GE Fuji AF 300 VFD Manual

™
General Information – AF-300 Micro-$aver II Drive Instructions
These instructions do not purport to cover all details or variations in equipment, nor to provide for
every possible contingency to be met during installation, operation, and maintenance. Should
further information be desired or should particular problems arise that are not covered sufficiently for
the purchaser's purpose, the matter should be referred to GE Fuji Electric, Customer Service.
This document contains proprietary information of GE Fuji Electric and is furnished to its customers
solely to assist that customer in the installation, testing, and/or maintenance of the equipment
AF-300 described. This document shall not be reproduced in whole or in part nor shall its contents be
disclosed to any third party without the written approval of GE Fuji Electric.
MICRO-$AVER II
TM
NOTE: The terms "inverter", "controller", and "drive" are sometimes used interchangeably through-
1/4 - 5 Horsepower out the industry. We will use the term "Drive" in this document.
Instructions AF-300 Micro-Saver II™ and X$D™ are trademarks of General Electric Company. Energy Saver®
is a registered trademark of General Electric Company.
The terms "AF-300 Micro-Saver II" and AF-300M$II will be used interchangeably throughout this
document.
WARNING: Always read the complete instructions

prior to applying power or troubleshooting the equipment
and follow all procedures step by step.
SHOCK HAZARD labels may be located on or inside the Drive to alert people that dangerous
voltage may be present. (Refer to Section 1: Safety Precautions for Warnings and Cautions.)
Blank space has been intentionally left at the bottom of each page for the convenience of the user
in documenting notes.
i
TABLE OF CONTENTS TABLE OF CONTENTS (continued)
Section Title Page
Section Title Page
1. SAFETY PRECAUTIONS .......................................................................... 1-1 8. TROUBLESHOOTING ............................................................................. 8-1
Table 8: Fault Condition Description and Operation ............................... 8-1
2. DESCRIPTION, COMPONENT IDENTIFICATION, (1) Overcurrent ............................................................................................ 8-2
AND SPECIFICATIONS ............................................................................ 2-1 (2) Overvoltage ............................................................................................. 8-3
General Description .................................................................................. 2-1 (3) Undervoltage .......................................................................................... 8-4
Delivery Inspection Procedures ............................................................... 2-1 (4) Drive Overheat ........................................................................................ 8-5
Nameplate Data......................................................................................... 2-1 (5) External Alarm Input ............................................................................. 8-5
Drive Keypad Functions and Layout ........................................................ 2-2 (6) Drive Overload ........................................................................................ 8-6
Drive Components .................................................................................... 2-3 (7) Memory Error, Keypad Communication, CPU Error .......................... 8-7
Table 1: Standard Specifications .............................................................. 2-4 (8) Drive Output Circuit Error .................................................................... 8-8
Table 2: Drive Dimensions ....................................................................... 2-7 (9) Motor will not run .................................................................................. 8-9
Table 3: Drive Ratings, Efficiencies and Watts Loss ................................ 2-7 (10) Motor will run but speed will not change ........................................... 8-10
(11) Motor will stall during acceleration .................................................... 8-11
3. INSTALLATION GUIDELINES .................................................................. 3-1 (12) Motor Heating Abnormal .................................................................... 8-12
Installation Environment .......................................................................... 3-1
Installation Mounting Clearance ............................................................. 3-1 9. WARRANTY PARTS AND SERVICE ..................................................... 9-1
Dimension Drawings ................................................................................. 3-2 Warranty Coverage .......................................................................................... 9-1
Dimensions of Keypad Mounting Holes .................................................. 3-4 Out-of-Warranty Procedure ............................................................................ 9-1
Motors .............................................................................................................. 9-1
4. WIRING PROCEDURES ........................................................................... 4-1 In-Warranty Failure Check List ................................................................. 9-2
Remove Terminal Top Cover ................................................................... 4-1 (Data necessary for Warranty Administration)
Control Circuit Wiring .............................................................................. 4-2 AF-300M$II Spare Parts List ........................................................................... 9-3
Main Circuit Wiring .................................................................................. 4-3
Table 4: Drive Wire Size Recommendations ........................................... 4-4 10. CE MARK .............................................................................................. 10-1
and Circuit Protection Rating
Control/Circuit Terminal Block .............................................................. 4-5
Drive Wiring Diagram ............................................................................... 4-6
Table 5: Terminal Identification/Function ............................................ 4-7
Drive Interface Details .............................................................................. 4-9
5. DRIVE OPERATION .................................................................................. 5-1

Keypad Panel Identification/Operation ................................................. 5-1
Function Code and Data Code Description/Selection .......................... 5-1
Keypad and Display Operation Programming ........................................ 5-2
Stop Mode ................................................................................................. 5-3
Run Mode .................................................................................................. 5-4
Program Mode while stopped .................................................................. 5-5
Program Mode while running .................................................................. 5-6
Trip Mode .................................................................................................. 5-7
Summary of Operating Modes ................................................................. 5-8
Pre-Operation Inspection ......................................................................... 5-9
Table 6: Function Code List ..................................................................... 5-10
6. FUNCTION CODE DESCRIPTIONS (01 thru 79) ..................................... 6-1

(Settings and Diagrams)
7. MAINTENANCE AND INSPECTION ......................................................... 7-1

