Ascent Reference Guide
Ascent Reference Guide
Ascent Reference Guide
Revision 22/02/2013
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GE Energy
Level 2, 22 Moorhouse Avenue
Christchurch
New Zealand
Email help@commtest.com
Disclaimer
Contents
Section 1 — Overview ..................................................................................... 1
Install Ascent ............................................................................................................1
System Requirements ..................................................................................... 2
Upgrade from Previous Version ................................................................... 2
Software Licensing ........................................................................................... 3
Install Ascent using Software License........................................................ 4
License Manager............................................................................................... 9
Set Ascent Interface Language................................................................. 18
Data Structure and Storage Capacity...................................................... 21
Storage Capacity ........................................................................................... 22
Data Storage Location ..................................................................................... 23
Key Terms and Concepts ................................................................................ 24
Section 2 — Basic Operation ....................................................................... 28
Start Ascent ............................................................................................................ 28
Create Database.................................................................................................. 29
Create Folder ......................................................................................................... 30
Delete Folder.......................................................................................................... 31
Open Folder ............................................................................................................ 32
Navigator................................................................................................................. 33
Select Different Database............................................................................... 34
Button Toolbar Captions ................................................................................. 35
Create Machine using Build Mode ............................................................. 36
Create Machine .............................................................................................. 37
Add Point .......................................................................................................... 38
Add Measurement Location ....................................................................... 39
Copy Point ........................................................................................................ 40
Create Parameter Set / Schedule Entry.................................................. 41
6Pack Recordings .......................................................................................... 45
Add / Archive / Delete Note ........................................................................ 48
Add Bearing to Point ..................................................................................... 49
Apply Different Rotational Speeds across Machine.......................... 52
Copy Item ................................................................................................................ 54
Delete Item ............................................................................................................. 54
Edit Measurement............................................................................................... 54
Generate New Measurement .................................................................... 55
Create New Measurement Base on Previous Recording .................. 55
Autosave .................................................................................................................. 56
Save and Undo Changes ............................................................................. 56
Use Navigator ....................................................................................................... 56
Navigator List .................................................................................................. 57
Section 1 — Overview
Ascent is a software application that complements the:
• SCOUT* family of portable vibration analyzing instruments and
devices.
• vbSeries® family of portable vibration analyzing instruments
and devices.
• vbOnline and Ranger family of permanently-mounted
instruments and module.
Ascent provides all the functionality needed to store and analyze the
vibration data you take with a vbSeries portable or online instrument.
Once your data has been collected, you can use Ascent to:
• View spectra, waveforms, and trends.
• Create envelope and band alarms.
• Generate reports to summarize information in your database
(e.g. a detailed exception report).
The Bearing archive is included with vbOnline, vb5, vb6, vb7, and vb8
packages, providing a large library of bearings and their associated fault
frequencies. These fault frequencies can be overlaid on the spectra
created in Ascent to help identify bearing problems.
Install Ascent
This section explains how to install Ascent.
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Section 1 — Overview
System Requirements
The minimum system requirements for installing Ascent are:
• Microsoft® Windows® XP® SP2, Server 2003®, Server 2008®,
Vista® (32 or 64-bit) or 7® (32 or 64-bit) operating system
• 1 GHz 32-bit (x86) or 64-bit (x64) processor or faster
• 1 GB system RAM
• 1 GB available hard disk space
• A CD-ROM compatible optical drive
• Windows-compatible mouse, touchpad, or another pointing
device
• An unused COM, USB, or Ethernet port for instrument
communications
• Microsoft .NET Framework® Version 3.5 SP1 or higher
• An unused Parallel or USB port for Dongle communications (not
required if using license keys)
NOTE: You must have Administrator rights to install Ascent. If you
are within a corporate or managed network you may need to
contact your network administrator to request a group user policy
that enables Windows registry changes and/or firewall access (to
permit communication between Ascent and the external Licensing
Server).
If you are currently using a hardware dongle, please see the Upgrading
a Legacy Dongle License section for instructions on upgrading to a
software license.
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Section 1 — Overview
Software Licensing
Ascent and its associated applications (AscentWatcher, AscentOPC and
OnlineManager) must be licensed. The license file may reside:
• On an external hardware device (USB or Parallel dongle)
attached to the host computer.
• In a software file stored on the host computer.
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Section 1 — Overview
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10. Click the Next button — The Request License window opens.
11. Enter your license key in the Commtest License Key field.
12. Tick the checkboxes beside the applications you wish to activate.
NOTE: Only select the applications you are licensed for. Adding
unlicensed features will cause the activation to fail.
NOTE: The Next button will only become active after an 11-
character key has been entered in the Commtest License Key field.
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License Manager
The License Manager is used to control all aspects of your software
license. You can use the Manager to add, update, or remove your
license, and to view the status and features permitted by your current
license level.
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Section 1 — Overview
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Section 1 — Overview
NOTE: You must perform an update when your license expires and
you have requested and received your free license extension.
Doing so enables Ascent to communicate with the Commtest
License Server, activate the extension, and set a new license
expiration date.
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Section 1 — Overview
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Section 1 — Overview
NOTE: If you have a single license, you can use either a PC-based
license OR a dongle license, not both. If you have previously
installed your license on your PC, you must uninstall it by selecting
Remove License from the Management tab in the License
Manager window before transferring the license to a dongle
device.
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Section 1 — Overview
You can transfer your upgraded license from your computer to the
dongle (and vice-versa) as many times as you wish using the same
Uninstall License, Add License sequence and your CLK. Once you have
uninstalled your software license from your computer:
1. Connect you dongle.
2. Select Help > License Management.
3. Select the Management tab.
4. Click Get/Update License — The License Method window displays.
5. Select the Activate license on dongle option.
6. Click Next button — The Request License window opens.
7. Enter your license key in the Commtest License Key field.
TIP: You can find your license key on your CD-ROM installation disk.
NOTE: If you do not have a license key, click the No license key
button — A license request email will be generated. The email
contains your dongle serial number and any associated
instrument serial numbers. Send the email and you will receive a
return email from Commtest License Support containing your
license key. This may take several business hours.
9. Click Next.
10. Tick the appropriate checkbox:
• Tick the first checkbox if your computer is connected to the
Internet.
• Tick the second checkbox if your computer is NOT connected to
the Internet.
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Section 1 — Overview
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Section 1 — Overview
The interface language you choose in Ascent will be used for all Ascent
suite software. This includes the OnlineManager, AscentOPC, and
AscentWatcher applications. These applications do not include the
ability to change languages independently. All languages must be
selected globally using Ascent.
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Section 1 — Overview
2. Select the language you require from the list of available languages.
NOTE: Although all available interface languages available will
display, you will only be able to activate the languages included in
your current CLK license.
3. Click OK — Ascent will update and you will be notified that the
language has changed.
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Section 1 — Overview
Windows XP
Windows Vista
Windows 7
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Section 1 — Overview
Each site in a database contains folders. Each folder can hold up to 200
machines on a vbX000 instrument. On a vb instrument, the number is
unlimited.
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Section 1 — Overview
Storage Capacity
We recommend that you archive and delete recordings from your
Ascent database when it reaches 2 GB in size.
You can create much larger data structures in the Ascent database than
you can store on your instrument. You can create unlimited folders in
Ascent, but some instruments will hold only a maximum of 30 folders at
a time.
NOTE: This does not include vbX instruments, which can hold an
almost unlimited number of folders.
To make the best use of the database storage capacity, you should set
up as many machines in as many folders as you like. Once you have
done this, you should only transfer the data you need during your next
recording route or collection.
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Section 1 — Overview
To access files in Ascent, select Options > Explore Settings Folder. This
will open Windows Explorer and display a list of all the files and folders in
your installation of Ascent.
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Section 1 — Overview
To edit a site:
Site
1. Select Edit > Edit Site.
2. Enter data in the following required fields:
• Company name
• Site name
• DUNS code
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Section 1 — Overview
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Section 1 — Overview
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Section 2 — Basic Operation
Start Ascent
When you install Ascent, you can have a program shortcut created on
your Desktop and in the Windows Start menu.
To open Ascent from the Windows Start menu, select All Programs >
Commtest > Ascent > Ascent.
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Section 2 — Basic Operation
Create Database
If this is the first time you have created a database, we recommend you
accept the default name and storage location so you can easily find the
database if you need to. The default name and storage location is listed
in Where is my Data Stored.
The default factory database contains all the information you need to
start setting up your machines.
1. Select EITHER of these options to start creating your database:
• Select File > Database > Create Database > Create New.
• Select Database > Create Database > Create New.
2. Select EITHER of these options according to your requirements:
• Local Machine — To create a local database (i.e. a database on
the computer on which Ascent is installed). Click Browse to
choose an alternative location or change the default database
name (if required). If this is your first database, accept the
default location.
• Network — To create a new database on a server or another
networked machine. Enter the server name or IP address (e.g.
MyServer or 192.168.1.1).
NOTE: The server address must have all leading and trailing back
slashes removed. The path must be an 'absolute' and include
correct drive mapping from the server's perspective rather than be
a virtual server address. For example,
'C:\MyDatabase\Database.fdb' but not
'\\Server\MyDatabase\Database.fdb'.
3. Click Next.
4. Tick the Add example data to the database checkbox if you are
creating an example database to experiment with Ascent's
functionality. If not, leave this checkbox empty and continue to the
next step.
5. Ensure the database location and name listed are correct.
6. Click Finish — You will be prompted to open the new database.
7. Select a Site or Folder.
8. Click OK to open it.
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Section 2 — Basic Operation
Creating a database
Create Folder
The rest of this section is presented as a tutorial to help familiarize you
with the software. The instructions will guide you through some of the
routine tasks you will perform when using Ascent and your portable
instrument. You will learn how to set up machines, create routes, and
transfer data between your computer and instrument.
Your first task is to create a folder. This will be used to hold a machine
with four measurement locations. You will create these shortly.
1. Use EITHER of these methods to start creating a folder:
2. Select File > Open.
3. Click the Open button.
4. Click New > Select Folder.
NOTE: You may also create a new folder by right-clicking the
navigator panel and selecting New > VB Datafolder.
5. Enter a folder name in the field (type over the default folder name).
6. Click OK to create the folder.
NOTE: Data folders are used to store machines.
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Section 2 — Basic Operation
Delete Folder
To delete a folder:
1. Select the folder.
2. Delete it using EITHER of these methods:
• Press Delete.
• Right-click it > Select Delete.
3. Click Yes to confirm you wish to permanently delete the folder.
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Section 2 — Basic Operation
Open Folder
To open a folder:
1. Open a folder using EITHER of these methods:
• Select File > Open.
• Click the Open button.
2. Double-click a folder to open it.
TIP: If you don't see any folders, click the expand icon beside one
of the site icons.
Opening a folder
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Section 2 — Basic Operation
Navigator
By default the navigator panel is located on the left of the Ascent screen.
It enables you to visually navigate through the data in a database.
The navigator can be placed on the top of the Ascent window by going
to the main menu and choosing Screen > Navigator on top.
Navigator tree
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Section 2 — Basic Operation
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To switch off button captions, select Screen > Deselect Show Toolbar
Captions.
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Section 2 — Basic Operation
Your first task will be to create a machine with two points and two
measurement locations at each point. Soon you will learn how to:
• Copy parts of your machine structure to save time.
• Add a photographic image for identification purposes.
• Create a parameter set and schedule entries to specify the
types of measurements that will be carried out at each machine
location.
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Section 2 — Basic Operation
Create Machine
To create a machine:
1. Click Build to activate Build mode — If you are licensed to use The
Proven Method, the Machine Builder wizard will display. You can use
this to create machines with preset alarms. Instructions for using
the wizard are provided later in the manual. For now, we are going
to manually create our machines manually.
2. If the Machine Builder wizard is open, click the Manual Build Mode
link to close it — The currently open folder, Drying Machines, is at the
top of the navigator tree. The placeholders beneath it are what you
will use to create your machine structure.
3. Select [Add Machine] — The placeholder turns blue to indicate it can
now be edited.
4. Enter Blower #8 to create a machine with this name > Press Enter
— The machine structure opened out to reveal placeholders for
creating the points and measurement locations on this machine. We
will add these next. A new [Add Machine] placeholder now displays
at the bottom of your structure ready for you to create more
machines in this folder if they are needed.
Example navigator
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Section 2 — Basic Operation
Add Point
To add a point:
1. Click the [Add Point] placeholder that belongs to Blower #8.
2. Enter Drive End > Press Enter to create the point — Several new
placeholders now display.
NOTE: Next you will add measurement locations to the Drive End
point.
Adding a point
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Section 2 — Basic Operation
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Section 2 — Basic Operation
Copy Point
You can duplicate the Drive End point (along with its two locations) to
make the Other End point. Doing this creates a machine with four
measurement locations. Once you have copied a point, you can specify
which vibration measurements should be taken at these locations.
To copy a point:
1. Right-click the Drive End point > Select Copy Branch to Clipboard.
2. Right-click the Drive End point again > Select Paste — The new point
displays in the navigator tree below the previously selected point.
3. Right-click the second Drive End point > Select Edit — The Point
Editor window displays.
4. Enter Other End in the Point name field,
5. Click OK.
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Section 2 — Basic Operation
We will create a single parameter set and then use this to create four
schedule entries, one at each of the four locations on our machine.
1. Select Blower #8.
2. Click the P/Sets button — This opens the Select Parameter Sets
window that summarizes the parameter sets currently defined on
this machine. This window is empty because we have not yet
defined any parameter sets.
3. Click Add to All to create a new parameter set/schedule entry
combination — This opens the Edit Paramset / Schedule Entry
window which gives you complete control over the measurement
parameters your instrument will use.
TIP: Before creating or editing Parameter Sets, we recommend you
assign the instrument(s) being used to collect the recordings.
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Section 2 — Basic Operation
5. Click Edit.
6. Tick the Applicable column checkbox beside the instrument(s) you
will be using to collect the recordings — Only instruments that have
been added to the database will be listed.
MORE: See Adding an Instrument to Ascent.
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Section 2 — Basic Operation
10. We will start by measuring the vibration according to the ISO 2372
standard. This specifies overall limits of vibration in the 10 Hz to
1000 Hz range of frequencies (600 to 60 000 CPM). Select an Fmax
of 1000 Hz (60 000 CPM) from the dropdown field and leave the rest
of the settings at their defaults. The estimated recording time is
displayed near the bottom left of the window.
11. Click OK twice — The new schedule entries display beneath the four
measurement locations on Blower #8.
12. Click Build to switch off Build mode — All the placeholders will
disappear, leaving you with your completed structure. The schedule
entry labels describe the type of measurements to be taken (Vel
Freq 1000 Hz). Any text you enter in the Description field of the Edit
Paramset / Schedule Entry editor will be appended to the label. Later
on you can change schedule entries individually by selecting and
editing them, or changing them as a group by editing the associated
parameter set. For more information on this subject, including
instructions for creating orders-based parameter sets, see
Parameter Sets/Schedule Entries.
13. Click the [Add Schedule Entry] placeholder beneath a location to add
a schedule entry to it — This will open the Edit Paramset / Schedule
Entry editor:
a. Enter the parameters to be used for taking this recording.
b. Click OK.
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Section 2 — Basic Operation
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Section 2 — Basic Operation
6Pack Recordings
6Pack recordings enable up to six measurements to be taken
simultaneously from a single data stream/channel. All standard
condition monitoring data can be acquired in one step and in the time
normally required to take a single conventional recording. This function
is currently limited to the SCOUT/vbX range of instruments (vb5, vb6, vb7,
vb8, SCOUT100/140).
