36 Rolling Controls

KRAIS TUBE & PIPE TOOLS

K20 SERIES
K20 pneumatic rolling motor is designed for
the fast and accurate torque controlled rolling
of tubes from 1/4” - 1/2” OD (6.3 - 12.7mm OD).
This uniquely designed tool with automatic
reverse, expands tubes to a preset torque, at
which point it automatically trips over to its
reverse rotation, backing itself out of the tube
ready for the next expansion. The process is
fast and effortless making it the ideal tool for
production rolling applications. In line version
is available on request.

FREE MINIMUM MAXIMUM

TUBE CAPACITY OD WEIGHT LENGTH AIR CONSUMPTION CHUCKS
SPEED TORQUE TORQUE SQUARE
[INCH] [MM] [RPM] [IN.LBS] [NM] [IN.LBS] [NM] [LBS] [KG] [INCH] [MM] [CFM] [L/MIN] INC. OPT.

K20-550 1/2" 12,7 550 0,166 0,226 6,25 8,47 2,64 1,2 8,62 219 17 480 3/8" 1/4” 3/8"

K20-1800 3/8" 9,5 1800 0,166 0,226 2,25 3,05 2,42 1,1 8,07 205 17 480 3/8" 1/4” 3/8"

K20-2500 1/4" 6,3 2500 0,166 0,226 0,66 0,9 2,29 1,1 8,07 205 17 480 3/8" 1/4” 3/8"

PUSH&PULL K50 SERIES

K50 series pneumatic motors has been specifically engineered to
ensure uniform tube to tube sheet expansions, thereby preventing
the under and over rolling of tubes. This pneumatic tool features
an aluminum body, weighing in at only 10.5 lbs (4.76 Kgs) with an
ergonomically correct push/pull throttle. Automatically stops tube
expansion at defined settings.

AK50 FULL AUTOMATIC ROLLING MOTOR

AK50 tube rolling motor with automatic reverse. The machine

automatically:
hh start up when the expander is located in the tube;
hh reverse the revolution to the left once determine the set up torque;
hh stop when expender is withdrawn from the tube
hh thanks to delay timer, machine automatically runs in forward
direction after defined period from end of previous expansion (“NS”
option)
hh automatic tube expander lubrication (“L” option)

All the other features are the same as for standard K50 rolling motors.

FREE
TUBE CAPACITY OD MINIMUM TORQUE MAXIMUM TORQUE WEIGHT LENGTH AIR CONSUMPTION CHUCKS
SPEED SQUARE
[INCH] [MM] [RPM] [IN.LBS] [NM] [IN.LBS] [NM] [LBS] [KG] [INCH] [MM] [CFM] [L/MIN] STD. OPT.
K50-1250 3/4” 19 1250 14,00 1,58 108 12,20 10,5 4,76 12 1/4” 311 60 1700 3/8” 3/8” 1/2”
AUTO K50-1250 3/4” 19 1250 14,00 1,58 108 12,20 10,5 4,76 12 1/4” 311 60 1700 3/8” 3/8” 1/2”
K50-600 1” 25,4 485 22,00 2,49 193 21,81 10,5 4,76 12 1/4” 311 60 1700 3/8” 3/8” 1/2”
AUTO K50-600 1” 25,4 485 22,00 2,49 193 21,81 10,5 4,76 12 1/4” 311 60 1700 3/8” 3/8” 1/2”
K50-400 1 1/4” 31,7 400 44,15 5,00 318 36,00 10,5 4,76 12 1/4” 311 60 1700 3/8” 3/8” 1/2”
AUTO K50-400 1 1/4” 31,7 400 44,15 5,00 318 36,00 10,5 4,76 12 1/4” 311 60 1700 3/8” 3/8” 1/2”
KRAIS TUBE & PIPE TOOLS Rolling Controls 37

K60 SERIES
K60 rolling motors control expansion by the accurate measurement
of torque. They automatically stop expanding according to a
predetermined setting. Torque control prevents over- and under-
expansion of tubes, assures uniformly tightened tube joints, and
provides maximum holding strength for individual tubes. All K60 motors
include torque sensing cams designed and manufactured specifically
for tube expanding applications.