Megger Test ............................................................................................... 7-1
Periodic Parts Replacement ..................................................................... 7-1
Inspection Items ........................................................................................ 7-2
Measurement Points and Meters ............................................................. 7-3
ii iii
Section 1 WARNINGS
SAFETY PRECAUTIONS MECHANICAL MOTION The Drive leakage current to
HAZARD: Drive systems cause mechanical ground is higher than 3mA. Use grounding
DANGER, WARNING, CAUTION AND NOTES motion. It is the responsibility of the user to conductor as specified in Table 250-95 of
insure that any such motion does not result in National Electric Code, ANSI/NFPA 70-1993 or
The following format is used on the equipment or found an unsafe condition. Customer provided Table 31 CSA22.2, No. 14-M91.
in this manual. Read all labels and follow the directions interlocks, and operating limits should not be
whenever working on the equipment. bypassed or modified.
HAZARD OF MOTOR
ELECTRICAL SHOCK OVERSPEED:
AND BURN HAZARD: When using
WARNS ABOUT HAZARDS THAT instruments such as oscilloscopes to work on ANY APPLICATIONS REQUIRING OPERATION
WILL RESULT IN IMMEDIATE SERIOUS PERSONAL live equipment, the oscilloscope’s chassis ABOVE 120 HZ MUST BE APPROVED BY THE
MOTOR MANUFACTURER.
INJURY OR DEATH IF IGNORED. should be grounded and a differential amplifier
input should be used. Care should be used in Bias frequency setting is available when analog
the selection of probes and leads and in the frequency setting method (i.e. the Function
adjustment of the oscilloscope so that accurate code "01" data is set at 1) is selected. At the
readings may be made. See instrument stop condition, the reference frequency will be
manufacturer’s instruction book for proper blinking on the LED display. If the Bias
Denotes operating procedures and
operation and adjustments to the instrument. frequency is set at a certain level and the
practices that may result in personal injury or loss of
life if not correctly followed. reference frequency is Zero, during the stop
FIRE AND EXPLOSION condition, the display will be blinking Zero.
HAZARD: Fires or explosions might result Thus, when a RUN command is given to the
from mounting Drives in hazardous areas such Drive, the motor will run at the Bias frequency
as locations where flammable or combustible setting (up to 400 Hz) even if the reference
vapors or dusts are present. Drives should be frequency is Zero.
Denotes operating procedures and installed away from hazardous areas, even if With 400 Hz Drive output possible, the Drive will
practices that, if not strictly observed, may result in used with motors suitable for use in these allow the motor to run up to 6 - 7 times its base
damage to, or destruction of the equipment. locations. speed. Never operate the motor above its top
mechanical speed or a catastrophic failure may
STRAIN HAZARD: occur.
Improper lifting practices can cause serious or
fatal injury. Lift only with adequate equipment
and trained personnel. Before disassembling,
NOTE: Notes call attention to information that is disconnect and lock out power from the Drive.
especially significant in understanding and operating ELECTRICAL SHOCK Failure to disconnect power may result in death
the equipment. HAZARD: All motor bases and equipment or serious injury. A bus charge Light "CRG"
enclosure housings should be grounded in provides visual indication that bus voltage is
accordance with the National Electric Code or present; verify the bus voltage level by
equivalent. measuring the voltage between power terminals
DANGER, WARNING, CAUTION
P(+) and N(-) using an analog meter. Do not
AND NOTE PARAGRAPHS WITHIN (AVERTISSEMENT) attempt to service the Drive until the charge
THIS INSTRUCTION MANUAL HAZARD OF ELECTRICAL SHOCK indicator ("CRG" lamp) has extinguished and
(RIS QUE DE CHOC ELECTRIQUE) the bus voltage has discharged to zero volts.
The above paragraphs list some general safety - Separate motor overcurrent, overload, and
reminders and safety recommendations to be followed overheating protection is required to be
when operating or installing this equipment. These provided in accordance with the Canadian Replace all covers before
safety precautions will be repeated throughout this Electrical Code, Part 1. applying power to the Drive. Failure to do so
instruction book where applicable. - (Le moteur dolt etre muni d'une protection may result in death or serious injury.
distincte contre les surintensites, la
surcharge et la surchauffe confrmement au
Due to CSA requirements, pertinent warnings are also provided in French and set off by ( ) Code Canadian de L'electricite, premierb
partie.)
1-1 1-2
CAUTIONS CAUTIONS (continued)
AC induction motors require The Drive must be mounted on
This product is suitable for use with the NEC or Canadian Electrical Code. The that they be sized based on the applications speed a building or enclosure wall that is constructed of
on a circuit capable of delivering not more than connection shall be made by a UL listed or CSA range and associated torque requirements for the heat resistant material. While the Drive is operat-
1,000 (1HP or less) or 5,000 (2 HP or more) rms certified closed-loop terminal connector sized for motor-Drive system; this is to avoid excessive ing, the temperature of the Drive's cooling fins can
symmetrical amperes. the wire gauge involved. The connector is to be motor heating. Observe motor manufacturer's rise to a temperature of 90°C (194°F.)
AC input fuses to be customer supplied and may fixed using the crimp tool specified by the recommendations when operating any ac induction
be branch circuit protection fused. The maximum connector manufacturer. motor with the Drive. Also observe motor
allowance fuse ratings per TABLE 4. manufacturer's recommended voltage/torque boost If the Drive protective function
at lower operating frequencies. is activated, consult Section 8 "Troubleshooting",
Do not perform a megger test and after correcting the problem, resume opera-
Do not connect power supply between the Drive terminals or on the control tion. Do not reset the alarm automatically by
voltage that exceeds the standard specified circuit terminals. The available power source con- external sequence, etc.
voltage permissible. If excessive voltage is nected to the Drive is not to exceed 500KVA. If the
applied to the Drive, damage to the internal ac power source is greater than 500KVA and the
components will result. The Drives are an IGBT drive Drive's rated (HP) is less than 10% of the power Be sure to provide fuses, as
which develops an adjustable frequency via pulse source's KVA; ac line reactors will have to be installed specified on "Application of Wiring And Equipment"
width modulation. While this does not present a in L1, L2 & L3 power leads of the Drive. in Section 4, on line terminals of Drive. Provide
Do not connect power supply to problem on 200-240 VAC applications, it may on power line disconnect or contactor as needed.
the output terminals (U, V, W). Connect power 380-480 VAC applications. When using the
supply only to the power terminals (L1, L2, L3). Drives on 380-480 VAC, get the motor
manufacturer's approval that his insulation system NOTES
can withstand the voltage spikes (up to twice the NOTE:
Do not connect power supply to dc bus voltage 2 x 621 VDC for a 480 VAC power ① When terminal operation mode (Function code ➂ Total wiring between the Drive and the motor must
the breaking resistor connection terminals (P (+), source of the Drive, in conjunction with the long F_02 setting is 1) - RUN and STOP are being not exceed the length shown below.
DB). Never short-circuit between P (+) – DB motor cable lengths). If the insulation system controlled by a maintained contact (e.g., selector
terminals, and do not connect any resistance with Function 200V Series 400V Series
does not meet this limit, utilize a RLC filter. switch, toggle switch, etc.) which is connected Hp 1/4 1/2 1 2 3 5
F_12 data 1/2 1 2 3 5
an ohm and/or wattage value less than standard between the terminal CM and FWD or REV: F_12 = 0, 1, 2 or 3 538 ft. 754 ft.
application breaking resistor. • Closing/opening the maintained contact starts/ F_12 = 4 – 15 1076 ft. 213 ft. 1076 ft.
Because the ambient stops the Drive.
temperature greatly affects Drive life and
Do not connect a power supply reliability, do not install the Drive in any location ➁ Function code F_02 setting can be changed only ➃ Error in current detection may increase when;
to the control circuit terminals (except 30A, B, C, that exceeds the allowable temperature. Leave when connection between the terminals CM and a) A specially designed motor is used.
maximum rating 250 volts, 0.3A ac/dc). the ventilation covers attached for temperatures FWD or REV is open. (i.e. STOP MODE). b) A Drive's capacity is 2 Hp ratings or greater than
of 40 degrees C or below, and remove the Drive ships with shorting bar between the motor capacity.
ventilation port side and top covers for terminals FWD-CM.
For RUN and STOP, use the temperatures of between 40 (104° F) and 50
FWD-CM (forward) and REV-CM (reverse) (122° F) degrees C. If the covers need to be
terminals. Do not use a contactor (ON/OFF)
installed on the line side of the Drive for RUN and
removed, another type of enclosure may be
required for safety purposes.
UL/CSA Drive Caution Label
STOP. Use 60/70°C copper wire only. Use Class 1 wire only.
If the Drive’s Fault Alarm is Suitable for use on a circuit capable of delivering not more than 1,000
activated, consult the TROUBLESHOOTING (1HP or less) or 5,000 (2 HP or more) rms symmetrical amperes.
Do not use a switch on the section of this instruction book, and after
output side of the Drive for ON/OFF operation. correcting the problem, resume operation. Do WARNING: HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING
not reset the alarm automatically by external POWER BEFORE WORKING ON THIS CONTROL.
sequence, etc. ADVERTISSEMENT: RISQUE DE CHOC ELECTRIQUE COUPER
Do not connect power factor L'ALIMENTATION AVANT LE DEPANNAGE DE CETTE COMMANDE.
correcting capacitors on the output side of the CAUTION: DANGEROUS VOLTAGE EXIST UNTIL CHARGE "CRG" LIGHT IS OFF.
Drive. Be sure to remove the desic- ATTENTION: PRESENCE DE TENSIONS DANGEREUSES TANT QUE LE
cant packet(s) when unpacking the Drive. (If not VOYANT N'EST PAS ETEINT.
removed these packets may become lodged in WARNING: MORE THAN ONE LIVE CIRCUIT. SEE DIAGRAM.*
Do not operate the Drive the fan or air passages and cause the Drive to AVERTISSEMENT: CET EQUIPEMENT RENFERME PLUSIEURS CIRCUITS
without the ground wire connected. The motor overheat.) SOUS TENSION. VOIR LE SCHEMA. SA523154-01
chassis should be grounded to earth through a
ground lead separate from all other equipment *See diagram on page 4-6.
ground leads to prevent noise coupling. The
grounding connector shall be sized in accordance
1-3 1-4
(1) Keypad Part Names and Functions
Section 2
DESCRIPTION, COMPONENT
IDENTIFICATION, and SPECIFICATION Digital Display
Operation Mode Indicator
Unit Display
The Drive is available in ratings of 1/4 to 3 HP 200-240 VAC single phase input, 1/4 to 5 HP 200-230 VAC three phase,
and 1/2 to 5 HP 380-480 VAC three phase. The Drive incorporates advanced Pulse Width Modulated (PWM) Program Mode Drive RUN Indicator
"TORQUE VECTOR" control for high starting torque. The Drives are housed in either a NEMA 1 or NEMA 4 type
RUN Key
enclosure and all Drives are furnished with a detachable cover to allow ease of accessing control and power wiring. Program/Reset Key UP Key
Drive operation and Function Code setting is performed from the “Keypad Panel” that features a Digital Display and
6 dual function keys. The 6 function keys are used for Drive programming and operation.
General data and specifications for each Drive are listed on the nameplate attached to the Drive. STOP Key
Function Key (Data Key)
Refer to TABLE 1, for complete Drive specification listing.
DOWN Key
Digital Display (4 digits) -

