Excavation Procedures 22-02-2022
Excavation Procedures 22-02-2022
Excavation Procedures 22-02-2022
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Table of Contents
1. EARTH WORKS................................................................................................................5
1.1. DEFINITIONS............................................................................................................5
2. CLASSIFICATION OF SOILS.........................................................................................6
2.1.1. All kind of soils:.....................................................................................................6
2.1.2. Ordinary rock:.........................................................................................................6
2.1.3. Hard rock:................................................................................................................6
2.1.4. Hard rock (blasting prohibited):..........................................................................6
3. ANTIQUITIES AND USEFUL MATERIALS...............................................................6
4. PROTECTIONS..................................................................................................................7
5. SITE CLEARANCE............................................................................................................7
6. SETTING OUT AND MAKING PROFILES.................................................................8
7. EARTH WORK BY MECHANICAL MEANS...............................................................9
7.1. Excavators....................................................................................................................9
7.2. Tractor-based Equipment........................................................................................10
7.3. Transporting Equipment.........................................................................................11
7.4. MEASUREMENTS...................................................................................................12
8. Recording Measurements for Earth Levelling Work.................................................13
8.1. Final Levels................................................................................................................14
9. SURFACE EXCAVATION..............................................................................................14
9.1. ROUGH EXCAVATION AND FILLING.............................................................14
10. EXCAVATION OVER AREA (ALL KINDS OF SOIL)..........................................14
10.1. EXCAVATION OVER AREA (ORDINARY/ HARD ROCK).......................14
10.2. EXCAVATION IN TRENCHES FOR FOUNDATIONS AND DRAINS
(ALL KINDS OF SOIL).......................................................................................................15
10.3. EXCAVATION IN TRENCHES FOR FOUNDATION AND DRAINS
(ORDINARY/ HARD ROCK)............................................................................................15
10.4. EXCAVATION IN TRENCHES FOR PIPES, CABLES ETC. AND
REFILLING...........................................................................................................................15
10.5. Width of Trench....................................................................................................15
10.6. Refilling.................................................................................................................16
10.7. Measurements.......................................................................................................16
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11. PLANKING AND STRUTTING...............................................................................17
11.1. Close Planking and Strutting.............................................................................17
11.2. Open Planking and Strutting.............................................................................18
11.3. Measurements.......................................................................................................18
12. EXCAVATION IN WATER. MUD OR FOUL POSITION...................................19
12.1. Classification.........................................................................................................20
12.2. Measurements.......................................................................................................20
13. EARTH WORK FOR MAJOR WORKS....................................................................21
14. FILLING IN TRENCHES, PLINTH, UNDER FLOOR ETC..................................22
14.1. Earth........................................................................................................................22
14.2. Filling.....................................................................................................................23
14.3. Measurements.......................................................................................................23
14.4. Measurements.......................................................................................................23
15. SCOPE FROM TENDER..............................................................................................24
16. CLASSIFICATION OF SOIL.....................................................................................24
16.1. Ordinary Soil........................................................................................................24
16.1.1. Soft Soil/ Loose Soil........................................................................................24
16.1.2. Hard/ Dense Soil..............................................................................................24
16.2. Soft Rock...............................................................................................................25
16.3. Hard Rock..............................................................................................................25
16.3.1. Hard Rock (Not Requiring Blasting)...........................................................25
16.3.2. Hard Rock (Requiring General Blasting)...................................................25
16.3.3. Hard Rock (Requiring Controlled Blasting (Explosive/ Non-explosive)
25
16.3.4. Hard Rock (Blasting Prohibited)..................................................................25
17. BACKFILLING MATERIAL.....................................................................................26
17.1. Suitable Materials:..............................................................................................26
17.2. Unsuitable Materials..........................................................................................26
18. SETTING OUT............................................................................................................27
18.1. Tolerances............................................................................................................27
19. EARTHWORK IN EXCAVATION.........................................................................28
20. Blasting with Gun Powder........................................................................................30
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20.1. Precautions............................................................................................................31
20.2. Blasting with Dynamite or any other High Explosive.........................................32
20.3. Controlled Blasting (Explosive/ Non-explosive)..................................................33
20.4. Payment (applicable for item rate tenders only)...........................................34
21. SHORING AND STRUTTING................................................................................36
21.1. Sheet Piling...........................................................................................................37
21.2. Payment (applicable for item rate tenders only)..........................................37
22. BACK FILLING AROUND FOUNDATIONS AND IN PLINTH....................38
22.1. `Payment (applicable for item rate tenders only).........................................38
23. TRANSPORTATION OF SURPLUS EARTH.......................................................39
24. PROTECTION OF PROPERTY AND PERSONNEL...........................................39
25. CLEAN UP....................................................................................................................40
26. EXCAVATION BY BLASTING USE AND STORAGE OF EXPLOSIVES......40
26.1. Excavation..............................................................................................................41
26.2. Tool Box Talks (TBT)...........................................................................................42
27. EARTHWORK IN EXCAVATION FOR TRENCHES/ PITS FOR PIPELINES43
27.1. Excavation.............................................................................................................43
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1. EARTH WORKS
1.1. DEFINITIONS
Deadmen or Tell Tales: Mounds of earth left undisturbed in pits
dug out for borrowing earth
Burjis: Short pillars of brick/s tone having top surface finished with
cement plaster for marking etc.
