NRGT 26-2 NRGT 26-2s: Level Transmitter

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Level Transmitter

NRGT 26-2
NRGT 26-2s

Original Installation &


EN
English
Operating Manual
819876-01
Contents

Content of this Manual.................................................................................................................................... 4


Scope of delivery/Product package................................................................................................................ 4
How to use this Manual................................................................................................................................... 5
Illustrations and symbols used....................................................................................................................... 5
Hazard symbols in this Manual....................................................................................................................... 5
Types of warning............................................................................................................................................. 6
Specialist terms / Abbreviations.................................................................................................................... 7
Usage for the intended purpose...................................................................................................................... 8
Applicable directives and standards............................................................................................................ 8
Admissible system components, dependent on the required safety level..................................................... 9
Improper use................................................................................................................................................... 9
Basic safety notes......................................................................................................................................... 10
Required personnel qualifications................................................................................................................ 11
Notes on product liability.............................................................................................................................. 11
Functional safety, safety integrity level (SIL)............................................................................................... 12
Check the secure current output regularly................................................................................................ 12
Reliability data to EN 61508.......................................................................................................................... 13
Function......................................................................................................................................................... 14
Technical data............................................................................................................................................... 16
Name plate/identification of NRGT 26-2....................................................................................................... 19
Name plate/identification of NRGT 26-2s..................................................................................................... 20
Factory settings............................................................................................................................................. 21
Overall view of the NRGT 26-2...................................................................................................................... 22
Overall view of the NRGT 26-2s.................................................................................................................... 23
Dimensions of the NRGT 26-2....................................................................................................................... 24
Dimensions of the NRGT 26-2s..................................................................................................................... 25
Preparing for installation.............................................................................................................................. 26
Installation..................................................................................................................................................... 27
Installing the NRGT 26-2........................................................................................................................... 28
Sealing surface dimensions of the NRG 26-2............................................................................................ 28
Example................................................................................................................................................... 28
Installing two level electrodes in a flange.................................................................................................. 29
Installing the NRGT 26-2s......................................................................................................................... 29
Installation example with dimensions for the NRGT 26-2........................................................................... 30
Aligning the terminal box.............................................................................................................................. 35
Functional elements of the NRGT 26-2 / NRGT 26-2s.................................................................................. 36

2 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Contents

Electrical connection..................................................................................................................................... 37
Notes on electrical connection.................................................................................................................. 37
Connecting the 24V DC power supply....................................................................................................... 37
Connecting the actual value output (4-20 mA).......................................................................................... 37
Pin assignment of the M12 connector for non pre-wired control cables.................................................... 37
Bringing into service..................................................................................................................................... 38
Changing the factory settings if necessary................................................................................................ 38
Calibration to the lower limit of the active measuring range “CAL.L” (0 % calibration value)...................... 40
Independent rapid calibration at a water level of > 25 % of the active measuring range “CAL.P”.............. 41
Calibration to the upper limit of the active measuring range “CAL.H” (100 % calibration value)................. 41
Setting the filter constant “Filt”................................................................................................................. 41
Manually initiating a display test............................................................................................................... 42
Checking the level display by raising or reducing the level........................................................................ 42
Checking the safety function by initiating a test function........................................................................... 42
Starting, operation and testing..................................................................................................................... 43
System malfunctions..................................................................................................................................... 46
Causes..................................................................................................................................................... 46
Indication of system malfunctions using fault codes.................................................................................. 47
Common application and usage errors...................................................................................................... 49
Checking installation and function............................................................................................................ 51
Taking out of service..................................................................................................................................... 52
Cleaning the measuring electrode of the level transmitter......................................................................... 53
Cleaning interval....................................................................................................................................... 53
Disposal......................................................................................................................................................... 53
Returning decontaminated equipment......................................................................................................... 53
EU Declaration of Conformity........................................................................................................................ 54

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 3


Content of this Manual

Product:
■ Level transmitter NRGT 26-2
■ Level transmitter NRGT 26-2s

First edition:
BAN 819876-00/08-2019cm

© Copyright
All rights reserved. Any misuse, particularly reproduction and dissemination to third parties, is not permit-
ted. The General Terms & Conditions of GESTRA AG apply.

Scope of delivery/Product package

■ 1 Level transmitter NRGT 26-2


■ 1 Sealing ring D 27 x 32, form D, DIN 7603-2.4068, bright annealed
■ 1 Installation & Operating Manual

Marine version
■ 1 Level transmitter NRGT 26-2s with flange DN50, PN40, DIN EN 1092-01
■ 1 Installation & Operating Manual

Required accessories for NRGT 26-2 and NRGT 26-2s when installing for the first time
■ 1 Cable jack, Hirschmann ELWIKA 5012

4 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


How to use this Manual

This Installation & Operating Manual describes the correct use of NRGT 26-2 and NRGT 26-2s level trans-
mitters. It applies to persons who integrate this equipment in control systems, install, bring into service,
operate, maintain and dispose of this equipment. Anyone carrying out the above-mentioned activities
must have read this Installation & Operating Manual and understood its contents.
■ Read this Manual in full and follow all instructions.
■ Please also read the instructions for use of any accessories.
■ The Installation & Operating Manual is part of the product package. Keep it in an easily accessible
location.

Availability of this Installation & Operating Manual


■ Make sure this Installation & Operating Manual is always available to the operator.
■ If you pass on or sell the equipment to a third party, please also hand over the Installation & Operating
Manual.

Illustrations and symbols used

1. Action to be taken
2.
■ Lists
◆ Bullet points in lists

A
Keys to illustrations

Additional
information

Read the relevant


Installation & Operating Manual

Hazard symbols in this Manual

Danger zone / Dangerous situation

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 5


Types of warning

DANGER
Warning of a dangerous situation that results in death or serious injury.

WARNING
Warning of a dangerous situation that may possibly result in death or serious injury.

CAUTION
Warning of a situation that may result in minor or moderate injury.

ATTENTION
Warning of a situation that results in damage to property or the environment.

6 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Specialist terms / Abbreviations

Here, we explain some abbreviations, specialist terms, etc., which are used in this Manual.

IEC 61508
International standard IEC 61508 describes both the type of risk assessment and actions taken to provide
appropriate safety functions.

SIL (safety integrity level)


Safety integrity levels SIL 1 to 4 are used to quantify risk reduction. SIL 4 is the highest level of risk reduc-
tion. International standard IEC 61508 forms the basis for establishing, testing and operating technical
safety systems.

NRGT .. / NRR.. / NRS.. / URS .. / URB .. / SRL .. / etc.


Equipment and type designations of GESTRA AG.