Displays the various Function RUN Key - Key used for starting drive you must remove the RUN
INSPECTION PROCEDURES UPON DELIVERY operation. The LED (green) lights up command and press RESET.
Codes and data values during
Upon receipt of your Drive, inspect the equipment for the following items: during operation. When function 2 is set to 2:
setting of the program. During
1. Check the nameplate to insure that the specifications correspond to those operation, it displays the output This key does not function when F 0 2 = 2
ordered, and to application requirements. frequency, current, voltage, etc. terminal operation control is selected. operation command input is
2. Inspect the unit for any damage that may have occurred during shipment. If a fault occurs the cause of the accepted by means of the
F 0 2 = 1
– If shipping damage is found or the wrong Drive is received, contact the problem will be displayed as a external signal terminal (FWD,
code. or F 0 2 = 2
Distributor from which the equipment was purchased. REV). STOP key on the keypad
is inactive.
PROGRAM Key (Reset Key) - STOP Key - This key is used for
Normal mode or program setting stopping drive operation. When set
UP / DOWN Keys - These keys
AF-300M$ II
™
mode select key. When any of as follows:
F 0 2 = 0
increase or decrease the
the protection functions are frequency reference. When unit is
activated; this key is used to reset operation command input is in program setting mode, they
the fault. accepted from the Keypad (RUN change the Function Code or data
MODEL NO. 69489 and STOP keys). values.
7898
SERIAL NO. IND. CONT. EQ. FUNCTION Key (Data Key) - When function 2 is set to 1: Unit Display - Unit information is
During the normal mode, this key F 0 2 = 1 displayed by the LED (red). All
can be used to change the display three LEDs flash to indicate that
Operation command input by the unit is in the program mode.
INPUT: OUTPUT: unit while operation is either means of the external signal
VOLTS VOLTS stopped or running. terminal (FWD, REV). STOP key Operation Mode Indicator -
*IN CASE OF "L.V. DIRECTIVE 73/23/EEC" FREQ RANGE (HZ) During the program mode, this on the keypad is active. If The LED (green) lights up when
AMPS HP key can be used to read and write selection "1" is chosen, and the keypad panel operation is
the Function Codes and the data. stop button is depressed while the selected.
FREQ (HZ) AMPS CONT.
drive is running, the drive will Drive RUN Indicator -
PHASE (S) PHASE perform the normal stop
ROTATION sequence until the output The LED (green) lights up in the
frequency reaches zero at which RUN mode.
MAX 60 SEC. AMPS
point an "Er6" fault shall be
INSTRUCTION BOOK GEI-100272 MADE IN JAPAN
indicated on the LED. To reset the
All models are UL Listed and CSA Approved. CE MARK applies to the 240 VAC single-phase and 480 VAC 3-phase
Figure 2-1. NAMEPLATE DATA IDENTIFICATION
2-1 2-2
(2) Controlling Method for Keypad Panel TABLE 1: Standard Specifications
ITEM SPECIFICATION
When the power supply is activated, the keypad panel display will be as shown
in the figure on the right (60.00 FLASHING). Environmental Conditions
RUN
If the key is pressed, the Drive will start and accelerate up to 60 Hz
Enclosure NEMA 1or NEMA 4
according to the factory setting. Use the STOP key to stop operation.
InstallationLocation:NEMA1 Suitable for indoor mounting only, less than 1000 meters (3281 feet) elevation,
not in contact with corrosive gas, oil mist, or dust.
NEMA4 Suitable for use indoors or outdoors to protect the enclosed equipment against
splashing water, seepage of water, falling or hose directed water and severe
external condensation. Installation should be less than 1000 meters (3281 feet)
WARNING - RUNandSTOPkeysfunctiononlyinKeypadoperationmode. (FunctionCodeF_02settingis0) elevation, not in contact with corrosive gas, or oil mist.
StoredTemperature -20° to +65°C (-4° to +149°F)
AmbientTemperature -10° to +50°C (+14° to +122° F) (remove ventilation covers if temperature is

DriveComponents over (+40°C +104° F)
5 Humidity 20% to 95% relative humidity (non-condensing)
Vibration 0.6G or less
CoolingMethod 1/4 to 1 HP – Convection

2 HP and greater – Forced air (Integral fan)
1
Output
3 1. Unit Cover (Middle)
RatedOutputVoltage 3-Phase, 3-Wire, 80-240 VAC or 160-480 VAC
2. Unit Cover (Top)
(Can not exceed power supply voltage)
3. Keypad Panel (Optional)
4. Heat Sink and Mounting Tabs FrequencyRange 0 - 400 Hertz (0.2 to 15 Hz Start Frequency; 15 to 400 Hz Base Frequency)
5. Mounting Screw Holes Above 120 Hz, contact the motor manufacturer for approval of application
6. Top Cover Screw
OverloadCurrentRating 150% for 1 minute duration (inverse time characteristic)
200% for 0.5 seconds
2
Power Supply
RatedInputACVoltage – 200 to 240 VAC 50/60 Hz, 1 phase (1/4 to 3 HP)
– 200 to 230 VAC 50/60 Hz, 3 phase (1/4 to 5 HP)
– 380 to 480 VAC 50/60 Hz, 3 phase (1/2 to 5 HP)
Voltage: +10% to -15%; Voltage Unbalance: Within 3%; Frequency ±5%
6
ControlSystem Sinusoidal PWM "TORQUE VECTOR" Control
4
Figure 2-3. TYPICAL DRIVE COMPONENTS

