Service Manual: Twin-Tub Washing Machine Model

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SERVICE MANUAL

Twin-tub washing machine


Model: LCD7023PBAB0

WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products
powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product
or products dealt with in this service information by anyone else could result in serious injury or death`
Service Manual
Model NO: LCD7023PBAB0

Chapter 1: CONTENTS

1. Contents 1
2. Features 2
3. Specifications 3
4. Safety precondition 4
5. Warning and cautions 5
6. Installation and accessory parts 6
6-1.Dismantle and installation 6
6-2 .Points of Attention in After-sales Service 9
7. Appearance brief introduction 10
7-1.Net dimension 10
7-2.Name parts 11
8. Maintenance service and check method 12
8- 1. Wash parts 12
8- 2. Spin parts 13
8- 3. Spin parts 14
9. Trouble-shooting Answer to question 17
10. Wiring diagram 18

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Service Manual
Model NO: LCD7023PBAB0

Chapter 2: FEATURES

Features
Full plastic cabinet
Full plastic twin-tub integrated with cabinet,
no rustiness for be affected with damp.
Choose water current and washing time
Choose spinning time
Separate washing and spinning
Full plastic washing tub and spinning tub
Concavo-convex on veins in Tub side
Special drain lid
Wide range voltage design,not be afraid of fluctuating.
Unique Wash-board design ,more clean

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Service Manual
Model NO: LCD7023PBAB0

Chapter 3: SPECIFICA TIONS


Model MABE60-186
Free standing
Built under x
EAN code /
Energy efficiency class
Features for use
Wash capacity kg 7.0
Spin capacity kg 4.5
Level/Volume L 5/52L 4/47L 3/42L 2/37L 1/32L
Preset H x
Residual da mpness % <115
Control model timer
controller x
Normal c omputerized x
Fuzzy computerized x
Frequency conversion x
Service fe atures
Programs 2
Short cycle x
Inlet heating select x
Heating selection x
Spinning cycle (selector) x
Spinning cycle (variable) x
Start/Pause x
Automatic balancing x
Aesthetics —
Cabinet material P=Plastic/Z=Zincking/C= Cold ) P
Rolled stainless steel x
Inner drum(stainless steel=s/plastic=p) P
Drain type down
Door (glass=g / plas tic=p) x
Adjustable feet x
Technical data
Voltage/frequency V/ Hz 127V/60Hz
Wash power W 380
Spin power W 160
Special function x
Air-Bubble x
Feet wheel
Wat er fall current x
Dimension s (measurem ents)
Height / built under mm 910
Width mm 775
Depth / with open door mm 440
Dimension s packed ( measurements packed)
Height mm 942
Width mm 792
Depth mm 477
Net weight kg About 21
Gross weight kg About 24.5
20'Container load Sets 58

40'Container load Sets 116


40H'Con tainer load Sets 168

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Chapter 4: safety precondition


Warning sign Contents marked with that symbol are related to the safety of the
product and the users.Please operate in strict conformity to the contents.
Contents marked with that symbol are actions forbidden to perform.
Forbidding sign
Performing of those actions may result in damage of the machine
or injure the personal safety of the user.

Please insert the power cord into When the machine is normally
special receptacle with rated vol- using, please put the power plug
tage. Be sure to use single-phase at the location easily to be insert-
three pins receptacle. The earthing ed and extracted by hand. Be sure
terminal of the receptacle must be to pull the plug off when there's
earthed reliably. If possible, please power failure, or the machine is
adopt electric leakage protector. being moved, cleaned or when it
is idle.

If the power cord is bad, to avoid risk it is required to replace it by the


technicians of our special shop or the after-sale service department.
Keep the pin of the power plug clean.

Do not put the machine at damp Do not use water hotter than 50 C .
place like the bathroom . Never
wash it with water. Do not place
wet laundries on the control panel.