SELV
Safety Extra Low Voltage

Operating point (of the plant)


The operating point describes the operating parameters within which a plant or boiler is operated in its
nominal range. In a pressurised steam boiler, for example, these parameters would be capacity, pressure
and temperature.
The design data may be a lot more stringent, however.
A boiler that is operated at 10 bar and 180 °C may be designed for a pressure of 60 bar and a tempera-
ture of 275 °C, for example, which is not necessarily its operating point.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 7


Usage for the intended purpose

Use as a water level controller


NRGT 26-2 and NRGT 26-2s level transmitters can be used to continually measure the water level in
pressurised steam and hot-water plants, or in condensate and feedwater tanks. The calibrated measuring
range from 0 % to 100 % constitutes the linear profile of the 4-20 mA current output.
■ The transmitter’s secure 4-20 mA actual value output (SIL 2) can be used with a suitable level control-
ler, as a water level controller with MIN/MAX alarm, for example.

Influence of the fluid to be monitored


■ NRGT 26-2 and NRGT 26-2s level transmitters can be used in fluids with different conductivity and in
insulating media. However, a conductivity of less than 100 μS/cm has a major influence on the meas-
ured capacitance, which is why recalibration of the measuring range (see page 40) at the operating
point* and after a cold start is extremely important.
* Operating point of the plant, see page 7.
■ To achieve the best possible reproducibility and maintain high-quality measurements (see “Technical
data” on page 16), the sensor must be installed in a protective tube (see “Installation example with
dimensions for the NRGT 26-2” on page 30 ff.).
■ The dielectric constant of the measured medium may require an adjustment to the measurement
frequency if it deviates significantly from that of the usual water (Er = 80). Please contact GESTRA
Service.

Applicable directives and standards


NRGT 26-2 and NRGT 26-2s level transmitters have been tested and approved for use in the scope
governed by the following directives and standards:
Directives:
■ Directive 2014/68/EU EU Pressure Equipment Directive
■ Directive 2014/35/EU Low Voltage Directive
■ Directive 2014/30/EU EMC Directive
■ Directive 2011/65/EU RoHS II Directive
Standards:
■ EN 60730-1 Automatic electrical controls – Part 1:
General requirements
■ EN 61508 Functional safety of electronic systems
Standards documents:
■ VdTÜV Bulletin BP WASS 0100-RL
Requirements for water level control and limiting equipment
Approval for marine applications:
The NRGT26-2s level transmitter is approved for marine use.
■ DNV-GL Class Guideline DNVGL-CG-0339

8 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Usage for the intended purpose

Admissible system components, dependent on the required safety level


In accordance with EU Pressure Equipment Directive 2014/68/EU, standard EN 61508 and the technical
rules of VdTÜV Bulletin BP WASS 0100-RL, the level electrode can be operated with safety integrity level
SIL 2.
If an electronic control unit (diagnostic tester) that also has a SIL 2 rating is connected to the 4-20 mA
output, the entire event chain system can be operated at this safety integrity level.

An electronic control unit (diagnostic tester) with a higher SIL rating does not increase the
safety of the overall system. The maximum achievable safety level is dictated by the lowest
SIL rating of a participant in the event chain as a whole.

Systems without SIL rating


In systems without a SIL rating, any controller, display unit or diagnostic tester with an input for a stand-
ard 4-20 mA signal can be connected.

To ensure proper use in all applications, please also read the Installation & Operating Manuals
for the system components used.
■ Y ou can find the latest Installation & Operating Manuals for other system components on our
website:
http://www.gestra.com/documents/brochures.html

Improper use

There is a danger of death due to explosion if the equipment is used in potentially explo-
sive atmospheres.
Do not use the equipment in potentially explosive atmospheres.

Do not bring any equipment into service that does not have its own specific name plate.
The name plate indicates the technical features of the equipment.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 9


Basic safety notes

Danger to life from scalding if the level electrode is removed under pressure. Steam or
hot water can spurt forcefully out of the equipment.
■ Only remove the level electrode at 0 bar boiler pressure.

Risk of severe burns if work is performed on a level electrode that has not been allowed
to cool. The level electrode becomes very hot during operation.
■ Always allow the level electrode to cool.
■ Perform all installation and maintenance work only on a level electrode that has been
allowed to cool.

There is a risk of electric shock during work on electrical systems.


■ Always switch off the voltage to the plant before performing connection work.
■ Check that the system is not carrying live voltage before commencing work.

Danger to life from a faulty NRGT 26-2 or NRGT 26-2s level electrode due to the sudden
escape of hot steam or hot water.
Shocks and impacts during transport or installation can result in damage to or leaks in the level
electrode, causing pressurised hot steam or hot water to escape through the pressure relief
hole.
■ To prevent damage during transport and installation, do not expose the electrode
rod to major shocks or impacts.
■ Before and after installation, check that the level electrode is completely undamaged.
■ Check that the level electrode is tight when bringing into service.

Attempts to repair the equipment will cause the plant to become unsafe.
■ NRGT 26-2 and NRGT 26-2s level electrodes may only be repaired by the manufacturer,
GESTRA AG.
■ Only replace faulty equipment with identical equipment from GESTRA AG.

10 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Required personnel qualifications

Activity Personnel

Integration in control system Specialist staff Plant designer

The unit is an item of equipment with a


safety function (EU Pressure Equipment
Installation/electrical
Specialist staff Directive) and may only be installed, electri-
connection/bringing into service
cally connected and brought into service by
suitable, trained staff.

Operation Boiler service technician Staff trained by the plant operator.

Maintenance and conversions may only be


Maintenance work Specialist staff performed by authorised staff who have
undergone specific training.

Persons trained by the plant operator to work


Refits Specialist staff
with pressure and temperature.

Fig. 1

Notes on product liability

The manufacturer cannot accept any liability for damages resulting from improper use of the equipment.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 11


Functional safety, safety integrity level (SIL)

NRGT 26-2 and NRGT 26-2s level transmitters have a secure 4-20 mA actual value output (SIL 2). If an
electronic control unit (diagnostic tester) that also has a SIL 2 rating is connected to the 4-20 mA output,
the entire event chain system can be operated at this safety integrity level.

When combined with the accessories, you will have a type B subsystem. The technical and safety charac-
teristics in Fig. 2 below are based solely on NRGT 26-2 and NRGT 26-2s level transmitters.

Check the secure current output regularly


Check level electrode function at least once a year by bringing the system to the minimum and/or maxi-
mum water level (T1 = 1 year).
The test function is initiated on site using the rotary knob integrated in the terminal box, see page 45.

12 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Reliability data to EN 61508

Description Characteristic values of the NRGT 26-s / NRGT 26-2s

Safety integrity level SIL 2

Architecture 1oo1

Type of equipment Type B

Hardware error tolerance HFT = 0

Overall failure rate for dangerous undetected


λDU = < 40 * 10-9 1/h
failures
Overall failure rate for dangerous detected
λDD = < 3000 * 10-9 1/h
failures

Safe failure fraction SFF > 99.0 %

Test interval T1 = 1 year

Probability of failure on demand PFD < 200 * 10-6

Diagnostic coverage. Percentage of dangerous


DC > 98.0 %
failures detected by a test.