hh Strong, lightweight aluminum housings for easier handling and less

operator fatigue
hh Rugged drive combines precision control and measured torque
output
hh Simple dial-a-torque adjustment collar for easy set up
hh Cushioned shut-off reduces torque reaction
hh Quick change chucks to improve productivity

AK60 FULL AUTOMATIC ROLLING MOTOR

AK60 tube rolling motor with automatic reverse. The machine

automatically:
hh start up when the expander is located in the tube;
hh reverse the revolution to the left once determine the set up torque;
hh stop when expender is withdrawn from the tube
hh thanks to delay timer, machine automatically runs in forward
direction after defined period from end of previous expansion (“NS”
option)
hh automatic tube expander lubrication (“L” option)

All the other features are the same as for standard K60 rolling motors.

FREE MINIMUM MAXIMUM

TUBE CAPACITY OD WEIGHT LENGTH AIR CONSUMPTION CHUCKS
SPEED TORQUE TORQUE SQUARE
[INCH] [MM] [RPM] [IN.LBS] [NM] [IN.LBS] [NM] [LBS] [KG] [INCH] [MM] [CFM] [L/MIN] STD. OPT.
K60-900 1-1/2" 38,1 756 4,7 6,4 30,7 41,6 27 12,25 18 457 1980 70 1/2" 3/8, 1/2 3/4, 1
AUTO K60-900 1-1/2" 38,1 756 4,7 6,4 30,7 41,6 27 12,25 18 457 1980 70 1/2" 3/8, 1/2 3/4, 1
K60-400 2" 50,8 400 10,0 12,8 61,0 82,5 27 12,25 18 457 1980 70 3/4" 3/4, 1 3/8, 1/2
AUTO K60-400 2" 50,8 400 10,0 12,8 61,0 82,5 27 12,25 18 457 1980 70 3/4" 3/4, 1 3/8, 1/2
K60-250 2-1/2" 63,5 220 25,0 33,9 100,0 135,5 27 12,25 18 457 1980 70 3/4" 3/4, 1 3/8, 1/2
AUTO K60-250 2-1/2" 63,5 220 25,0 33,9 100,0 135,5 27 12,25 18 457 1980 70 3/4" 3/4, 1 3/8, 1/2

K60 & AUTO K60 ON SITE

Auto K60 fastened on the Flexpander. K60 fastened on the rope balancer.
38 Rolling Controls KRAIS TUBE & PIPE TOOLS

K70 RIGHT ANGLE SERIES

K70 Torque Controlled Rolling Motors have been designed for the Boiler
Tube Industry. Tools have a unique head design which features a fully
enclosed bearing design for long and trouble free life.
With industry input, our tools have been specifically engineered to
precisely and consistently expand tubes in Steam / Mud Drums, Fire
Tube and related Boilers and Equipment.
All models are equipped with a roll throttle as standard, a lever throttle
is optional.

K70 WITH OPTIONAL ACCESSORIES

Right angle gear drive Parallel gear drive Single universal joint

TUBE CAPACITY FREE MINIMUM MAXIMUM HIGHT WITHOUT

WEIGHT LENGTH SIDE TO CENTER CHUCK
OD SPEED TORQUE TORQUE SQUARE DRIVE SQUARE
[MM] [INCH] [RPM] [NM] [FT.LBS] [NM] [FT.LBS] [KG] [LBS] [MM] [INCH] [MM] [INCH] [MM] [INCH] INC. OPT.