Control
FrequencySetting – Analog: 0.02 Hz step at Maximum frequency of 60 Hz
Resolution – Digital Keypad: 0.01 Hz Maximum frequency up to 99.99 Hz; 0.1 Hz (100
NOTE: NEMA 1 unit does not include keypad. Keypad is sold separately. Hz or more)
Keypad type is 6KM$2KP1 for NEMA 1 unit.
Accuracy(Stability) Analog setting: ± 0.2% of Maximum frequency (59° to 95° F)
Digital Keypad setting: ± 0.01% of Maximum frequency (14° to 122° F)
2-3 2-4
ITEM SPECIFICATION
ITEM SPECIFICATION
Control (continued)
Operation (continued)
Voltage/Frequency Voltage - 80-240 VAC or 160-480 VAC
Characteristics(V/F) Frequency - 0.2 to 400 Hz
ProtectiveFunctions: – Stall prevention – Undervoltage
– Surge input – Overcurrent
TorqueBoost 0: Automatic torque boost or 1 to 31.0 code settings (includes selection for – Drive overheating – Overvoltage
variable torque load) – External faults – Short circuit for output terminals
– CPU malfunction – Communication error
– Motor overload – Ground fault (at start)
Acceleration/Deceleration 0.01 to 3600 seconds (independent acceleration/deceleration) (electronic thermal) – Output wiring not connected
Characteristics Alternative accel/decel time available as well as linear or 2 S-curves (selectable) – Memory error (during auto tuning only)
MotorSound The pitch of the motor sound can be changed by selecting Carrier frequency
(F_12: 0 to 15) Keypad Digital Display - 4 digit LED
FrequencyMeterAdjustment Scale calibration of externally connected analog meter or pulse

frequency DriveOperation Output frequency, output current, output voltage, motor speed, line speed
(m/min), machine speed (r/min) can be displayed
DataProtection Data lock is possible to ensure that the function codes are not changed
DriveSetting Function Code and Setting Data can be displayed
High/LowFrequencyLimiter Output frequency upper and lower range limit 0 to 400 Hz; 1 Hz step settings DataInitializing Resets all Function Codes to initial factory settings
DriveFault – OC1 - Acceleration overcurrent

Bias Magnitude of the zero offset can be set from 0 to ±100% of maximum – OC2 - Deceleration overcurrent
frequency (1Hz steps) – OC3 - Constant speed overcurrent
– LU (LV) - Undervoltage
– OU1 - Overvoltage during acceleration
Gain Output frequency gain corresponding to the reference signal can be – OU2 - Overvoltage during deceleration
set from 0 to 250% – OU3 - Overvoltage at constant speed
– OH1 - Drive overheat
– OH2 - External alarm input
15StepPresetSpeed 15 programmable preset speeds selectable by 4 contact closures – OLU - Electronic Overload - Semiconductor Overload Protection
– OL - Electronic Overload - 4 Pole Motor Overload Protection
– Er1 - Setting error
MaintainedContactOperation Maintained contact operation/stop command (2-wire operation) – Er2 - Communication error
– Er3 - CPU error
TerminalFunctionChange Multi-Use terminal changed via Function Code settings (X4 input; Y1 output) – Er4 - Optional circuit board communication error with Drive
– Er5 - Optional Problem - when a link error etc. is detected
– Er6 - Operating Proc. error
Operation – Er7 - Output wiring error
Charge"CRG"Lamp(LED) Illuminates when DC Link capacitor voltage is present

FrequencyReferenceSignal Speed potentiometer: 0 to +10 VDC 4 to 20 mA [(0 to +5VDC) gain adjust 0-250%]
InputSignal(contacttype) Forward, reverse, multistep speed setting, alternate accel/decel time settings,
coast-to-stop, external alarm, 3-wire control and reset
ExternalOutputSignals One Dry Form "C" alarm output contact rated 250 VAC, 0.3 amp
1 – Open collector output rated 27 VDC, 50mA from external power
– Drive Run – FDT – FAR – LV– TL – Auto restart mode after momentary
power loss (IP)
FrequencyMeterOutputSignal Pulse frequency (adjustment to 6 kHz maximum)