Lift: The vertical distance for removal with reference to the ground
level. The excavation up to 1.5 metres depth below the ground level
and depositing the excavated materials up to 1.5 metres above the
ground level are included in the rate of earth work. Lifts inherent in
the lead due to ground slope shall not be paid for.
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Safety rules: Safety rules as laid down by the statutory authority
and as provided in General Conditions of Contract shall be
followed.
2. CLASSIFICATION OF SOILS
The earthwork shall be classified under the following categories
and measured separately for each category:
2.1.1. All kind of soils:
Generally any strata, such as sand, gravel, loam, clay, mud, black
cotton murrum, shingle, river or nallah bed boulders, siding of roads,
paths etc. and hard core, macadam surface of any description (water
bound, grouted tarmac etc.), lime concrete mud concrete and their
mixtures which for excavation yields to application of picks, shawls,
jumper, sacrifices, ripper and other manual digging implements.
2.1.2. Ordinary rock:
Generally any rock which can be excavated by splitting with crow
bars or picks and does not require blasting, wedging or similar
means for excavation such as lime stone, sand stone, hard laterite,
hard conglomerate and un-reinforced cement concrete below ground
level. If required light blasting may be resorted to for loosening the
materials but this will not in any way entitle the material to be
classified as ‘Hard rock’.
2.1.3. Hard rock:
Generally any rock or boulder for the excavation of which blasting is
required such as quartzite, granite, basalt, reinforced cement concrete
(reinforcement to be cut through but not separated from concrete)
below ground level and the like.
2.1.4. Hard rock (blasting prohibited):
Hard rock requiring blasting as described under (2.1.3) but where the
blasting is prohibited for any reason and excavation has to be carried
out by chiselling,
wedging, use of rock hammers and cutters or any other agreed
method.
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as directed by the Engineer-in-Charge and shall be the property of the
Corporation.
4. PROTECTIONS
Excavation where directed by the Engineer-in-Charge shall be securely
barricaded and provided with proper caution signs, conspicuously displayed
during the day and properly illuminated with red lights and/or written
using fluorescent reflective paint as directed by engineer in charge during the
night to avoid accident.
The Contractor shall take adequate protective measures to see that the
excavation operations do not damage the adjoining structures or dislocate the
services. Water supply pipes, sluice valve chambers, sewerage pipes,
manholes, drainage pipes and chambers, communication cables, power
supply cables etc. met within the course of excavation shall be properly
supported and adequately protected, so that these services remain functional.
However, if any service is damaged during excavation shall be restored in
reasonable time.
Excavation shall not be carried out below the foundation level of the adjacent
buildings until underpinning, shoring etc. is done as per the directions of the
Engineer-in-Charge for which payment shall be made separately.
Any damages done by the contractor to any existing work shall be made
good by him at his own cost. Existing drains pipes, culverts, overhead wires,
water supply lines and similar services encountered during the course of
execution shall be protected against damage by the contractor. The contractor
shall not store material or otherwise occupy any part of the site in manner
likely to hinder the operations of such services.
5. SITE CLEARANCE
Before the earth work is started, the area coming under cutting and filling
shall be cleared of shrubs, rank vegetation, grass, brushwood, trees and
saplings of girth up to 30 cm measured at a height of one metre above
ground level and rubbish removed up t o a distance of 50 metres outside the
periphery of the area under clearance. The roots of trees and saplings shall be
removed to a depth of 60 cm below ground level or 30 cm below formation
level or 15 cm below sub grade level, whichever is lower, and the holes or
hollows filled up with the earth, rammed and levelled.
The trees of girth above 30 cm measured at a height of one metre above
ground shall be cut only after permission of the Engineer-in-Charge is
obtained in writing. The roots of trees shall also be removed as specified
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above payment for cutting such trees and removing the roots shall be made
separately.
The trees of girth above 30 cm measured at a height of one metre above
ground shall be cut only after permission of the Engineer-in-Charge is
obtained in writing. The roots of trees shall also be removed as specified
above payment for cutting such trees and removing the roots shall be made
separately.
In case of archaeological monuments within or adjacent to the area, the
contractor shall provide necessary fencing all-round such monuments as per
the directions of the Engineer-in-Charge and protect the same properly
during execution of works. Payment for providing fencing shall be made
separately.
Disposal of Earth shall be disposed of at the specified location or as decided
by the Engineer-in-Charge. The contractor has to take written permission
about place of disposal of earth before the earth is disposed of, from
Engineer-in-Charge.
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The labour required for taking levels shall be supplied by the contractor at
his own cost.
grade shall be properly shaped to the required elevations and parallel to the
required surface.
7.1. Excavators
Excavators generally used at site are as follows:
Dipper-shovel: It is used for excavating against a face or bank consisting
of open-top bucket or dipper with a bottom opening door, fixed to an arm
or dipper stick which slides and pivots on the jib of the crane. It is suitable
for excavating all clay chalk and friable materials and for handling rock
and stone. However, it is not suitable for surface excavation for which a
skimmer is used.
Backhoe: It is similar to face shovel except that the dipper stick pivots on
the end of the jib and the dipper or bucket works towards the chassis and
normally has no bottom door but is emptied by swinging away from the
chassis to invert the bucket. It may be designed to carry both a front
mounted bucket loading mechanism and a rear mounted backhoe. It is
mainly used to excavate trenches and occasionally used for the excavation
of open areas such as small basements.