K72-RT-90 101,6 4” 90 200 150 410 305 6,7 14,75 550 21,7 70 2,75 37 1,5 3/4” 1", 3/4” -

K72-LT-90 101,6 4” 90 200 150 410 305 6,7 14,75 550 21,7 70 2,75 37 1,5 3/4” 1", 3/4” -

K73-RT-190 63,5 2,5” 190 95 70 200 140 5,8 13,00 530 20,1 65 2,60 28 1,1 3/4” 3/4” 1/2”

K73-LT-190 63,5 2,5” 190 95 70 200 140 5,8 13,00 530 20,1 65 2,60 28 1,1 3/4” 3/4” 1/2”

K73-RT-280 57,1 2,25” 280 60 44 140 104 5,8 13,00 530 20,1 65 2,60 28 1,1 3/4” 3/4” 1/2”

K73-LT-280 57,1 2,25” 280 60 44 140 104 5,8 13,00 530 20,1 65 2,60 28 1,1 3/4” 3/4” 1/2”

K73-RT-375 50,8 2” 375 40 30 110 82 5,8 13,00 530 20,1 65 2,60 28 1,1 3/4” 3/4” 1/2”

K73-LT-375 50,8 2” 375 40 30 110 82 5,8 13,00 530 20,1 65 2,60 28 1,1 3/4” 3/4” 1/2”

K75-RT-30 152,0 6" 30 120 90 1230 922 7,5 16,50 620 24,0 70 2,75 37 1,5 1" 1" 1-1/4"

K75-LT-30 152,0 6" 30 120 90 1230 922 7,5 16,50 620 24,0 70 2,75 37 1,5 1" 1" 1-1/4"

K75-RT-60 127,0 5" 60 60 45 640 480 6,5 14,3 620 24,0 70 2,75 37 1,5 1" 1" 1-1/4"

K75-LT-60 127,0 5" 60 60 45 640 480 6,5 14,3 620 24,0 70 2,75 37 1,5 1" 1" 1-1/4"
LT - lever throttle; RT - roll throttle

K77 RIGHT ANGLE SERIES

Our torque controlled pneumatic rolling motor suitable for expanding
tube up to 8” and refinery fittings.

TUBE CAPACITY FREE MINIMUM MAXIMUM HIGHT WITHOUT

WEIGHT LENGTH SIDE TO CENTER CHUCK
OD SPEED TORQUE TORQUE SQUARE DRIVE SQUARE
[MM] [INCH] [RPM] [NM] [FT.LBS] [NM] [FT.LBS] [KG] [LBS] [MM] [INCH] [MM] [INCH] [MM] [INCH] INC. OPT.

K77-RT-25 203,2 8” 25 710 532 1455 1075 10 14,75 552 21,73 190 4,826 39 1,535 1" 1", 1-1/4" 1-1/2"

K77-LT-25 203,2 8” 25 710 532 1455 1075 10 14,75 552 21,73 190 4,826 39 1,535 1" 1", 1-1/4" 1-1/2"

K77-RT-8 203,2 8” 8 315 232 4300 3172 15 14,75 552 21,73 190 4,826 39 1,535 1" 1", 1-1/4" 1-1/2"

K77-LT-8 203,2 8” 8 315 232 4300 3172 15 14,75 552 21,73 190 4,826 39 1,535 1" 1", 1-1/4" 1-1/2"

LT – lever throttle; RT – roll throttle

KRAIS TUBE & PIPE TOOLS Rolling Controls 39

MULTIPLEEXPAND AP-S2
Two spindle, air driven torque control tube expansion system with
adjustable tube pitch. Designed for all type of coolers that suit to the
motor torque capacity. One air lever valve activates all motors and the
whole expanding process goes automatically and independently on
every motor.

STANDARD FEATURES

• Up to twice performance
• 2 spindles working simultaneously but independently
• Working range covers tubes from 1/4” up to 1/2” (5/8”*)
• Adjustable tube pitch 51 - 90 mm (2”- 3,54”)
• Spindle with reverse compensation feature in case of non
simultaneous return
• Precise torque control tube rolling with automatic reverse
• Commonality of parts with other K20 rolling motors

