Easa Emergency Airworthiness Directive: AD No.: 2009-0245-E

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EASA AD No.

: 2009-0245-E

EASA EMERGENCY AIRWORTHINESS DIRECTIVE


AD No.: 2009-0245-E

Date: 10 November 2009

Note: This Emergency Airworthiness Directive (AD) is issued by EASA, acting in


accordance with Regulation (EC) No 216/2008 on behalf of the European Community, its
Member States and of the European third countries that participate in the activities of
EASA under Article 66 of that Regulation

This AD is issued in accordance with EC 1702/2003, Part 21A.3B. In accordance with EC 2042/2003 Annex I, Part M.A.301,
the continuing airworthiness of an aircraft shall be ensured by accomplishing any applicable ADs. Consequently, no person
may operate an aircraft to which an AD applies, except in accordance with the requirements of that AD unless otherwise
specified by the Agency [EC 2042/2003 Annex I, Part M.A.303] or agreed with the Authority of the State of Registry [EC
216/2008, Article 14(4) exemption].

Type Approval Holder’s Name : Type/Model designation(s) :


Turboméca ARRIEL 1 series turboshaft engines

TCDS Number : EASA.E.073

Foreign AD : Not applicable

Supersedure : This AD supersedes EASA AD 2009-0117-E, dated 02 June 2009.

Engine - Module M05 (Reduction Gear Box) Lubrication Duct –


ATA 72
Inspection / Repair

Manufacturer(s): Turboméca S.A.

Applicability: Arriel 1A1, 1A2, 1B, 1C, 1C1, 1C2, 1D, 1D1, 1E2, 1K, 1K1, 1S and 1S1
turbo-shaft engines, all serial numbers if modified by TU332 and fitted with
Modules M05 (Reduction Gear Box) as identified in figure 1 of Turboméca
Mandatory Service Bulletin (MSB) A292 72 0825 version B.
These engines are known to be installed on, but not limited to, the
following helicopters:
Eurocopter AS350B/BA/BB/B1/B2, EC145/MBB-BK117-C1 and AS365N,
Agusta A109K2, Sikorsky S-76A+ and S-76A++.

Reason: Non compliant lubrication ducts, located in Module M05 (Reduction Gear
Box) front casing, may have been installed during production and repair.
Non-compliant lubrication ducts are potentially located in modules M05
listed in the Mandatory Service Bulletin A292 72 0825 version B.
This non compliance may lead to a loss of the lubrication duct plug,
followed by a quick draining of the oil tank without indication to the cockpit
through low oil pressure warning. This could lead to an uncommanded in-
flight shut down. On a single-engine helicopter, the result may be an
emergency autorotation landing.
In addition, an oil leak following the loss of the lubrication duct plug could
lead to an engine fire.

EASA Form 111 Page 1/3


EASA AD No.: 2009-0245-E

Since the issuance of EASA AD 2009-0117-E the following new


information is available:
- Six additional M05 Modules have been found affected by the non
compliant lubrication ducts.
- An alternative repair using a steel plug has been developed.
This AD supersedes AD 2009-0117-E by referring to version B of
Turboméca MSB A292 72 0825 which includes the six additional modules
and allows the alternative repair as a terminating action.

Effective Date: 12 November 2009

Required Action(s) Required as indicated, unless accomplished previously:


and Compliance
(1) Before next flight, inspect the M05 lubrication duct for presence of oil
Time(s):
leakage, as instructed in paragraphs 1.C.(1)(a), 2.A and figure 2 of
Turboméca MSB A292 72 0825 version B. Note: Inspection in
accordance with Turboméca MSB A292 72 0825 version A is an
acceptable compliance.
If oil leakage is found:
(1.1) Apply one of the following repair procedures:
- Repair with elastomer as defined in paragraph 2.B.(1)(a) and figures
3 and 4 of Turboméca MSB A292 72 0825 version B.
or
- Installation of a steel plug as defined in paragraph 2.B.(1)(b) and
figure 5 of Turboméca MSB A292 72 0825 version B.
These are the terminating actions of this AD.
If no oil leakage is found:
(1.2) During the next 75 flight hours repeat the inspection every 4
flight hours or after the last flight of the day, whichever comes first.
(1.3) After 75 flight hours, perform the regular oil leakage check after
the last flight of the day, as defined in Chapter 05-20 of the applicable
Arriel 1 Engine Maintenance Manual, paying particular attention to the
M05 lubrication duct per figure 2 of Turboméca MSB A292 72 0825
version B.
(2) The repair procedures defined in (1.1) are the terminating actions of
this AD and one must be applied within 3 months of the effective date
of this AD.
Note: Serial numbers of Modules M05 affected by this AD are listed in
figure 1 of Turboméca MSB A292 72 0825 version B. The engine serial
numbers are also provided for information when available. In case of
conflicts between serial numbers Turboméca should be contacted for
resolution.

Ref. Publications: Turboméca Mandatory Service Bulletin (MSB) A292 72 0825 - version B,
dated 6 October 2009.
The use of later approved revisions of this document is acceptable for
compliance with the requirements of this AD.

EASA Form 111 Page 2/3


EASA AD No.: 2009-0245-E

Remarks : 1. If requested and appropriately substantiated, EASA can approve


Alternative Methods of Compliance for this AD.
2. The safety assessment has requested not to implement the full
consultation process and an immediate publication and notification.
3. Enquiries regarding this AD should be referred to the Airworthiness
Directives, Safety Management & Research Section, Certification
Directorate, EASA. E-mail: ADs@easa.europa.eu.
4. For any question concerning the technical content of the requirements
in this AD, please contact:
Turboméca, S.A., ARRIEL 1 Customer Support, 40220 TARNOS,
FRANCE. Fax: +33 5 59 74 45 15 or contact your nearest technical
representative at www.turbomeca-support.com.

EASA Form 111 Page 3/3

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