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Section 2 — Basic Operation
Archive Note
If you want to keep a machine or measurement note but you don't want
it to display on charts or in the navigator list, you can archive it. To do
this:
1. Right-click the note in the navigator list > Select Edit.
2. Tick the Archived checkbox.
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Section 2 — Basic Operation
Delete Note
To delete a note:
1. Select the item containing the note in the navigator tree — The
navigator list will display all items associated with your selection,
including any notes.
2. Select the note you wish to delete.
3. Press Delete.
4. Click OK to confirm the deletion.
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Section 2 — Basic Operation
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Section 2 — Basic Operation
NOTE: Linear Speed will use the default unit currently specified
under Options > Unit Preferences.
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Section 2 — Basic Operation
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Section 2 — Basic Operation
Copy Item
To speed up the process of building your machines, you can copy and
reuse individual items. For example, the point we copied earlier, or non-
structural items such as alarms and routes.
It is also possible to copy entire machines and file them away in storage
so they can be retrieved, renamed, and reused as many times as
required. See Storing Reusable Components in the Library.
NOTE: The pasted item will display below the selected item in
relation to the machine hierarchy. For example, if you paste a
point, it will display below the locations and schedule entries of the
point above.
Delete Item
To delete an item:
1. Select the required item in the navigator.
2. Delete it using EITHER of these methods:
• Right-click it > Select Delete.
• Select the item > Press Delete.
3. Click Yes to confirm the deletion.
Edit Measurement
You can use the Measurement editor to copy previously recorded
measurements or create new measurements manually. To access the
Measurement editor, select Edit > Edit Measurements.
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Section 2 — Basic Operation
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Section 2 — Basic Operation
Autosave
Autosave mode automatically saves each change you make. This
enables you to carry out your work without having to remember to click
Save after each change.
Whenever you make a change (e.g. add or delete an item), the Save
button will become available. Click this to save your changes.
To undo your previous save, select File > Undo \ Revert — This will undo
every change back to the last save.
NOTE: There is only one level of Undo. You cannot return to a state
that was several saves ago.
Use Navigator
Now that you have created your first machine you can use it to learn
how the navigator is used.
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Section 2 — Basic Operation
Navigator List
You can select any item in the navigator tree. When you select an item,
the navigator list (which displays below the navigator tree), will show any
items that belong to your selection. For example, if you select a machine
in the navigator tree, the navigator list will display the points defined at
that machine, as well as any machine notes or reports. You can click a
schedule entry in the navigator tree to display all recordings
associated with that schedule entry in the navigator list.
Navigator list
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Section 2 — Basic Operation
You can also sort items manually by dragging and dropping them into
new areas. You can use drag and drop to resort machines in any order
and change the order of points and measurement locations within a
machine.
1. Select Edit > Enable Drag and Drop to enable this feature.
2. Drag and drop the item to a new position — The blue highlight
indicates where the dragged item will be dropped.
NOTE: Activating drag and drop will disable the alarm-based and
alphabetical sorting options. To re-enable these, untick Enable
Drag and Drop in the Edit menu.
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Section 2 — Basic Operation
You can use the navigator search filter to narrow the machines, points,
locations, and recordings displayed in the navigator tree.
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Section 2 — Basic Operation
NOTE: To disable the filter, select No Filter from the list — This is
the filter's default state following installation.
2. Enter a suitable name in the Filter Name field (e.g. PM2 DE).
NOTE: As you define the filtering criteria used, the navigator list
will update in real time.
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Section 2 — Basic Operation
Creating a filter
Filter Recordings
You can filter recordings by RPM or date range. To do this:
1. Tick the By RPM or By Date checkbox.
2. Enter or select a date range using the text and date fields —
Recordings outside the range(s) specified will be removed from the
navigator list.
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Creation Palette
The creation palette contains shortcut buttons for routine tasks such as
creating a bearing or adding a note.
If the creation palette is not visible, select Screen > Show Creation
Palette to display it.
Creation palette
The full list of options is available from the dropdown menu. You can
hide, show, or reposition screen elements by ticking or unticking options
in the list.
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Section 2 — Basic Operation
Create Route
You create routes in Ascent, then send them to your portable instrument.
You cannot create or edit routes on your instrument.
You can now send the Drying Machines folder to your instrument and
collect data by selecting the machine, points, and locations from the
Record menu on your instrument. However, we will first define a route
that is an ordered list of measurement locations that you follow from
start to finish when collecting data. You can then transfer this route to
your instrument, which will prompt you to collect the measurements in
the order listed.
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Section 2 — Basic Operation
To create a route:
1. Click the Build button if you are not already in Build mode.
NOTE: You will need to click the Manual Build Mode link if you are
using the licensed Machine Builder wizard.
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Route editor
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NOTE: The Send and Receive buttons are only used when
communicating with a SCOUT/vbSeries portable instrument. They
are not used for communications with vbOnline or Ranger devices.
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Section 2 — Basic Operation
NOTE: The Send and Receive buttons are only used when
communicating with a SCOUT/vbSeries portable instrument. They
are not used for communications with vbOnline or Ranger devices.
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Navigator Tree
The top half of the navigator (the navigator tree) shows the structure of
the machines in this folder:
A small expand symbol beside an item indicates you can select the
item to expand it.
You can right-click an item in the navigator tree to display relevant menu
options.
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Section 2 — Basic Operation
Navigator tree
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Section 2 — Basic Operation
TIP: If you can't see any folders, select the expand icon beside
one of the blue site icons.
4. Click OK to open your chosen folder — The navigator will display the
machines within this folder.
5. Select the expand icons to view the machine structures.
TIP: Alternatively, right-click the navigator tree > Select Expand all
to open all machines at once.
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Section 3 — Reports
Section 3 — Reports
This section describes the reports available and how to access these.
Generate Report
The reporting system provides a valuable tool for analyzing your data. A
variety of reports are available to help you summarize information and
highlight areas of concern.
To generate a report:
1. Select a machine or another item in the navigator.
2. Click the Report button > Select the required report.
NOTE: If you make any changes to the default settings, you will be
prompted to save these when you close the report. If you want the
changes to be permanent (until you change them again) click OK.
Click No to discard the changes.
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Section 3 — Reports
Running reports
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Section 3 — Reports
Alarm Report
By default, the Alarm report details the current and previous two states
of each alarm at the selected location on a machine.
Alarm report
NOTE: The latest recording is included in this value. If you set the
value to 1, only the latest recording will display on the report.
NOTE: You can also select a date range or data type filter by right-
clicking the report and selecting the Date Range (All Dates) and
Data Enters filter parameters.
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Section 3 — Reports
Balancing Report
Once you have completed a balance job using your instrument, you can
view a summary of the process and results in the Balancing report.
You can also double-click the balance job icon in the navigator list to run
this report.
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Section 3 — Reports
The machine names and locations are shown as underlined blue links.
You can click these to select the required machine or location in the
navigator tree.
Machines in the worst condition are listed at the top. If a machine does
not have any alarms, its status will be listed as Unknown. By default the
Exception report displays information for all the machines in a folder.
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Section 3 — Reports
Last 8 Measurements
This is similar to the Last Measurement report but includes the previous
7 measurements for comparison. By default, this report shows the
percentage change between the latest measurement and the one
before it. You can use the right-click shortcut menu to change this
setting.
You can right-click the report to access commands for hiding or showing
different columns of data and setting the number of previous recordings
to include in the report.
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5. Right click the new report > Select Edit — The Advanced Reporting
editor consists of three main panels:
• Summary Navigator Panel (top left) — All Machine Assessment
Summary reports available for the data folder currently open.
• Machine Report List (bottom left) — All Machine Assessment
reports in the selected Machine Assessment Summary report.
• Report Editor Panel (right) — Report View existing reports and
enter report details.
6. Select a machine name In the lower left Machine Report List panel —
The Report Editor Panel on the right displays a form if it is not
already visible. You can use this form to enter report details.
7. Select a fault type in the Fault field or enter a fault in this field if it
does not contain a suitable fault description — When you save the
report, the new description will be added to the list for future use.
8. Click the browse button to edit fault type descriptions you have
previously created.
9. Enter the location of the fault in the field provided.
10. Select a priority rating in the field provided — The priority selected
will display beside the machine in the Machine Report List panel.
11. Enter the condition of the machine and the nature of the repairs
required in the Recommendations field.
12. Right-click an image box > Select Capture View from Ascent to load
the current chart view into the image field, or Load Image from File
to attach an image to the report (e.g. a photograph of a damaged
component).
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Section 3 — Reports
13. Enter a note explaining what the attached images illustrate in the
Image Notes text area (if you attached an image to the report).
14. Select the vibration analyst's name field provided, or enter a new
name in the field.
15. Click the browse button to edit previously created analyst
names (if required).
16. Toggle the Font Size button to adjust the font size for viewing
the report (if required).
17. Click the Save button.
NOTE: Click the Preview tab at any time to preview the report in
the 'Report Editor Panel'. You will be prompted to save the report
before it will display.
18. Click Reports from the main Advanced Reporting Editor menu >
Select the appropriate report status options:
• Lock — If the report is complete. The report will become read-
only.
• Unlock — If the report was previously locked but you wish to
change it.
• Mark as Complete — If the machine report is finished.
• Mark as Surveyed — If the machine recordings have been
gathered.
• Mark as Operational — If the machine is still functioning.
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The options you select will be reflected in the machine panel under the
respective value columns:
• L Locked
• C Completed
• S Surveyed
• O Operational
Available options
You can use these parameters to filter items displayed in the report.
Filter options are located on the main menu bar.
Filter options
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Section 3 — Reports
3. Select the Preview tab in the Report Editor panel on the right — The
report displays.
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NOTE: As you selected the publish option from the Datafolder level,
the first and second options will both select all available Machine
Assessment reports.
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NOTE: The published files consist of two HTML or XML files and a
'data' folder. One HTML/XML file will start with 'MSR'. This file
contains the Machine Assessment Summary of all reports
generated. The second file will begin with 'MAS'. This file contains
the individual Machine Assessment Reports for each machine.
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3. Select File > Publish from the Advanced Reporting Editor main
menu.
4. Untick the Include Summary checkbox.
5. Select the parameters for the published report in the Settings area:
• Include summary — Include the overall Summary report in
addition to the individual Machine reports (leave unticked if
publishing individual Machine reports).
• Include incomplete — Include all reports with a completion
status of Not Completed, in addition to Completed machine
reports.
• Use individual styles — Use individual styles for each Machine
report. If unticked, all reports will use a single common style
sheets (.xslt files).
• Lock All Reports — Locks all reports once publication is
complete.
6. Click Browse > Locate and select a location for the published files.
7. Select a publication format in the Output Format field:
• HTML
• XML
8. Click Publish — The report is published and exported in HTML or
XML, together with any related style sheets, images, or other related
files.
NOTE: The published files will consist of one HTML or XML file and
a 'data' folder. The individual HTML/XML file contains reports for
the machine(s) selected for publication.
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The exact location of these files will vary according to your operating
system and its variant (32-bit or 64-bit). The example locations above
apply to typical Ascent software installations using Windows XP 32-bit.
They are not be suitable for 64-bit operating systems (which may use
folder names such as Program Files (x64)).
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2. Copy the image to a known location (e.g. your desktop or the root of
a hard drive).
3. Press CTRL + E to open Windows Explorer or right-click the Windows
Start icon > Select Explore.
4. Navigate to the Individual folder within Ascent\Styles on your
computer (typically at C:\Program
Files\Commtest\Ascent\Styles\Individual).
5. Right-click the MachineProvider.xslt file within the folder > Select
Open With > Notepad.
6. Select Edit > Go To from the Notepad menu or ALT+G from your
keyboard.
7. Enter 122 in the field.
8. Click OK — Your cursor will jump to line 122.
9. Edit the text file on the selected line: //localhost/C:\Program
Files\Commtest\Ascent\Styles\logo.jpg.
10. Change the text to redirect instead to the location of the image you
prepared earlier (e.g. file://localhost/C:\Documents and
Settings\JohnDoe\Desktop\MyLogo.jpg').
11. Select File > Save in Notepad.
12. Repeat steps 2 to 9 for the MachineProvider.xslt file stored in the
Summary folder — Once you have finished editing the two XML files
you are ready to create your report.
13. Republish the report — Your new logo will display in the top left.
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If the selected database contains more than one session (set of reports),
the Please select a Reporting Framework Database session window will
open. Select a database session containing the Machine Assessment
Summaries you wish to view > Click OK.
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Restoring the machine assessment report database using the backup options
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NOTE: The field on this page points to the Firebird gbak creation
application. Typically you will not need to change this link.
However, if you move the Firebird backup utility, you will need to
enter the file's new location here. Usually you will leave this
location in its default state (or click Default to return to this
location after a fresh Ascent installation).
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Reassociate Report
When you create a Machine Assessment report or folder, it is
automatically associated with the folder you have open in Ascent, and
the Machine under which it was created. However, it is possible for these
associations to be lost. This can happen if an Ascent Folder or Machine is
deleted or under specific .vbz file import conditions (e.g. exporting a
Folder structure, deleting Machines, then reimporting the Folder).
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7. Click Yes — If you click No, you can return to the Orphaned Report
editor later by reopening the Report Reassociation tool and clicking
Reassociate Machine. This button will only display when orphan
report items are detected. The Orphaned Report editor is split into
three panels:
• The left panel lists all orphaned reports which may be
reassociated with existing Machines.
• The central panel lists the Ascent Folders contained in the
open Ascent database (these Folders contain the Machines
with which you may reassociate the orphan reports).
• The right panel lists the Machines contained in the Ascent
Folder selected from the central panel.
NOTE: The right panel will initially be blank when you open the
Orphaned Report editor. It will only populate once an Ascent folder
has been selected from the central panel.
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Machine names are listed below the Machine column. Actual recordings
taken relative to the expected numbers are listed below the Fully
Recorded, Partially Recorded, or Not Recorded column.
The times and dates of the last recordings measured for each machine
are listed under the Last Recording Date column.
NOTE: The date range you select will be used as the default when
next you open the Machine Summary report.
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Notes Report
The Notes report lists all notes stored within a Folder, ordered by
Machine. Notes for individual Points and any associated measurements
are displayed below each Machine listed.
NOTE: The date range you select will be used as the default when
next you open the Notes report.
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Structure report
Route report
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Automated Reports
If you need to print a large number of charts or reports, this process can
be carried out very quickly using the automated report system in Ascent.
An automated report creates a printable multi-page output of the latest
recordings using the chart or report you choose. For example, you can
create an alarm report of the latest recordings at every schedule entry
on a machine and compile these into one printable report (one alarm
report per page).
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Automated report
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Use Charts
This section provides an overview on plotting your data and the features
you can use to analyze your data (e.g. fault frequencies and baseline
measurements).
To use a chart:
3. Right-click the chart > Select Chart Display > Horizontal Grid (or
Vertical Grid) to show or hide gridlines.
4. Right-click the chart > A submenu will open.
5. Select Chart Legend — This opens another submenu that lets you
choose which data you want displayed on the bottom of the chart.
EG: Select Show all info to make the <set RPM> and <add note>
labels visible at the bottom of the chart panel. Note that if these
labels have already been set, they will not be displayed.
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Pan
The chart can be dragged in any direction to display sections that are
hidden from view.