Analog - 0 to +10 VDC (adjustment range of 6.5 to 10.3 VDC)
2-5 2-6
Section 3
Table 2: Drive Dimensions
INSTALLATION GUIDELINES
240 Volt – Single Phase INSTALLATION ENVIRONMENT INSTALLATION MOUNTING
HP Weight Height Width Depth Dim. Figure CLEARANCE
Install the Drive in an indoor location that meets the
Model Const LBS KGS Inches MM Inches MM Inches MM Pages
NEMA 1 NEMA 4 TRQ 3-2 to 3-5
following requirements: — Install at a sufficient distance from other equip-
6KM$221F25N1A1 6KM$221F25X4A1 1/4 2.7 1.2 6.22 158 4.29 109 3.15 80 1 and 4 — The ambient temperature is between -10° C and ment, walls, or wiring ducts as shown in Figure
6KM$221F50N1A1 6KM$221F50X4A1 1/2 3.8 1.7 6.22 158 5.67 144 4.29 109 2 and 6 +50° C (+14° F to +122° F). Remove the ventila- 3-1 (these clearances are required to allow the
6KM$221001N1A1 6KM$221001X4A1 1 4.0 1.8 6.22 158 5.67 144 4.29 109 2 and 6 tion covers when the temperature exceeds +40° C heat generated by the Drive to escape).
6KM$221002N1A1 6KM$221002X4A1 2 6.2 2.8 6.22 158 8.03 204 5.28 134 3 and 8 [+104° F]. — Install the Drive perpendicular to the ground and
6KM$221003N1A1 6KM$221003X4A1 3 6.4 2.9 6.22 158 8.03 204 5.28 134 3 and 8 — The relative humidity is between 20% and 95%. with the lettering right side up. (If the Drive is
230 Volt – Three Phase Avoid any location subject to condensation, freezing, installed upside-down or horizontally, heat build-
6KM$223F25N1A1 6KM$223F25X4A1 1/4 2.4 1.1 6.22 158 4.29 109 3.15 80 1 and 4 or where the Drive would come in contact with water. up will occur.)
6KM$223F50N1A1 6KM$223F50X4A1 1/2 2.9 1.3 6.22 158 4.29 109 3.54 90 1 and 5 — Mounting screws or bolts should be of appropriate
— Do not install in any location subject to direct sunlight,
6KM$223001N1A1 6KM$223001X4A1 1 3.3 1.5 6.22 158 4.29 109 4.69 119 1 and 7
dust, corrosive gas, inflammable gas, or oil mist. size for weight of Drive.
6KM$223002N1A1 6KM$223002X4A1 2 4.6 2.1 6.22 158 5.67 144 4.69 119 2 and 7
36KM$223003N1A1 6KM$223003X4A1 3 6.2 2.8 6.22 158 8.03 204 5.28 134 3 and 8 — Vibration should be less than 0.6G. — See the appropriate figures on pages 3-2 and
36KM$223005N1A1 6KM$223005X4A1 5 7.0 3.3 6.22 158 8.03 204 5.87 149 3 and 9 — The Drive should be installed at an elevation below 3-3 for the location of mounting holes.
480 Volt – Three Phase 1000 meters (3281 feet). For installation above 1000 — After removing the knockouts in the wiring lead-in
6KM$243F50N1A1 6KM$243F50X4A1 1/2 4.2 1.9 6.22 158 5.67 144 4.29 109 2 and 6 meters (3300 feet) the Drive will need to be derated plate, install the rubber bushings supplied to pre-
6KM$243001N1A1 6KM$243001X4A1 1 4.2 1.9 6.22 158 5.67 144 4.29 109 2 and 6 1% per 333 feet. vent cable damage and to minimize dust entry.
6KM$243002N1A1 6KM$243002X4A1 2 6.2 2.8 6.22 158 8.03 204 5.28 134 3 and 8
6KM$243003N1A1 6KM$243003X4A1 3 6.2 2.8 6.22 158 8.03 204 5.28 134 3 and 8 Example: 5 HP, 460 VAC, output current 9 amps.
6KM$243005N1A1 6KM$243005X4A1 5 7 3.3 6.22 158 8.03 204 5.87 149 3 and 9 Application altitude 3900 feet.
( )
% derate = 3900 - 3300 x 1% = 1.8% CAUTION: The mounting wall for the Drive must be
Table 3: Drive Rating Efficiency and Watts Loss Table 333 constructed of heat resistant material because during
240 Volt – Single Phase (9 amps) x (
100 - 1.8
100 )
= 8.84 amps operation, the temperature of the Drive's cooling fins
rises to approximately 90 degrees C (194° F).
Output Current Output Efficiency derated output current.
Model Carrier Frequency Power Percentage Watts Loss
NEMA 1 NEMA 4 HP Low High KW Low High Low High Motor derate may also be required,
6KM$221F25N1A1 6KM$221F25X4A1 1/4 1.5 1.3 0.19 87.6 80.9 27 45 contact motor manufacturer. NOTE: When installing two or more Drives in close
6KM$221F50N1A1 6KM$221F50X4A1 1/2 3.0 2.5 0.37 88.1 83.2 50 75
proximity, allow sufficient space as shown in Figure 3-1
6KM$221001N1A1 6KM$221001X4A1 1 5.0 4.0 0.75 90.4 88.8 80 95
and install them in a horizontal row. If they must be
6KM$221002N1A1 6KM$221002X4A1 2 8.0 7.0 1.50 92.9 91.5 115 140
installed in a vertical column, at least 19.7 inches (50cm)
6KM$221003N1A1 6KM$221003X4A1 3 11.0 10.0 2.20 93.6 92.4 150 180 CAUTION: Because the ambient temperature greatly internal space must be provided between each one or a
230 Volt – Three Phase affects Drive life and reliability, do not install the Drive in ventilation baffle should be provided to prevent the
6KM$223F25N1A1 6KM$223F25X4A1 1/4 1.5 1.3 0.20 87.6 80.9 27 45 any location that exceeds the allowable temperatures. ambient temperature from rising.
6KM$223F50N1A1 6KM$223F50X4A1 1/2 3.0 2.5 0.40 88.1 83.2 50 75
6KM$223001N1A1 6KM$223001X4A1 1 5.0 4.0 0.75 90.4 88.8 80 95
➛
6KM$223002N1A1 6KM$223002X4A1 2 8.0 7.0 1.50 92.9 91.5 115 140
36KM$223003N1A1 6KM$223003X4A1 3 11.0 10.0 2.20 93.6 92.4 150 180
5" or more
36KM$223005N1A1 6KM$223005X4A1 5 17.0 16.5 3.70 94.6 93.4 212 260
➛
480 Volt – Three Phase
6KM$243F50N1A1 6KM$243F50X4A1 1/2 1.6 1.4 0.37 86.0 79.9 60 93
6KM$243001N1A1 6KM$243001X4A1 1 2.5 2.1 0.75 90.4 86.9 80 113 2"
2"
6KM$243002N1A1 6KM$243002X4A1 2 3.7 3.7 1.50 93.2 88.1 110 203 or more or more
6KM$243003N1A1 6KM$243003X4A1 3 5.5 5.3 2.20 94.4 89.4 130 260
➛
➛
6KM$243005N1A1 6KM$243005X4A1 5 9.0 8.7 3.70 94.9 91.0 200 366
➛
5" or more
NOTE: Carrier Frequency: High setting F_12 = 15
➛
Low setting F_12 = 0
Figure 3-1. DRIVE MOUNTING CLEARANCE
2-7 3-1
Dimensions Dimensions
4.29 (109)
3.15 (80) 3.54 (90)

4.29 (109)
4.13 (105) 0.24 (6)
0.20 (5) 0.20 (5)
3.66 (93) 0.24 (6)
NOTE: NEMA 1 unit does not have Keypad.

Shown with optional Keypad
5.91 (150)
6.22 (158)
5.43 (138)
0.24 (6)
0.24 (6)
0.20 (5) Figure 4 Figure 5 Figure 6

Figure 1
5.28 (134)
4.69 (119)
0.24 (6) 5.87 (149)
5.67 (144) 8.03 (204) 0.24 (6)
5.51 (140) 0.08 (2) 0.08 (2) 7.87 (200) 0.08 (2)
0.08 (2) 0.24 (6)
5.04 (128) 0.24 (6) 7.40 (188) 0.24 (6)
0.24 (6) 0.24 (6)
0.08 (2)
0.08 (2)
0.24(6)
0.24 (6)
2-ø5 (0.20) 0.20 (2-ø5)

5.91 (150)
6.22 (158)
5.43 (138)
5.91 (150)
5.43 (138)
6.22 (158)
0.24 (6)
0.24 (6)
0.24 (6)
0.24 (6)
0.20 (5) 0.20 (5)

Figure 7 Figure 8 Figure 9
Figure 2 Figure 3
Note: Inches (MM)
Note: Inches (MM)
3-2 3-3
Section 4
WIRING PROCEDURES
Dimensions of Keypad and Keypad Mounting Holes Removing Top Cover
To access Main and Control Circuit Terminals remove the top
cover as follows (see Figure 4-1):
1. Loosen the screw located at the bottom of the top cover.
2. Press upward on the bottom of the top cover (see arrows
Figure 4-1 step 2) and lift off.
3. See Figure 4-1 for the location of the Main Circuit
Terminal Block and the Control Circuit Terminal Block.
WARNING: Some printed circuit boards and Drive com-
ponents may contain hazardous voltage levels. If LED
light "CRG" on the Base Driver Board is illuminated,
hazardous voltages are present in the Drive circuit boards.
Remove and lock out power before you disconnect or
reconnect wires, and before you remove or replace fuses
and circuit boards. Do not attempt to service the Drive
until the "CRG" indicator has extinguished and the bus
voltage has discharged to zero volts.
Mounting Screw
Holes
Keypad Panel
Unit Cover (Middle)
Unit Cover (Top)
Top Cover Screw