In the backhoe mode the bucket lifts, s wings and discharges materials while
the under carriage is stationary. When used in the ‘loader’ mode, the
machine loads or excavated through forward motion of the machine, and
lifts, transports and discharges materials.
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Skimmer: This arrangement is similar to the face shovel except that in this
case the bucket slides on rollers directly along the jib and thus has a more
restricted movement. It is used for surface excavation and levelling in
conjunction with transport to haul away the excavated material.
Dragline: It is usually fitted with a long slender boom or jib and the
bucket, which in operation faces towards the machine and has no door, is
supported by cable only as on a crane. It works from the side of the
excavation at normal ground level and is used for excavating large open
excavations such as basements when the depth is beyond the limit of the
boom of a backhoe. It is commonly used for open cast mining operations.
Clamshell: It consists of two hinged half-buckets or jaws pivoted to a
frame which is suspended by cable from a long jib of an excavation. The
grab is used for deep excavations of limited area on all types of soil except
rock. Crane and Grab is a variant of this type of equipment.
Scraper has an open bowl with a cutting edge positioned bet ween the axles,
which cuts, loads, transports, discharges and spreads through forward
motion of the machine. Loading through forward motion of the machine can
be assisted by a powered mechanism (elevator) fixed to the scraper bowl.
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are employed for compaction (densification) of cohesive and semi-cohesive
soils.
7.4. MEASUREMENTS
The length and breadth of excavation or filling s hall be measured with a
steel tape correct to the nearest cm. The depth of cutting or height of filling s
hall be measured, correct to 5 mm, by recording levels before the start of the
work and after the completion of the work. The cubical contents shall be
worked out to the nearest two places of decimal in cubic metres.
In case the ground is fairly uniform and where the site is not required to be
levelled, the Engineer-in-Charge m ay permit the measurements of depth of
cutting or height of filling with steel tape, correct to the nearest cm. In case of
borrow pits, di agonal ridges, cross ridges or dead-men, the position of which
shall be fixed by the Engineer-in-Charge, shall be l eft by the contractor to
permit accurate measurements being taken with steel tape on the completion
of the work Deduction of such ridges and dead men shall be made from the
measurements unless the same are required to be removed later on and the
earth so removed is utilized in the work. In the latter case nothing extra will
be paid for their removal as subsequent operation.
Where ordinary rock and hard rock is mixed. The measurement of the
excavation shall be made as specified. The two kinds of rock s hall be s
tacked s separately and m measured in stacks. The net quantity of the two
kinds of rocks shall be arrived at by applying deduction of 50% to allow for
voids in stacks. If the sum of net quantity of two kinds of rocks e exceeds the
total q quantity of the excavated material, then the quantity for each type of
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rock shall be worked out from the total quantity in the ratio of net quantities
in stack measurements of the two types of rocks. If in the opinion of the
Engineering-in-charge stacking is not feasible, the quantity of ordinary and
hard rock shall be worked out by means of cross-sectional measurements.
.
8. Recording Measurements for Earth Levelling Work
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8.1. Final Levels
(1) On completion of work, the levels should again be recorded in the Level
Book and the contractor’s signatures obtained.
(2) The formation levels as per final execution of the work should be
compared with the proposed formation levels and the work got rectified
within permissible tolerance.
9. SURFACE EXCAVATION
Excavations exceeding 1.5 m in width and 10 sqm. on plan but not exceeding
30 cm. in depth in all types of soils and rocks shall be described as surface
excavation.
Measurements
The length and breadth s hall be measured with a steel tape correct t o t he
nearest cm. and the area. worked out to the nearest two places of decimal in
square metres.
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10.2. EXCAVATION IN TRENCHES FOR FOUNDATIONS AND
DRAINS (ALL KINDS OF SOIL)
This shall comprise excavation not exceeding 1.5 m in width or 10 sqm on
plan and to any depth in trenches (excluding trenches for pipes, cables,
conduits etc.)
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Where the soil is soft, loose or slushy, width of trench shall be suitably
increased or side sloped or the soil shored up as directed by the
Engineer-in-Charge. It shall be the responsibility of the contractor to
take complete instructions in writing from the Engineer-in-Charge
regarding increase in the width of trench. Sloping or shoring to be
done for excavation in soft, loose or slushy soils.
10.6. Refilling
Filling in trenches s hall be commenced soon after the joints of pipes, cables,
conduits etc. have been tested and passed. The space all-round the pipes,
cables conduits etc. shall be cleared of all debris, brick bats etc. Where the
trenches are excavated in hard/ soft soil, the filling shall be done with earth
on the side and top of pipes in layers not exceeding 20 cm in depth. Each
layer shall be watered, rammed and consolidated. All clods and lumps of
earth exceeding 8 cm in any direction shall be broken or rem oved before the
excavated earth is used for filling. I n case of excavation trenches in
ordinary/ hard roc k, the filling up to a depth of 30 cm above the crown of
pipe, cable, conduits etc. shall be done with fine material like earth, moorum
or pulverized/ decomposed rock according to the availability at site. The
remaining filling shall be done with boulders of size not exceeding 15cm
mixed with fine material like decomposed rock, moorum or earth as available
to fill up the voids, watered, rammed and consolidated in layers not
exceeding 30 cm. Excavated material containing deleterious material, salt
peter earth etc. shall not be used for filling. Ramming s hall b e d one with
iron rammers where feasible and with blunt ends of crow bars where
rammers cannot be u sed. Special care shall be taken to ensure that no da
mage is caused to the pipes, Cables, Conduits etc. laid in the trenches.