To pan the chart, right-click and hold the mouse button, then drag the
chart to either side or up/down.
To return the chart to its original location, follow the instructions for
zooming out.
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Zoom Out
To zoom out of the chart, left-click and hold the mouse button > drag a
rectangle up and to the left on the chart — The zoom rectangle will
display with a large X in it. When you release the mouse button, the
chart will return to its original size and location.
Zoom in Horizontally
To zoom horizontally, left-click the side of the range you wish to zoom in
to > Drag your selection right or left > Release the mouse button to
zoom.
If you start a horizontal zoom left of the chart area, the zoom will start
exactly on the left axis (i.e. from zero frequency). Click left of the left axis
to zoom by 200% (you can do this repeatedly to zoom the chart in 200%
increments).
Zoom in Vertically
To zoom vertically, click the left mouse button above or below the range
you wish to zoom in on > Drag the selection up or down the other side of
the range.
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To zoom horizontally, hold the mouse cursor over the bottom axis of the
chart and spin the wheel.
Use Cursors
Cursors are a valuable tool for analyzing your data. They can be used to
show the amplitude and frequency of a peak, identify harmonics, and
show the frequency difference between two peaks.
Ascent uses 'sync interpolation' to estimate the true value of the peak.
This only applies to spectra that are not interpolated already, and not
displayed in a dB scale.
There are two cursors available — One for each mouse button. Cursor A
is assigned to the left mouse button. Cursor B is assigned to the right
mouse button.
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Snap to Peak
To make the cursor snap to the (interpolated) top of the nearest peak:
1. Press CTRL + P — The amplitude and frequency of this peak displays.
2. Right-click anywhere on the plot line to activate Cursor B — The
amplitude and frequency display, along with the difference in
frequency between the two peaks.
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Linked Cursors
You can display one or more linked cursor on a related spectrum or
waveform graphs (e.g. from Cross Channel Spectrum (ODS) recordings
you have taken). Once you have done this you can zoom, pan, trace,
stretch, or compress the X axis of the selected area of interest on both
graphs simultaneously. Using these features makes it easier to
understand the combined data.
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Chart Modes
You can use Ascent to display multiple recordings in Normal, Waterfall,
and Stacked chart mode.
The example charts that follow show four recordings plotted on one
chart. You can plot multiple recordings by selecting multiple recordings
using the Hold function or your mouse.
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4. Reverse the plot order of the waterfall so that the most recent
recording is moved to the front by right-clicking the chart and
selecting Reverse Plot Order.
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You can right-click Chart Display and select Use Multi-Colored Legend
to apply different colors to each recording on the chart. If you do not
select this option, the default colors are used (blue for the selected
recording, black for all others). You can choose the required colors to
plot data using the Schemes system.
MORE: See Changing Colors for Printer and Screen for details on
how to change the colors.
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NOTE: Clicking the point will display any existing user-defined fault
frequencies in the navigator list.
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5. Select the required marker > Click OK — The marker and text
description label display above the fundamental fault frequency and
any orders/harmonics:
• Sidebands are displayed as arrows, the same color as your fault
frequency marker. We recommend you use different colors for
each fault frequency so sidebands can be easily identified.
• You can display the fault frequencies you create on a chart, in a
list, or nudged like system-defined fault frequencies.
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Waveform Analysis
The licensed feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact sales@commtest.com or your distributor for more information.
Ascent has several special tools for viewing and analyzing time domain
data To access these:
1. Select a time domain (waveform) recording in the navigator list.
2. Select Analyze > Partial Waveform Analysis — The new chart that
opens displays the waveform and an empty chart below it. Partial
Waveform Analysis is a tool you can use to select a portion of the
waveform and convert it to a spectrum.
3. Press and hold CTRL > Select and hold the mouse button as you
drag it to either side — A green line follows the mouse, showing you
how much of the waveform you have selected.
4. Release the mouse — The spectrum will display in the bottom chart.
Repeat the process to zoom in on different areas of the waveform:
• The spectral peaks appear rounded if you have only selected a
small amount of data. This is because the resolution of the
spectrum is proportional to the number of samples selected in
the time domain. You can zoom and pan both charts and right-
click to display a menu with various chart display options.
• You can select Analyze > Freq Based Waveform Analysis to
plot a spectrum of the time domain data. Use the mouse to
select a range of frequencies in the spectrum. The software will
take these frequencies and display them as a waveform in the
bottom chart.
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True Peak-to-Peak
'True' Peak-to-Peak is a useful indicator of the amplitude of a waveform
measurement. It is calculated by measuring the difference between the
absolute highest and lowest peaks in a vibration waveform. High peak-
to-peak values typically indicate the presence of high-level impact
signals against low-level background noise that results from mechanical
damage.
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As a Crest Factor rises above the 'best case' value of 1.41, it grows
increasingly indicative of surface damage resulting from bearing, cage,
or race contact with bearing fragments or pitted surfaces.
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vbX instruments with this capability can take continuous recordings over
a period of up to 229376 seconds or 63.7 hours (for a single channel
recording using an Fmax of 1500 CPM/25 Hz). Once these recordings are
transferred, Ascent will store them in a single schedule entry.
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NOTE: The overall vibration level displayed on the chart does not
need to use the same units as the left axis. For example, you can
scale the left axis in 0-peak and the overall in rms.
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The image below shows how the vibration level at this location
increased each time recordings were taken. The top value of the left axis
scale has gone from 0.22 mm/s to 0.3 mm/s to 3.5 mm/s to fit the data.
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Ignore Hz Below
To ignore Hz below, enter a value in Hz below which data on spectra will
be ignored for auto-scaling purposes. This will force the chart to enlarge
lower amplitude peaks. This is particularly useful for recordings with
large 'ski-slopes' (e.g. displacement recordings or recordings that have
been converted from acceleration to velocity or displacement). The
default and recommended value is 4 Hz.
Original chart
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Y-Margin Percentage
Enter a percentage value to set the extra space that will be left above
and below plots.
NOTE: These settings are saved and apply globally to all charts.
You can force your charts to temporarily use a fixed axis scale. To do
this, you set the minimum and maximum values for the left and bottom
axes. The fixed axis setting will be applied to all recording plots that use
this chart type until you close the chart or Ascent.
To set the left axis scaling:
1. Right-click the chart > Select Chart Display > Left Axis Minimum (or
Maximum).
2. Enter a value.
3. Click OK — The units used will be the same as those specified for the
chart. I.e. if your chart uses mm/s, entering a minimum value of 0
and a maximum of 5 will set the chart scale to start at 0 mm/s and
finish at 5 mm/s.
NOTE: Bottom axis scaling options are available from the same
menu and are set in the same way. The left and bottom axis
settings will override the 'Ignore Hz Below' and 'Y-Margin
Percentage' settings.
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Hide Peaks
When analyzing a spectrum you can place a cursor on a particular
frequency and dim the color of unwanted harmonics and sidebands.
Hiding peaks that are not of interest makes it easier to focus on other
smaller ones that would otherwise be difficult to see in complicated
spectrums.
TIP: Once you have hidden a peak, you can scroll your mouse
wheel to zoom in to the remaining peaks of interest.
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Hide Sidebands
You can dim the color of one or more sidebands of a fundamental
frequency. To do this:
1. Open the required spectrum.
2. Select Cursor Harmonic Display > Harmonics or Sidebands.
3. Place your cursor on the fundamental frequency of the sidebands
you wish to hide.
4. Use EITHER of these methods to hide one or more of the sidebands
on either side of the selected peak:
• Right-click a blank space in the graph > Select Cursor A or
Cursor B > Select Hide Peak.
• Press Delete.
5. Enter or select the number of sidebands you wish to hide.
6. Click OK.
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View of spectrum after sidebands are hidden on either side of the selected fundamental
frequency
Views
A view is a customized report or chart that lets you define your own
ways of browsing the data in the database, i.e. what data is plotted and
how it displays.
NOTE: The views shown here may differ from those on your PC.
Ascent only displays the features you are licensed to use.
NOTE: You can also choose a view by using the shortcut keys, such
as F2, as shown on the right-side of the menu.
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Vel+Demod view
With any view displayed, when you select a different recording in the
navigator list, the view will update to display that recording. In the
previous Vel+Demod example, the spectrum and demodulation charts
on the right will update to display new spectra. The waterfall and trend
charts will highlight the individual recording using coloring and cursors.
You can create your own customized charts and reports to display data
however you wish. Once you have created a new view it will be added to
the list under the Chart button. Here you can select it like any other view.
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A view will only display data if the view's data type matches the selected
recording(s). For example, to display a waveform you must select a time
domain recording. To display a trend chart, you must select multiple
recordings (or an item that contains several recordings such as a point).
You can have multiple views open at the same time. If you select a
different view without closing the previous one, the new view will open
on top of the old view. Tabs will display at the edge of the chart to
indicate which views are open. You can select the tabs to toggle
between views.
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Trend Data
It may be possible to get a good indication of the presence of certain
defects from a single measurement. However, it is more common
practice to watch for changes in the measurements over time. To do this,
you trend a series of recordings and measure the changes in overall
levels.
The following trend chart was created by selecting a point with two
measurement locations. Each plot line shows a trend of the overall
vibration level at one of the locations.
Trend chart
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You can use Ascent to plot a trend chart of overall levels for all
recordings:
• On a machine
• On a point
• At a location
• Taken for a schedule entry
Trend Data
To trend data:
1. Select any item in the navigator tree.
2. Select Chart > Trend — The trend lines shown on the chart
depend on the:
• Trend Enters selected (spectrum overalls, alarm band levels, etc)
— Right-click the chart > Select Data Enters to see the full list.
• Amplitude units selected for the left axis — Only trend data that
is compatible with the amplitude units on the left axis can be
shown. For example, you cannot trend velocity data with the left
axis set to acceleration.
When left axis units are set to Default, Ascent will try to pick the best
units for the left axis. Any trend data that cannot be shown because the
left axis units are incompatible with the data will have Not shown - click
here to view displayed in the legend.
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4. Right-click the chart > Select Left Axis to select a different amplitude
scale for the left axis > Select the required option — These options
change according to the amplitude type of the recordings (velocity,
acceleration, displacement). Demodulation will display as
acceleration.
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The second chart uses the Index axis and ignores the time/date-stamps.
It plots the recordings as a numbered series, making it easier to
compare the levels of the two trends.
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The recordings in the navigator list are linked to the chart cursor. You
can select a recording in the navigator list to place a cursor
corresponding to that recording on the trend chart. Conversely, you can
select a data point on the trend chart to highlight that recording in the
navigator list. (You will need to double-click the data point if no recording
is currently highlighted).
Once you have placed a cursor on a chart, when you double-click a data
point, the default view (waveform or spectrum) of the recording will open
under the cursor.
If a recording has been set as baseline, a red circular marker will display
around its data point when you plot a spectrum overall trend.
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The following image shows a single frequency trend chart created from
a waterfall chart with four velocity recordings plotted.
NOTE: The double headed arrow has been added to the image to
indicate the frequency being trended (Hz value shown at top) and
the actual line drawn across the frequency of interest.
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Orbit Plots
An orbit plot shows the motion of the center of mass of a shaft. You can
plot a shaft's vibration in two directions simultaneously (e.g. vertical and
horizontal) to get a trace of the motion of that shaft.
Two probes are used when taking and analyzing enhanced orbit plot
recordings. These are nominally referred to as X and Y. By convention,
when viewing the machine from the driver to the driven end, the Y probe
is positioned 90 degrees counter-clockwise from the X probe.
The direction of shaft rotation is not important for the X and Y position.
You just need to ensure you view the machine from the driver to the
driven end. For example, the Y probe will be positioned 90 degrees
counter-clockwise from the X probe regardless of the actual angles and
positions used.
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NOTE: If you have modified the legacy Orbit chart, this might also
display on the Chart menu.
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Workflow
Here is the workflow for using the enhanced orbit plot functionality —
You will need to:
1. Set up schedule entries and a route for your orbit and waveform
recording.
NOTE: If you are using Ascent with System 1 Basic Integration, you
can set up your schedule entries automatically. To do this, right-
click the required machine > Select Library > Bently Nevada >
Bently Orbit.vbz3.
5. Transfer the recorded data from your instrument to Ascent and use
the Orbit+Waveform chart to review it.
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Alternatively, follow these steps to set up the schedule entries and route
for your orbit plot recording:
1. Create a machine.
2. Create a point.
3. Create two measurement locations.
4. Create an identical schedule entry for each measurement location.
Create Machine
To create a machine for your orbit plot recording:
1. Select the vb data folder in which you wish to create the schedule
entries.
2. Select New > Machine to create a machine.
3. Specify the main shaft rotation as viewed from the driver to the
driven end of the machine:
• Undefined
• Clockwise
• Counter-clockwise
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Create Point
To create a point for the machine you created:
1. Right-click the machine > Select New > Point.
2. Enter a name for the point.
3. Tick Rotation is reversed if this is the case (e.g. this might be due to
a gearbox).
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Create Route
Once you have set up the schedule entries for your orbit plot recording,
you will need to create a route for it. To do this:
1. Select the vb data folder containing the schedule entry and route
you have set up.
2. Select New > Route.
3. Click Yes to add the measurement locations you have set up to the
route > Click OK.
Once you have created your route you can send it to your instrument.
Once you have specified the X and Y axis on your instrument, you can
take an orbit plot recording on route.
• Probe positions
• Direction of rotation
• Machine speed
TIP: You can use linked cursors on the waveform graphs to move
the cursor mark on the orbit. The cursor will also display on the
orbit graph (provided this is not filtered and the revolutions are not
limited.
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Tach-triggered marks display when you review your orbit plot recording in Ascent
Bode Plots
The licensed feature is only be available if included in your license
agreement. If you wish to enable this feature, please contact
sales@commtest.com or your distributor for more information.
You can use Bode plots to identify and confirm the presence of
resonance in a machine or structure.
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Set up Measurements
You can record a series of tachometer triggered spectra e.g. as you do
for a coast-down or run-up test. The recordings must be taken with a
tachometer so that phase information is available.
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Bode plot
The top chart shows the phase of the corresponding peak. You should
see a 180° change in phase across a resonance.
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NOTE: You can also send data from your instrument to Operation
Deflection Shape (ODS) software such as ME’Scope to conduct a
more detailed analysis.
TIP: Use the Chart menu if the recording displays an empty chart.
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Schemes
Schemes define the colors, line styles, and fonts used on charts and
reports. There are three factory default schemes to choose from. You
can change these or create your own:
• Color — White background with color text and lines. This is
provided as an alternative to the High Contrast scheme.
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Selecting a measurement
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Navigator
DEL Delete
CTRL+E Edit
CTRL+X Cut
CTRL+C Copy
CTRL+V Paste
CTRL+ALT+R Record now
CTRL+T Tag
F10 Save data and refresh navigator
F12 Generate Exception report
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Chart
CTRL+N Return to Normal view
CTRL+S Toggle Stacked mode
CTRL+W Toggle Waterfall mode
CTRL+F Expand to Full Screen
CTRL+D Open same chart in new window
Remove the selected plot line when
CTRL+Z
multiple plots are displayed on a chart
CTRL+F5 List fault frequencies
SPACE Go to next navigator item
Move up/down between plots on charts if in
Arrow Keys [up/down] stacked/waterfall mode. Display next
recording in navigator if in normal mode.
