Manual Sensor Series A5S0: A5S View (Version A5S0DS0M2210B48 Shown)

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A5S0

Manual
Sensor Series A5S0
(Original operating manual)

valid for versions


A5S0DD0 (1x speed, signal range 0 Hz…25 kHz)
A5S0DD3 (1x speed / 1x direction, signal range 0 Hz…25 kHz)
A5S0DD4 (2x speed, phase shifted, signal range 0 Hz…25 kHz)
A5S0DS0 (1x speed, signal range 0 Hz…12 kHz)
A5S0DS3 (1x speed / 1x direction, signal range 0 Hz…12 kHz)
A5S0DS4 (2x speed, phase shifted, signal range 0 Hz…12 kHz)

also valid for sensors with previous order code:


A5S05 to A5S09 (1x speed, signal range 0 Hz…12 kHz)
A5S30 to A5S33 (1x speed / 1x direction, signal range 0 Hz…25 kHz)
A5S40 to A5S43 (2x speed, phase shifted, signal range 0 Hz…25 kHz)

A5S view
(version A5S0DS0M2210B48 shown)

Speed Sensors
based on
Differential-Hall-Effect Principle

TÜV certified for IEC 61508:2010; SIL 3


DIN EN ISO 13849-1:2016; PL e; Kat. 3
DIN EN ISO 13849-2:2012; PL e; Kat. 3
IEC 62061:2015; SILCL 3

A5S0-Manual_EN_Rev01 2021_JUN_29 page 1 of 20


Table of Contents

Contents Page
Table of Contents ........................................................................................................................................................ 2
1 General Information ........................................................................................................................................... 3
1.1 List of Figures .............................................................................................................................................. 3
1.2 List of Abbreviations .................................................................................................................................... 4
1.3 Application characteristics ........................................................................................................................... 5
1.4 Mounting of the Sensor ............................................................................................................................... 5
1.4.1 Notes on Pole Wheel .......................................................................................................................... 6
1.4.2 Positioning of Sensor .......................................................................................................................... 6
1.4.2.1 Alignment of Sensor ....................................................................................................................... 6
1.4.2.2 Recommended Air Gap .................................................................................................................. 7
1.4.3 Maximum fastening torques / wrench sizes / thickness of BRAUN nuts ............................................. 7
1.5 Connection (pin assignment resp. wire assignment) ................................................................................... 8
1.6 Arrangement of Pins in Sensor Plug ........................................................................................................... 8
1.7 Signal Transmission .................................................................................................................................... 9
1.8 Direction of rotation signal for sensor series A5S0DD3 / A5S0DS3 / A5S3 ............................................... 10
1.9 Speed signal f2 (phase shifted) for sensor series A5S0DD4 / A5S0DS4 / A5S4 ....................................... 10
1.10 Level and shape of the output signal ......................................................................................................... 11
1.11 Ordering Key for Sensors of A5S0… Series .............................................................................................. 12
1.11.1 Ordering Key old / current................................................................................................................. 13
1.12 Safety Data................................................................................................................................................ 14
1.13 Certification ............................................................................................................................................... 14
1.13.1 Certification IEC 61508:2010; SIL 3 .................................................................................................. 14
1.13.2 Certification DIN EN ISO 13849-1:2016; PLe; Kat. 3 ........................................................................ 14
1.13.3 Certification DIN EN ISO 13849-2:2012; PLe; Kat. 3 ........................................................................ 14
1.13.4 Certification IEC 62061:2015; SILCL 3 .............................................................................................. 14
1.13.5 SIL 3 Certificate ................................................................................................................................ 15
2 This chapter is left blank intentionally ........................................................................................................... 16
3 Safety Notes for Installation and Operation................................................................................................... 16
3.1 General Instructions .................................................................................................................................. 16
3.2 EMI ............................................................................................................................................................ 16
3.3 Safety note about metallic abrasion in the machine .................................................................................. 16
3.4 Safety Notes on Installation ....................................................................................................................... 16
3.4.1 Initial Commissioning and Installation ............................................................................................... 16
3.5 Safety Notes on Operation ........................................................................................................................ 16
3.5.1 Machine Maintenance or Overhaul ................................................................................................... 16
4 Technical Specifications.................................................................................................................................. 17
4.1 Conformity to Standards ............................................................................................................................ 17
4.2 Power Supply ............................................................................................................................................ 17
4.3 Signal Output............................................................................................................................................. 17
4.4 Speed (Frequency-) Range ....................................................................................................................... 17
4.5 Signal Transmission .................................................................................................................................. 17
4.6 Electrical Protective Measures .................................................................................................................. 17
4.7 Connection ................................................................................................................................................ 17
4.8 Permissible Ambient Temperature ............................................................................................................. 17
4.9 Installation Dimensions ............................................................................................................................. 17
4.10 Cable diameters of BRAUN Cables ........................................................................................................... 18
4.11 Weight ....................................................................................................................................................... 18
5 Accessories (optional) ..................................................................................................................................... 18