Mean time to failure MTTFD > 30 a

Diagnostic interval T2 = 1 hour

Performance level (to ISO 13849) PL = d

Probability of failure per hour PFH < 40 * 10-9 1/h

Ambient temperature as a basis for calculation Tu = 60 °C

Mean time to repair MTTR = 0 (no repair)

Fraction of undetected dangerous failures that


beta = 2 %
have a common cause
Fraction of detected dangerous failures that
beta d = 1 %
have a c­ ommon cause
Fig. 2

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 13


Function

NRGT 26-2 and NRGT 26-2s level transmitters use the capacitance measurement principle and convert level
data into a level-dependent 4-20 mA current signal. The 0 - 100 % measuring range can be scaled based
on the effective length of the electrode rod.

Automatic self-test
An automatic self-test periodically monitors the safety and function of the level transmitters and meas-
ured value acquisition.
Faults in the electrical connection or electronic measuring equipment trigger an error message on the
display, and the current output is set to 0 mA.

Transmitter function
The transmitter function is the ability of the electrode to provide a scalable measuring range on the
4-20 mA current output interface and to make this available to one or more recipients for analysis.
Conductivity transmitters do not have any controlling or limiting functions.
The level transmitters are installed on the inside of pressurised steam plants, tanks or feed lines of pres-
surised hot-water plants. A protective tube provided on site keeps it functioning reliably (see page 30
“Installation examples”).
A capacitive NRGT 26-2 or NRGT 26-2s level transmitter and a conductive NRG 1x-60 or NRG 1x-61 level
electrode can be installed in the same protective tube or level pot.

Operation in external level pots


If a level transmitter is installed outside the boiler in a level pot that can be shut off, the connecting pipes
must be flushed regularly.
If the steam pipe is ≥ 40 mm and the water pipe is ≥ 100 mm, installation is regarded as internal. In this
case, upstream monitoring of flushing processes is not required.

Display and signals, see page 43 / 46 *


NRGT 26-2 and NRGT 26-2s level transmitters feature a green 4-digit, 7-segment display for showing
readings, status information and fault codes. A red and green LED indicate the operating status.

14 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Function

Behaviour when switched on *


The display alternately shows the software version, the type and then the scaled level reading.

Behaviour in normal operation (no faults) *


The display shows the scaled level reading (3 digits + 1 decimal place), e.g. 050.3, and converts the level
data into a level-dependent current signal from 4-20 mA.

The scale of the 0 – 100 % measuring range is factory-set at a maximum for the electrode
length used. This way, meaningful level readings can be obtained immediately after installation.

Adjusting the measuring range when bringing into service (CAL.L, CAL.P or CAL.H)
When bringing into service, however, the measuring range should be adapted in line with your sight glass.
Do this using the parameters CAL.L, CAL.P or CAL.H, see page 40 - 41. This is the only way to gain
all the benefits of high-resolution readings in the sight glass range.

Behaviour in the event of malfunctions *


The error state or malfunction is permanently shown on the display by a fault code, e.g. E.005. For more
on fault codes, see page 47.
Every time there is a fault, 0 mA is output via the current output.

Electrode faults cannot be acknowledged.


When the fault is corrected, the message disappears from the display, and the NRGT 26-2 or
NRGT 26-2s level transmitter returns to normal operation.

* The tables on pages 44 - 45 clearly show the relationship between the equipment
status, the display and the status LEDS.

Setting parameters and changing factory settings


If necessary, you can adapt the electrode parameters to suit conditions at the plant. You can set parame-
ters and change factory settings using a rotary knob on the terminal box, see page 39 ff.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 15


Technical data

Model and mechanical connection


■ NRGT 26-2 Thread G¾ A, EN ISO 228-1, see Fig. 8
■ NRGT 26-2s Flange DN 50, PN 40, DIN EN 1092-01, see Fig. 9

Nominal pressure rating, admissible service pressure and temperature


■ NRGT 26-2, NRGT 26-2s PN 40 32 bar (g) at 238 °C

Materials
■ Terminal box 3.2581 G AlSi12, powder-coated
■ Sheath 1.4301 X5 CrNi 18-10
■ Electrode rod insulation PTFE
■ Screw-in body 1.4571, X6CrNiMoTi17-12-2
■ NRGT 26-2s:

◆ Flange 1.0460 P250GH


◆ Spacer disc PTFE

Max. installed length at 238 °C, all measurements in mm


■ NRGT 26-2

Max electrode length: 373 477 583 688 794 899 1004
Measuring range: 300 400 500 600 700 800 900

Max electrode length: 1110 1214 1319 1423 1528 1636 2156
Measuring range: 1000 1100 1200 1300 1400 1500 2000

■ NRGT 26-2s
Max electrode length: 316 420 526 631 737 842 947 1053
Measuring range: 275 375 475 575 675 775 875 975

Max electrode length: 1157 1262 1366 1471 1579 2099


Measuring range: 1075 1175 1275 1375 1475 1975

Do not shorten the electrode rod.

16 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Technical data

Measurement quality
The information below applies to a compensated fluid conductivity range from 100 – 10000 µS/cm based
on 25 °C.
■ Reading error: +/- 1 % from the set measuring range at the operating point
■ Resolution of reading on display: 0.1 %
■ Resolution for internal processing: 15 bits with sign (16 bits)
■ Resolution of 4-20 mA output: 15 bits equivalent to 0.49 μA/digit

Supply voltage
■ 24 V DC +/-20 %

Power consumption
■ Max. 7 VA

Current input
■ Max. 0.3 A

Internal fuse
■ T2A

Safety cutout at excessive ambient temperature


■ The cutout at excessive ambient temperature takes place at Tamb. = 75 °C

Analogue output
■ 1 x actual value output 4 - 20 mA, proportional to level, galvanically isolated

■ Maximum output load 500 Ω

■ M12 connector, 5-pole, A-coded

Indicators and controls


■ 1 x green 4-digit, 7-segment display for showing status information

■ 1 x red LED for indicating an error state

■ 1 x green LED for indicating an OK state

■ 1 x rotary knob IP65 with button for menu navigation and test function

Protection class
■ III Safety Extra Low Voltage (SELV)

IP rating to EN 60529
■ IP 65

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 17


Technical data

Admissible ambient conditions


■ Service temperature: 0 °C – 70 °C

■ Storage temperature: - 40 °C – 80 °C
■ Transport temperature: - 40 °C – 80 °C
■ Air humidity: 10 % – 95 % non-condensing

Weight (dependent on length of electrode)


■ NRGT 26-2 approx. 1.8 kg (with 300 mm measuring range)
■ NRGT 26-2s approx. 5.9 kg (with 275 mm measuring range)

Admissible installation positions


■ Vertical

■ Oblique to a maximum inclination of 45°. In this case, the length of the electrode rod is limited
to 688 mm maximum.