CTRL+SHIFT+C Copy chart to clipboard
CTRL+Y View Orbit
CTRL+B View Bode
CTRL+9 View Waterfall
CTRL+F4 Close
CTRL+F10 View Record details
CTRL+3 View HVA
CTRL+SHIFT+F Save chart to file
F2 View Spectrum
F3 View Waveform
F4 View Trend
F5, F6 Cycle through fault frequencies
F7 View SpecTrend
F8 View Vel. + Demod.
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Cursors
ESC Switch off cursors
S Sidebands and orders
O Orders only
N No harmonics
Arrow Keys [left/right] Nudge cursors
CTRL+[left/right] Peak search
SHIFT+[left/right] Move 1 pixel at a time
. Switch between cursors
CTRL+M Mark fault frequency
CTRL+P Jump to peak
CTRL+1 Set RPM to cursor position
CTRL+R Add remark at cursor position
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Section 5 — Alarms
You can create individual alarms for specific schedule entries or alarm
templates which enable you to apply the same alarm to multiple
machines.
NOTE: Some of the options shown on menus and forms will only
be available if they are included as part of your license agreement.
These options will be hidden or greyed out for users who are not
licensed to use them. If you wish to license a new feature, please
contact sales@commtest.com or your distributor for more
information.
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You can select Screen > Show Navigator Status Labels to control
whether text labels of the status are shown as well (e.g. see the
<Danger> and <Warning> labels in the image above).
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An inoperative alarm will have a cross through it. The colors used for the
alarms are:
• Green — OK
• Yellow — Warning
• Orange — Alert
• Red — Danger
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When you select a schedule entry, the navigator list will display all the
alarms associated with that schedule entry:
• Peak band alarms detect when a peak on a spectrum goes
above a certain value.
• Power band alarms measure the overall RMS on a
spectrum within a band of frequencies and compare that
against a threshold value.
• Crest Factor alarms detect when the crest factor of a
waveform measurement exceeds a specified value.
• True Peak-to-Peak alarms detect when the peak-to-peak
dynamic range of a waveform measurement goes above (or
below) a specified level.
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NOTE: The measurement units for the alarm display area can be
different from those used on the chart. For example, if the chart is
plotted in acceleration and uses m/s/s for the left axis, you can use
any acceleration units for the alarm display area (e.g. g or cm/s/s).
The spectrum overall value displayed to the bottom right of the
band alarm will always use the same measurement units as the
band (because they both measure power levels).
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You can use your mouse cursor to manually adjust peak band alarms on
the chart.
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NOTE: The lower Alarm Template section of this screen will not be
available if you are not licensed to use this feature.
2. Use the fields in the Band Alarm editor to adjust the frequency
range.
3. Change the alarm band from peak to power, crest factor, or true
peak-to-peak (or vice versa).
4. Create additional alarms above or below the existing one (use the
Alarm type dropdown fields to choose Alert, Danger, etc).
NOTE: Select an option from the 'Data Enter' dropdown field if
using multi-measurement parameter sets such as 6Pack.
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EG: If the chart left axis uses mm/s 0-peak, the alarm will also use
mm/s 0-peak.
The measurement units for the alarm can be different from those used
for the chart. You can select different units if required.
EG: If the chart is plotted in acceleration and uses m/s/s for the left
axis, you can use any acceleration units for the alarm, such as g or
cm/s/s.
NOTE: If the band alarm unit does not match the template unit, a
message will display at the bottom of the panel beside the Update
using template button. To change the alarm unit to match that of
the template, click the Update using template button.
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When you plot a spectrum chart, you will see peak and power band
alarms:
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When you plot a waveform chart, you will see waveform crest factor and
true peak-to-peak alarms:
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The detailed Exception report will show the alarm name (or spectrum
frequency range if it was unnamed) and the amount the alarm was
exceeded by. It will also show the total amount of power in the band (for
power band alarms) and the amplitude of the highest peak that broke
the alarm (for peak band alarms).
Exception report
Alarm report
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6. Right-click the trend > Select Left Axis to select a different left axis
scale.
7. Select the required option from the dropdown field — These options
change according to the amplitude type of the recordings (velocity,
acceleration, displacement). Demodulation will display as
acceleration:
• Power Level — The left axis scale will use vibration units (e.g.
mm/s rms). Only power bands and spectrum overalls will
display.
• Alarm Level — The left axis scale will use severity rank. All alarm
band and envelope trend lines will display.
• Spectrum Amplitude — The left axis scale will use vibration
units (e.g. mm/s rms). Only peak bands will display.
• Default — If one trend is shown, the left axis will use vibration
units. If more than one alarm band or envelope trend is shown,
the left axis will use severity rank. The following image shows
the same trend chart after the left axis scale was set to Velocity
Spectrum Amplitude. You will notice that several of the trend
plot lines have disappeared. The trend lines that can be shown
on a chart depend on the scale used for the left axis. Because
we are now shown Velocity Spectrum Amplitude (i.e. peak band
alarms), the Velocity Power Level alarms (spectrum overall and
power band alarms) cannot be shown.
8. Select the Not shown - click here to view labels to toggle which
trend plots are shown — This changes the chart's left axis scale to
ensure the series you selected can be shown. In our chart example,
selecting a Not shown label would change the axis scale to rms. The
spectrum overall and power band alarms will display, the peak band
alarms will disappear. By default, left axis numbering starts at zero
and scales to fit your data by adding additional space above and
below the bottom and top plot lines. You can deactivate this option
off so that the axis number scale starts immediately below the
bottom plot line (rather than at zero) and finishes just above the top
plot line.
9. Right-click the chart > Select Auto-Scale to fit Alarms to rescale the
left axis numbering — Different kinds of data can be shown or
hidden on a trend plot depending on the trend types you select
(spectrum overalls, alarm band levels, etc). These will toggle the
trend plots that can be shown in a similar manner to the Left Axis
options.
10. Right-click the chart > Select Data Enters to restrict the alarm types
the trend chart can display.
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11. Tick or untick the required options from the data types panel.
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Envelope Alarms
An envelope alarm is usually based on a reference spectrum that is ideal
or 'normal' for the measurement point. It specifies the maximum
allowable amplitude for each frequency value in a spectrum. An alarm is
raised if any part of the spectrum exceeds the envelope threshold.
Envelope alarms
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The Exception report will show the alarm type and the amount by which
the envelope was exceeded. Note that the envelope may have been
broken in more than one place, but only the highest exceeded value is
shown on the exception report.
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To create an overall RMS alarm, create a power band alarm with a start
frequency of 0 Hz and a stop frequency of 1 000 000 Hz.
Overall RMS alarms display automatically on trend charts just like other
alarm bands. You can also right-click the overall RMS alarm band on a
chart and select Trend this Band.
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To use more detailed alarm thresholds, select Options > Allow Legacy
Alarm Enters. When you create or edit an alarm, these additional alarm
thresholds will display in the Alarm type dropdown field. The thresholds
can be applied to both envelope and band alarms.
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Alarm templates are most useful when you want to use the same alarm
settings on several machines (e.g. for monitoring specific fault
frequencies such as a 1X running speed, bearing fault frequencies, etc).
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NOTE: If the units you require do not display in the drop-down box,
click More > Select a unit from the list > Click OK. If you select a
unit that has no abbreviation, you will be prompted to enter one
now.
12. Define the threshold amplitude and alarm warning level (alert,
danger, etc).
13. Click Add.
14. Select the alarm level from the drop-down box.
15. Enter an amplitude value that will trigger this alarm when exceeded.
16. Click OK.
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17. Click Add to add additional thresholds to this alarm > Define
additional thresholds as required.
EG: You might want to do this to create separate warning, alert,
and danger levels in a single band or envelope. Click OK to return
to the Alarm Templates window. Your new alarm template will be
highlighted.
18. Click Select to apply the template to your machines. The Alarm
Creator window will open and display each schedule entry at the
currently selected navigator item (you may need to select the
Applicable Schedule Entries tab to see this). Schedule entries whose
measurement units match those of your alarm (e.g. velocity) will
already be selected.
19. Tick or untick the checkboxes to select the schedule entries you wish
to have alarms created for.
20. Click OK twice.
21. Click Close.
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11. Define the threshold amplitude and alarm warning level (alert,
danger, etc).
12. Click Add.
13. Select the alarm level from the drop-down box.
14. Enter an amplitude value that will trigger this alarm when exceeded.
15. Select the Envelope Options tab.
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16. Specify the width of the envelope around peaks in the spectrum —
You only need to enter a value in one of the first three fields,
however you can use more than one if required. If you select more
than one of these options, the greatest width determined by these
options will be used at each point (spectral line) in the envelope.
Each width option is explained in detail following the image below.
• Hz — This specifies a frequency at which the envelope will be
placed either side of a peak. For example, a value of 6 Hz will
generate an envelope 3 Hz either side of each peak.
• Lines — This specifies the number of spectral lines between the
envelope and each peak in the spectrum. For example, a value
of 10 will generate an envelope five lines either side of each
peak. We recommend this option for machines that run at or
near the same speed from one recording to the next.
• Percentage of frequency — This specifies the frequency
percentage the envelope will be placed either side of a peak. For
example, a value of 10% around a peak at 2000 CPM will place
the envelope 5% either side of the peak at 1900 CPM and 2100
CPM. At higher frequencies on the same spectrum, the envelope
will become much wider. For example at 60 000 CPM, the
envelope will extend 3000 CPM either side. We recommend this
option for machines that run at variable speeds or whose RPM
varies significantly from one recording to the next.
• Lines (number to ignore) — This specifies the number of spectral
lines that will be ignored at the beginning of the spectrum. I.e.
the envelope will be drawn around all frequencies except the
first few lines. This helps avoid false alarms caused by the ‘ski
slope’ often found at the low frequency end of spectra.
17. Click OK — You can add additional thresholds to this alarm. For
example, you might want to create separate warning, alert, and
danger levels in a single band or envelope. To do this, click Add
again > Define additional thresholds as required.
18. Click OK to return to the Alarm Templates window — Your new alarm
template will be highlighted.
19. Click Select to apply the template to your machines — The Alarm
Creator window opens and display each schedule entry at the
currently selected navigator item. Schedule entries whose
measurement units match those of your alarm e.g. velocity, will
already be selected.
20. Tick or untick the checkboxes as required to select the schedule
entries you wish to have alarms created for then click OK.
21. Click OK again then Close to finish.
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4. Click the Template button or select Templates > Edit template for
selected alarm.
5. Select the template you wish to apply to these alarms.
6. Click Select — The Alarm Summary window displays the new alarm
information.
7. Click OK then Close to finish.
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You can edit alarms by plotting a recording and manipulating the alarm
on the chart (see Editing Individual Band Alarms or Editing Individual
Envelope Alarms).
If you are editing several alarms, it is easier to do this from within the
Alarm wizard which displays the full listing of all alarms on each
machine.
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If you see the following message you will need to delete any alarms that
are using the template before deleting the actual template.
NOTE: If you see the error message shown above, follow the
instructions below for deleting a template and its associated
alarms.
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Section 6 — Bearing Database
4. Click Search now — The bearing archive is searched and a list of the
closest matches is displayed. If you only entered the manufacturer's
name or the part number, the list will show all known bearings from
that manufacturer or all bearings that match that part number.
Scroll down the list if necessary to locate your bearing.
5. Select a bearing.
6. Click Use selected bearing — This will return you to the Bearing on
Point editor.
7. Enter a name in the description field.
8. Click OK to add the bearing to the selected point — A bearing
icon now displays in the navigator list whenever this point is
selected.
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Advanced Search
You can use the advanced search option to help find the correct bearing
in the archive. This is a useful option even if you don't know the
manufacturer and part number. Advanced search uses the information
you provide to retrieve a list of bearings that match your criteria.
4. Select the option that will be used to match your information in the
Search type dropdown field.
EG: For the Outer diameter option, you can choose equals or
greater than the diameter you specify.
5. Enter the information you know about the required bearing in the
Search key field.
EG: For the purposes of this example, you would enter the outer
diameter of your required bearing.
6. If you have other information that will aid the search, enter this in
the lower fields.
7. Select Match case if you want the search to match the lower and
upper case letters you entered.
TIP: The more information you provide to narrow the search, the
shorter the final list of bearings will be.
8. Choose whether you want the search to match all criteria or any
criteria you specify.
9. Click Search now — The bearing archive is searched. A list of the
closest matches displays.
10. Select a bearing from this list or add more information.
11. Start a fresh search to narrow the list of possible bearings.
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12. Click Clear search to clear all information from the screen.
13. Click Quick search to return to the quick search window.
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Section 7 — Additional Features and Features
You can trend the collected data values in the same way as other
recordings using the Trend view.
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Typically alarm states are associated with this function. However, like
keypad schedule entries, you can also use attached file schedule entries
to collect measurements such as machine temperature or motor
current, as well as arbitrary user-defined measurement values.
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5. Click OK when you have entered a numeric value or alarm state and
attached any files you wish to associate with the entry.
6. Edit an existing attached file measurement entry using EITHER of
these methods:
• Right-click the entry on the navigator list > Select Edit.
• Press CTRL + E.
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Attached files
View File
You can use EITHER of these methods to view a file:
• Double-click it.
• Select it from the file list > Click View.
Delete File
To delete a file, select it from the file list > Click Delete.
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Export File
To export a file:
1. Select it from the file list.
2. Click Export.
3. Select the location the file will be extracted to.
4. Click OK.
Add file
You can add a new file to any existing attached file schedule entry
measurement. To do this:
1. Open an existing attached file measurement.
2. Click Add.
3. Select any files you wish to add to the measurement.
4. Click Open.
NOTE: Average Value schedule entries for Ranger devices are used
exclusively for taking temperature measurements.
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NOTE: Average Value schedule entries for Ranger devices are used
only for taking temperature measurements.
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5. Select the sensor type that will be used to take the measurement.
• SCOUT/vbX instruments — Select the sensor type from the
Sensor dropdown field. To add a new or user-defined sensor,
click Sensors > Configure a new sensor.
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In future, measurement data for this item will display in the top right
corner of vibration charts for the machine. To remove the association,
edit the Average Value, Keypad, SDI, or OPC process variable schedule
entry, untick the Display this value on all charts for this Machine
checkbox and save (OK).
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Demodulation
Demodulation is a useful process for extracting very low amplitude, high
frequency signals associated with impulse or impact events.
Demodulation is also useful as an early warning device because it
detects bearing tones before they are visible in a normal spectrum.
The process works by passing the data through filters to eliminate high
amplitude/low frequency data, extracting the ‘envelope’ around the
remaining signal, and displaying the results in a frequency/acceleration
spectrum.
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Demodulation Setup
The high frequency signals demodulation aims to extract are very
localized. Consequently you need to take extra care to ensure the
accelerometer is mounted correctly. You will need to ensure that the
accelerometer is:
• Mounted close to the vibration source.
• Well coupled, using either stud mounting or a very strong
magnet on bare metal. A handheld probe or stinger is not
recommended.
• Consistent between visits.
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It is very important that you reject all the large amplitude/low frequency
peaks. If no significant haystacks display, we recommend a standard
bandwidth of 2 kHz to 10 kHz (120 to 600) kCPM).
For low-speed machines, you can reduce the Demod bandwidth lower
limit, however ensure you keep this at least 100X running speed.
EG: For a machine that runs at 600 RPM (10 Hz), a 1-10 kHz band
should be appropriate.
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Example haystack
You can ignore recordings with RPM values that are already set.
You can use RPM multipliers to take gearbox ratios and other point
variances into account.