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6 Useful Lifetime, Proof Test Interval and replacement of A5S sensors ........................................................ 18
7 Dimensions at different Connection Types.................................................................................................... 19
8 Revision Notes ................................................................................................................................................. 20

1 General Information

1.1 List of Figures


Figure 1: Adjustment to the profile edges ......................................................................................................... 5
Figure 2: Alignment of sensor ........................................................................................................................... 6
Figure 3: Information on profile size .................................................................................................................. 7
Figure 4: SIL 3 Certificate ............................................................................................................................... 15
Figure 5: Dimensions at different connection types ........................................................................................ 19

A5S0-Manual_EN_Rev01 2021_JUN_29 page 3 of 20


1.2 List of Abbreviations

Abbreviation Meaning
altern. alternative
API Technical standards of the "American Petroleum Institute"
A5S BRAUN GmbH Sensor series

DIN German Institute for Standardisation (Deutsches Institut für Normung)

EMC Electro magnetic compatibility


EN European Norm

IEC International Electrotechnical Commission


incl. inclusive
IPxx Ingress Protection Number xx according to DIN EN 60529
ISO International Organization for Standardization
max. maximum
min. minimum

MTTFd Mean Time To Failure dangerous


n Short term for Speed
NEMAx National Electrical Manufacturers Association Number x
Nm Newton meter

PELV Protective Extra Low Voltage


PFDavg Probability of Failure on Demand average
RPM Revolutions Per Minute
sec second
SELV Safety Extra Low Voltage
SILx Safety Integrity Level x

TMR Triple Modular Redundant


Ub + supply voltage
UL Underwriter Laboratories
Vdc or Volt direct current
V dc
F/R Forward/Reverse (Forward/Backward)

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1.3 Application characteristics
Speed sensors for applications such as turbines, compressors, expanders etc. in non-
hazardous areas. Safety classification up to SIL 3 / IEC 61508:2010 resp. DIN EN ISO 13849-
1:2016 PL e Kat. 3, DIN EN ISO 13849-2:2012 PL e Kat. 3 and IEC 62061:2015; useable in
applications up to SILCL 3 as speed sensors.
Their low end of 0 Hz allows monitoring the machine down to zero speed. They are contact-free,
wear-free, maintenance-free and unsusceptible versus external magnetic stray fields and
machine vibration.

Sensors A5S0DD0 and A5S0DS0 and A5S0 for detection of rotational speed
Single Channel, the output provides the rotational speed as a single-track frequency signal.

Sensors A5S0DD3 and A5S0DS3 and A5S3 for detection of rotational speed and direction
of rotation
Dual Channel, 1 track = rotational speed as frequency, 1 track = F/R status as binary signal.

Sensors A5S0DD4 and A5S0DS4 and A5S4 for detection of rotational speed and direction
of rotation with two phase-shifted speed signals
Dual Channel, the output provides the rotational speed as a twin-track frequency signal (phase
shifted). Suitable for external direction detection with enhanced safety.

1.4 Mounting of the Sensor


The sensor should be mounted in radial direction so that it points to the axis of rotation of the
rotating profile. An arrangement parallel to the axis of rotation for frontal scanning is also
possible. Then, a possible axial displacement in the machine must be considered. All our
information applies to radial scanning.

For mounting, it is best to have the same thread in the fixed part. The sensor is then fixed in the
correct position with the supplied nut.
The mounting may be made flush in any material; several sensors can also be placed close to
each other.