In case the washing machine is installed Do not wash water-proof laundries like
on ground with carpet , do not block the the raincoat, bike covers etc. to avoid
ventilation hole with carpet. abnormal vibrations in spinning.

Ventilation hole at
the bottom of the
washing machine

Do not let the machine share one receptacle


with other electric appliances. If the power
plug is damaged, or the plugging into the
receptacle is loose, do not use the plug any
more.

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Chapter 5: WARNING AND CAUTIONS

Do not stretch hands into the working Do not decompose, repair or alter the
machine. It is dangerous even if the machine by yourself.
rotation is slow. Take special care of
the children.

Do not put any hot or heavy items Do not wash laundries with volatile
( such as the kettle with hot water ) materials (such as thinner, petrol etc.).
on the washing machine.

Handicapped or children without care Keep the machine away from direct
shall not use the machine. sunlight and heat source like the
heater.

Please put down the drain hose before washing and connect the water inlet pipe properly.
It is suggested to use foamless washing powder.
Please don t use the washer in the environment below 0 C. If the washer is below 0 C, the
washer s water inlet system and draining system will be frozen ,then result in the damaged
of the whole machine. If the washer has below 0 C, please be sure to ensure the washer is
placed under the room temperature for 2~4 hours and then use .

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Service Manual Issue
Model NO: LCD7023PBAB0
Rev.

Chapter 6: INSTALLATION AND ACCESSORY PARTS

6.1 Dismantle and installation


Please install and adjust the machine according to the requirement of
the manual. It is very important to your security and correct operating
the machine.

Install the lint filter

Place the bottom side of the lint filter into the


overflow filter, then push the top side into the overflo w f ilte r
overflow filter.
After installation, please double check to lint f ilte r
make sure that the lint filter is installed in the
correct location; otherwise it may fall off
during operation.

Usage of the drain hose

The drainage shall be smooth with the drain hose.

1.The height of the drain hose shall be


less than 10cm , or the drainage will <10cm
not be smooth enough and cause
incomplete drainage.

2.Do not tramp or press the drain hose.

3.If the drain hose is too long, cut it at mid point.


To make smooth drainage, cut the front end of
the hose slantingly.

4.If extra drain hose is needed , please make


separate purchase. The inner diameter of the
extra hose shall not less than 30mm, and the > 30mm

length shall not exceed 1.5m.


<1.5m

5. If the extra hose is too long, cut it either


at point A or B.

Figure 1 A B

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Figure 2 indicates the ex factory installation


position of the drain hose.

Soft item

Extend the drain hose from the side of spin tub. Figure 2
Put soft items on the ground. Lean the machine
down gently with the front surface facing the
ground. Take off the drain hose from the cabinet.
Take the hose out of the fixing groove.
(See to Figure 3).

Soft item Figure 3


Embed the drain hose into the groove along the side
of the spin tub in the order of (1)~(4), heading for the
side of the spin tub. (See to Figure 3).

Embed the drain hose into the groove with


hands. Take care not to damage the drain
hose in fastening the fixing clamp.

Figure 4

Extend to the
spin tub side
Embed into the
groove in turn

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Service Manual Issue
Model NO: LCD7023PBAB0
Rev.

Dismantling and installation of the base frame

Dismantle the back cover. Loosen the wires. Loosen the


fastening screw of the spin tub shaft. Separate the shaft
from the brake wheel. Loosen the brake hook. Take off
the brake cable frame from the installation groove of the
twin-tub. Take off the V-belt. Take out the drain hose from
the groove of the base frame. Loosen the fastening screw
between the base frame and the cabinet to dismantle the
base frame component.