18 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Name plate/identification of NRGT 26-2

Safety
note Betriebsanleitung
beachten
See installation instructions
Voir instructions de
montage

Equipment designation NRGT 26 - 2

Equipment function Niveautransmitter


Level Transmitter
Nominal pressure rating, Transmetteur de niveau
connection thread,
PN40 G3/4 1.4571 IP65 IP rating
material of
screw-in body
Admissible service pressure, Pmax 32 bar (464psi)
admissible temperature Tmax 238°C (460°F)

Admissible ambient
T 70°C (158 °F)
temperature

Measuring range H= mm
Power consumption 7 VA 24 V ±20% Supply voltage
Actual value output OUT: 4-20 mA / 500 
Safety integrity level IEC 61508 SIL 2

Current CE marking
approval TÜV. XX . XX-XXX
Appointed authority
GESTRA AG
Manufacturer Münchener Str. 77 Disposal information
28215 Bremen
GERMANY

Protection class
Serial number

Fig. 3

The date of production is stamped on the screw-in body of the level transmitter.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 19


Name plate/identification of NRGT 26-2s

Safety
note Betriebsanleitung
beachten
See installation instructions
Voir instructions de
montage

Equipment designation NRGT 26 - 2s

Equipment function Niveautransmitter


Level Transmitter
Nominal pressure rating, Transmetteur de niveau
connection thread,
PN40,G3/4-DN50,1.4571/1.0460, IP65 IP rating
material of
screw-in body
Admissible service pressure, Pmax 32 bar (464psi)
admissible temperature Tmax 238°C (460°F)

Admissible ambient
T 70°C (158 °F)
temperature

Measuring range H= mm
Power consumption 7 VA 24 V ±20% Supply voltage
Actual value output OUT: 4-20 mA / 500 
Safety integrity level IEC 61508 SIL 2

Current TÜV. XX . XX-XXX CE marking


approvals GL xxxxx-xx HH
Appointed authority
GESTRA AG
Manufacturer Münchener Str. 77 Disposal information
28215 Bremen
GERMANY

Protection class
Serial number

Fig. 4

The date of production is stamped on the screw-in body of the level transmitter.

20 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Factory settings

NRGT 26-2 and NRGT 26-2s level transmitters are delivered ex-works with the following settings.

Menu display Parameter values Unit

Raw value (hex)


CAL.L variable 0% approx. 50 mV

CAL.P variable 25 % Raw value (hex)

Raw value (hex)


CAL.H variable 100 % approx. 2.0 V

FiLt 0005 seconds

Fig. 5

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 21


Overall view of the NRGT 26-2

A
Terminal box

B
Operating panel with 4-digit LED display/
malfunction and status LEDs and rotary knob, see
! OK

page 43
- +

C
Cover screws M4 x 16 mm

D
M12 connector, 5-pole, A-coded

E
Sheath (simplified view)

F
Seal seat for sealing ring

G
Sealing ring D 27 x 32, form D, DIN 7603-2.4068,
bright annealed
H
Electrode thread

I
Electrode

J
Electrode rod insulation, PTFE

Fig. 6

22 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Overall view of the NRGT 26-2s

k Terminal box

OK
l Operating panel with 4-digit LED dis-
play/malfunction and status LEDs and
!

rotary knob, see page 43


- +

m Cover screws M4 x 16 mm

n M12 connector, 5-pole, A-coded

o Sheath (simplified view)

p Flange DN 50, PN 40, DIN 1092-01

q Protective tube

r Electrode

s Spacer disc

Fig. 7

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 23


Dimensions of the NRGT 26-2

175

! OK

140
- +
338

b = 70

Size 41 mm A.F.
20

Thermal insulation
120
100
80
60
41

Nm

provided at the site


0
110
90
70
50
37


1 2
Max.
installed length Measuring
range
at 238 °C
1

Ø 15 373 300
477 400
583 500
688 600
794 700
26

899 800
1004 900
1110 1000
1214 1100
1319 1200
1423 1300
1528 1400
Fig. 8 All lengths and diameters 1636 1500
in mm 2156 2000

24 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Dimensions of the NRGT 26-2s

175

! OK

140
- +
338

b = 70

20

Thermal insulation
provided at the site
62

3 4
Max.
installed length Measuring
Ø 48.5 range
at 238 °C
316 275
4

420 375
526 475
3

631 575
737 675
842 775
947 875
1053 975
1157 1075
Ø 42.5
1262 1175
1366 1275
1471 1375
Fig. 9 All lengths and diameters 1579 1475
in mm 2099 1975

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 25


Preparing for installation

If the equipment is to be installed outdoors, outside the protection of a building, environ-


mental influences may adversely affect function.
■ Pay attention to the admissible ambient conditions in the technical data,
see page 18.
■ Do not operate the equipment if the temperature is below freezing.
◆ At temperatures below freezing, use a suitable heat source (e.g. control cabinet heater,
etc.).
■ Connect all plant parts to a central earthing point to prevent equalisation currents.
■ Use a cover to protect the equipment from direct sunlight, condensation and
heavy rain.
■ Use UV-resistant cable ducts for routing the connecting cable.
■ Take further measures to protect the equipment from lightning, insects and animals, and
salty air.

You will need the following tools:


NRGT 26-2
■ Torque wrench (with size 41 mm A.F. open-ended spanner attachment), see page 24.
NRGT 26-2s
■ The NRGT 26-2s is delivered ex-works with flange and protective tube already fitted. The flange must
be secured on site with M16 screws. Required size = AF24.

26 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Installation

DANGER
Danger to life from scalding caused by escaping hot steam.
Hot steam or water can escape suddenly if the level electrode is unscrewed under pressure.
■ Reduce the boiler pressure to 0 bar and check the pressure before unscrewing the level

electrode.
■ Only remove the level electrode at a boiler pressure of 0 bar.

WARNING
The hot level electrode can cause severe burns.
The level electrode becomes very hot during operation.
■ Always let the level electrode cool down before performing installation and maintenance

work.
■ Only remove level electrodes that have cooled down.