* varies depending on tube material , gauge and tube sheet thickness

ADJUSTABLE TUBE PITCH

AVAILABLE MOTORS

The L20 rolling motors is based

on K20 rolling motors and the all
parts are interchangeable. ME-AP-L1800-2S

TUBE CAPACITY* FREE MINIMUM AIR

MAXIMUM TORQUE WEIGHT LENGTH CHUCKS CHUCKS OPT
MOTOR OD SPEED TORQUE CONSUMPTION
[INCH] [MM] [RPM] [FT.LBS] [NM] [FT.LBS] [NM] [CFM] [L/MIN] [LBS] [KG] [INCH] [MM] [INCH] [MM] [INCH] [MM]
L20-550 1/2 12,70 550 0,166 0,225 6,25 8,474 17 480 2,64 1,20 9,409 239,0 1/4 6,35 3/8 9,53
L20-1800 3/8 9,53 1800 0,166 0,225 2,25 3,051 17 480 2,42 1,10 8,858 225,0 1/4 6,35 3/8 9,53
L20-2500 1/4 6,35 2500 0,166 0,225 0,66 0,895 17 480 2,29 1,04 8,858 225,0 1/4 6,35 3/8 9,53
L30-1000 3/4 19,05 1000 1,180 1,580 11,20 15,5 60 1700 11,0 4,95 13,700 350,0 3/8 9,5 1/2" 12,70

* Tube capacity for most popular cases with a standard percentage of the wall reduction. The reached capacity can be different for thicker tube sheet, harder and exotic
metal tube and a higher percentage of wall reduction.

EXAMPLE APPLICATION
40 Rolling Controls KRAIS TUBE & PIPE TOOLS

MULTIPLEEXPAND NAP-S4
Four spindle*, air driven torque control tube expansion system with
non adjustable tube pitch. Designed for all type of coolers that suit to
the motor torque capacity. One air lever valve activates all motors and
the whole expanding process goes automatically and independently on
every motor.

STANDARD FEATURES

• Up to four** times performance

• 4 spindles working simultaneously
• Working range covers tubes from 1/4” up to 1/2” (5/8”***)
• Fixed tube pitch
• Spindle with reverse compensation feature in case of not
simultaneous return
• Precise torque control tube rolling with automatic reverse
• Commonality of parts with other K20 rolling motors
Available with other number of spindles - on request.

* can be less or more spindle

** depend number of working spindles
*** varies depending on tube material , gauge and tube sheet thickness

AVAILABLE MOTORS

The L20 rolling motors is based

on K20 rolling motors and the all
parts are interchangeable.

ME-NA-L1800-S4

TUBE CAPACITY* FREE MINIMUM AIR

MAXIMUM TORQUE WEIGHT LENGTH CHUCKS CHUCKS OPT
MOTOR OD SPEED TORQUE CONSUMPTION
INCH MM RPM FT.LBS NM FT.LBS NM CFM L/MIN LBS KG INCH MM INCH MM INCH MM
L20-550 1/2 12,70 550 0,166 0,225 6,25 8,474 17 480 2,64 1,20 9,409 239,0 1/4 6,35 3/8 9,53
L20-1800 3/8 9,53 1800 0,166 0,225 2,25 3,051 17 480 2,42 1,10 8,858 225,0 1/4 6,35 3/8 9,53
L20-2500 1/4 6,35 2500 0,166 0,225 0,66 0,895 17 480 2,29 1,04 8,858 225,0 1/4 6,35 3/8 9,53

* Tube capacity for most popular cases with a standard percentage of the wall reduction. The reached capacity can be different for thicker tube sheet, harder and exotic
metal tube and a higher percentage of wall reduction.

EXAMPLE APPLICATIONS
KRAIS TUBE & PIPE TOOLS Rolling Controls 41

FLEXHOLDER SYSTEM
The FLEXHolder articulated arm supports the weight and absorbs the
torque of the rolling motors and beveling machines using a pneumatic
counterbalance, which allows the operator to effortlessly move the
rolling motor into position.
hh Positive tool holding system virtually eliminates the chance for
operator error.
hh Increases expander life up to three times compared to conventional
tube rolling.
hh Extends tool life by using the lubricated air from rolling motor’s exhaust
for cooling the rolls & mandrels, significantly reducing tooling cost.
Standard model features 1,5 m vertical and 1,5 m horizontal reach
(models with increased vertical and horizontal capacity are available
upon request). Column can be easily removed form the base for the
transportation purposes.