Adjustment to the profile edges

Mounting preferably in radial


direction and in alignment
with the profile

profile
edge

rotation of
target

wrench planes at rear or front end


of sensor
Slots for positioning with
NPT at rear end
Figure 1: Adjustment to the profile edges

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1.4.1 Notes on Pole Wheel
The pole wheel must be made of ferromagnetic steel. Non-ferrous material, stainless steel or
plastics do not work.
The grooves / bolts of the pole wheel must be equidistant; otherwise the speed signal will be
unsteady.
The pole wheel should have no damage or burrs; otherwise the speed signal can become
unsteady. If there is any damage, increasing the gap in the air can eliminate a possible fault
(double pulses).

1.4.2 Positioning of Sensor

1.4.2.1 Alignment of Sensor


The sensor must be aligned with the flanks of the profile to be scanned. It is correctly installed if
the two planes at the end of the sensor (which also serve as wrench planes for screwing in)
point in the direction of the profile or perpendicular to the profile edges (for example the tooth
flanks of a gear).
A deviation of up to ± 20 ° is permitted.

Correct alignment of the sensor

Incorrect alignment of the sensor

Figure 2: Alignment of sensor

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1.4.2.2 Recommended Air Gap
The recommended air gap between the sensor front surface and the rotating part must be
observed. It increases with the size of the profile: For cams or milled grooves with their width,
distance and depth, for a gear with its module (= diameter / number of teeth). The field between
grooves or cams must be at least as large as the specified width (W), the depth D = at least 3
mm. Thickness of a gear or length (T) of a milled recess of at least 5 mm (plus a possible axial
displacement).
The guideline values given below for the profile size (D / W / T) of a rotor are the minimum
dimensions, they may be exceeded in any direction. However, the maximum permissible air gap
between the sensor and the pole wheel will not increase.

T
Profile size of a
grooved wheel

D D = min. 3 mm
W = min. 3 mm
W T = min. 5 mm

Figure 3: Information on profile size

A5S0DS0 A5S0DS3 and DS4


Air gap in dependency of profile size A5S0DD0 A5S0DD3 and DD4
A5S05…A5S09 A5S3… and A5S4…
Module of a Diametrical Pitch min. width W of a Recommended Recommended
gear wheel approx. groove wheel air gap air gap
m1 25.40 mm 3 mm 0.5 – 0.8 mm --
m1.5 16.93 mm 3 mm 0.5 – 1.0 mm --
m2 12.70 mm 3 mm 0.8 – 1.5 mm 0.3 – 0.8 mm
m3 8.47 mm 3 mm 0.8 – 2.0 mm 0.3 – 1.2 mm
m4 6.35 mm 3 mm 1.0 – 2.5 mm 0.5 – 1.5 mm

1.4.3 Maximum fastening torques / wrench sizes / thickness of BRAUN nuts

Maximum thickness
Nut wrench size
fastening torque (+/- 0.5 mm)
M12 x 1 12 Nm WS 19 6 mm
M14 x 1 25 Nm WS 22 4 mm
M14 x 1.5 25 Nm WS 22 7 mm
3/4“-16 25 Nm WS 28 10 mm
M16 x 1 35 Nm WS 24 8 mm
M18 x 1 50 Nm WS 26 9 mm
3/4“-20 50 Nm WS 24 6 mm
M18 x 1.5 50 Nm WS 26 9 mm
5/8“-18 50 Nm WS 24 10 mm
M22 x 1 75 Nm WS 30 6 mm

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1.5 Connection (pin assignment resp. wire assignment)
All sensors described here can have different dimensions and different connection types.

For the connections applies to the different types:

Assignment with plug with open cable ends of


pin no. BRAUN cables
wire color

Signal output 1:
4 white
(speed signal f1)

Common zero 3 green

+ sensor supply Ub 1 brown

Signal output 2: red (at Teflon® cable)


(speed signal f2 resp. 2 resp.
rotation direction signal) yellow (at PVC cable)

Screen (not connected to


black
sensor housing)

1.6 Arrangement of Pins in Sensor Plug

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1.7 Signal Transmission
The possible transmission distance is essentially determined by the highest occurring signal
frequency, the properties of the transmission line and the input of the connected receiving
device.
When connected to our equipment for fixed installation, a signal frequency of 25000 Hz can be
safely transmitted over a distance of up to 500 m. If the signal frequency is lower, a corres-
pondingly longer transmission distance applies. The cable is based on a 3-core or 4-core
shielded version LiYCY or LiTCT with 3x0.5 mm 2 or 4x0.5 mm2, as supplied by us (R <36 Ohm /
km, C <150 pF / m).
The signal frequency in Hz is calculated with a uniformly divided profile by:
Number of poles x speed / 60.
For narrow poles, the effective frequency must be set higher in accordance with the relationship
between pole and gap.