10.7. Measurements
Trenches for pipes, cables, conduits etc. s hall be measured in running metre
correct to the nearest cm in stages of 1.5 m depth and described separately as
under:
Pipes, cables, conduits, etc. not exceeding 80 mm dia.
Pipes, cables, conduits etc. exceeding 80 mm dia but not exceeding
300mm dia.
Pipes, cables, conduits etc. exceeding 300 mm dia.
Where two or more categories of each work are involved due to different
classification of soil within the same stage of trench depth or w here the soil
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is soft loose or slushy requiring increase in the width of trench or s loping
sides or shoring, trenches for pipes, cables, conduits, etc. shall be measured in
cubic metres. Extra excavation, if any, on account of collar/ socket of pi pes s
hall neither be measured nor paid for separately.
Where the soil is very soft and loose, the boards s hall be placed horizontally
against the sides of the excavation and supported by vertical ‘wallings’
which s hall be strutted to similar timber pieces on the opposite f ace of the
trench. The lowest boards supporting the s ides shall be taken in the g round
for a minimum depth of 75 mm. No portion of the vertical side of the trench
shall remain exposed.
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The withdrawal of the timber members shall be done very carefully to
prevent collapse of the trench. It shall be started at one end and proceeded
systematically to the other end. Concrete or masonry s hall not be dam aged
while re moving the planks. No claim s hall be entertained f or any timber
which cannot be withdrawn and is lost or buried, unless required by the
Engineer-in-Charge to be l eft permanently in position.
11.3. Measurements
The dimensions shall be measured correct t o t he nearest c m and the area o f
the face supported shall be worked out in square metres correct to two places
of decimal.
Rates:
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Rates shall include use and waste of all necessary timber work as mentioned
above including fixing and subsequent removal.
All water that may accumulate in excavations during the progress of the
work from springs, tidal or river seepage, broken water mains or drains
(not due to the negligence of the contractor), and seepage from subsoil
aquifer shall be bailed, pumped out or otherwise removed. The contractor
shall take adequate measures for bailing and/or pumping out water from
excavations and/or pumping out water from excavations and construct di
version channels, bunds , sumps, coffer dams et c. as m ay be required. P
umping shall be done directly from the foundation trenches or from a
sump out side the excavation in such a manner as to preclude the possibility
of movement of water through an y fresh concrete or masonry and washing
away parts of concrete or mortar. During laying of concrete or masonry and
for a period of at least 24 hours t hereafter, pumping shall be done from a
suitable sump separated from concrete or masonry by effective means.
Pumping shall be done in such a way as not to cause damage to the work or
adjoining property by subsidence etc. Disposal of water shall not cause
inconvenience or nuisance in the area or cause damage to the property and
structure nearby.
To prevent slipping of s ides, planking and strutting may also be done with
the approval of the Engineer-in-Charge.
12.1. Classification
The earth work for various classification of soil shall be categorised as under:
Work in or under water and/or liquid mud: Excavation, where water
is met with from any of the sources shall fall in this category. Steady
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water level in the trial pits before the commencement of bailing or
pumping operations shall be the sub-soil water level in that area.
Work in or under foul position: Excavation, where sewage, sewage
gases or foul conditions are met with from any source, shall fall in this
category. Decision of the Engineer-in-Charge whether the work is in
foul position or not shall be final.
12.2. Measurements
The unit, namely, metre depth shall be the depth measured from the level of
foul position/ subsoil water level and up to the centre of gravity of the cross
sectional area of excavation actually done in the conditions classified in
Metre depth shall be reckoned correct to 0. 1 m, 0. 05 m o r m ore s hall be
taken as 0.1 m and less than 0.05 m ignored. The extra percentage rate is
applicable in respect of each item but the measurements shall be limited only
to the quantities of earth work actually executed.
In case earth work in or under foul position is also in or under water and/ or
liquid mud, extra payment shall be admissible only for the earth work
actually executed in or under foul position.
Pumping or bailing out water met within excavations from the sources where
envisaged and specifically ordered in writing by the Engineer-in-Charge
shall be measured separately and paid. Quantity of water shall be recorded
in kilolitres correct to two places of decimal. This payment shall be in
addition t other payment under respective items of earthwork and shall be
admissible only when pumping or bailing out water has been specifically
ordered by the Engineer-in-Charge in writing.
Planking and strutting or any other protection work done with the approval
of the Engineer-in-Charge to keep the trenches dry and/or to save the
foundations against damage by corrosion of rise in water levels shall be
measured and paid for separately.
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13. EARTH WORK FOR MAJOR WORKS
The contractor shall make at his own cost all necessary arrangements for
maintaining water level, in the area where works are under execution low
enough so as not to cause any harm to the work shall be considered as
inclusive of pumping out or bailing out water, if required, for which no extra
payment s hall be made. This will include water coming from any source,
such as rains, accumulated rain water, floods, leakages from sewer and water
mains, subsoil water table being high or due to any other cause whatsoever.
The contractor shall make necessary provision of pumping, edging bailing
out water coming from all above sources and excavation and other works s
hall be kept free of water by providing suitable system approved by the
Engineer-in-charge.