SPECIFICATION

Vertical movement 150 cm 59”

Horizontal movement 150 cm 59”
Minimum Lift Capacity 5 kg 10 Lbs
Lift Capacity 30 kg 37 Lbs
Allowable Torque 170 Nm 125 FtLbs

CONVENIENT WORKPLACE SUPPORT FOR WHOLE RANGE OF KRAIS MOTORS

Auto K50 Series EB-1 Rolling Motors E-1 Rolling Motors

rolling motors operated by TES100 operated by TES100

The FLEXHolder truck has a built-

in compartment. Large capacity
allows you to maintain order in
the workplace.
S1-S5 Servo Motors B1-B5 Servo Motors
(synchronous) (synchronous)
FLEXHolder can be supplied operated by TES1000 operated by TES1000
as FlexColumn without trolley
which can be fixed to the floor,
your own trolley or any other
preferred way.
42 Rolling Controls KRAIS TUBE & PIPE TOOLS

TES MINI 2
TES Mini 2 is a semi automatic torque controller for the precise
expansion of ferrous, non-ferrous and alloy tubing. It is ideal for
condenser/chillers, heat exchangers and boilers. It’s one of most
popular tools because of its accuracy, speed and ease of use.
The second generation TES Mini has been designed with direct input
from our customers and utilizes the latest electronic components. As a
direct result of these new technologies, gains in precision and energy
efficiency have been realized from an already accurate system (±1%).
The redesigned control panel is simpler to navigate and incorporates a
built in card reader for detailed work reports.

MAIN TES MINI 2 FEATURES

hh microprocessor controlled tube expansion;
hh consistent torque control over 1 or 10,000 expansions;
hh controls torque during long series of tube expanding;
hh programmable torque shut-off value and high/low torque limits;
hh reverse button for retracting expanders from the tubes;
hh programmable timers for; cycle start, reverse pause, end of cycle, and
a suppression timer for low torque value settings;
hh CE Certified design.

Usage of our TES Mini 2 Controller, which is durable and easy to

maintain, ensures that all tubes are expanded to the same torque.
With the proper, easy to use set up, you can avoid over rolling which
damages joint integrity and the distortion of tube sheet ligaments.

TES MINI 2 FUNCTIONS

hh speed adjustment or limit (depends on motor type)

hh torque adjustment
hh suppression time adjustments
hh pause time adjustments
hh softstart delay
hh report generation (up to 9999 cycles)
hh works with 110 V and 230 V

DIMENSIONS

140 mm

102 mm 230 mm Weight 2,0 kg (2,4lbs)

KRAIS TUBE & PIPE TOOLS Rolling Controls 43

TES MINI 2 MOTORS

TES Mini in conjunction with one of our tube rolling motors will improve
productivity and safety, while delivering unmatched performance and
durability.

TUBE TORQUE
MAX RPM WEIGHT
CAPACITY* MOTOR
MOTOR TYPE FREE SPEED UNDER [NM] [FT-LBS]
POWER
LOAD
MIN MAX MIN MAX MIN MAX [KG] [LBS]