Important in the transmission:


A continuous good shielding must be provided. The shield must be connected directly to a shield
rail on the receiving side. Never transmit multiple signals under one common screen!
Lay transmission line separately from sources of interference.

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1.8 Direction of rotation signal for sensor series A5S0DD3 / A5S0DS3 / A5S3
The sensor indicates the direction of rotation by a constant signal, which is either high or low
depending on the direction (see below for level values). The change is instantaneous as soon as
a pole pitch (e.g., 1 tooth) has passed the sensor. At standstill, the last reported direction is
retained. A hysteresis in the direction change or the combination with a speed lower limit must
be implemented in the connected evaluation unit.
The assignment between the signal level and the direction of rotation results from the installation
position of the sensor. For the purpose of predetermination, a mark o is placed on the type strip
of the sensor. If the profile wheel rotates clockwise in the viewing direction to this mark, the
output has high level, otherwise low level.

Relationship between mark and direction signal

wrench plane

o mark

o mark visible and rotation in clockwise direction = direction output high


o mark visible and rotation in counterclockwise direction = direction output low

o mark not visible: output inverse to above

1.9 Speed signal f2 (phase shifted) for sensor series A5S0DD4 / A5S0DS4 / A5S4
The sensor provides two phase shifted frequency signals f1 and f2:

Relationship between mark and phase position

wrench plane

o mark

o mark visible and rotation in clockwise direction: f1 is ahead


o mark visible and rotation in counterclockwise direction: f2 is ahead

o mark not visible: phase position inverse to above

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1.10 Level and shape of the output signal
Rectangular pulses at low frequencies and with short lines. At higher frequencies and with long
lines, the signal at the receiver becomes a saw tooth tread profile.
Pulse pitch depends on the profile shape, when sampling a gear wheel profile, it is about 1:1.
The level is the same over the entire speed range. The built-in output stage can pull loads to
zero and to operating voltage equally strong.
The signal level during no-load running is almost equal to the supply voltage. The diagrams
show how it gets smaller when the current load increases (the high-level decreases, the low
level becomes higher). If the permissible maximum load of 25 mA is exceeded, the level drops
sharply. The sensor is not damaged, the output is short-circuit proof.
The maximum load corresponds to a load resistance of 1000 ohms at 24 V supply voltage,
500 ohms are permissible with 12 V supply voltage.

high level

low level

Output level with load against zero


volts maximum
+ sensor supply Ub load
Ub-1.5V
Ub-2.5V
output
high level
low level

1V

common zero

Output level with load against Ub (+ supply)


volts maximum
+ sensor supply Ub load
Ub
Ub-1.5V
output high level
low level
2V
1V

common zero

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1.11 Ordering Key for Sensors of A5S0… Series

A5S0 b c d e f g - xm

Signal frequency Length of fixed Teflon® cable in m*


b = DD : 0 Hz…25 kHz Standard lengths for cable:
b = DS : 0 Hz…12 kHz x = 2, 5, 8, 10, 15, 20
*(omit for versions with screw-plug-in
Signal output connection)
c= 0 : 1x frequency
c= 3 : 1x frequency / 1x direction* Nominal thread length in mm
c= 4 : 2x frequency, phase-shifted* Standard length for thread:
*minimum nominal thread length 74 mm g = 50, 80, 120 : M12x1 (1210)
g = 50, 90, 154 : M14x1 (1410)
Unit of shaft diameter g = 50, 90, 154 : M14x1.5 (1415)
d= M : metric g = 48 : M16x1 (1610)
d= N : inch and ½-NPT at end of sensor g = 80, 154 : M16x1.5 (1615)
d= U : inch g = 48, 94 : M18x1 (1810)
g = 50, 74, 94 : M18x1.5 (1815)
Thread of shaft diameter g = 48, 94 : M22x1 (2210)
Standard thread: g = 90 : 3/4“-16 (3416)
e = 1210 : M12x1 (metric) g = 90 : 3/4“-20 (3420)
e = 1410 : M14x1 (metric) g = 48, 100, 165 : 5/8“-18 (5818)
e = 1415 : M14x1.5 (metric) other lengths on request
e = 1610 : M16x1 (metric)
e = 1615 : M16x1.5 (metric) Connection type
e = 1810 : M18x1 (metric) f = B : screw-plug-in connection
e = 1815 : M18x1.5 (metric) f = T : fixed Teflon® cable
e = 2210 : M22x1 (metric)
e = 3416 : 3/4“-16 (inch)
e = 3420 : 3/4“-20 (inch)
e = 5818 : 5/8“-18 (inch)
other threads or flat shafts on request