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retaining walls including water proofing of vertical surface of walls and back
filling along the walls up to ground level and until the structure attains such
height to counter balance the uplift pressure. However, the contractor
should inspect the site and make his ow n assessment about sub-soil water
level likely to be encountered at the time of execution and quote his rates
accordingly. Rate of all items are inclusive of pumping out or bailing water,
if required. Nothing extra on this account whatsoever shall be paid to him.
The sequence of construction shall be got approved by the Engineer-in-
charge.
The contractor shall take all necessary measures for the safety of traffic
during construction and provide, erect and maintain such barricades
including signs, markings, flags, lights and flagman, as necessary at either
end of the excavation/embankment and at such intermediate points as
directed by the Engineer-in-charge for the proper identification of
construction area. He shall be responsible for all damages and accidents
caused due to negligence on his part.
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14.2. Filling
The space around the foundations and drains in trenches shall be cleared of
all debris, brick bat s etc. The filling s hall be done in layers not exceeding
20 c m in depth. E ach layer s hall be watered, rammed and consolidated.
Ramming shall be done with iron rammers where possible and with blunt
end of crow bars where rammers cannot be used. Special care shall be taken
to ensure that no damage is caused to the pipe s, d rains, masonry or concrete
in the trenches. In case of filling under floor, the finished level of filling shall
be kept to the slope intended to be given to the floor.
14.3. Measurements
Filling Side of Foundations: The cubical contents of bed concrete levelling
course and masonry/ concrete in foundations up to the ground level s hall be
worked out and the same deducted from the cubical contents of earthwork in
excavation f or foundations already measured under the respective item of
earth work to arrive at the quantity for filling sides of foundation. The
quantity shall be calculated correct to two places of decimal.
Filling in Plinth and under Floors: Depth of filling s hall be the consolidated
depth. The dimensions of filling shall be on the basis of pre-measurement
correct to the nearest cm and cubical content worked out in cubic metres
correct to two places of decimal.
14.4. Measurements
Length and breadth of the dressed ground shall be measured correct to the
nearest cm and the area worked out in square metres correct to two places of
decimal.
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The use of excavation shall not be considered as a reason for classification
under hard rock requiring blasting unless clearly found necessary in the
opinion of Engineer-in-Charge.
17. BACKFILLING MATERIAL
17.1. Suitable Materials:
Back filling suitable material shall be approved by the Engineer-in-
charge. Additionally, they shall be free from refuse, large stones or
rocks or other material which might prevent proper compaction or
cause the compacted fill or embankment to perform inadequately or
to have insufficient stability or bearing capacity for the superimposed
loads to which it is likely to be subjected. Back filling of excavation in
trenches, foundations and elsewhere shall consist of one of the
following materials as shown on drawing, or directed by the Engineer-
in-charge.
Soil
Selected earth from heaps or brought from
borrow areas.
In case i) or ii) are not available, the Engineer-in-charge may
approve use of any of the following:
Stone/
Gravel
Sand
CNS
material.
The material shall be free from refuse, debris, roots, hard lumps and any
other foreign organic material.
17.2. Unsuitable Materials
Unsuitable material shall include particles in excess of 75 mm size and
that which is:
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Building rubble and domestic and industrial wastes Soils
and rock susceptible to deterioration/ change of their
properties.
Clay, silt and other loose or soft soils not in accordance with
compaction criteria.
Dredged material
Material containing gypsum or other
soluble salts.
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19. EARTHWORK IN EXCAVATION
Excavation shall be carried out in any material met on the site to the
lines, levels and contours shown on the detailed drawings and the
Contractor shall remove all excavated materials to spoil heaps on site
or transport for use in filling on the site or stack them for reuse as
directed.
Excavated material shall not be deposited within 1.5 m from the top
edge of the excavation.
The sides of the excavation may be cut sloping, or shored and strutted
to hold the face of earth as per site requirements and as directed by the
Engineer-in- Charge.
Foundation pits/ trenches shall not be excavated to the full depth
unless construction is imminent. The last 15 cm depth of the
excavation shall not be done until concreting work is imminent. The
full depth may at the discretion of the Engineer-in-Charge be
excavated and the bed covered with a 50 mm (minimum) thick (or
as indicated on drawing) layer of lean concrete I :5: IO mix (1
cement: 5 coarse sand: IO crushed stone aggregate) or as specified in
schedule of rates/ shown on drawing, after watering if required, and
consolidating the bed.
If the bottom of any excavation has been left exposed by the
Contractor and in the opinion of the Engineer-in-Charge, that has
become badly affected by the atmosphere or by water, then the
Contractor shall remove such portions of the deteriorated material
as the Engineer- in-Charge may direct and shall make good with lean
concrete I :5:10 mix (I cement: 5 coarse sand : l O crushed stone
aggregate). All expenses for such additional concrete and excavation
shall be borne by the Contractor.
Where excavation is made in excess of the depth required, the
Contractor shall, at his own expense, fill upto required level with lean
concrete l :5: l O mix ( l cement : 5 coarse Sand : l 0 crushed stone
aggregates ) or as decided by Engineer-in-Charge.
The Contractor shall provide suitable drainage arrangement to prevent
surface water from any source entering the foundation pits at his own
cost.
The Contractor shall make all arrangements for dewatering during
excavation and subsequent works, the accumulated water from any
source (including subsoil water) in the excavated pits/trenches and
keeping the excavated pits/ trenches dry for subsequent works.