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NOTE: Regardless of the method you use, the RPM value will not
propagate to any recordings until you choose the options where
you want it to be applied (see next topic).
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EG: If a single point is selected, the RPM value will only be applied
to the recordings/schedule entries at that point.
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NOTE: If the diameter for a point is not defined, the linear speed
setter will have no effect.
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NOTE: If you are using a Ranger Station and Ranger sensor, the
Ranger Station tachometer RPM will be appended automatically to
waveform measurement values displayed in Ascent if the RPM
value is used as a criteria for the recording. See the Ranger
Reference Guide for more information on criteria and RPM
measurements.
NOTE: The speed value entered is saved with the recording and
automatically transferred to Ascent next time you run the Receive
operation.
You can enable Ask user for speed on every schedule entry on a
machine. The instrument will not reprompt you when new
measurements are collected. Instead it instrument remembers the
speed value you last entered on that machine and automatically reuses
it for subsequent recordings. If you wish to be reprompted at a certain
part of the machine (for example after a gearbox), change the Default
RPM for those schedule entries.
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Baseline Recordings
A baseline recording is a vibration measurement taken on a machine
considered to be in good condition. The baseline is used as a
comparison recording with which to observe changes in vibration
patterns.
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To display the previous measurement's RMS value, select Alarms > Use
Last Measurement if no Baseline. This value will labeled as a baseline
on your instrument.
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Reminders
A parameter set defines the actual parameters that will be used to take
a recording (the measurement units, measurement domain, etc). You
can reuse these as many times as you like.
Your instrument can support a wide range of sensor types and their
corresponding measurement units.
To choose a different type of unit or define your own unit, click Other
Units.
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You can choose from parameter sets already in use using the dropdown
field at the top of the window labeled Select Parameter Set.
Tabs
You can edit the information contained in the following tabs according
to your requirements:
• Parameters tab — Set individual parameters such as the Fmax
and number of averages to use.
• Channel/Sensor — Specify a channel and/or sensor other than
the default for a particular instrument. You can click the
Sensors button to define new sensors and edit existing ones
(their sensitivity and settling times, etc). The sensor assigned to
any schedule entry must match the type of signal being
measured.
• Applicable vb Instrument tab — Choose the vb instrument
these parameters will be sent to. This enables Ascent to indicate
which settings are valid for that instrument.
• Baseline Overall RMS tab — Enter a baseline value that will
display in your instrument when this schedule entry is being
recorded. See Baseline Recordings for more information.
• FFT Options tab — Set the window type (Hanning or
Rectangular) and overlap percentage.
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Fmin
Your instrument can be instructed to ‘zero out’ frequencies in a
spectrum below a particular Hz value. This enables you to remove 'ski-
slopes' or create special measurements that exclude low frequencies
from the overall value.
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Your instrument will select an Fmax from the normal available Fmaxes
that give at least the specified number of orders of frequency. For this
reason, the recording will display in the navigator with an Fmax value in
Hz/CPM. The range on the bottom axis will probably be slightly higher
than the requested number of orders.
If the tachometer is being used to trigger the measurement, the RPM will
be determined automatically.
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You can edit a single schedule entry by changing its settings in the Edit
Paramset / Schedule Entry editor. To do this:
1. Right-click the schedule entry > Select Edit.
2. Make the required changes — If several schedule entries use the
same parameter set, you can edit these collectively by modifying
the parameter set assigned to them.
3. Select Edit > Manage > Parameter Sets — The Manager - Parameter
Set window opens, listing all parameter sets in the entire site (the
site contains all your folders, which in turn contain all your
machines).
4. Select a parameter set.
5. Click Edit to open the Edit Paramset / Schedule Entry editor —
Because you are editing the parameter set, rather than an individual
schedule entry, the options on the editor that relate to schedule
entries will be hidden. Any changes you make will be applied to all
schedule entries that use that parameter set. This includes all Child
Machines if the parameter set is currently being used by a Template
Machine in the templating system.
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4. Click Add to All to open the Edit Paramset / Schedule Entry editor
and create a new parameter set — When you click OK, schedule
entries will be created using this parameter set. They will be added
to all the selected item's subitems.
EG: If you have a machine selected, schedule entries will be added
to all locations. If you have a point selected, schedule entries will
be added to all locations on that point.
5. Click Edit to open the Edit Paramset / Schedule Entry editor and
adjust any parameter sets being used by the schedule entries in this
folder, machine, point, or location.
6. Select a parameter set on the Select Parameter Sets window.
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7. Click Edit — Any changes you make to this parameter set will only be
applied to schedule entries that are subitems of the currently
selected item.
EG: On your machine structure, you might have two points and
two locations at each point (four locations in total). The schedule
entries at each location all use the same parameter set. You wish
to edit the parameters for the two drive end schedule entries but
don't want to change the parameters of the other schedule entries.
Select the point labeled Drive End. Click the P/Sets button to open
the Select Parameter Sets window. Select the parameter set (only
one will display). Click Edit to make your changes. When you click
OK, a new parameter set will be created and assigned to both
drive end schedule entries. The other two schedule entries will use
the old (unchanged) parameter set.
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Columns that are not applicable to the selected parameter sets will be
labeled N/A. All parameters will be listed as N/A if more than one
parameter set is selected from the parameter set list.
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NOTE: This field displays when you create or edit a schedule entry.
You can use the schedule entry and parameter set clean-up utility to find
and remove entries that are not being used, and merge any duplicate
entries into a single item. To access this option:
1. Select Database > Utilities > Clean-up Schedule Entries and
Parameter Sets — The Clean-up Schedule Entries and Parameter
Sets window opens, containing the following options:
• Merge all duplicated parameter sets — Consolidate any
duplicate parameter sets using the same configuration in a
single parameter set.
• Remove all unused parameter sets — Delete any parameter
sets not currently used in the navigator (i.e. any parameter sets
not actively used for measurements).
• Update all schedule entry names — Update the names of your
schedule entries. This is useful if you have changed default
measurement units, or if you changed the interface language
for Ascent after creating a schedule entry.
• Merge all duplicated schedule entries — Consolidate duplicate
schedule entries at the same measurement location.
Consolidation is most likely to be successful when duplication
follows the import of folders or machines from older Ascent
databases.
2. Tick one or more checkboxes from the Clean-up Schedule Entries
and Parameter Sets window.
3. Click OK then Yes to confirm the action — The clean-up process may
take some time to complete.
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Triaxial Measurements
Triaxial recordings are available on vb6 and vb8 portable instrument
models only. To configure a triaxial on-route recording on a vb6 or
SCOUT140/vb8 instrument:
1. Create three locations at a single point using Ascent (i.e. Horizontal,
Vertical, Axial) — Each of these locations must be set to correspond
with one of the three available triaxial sensor axes (X, Y or Z),
matching the orientation of the sensor when mounted.
2. Open Ascent.
3. Right-click a location > Select Edit.
4. Select an axis from the Triax Axis dropdown field.
5. Repeat the above steps for each of the three locations, choosing
one of the three available axes for each — When you have done this,
send the route to your instrument for data collection (see
Transferring Folders to a vbSeries Portable Instrument).
NOTE: Each of the three locations must have a unique Axis name
and triax axis. Do not assign the same axis to more than one
location.
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Sensor Settings
If you use more than one accelerometer for data collection, you can
store each sensor's sensitivity and settling time in Ascent. When setting
up schedule entries, you can select different sensors for taking the
measurements. To access these options:
1. Select Edit > Manage > Sensors.
2. Click Add or Edit to enter or change the details of your sensor.
NOTE: If you have specified any sensor setup details on your
instrument, you will NOT be able to transfer this data to Ascent.
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4. Click the Add button — The new bias value window opens.
5. Enter a name for the new bias value range entry in the Description
field.
6. Enter the required minimum bias voltage value in the Min Bias field
— This value should typically be 2-5 Volts below the anticipated
minimum output voltage used by the sensor.
7. Enter the required maximum bias voltage value in the Max Bias field
— This value should typically be 2-5 Volts above the anticipated
minimum output voltage used by the sensor.
8. Click OK to save the new entry.
NOTE: To edit an existing bias voltage record, select it from the
Bias Voltage Enter list > Click Edit.
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NOTE: You will need to paste the amplitude values into the blank
text area on the right. The number of samples will be determined
automatically when you click Create at this location.
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4. You can also click Load from Measurement to fill in the form using
the currently selected measurement.
5. Right-click the sample value text area to access some useful options
that enable you to manipulate your data:
• Create single column, remove text — Remove all text, leaving
only numeric values.
• Remove first column — Remove the first column of data if there
is more than one.
• Remove right columns — Remove any columns to the right,
keeping only the first.
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NOTE: The first five default names in the list cannot be edited.
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Tagging
Tagging provides a way to group selected items so you can carry out
collective operations on the grouped items. You can tag any data item.
Once you have tagged items, you can carry out the following collective
operations:
• Delete — Delete all tagged items.
• Update RPMs — Change the RPM value of all tagged items.
• Export Tagged to File — Export all tagged items and their
contents to a .vb file.
• Automated Report — Run a report on all tagged items.
• Set Channel/Sensor to Default — Reset all tagged schedule
entry channel and sensor settings to default.
• Create Route — Create a route from all tagged measurement
locations.
You can access all these operations by selecting Tag > View Tagged
Items.
Tag items
You can tag items:
• Manually — Select the required items in the navigator. Press
CTRL + T. To untag, repeat the process.
• Automatically — Select Tag > Search and Tag to search the
database for data that matches specific criteria.
TIP: If you have several items to tag, it may be quicker to use the
'Search and Tag' option and then untag individual items. For
example, to add all but a few measurement locations to a route,
you could tag all locations at once and then untag the ones that
are not needed.
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To save yourself setup time, you can store commonly used components
in the Ascent library (e.g. alarm bands and envelopes, user-defined
bearings, gears, machines, etc). You can use these components to build
new machines. Having one central storage area saves you having to
search through your folders to find the components you wish to copy.
One way to set this up is to create folders within the library to store
different types of machines, and other folders for each type of
component.
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Section 7 — Additional Features and Features
Edit Library
You can edit the library to delete unused templates or change the
names of template files. To do this, select Library > Edit Library. Copy,
move, or rename the library files and folders as required.
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You can transfer folders, machines, and individual recordings using the
Export command. Doing so creates .vbz3 files. You can attach these to
an email and use the Import command to transfer them to a PC.
When importing data, ensure you first select the location on the
navigator tree where you wish to insert the data.
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Export Data
To export the current folder to a .vbz3 file:
1. Open the folder.
2. Select File > Export Folder to File.
3. Use ONE of these methods to tag the item (e.g. machine):
• Select Tag > Tag.
• Right-click an item in the navigator list > Select Tag.
• Press CTRL + T.
4. To build a set of machine templates, select Tag > Clear Tags to
untag any existing items. Select Tag > Export Tagged to File.
5. Select File > Export Folder to File to create a .vbz3 file that contains
recordings from a specific date range.
6. Tick the top checkbox to restrict data to a specific date range.
7. Use the dropdown fields to select the start and end dates for this
range.
8. Click OK.
Exporting data
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Import Data
To import data from a .vbz or .vb file (earlier versions of Ascent):
1. Select File > Import File.
2. Locate the .vbz file.
3. Click Open — The data is transferred into the current folder:
• Click Yes to only import new data from a .vbz file into the
existing folder — Any data you already have in your database
will not be duplicated.
• Click No to create a new folder for this data.
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Log File
During the export process, a log file is created in the folder that contains
the export and import command batch file. This log file contains:
• Details of the export and import actions performed
• Files generated (if any)
• The result of the export/import process (success or failure)
NOTE: The log file is generated during the export process. If you
have not yet run the batch file contained in the folder, no log file
will be present.
The record in this image indicates that at 12 a.m. on January 1st 2000
an export process commenced (as indicated by the date at the top of
the record). During the export process the
C:\ExportTest\ASCENT_DATABASE.FDB database file was opened, and a
.vbz3 file exported to the folder C:\MyExportFolder. The name of the .vbz3
file created was ASCENT_DATABASE_Example Data[2000-01-01 12-00-
00].vbz3. The final line indicates the export process was successful.
The log file will be appended every time an export or import process is
initiated.
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Additional Commands
In addition to the core commands specifying the export or import tasks
to be completed, the command line export feature also enables you to
perform secondary tasks. This includes deleting existing log files or .vbz3
export files that are still contained in the target export directory.
@echo off
del "C:\vbz3ExportFolder\*.vbz3"
del "C:\FolderContainingBatchFile\*.txt"
These examples will delete all .txt format log files in the folder
C:\FolderContainingBatchFile\ and all .vbz3 format files in the folder
C:\vbz3ExportFolder\.
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goto end
:one
@echo database does not exist
goto end
:two
@echo failed to create output directory
goto end
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:three
@echo input file or folder not found
goto end
:four
@echo no vbz3 files found in folder
goto end
:five
@echo import folder not found in database
goto end
:six
@echo failed to open database
goto end
:seven
@echo error querying database for version
goto end
:eight
@echo database mismatch
:end
@ECHO FINISHED
Pause
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Scheduling data
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Export as XML
To export the current folder to a .xml file:
1. Click Send.
2. Select Export to File in the Comms Method field.
3. Tick the checkbox beside the folder(s) you wish to export.
4. Click Export.
5. Select the Save as type dropdown field > Select a file version that is
compatible with your instrument.
TIP: The easiest way to determine the suitable file version is to
check your instrument's current firmware version. You can then
select the corresponding file version that lists this firmware
version. If an incorrect file version is selected, the XML file cannot
be imported.
6. Click Save in > Locate and select the .xml file to be exported.
7. Click Save — You can now import the XML file into your instrument.
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Import as XML
To import a .xml file exported from an instrument:
1. Click Receive.
2. Select Import from File in the Comms Method field.
3. Click the browse button to locate and select the import .xml file
(e.g. on a USB flash memory drive).
4. Click Import.
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OPC Import
The OLE for Process Control (OPC) Import feature currently supports only
versions 2 and 3 of the OPC protocol.
You can trend and alarm these process control parameters in Ascent.
You can also use them to control the scheduling of other recordings.
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9. Click OK to finish defining the sensor — You can now assign the new
sensor to an OPC schedule entry.
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9. Select the Manual Entry tab if the OPC tag entries are NOT
displayed in the Browse window — I.e. they are NOT being openly
broadcast.
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10. Enter the tag names of the OPC data items you wish to import —
You may need to contact your IT department or access the OPC
server control panel for these details. The source you select should
correspond with the process signal output you wish to record.
MORE: See Taking Recordings Manually to learn how to perform a
simple test of the new OPC schedule entry to confirm it is working
as expected.
Once you have configured the OPC sensor and OPC schedule entry, you
can assign an appropriate interval to the schedule entry using the steps
detailed in Step 4: Configure Recording Intervals. You can also use these
recordings as criteria to control the acquisition of other recordings. For
example, you may only wish to take vibration readings when OPC
informs Ascent that the machine is running. This is explained in Criteria
and Conditional Monitoring.
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Template Machines
This feature is available with Ascent Level 3 software. It will only be
available to you if it is included as part of your license agreement. If you
wish to enable this feature, please contact sales@commtest.com or your
distributor for more information.
You can identify template and child machines in Ascent by their status
tags. Template machines and associated items are listed in the
navigator with a [T] label beside them. Child items are labeled with [C].
You can also change and deploy templates in the VantagePoint web
application.