ATTENTION
Incorrect installation can lead to malfunctions in the plant or the level electrode.
■ Inspect the sealing surfaces of the tank standpipe or flange cover to ensure they are per-
fectly machined, see Fig. 10.
■ Do not shorten the electrode rod or protective tube*.
* The protective tube of the NRGT 26-2s
■ Take care not to bend the level electrode during installation!
■ Do not subject the electrode rod to hard impacts.
■ Do not install the terminal box A / k or the upper part of the sheath E / o of the level
electrode in the thermal insulation of the boiler!
■ Pay attention to the minimum clearances when installing the level electrode, see installation
examples Fig. 12 to Fig. 16.
■ To prevent current leaks, maintain a minimum distance of 14 mm between the electrode
and earth (flange or tank wall).
■ Check the boiler standpipe and flange during the preliminary boiler inspection.
■ For oblique installation of the NRGT 26-2
The level electrode must not be inclined more than 45° maximum, and the electrode rod is
limited to 688 mm maximum, see Fig. 16.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 27


Installation
Installing the NRGT 26-2

1. Inspect the sealing surfaces of the tank stand- Sealing surface dimensions of the NRG 26-2
pipe or flange cover.
Sealing surfaces must be perfectly machined,
as shown in Fig. 10. Ø 33 mm

0.5 mm
Ra 12.5
G ¾ A ISO 228-1

Ra 3.2

Fig. 10

2. Push the supplied sealing ring G onto the Example


seal seat F of the electrode, or lay it on the
sealing surface of the flange.

DANGER
Danger to life from escaping
hot steam if incorrect or
defective seals are used. F
■ Only use the supplied sealing ring G
for sealing the electrode thread H. H
◆ Sealing ring D 27 x 32
DIN 7603-2.4068, bright
annealed

Prohibited seal materials:


■ Hemp, PTFE tape
■ Conductive pastes

Fig. 11

28 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Installation

3. If necessary, apply a small quantity of silicone grease (e.g. Molykote® III) to the electrode thread H.
4. Screw the NRGT 26-2 level electrode into the tank standpipe or flange cover, and tighten securely using
a torque wrench (with size 41 open-ended spanner attachment).
Tighten to the torques stated below.

Tightening torque when cold:


■ NRGT 26-2 = 160 Nm

Installation example with dimensions, see Fig. 12, page 30

Installing two level electrodes in a flange


1. Fit the first electrode as described above.
2. Slacken and remove the rear body panel of the second electrode opposite the operating unit.
3. Unfasten the electrode wiring from the PCB.
4. Slacken the nut in the body of the second electrode using a size 19 open-ended spanner.
5. Screw in the second electrode and tighten the nut in the body to a torque of 25 Nm.
6. Reconnect the electrode wiring to the PCB.
7. Close the rear body panel of the second electrode and screw back on.

Installation example with dimensions, see Fig. 14, page 32

Installing the NRGT 26-2s


1. Inspect the sealing surfaces of the flange and coupling.
The sealing surfaces must be perfectly machined and clean.
2. Position the required flat gasket on the coupling.
3. Carefully place the flange cover and NRGT 26-2s level transmitter on the coupling and tighten the
screws uniformly crosswise.

Additional information for maritime classification according to Lloyd’s Register:


■ hen using NRGT 26-2s level electrodes with a protective tube length of ≥ 1000 mm, always
W
attach a ring-shaped mounting bracket at around 900 mm from the start of the protective tube.
With a protective tube length of ≥ 1500 mm, always attach an additional ring-shaped mounting
bracket at around 100 mm from the end of the protective tube.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 29


Installation example with dimensions for the NRGT 26-2

Protective tube (provided on site) for internal installation


Illustration not to scale.
Key, see page 35


1

2
DN 50

3
20
≤ 2000

4
Ø 20

6
≥ 14
8

0
26
x

9
≤ 90° !

Ø 20

Fig. 12 All lengths and diameters in mm

30 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Installation example with dimensions for the NRGT 26-2

Protective tube (provided at the site) for internal installation.


Illustration not to scale.
Key, see page 35


1

2
DN 50
≤ 2000

3
20

4
Ø 20

5
6
≥ 14
8

0
26
x

9
!
≤ 90°
Ø 20

Fig. 13 All lengths and diameters in mm

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 31


Installation example with dimensions for the NRGT 26-2

Protective tube (provided at the site) for internal installation, combined with other equipment from
GESTRA AG.
Illustration not to scale.
Key, see page 35
G¾ G¾

DN 100

≤ 2000
24.5-26.0 24.5-26.0

5
Ø 20

3 %
20

4
≥ 14
8
26

0
x

9
≤ 90° "

Ø 20

Fig. 14 All lengths and diameters in mm

32 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Installation example with dimensions for the NRGT 26-2

Level pot (≥ DN 80) for external use.


Illustration not to scale.
Key, see page 35


1
2

HW ≥ DN/2
≥ DN 20

4
≤ 2000

5
≥ 14
8
$

§
LW ≥ DN/2

0
26

≥ DN 20 9
x

≥ DN 20

Fig. 15 All lengths and diameters in mm

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 33


Installation example with dimensions for the NRGT 26-2

Oblique installation, e.g. in pressurised steam plants.


The level electrode or level transmitter must not be installed at an inclination of more than 45° maximum,
and the length of the electrode rod is then limited to 688 mm maximum (equivalent to measurement
range H=600mm).
Illustration not to scale.

max
. 45°

3
1

DN
10
0
0
12

88
.6

3
ax
m

Tube e.g. 33.7 x 3.2

Fig. 16 All lengths and diameters in mm

34 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Installation example with dimensions for the NRGT 26-2

Key Fig. 12 to Fig. 16


1
Fig. 12, 13: Flange (PN 40, DN 50) DIN EN 1092-01 (single electrode)
Fig. 15: Flange (PN 40, ≥ DN 80) DIN EN 1092-01 (single electrode)
Fig. 14, 16: Flange (PN 40, DN 100) DIN EN 1092-01 (two electrodes installed in one flange)
2
Standpipe for connecting flange (perform preliminary inspection of standpipe during boiler inspection)
3
Vent hole Ø 20 mm
4
Highest possible HW mark
5
Electrode rod (NRGT26-2 maximum measurement range 2000 mm)
6
Protective tube DN 80 (in France as per AFAQ ≥ DN 100)
7 Protective tube DN 100
8 Distance between electrode rod and protective tube ≥ 14 mm
9 Minimum dimension (x) = 10 mm below the maximum installed length
(for installed length, see pages 24 and 25)
0 Lowest possible LW mark (end of measuring range)
! Reducer DIN EN 10253-2, K-88.9 x 3.2 - 42.4 x 2.6 W
" Reducer DIN EN 10253-2, K-114.3 x 3.6 - 48.3 x 2.9 W
§ Level pot ≥ DN 80
$ Centre distance of standpipe
% Additional electrode

Aligning the terminal box

If necessary, you can orientate the display in the desired direction by rotating the terminal box.