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The Contractor shall make necessary arrangements for lighting,
fencing and other suitable measures for protection against risk of
accidents due to open excavation.
Where the excavation is to be carried out below the foundation level
of an adjacent structure, the precaution to be taken such as under
pinning, shoring and strutting etc. shall be determined by the
Engineer- in-Charge. No excavation shall be done unless such
precautionary measures are carried out as per directions of the
Engineer-in-Charge. The payment for such precautionary measures
shall, however, be made separately.
Loose or soft bed ground encountered in excavation at the
required depth shall on the Engineers-in-Charge's instructions be
excavated to a firm bed and difference made up to the required level
with lean concrete l :5: l O mix ( l cement : 5 coarse Sand : 10 crushed
stone aggregates).
In those cases where during excavation, side slips occur for reasons
not attributable to the Contractor (e.g. side slips which take place on
their own but not due to surcharge of earth kept near the edge of
excavation and cracking of excavation top strata due to clay drying
out leading to collapse of excavation sides), the Engineer-in-Charge
shall admit payment at his discretion.5.13 Any obstacle
encountered during excavation shall be reported immediately
to the Engineer-in-Charge and shall be dealt with as instructed by
him. Removal of buried pipes or cables shall not be done without
prior permission of the Engineer-in-Charge and the Contractor shall
provide all measures to protect the same. Cost of such protective
measures are deemed to be included in the rates for various items of
excavation.
The Contractor shall not undertake any concreting in foundation until
the excavation pit/trench is approved by the Engineer-in-Charge.
The specification for earth work shall also apply to excavation in rock in
general.
In case of hard rock requiring blasting, the provisions mentioned
below shall be strictly followed.
Blasting operations shall be carried out under the careful
supervision of a responsible authorised and licensed blaster of the
Contractor (referred subsequently as "blaster" only) during
specified hours, as approved in writing by the Engineer-in-Charge.
The blaster shall be fully conversant with the rules of blasting.
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Proper precautions for safety of persons shall be taken. Red flags
shall be prominently displayed around the area to be blasted and
all the people on the work except those who actually light the
fuses, shall withdraw to a safe distance of not less than 200 m from
the blast. Precautions as per Explosive Rules 2008 with amendment
shall be followed.
Fuses
All fuses shall be cut to the lengths required before being inserted into
the holes. Joints in fuses shall be avoided. Where these are unavoidable, a
semicircular niche shall be cut in one piece of fuse about 2 cm. deep from
the end and the end of other piece inserted into this niche, and the two
pieces then wrapped together with a string. All joints exposed to dampness
shall be wrapped with rubber tape. Fuse and detonators shall be kept
separated from the explosives.
20. Blasting with Gun Powder
Blasting shall normally be done with gun powder. Dynamite,
gelatine or any other high explosive shall only be used in special
cases with the written permission of the Engineer• in-Charge.
In case of blasting with gun powder, the position of all bore holes to
be drilled shall be marked out in circles with white paint. The bore
holes shall be jumped or drilled in the rock face. The depth of bore
hole shall be about the same as that of the line of least resistance
and its size shall be such that the cartridges can easily pass down to
the bottom. The bore holes must be dried before being charged and
these shall be inspected by the Contractor's agent.
Gun powder may be used in the form of pellet blasting cartridges
or as powder or granules. Cartridges are provided with tapered
central hole. One end of fuse is passed through the narrow end of
the hole and a sufficient length of the fuse is doubled back so that
when the fuse is pulled, it is held tight in the tapered hole of the
cartridge. Other cartridges are then inserted in the fuse to make up
the required charge. The cartridge along with the fuse is lowered
down in the bore hole, placed in position and gently filled and
pressed home with dry hay or turf. The rest of the bore shall then be
filled with dry clay, which shall be tamped with copper or brass rod
until it becomes compact. Care shall be taken to avoid any possibility
ofan air space around the fuse. The safety fuses shall be taken to
the required distance so as to allow the blasting to take place after
the person lighting the fuse has withdrawn to a safe distance.
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Where hard rock is met with and blasting operations are considered
necessary, the Contractor shall intimate about the same to the Engineer-
in-Charge, and obtain his approval in writing for resorting to blasting
operation.
The Contractor shall obtain license from the district authorities for
undertaking blasting work as well as for obtaining and storing the
explosive as per the Explosive Rules 2008, corrected upto date. He
shall purchase the explosives, fuses, detonators etc. only from a
licensed dealer. He shall be responsible for the safe custody and
proper accounting of the explosive materials. The Engineer-in-
Charge or his authorised representative shall have the access to
check the Contractor's store of explosive and his accounts.
In case where explosives are required to be transported and stored
at site, relevant clauses of the Explosive Rules, 2008 as amended
subsequently, shall apply.
The Contractor shall be responsible for any accident to workmen,
public or property, due to blasting operations.
20.1. Precautions
Where gun powder is used in the fonn of powder or granules it shall
be introduced in the bore hole by means of funnel or copper tube. The
bore holes shall be loaded with two thirds of the quantity of charge
required, and safety fuse then directly introduced over the charge.
Remaining one third charge shall then be introduced, and gently filled
and pressed home with dry hay or turf. The rest of the bore hole shall
be filled with dry clay in the same way as for cartridges, and the
safety fuse taken to the required distance.