Examples:

A5S0DD0M1210B80 = Signal frequency up to 25 kHz, signal output 1x frequency, thread M12x1,


screw-plug-in connection, nominal length 80 mm

A5S0DS0M1415B90 = Signal frequency up to 12 kHz, signal output 1x frequency, thread M14x1.5,


screw-plug-in connection, nominal length 90 mm

A5S0DD3M1615T80-5m = Signal frequency up to 25 kHz, signal output 1x frequency / 1x direction,


thread M16x1.5, Teflon® cable with 5m length, nominal length 80 mm

A5S0DS3M2210C94-5m = Signal frequency up to 12 kHz, signal output 1x frequency / 1x direction,


thread M22x1, PVC cable with 5m length, nominal length 94 mm

A5S0DD4U5818B100 = Signal frequency up to 25 kHz, signal output 2x frequency (phase shifted),


thread UNF5/8-18, screw-plug-in connection, nominal length 100 mm

A5S0DS4M1815T94-2m = Signal frequency up to 12 kHz, signal output 2x frequency (phase shifted),


thread M18x1.5, Teflon® cable with 2m length, nominal length 94 mm

A5S0-Manual_EN_Rev01 2021_JUN_29 page 12 of 20


1.11.1 Ordering Key old / current
The following table is used to better allocate the old and current ordering keys.

Old standard ordering keys Corresponding current ordering keys


A5S05… A5S0DS0M1415…
A5S07… A5S0DS0M1210…
A5S08… A5S0DS0M1810…
A5S08…A A5S0DS0U5818…
A5S08…C A5S0DS0N5818…
A5S09 A5S0DS0M2210…
A5S30… A5S0DD3M1810…
A5S31… A5S0DD3M1415…
A5S32… A5S0DD3M2210…
A5S33… A5S0DD3M1210…
A5S40… A5S0DD4M1810…
A5S41… A5S0DD4M1415…
A5S42… A5S0DD4M2210…
A5S43… A5S0DD4M1210…

A5S0-Manual_EN_Rev01 2021_JUN_29 page 13 of 20


1.12 Safety Data
See A5S-SIL-Datasheet.

1.13 Certification

1.13.1 Certification IEC 61508:2010; SIL 3


The A5S… series differential hall effect sensors are TÜV certified according to IEC 61508:2010;
suitable up to SIL3 as stand-alone speed sensors for the functions:
• speed monitoring in connection with BRAUN E16 machine protection systems
• output of a correct speed signal (frequency) with an accuracy of +/- 1Hz

1.13.2 Certification DIN EN ISO 13849-1:2016; PLe; Kat. 3


The A5S… series differential hall effect sensors are TÜV certified according to DIN EN ISO
13849-1:2016; suitable up to PLe; Kat. 3 as stand-alone speed sensors for the functions:
• speed monitoring in connection with BRAUN E16 machine protection systems
• output of a correct speed signal (frequency) with an accuracy of +/- 1Hz

1.13.3 Certification DIN EN ISO 13849-2:2012; PLe; Kat. 3


The A5S… series differential hall effect sensors are TÜV certified according to DIN EN ISO
13849-2:2012; suitable up to PLe; Kat. 3 as stand-alone speed sensors for the functions:
• speed monitoring in connection with BRAUN E16 machine protection systems
• output of a correct speed signal (frequency) with an accuracy of +/- 1Hz

1.13.4 Certification IEC 62061:2015; SILCL 3


The A5S… series differential hall effect sensors are TÜV certified according to IEC 62061:2015;
suitable in applications up to SILCL 3 as stand-alone speed sensors for the functions:
• speed monitoring in connection with BRAUN E16 machine protection systems
• output of a correct speed signal (frequency) with an accuracy of +/- 1Hz