ATTENTION
Rotating the terminal box ≥ 180° will damage the internal wiring of the
NRGT 26-2 or NRGT 26-2s level transmitter.
■ Never rotate the terminal box more than 180 degrees in either direction.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 35


Functional elements of the NRGT 26-2 / NRGT 26-2s

B
A

C
! OK

- +

Fig. 17 A
Terminal box
Example B
Cover screws M4 x 16 mm
NRGT 26-2 C
Operating panel with 4-digit LED display/malfunction and status LEDs and
rotary knob, see page 43
D
M12 connector, 5-pole, A-coded

36 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Electrical connection

Notes on electrical connection


■ Use a shielded, multi-core control cable with a minimum conductor size of 0.5 mm2,
e.g. LiYCY 4 x 0.5 mm2.
■ Pre-wired control cables (with plug and coupling) are available as accessories in various lengths.

Connecting the 24V DC power supply


■ The NRGT 26-2 or NRGT 26-2s level transmitter is supplied with 24 V DC.
■ A safety power supply unit that delivers a Safety Extra Low Voltage (SELV) and is isolated from con-
nected loads must be used to supply the equipment with 24 V DC.

Connecting the actual value output (4-20 mA)


■ Please note the maximum output load of 500 W.
■ Maximum cable length = 100 m.

Pin assignment of the M12 connector for non pre-wired control cables
If non pre-wired control cables are used, you must wire the cable to match the pin assignment of the M12
connector.

3 2 1 5 4 1
S Shield
2 + 24 V Power supply
3 - 0 V Power supply
4 + 20 mA Data line
5 - 20 mA Data line

Connector
Fig. 18

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 37


Bringing into service

■ Before bringing into service, check that the level transmitter is correctly connected.
■ Next, switch on the supply voltage.

Changing the factory settings if necessary

You will need the following tools


■ Slotted screwdriver, size 2.5

Notes for bringing into service for the first time

During commissioning, the scaling of the measurement range 0 – 100 % is set ex-works at a
maximum for the corresponding electrode length.
After installation, set the measurement range to effective, system-specific values.

38 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Bringing into service

Selecting and setting a parameter:


1. Using the screwdriver, turn the rotary knob clockwise or anti-clockwise until the
- + desired parameter appears on the display. The set value is displayed after
approx. 3 seconds.
The display alternates between the set parameter and its actual value,
e.g. Filt. “value” Filt.

The following parameters are shown one after the other when you turn the
knob clockwise:
“Actual value” °C.in CAL.L CAL.P CAL.H Filt diSP
“Actual value”

Key to parameters, see page 40.

If you do not enter anything for 30 seconds, the display automatically returns
to the actual value.

2. Once you have selected a parameter, press and hold the rotary knob until the current

- + value of this parameter flashes on the display.

3. Set the desired value.


- + Reducing/increasing the value
Each parameter has an individual, admissible value range.
By pressing the knob briefly, you can jump to the next digit. This is a more convenient
way of making large changes to values.

If you do not set a parameter within 10 seconds, the process is aborted (“quit”) and
the old parameter value is retained.

4. Save your settings by pressing the rotary knob for approx. 1 second.
- +
The message “donE” is shown and the parameter appears on the display once more.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 39


Bringing into service

Key to parameters:
■ 099.9 = actual value display, the current measured level based on the 0 - 100 % calibration
■ °C.in = display ambient temperature of terminal box
■ CAL.L = lower limit calibration to 0 %
■ CAL.P = calibrates measuring range to an intermediate value above 25 % (alternative to CAL.H)
■ CAL.H = upper limit calibration to 100 %
■ Filt = filter constant
■ diSP = initiate a display test

Notes on calibration
Always perform calibration with the boiler fluid at the operating point
If you set the measuring range while the fluid is cold, the settings will change when subject to
heat and will then need to be corrected at the operating point.

Calibration to the lower limit of the active measuring range “CAL.L” (0 % calibration value)

Bring the level to 0 % and perform calibration.

Pay attention to the setting instructions on page 39 and proceed as follows:


1. Reduce the level of water in the boiler to the 0 % limit of the desired measuring range.
2. Select the parameter “CAL.L”, the old value will appear in hexidecimal display after
approx. 3 seconds.
3. Press and hold the rotary knob until the new value is displayed.
4. Save your setting by pressing the rotary knob for approx. 1 second.
5. Continue with calibration “CAL.P” or “CAL.H”.

40 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Bringing into service

Independent rapid calibration at a water level of > 25 % of the active measuring range “CAL.P”

This parameter enables partial filling of the boiler, as an alternative to complete filling. The
value set for partial filling is extrapolated to 100 % of the boiler level.

Pay attention to the setting instructions on page 39 and proceed as follows:


1. Increase the level of water in the boiler to > 25 % of the desired measuring range.
2. Select the parameter “CAL.P”. After approx. 3 seconds, the old value is shown
as a hexadecimal display.
3. Press and hold the rotary knob until the value (e.g. 0025) appears. The last digit flashes.
4. Set the desired reading > 25 % to match the set level.
5. Save your setting by pressing the rotary knob for approx. 1 second.

Calibration to the upper limit of the active measuring range “CAL.H” (100 % calibration value)

Calibration with “CAL.H” ensures the best possible accuracy for setting the measuring range.

Pay attention to the setting instructions on page 39 and proceed as follows:


1. Raise the water level in the boiler to the 100 % limit of the required measurement range.
2. Select the parameter “CAL.H”. After approx. 3 seconds, the old value is shown
as a hexadecimal display.
3. Press and hold the rotary knob until the new value is displayed.
4. Save your setting by pressing the rotary knob for approx. 1 second.

Setting the filter constant “Filt”

Here, you can set a time constant to smooth the output signal for the level controller and the
display.

Pay attention to the setting instructions on page 39 and proceed as follows:


1. Select the parameter “Filt”. First of all, the current filter constant is displayed.
2. Press and hold the rotary knob until the current time constant flashes on the display.
3. Set the desired time constant (1 to 30 seconds).
4. Save your setting by pressing the rotary knob for approx. 1 second.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 41


Bringing into service

Manually initiating a display test


Pay attention to the setting instructions on page 39 and proceed as follows:
1. Select the parameter “diSP”.
2. Press and hold the rotary knob until the display test starts and shows “....”.
3. The following numbers and decimal points run across the display from right to left:
“...., 1, 2, 3, 4, 5, 6, 7, 8, 9, ....”
4. Check that all numbers and decimal points are displayed correctly.
The display test runs automatically until it has finished, and cannot be interrupted.
5. The display test ends with “donE”.

Replacing faulty equipment


Faulty equipment is a danger to system safety.
■ If numbers or decimal points are displayed incorrectly or not at all, you must replace the
level transmitter with an identical one from GESTRA AG.