In case of blasting with dynamite or any other high explosive the position of
all bore holes to be drilled shall be marked out in circle with white paint.
These shall be inspected by the Contractor's blaster. Bore holes shall be of a
size that the cartridge can easily pass down. After the drilling operation, the
blaster shall re-inspect the holes to see that the holes marked out by him have
been drilled. The Blaster shall then prepare all charges necessary for the bore
holes. The bore holes shall be thoroughly cleaned before a cartridge is
inserted. Wooden tamping rods (not pointed but cylindrical throughout) shall
be used, in charging holes. Metal rods shall never be used for tamping. One
cartridge shall be first placed in the bore hole, gently pressed and not
rammed down. Other cartridges shall then be added as may be required to
make up the necessary charge for the bore hole. The top most cartridge shall
be connected to the detonator which shall in turn be connected to the safety
fuse of required length.
The maximum of eight (8) bore holes shall be loaded and fired on each
occasion. The charges shall be fired successively and not simultaneously.
Immediately before firing a blast, due warning shall be given and the blaster
shall see that all persons have retired to a place of safety. The safety fuses of
the charged holes shall be ignited in the presence of the blaster, who shall see
that all the fuses are properly ignited.
Careful count shall be kept by him and others of each blast as it explodes.
After the blast the blaster shall inspect the work and ascertain that all the
charged holes have been exploded. In case of misfired holes, the Blaster
shall inspect the same after half an hour and mark red crosses (X) over the
holes. During this interval of half an hour, no body shall approach the
misfired holes. None of the drillers shall work near such holes, until one of
the two following operations has been done by the blaster.
a) Either the Contractor's blaster shall very carefully (when the tamping is
of damp clay) extract the tamping with a wooden scraper and withdraw the
fuse, primer and detonator, after which a fresh detonator, primer and fuse
shall be placed in the misfired holes and fired. OR
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b) The hole shall be cleaned for 30 cm of tamping and its direction
ascertained by placing a stick in the hole. Another hole shall then be drilled
15 cm away and parallel to it. This hole shall be charged and fired. The
misfired hole should also explode along with the new one.
Before leaving the work, the blaster of one shift shall inform another blaster
relieving him for the next shift, of any cases of misfire, and shall point
out their positions denoted by red crosses and also state the action, if any,
to be taken in the matter.
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The thickness of covering plate and the kind of dead weight is to
be duly approved by the Engineer-in-Charge.
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The following works shall not be measured separately and
allowance for the same shall be deemed to have been made in the
description of main item:
Setting out works, profiles,
etc.;
Site clearance, such as cleaning grass and
vegetation;
Unauthorized battering or benching of
excavation;
Forming (or leaving 'dead men' or 'tell-tales' in borrow pits and their
removal after measurements;
Forming (or leaving) steps in sides of deep excavation and
their removal after measurements;
Excavation for insertion of planking and
strutting;
Unless otherwise specified, removing slips or falls in
excavations;
Bailing out or pumping ofwater in excavation
from rains;
Bailing out or pumping of water in excavation from sub-
soil water, and j) Slinging or supporting pipes, electric
cables, etc, met during excavation.
Special pumping other than what is included in 5.18.3 (h and i) and
well point dewatering where resorted to, shall each be measured
separately, unless otherwise stated, in Kilo Watt Hour against
separate specific provision(s) made for the purpose.
The Contractor shall intimate to the Engineer-in-Charge as soon as
different classification of soils are met with. The measurements of
various soil classifications then shall be worked out by either of the
following alternatives in the order oftheir decreasing importance.
Joint levels shall be taken as to the levels of different soil
classifications and volume worked out on the basis oflevels only.
Where levels of different strata cannot be clearly marked and
defined, the Contractor shall stack different soils of various
classifications separately for measurement purpose and then dispose
it off.
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above is extensively large & time consuming, then the total area may
be divided into various zones and reasonably representative samples
as in
above may be taken and quantities of soils of various classifications
finalized for the entire zone based on the representative.
If soil of any classification other than that specified in the Schedule
of Rates is met with during excavation, the decision of the Engineer-
in-Charge as to the classification of soil, levels ofthe strata of
different classifications and their location shall be binding.
In above case, the total quantity of excavation shall be computed
from the measurement of the pit/ trench excavated. The hard rock
and soft rock shall be measured separately from the relevant stacks
and each shall be reduced by fifty percent for voids, and paid under
the relevant items. The balance, that is the total quantity of
excavation minus the reduced (for voids) quantity of excavation for
rocks shall be paid as soft/ hard soil as per the direction of the
Engineer-in-Charge (However, the maximum payment shall be
limited to the volume of the excavated pit/ trench as approved by
Engineer-in-Charge).
The arrangement of the shoring and strutting shall be sound and safe
and shall be got approved from the Engineer-in-Charge before
installation. The approval shall not absolve the Contractor of his
responsibilities of safety and any other requirements of the contract.
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The shoring and strutting shall be kept in position till all the
relevant work in the excavated area is completed and approved. It
shall be dismantled and removed only after the permission to do so
is obtained from the Engineer-in-Charge.
Payment for shoring and strutting by close and open timbering shall be
made on square meter (m) basis as separate items. In both the cases, the
measurement shall be done on the basis of the surface area of the sides of
the excavation actually shored and strutted.