HT-0 1/4 1/2 2300 1700 460 W 0,70 10,00 0,50 7,40 1,2 2,4

ES-0 5/8 1 1/4 680 450 1150 W 12,00 45,00 8,85 33,00 3,2 7,0

650 430
ES-2 5/8 1 1/8 1150 W 8,00 43,00 6,00 32,00 3,2 7,0
1200 760

628 450
DU-0 5/8 1 650 W 3,00 42,00 2,21 30,50 2,0 4,4
2100 1550

150 120
250 219
DU-1 3/4 2 2000 W 12,00 250,00 8,85 185,00 8,6 17,6
445 380
720 650

K90-E-90 2 5 90 81 1150 W 70,00 510,00 51,63 376,16 10,0 22,0

K90-E-190 1 1/2 3 142 129 1150 W 50,00 260,00 36,88 191,77 10,0 22,0

K90-E-280 1 1/4 2 1/2 274 250 1150 W 40,00 190,00 29,50 140,14 10,0 22,0

* Tube Capacisty depends on material and technical condition of tube

44 Rolling Controls KRAIS TUBE & PIPE TOOLS

TES-3000
This Digital Tube Expanding System features a
range of powerful and efficient servo motors.
Variable Speed and Torque repeatability +/-
1% are a few of the advantages of this system.
Created for the demanding customer, this
system ensures uniform tube expansion over
a wide range of tube diameters and materials,
greater efficiency and accuracy combined
with ease of use make this system, simple,
affordable and extremely fast.

BASIC PARAMETERS

hh Power supply:
hh TES 3000: 400V 50/60Hz
hh For tubes: ½” – 1 ½”
hh Control unit weight: 14 kg
hh Footswitch weight: 5 kg
hh Dimensions: 800 x 200 x 900 mm

MAIN TES FEATURES

hh Purely digital and modular system.

hh High tech servo drive and motor assure accuracy, high quality and
repeatability of the results and efficient work.
hh Extremely easy and user friendly interface on 7” touch screen.
hh Supported languages: English, Korean, German, Spanish, Portuguese, Special designed USB host for easy TES units are
Chinese, Polish. body shape for software upgrade to equipped with top
hh USB Flash Drive available to dump expanding log files (48 MB of convenient of latest version. quality connectors.
internal storage space for the log files) operator
hh Easy software upgrade with USB flash memory
hh CE compliant. In full accordance with RoHS compliance.
hh Motor equipped with EnDat encoder. SERVO DRIVE WORKING SCHEME

TES-3000 SPECIFICATION

Colors 65536

Resolution (W x H) 800 x 480

Back Light LED

Processor Cortex A8 600MHz

Touch Panel Type 4 wires resistive type

Storage 128 MB Flash

RAM 128 MB
High speed; Variable speed; Constant speed
USB Host USB 2.0 – software updates, dump the log files
Servo drive rolling; Traditional rolling
Complies with EN 55022:2006, Class A, EN 61000-
CE 3-2:2006, EN 61000-3-3:1995 + A1:2001 + A2:2005
standards TES3000 AND B2 SERVO DRIVE
UL E248297

Protection Structure IP65 front panel

Storage Temperature -20°~60°C (-4°~140°F)

Operating Temperature 0°~50°C (32°~122°F)

Operation Humidity 10-90% RH (non-condense)

KRAIS TUBE & PIPE TOOLS Rolling Controls 45

MOTORS FOR TES-3000

We offer a full range of motors, you can choose a proper one that fits your needs. Each motor is
equipped with one of 5 of the gear boxes. Each with protection level IP56.

TORQUE RANGE WITH TES-3000

PHASE
MOTOR TYPE WEIGHT MAX RPM NM FT.LB
VOLTAGE
MIN MAX MIN MAX
S3000 5,0 kg 3000 0,2 2,5 0,10 1,80
S6000 5,0 kg 6000 0,2 2,5 0,10 1,80
S5 5,0 kg 1662 0,4 8,6 0,20 6,30
S4 5,0 kg 1500 0,5 9,5 0,30 7,00
S3 5,0 kg 1091 0,6 13,0 0,40 9,50
S2 5,0 kg 800 0,9 18,0 0,60 13,20
1/230V
S1 5,0 kg 600 1,2 24,0 0,80 17,70
B5 8,0 kg 1453 1,8 27,0 1,30 19,90
B4 8,0 kg 1000 2,6 39,0 1,90 28,70
B3 8,0 kg 736 3,5 53,0 2,50 39,00
B2 8,0 kg 400 6,5 92,5 4,70 68,20
B1 8,0 kg 300 9,0 123,0 6,60 90,70
G1455 9,0 kg 1453 2,3 70 1,6 51,6
G1000 3/400V 9,0 kg 1000 3,4 102 2,5 75,2
G400 9,5 kg 400 7,5 240 5,5 177