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Import Template
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In the example above, note that the 3-Gen-E point, Vertical location and
velocity spectrum schedule entry are retained as free items when the
template machine is applied. You can edit these items normally. The
template machine's Drive End point, Vertical location, and acceleration
spectrum schedule entry are added as new child items. The machine
itself is also converted to a Child of the Machine template.
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TIP: You can identify child machines by their [C] tag and template
machines by their [T] tag.
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All recordings are internally stored in Greenwich Mean Time (GMT). The
local time offset is also stored with each recording. This value is used to
show the correct date or time for a recording in the local time of the
instrument that recorded it.
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If Ascent cannot detect your instrument when you click Send or Receive,
you can change the COM port being used. To do this:
1. Select Options > Configure VB Comms.
2. Select the COM port from the drop-down box or click Find to let
Ascent automatically detect this for you.
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To reduce settling time, select Options > Configure VB Comms > Tick the
appropriate checkbox.
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Rush Data
This option is available with vbX000 firmware 2.15 and higher.
When Rush Data mode is enabled, your PC will try to download data
from your instrument in larger chunks. This will make the download time
about three times faster compared to when Rush Data is NOT activated.
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NOTE: Your changes will only take effect once your instrument
hardware is reset.
9. Click Apply — You will be informed that the IP address has changed.
The instrument screen will prompt you to reset your instrument.
10. Press + to reset.
11. Click OK twice.
12. Click Close to close the Ascent windows.
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Section 9 — Manage Data Storage Effectively
To reduce the size of your Ascent database you will need to reduce the
number of recordings stored in it. There are several approaches you can
take to do this:
• Periodically thin your database by deleting old recordings (e.g.
those that are more than a year old).
• Back up your database regularly (every few months) and store
these old recordings separately on your hard drive or a CD-
ROM. Once you have done this you can delete all recordings
from the active copy of your database. If you use the Data
Thinning function in Ascent, you can selectively delete all
recordings, except for baselines.
MORE: See Data Thinning for more information.
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You can use the data thinning feature to keep different numbers of
recordings for different time periods. For example, you might want to
keep most new recordings but only a few recordings from 6 months ago
and even fewer recordings from 1 year ago. You can also create a
backup file before the thinning process takes place. You can use the
backup file to restore the deleted data in the event of any accidental
deletions.
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EG: "For recordings older than 6 months, keep one recording per
12 hours".
4. Use the radio buttons to select the data you wish to apply the
setting to (entire database, site, folder, or navigation list item).
5. Choose the number of recordings you want to keep over a specified
period — Use the drop-down boxes and enter numbers in the blank
fields to complete the sentence, For recordings older than X
days/months keep one recording per X minutes/hours.
EG: "For recordings older than 2 days, keep one recording per 6
hours".
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NOTE: If you make a mistake you can select Database > Restore >
Restore from Backup to restore the data using the backup file if
this option was selected.
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12. Click Proceed to start the database optimization process — This may
take some time for larger databases. When the process is complete,
you will be asked whether you wish to view the event log of the
actions that have just been carried out.
13. Click Yes to view the log or No to close and finish.
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Selecting any log entry in the left column will display the full log details in
the right panel. This includes the results of each individual optimization
stage (backing up, thinning, compacting) as well as the new database
size (if compacted) and the total process running time.
To select a different folder location for the log text files, click the browse
button.
To open the selected folder and view the log text files, click the Open
Folder button.
To copy the text contents of the expanded log file (displayed in the right
half of the panel), click the Copy to Clipboard button.
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Back up Database
A backup of your database provides a known good point to revert back
to in case your database ever becomes corrupt.
Backup files are automatically named with the date and time the backup
was performed. This includes the name of the database that the backup
file was taken from. Machine Assessment Report backup files use the
same naming convention, but are appended with the text _Report. They
are stored in .gbak format rather than the .backup format used for
Ascent databases.
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Backing up a database
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The easiest way to reduce the size of your database is to delete older
recordings you no longer require. You can use the Database
Optimization tool to do this.
If you wish to retain data you use only occasionally, you can create a
backup archive database. Once you have created an archive database,
you can import any old data you wish to file away from the source
database. You can then regularly update the archive database with the
newer data being acquired in the source database. You can then purge
older data from the source database to reduce its size and increase the
speed of Ascent operations.
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IMPORTANT! You should only thin the source database when you
are certain this data is present. If the database does not contain
this information, repeat the archive creation process.
NOTE: This is the original database, NOT the archive copy created
in Create and Archive Database.
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To open the source database containing the data you wish to archive:
1. Open Ascent.
2. Click Open.
3. Select your source database from the first Database dropdown field.
4. Click OK — The database opens in Ascent.
5. Select File > Export Folder to File.
6. Tick the Only export measurements/notes made between the
following dates checkbox.
7. Select the Start Date dropdown field — The calendar interface
opens.
8. Use the left and right arrows to select the date you last exported
data to your archive.
NOTE: If this is the first time you have exported data to the archive,
choose the initial creation date of the archive database. The End
Date will list today's date. You do not need to change this.
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Database Optimization
The database engine Ascent uses stores the entire database as a
database file (.gdb or .fdb). This section describes how to ensure the
database file is being used efficiently.
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To get around the System Restore problem, save your database file (.gdb
or .fdb) in a folder within the My Documents folder, rather than in
Program Files.
Relocate Database
You can use the following steps to relocate the database for optimal
performance:
1. Start Ascent.
2. Back up the database.
3. Select Database > Create Database > Create from Backup.
4. Click Browse > Locate and select the backup file you wish to restore
from.
5. Click Next.
6. Click Browse > Locate and select your My Documents folder >
Name and save the database here.
7. Select the dropdown field at the top of the screen to navigate to My
Documents.
8. Click Next.
9. Ensure the file paths specified are correct.
10. Click Finish — The original database file remains in the same
location. You can delete it if required.
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Rebuild Database
Rebuilding a database reindexes the tables and reorders items. This
makes it easier to access a database. Once several records have been
added or deleted from the database, you can rebuild the database
indexes to achieve a slight improvement in database speed.
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Section 10 — Handle Large Amounts of Data with Views
NOTE: If you have any trouble creating a specific view for your
needs, please contact help@commtest.com with details of the kind
of view you are trying to build.
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NOTE: The Select Auto View Component window contains all the
basic components for building your views. You can select an item
to display a description of it in the right pane of the window. You
can select some components now and read their descriptions so
you can learn more about what can be displayed in a view.
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8. Right-click anywhere in the empty view > Select Set Top Component
to add your first chart to the view.
9. Select Trend under Vibration Views on the Select Auto View
Component window.
10. Click OK — You will see a trend chart at the top of your view.
NOTE: The trend chart is empty because you haven't yet selected
any data to plot. You can test your view by single-clicking a
schedule entry. Double-clicking the schedule entry will plot the
latest recording.
11. Click the empty bottom half of the screen to open the Select Auto
View Component window and add the waterfall chart to your view.
12. Choose Spectrum.
13. Click OK.
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15. Select View > Save to save your view now that you know it is
working correctly.
16. Add your new view to the Report or Chart button list.
TIP: Because your view is a chart, it would be better to place it
under the Chart button.
17. Select View > Category > Charts to move your view to the Chart
button list.
18. Select View > Save.
19. Click the Chart button — You will see your view listed here.
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Building Blocks
Building blocks are used to divide your screen into sections so you can
place display components in the required positions. For example, you
might want to display components side by side or stacked on top of
each other:
• Panel — May contain any number of other components
(including more panels). You can use panels to help arrange the
AutoView components. To do this, you divide the panels into
sections using a splitter.
• Splitter — Contains up to two components side by side, or one
on top of the other.
• Selector — Provides a dropdown field for selecting a target
navigator item. For example, you might want to select a
machine, location, or schedule entry. You can also use the
selector as a filtering mechanism to restrict the data displayed.
You can filter the data by:
• Axis — E.g. only show recordings taken on the horizontal
axis.
• Measurement type — E.g. only show recordings taken in
acceleration.
• Domain — E.g. only show demodulation recordings.
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Vibration Views
Vibration views are the normal vibration charts such as spectra and
waveforms. Once you have added a vibration view, you can further
customize it by setting plot limits, choosing a chart mode (stacked,
waterfall), or adjusting the axes:
• Spectrum — Displays the most recent spectra from the selected
schedule entry.
• Waveform — Displays the most recent waveform from the
selected schedule entry.
• Trend — Displays a trends of overall values, alarm levels,
numeric data, and more. You can select the data that displays.
To do this, right-click the chart > Select Data Enters as the data
type.
• Spectrum/Waveform — Displays spectra from the selected
schedule entry in the navigator. If no spectra are found, it
display waveforms. For optimal performance, use the
Waveform or Spectrum component where possible, instead of
this general purpose component.
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Reports
This option is provided for advanced SQL users only. This is a completely
configurable HTML report based on SQL queries on the database. To
create the SQL report right-click the blank report > Select Edit Report
Definition.
Analysis
Frequency Based Waveform Analysis — A two-section chart used to
analyze waveforms. The chart displays a time waveform in the lower half
and plots a spectrum of this recording in the upper half. You can drag a
range of frequencies in the spectrum to filter out the frequencies in the
waveform and display the filtered waveform below.
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TIP: Click the Chart button to see the list of views and their
assigned shortcuts.
You can assign keyboard shortcuts to your own views. This enables you
to access these from the Chart button and your keyboard.
To assign a keyboard shortcut to a custom view you have set up:
1. Open your custom view.
2. Select View > Set Shortcut — This opens the Select Shortcut window
which contains a list of available key combinations you can assign
to your view.
3. Select a keyboard shortcut from the dropdown field.
4. Click OK.
5. Click the close button at the top right to close the view.
6. Click Yes when you are prompted to save your changes.
7. Press your chosen key combination to open the view and test the
shortcut.
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Use Selector
When you open a view to plot data, there will often be more than one set
of data that could be displayed on a chart. Consequently, Ascent will
choose one by default. A selector is a dropdown field at the top of a
chart that enables you to select the data you want to display in that
chart. The list contains measurements (or locations, schedule entries,
etc) that match the criteria you specify. This could be something like
include in the selector list, all locations that have demodulation data.
When you select an item in the navigator tree, the selector will create a
list similar to the one below.
Using a selector
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Add Selector
To include a selector in a view, you must add the selector before adding
the component it is attached to. You cannot add a selector directly to an
existing report or chart. However, there are several ways of working
around this. These solutions are described at the end of this topic.
3. Choose the type of component that will display the data listed in the
selector (e.g. a chart).
4. Right-click the empty panel > Select Create child component.
5. Select a component from the list or click the grey panel to open the
Select Auto View Component window and select a component.
6. Use the selector shortcut menu to tell the selector what type of data
to look for and where to look for it.
NOTE: The menu item 'Selector1' is the default name chosen for the
first selector. If a selector has been created previously (by you or
someone else) this name will be different e.g. 'Selector2'.
NOTE: This gives you options for choosing what the selector will
choose. Move the mouse over each submenu item in turn, from
Target downwards, to get an idea of how these options are used.
8. Choose a target for this part of the view — The target is the
navigator item you want the selector to choose (e.g. machine, point,
schedule entry, etc). When you click a navigator item, the selector
will list all the targets under this item.
EG: If you choose 'location' as your target, selecting a point will
cause the selector to list all the locations at this point that contain
the data that you have chosen to display in your chart or report. If
you select a machine, the selector will list all locations on this
machine. Selecting a folder will list all locations in this folder.
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9. Restrict the data listed in the selector by choosing items in the axis,
units, and domain submenus.
EG: You can right-click and select Selector1 (Parent) > Restrict to
units > Acceleration. This will force the selector to only list
schedule entries that specify acceleration data.
10. Right-click > Select Selector1 (Parent) > Select by default to set the
default data for this component > Select the required menu item —
The default specifies which data from all the available targets is
displayed in your chart or report (until you make a selection in the
selector). The default item becomes the first item listed in the
selector.
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Each view that displays in the Chart dropdown field is assigned a priority
value. When you double-click an item in the navigator, if several views
could be used to plot the data, the view with the highest priority will be
used by default. For example, double-clicking a frequency domain
measurement will open a spectrum by default (rather than the
SpecTrend or SpecStack views) as this view has the highest priority for
frequency data.
TIP: To get a better idea of how to set the behaviour of your view,
open one of the factory default views > Select View > Icon >
Target. This will display the data types, priority, and target for that
view.
NOTE: If you plot data using a view other than the default, you can
open the default view by right-clicking the assigned target and
selecting Open Default View.
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NOTE: The Add, Edit, and Delete buttons are not currently used.
They are included for future compatibility.
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You can think of a panel as a blank canvas onto which you place
displayable components (e.g. charts and reports). A splitter is used to
split the panels into halves so more than one component can be
displayed. The Waterfall Trend chart created in the walkthrough
consisted of a single panel split in two. However, you can create views
with as many parts as you like.
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5. Set a component for the empty part of the screen i.e. click anywhere
in the empty half to open the Select Auto View Component window.
6. Select the required component — This can be a displayable
component such as a report, note, or chart, or another panel so you
can split the layout again.
NOTE: You can further subdivide the view by adding and splitting
panels to create a four-part view. Alternatively, you can split one
panel to make a three-part view. The view can be as complex or
simple as required. Components can be stacked on top of each
other. For example, you can have a base panel containing several
components. If you delete the bottom panel, this will also delete all
the components on top of it.
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Change Layout
You can access the commands for manipulating a component by
selecting that component (e.g. delete, copy, split, etc), and selecting
Component Functions.
You cannot select a component directly and use the switch command
because both components are contained 'in Splitter1'. Consequently
they must be accessed through this component.
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Rename Component
If you are building multi-part views that contain several panels, splitters,
and selectors etc, you might want to rename these components so you
can identify them more easily. Once you have renamed a component,
when you right-click it, the new name will display in the menu instead of
the default name.
To rename a component:
1. Right-click it > Select Component Functions > Rename.
2. Enter a new name.
3. Click OK.
Resize Component
You can resize sections of a multi-part view. To do this:
1. Move the cursor over a separating border until the cursor becomes
a double-headed arrow.
2. Drag the cursor up-down or left-right.
To unsplit a panel:
1. Right-click the empty part (grey area) > Select Unsplit.
2. Right-click a component, select Component Functions > Delete to
delete it.
Delete View
To delete a view, open the view > Select View > Delete.
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Section 11 — Use Machine Builder Wizard
Introduction
The Machine Builder wizard automates the process of building machines
by stepping you through the machine setup process and creating
appropriate points, locations, schedule entries, and alarms based on the
information you supply.
Whichever alarm standard you use, the process is essentially the same.
You will specify the type of machine to build, then the alarms will be built
for you. The ISO standards require less detailed information. However,
the alarm bands generated are overall alarm bands only. The Proven
Method requires more detailed information about the machine. It also
generates more detailed alarm bands targeted at specific components
of the machine.
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Direct-coupled pump
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You can press F11 to toggle full-screen mode. You can make the forms
fill the entire screen or return the screen to normal size.
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4. Enter a value in the All ratings are currently % higher than normal
field to adjust the alarm thresholds to use higher (or lower) values.
5. Click Update — This will reset all values in the table.
6. Set the overall condition manually if you cannot find a machine type
that matches yours.
7. Enter your values in the Manual Entry fields at the bottom of the
page to set the manual thresholds > Click GO.