Heat Sink
and Mounting Tabs
Mounting Hole (panel cut-out) Control

Circuit
Keypad Part # 6KM$2KP1 for NEMA 1 unit Inches (MM) Terminal
Main Circuit
6KM$2KP4 for NEMA 4 unit Teminal Block
Block
→
Step 1: Step 2: Drive
Loosen Top Cover Press Upward at the locations indi- Charge "CRG" Lamp
screw. (1 to 2 turns) cated by the arrows to remove the top
cover.
Figure 4-1. REMOVING THE TOP COVER
3-4 4-1
Control Circuit Wiring Main Circuit Wiring
Drive is wired at shipment for operation and frequency CAUTION: Be sure that the power supply is never
setting through the keypad panel (frequency is set at 60 connected to the U, V, W terminals or the P (1), P (+),
Hz.) DB terminals.
– See Figure 4-2, and 4-4 for wiring connections.
– See TABLE 5 for description of all terminals.
1. Connect the ground terminal as shown in the appro- 3. Connect the 3-phase motor wires to the U, V, and
Make wire connections as shown in Figure 4-4 through 4-6 priate view of Figure 4-3. (Do not operate without W terminals of the Main Circuit Terminal Block as
for desired mode of external operation through Control the unit being grounded.) shown in the appropriate view of Figure 4-3. (See
Circuit Terminals. TABLE 5 for description of all terminals and TABLE
— The ground wire must be minimum 14 AWG
and short as possible 4 for recommended wire sizes.)
2. Connect the power supply wires to the L1, L2, and 4. Suitable for use on a circuit capable of delivering not
CAUTION: The Control Circuit Terminal wiring should be more than 1000A (1 HP or less) or 5000A (2 HP or
L3 terminals of the Main Circuit Terminal Block as
kept as far away as possible from the main power wiring to more) RMS symmetrical.
shown in the appropriate view of Figure 4-3. (See
prevent operational error due to noise interference. Never
TABLE 5 for description of all terminals and TABLE
install both types of wiring in the same duct or conduit. (A 5. AC input fuses are to be customer supplied and may
4 for recommended wire sizes.) Note that L1 and L2
separation distance of 4 inches [10 centimeters] or more is be branch circuit protection fuses. The maximum
terminals only, are available on single phase input
recommended.) If the control circuit wiring must cross the allowance fuse rating per TABLE 4.
models.
main power wiring, it should cross at a right angle.
NOTE: Motor will rotate counterclockwise when viewed from

CAUTION: Use shielded or twisted wire for the control
the shaft end when connected normally. If the motor rotates in
circuit wiring (wiring should be as short as possible, i.e. 65
reverse direction, interchange any two of the U, V, or W terminal
feet or less [20 meters.]) Connect outer covering of the
connections.
shielded wires to the Drive ground terminal and leave the
other end open, but taped with electrical insulating tape.
240V – Single Phase 1/4 to 3 HP
L1 L2 P1 P(+) DB* U V W
E (G) ✟
230 & 480V – Three Phase 1/4 to 5 HP
L1 L2 L3 P1 P(+) DB U V W
E (G) ✟
DC RELAY AC CONTACTOR Thermal Relay #
Figure 4-2. CONNECTION OF SURGE SUPPRESSION DEVICES Fuses: Rating per TABLE 4
Reference UL power circuit
protection requirements. 3–Phase Motor
CB
CAUTION: Install a suppressor in parallel with any relay or 50/60 Hz, 3–Phase AC
solenoid type coil as shown above, that may be close to the ✟ Factory installed jumper (Remove when installing DC Reactor)
Drive to prevent noise from causing erratic Drive operation. * The DB resistor connection is not available on models 6KM$221F25X1A1,
6KM$221F25A4A1, 6KM$223F25X1A1, 6KM$223F25A4A1.
# Optional
Figure 4-3. MAIN CIRCUIT TERMINAL LAYOUT
4-2 4-3
Table 4:
30A 30B Y1 FMA PLC BX RST C1 13 12 11
Wire Size Recommendations
30C FMP X1 X2 X3 X4 REV FWD THR CM
& Circuit Protection Ratings
* * #1 #2
240V – Single Phase and 230V Three Phase
DB Incoming Power
Model PH HP Output Current Power Resistor** AC – Line Devices * Factory installed jumper
NEMA 1 NEMA 4 Const Carrier Frequency Wire Wire Circuit
Input TRQ Low High AWG AWG Fuses* Breaker
6KM$221F25N1A1 6KM$221F25X4A1 1 1/4 1.5 1.3 16 - 6 5
6KM$221F50N1A1 6KM$221F50X4A1 1 1/2 3 2.5 16 16 10 10
6KM$221001N1A1 6KM$221001X4A1 1 1 5 4 14 14 15 15
CONTROL CIRCUIT TERMINAL BLOCK LAYOUT
6KM$221002N1A1 6KM$221002X4A1 1 2 8 7 12 12 20 20
6KM$221003N1A1 6KM$221003X4A1 1 3 11 10 10 10 30 30
6KM$223F25N1A1 6KM$223F25X4A1 3 1/4 1.5 1.3 16 - 6 5
6KM$223F50N1A1 6KM$223F50X4A1 3 1/2 3 2.5 16 16 10 5
6KM$223001N1A1 6KM$223001X4A1 3 1 5 4 16 16 15 10
6KM$223002N1A1 6KM$223002X4A1 3 2 8 7 14 14 20 15 #1 CAUTION:
6KM$223003N1A1 6KM$223003X4A1 3 3 11 10 14 14 30 20
6KM$223005N1A1 6KM$223005X4A1 3 5 17 16.5 10 10 40 30 Remove jumper from between terminals THR and CM when
a motor overload or a motor temperature switch is used.
480V – Three Phase Wire the device thermal switch in series with the THR and
DB Incoming Power CM terminals.
Model PH HP Output Current Power Resistor** AC – Line Devices
NEMA 1 NEMA 4 Const Carrier Frequency Wire Wire Circuit
Input TRQ Low High AWG AWG Fuses* Breaker
6KM$243F50N1A1 6KM$243F50X4A1 3 1/2 1.6 1.4 16 14 6 5 #2 NOTE:
6KM$243001N1A1 6KM$243001X4A1 3 1 2.5 2.1 16 14 6 5 FWD to CM jumper required for operation using keypad
6KM$243002N1A1 6KM$243002X4A1 3 2 3.7 3.7 16 14 15 10 RUN-STOP.
6KM$243003N1A1 6KM$243003X4A1 3 3 5.5 5.3 16 14 15 15
6KM$243005N1A1 6KM$243005X4A1 3 5 9.0 8.7 14 14 20 15
Figure 4-4.
WARNING - Device ratings such as system coordination, short-circuit
rating and type must be carefully reviewed by the user.
NOTE: Wire size from NEC table 310-16. Copper wire rated 60° C for 100 amps or less, L1 L2 L3 P1 P(+) DB* U V W
75° C for over 100 amps in 30° C ambient and 1.25 times Drive rated amps. These
are minimum wire sizes; consult and conform to local and national codes.
DB
* NOTE: AC input fuses are required to validate the drive's UL and CSA approvals. E(G) RESISTOR
The fuse should be Class J type such as Bussman, JKS or equivalent. Circuit breaker
ratings are shown for reference, but UL and CSA approval can only be validated by
the use of Class J fuses.
** Optional Item.
* Not available on 6KM$221F25X1A1, 6KM$221F25A4A1, 6KM$223F25X1A1, 6KM$223F25A4A1.
Figure 4-5. DYNAMIC BRAKING RESISTOR CONNECTIONS
4-4 4-5
DISCONNECT/
CIRCUIT
TABLE 5: Terminal Identification/Function
BREAKER # #
1 or 3PH Terminal Terminal
50/60 Hz
230/480 Vac
Label Name Function
(Based on
Model selected) ✟ GROUND
POWER TERMINAL BOARD
FUSE
DC REACTOR # L1, L2, AC Supply Line Connection for 200-230 VAC or 380-480 VAC, 3-phase, 50/60 Hz;
P1
L3 Input Terminals L1 & L2 for single phase input, 200-240 VAC 50/60 Hz
BRAKING RESISTOR
1/2 TO 5HP #
U, V, W Drive Output Connection for 3-phase induction motor
DO NOT CONNECT Terminals
TO CM
P+, DB External Braking Connection for external braking resistor option for single phase and
Resistor Terminals three phase drives (Only on 1⁄2 HP to 5 HP; not on 1/4 HP)
BRAKING RESISTOR P1, P+ DC Reactor Terminals Connection for external DC reactor for power factor improvement
THERMAL SWITCH (Option). (Remove factory installed jumper)
DIGITAL METER
CONTROL TERMINAL BOARD

