Product Demand Estimation Forecasting Capacity OT Prod RT Prod Out Sourcing Production Plan
Product Demand Estimation Forecasting Capacity OT Prod RT Prod Out Sourcing Production Plan
Product Demand Estimation Forecasting Capacity OT Prod RT Prod Out Sourcing Production Plan
OT prod
Product Capacity RT prod
Demand estimation
Out
Forecasting sourcing
Production
plan
Machine
Rush
order Disaggretion Quality &
Maintenance
Material and
Inventory
Scheduling
production
Use
Forecasting
2014 25
2015 32
2016 24
2017 28
2018 26
2019 27
2020 ?
𝐹 =𝑎+𝜀
A= level or constant
𝑥1+𝑥2+𝑥3+⋯…+𝑥𝑛
1. Simple Avg= 𝑛
𝑤1𝑥1+𝑤2𝑥2+⋯….+𝑤𝑛𝑥𝑛
2. Weighted Avg Method= 𝑤1+𝑤2+⋯…+𝑤𝑛
3. Kth period moving Avg Method
𝐹𝑡+1 =∝ 𝐷𝑡 + (1−∝)𝐹𝑡
∝= 𝑠𝑚𝑜𝑜𝑡ℎ𝑖𝑛𝑔 𝐶𝑜𝑛𝑠𝑡𝑎𝑛𝑡
𝐹7 =∝ 𝐷6 + (1−∝)𝐹6
𝐹6 =∝ 𝐷5 + (1−∝)𝐹5
𝐹2 =∝ 𝐷1 + (1−∝)𝐹1
Let’s Assume ∝= .2, ;F1=27 (simple Avg), 25, 32, 24, 28, 26, 27
F2=26.6;
𝐹3 =∝ 𝐷2 + (1−∝)𝐹2
F3=0.2*32+(1-.2)*26.6=27.68; F4=26.94, F5=27.15; F6=26.92,F7=26.94
𝐹7 =∝ 𝐷6 + (1−∝)𝐹6
𝐹7 =∝ 𝐷6 + (1−∝)(∝ 𝐷5 + (1−∝)𝐹5 )
𝐹7 =∝ 𝐷6 + (1−∝) ∝ 𝐷5 +(1-∝)^2𝐹5 )
Infinite GP series,
a/1-r
∝/(1 − (1−∝)=1
∝> 0, ∝< 1
0 <∝< 1
∝= 2/(𝑛 + 1)
26, 28, 29, 32, 34, 35, 40
1 26
2 28
3 29
4 31
5 32
6 35
7
Chart Title
40
35
30
25
20
15
10
0
0 1 2 3 4 5 6 7
∑6𝑒=1 𝑒 2 minimise
Y=a+bt
y-a-bt
𝑒𝑡 = 𝑦𝑡 − 𝑎 − 𝑏𝑡
Minimize sum of square error
∑ 𝑒𝑡 2 = ∑(𝑦𝑡 − 𝑎 − 𝑏𝑡)2
∑ 𝑦 = 𝑛𝑎 + 𝑏 ∑ 𝑡……(1a)
∑ 𝑌𝑡 = 𝑎 ∑ 𝑡 + 𝑏 ∑ 𝑡 2 …..(2a)
Yt t Y*t t^2
26 1 26 1
28 2 56 4
29 3 87 9
31 4 124 16
32 5 160 25
35 6 210 36
Summation=181 21 663 91
181=6a+21b
663=21a+91b
a=24.266; b=1.685
F7=a+bt
F7=24.266+1.68*7=36.02.
Y=C
𝑒 2 = ∑(𝑦 − 𝑐)2
∑𝑦
𝑐=
𝑛
HOLT’s Model
𝑎𝑡 =∝ 𝐷𝑡 + (1−∝)(𝑎𝑡−1 + 𝑏𝑡−1 )
𝑏𝑡 = 𝛽(𝑎𝑡 − 𝑎𝑡−1 ) + (1 − 𝛽)𝑏𝑡−1
Data: 26, 28, 29, 31, 32, 35; ∝= .2; 𝛽 = 0.3
A1=D1=26
B1=35-26/6-1=1.8
F2=a1+b1= 26+1.8=27.8
𝑎2 =∝ 𝐷2 + (1−∝)(𝑎1 + 𝑏1 )=0.2*28+0.8*27.8=27.84
F3=a2+b2=27.84+1.81=29.652.