NOTE: The remaining steps in The Proven Method will be the same
regardless of the overall condition rating you select. The machine
type you select specifies numerical values that are substituted into
behind-the-scenes equations in the next stage.
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Select Cases
The machine you selected, along with its alarm thresholds, is displayed
at the top of the screen. At this stage you are given a selection of cases.
Each case will create different alarm band setups suited to the machine
component they describe. Almost all machines will have Case A or Case
B measurements on the bearing housings. The remaining cases are for
more specialized measurements.
You know the number of vanes on the pump (8), so you will use CASE G
TYPE 1 on the pump bearings.
The motor is an AC Induction Motor so you will use cases E and F on the
motor itself.
If you wanted to monitor a simple bearing point, you would use Case A
or B. Case G incorporates information for the bearing, so you will not
need to use Case A or B in this example.
Selecting cases
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Case G Type 1
This case provides an example of a driven centrifugal component with a
known number of vanes (or blades) and rolling element bearings.
1. Click the CASE G type 1 link.
2. Select all the checkboxes at the top right of the form to apply all
alarm levels.
3. Enter the following information in the form:
• Typical machine RPM — 3000.
• Number of blades — 8.
• The bearings are ball bearings — All other bearing types.
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Section 11 — Use Machine Builder Wizard
Calculation results
NOTE: You can now apply the alarm bands to an existing machine
or create a new machine and point. To use a point on an existing
machine, you will need to select it in the navigator before you fill
out the form. For the purposes of this walkthrough, you will need
to create a new machine to apply the alarm bands to apply to. You
may need to scroll down to see the lower part of the form.
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Section 11 — Use Machine Builder Wizard
10. Leave the checkboxes ticked for Step 3 on the form to create
horizontal, vertical, and axial locations at this point.
11. Click Create Alarm & Measurement.
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Section 11 — Use Machine Builder Wizard
Cases E and F
These two cases define special measurements to detect problems
specific to AC induction motors.
1. Click the Return to Case selection link at the bottom of the Machine
Builder wizard form to return to the Case Selection screen.
2. Click the CASE E link under AC Induction Motors.
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13. Select Pump #3 in the navigator — You are going to add these
alarm bands to the same machine.
14. Change the point name to Motor Inboard.
15. Click Create Alarm & Measurement.
16. Click the Return to Case selection link at the bottom of the Machine
Builder wizard form to return to the Case Selection screen.
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Section 11 — Use Machine Builder Wizard
Case A
The Case E and F measurements do not look for bearing problems. For
this we will use Case A, which deals with general rolling element bearing
components without vanes.
1. Click the CASE A link under General Purpose — You are going to add
these alarm bands and schedule entries to the Motor Inboard and
Motor Outboard points that have already been created.
2. Leave the bearing type as ball bearing.
3. Click Continue.
4. Untick the Create a new Point checkbox.
5. Select the Motor Inboard point on the navigator tree.
6. Leave all settings as they are.
7. Click Create Alarm & Measurement.
8. Select the Motor Outboard point > Click this button again.
9. Click the Close button in the top right corner to close the Machine
Builder wizard.
10. Select one of the schedule entries in the navigator tree — The
associated alarm icons display in the navigator list.
NOTE: Now that the machine structure is complete, you can now
create a route and send this folder to your instrument for data
collection.
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Section 11 — Use Machine Builder Wizard
382
Section 12 — Statistical Alarms
The following example shows how you can use statistically derived
alarms to fine-tune existing alarm thresholds on a machine. This
machine uses several power band alarms created with The Proven
Method.
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Section 12 — Statistical Alarms
Combined spectrum and trend chart of the machine before statistics are applied.
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Section 12 — Statistical Alarms
The bottom trend plot suggests all except one of the alarms have their
thresholds set too high. The alarm trends are on the zero axis. You
cannot see them without zooming. The one visible alarm possibly has its
thresholds set too low as this alarm has already reached Warning level.
The alarm thresholds have been reset to levels that are more accurate
for this machine. I.e. the alarms will now trigger if there is any significant
increase in vibration.
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Section 12 — Statistical Alarms
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Section 12 — Statistical Alarms
Generation Parameters
When you create a statistical alarm, Ascent needs to know what:
• Type of alarm to create — Envelope or band.
• Amplitudes to set for the alarm thresholds.
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Section 12 — Statistical Alarms
The Alarm wizard is an alarm management tool you can use to create
statistically derived alarms quickly and easily. To do this:
1. Select a machine to create the alarms for.
2. Select a set of predefined generation parameters to apply — These
specify the alarm type (band or envelope) and alarm thresholds to
create.
3. Select the schedule entries you wish to apply the alarm to.
4. Specify a frequency range for the band alarms.
5. Click OK — The wizard analyzes your data and builds the alarms at
each schedule entry you have chosen.
TIP: If you are going to use the Alarm wizard to build new alarms,
envelope alarms are the most effective type to create. If you want
more detailed band alarms with predefined frequency ranges, use
The Proven Method to create appropriate bands before redefining
their thresholds using statistics (see Redefining Thresholds for
Existing Alarms).
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Section 12 — Statistical Alarms
3. Select any existing alarms you wish to remove > Click Delete.
4. Click OK to confirm the deletion.
5. Select the Tasks tab to return to the main screen.
6. Click Add to create your new alarms.
7. Click the browse button to open the Alarm Templates window.
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Section 12 — Statistical Alarms
10. Tick the schedule entry checkboxes you wish to apply the alarms to.
NOTE: If you are creating peak or power band alarms you will need
to manually set the frequency range for these alarms.
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Section 12 — Statistical Alarms
13. Click OK to create the new alarms — Your data is analyzed. The
generation parameters you selected are used to create the
thresholds for these new alarms. The Alarm Summary window
displays the results of the generation process:
• OK — Indicates new thresholds were generated.
• Black exclamation ! mark — Indicates thresholds were
generated, however a minimal amount of data was used (the
Warn if less than value has not been reached).
• Warn if less than value — Refers to the number of vibration
recordings used as source data for statistical calculations.
• Red exclamation ! mark — Thresholds were NOT generated.
Either there was not enough data or another error occurred.
NOTE: The furthest column on the right contains more information
about the generation process. For example, you might find
information about how many outliers were rejected and whether
there were any suspicious recordings.
14. Select the Source Data tab to access a more detailed breakdown of
the data values used in the generation process.
NOTE: In the expanded navigator tree, calculated unit values
display in your preferred units. This is based on the unit
preferences currently configured in Ascent (under Options > Unit
Preferences), the units of the template, and the alarm band units.
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15. Click OK to save these new thresholds — Ascent creates the alarms
and writes the new thresholds to the database.
NOTE: If you click Cancel, the alarms will not be changed and you
can try selecting a different set of generation parameters to fine-
tune the thresholds before generating them.
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Section 12 — Statistical Alarms
Alarm wizard
3. Press SHIFT or CTRL while you select the alarms you wish to update
thresholds for.
4. Click the Template button to open the Alarm Templates window —
This window contains a list of currently defined alarm generation
parameters. You can apply the parameters to this alarm and later
include your own parameters. If there are no suitable alarm
generation parameters for these alarms None will display.
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Section 12 — Statistical Alarms
6. Click Select — The Alarm Summary window displays the new alarm
information. An icon beside each row in the threshold summary
shows whether new thresholds were generated successfully for
each alarm:
• OK — Indicates new thresholds were generated.
• Black exclamation ! mark — Indicates thresholds were
generated, however a minimal amount of data was used (the
Warn if less than value has not been reached).
• Warn if less than value — Refers to the number of vibration
recordings used as source data for statistical calculations.
• Red exclamation ! mark — Thresholds were NOT generated.
Either there was not enough data or another error occurred.
NOTE: The furthest column on the right contains more information
about the generation process. For example, you might find
information about how many outliers were rejected and whether
there were any suspicious recordings.
394
Section 12 — Statistical Alarms
395
Section 12 — Statistical Alarms
When you update alarms, Ascent uses all recordings available at that
time to generate statistics. It then perform calculations on these to
determine new thresholds. The number of recordings used and the
locations from which they are sourced are determined by the settings of
the alarm generation parameters you selected when you created the
alarms.
You can update several alarms at once. Doing so will generate new
thresholds based on the generation parameters assigned to each alarm.
To update alarms:
1. Click Alarms to open the Alarm wizard.
2. Use the menu to select the alarms you wish to update.
TIP: Press SHIFT or CTRL to select multiple alarms.
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Section 12 — Statistical Alarms
If you set your alarm levels at mean plus three standard deviations, you
would expect less than 1% of normal data to trigger an alarm. However,
unusually large data values (those higher than mean plus three standard
deviations) will trigger the alarm.
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Section 12 — Statistical Alarms
Statistical Outliers
Statistical outliers are data values that are much larger or smaller than
the mean value.
Ascent detects any statistical outliers in your data and excludes them
from its calculations. This reduces the likelihood of false or non-triggered
alarms.
You can change the default value of 3.5 estimated standard deviations
to control how much outlier removal is used. You can access this option
from the Statistics Option tab.
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Section 12 — Statistical Alarms
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Section 12 — Statistical Alarms
The following example shows an alarm band that has been updated
using statistics. Red crosses mark three measurements that were
rejected as outliers. A black cross marks one measurement that was
rejected because its data quality flag was set to bad.
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Section 12 — Statistical Alarms
Once statistics have been generated, you can get this information in
detail from the Source Data tab of the Alarm Summary window.
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Section 12 — Statistical Alarms
You will need to create alarms before you can calculate statistical alarm
thresholds for your data. There are different ways to create new alarms.
You can:
• Manually create alarms directly on charts — See Using Alarms.
• Use the Machine Builder wizard to define the alarms and
measurements using The Proven Method or an ISO standard.
• Use the Alarm wizard to create alarms, select generation
parameters, and generate thresholds for these new alarms.
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Section 12 — Statistical Alarms
Alarm Wizard
You can use the Alarm wizard to create, update, and generate alarm
thresholds on all selected items at once. To access these options:
1. Click the Alarms button to open the Alarm wizard.
2. Select the required option:
• Add — Open the Alarm Creator window where you can set the
alarm frequency range and access alarm templates and
generation parameters.
• Edit — Edit and update individually selected alarms.
• Delete — Delete the selected alarm(s).
• Template — Open the Alarm Templates window where you can
add or edit the generation parameters associated with the
selected alarms.
The next few topics will walk you through each of the alarm setup
screens and describe the settings and information you need to supply so
Ascent can generate alarms for you.
NOTE: As you explore the Alarm wizard, some parts of the screens
will be hidden and will only become visible when you select
options or enter information. The instructions will tell you when
you need to perform an action.
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Section 12 — Statistical Alarms
General Settings
To specify the general settings for alarms:
1. Click Alarms to open the Alarm wizard.
2. Select Templates > Edit all templates.
3. Click Add.
4. Use the General Settings tab to specify the basic information for
your alarm generation parameters.
• Description — This is a unique name you supply for this set of
generation parameters. Before you proceed, enter a name in
this field.
NOTE: You will be prompted for a name later if you do not enter
one now.
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Section 12 — Statistical Alarms
History Options
The History Options tab displays when you select Use history at each
location for statistics. To access history options:
1. Select the History Options tab on the General Settings tab if History
Options is not visible.
2. Tick Maximum number of historical measurements to use (at each
Schedule Entry) to specify a limit on how many historical recordings
will be used. If this is set to 1, the statistics will be based on the most
recent recording at each location or the baseline recording if Only
consider Baseline measurements is selected on the General Settings
tab.
3. Enter a value in this field.
4. Tick Only consider history since most recent baseline if you only
want Ascent to go as far back in the history as the most recent
baseline recording.
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Section 12 — Statistical Alarms
Family Options
The Family Options tab displays when you select Use measurements on
other machines in same family for statistics on the General Settings tab.
The following options are available for the Family Options tab:
• Group data by axis — Select this option to generate alarms
using data gathered from axes of the same name in a machine
family (e.g. all recordings taken on the horizontal axis).
• Group data by point — Select this option to generate alarms
using data gathered from points in a machine family that have
the same name (e.g. all recordings taken on the Drive End point).
If you select both options, when you collect data for statistical analysis
of a particular point on a family of machines, the recordings from axes
and points with the same names will be grouped together. I.e. all
machines in the family will have their Drive End – horizontal alarms
created/updated based on the Drive End – horizontal readings of all the
other machines in that family only.
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Section 12 — Statistical Alarms
Machine 1
Point 1
(alarm) H X X X X X
V X X
Point 2
H X X
V X
Machine 2
Point 1
H X X X X
V X X
Point 2
H X X
V X
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Section 12 — Statistical Alarms
Thresholds
You can use the Thresholds tab to define your threshold levels for each
alarm. To do this:
1. Select the Thresholds tab at the top of the window — The values
displayed here are entered using the Threshold editor.
2. Click the arrow beside the Threshold units dropdown field > Select
the type of alarm band you wish to create from the list of amplitude
units, measurement units, and scaling type (0-pk, pk-pk, rms). The
amplitude units you choose must match those of the alarm you are
updating or creating. However, the measurement units and scaling
type do not have to match.
3. Click Add to open the Threshold editor — This is where you will enter
the values displayed on the Thresholds tab.
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Section 12 — Statistical Alarms
Threshold editor
View of Thresholds window once values have been entered in the editor
If you are using statistics (history or family is selected for statistics on the
General Settings tab), the Threshold Editor window will contain fields that
enable you to calculate a statistical threshold. If you are NOT using
statistics, the Threshold editor will contain fields that enable you to
specify absolute alarm thresholds. You only need to enter the Alarm
Enter and Min Value (see the following list of definitions).
Here are some typical formulae for peak and power band alarms:
• A level 1 alarm (Alert) = mean + 2 standard deviations.
• A level 2 alarm (Danger) = 1.5 times the level 1 setting (50%
above mean + 3 standard deviations).
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Section 12 — Statistical Alarms
411
Section 12 — Statistical Alarms
412
Section 12 — Statistical Alarms
Envelope Options
The Envelope Options tab displays in the Threshold editor when you
select These generation parameters can be used for Envelopes under the
General Settings tab.
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Section 12 — Statistical Alarms
414
Section 12 — Statistical Alarms
Statistics Options
The Statistics Options tab displays when you select Use history at each
location for statistics and/or Use measurements on other machines in
same family for statistics on the General Settings tab.
The following options are available when you select the statistics
options:
• Use the Peak value of measurements instead of the Mean — If
you select this option, Ascent will use the peak value of the data
instead of the mean for all calculations. If you use the peak
(highest amplitude value) instead of the mean (average value), a
higher threshold will be set. This option is typically used for
envelope alarms.
• Minimum number of samples required for statistics — New
thresholds will not be generated if this number of samples is not
available.
• Warn if less than — A black exclamation ! mark displays on the
Alarm Summary window after generating thresholds to indicate
the Warn if less than value has not been reached. When you
save the thresholds, Ascent warns you that a minimal amount of
data used.
• Estimated standard deviations — Ascent uses the Median
Absolute Deviation (MAD) method to identify outliers
automatically. By default, values that are more than 3.5
estimated standard deviations from the estimated mean are
rejected. You can adjust this outlier rejection value here.
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Section 12 — Statistical Alarms
Statistics options
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Section 12 — Statistical Alarms
11. Select the other tabs as required and enter the required information.
12. Click OK when you have finished entering data — Your new template
is selected in the Alarm Templates window.
13. Click OK to finish creating the template and close this window.
14. Select a new template in the Alarm Wizard window to apply it to
your alarms.