Dismantling and installation of the control panel component

Loosen the fastening screws. Pull towards the direction


indicated in the figure to dismantle the control panel. In
installation the beard shall lock into the installation hole
of the major frame. (Figure 5)

Figure 5

Dismantling and installation of


the spin tub Spin tub shaft
Bearing seat
Dismantle the Major frame component. Oilite bearing
Loosen the fastening screw of the spin tub
Inner lining of
shaft. The spin tub then can be taken out. the bearing seat
In installation, be sure to inlay the bulge of Fastening screw
the inner lining of the brake wheel into the Inner lining of the
groove of the spin tub shaft. (Figure 6 brake wheel
Fastening screw of
the brake wheel
Brake wheel
Spin motor shaft

Figure 6

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Dismantling and installation of the bearing seat


Once the bearing seat is taken off, it can not be utilized again. Therefore do not dismantle
it as far as possible. In case that it has to be replaced, please dismantle it as per following
sequence, then install a new bearing seat.
Dismantle the spin tub . Then pull out the bearing seat.
Cut off the inner lining claw inside the bearing seat with cutting pliers and take it out.
Install the new bearing seat and inner lining.
The bearing seat is an inlay component. Be sure to aim the claw of the inner lining at the
hole of the tub then push it in. Please use suitable tools and add even pressure around
the tub.
After inlay the bearing seat, check if the claw is installed to proper position from the outside
of the twin-tub (Figure 7).

Right Wrong
Figure 7

6.2 Points of Attention in After-sales Service

Be sure to switch off the power during dismantling or repair.


Be sure to use insulated wiring terminals and insulation box in connection of the wires, and
crimp and fix to proper position with suitable tools.
In welding connections with electric iron, be sure to twist the wires before welding, and insulate
with insulation tapes.
In welding the wires with electric iron, be sure not to touch the resin part and insulation part of
each switch.
The inlay connection wires and terminals shall not be loose or drop.
Do not make the wires touch the moving parts like the belt, pulley of the motor, brake bar etc.
Do not make the wires touch the sharp edges and high-temperature area.
In case that there are metal parts with the wires, do not make the wires touch the metal parts.
Insulation materials are needed between them.
After assembly, the washing machine shall act normally. Check if it leaks and if the sound and
vibration are normal.

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Chapter 7: APPEARANCE BRIEF INTRODUCTION

7.1 Net dimension

910

Unit mm

Figure 8

height: 910mm / width:775mm / depth:440mm

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Service Manual Issue
Model NO: LCD7023PBAB0
Rev.

7.2 Name of parts

Wash tub cover

Water-filling entrance
Wash selector

Wash timer
Outer cover of the spin tub

Wash tub Spin timer

Water level adjusting lever Inner cover of the spin tub

Spin tub

Pulsator

Power cord

Cabinet
Drain hose

Major frame

Figure 9

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Chapter 8: MAINTENANCE SERVICE AND CHECK METHOD


8.1 Wash part
Insert the power plug , but the machine does not work

NO
Check if the wash timer is opened ? Open the wash timer.

YES

NO
Check if the power source is available? Switch on the power.

YES

Check if the contact between NO Replace the plug


the plug and receptacle is good? or receptacle.

YES

Check if the power supply No Replace with new power


cord is good supply cord.

YES

Check if the inlay of NO Inlay the connecting


the connecting wire wire again.
terminal is good?

YES

NO
Check if the fuse is good? Replace the fuse.

YES

Check if the capacitor NO Poor contact or inferior NO


is good? inside of the wash timer Check if the motor is good?

NO YES NO

Replace the capacitor Replace the wash timer Replace the motor

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Issue
Service Manual
Rev.
LCD7023PBAB0

8.2 Spin part


Check if the spin timer NO
Open the spin timer.
is opened ?
YES

Check if the power source NO Switch on the power.


is available?

YES

Check if the contact between NO Replace the plug


the plug and receptacle is good? or receptacle.

YES

Check if the power supply NO Replace with new


cord is good? power supply cord.

YES

Check if the inlay of NO Inlay the connecting


the connecting wire
terminal is good? wire again.

YES

NO
Check if the fuse is good? Replace the fuse.

YES

Check if the capacitor YES NO Repair the micro-switch,


Check if the micro-switch is closed?
is good? make it closed.