Checking the level display by raising or reducing the level


Incorrectly installed or bent level electrodes result in a loss of function that can jeopard-
ise plant safety.
Therefore, proceed as follows when bringing into service and when replacing level
electrodes:
■ Check the level display by raising and lowering the fluid to different levels within the meas-
uring range of the level electrode. Always perform this check with the plant at its operating
point.
■ Never start up any plant that has not passed the above tests.
■ NRGT 26-2 and NRGT 26-2s level transmitters may only be repaired by the manufacturer,
GESTRA AG.
■ Only replace a faulty device with an identical device from GESTRA AG.

Checking the safety function by initiating a test function


Check the safety function by initiating the test function with the rotary knob,
see page 45, Test table.

42 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Starting, operation and testing

2
3
! OK

- +

Fig. 19 The operating panel:


Example NRGT 26-2 1 Actual value display/fault code/limit value, green, 4 digits
2
LED 1, fault, red
3
LED 2, function OK, green
4
Rotary knob for operation and settings

Notes on the priority of the various indications

Fault indications are displayed based on their priority. Indications with higher priority are
shown continuously before those with low priority. If several indications need attention, the
display does not alternate between them.

Priority of fault code display


Higher priority fault codes overwrite lower ones on the display! See page 47 ff. for fault
indications and the fault code table.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 43


Starting, operation and testing

Cross-reference of displays and LEDs and the operating state of the level transmitter:

Starting
All LEDs light up - Test The system is started and tested.
Display: The LEDs and display are tested.
Switch on the
S-xx = software version
supply voltage
t-08 = equipment type NRGT
26-2

Normal operation
Display: e.g. 047.3 Displays the current level as % of the calibrated
The electrode rode is immersed measuring range.
within the set measuring range LED 2:
Operating LED lights up green

See the following pages for more information and tables.

Behaviour in the event of a malfunction (fault code display)


Display: A fault code is permanently displayed,
e.g. E005 fault codes see page 47
LED 1:
On the occurrence of a fault
Fault LED lights up red There is an active fault
LED 2:
A fault is present
Operating LED is OFF

■ In the event of a fault or error state, an analogue value of 0 mA is displayed.

Electrode faults cannot be acknowledged.


When a fault is corrected, the message disappears from the display, and the level
transmitter returns to normal operation.

44 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Starting, operation and testing

Test
Checking the safety function via simulation in operating mode
In operating mode: Display: The test simulates water falling below the
Press the rotary knob on the 0000 (%) or 0100 (%) LW mark or rising above the HW mark.
NRGT 26-2 / NRGT 26-2s and The simulated reading is displayed
hold until the end of the test: for each test.
On each test, the equipment LED 2:
function toggles between Test function is active
Operating LED lights up green
levels 0 % and 100 %, and the
actual value output delivers the LED 1:
No fault
corresponding signal, 4 mA or Fault LED is OFF
20 mA.
■ The secure current output can be simulated and tested
■ When the rotary knob is released, the test ends

Faulty equipment is a danger to system safety.


■ If the level transmitter does not behave as described above, the equipment may be faulty.
■ Perform failure analysis.
■ NRGT 26-2 and NRGT 26-2s level transmitters may only be repaired by the manufacturer,
GESTRA AG.
■ Only replace faulty equipment with identical equipment from GESTRA AG.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 45


System malfunctions

Causes
System malfunctions occur as the result of incorrect installation, overheating of equipment, radiated
interference to the supply network, or faulty electronic components.

Check the installation and configuration before systematic troubleshooting!

Installation:
■ Check that the installation location complies with the admissible ambient conditions in terms of
temperature, vibration, interference sources, minimum distances, etc.

Wiring:
■ Does the wiring conform to the wiring diagrams?
■ Does the 4 - 20 mA current loop have the correct polarity and is it closed?
■ Is the 4-20 mA current loop below the overall output load of 500 Ω?

ATTENTION
An open circuit in the 4-20 mA current loop can cause a system shutdown and a
malfunction is indicated.
■ Bring the plant into a safe operating state before commencing work on the installation.
■ Switch off the voltage to the plant and secure so that it cannot be switched back on.
■ Check that the system is not carrying live voltage before commencing work.

46 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


System malfunctions

Indication of system malfunctions using fault codes


! OK

Fig. 20 1
Actual value display/fault- code/limit value, green, 4 digits
+

Error code display


Internal
Error code Possible errors Remedy
designation
Channel 1 reading below Is the level electrode no longer immersed?
E.001 MinCh1Err minimum, possible internal open Check installation location. If necessary,
circuit replace the level transmitter
Channel 2 reading below Is the level electrode no longer immersed?
E.002 MinCh2Err minimum, possible internal open Check installation location. If necessary,
circuit replace the level transmitter
Channel 2 reading above
E.003 MaxCh2Err maximum, possible internal open Replace the level transmitter
circuit
Difference between channels 1
E.004 Ch1Ch2DiffErr and 2 exceeds 10 % error toler- Replace the level transmitter
ance, internal short circuit
Channel 1 reading above
E.005 MaxCh1Err maximum, possible internal open Replace the level transmitter
circuit
Channel 1 reading internal
E.006 MinTSTCh1Err Replace the level transmitter
capacitance (47pF)

Channel 1 reading reference


E.007 MaxTSTCh1Err Replace the level transmitter
capacitance (1nF || 47pF)

Channel 2 reading internal


E.008 MinTSTCh2Err Replace the level transmitter
capacitance (47pF)

Channel 2 reading reference


E.009 MaxTSTCh2Err Replace the level transmitter
capacitance (1nF || 47pF)

Channel 1 reading with disabled


E.010 PWMTSTCh1Err Replace the level transmitter
measurement signal

Channel 2 reading with disabled


E.011 PWMTSTCh2Err Replace the level transmitter
measurement signal

E.012 FreqErr Measurement signal frequency Replace the level transmitter

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 47


System malfunctions

Error code display

Internal
Error code Possible errors Remedy
designation

VMessErr (VMeas-
E.013 4 - 20 mA analogue output error Check wiring and output load
Err)

16-bit AD converter is not


E.014 ADSReadErr Replace the level transmitter
responding

Factory calibration invalid


E.015 UnCalibErr Replace the level transmitter
(not measuring range calibration)

Measuring range Check measuring range calibration,


E.016 PlausErr
plausibility error repeat if necessary

Second shutdown path of


E.017 ENDRVErr Replace the level transmitter
4-20 mA analogue output faulty

System voltage 6 V outside


E.019 V6Err Replace the level transmitter
tolerance

System voltage 5 V outside


E.020 V5Err Replace the level transmitter
tolerance

System voltage 3 V outside


E.021 V3Err Replace the level transmitter
tolerance

System voltage 1 V outside


E.022 V1Err Replace the level transmitter
tolerance

System voltage 12 V outside


E.023 V12Err Replace the level transmitter
tolerance

E.025 ESMG1Err µC error Replace the level transmitter

E.026 BISTErr µC periphery self-test error Replace the level transmitter

Check installation location. Lower the ambi-


PCB temperature,
E.027 OvertempErr ent temperature of the terminal box
ambient temperature > 75 °C
(cool if necessary)

All fault codes E 018 to E 024 not listed here are available as reserves

Virtually all of the aforementioned fault codes can be caused by EMC interference. This is less
likely to be the case in the event of permanent faults, but should be considered for sporadic
fault messages.

