Rad buffer 11 F2636200 2 11 F2636200 2 11 F2636200 2
Dist. Piece - radiator stay 12 F1288515 2 12 F1288515 2 12 F1288515 2
Nut m8 13 L3010818 2 13 L3010818 2 Radiator 4cyl
Screw m10 14 L2011030 4 14 L2011030 4
Nut m10 L3011018 4 L3011018 4
Sc washer 10 dia L4111000 4 L4111000 4
Straight hose 20 F8P13558 1 20 F8P13558 1 20 F1978450 1
Temp switch F8243200 1 F8243200 1
Straight hose 19 F1988750 1 19 F1988750 1 19 F1971350
L-hose 15 F8P10358 1 15 F8P10358 1 15 F1989150 1
Straight pipe 16 X1930410 1 16 X1930410 1 16 X1930410 1
Straight hose 17 F1976850 1 17 F1976850 1
Aluminium pipe 18 X1900142 1 18 X1900142 1 18 F1935342 1
Plate clamp F7111510 1 F7111510 1
N-R valve 21 B1112301 1
Hose 22 F1980550 1

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 16
Description Ref Part no for Qty Ref Part no for Qty Ref 4 cyl Pt no Qty
W06EG/3 W06EG/2
S/a of case thermostat
Thermostat cover
1 B8707601
F1136822
1
1
1 B8707601
F1136822
1
1
1 B8707601
F1136822
1
1
Cooling system
Thermostat 2 F8244500 1 2 F8244500 1 2 F8244500 1
Gasket thermostat 3 F1761400 1 3 F1761400 1 3 F1761400 1
Thermostat housing 5 F1825022 1 5 F1825022 1 5 F1825022 1 Thermostat
Adaptor - 1 st stage reg co F0101314 1 F0101314 1 F0101314 1
Pipe vent F1985515 1 F1985515 1 F1985515 1
Washer soft F4922100 1 F4922100 1 F4922100 1
Bolt case to head 8 F3574711 4 8 F3574711 4 8 F3574711 4
O ring 7 F2701550 2 7 F2701550 2 7 F2701550 2
Plug m16 6 F3140115 1 6 F3140115 1
Washer F4933140 1 F4933140 1
Bolt 6 F3574611 1
Bolt F3573511 2
Bolt cover to case 9 F3574811 3 9 F3574811 3 9 F3574811 3
Temp transducer X7491300 1 X7491300 1 F7491100 1
Coolant pump
WP pulley 11 F1539322 1 11 F1539322 1 11 F1540322 1
Coolant pump 12 B7016001 1 12 B7016001 1 12 B7016005 1
Pulley centre 13 F1275115 1 13 F1275115 1 13 F1290215 1
Casing 14 F1825122 1 14 F1825122 1 14 F1825122 1
Shaft 15 B7016002 1 15 B7016002 1 15 B7016002 1
Slinger 16 F1134350 1 16 F1134350 1 16 F1134350 1
Seal 17 B7016003 1 17 B7016003 1 17 B7016003 1
Vanes 18 B7016004 1 18 B7016004 1 18 B7016004 1
Bolt 19 L9510819 2 19 L9510819 2 19 L9510819 2
Screw 20 L9010822 4 20 L9010822 4 20 L9010822 4

Fan 30 B2035402 1 30 B2035402 1 30 B2017301 1

Spacer 31 F0101422 1 31 F0101422 1 31 F1200542 1
Stud X M8 32 F3725915 4 32 X3714015 4 32 F3575111 4
Spring washer L4010800 4 L4010800 4 L4010600 4 Fan
Plain washer L4110800 4 L4110800 4 L4110600 4
Stud 33 L2010820 6 33 L2010820 6 33 L2010825 6
Washer 8 dia L4110800 6 L4110800 6 L4110800 6

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 17
Description Ref Part no for Qty Ref Part no for Qty Ref Part no for Qty
W06EG/3 W06EG/2 4cyl
Alternator
Altrnator bracket
1 X3990100
2 X7103022
1
1
1 X3990100
2 X7103022
1
1
1 F7482000
2 F7103022
1
1
Electricals
Link bolt 3 F3570911 1 3 X3500511 1 3 F3236814 1
Special screw 4 F3583015 1 4 F3583015 1 4 L2010825 1
Adaptor piece 5 F0130711 1 5 F0130711 1 Alternator
Bush 6 F0535915 1 6 F0535915 1 6 F0536115 1
Driving belt 7 F0331250 1 7 F0331250 1 7 F0330950 1
Valve (coolant elbow) 8 X4202111 1 8 X4202111 1 8 X4202111 1
O ring 9 F2701850 1 9 F2701850 1 9 F2701850 1
Pipe coolant pump 10 F1931322 1 10 F1931322 1 10 F1931322 1
O ring 11 F2701650 2 11 F2701650 2 11 F2701650 2
Bolt 12 F3572111 2 12 F3572111 2 12 L1011018 2
Bolt 13 F3572211 2 13 F3572211 2 13 L2011030 2
Washer 14 F4945315 4 14 F4945315 4 14 L4111000 4
Bolt 15 F3572711 1 15 F3572711 1 15 L1011025 1
Nyloc nut 16 F3567515 1 16 F3567515 1 16 L3611018 1
Nut m10 17 L3011018 1 17 L3011018 1
M10 washer 18 F4945315 4 18 F4945315 4 18 L4111000 4
Nut m12 19 L3011218 2 19 L3011218 2

Starter motor X3987300 1 X3987300 1 X7479300 1

Shield Plate F1441114 1

24v 12v dc convertor F2202400 1 F8316600 1

Sub assy of earth strap F0631500 1 F0631500 1
Wiring harness -ng genset F8137800 1 F8137800 1 F8174800 1
Wiring harness - fsu F8140900 1 F8140900 1 F8165600 1
Ignition wiring F8148500 1 F8165700 1
Wiring speed governor F8149600 1 F8149600 1 F8165500 1
Wiring fail safe (Eng end) F8100330 1
Strap-spl olas F0845214 8 F0845214 8 F0845214 5
Schedule of clips F0830840 6 F0830840 6 F0830840 5
Pigtail wiring F1881800 1

12/2/2009 Ashok Leyland Power Solutions Group

 Ashok Leyland Natural Gas Gen Set Engines Parts Catalog (version2) 18
Description Ref 6 cyl Pt no Qty Ref 4 cyl Pt no Qty

Instrument panel
Inst panel hood
1
2
F2801610
F1135060
1
1
1
2
F2801610
F1135060
1
1
Panel & mounting
Engine fail safe unit 3 F8331000 1 3 F8331000 1
Electronic rpm-hour meter 4 F2009900 1 4 F2009200 1
Ammeter 5 F2041100 1 5 F7888100 1 Instruments panel
Temperature gauge 6 F2041900 1 6 F7888300 1
Oil pr gauge - electrical 7 F2008800 1 7 F7888500 1
Starter push switch 8 F2230500 1 8 F2230500 1
Togle type switch 9 F7420400 2 9 F7420400 2
Bulb holder F2348100 2
Bulb - 12v 2w F2347100 2
Lifting eye 'front' F7167614 1

Eng mtg brkt rear lh F7199214 1 F8433514 1

Eng mtg brkt rear rh F7199314 1 F8433614 1
Eng mtg brkt front F7199414 2 F8433414 2
Cover instrument panel F1104213 1
Rubber mount F2601550 8 F2601550 4
Bracket air filter (oil bath) F8301214 1
Panel mounting bracket F8405514 1 F8458214 1
Sub frame F4668510 1 F8713314 1

12/2/2009 Ashok Leyland Power Solutions Group