Period t Dt at bt Ft
1 26 26 1.8
2 28 27.84 1.812 27.8
3 29 29.52 1.77 29.67
4 31 31.23 1.75 31.29
5 32 32.729 1.69 32.99
6 35 34.592 1.72 34.49
7 36.32
Seasonality Model
Year 1 Y2 Y3
Q1 53 58 62
Q2 22 25 27
Q3 37 40 44
Q4 45 50 56
157 173 189
Seasonality Index
Year 1 Y2 Y3 Avg
Q1 53/157=.34 58/173=.34 62/189=.33 0.336
Q2 22/157=0.14 25/173=.14 27/189=.14 0.14
Q3 37/157=0.23 40/173=.23 44/189=.23 0.23
Q4 45/157=0.28 50/173=.29 56/189=.30 0.29
1 1 1
∑ 𝑦 = 𝑛𝑎 + 𝑏 ∑ 𝑡……(1a)
∑ 𝑌𝑡 = 𝑎 ∑ 𝑡 + 𝑏 ∑ 𝑡 2 …..(2a)
Yt t Y*t t^2
157 1 157 1
173 2 346 4
189 3 567 9
519 6 1070 14
a = 141; b=16
y=a+bt= F4=141+(16*4)=205
Year 1 Y2 Y3 Avg Y4
Q1 53/157=.34 58/173=.34 62/189=.33 0.336 205*0.336=69
Q2 22/157=0.14 25/173=.14 27/189=.14 0.14 205*.14=29
Q3 37/157=0.23 40/173=.23 44/189=.23 0.23 205*.23=47
Q4 45/157=0.28 50/173=.29 56/189=.30 0.29 205*.29=59
1 1 1
Causal Model
𝒚 = 𝒂 + 𝒃𝒙
∑ 𝑦 = 𝑛𝑎 + 𝑏 ∑ 𝑥……(1a)
∑ 𝑌𝑡 = 𝑎 ∑ 𝑥 + 𝑏 ∑ 𝑥 2 …..(2a)
𝒚 = 𝒂 + 𝒃𝒙𝟏 + 𝒄𝒙𝟐
𝒚 = 𝒂𝒙𝒃
Absolute deviation=(|𝟑𝟎 − 𝟑𝟎. 𝟕𝟓| + |𝟑𝟐 − 𝟑𝟎. 𝟕𝟓| + |𝟑𝟏 − 𝟑𝟎. 𝟕𝟓| + |𝟑𝟎 − 𝟑𝟎. 𝟕𝟓|) = 𝟑
MAD=3/4
𝒆 𝒕 = 𝑫𝒕 − 𝒇𝒕
𝒏
𝟏
𝑴𝑨𝑫 = ∑|𝒆𝒊 |
𝒏
𝒊
𝑺𝑫 = (𝟑𝟎 − 𝟑𝟎. 𝟕𝟓)𝟐 + (𝟑𝟐 − 𝟑𝟎. 𝟕𝟓)𝟐 + (𝟑𝟏 − 𝟑𝟎. 𝟕𝟓)𝟐 + (𝟑𝟎 − 𝟑𝟎. 𝟕𝟓)𝟐 = 𝟐. 𝟕𝟓
MSD=2.75/4=
𝟏 𝟐
𝑴𝑺𝑫 = 𝒏 ∑𝒏𝒊 𝒆𝒊
𝒏
𝟏 |𝒆𝒊 |
𝑴𝑨%𝑫 = ∑ ( ) ∗ 𝟏𝟎𝟎
𝒏 𝑫𝒊
𝒊
|𝟑𝟎−𝟑𝟎.𝟕𝟓| |𝟑𝟐−𝟑𝟎.𝟕𝟓| |𝟑𝟏−𝟑𝟎.𝟕𝟓| |𝟑𝟎−𝟑𝟎.𝟕𝟓|
=(( 𝟑𝟎
) ∗ 𝟏𝟎𝟎 + ( 𝟑𝟐
) ∗ 𝟏𝟎𝟎 + ( 𝟑𝟏
) ∗ 𝟏𝟎𝟎 + ( 𝟑𝟏
) ∗ 𝟏𝟎𝟎) =