A5S0-Manual_EN_Rev01 2021_JUN_29 page 14 of 20


1.13.5 SIL 3 Certificate

Figure 4: SIL 3 Certificate

A5S0-Manual_EN_Rev01 2021_JUN_29 page 15 of 20


2 This chapter is left blank intentionally

3 Safety Notes for Installation and Operation

3.1 General Instructions


The sensors of series A5S0… are built and tested according to standards DIN EN 61010-1
(VDE 0411-1) and have left the factory in a perfectly safe condition. To maintain this condition
and to ensure safe operation, the user must follow the instructions contained in this manual.
Connection and maintenance work may only be performed by adequately qualified personnel
and only when the power supply is switched off.

Important:
If the safety instructions are not followed, it is possible that the sensor will not deliver a
speed signal !!!

3.2 EMI
The sensor complies with all relevant regulations, as determined by the Policy of the European
Committee for Electrotechnical Standardization (CENELEC), for the Electromagnetic Compa-
tibility (2014/30/EU). Testing and inspection have been performed according to Standards
EN 61326-1 and EN 61326-3-2. Thereby, the product meets all requirements to be marked by
the CE sign.
For space reasons, the sensor is marked by its model No. but does not carry the CE-mark.

3.3 Safety note about metallic abrasion in the machine


Metallic (ferromagnetic) abrasion may adhere to the front of the sensors when the machine is at
standstill. It must be ensured by appropriate measures (oil filter, if the sensors are mounted in oil
or mounting the sensors on the top of the machine) that this does not happen.
Otherwise it is possible that the sensor will not provide a speed signal when the machine
restarts.
In general, the circulation of the oil or the air draft when starting the machine removes the metal
abrasion from the sensor. Subsequently, the sensor must be recalibrated by switching off and on
its power supply.

3.4 Safety Notes on Installation

3.4.1 Initial Commissioning and Installation


After the sensor has been mounted and the air gap checked, the sensor must be recalibrated to
the current air gap.
The sensor is recalibrated by switching off and on its power supply.

3.5 Safety Notes on Operation


Chapter 3.3 has to be observed, too.

3.5.1 Machine Maintenance or Overhaul


If the air gap has been changed or the air gap has been checked, e.g. with a feeler gauge, the
sensor must be recalibrated to the current air gap.
The sensor is recalibrated by switching off and on its power supply.

A5S0-Manual_EN_Rev01 2021_JUN_29 page 16 of 20


4 Technical Specifications

4.1 Conformity to Standards


EU-Directive(s) Standard(s)
2014/30/EU EMC directive EN 61326-1, EN IEC 61326-3-2
2014/35/EU Low voltage directive EN 61010-1
2011/65/EU RoHS directive EN IEC 63000

4.2 Power Supply


Supply voltage: + 6 V… + 30 V DC.
Current consumption: approx. 15 mA (one channel sensor) resp. 25 mA (two channel sensor),
plus load (can increase up to 60 mA with long transmission length and high signal frequency).
If power supply isn’t provided by a BRAUN device, a PELV resp. SELV power supply has to be
used.

4.3 Signal Output


Rectangular pulses with constant high level and low level over the entire speed range.
Push-Pull amplified output. Maximum load 20 mA.
The signal output is short circuit proof and protected against polarity error.

4.4 Speed (Frequency-) Range


Speeds with a maximum signal frequency of:
A5S0DS: 0 Hz…12 kHz
A5S0DD: 0 Hz…25 kHz

4.5 Signal Transmission


Cable in shielded version LiYCY with 3x0.5 mm2, resp. 4x0.5 mm2 with R < 36 Ohm/km and C <
150 pF/m).

4.6 Electrical Protective Measures


Protection class: no protection needed
IP code: IP67, pressure-tight stainless-steel housing (1.4305)

4.7 Connection
Connection with screw-plug-in connection (straight or angled) or with fixed PVC (up to 70°C) or
Teflon® (up to 125°C) cable.