TELESCOPIC SHAFT TES-3000 SOFTWARE

Optional telescopic shaft for motors G-1000, G-400 and G-1450

FLEXHOLDER

To work with TES3000

controllers we
recommend arm hh Friendly interface and large touch screen allows to configure different
FlexHolder. This motor types with their predefined min/max values and to set up
connection allows required expanding parameters.
you to create a hh Torque Wizard helps to calculate torque settings based on: %wl
mobile workstation reduct, Feed Angle, Mandrel taper, Tube Diameter, Tube Yield
with an above (Ultimate tensile strength), Wall Thickness (Gauge, Expansion Length)
average performance! hh 3 operating modes available: MANUAL: Single expansion, SEMIAUTO:
Single expansion with autorevers, AUTO: Expansion with autorevers in
endless loop until operator stops
hh Configurable expanding timers: reverse rolling time, time between
expanding cycles (to move expander from one to another tube), time
to expand with maximum rpm in the initial expanding phase
hh Other features: Expandings counter, Color status lamps, Metric and
imperial units available, Translated to many languages.
46 Rolling Controls KRAIS TUBE & PIPE TOOLS

SWIFTROLL X1
Fully automatic Robot-Setup for tube expansion, facing, tube cutting
and orbital tube to tube sheet welding.
Based on 6 axis FANUC robot, a special version of TES3000 for CNC –
digital controller for speed and expansion managing and KRAIS dual
function, dual-geared, 3 KW servo drive. All works under Fanuc R30iB
system. SwiftRoll has an overload system in the event of a collision to
prevent damages. FACING EXPANDING
SwiftRoll X1 is delivered with built-in HMI software and PC laptop with
custom CAM software for easy tube sheet programming. SwiftRoll X1 is
installed on the convenient steel platform.
As optional we can furnish the robot with: automatic referencing
function, vision system and force sensors allow robots to detect force
and torque. SwiftRoll can be built with a bigger robot that provides
double capacity: bigger reach radius and lifting.

ROBOT WORKING RANGE STANDARD MOTOR PARAMETERS

ROLLING ROLLING FACING

AXIS NUMBER REACH RADIUS LIFTING POWER
SPEED TORQUE SPEED

1200 mm 20 Kg Up to 102 Nm Up to
6 3 kW
47,00” 44 Lbs 1000 Rpm 75 Ft.Lbs 1000 Rpm

TES3000 - SEPARATE UNIT TIPTIG WELDING UNIT

The TES3000 for CNC can also be used as SwiftRoll as an option can be integrated with
the independent rolling system. Can be a tube to tube sheet welding equipment as
used with FlexHolder, telescopic shaft or cooperation with the most modern, most
handheld. And, thanks to the wide range of sophisticated and fastest welding system
motor drives, TES3000 for CNC can be used to available these days - made by company
process expansion of tubes in varies sizes and TipTig.
materials.
KRAIS TUBE & PIPE TOOLS Rolling Controls 47

CUSTOM HMI SOFTWARE CUSTOM CAM FOR EASY PROGRAMMING

Unique feature delivered as standard is full

featured, customized CAM software. In a very
short period of time allows creating programs
for tube expanding, facing or welding to tube
sheet.
Software functions allow measuring all tube
sheet parameters based on sheet drawing. The
precise definition of tube holes locations is
determined in few clicks. Calibration, made by
robot’s header, joins information from drawing
The robot is delivered with the pre-installed with the real sitting of the tube sheet. The
KRAIS HMI system dedicated exclusively to whole process takes minutes.
support of referencing, tube expanding, tube One of the essential functions of software is
facing and welding tubes to tube sheet. a possibility to automatically programming
The system has been written to facilitate the the order of expanding tubes. It is very
operation of the robot and to hide functions important to avoid tube sheet deformation
that may be unnecessary in the working while expanding from the top to the bottom or
process or are too advanced at the very another way around.
beginning of learning.

SWIFTROLL IN ACTION

Simultaneous machining of two (!) tube sheets. Both of them were prepared earlier and now they
need tube facing and expanding. After on hour setup, all work is done totally automatically.