11 Frequency Setting & Common connector for terminals 12, 13, C1 and FMA (Do not
Analog Freq. Meter connect to CM terminal or electrical noise immunity may be lost).
ALARM RELAY OUTPUT
Common Terminal
12 Frequency Setting When 0 to +10 VDC (0 to 5V*) is applied, the maximum frequency is
Voltage Input reached at +10 VDC (5V*) and is proportional to output frequency
down to 0 VDC. Input impedance is 22K ohm ( *250% gain setting F_35)
13 Frequency Setting Regulated +10 VDC power supply for frequency setting potentiometer,
BX Voltage Output Term. 10mA or less (13 to terminal 11)
PLC PROGRAMMABLE LOGIC
CONTROL POWER
C1 Frequency Setting When the input signal is +4 to +20mA dc, the maximum frequency is
RST
Current Input (+) reached at 20mA and is proportional down to a minimum frequency
X4(HLD) Y1
setting at 4mA. Input impedance is 250 ohm, must be isolated source
CM Control Circuit Common terminal for control input commands, X1-X4, FWD, REV, BX,
Common Terminal RST, THR, Y1 and FMP pulse output signal
ANY ADDITIONAL NORMALLY
CLOSED PROTECTIVE
(Do not connect to terminal 11)
INTERLOCKS SHOULD BE
ADDED IN SERIES
FWD Forward Command
Input Terminal Forward command via FWD-CM (closed). Reverse command via
REV-CM (closed). When FWD-CM and REV-CM are closed
* Terminal 11 should not be connected to CM. Reverse Command at the same time, the Drive will decelerate to stop
✟ L3 not supplied on single phase units. REV Input Terminal
# Optional
Figure 4-6. WIRING DIAGRAM BX Motor Coast-To-Stop Motor will coast-to-stop with BX-CM (closed). (For use when
Command Input applying mechanical brake with Drive in operation.) Note: If BX-CM is
Terminal opened with FWD or REV closed, the Drive will start the motor
CAUTION:
1. The Control Circuit Terminal wiring should be kept as far as possible from the main circuit wiring to prevent RST Fault Reset Input After removal of fault condition, Faults are reset when a momentary
operation error due to noise interference. Never install them in the same duct or conduit. A separation distance Terminal contact closure is made between the RST-CM terminals for more
of 4 inches or more is recommended. If the control circuit wiring must cross the main circuit wiring, make sure than 0.1 seconds
it crosses at a right angle. If there is an input to the FWD or REV terminals with F_02 = 1 OR
2. Use shielded wire for the control circuit wiring, which should be as short as possible (66 feet or less). Connect 2 and F_14 = 4 or 5 the Drive will suddenly restart.
shield to the Drive ground terminal and leave the other end open but taped.
3. Install a surge protector in parallel with any magnetic contactors, solenoids, relays or timer coils which are close
to the Drive.
4-6 4-7
Drive Interface Details
TABLE 5: Terminal Identification/Function (continued)
27 Vdc MAX Load
Output Terminal Y1 50 mA MAX
Terminal Terminal
Label Name Function Y1
CONTROL TERMINAL BOARD (Continued)
THR External thermal trip With THR-CM (open), OH trip will occur and the motor will
command coast-to-stop.
NOTE: With no external thermal relay or external braking resistor
thermostat, the THR-CM terminals must be closed or the Drive
will not operate. THR-CM is factory pre-jumpered, remove prior to CM
connecting an external NC contacts.
FMA* Analog Frequency Provides an output of 0 to +10 VDC (+10VDC at max frequency), Input Terminal FWD, REV, X1-X4, BX, RST, THR
Meter Connection available for connection of a voltmeter with internal resistance of
F_40=0 10K ohms. See Function Code 41 for monitoring selection. Meter DC24 - 27V
connects between terminal FMA & 11. Note: FMP cannot be used 6 mA MAX
Input Terminal
FMP* Digital Frequency Pulse frequency output equal to Drive output frequency.
Meter Connection Pulse voltage: Peak 5 VDC, 50% duty, Adjustable range = 600 to
F_40=1 6000 Hz (Max) See Function Code 42 Pulse Rate Multiplier.
Meter connects between FMP and CM. Note: FMA cannot be used
30A Fault Relay Output During normal operation, the relay is not energized and contact is made CM
30B Terminals between 30B and 30C. When a fault is detected, the relay is energized
30C and contact is made between 30A and 30C. (Contact rating resistive Reference Input
load: 250 VAC, 0.3 Amps)
X1-X3 Multistep Frequency Seven individual preset frequency selections via binary combination 22K Ohms 1 - 5K Ohms
Input Function (closure) between X1, X2, X3, and CM. 2 WATT
Selection Frequency selections determined using functions F_21 thru F_27.
X4 Function Extension F_43=0 acceleration/deceleration time #2 is selected when X4-CM is

(Input) closed. When not closed #1 setting is activated. +4 to +20 mA dc
(F_43=1) 8 additional frequencies can be selected by X1, X2, X3 and X4.
250 Ohms
(F_43=2) 2nd Motor selection when X4 - CM is closed.
(F_43=3) Functions as hold signal if 3-wire operation is desired.
Y1 Output Function Outputs one of the following signals depending on setting of F_54;
(Programmable) 0: Drive running (RUN) 3: Undervoltage stop mode (LV)
1: Frequency level detection (FDT) 4: Torque limiting mode (TL) With PLC Terminal Connection Between PLC and Drive
2: Frequency equivalence (FAR) 5: Auto restart mode after
momentary power loss (IP) PLC Drive
Allowable load: Maximum 27VDC, 50mA or less
PLC PLC Prevents PLC fault caused by leakage current from the drive. (See Drive
interface details, Figure 4-7)
* Either an analog (FMA) or digital (FMP) frequency meter, not both.

Note: Do Not
Connect
Figure 4-7. DRIVE INTERFACE DETAILS

4-8 4-9
Section 5 Keypad and Display Operation Programming
DRIVE OPERATION Mode Selection
The Drive has five (5) modes as shown below. The mode can be changed with the keys on the keypad panel.
PRE-OPERATION INSPECTION
After mounting and wiring has been completed, check the Drive for the following items before applying AC power: (1) Stop Mode: Drive stopped (4) Program Mode: Motor Running
— Check for wiring errors. (2) Run Mode: Drive operational (5) Trip Mode: Drive system faults
— Verify that there are no wiring chips, screws, etc. remaining in the Drive. (3) Program Mode: Motor Stopped
— Check that all screw and terminal connections are tight.
1 2
— Verify that no exposed wire ends are touching other terminals. Stop Mode Run Mode
PRG PRG
RESET RESET
3 4
KEYPAD PANEL IDENTIFICATION / OPERATION
All Function Codes Restricted Function
See the following diagrams for Display and Keypad Operation description when in the Operation Mode, Program Can Be Changed Code Access
Mode or Trip Mode. 5
Trip Mode
FUNCTION CODE AND DATA CODE DESCRIPTION / SELECTION
When AC power is applied to the Drive, the keypad panel display will be as shown in Figure 5-1 and will be PRG
RESET
flashing on and off. If the RUN key is pressed at this point, operation will be at 60 Hertz according to the
Function Code set at the factory. (Use the STOP key to halt operation.)
-- A Flashing display indicates when a run command is not present.
-- A Solid display indicates the actual output when the Drive is running. Data Setting
If a test run is desired, press the key to change the flashing display of 60.00 Hz frequency setting to ➀ Changing Function Codes in the STOP Mode
5.00 Hz. Press RUN to conduct the test run and check for smooth motor operation and direction of rotation. Stop mode This is the state in which all operation signals ( RUN signal)
Removal of AC power will store a frequency reference in memory. [Keypad operation], FWD and REV signals (Terminal operation)
are OFF.
PRG The last keypad display (frequency, amps, volts etc.) flashes
RESET repeatedly.
The mode is switched to Function Code setting mode (All