4.8 Permissible Ambient Temperature


for the front part of the sensor: -40°C…+125°C
with plug-in connection: -40°C… +85°C
with fixed PVC cable: -5°C… +70°C
with fixed Teflon® cable: -40°C…+125°C

4.9 Installation Dimensions


The sensors are available with different installation threads (D) metric, resp. inch, resp. inch with
NPT, and each with a number of different nominal lengths (L). This is the length from the front
surface of the sensor to the end of the mounting thread (see figures on next page).

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4.10 Cable diameters of BRAUN Cables
PVC 3-wire (LiYCY 3x0.5 mm2) : approx. 5.4 mm (+/- 0.5 mm)
PVC 4-wire (LiYCY 4x0.5 mm2) : approx. 5.8 mm (+/- 0.5 mm)
Teflon® 3-wire (LiTCT 3x0.5 mm2) : approx. 4.8 mm (+/- 0.5 mm)
Teflon® 4-wire (LiTCT 4x0.5 mm2) : approx. 4.8 mm (+/- 0.5 mm)

4.11 Weight
The weight depends on the length and shaft diameter of the sensor and the length of fixed
cables.

5 Accessories (optional)
Cable with connector:
L3A22BO-xm:
PVC sensor connection cable (3-wire) with straight plastic connector
L3A23BO-xm:
PVC sensor connection cable (3-wire) with angled plastic connector
L3T24MO-xm:
Teflon® sensor connection cable (3-wire) with straight metal connector
L3T25MO-xm:
Teflon® sensor connection cable (3-wire) with angled metal connector
L4A08BO-xm:
PVC sensor connection cable (4-wire) with straight plastic connector
L4A06BO-xm:
PVC sensor connection cable (4-wire) with angled plastic connector
L4T09MO-xm:
Teflon® sensor connection cable (4-wire) with straight metal connector
L4T10MO-xm:
Teflon® sensor connection cable (4-wire) with angled metal connector
x = cable length in meters

Only connector:
Bi4F/01: straight connector (plastic body)
Bi4F/02: angled connector (plastic body)
Bi4F/05: straight connector (metal body)
Bi4F/04: angled connector (metal body)

6 Useful Lifetime, Proof Test Interval and replacement of A5S sensors


The Useful Life Time of A5S… sensors are 20 years.
The Proof Test Interval of A5S… sensors are 20 years.
The A5S… sensors are maintenance free in principle and only need replacement if a fault
occurs.

The normal lifetime of A5S sensors (by design, but not guaranteed) at operation temperatures
up to 60 ° C is 20 years.
At higher operation temperatures or if the availability is crucial, we suggest a replacement of the
sensors after 5 years of operation during a normal revision of the machine.

A5S0-Manual_EN_Rev01 2021_JUN_29 page 18 of 20


7 Dimensions at different Connection Types

L 65 mm

Sensor with screwed on


D
straight mating connector

L 50 mm

Sensor with screwed on


D
angled mating connector

55 mm

L 20 mm approx. 30 mm

Sensor with fix mounted


connecting cable D

L 32 mm approx. 30 mm

Sensor (NPT version) with


5/8"-18
fixed Teflon® cable, only for
UNF
5/8"-18 (inch) thread

Also see chapter 1.11 (Ordering keys for available shaft diameters D and nominal lengths L)

Figure 5: Dimensions at different connection types

A5S0-Manual_EN_Rev01 2021_JUN_29 page 19 of 20


8 Revision Notes

Date Rev. Modification


13.08.2018 00 First edition
13.08.2018 01 Adjustment of revision no. to match German version
07.12.2018 01 Editorial:
Chapter 7: Thread diameter for NPT-Version inserted.
25.02.2019 01 Editorial:
New Chapter 1.11.1 inserted.
18.03.2019 01 Editorial:
Chapter 1.11: additional standard threads and nominal lengths inserted.
17.04.2019 01 Editorial:
Chapter 1.4.3: additional values for threads 3/4“-16 and 3/4“-20 inserted.
19.01.2021 01 Editorial:
Chapter 4.1: standards adapted.
29.06.2021 01 Editorial:
Chapter 1.11 adapted.

Quality certified acc. to ISO 9001

D 71334 Waiblingen-Hegnach
Esslinger Str. 26
Tel.: +49 (0)7151/956230
Fax: +49 (0)7151/956250
E-Mail: info@braun-tacho.de
Internet: www.braun-tacho.de

A5S0-Manual_EN_Rev01 2021_JUN_29 page 20 of 20

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