TIP: Use SHIFT or CTRL to select more than one alarm in the list.
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Section 12 — Statistical Alarms
418
Section 12 — Statistical Alarms
Machine Families
Similar machines exhibit similar vibration patterns. You can compare the
vibration patterns of similar machines to learn more about how the
machines are expected to vibrate. This makes it easier to detect when
they are vibrating abnormally.
Ascent lets you define machine families so spectra from all machines in
that family can be compared and used to generate suitable alarm
thresholds.
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Section 12 — Statistical Alarms
You should consider the following criteria when grouping machines into
families:
• Machine type — You can group blowers that perform the same
task, pumps with other pumps, etc. Note that you should not
group machines of the same type if they operate differently (e.g.
horizontal pumps and vertical pumps) as their vibratory
patterns will be very different.
• Size/capacity — Machines must be of a similar size/capacity to
each other. They must also operate under a similar load.
• Installation/mounting — Machines must have similar
supporting framework and be mounted in a similar fashion (e.g.
same base material).
• Machine age — An old machine may exhibit a very different
vibratory pattern than a newer machine. This could be due to
regular wear and tear rather than fault conditions. You should
compare spectral patterns closely before including old and
newer machines in the same family.
• Location — Machines must be spaced a similar distance from
other sources of vibration that may affect their vibration levels.
• Environment — The temperature and humidity of the machines'
operating environments must be similar.
• Physical properties — Machines must have similar mass, rotor
stiffness, damping, etc and exhibit similar sensitivity to load
changes.
NOTE: This list is not exhaustive. Use your own knowledge of the
machines studied to look for points of similarity that can be used
to group machines into families.
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Section 12 — Statistical Alarms
421
Section 12 — Statistical Alarms
422
Section 13 — Network
Section 13 — Network
The licensed feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact sales@commtest.com or your distributor for more information.
423
Section 13 — Network
424
Section 13 — Network
To revoke a change you have saved, select File > Undo \ Revert.
NOTE: There is only one level of undo. You cannot return to a state
that existed several saves ago.
NOTE: The second user can also select the dropdown arrow beside
the Refresh button to configure an automatic refresh interval. You
can set the automatic refresh intervals to one hour, 10 minutes, or
every minute.
425
Section 14 — Administrative Tasks
NOTE: if the Security tab is not visible, you must disable Simple file
sharing in Windows Explorer. Select Tools > Folder Options from
the main Windows Explorer menu. Select the Views tab. Scroll to
the bottom of the Advanced settings list > Deselect Use simple file
sharing (Recommended).
426
Section 14 — Administrative Tasks
427
Section 14 — Administrative Tasks
428
Section 14 — Administrative Tasks
429
Section 14 — Administrative Tasks
430
Section 14 — Administrative Tasks
Enable Login
To enable the login system:
1. Log off as the system administrator.
2. Choose Database > Log off.
3. Restart Ascent.
4. Untick the Remember password checkbox.
5. Click OK to log in — The next time you run Ascent, all users will have
to enter their username and password.
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Section 14 — Administrative Tasks
You can use the Setup window to change the location of your database
directory, backup, files, and more. If you want to make changes without
opening Ascent, click the Don't run Ascent button.
Database Directory
The database directory is the file where the actual Firebird database is
stored. This is the same as your site database.
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Section 14 — Administrative Tasks
Backup Directory
The backup directory is where the .backup files are stored when you
back up a database.
You can send .scheme files to other Ascent users. If they place the file in
their scheme file storage directory, it will be available the next time they
start Ascent.
.vbz Files
.vbz files are used for importing and exporting. They usually contain an
entire folder of information, however you can export individual items in
the navigator tree by tagging them first.
When you double-click a .vb or .vbz file, Ascent will ask whether you wish
to import the file into the database.
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Section 14 — Administrative Tasks
.fdb Files
.fdb files are Firebird database files. This is the default format used when
you create a new database.
Site Database
Each piece of data in the database must be identified with a universally
unique combination of numbers. You can accomplish this using folders,
machines, points, and measurement locations by including the site
identification number in the internal identifier for the item.
For data such as parameter sets, axis names, and other non-structural
data, an additional identifier is included to identify the database in the
site that this data was created in. This enables multiple installations of
Ascent at a particular site to share data types without the risk of
conflicting identifiers.
.scheme Files
.scheme files store the settings for your color schemes (e.g. Black and
White or High Contrast).
.av Files
The views that display on the Chart and Report buttons are stored in .av
files.
When you double-click a .av file, Ascent installs that view and opens it.
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Section 14 — Administrative Tasks
.hex Files
.hex files store update files for the firmware in your instrument.
When you double-click a .hex file, Ascent prepares to send this update
file into your instrument. This is equivalent to using the standard Proflash
function.
.mpf Files
.mpf files store firmware update files for SCOUT/vbX instruments such as
the vb5, vb7/SCOUT100, and vbBalancer devices.
435
Section 14 — Administrative Tasks
436
Section 14 — Administrative Tasks
437
Section 14 — Administrative Tasks
438
Section 14 — Administrative Tasks
439
Section 14 — Administrative Tasks
Bulk Tasks
You can use the Bulk Tasks feature to perform tasks on several
instruments at once. For example, you might wish to proflash all the
instruments in a database simultaneously. This feature is useful for
environments that contain large numbers of vbOnline or Ranger devices.
NOTE: The number of devices you select will show on the Configure
button as they are selected or deselected.
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Section 14 — Administrative Tasks
NOTE: When you open a database that was created before the
Ascent 2010 release that has not already been upgraded, the
database upgrade utility will be display automatically.
441
Section 14 — Administrative Tasks
NOTE: By default, the values you can edit display in bold blue text.
442
Section 14 — Administrative Tasks
DUNS Numbers
DUNS numbers are assigned automatically in Ascent. They are used as
primary database keys and cannot be changed manually.
443
Section 15 — Troubleshooting
Section 15 — Troubleshooting
This section details some possible problems you might encounter with
Ascent and how to resolve these.
444
Section 15 — Troubleshooting
445
Index
Index
A
Acceleration
power level........................................................................................................................ 140
spectrum amplitude..................................................................................................... 141
waveform amplitude ................................................................................................... 141
Advanced Reporting System
configuring........................................................................................................................... 84
creating a machine assessment report ............................................................... 85
publishing ............................................................................................................................. 92
view report ........................................................................................................................... 88
Alarm
alarm report ................................................................................................... 79, 211, 222
applying templates to ................................................................................................. 233
band ..................................................................................................................................... 200
drawing on a chart .................................................................................................. 204
editing...................................................................................................................204, 207
exceeding ..................................................................................................................... 211
hiding/displaying ...................................................................................................... 207
peak ................................................................................................................................. 201
power.............................................................................................................................. 202
trending ......................................................................................................................... 215
checking alarm status ................................................................................................ 197
envelope............................................................................................................................. 218
adding to a chart ...................................................................................................... 219
editing............................................................................................................................. 220
exceeding ..................................................................................................................... 222
hiding/displaying ...................................................................................................... 220
margins, changing................................................................................................... 219
trending ......................................................................................................................... 224
global editing of.............................................................................................................. 234
ISO standard alarms .................................................................................................... 368
overall RMS ....................................................................................................................... 225
statistical ............................................................................................................................ 383
Alarm templates .................................................................................................................. 227
applying ....................................................................................................................227, 232
creating............................................................................................................................... 227
deleting ............................................................................................................................... 236
editing.................................................................................................................................. 234
446
Index
447
Index
C
Charts
adding on-chart remarks .......................................................................................... 125
changing colours of ...........................................................................................188, 190
customizing the scale ................................................................................................. 144
displaying multiple recordings ............................................................................... 120
displaying orders/Hz.................................................................................................... 128
displaying revolutions ................................................................................................. 128
emailing offsite ............................................................................................................... 160
modes .................................................................................................................................. 122
plotting data..................................................................................................................... 111
printing................................................................................................................................ 186
trend charts ...................................................................................................................... 161
overall RMS .................................................................................................................. 225
peak band alarms .................................................................................................... 215
power band alarms ................................................................................................. 215
using cursors on............................................................................................................. 114
waterfall ............................................................................................................................. 122
depth/direction.......................................................................................................... 122
reverse plot order..................................................................................................... 122
waveforms ........................................................................................................................ 136
zooming and panning................................................................................................. 112
Commtest Bearing Archive.................................................................................... 49, 238
Compressed files................................................................................................................. 433
Copying navigator items.................................................................................................... 40
to multiple locations ....................................................................................................... 54
CPM, displaying frequency as ...................................................................................... 142
Creation palette ...................................................................................................................... 64
Crest factor ............................................................................................................................ 138
Cursors ..................................................................................................................................... 114
snapping to a peak....................................................................................................... 116
D
Data structure ......................................................................................................................... 21
Data thinning ........................................................................................................................ 320
Database.................................................................................................................................... 21
backing up...............................................................................................................327, 433
creating.................................................................................................................................. 29
deadlock protection ..................................................................................................... 425
directory ............................................................................................................................. 432
448
Index
factory default.................................................................................................................... 29
multi-user access, managing ................................................................................. 425
optimizing the performance of ....................................................................338, 340
rebuilding ........................................................................................................................... 340
reducing the size of ............................................................................................320, 340
restoring ............................................................................................................................. 337
selecting another................................................................................................... 34, 423
storage location ..................................................................................................... 23, 432
transferring data between
importing/exporting................................................................................................ 289
using multiple databases ............................................................................................. 34
Demodulation ....................................................................................................................... 256
analyzing data ................................................................................................................ 259
setup..................................................................................................................................... 257
Design mode ......................................................................................................................... 364
Displacement
power level........................................................................................................................ 140
spectrum amplitude..................................................................................................... 141
waveform amplitude ................................................................................................... 141
Drag and drop ......................................................................................................................... 58
E
Envelope alarms.................................................................................................................. 218
adding to a chart ........................................................................................................... 219
editing.................................................................................................................................. 220
exceeding .......................................................................................................................... 222
hiding/displaying ........................................................................................................... 220
margins, changing ........................................................................................................ 219
trending .............................................................................................................................. 224
Exporting files ....................................................................................................................... 289
compressed files ............................................................................................................ 433
F
Fault frequencies ................................................................................................................ 129
defining customized frequencies.......................................................................... 132
displaying on charts..................................................................................................... 129
nudging............................................................................................................................... 132
Filter, Navigator ...................................................................................................................... 59
Folder ........................................................................................................................................... 21
creating.................................................................................................................................. 30
deleting .................................................................................................................................. 31
449
Index
importing/exporting..................................................................................................... 289
maximum number in Ascent...................................................................................... 21
opening .................................................................................................................................. 32
sending to the vb.............................................................................................................. 70
G
Gear
adding to a point .............................................................................................................. 51
Generation parameters................................................................................................... 403
creating............................................................................................................................... 417
editing.................................................................................................................................. 418
GMT, timezones ................................................................................................................... 313
Graphics file, creating....................................................................................................... 160
Greenwich meridian time ............................................................................................... 313
H
Hz, displaying frequency as .......................................................................................... 142
I
Importing files....................................................................................................................... 289
compressed files ............................................................................................................ 433
XML........................................................................................................................................ 298
Instruments
set vbX IP address ............................................................................................................ 69
vbX
send folders to the instrument............................................................................. 70
send folders to the software ................................................................................. 72
ISO standard alarms ......................................................................................................... 368
K
Keyboard shortcuts ........................................................................................................... 193
Keypad schedule entry .................................................................................................... 242
associating with process variables...................................................................... 254
editing.................................................................................................................................. 245
L
Language, choosing a......................................................................................................... 18
Library
editing.................................................................................................................................. 286
storing components in................................................................................................ 286
Licensing
450
Index
Dongle .......................................................................................................................................4
Hardware Dongle ........................................................................................................ 7, 15
software licensing ...............................................................................................................3
Uninstalling .......................................................................................................................... 14
unlocking channels ...................................................................................................... 428
upgrade license features ............................................................................................. 13
Linear speed support........................................................................................................ 263
Logging on.............................................................................................................................. 429
Long time waveforms ...................................................................................................... 140
M
Machine
adding a machine note ................................................................................................. 48
adding an image to ......................................................................................................... 47
copying ....................................................................................................................... 40, 286
creating....................................................................................................................... 36, 286
storing.................................................................................................................................. 286
Machine Builder Wizard .................................................................................................. 368
Machine families ................................................................................................................. 419
adding machines to ..................................................................................................... 422
creating............................................................................................................................... 421
deleting ............................................................................................................................... 421
editing.................................................................................................................................. 421
family options .................................................................................................................. 407
removing machines from.......................................................................................... 422
MAD, median absolute deviation ............................................................................... 399
Manually entering vibration data............................................................................... 282
Mean.......................................................................................................................................... 398
Measurements
archiving................................................................................................................................ 63
Recordings sorting
most recent first........................................................................................................... 58
oldest first ........................................................................................................................ 58
Multiple items, selecting..................................................................................................... 62
N
Navigator ................................................................................................................................... 33
copying items ..................................................................................................................... 40
filter .......................................................................................................................................... 59
list.............................................................................................................................................. 57
selecting items in.............................................................................................................. 62
451
Index
sorting..................................................................................................................................... 58
tree ........................................................................................................................................... 74
Network
connecting to................................................................................................................... 423
Notes ............................................................................................................................................ 48
adding a note ..................................................................................................................... 48
archiving................................................................................................................................ 63
deleting .................................................................................................................................. 48
editing..................................................................................................................................... 48
O
On-chart remarks
adding.................................................................................................................................. 125
deleting ............................................................................................................................... 125
editing.................................................................................................................................. 125
spreading out .................................................................................................................. 125
OPC import ............................................................................................................................. 300
associating with process variables...................................................................... 254
Orbit plots .....................................................................................................................153, 170
Orders, displaying on charts ......................................................................................... 128
Overall rms alarms............................................................................................................. 225
creating............................................................................................................................... 225
trending .............................................................................................................................. 225
P
Panning .................................................................................................................................... 112
Parameter set
creating.................................................................................................................................. 41
deleting ............................................................................................................................... 274
editing............................................................................................................. 267, 273, 274
orders-based ................................................................................................................... 271
removing unused sets ................................................................................................ 277
setting the parameters............................................................................................... 267
Photo, adding to a machine............................................................................................. 47
Point
adding a bearing to......................................................................................................... 49
adding a gear to................................................................................................................ 51
copying .................................................................................................................................. 40
creating a.............................................................................................................................. 38
Printing charts and reports ........................................................................................... 186
Process Variables........................................................................................... 242, 254, 300
452
Index
453
Index
454
Index
455
Index
creating............................................................................................................................... 341
deleting ............................................................................................................................... 367
design mode .................................................................................................................... 364
emailing offsite ............................................................................................................... 160
including baseline in .................................................................................................... 135
layout, designing............................................................................................................ 362
renaming............................................................................................................................ 341
reusing................................................................................................................................. 353
saving .................................................................................................................................. 354
selectors ............................................................................................................................. 355
system defaults, restoring ........................................................................................ 354
W
Waterfall chart ..................................................................................................................... 122
depth/direction ............................................................................................................... 122
reverse plot order .......................................................................................................... 122
Waveform analysis ............................................................................................................ 136
audio playback ............................................................................................................... 138
converting to spectra .................................................................................................. 140
long time waveforms................................................................................................... 140
true peak to peak .......................................................................................................... 138
Z
Zooming................................................................................................................................... 112
456