48 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


System malfunctions

Common application and usage errors

The 0 % and 100 % measuring range limits are obviously outside the sight glass level.
Possible causes if no error messages appear Remedy
■ Check the measuring range calibration.
The measuring range is incorrectly set.
■ Repeat calibration if necessary.

The characteristic of the measurement signal in the measuring range is reproducible, but not linear.
Possible causes if no error messages appear Remedy
The level electrode was installed without a protective
tube. ■ Install a protective tube.
The protective tube is required as a counter electrode.

The characteristic of the displayed reading appears implausible compared with the tendency of the level in
the sight glass.
Possible causes if no error messages appear Remedy

The vent hole is clogged or flooded, or may even be ■ Check the protective tube.
missing completely. ■ If necessary, add a pressure relief hole.

The shut-off valves of an externally mounted measur- ■ Inspect the shut-off valves, open if necessary.
ing cylinder (option) are closed.

A correctly set electrode that has been in operation for a long period delivers increasingly imprecise readings.
Possible causes if no error messages appear Remedy

Increasing soiling due to build-up of deposits on the ■ Remove the level electrode and clean the electrode rod
electrode rod. with a damp cloth.

A connected electronic control unit (diagnostic tester) indicates alarms, e.g. MIN or MAX, even though the
level visible in the sight glass remains within the admissible measuring range limits.
Possible causes if no error messages appear Remedy
■ Calibrate the measuring range at the operating point.
■ The measuring range is incorrectly set.
■ Inspect the electrode and protective tube for soiling and
■ The electrode or protective tube is contaminated.
clean if necessary.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 49


System malfunctions

The display or control unit reacts to changes of level too slowly or too quickly.
Possible causes if no error messages appear Remedy

The damping coefficient “FiLt” is incorrectly


Correct the damping coefficient “FiLt”.
set.

The equipment fails to work. No display and the LEDs do not light up.
Possible causes if no error messages appear Remedy
■ Switch on the supply voltage.
Supply voltage failure.
■ Check all electrical connections.

The equipment fails to work. The display is on and the LEDs light up.
Possible causes if no error messages appear Remedy
■ Clean the sealing surfaces.
The earth connection to the tank is interrupted. ■ Screw in the NRGT 26-2 level electrode with a metal
sealing ring, see page 28.

Flashing values from t-71 to t-75 appear on the display


Possible causes Remedy
The ambient temperature of the electrode terminal box
is high, between 71 °C and 75 °C.
■ Reduce the ambient temperature around the terminal
If the temperature rises above 75 °, the fault box, e.g. by cooling.
code E.027 (Overtemp Err) appears and the
0 mA current output causes a fault shutoff.

50 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


System malfunctions

Checking installation and function


When you have remedied system malfunctions, perform a function test as follows.
■ Check the level display by raising and lowering the fluid to different levels within the measuring range
of the level electrode. Always perform this check with the plant at its operating point.
■ Also check that the level remains within the MIN and MAX limits when limit indicators are connected.
■ Check the switchpoints when bringing into service and every time the NRGT 26-2 or NRGT 26-2s
level transmitter is replaced.

System malfunctions in the NRGT 26-2 or NRGT 26-2s level transmitter result in an output of
0 mA at the analogue output.
If you require assistance, please tell us the indicated fault code.

In the event of malfunctions or errors that cannot be remedied with the aid of this Installation
& Operating Manual, please contact our service centre or authorised agent in your country.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 51


Taking out of service

DANGER
Danger to life from scalding caused by escaping hot steam.
Hot steam or water can escape suddenly if the level electrode is unscrewed under pressure.
■ Reduce the boiler pressure to 0 bar and check the pressure before you unscrew the level
electrode.
■ Only remove the level electrode at a boiler pressure of 0 bar.

WARNING
The hot level electrode can cause severe burns.
The level electrode becomes very hot during operation.
■ Always let the level electrode cool down before performing installation and maintenance

work.
■ Only remove level electrodes that have cooled down.

Proceed as follows:
1. Reduce the boiler pressure to 0 bar.
2. Allow the level electrode to cool to room temperature.
3. Switch off the supply voltage.
4. Detach the plug-in connection.
5. Next, remove the level electrode.

52 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


Cleaning the measuring electrode of the level transmitter

Cleaning interval
We recommend cleaning the electrode at least once a year, such as during maintenance work, depending
on the operating conditions.

Before cleaning the electrode rod, take the level transmitter out of service and remove it, see
page 52.

Disposal

Dispose of the level transmitter in accordance with statutory waste disposal regulations.

Returning decontaminated equipment

If products have come into contact with media that are hazardous to health, they must be
drained and decontaminated before being returned to GESTRA AG.
The term media can refer to solid, liquid or gaseous substances or mixtures, as well as radiation.
GESTRA AG can accept returned products only if accompanied by a completed and signed
return note and also a completed and signed declaration of decontamination.

The return confirmation and declaration of decontamination must be attached to the outside
of the return package, as processing will otherwise be impossible and the products will be
returned to the sender at their expense.
Please proceed as follows:
1. Let GESTRA AG know about the return beforehand by e-mail or phone.
2. Wait until you have received the return confirmation from GESTRA.
3. Fill out the return confirmation (and declaration of decontamination) and send it with the
products to GESTRA AG.

NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 53


EU Declaration of Conformity

We hereby declare that the NRGT 26-2 / NRGT 26-2s level transmitter conforms to the following European
Directives:
■ Directive 2014/68/EU EU Pressure Equipment Directive
■ Directive 2014/35/EU Low Voltage Directive
■ Directive 2014/30/EU EMC Directive
■ Directive 2011/65/EU RoHS Directive

Please see our Declaration of Conformity for details on the conformity of our equipment with European
directives.
The current Declaration of Conformity can be found on the internet at www.gestra.com or requested from
us.

54 NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01


NRGT 26-2, NRGT 26-2s - Installation & Operating Manual - 819876-01 55
You can find our authorised agents around the world at: www.gestra.com

GESTRA AG
Münchener Strasse 77
28215 Bremen
Germany
Phone +49 421 3503-0
Fax +49 421 3503-393
e-mail info@de.gestra.com
Web www.gestra.com

819876-01/04-2021cm (808952-01) · GESTRA AG · Bremen · Printed in Germany

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