NO
YES

NO
Replace the capacitor. Check if the motor is good Replace the motor.

YES

Check if the brake system


is detached?

NO

Repair the brake system.

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Service Manual Issue
Model NO: LCD7023PBAB0
Rev.

8.3 check noise and others


There is metal rubbing noise in braking

If the brake arm NO Add the brake or replace


has brake block ? the brake arm.

The washing noise is too large

Is the motor noise large? YES Replace the motor.

NO

Is the motor fastened tightly? NO Fasten the motor tightly.

YES

Is the belt too loose YES Adjust the tension of the belt.
or too tight?

NO

YES
Is the radiating pulley loose? Fasten the radiating pulley.

NO

Is the pulsator rubbing the YES Adjust the gap between the
bottom of the twin-tub? pulsator and the twin-tub.

The pulsator only rotates towards one direction

Is the wiring of NO Adjust the wiring to


the wash timer proper? proper position.

YES

Replace the wash timer

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

The spinning noise is too large

If the washing machine No


is set horizontally? Set the machine horizontally.

Yes

Yes
If the sundries fall off between the Clean the sundries
spin tub and twin-tub

No

Yes Add the oil between the bearing and the


If there is different noise spin-tub. If the bearing is rustiness it
during the spin-tub running. must be changed.

No
Yes
If the spin-tub fixing screw and Fasten the screw.
brake wheel fixing screw is
fastened tightly?

No

No
If the damping spring is fastened Adjust or change the damping spring.
tightly or crackly?

No

If there is different noise when Yes


the motor is running? Change the spin motor.

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Not draining

Set the switch to drain, the machine


does not work.

Yes
Check if the select knob install? Install the knob again.

No

Yes
Check if the select knob shatter? Replace the knob .

No

Check if the Drain pullback Yes


Replace or adjust the drain
band loosened or snapped? pullback band .

No

Yes
Check if there is anything
Clean the sundries in drain valve.
in the drain valve ?

No

Check if there is anything Yes


block up the drain outlet on Clean the sundries in tub.
the washing tub side ?

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Chapter 9: Trouble-shooting answer to question


(If there's breakdown, please pull off the power plug before checking) The following
phenomena are not breakdowns sometimes. Please confirm again before sending
it to repair. If there are real breakdowns, please come to the special maintenance
department or after-sale service department of our company. Do not repair it by yourself.

Phenomena The reason

Is there power failure?


Is the power plug loose?
The machine does
not act. Is the pulsator twisted by foreign materials?

Is the drain hose frozen?


The draining does not Is the drain hose blocked by foreign material?
work Are there laundries falling to the outer side of
the spin tub?

There's abnormal
sound during washing Are there hair pin, coins or metal items brought
inside the tub?

There's abnormal Is the machine slanting?


sound and violent Is the gland pressed evenly?
vibration during Are there laundries falling to the outer side of
spinning the spin tub?
Are the laundries in spin tub too much?

There may be some


water flowing out of
the drain hose in the It is the water remained in the factory inspection
first use of the of performance.
machine.

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Service Manual Issue
Model NO: LCD7023PBAB0 Rev.

Chapter 10: WIRING DIAGRAM

Purple
Spin timer
Orange Purple M
Micro Switch C2 Grey 1 Spin
Motor
Brown

Brown a Red
S2
C1 M Blue
S1 1
Fuse
S3 b Wash
Yellow Motor
Brown
Wash
Blue Timer
Yellow/gree
n

Figure 11
There is overload protector installed in the motor. In case that the motor is overload or meets
breakdown in working, the protector will act and stop the motor. When the breakdown is
removed, the motor will resume normal working.
Actual Circuit Diagram

wash spin timer microswitc


timer brown
red yello orange h purpl
w brown orange e
Grey

fuse

Control brown blue


Panel Yellow/gree
n

purpl
red purpl e
yello e
w yellow Grey Grey
was red capacito spi
moto
h r nmoto
r r blue

Cabinet Figure12

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