The rate shall include all labour, materials, erection of the poling boards,
wales, struts, ballies etc., fixing and keeping the same in position as
required, dismantling and removing the same after the work is over as
directed.
Payment for shoring and strutting by sheet piling shall be made on the basis
of shoring area of sheet pile exposed after complete excavation.
The rate shall include all labour, design, supply and installation of hot
rolled steel sheet piles including all associated structural steel members,
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application of recommended sealant, pre• drilling for installation into
bedrock etc., mobilization/ demobilization of all necessary tools & tackles,
hammer, crane(s) etc., shifting plant/ machinery & all ancillary works,
fixing and keeping the sheet piling in position, dismantling and removing
the same after the work is over, etc. all complete as directed by the
Engineer-in-Charge.
No extra payment shall be made for cost of extraction and replacement for
installing of sheet pile deviating the specification or rejected by Engineer-
in-charge. Extracted sheet piles shall be contractor's property and
contractor shall remove the same from site without any extra cost to client.
22. BACK FILLING AROUND FOUNDATIONS AND IN PLINTH
Back filling around completed foundations, structures, trenches and
in plinth shall be done to the lines and levels shown on the drawings
including any trimming of the surfaces, as may be necessary. This
shall be done with selected and approved earth from excavation or
otherwise with suitable materials described under Clause 3.1 as
directed by the Engineer-in-Charge. Where sufficient suitable
material is not available from the excavation, the Engineer-
in-Charge may direct to import suitable earth from other sources. The
filling shall be done in layers of thickness not exceeding I5 cm
with watering, rolling and ramming by manual methods/
mechanical compactors to grade and level as shown on drawings to
obtain 90% laboratory maximum dry density.
The Contractor shall not commence filling in and around any work
until it has been permitted by the Engineer-in-Charge.
Backfilling around liquid retaining structures and pipes shall be
done only after approval of the Engineer-in-Charge is obtained.
22.1.
22.2. Payment (applicable for item rate tenders only)
However, backfilling done with materials other than earth shall be paid
separately under relevant items.
The Contractor shall protect alt active utility lines shown on the
drawings or encountered during the excavation. If he damages those lines,
the Contractor shall repair or replace them. If existing utilities interfere
with his work, the Contractor shall inform to the Engineer-in-charge and
secure written instructions for further action.
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The Contractor shall barricade open holes and depressions which he creates
or exposes as part of this, and he shall post warning signs and lights on
property adjacent to or with public access. He shall operate warning
lights during hours from dusk to dawn each day and as otherwise
required for safety.
The Contractor shall plan and execute all aspects of the earthwork so
that the safety of personnel, the work and adjacent property is
guaranteed and such that a minimum of inconvenience is caused.
25. CLEAN UP
Upon completion of work. the Contractor shall leave the project site
clear of debris and surplus materials off plant limits in a manner meeting
all location authority requirements.
The CONTRACTOR shall obtain license from the District authorities for
undertaking blasting work as well as for obtaining and storing the
explosive as per Explosive Rules1940, corrected/amended up to date.
He shall purchase the Explosives, fuses, detonatorsetc. only from a
licensed dealer. He shall be responsible for the safe custody and proper
accounting of the explosive materials. The Engineer-in-Charge and his
authorized representative shall have the access to check the
CONTRACTOR's store of explosives and his accounts. In case where the
explosive are required to be transported and stored at site, relevant
clauses of the Explosive rules 1940 as amended subsequently shall apply.
The CONTRACTOR shall be responsible for any accident to workman,
public or property, due to blasting operations. Bidder at their own cost
shall obtain license/statutory approval from all concerned agencies for
use of explosives for blasting for the purpose of drill and blast of
cavern rock, surface excavation etc. The license/statutory approval
obtained shall be for round the clock blasting operation/24 hrs blasting.
Land for storage of bulk explosives shall be arranged by the bidder
at their own cost outside the plant premises and explosives shall be
transported to site as and when blasting is scheduled, necessary safety
regulations laid down by statutory authorities for storage of explosives
will be complied by the Bidder. Disposal/de-energizing of the un-
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detonated/partially detonated explosive if any shall be carried out in a
safe area designated by Owner inside the plant. If safe area is not
available inside the plant bidder at his own cost shall dispose/de-
energize the explosive at a safe location.
IS – 3764 : CODE OF SAFETY FOR EXCAVATION WORKS
26.1. Excavation
The Contractor shall locate the position of buried utilities (water line,
cable route, etc.) by referring to project / plant drawing / in
consultation with EIL/Owner. The Contractor shall start digging
manually to locate the exact position of buried utilities & thereafter use
mechanical means.
The Contractor shall keep soil heaps at least 1.5 M away from edge or
a distance equal to depth of pit (whichever is more)
All excavated pits greater than 10 Sq.M plan area and depth more than
1.5M shall have at least two access routes for ingress and egress. Also,
additional access routes shall be provided such that distance between
any two access routes shall not be more than 20M.
collapse of edge
of excavations.
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Avoid vertical wall of less than 2mtrs between two adjacent deep
excavated pit/area. Further deep excavation should not be kept open
for a longer duration.
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site workmen and their foremen to avert fatigue & thereby
endangering their lives during the course of site works.
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The trench shall follow the gradient of pipeline as specified in the
drawing. The contractor shall keep the trench in good condition, until
the pipe is laid and tested. No extra claim shall be entertained due to
its caving or setting down, either before or after the pipe is laid.
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