FUNC Function Code settings can be changed).
DATA
Each time the key is pressed, the display changes between
indication of a Function Code and its data.
When these keys are pressed while the Function Code is dis-
played, the Function Code number will change. By pressing
them while data is displayed, the data can be changed.
FUNC
DATA The data is stored and the Function Code advances to the next
Function Code number.
Are
there any
more functions To change other data, repeat the above procedure.
to change?
Figure 5-1. KEYPAD PANEL DISPLAY WHEN AC POWER IS APPLIED PRG

RESET The program mode is ended and the Drive returns to STOP
mode.
➁ Changing Function Codes in the RUN Mode (See TABLE 6)

5-1 5-2
Display and Key Operation ➁ RUN Mode
1. Operations and displays in each mode Hz display A display V display r/min display m/min display
FUNC FUNC FUNC FUNC
The keypad panel modes can generally be classified into five types. The operation method and the display DATA DATA DATA DATA
contents of each mode are shown below.

➛ ➛ ➛ ➛
NOTE: Following examples are with maximum frequency, F_03 set higher than 60 Hz
➀ STOP Mode (Display continually flashes) PRG

PRG PRG
* PRG
Reset
PRG
Reset Reset
Reset Reset
Hz display A display V display r/min display m/min display PROGRAM Mode PROGRAM Mode PROGRAM Mode PROGRAM Mode PROGRAM Mode
➛ while running ➛ while running ➛ while running ➛ while running ➛ while running
FUNC FUNC FUNC FUNC
DATA DATA DATA DATA
➛ ➛ ➛ ➛
➛ ➛ ➛ ➛ ➛
PRG PRG PRG PRG PRG

Reset Reset Reset Reset Reset
To PROGRAM To PROGRAM To PROGRAM To PROGRAM To PROGRAM
➛ mode while stopped ➛ mode while stopped ➛ mode while stopped ➛ mode while stopped ➛ mode while stopped
➛ ➛ ➛ ➛ ➛ ➛ ➛ ➛ ➛ ➛
RUN RUN RUN RUN RUN
➛ Not effective ➛ Not effective ➛ Not effective ➛ Not effective ➛ Not effective
➛ ➛ ➛ ➛ ➛
Keypad panel Keypad panel Keypad panel Keypad panel Keypad panel
operation: operation: operation: operation: operation:
➛ Drive will stop
Display = Hz ➛ Drive will stop
Display = A ➛ Drive will stop
Display = V
➛ Drive will stop
Display = r/min ➛ Drive will stop
Display = m/min
STOP Terminal operation: STOP Terminal operation: STOP Terminal operation: STOP Terminal operation: STOP Terminal operation:
RUN RUN RUN RUN RUN
F_02=1 Drive will stop F_02=1 Drive will stop F_02=1 Drive will stop F_02=1 Drive will stop F_02=1 Drive will stop
Keypad panel Keypad panel Keypad panel Keypad panel Keypad panel LED will show Er6 LED will show Er6 LED will show Er6 LED will show Er6 LED will show Er6
➛ operation: ➛ operation: ➛ operation: ➛ operation: ➛ operation: F_02=2 Stop key not F_02=2 Stop key not F_02=2 Stop key not F_02=2 Stop key not F_02=2 Stop key not
Drive will run Drive will run Drive will run Drive will run Drive will run operational operational operational operational operational
Display = Hz Display = A Display = V Display = r/min Display = m/min
Terminal operation: Terminal operation: Terminal operation: Terminal operation: Terminal operation:
Not operational. Not operational. Not operational. Not operational. Not operational.
* NOTE: See TABLE 6 (page 5-12) for Functions that can be changed while in RUN Mode.
STOP STOP STOP STOP STOP
➛ Not effective ➛ Not effective ➛ Not effective ➛ Not effective ➛ Not effective
5-3 5-4
➂ PROGRAM mode while stopped (example: changing the Torque Boost 1data) ➃ PROGRAM mode while running (example: changing the Torque Boost 1data)
➛
FUNC
DATA
➛ Data is Stored*
➛
FUNC FUNC
DATA DATA
➛
Data is Stored*
➛ ➛
→
FUNC
DATA
➛ Data is Stored*
➛
PRG PRG
Reset Reset
Exit PROGRAM mode
➛ Exit PROGRAM mode ➛ to keypad display**
to keypad display**
RUN RUN
➛ Not effective ➛ Not effective

STOP
STOP
➛ Not operational ➛ Not operational
FUNC
*NOTE: After changing function data with keys, the key must be pressed. If this is not
DATA
done, the data will not be stored. If the Reset

PRG
key is pressed before key is pressed, the
FUNC
DATA
changed data will be canceled and operation will continue with the previous data.
* * NOTE: Keypad displays Frequency, Amps, Voltage, etc. based on selection.
FUNC
*NOTE: After changing function data with keys, the
DATA key must be pressed. If this is not done,
PRG
the data will not be stored. If the Reset key is pressed beforeFUNC
DATA key is pressed, the changed data
will be canceled and operation will continue with the previous data.
* * NOTE: Keypad displays Frequency, Amps, Voltage, etc. based on selection.
See Table 6 for Functions that can be changed while in RUN mode.
5-5 5-6
➄
STOP
status
RUN
Reset
PRG
DATA
FUNC
Display of
present fault
TRIP mode
➛ Not effective
➛ Not effective
➛ Resets Fault
➛ Not effective
➛ Not effective
status
STOP
RUN
Reset
PRG
DATA
FUNC
Display of
previous fault
➛ Not effective
➛ Resets Fault
➛ Not effective
➛ Not effective
Reset
PRG
STOP
RUN
DATA
FUNC
Display of
fault status
second- to-last
5-7
➛ Not effective
➛ Resets Fault
➛ Not effective
➛ Not effective
STOP
Reset
PRG
RUN
DATA
FUNC
MECHANICAL MOTION
Display of
NOTE: Past fault records also can be displayed with Function Code 29.
fault status
third-to-last
Mode) the Drive will suddenly restart.
➛ Not effective
➛ Resets Fault
➛ Not effective
➛ Not effective
HAZARD: If there is an input to the FWD-CM or REV-CM
with F_02 = 1 or 2 and F_14 + 4 or 5 (Terminal
Reset
PRG
STOP
RUN
DATA
FUNC
END
➛ Not effective
➛ Not effective
➛ Resets Fault
➛ Not effective
➛ Not effective
PROGRAM Mode PROGRAM Mode

Keys and Indicators Mode STOP Mode RUN Mode While Stopped While Running TRIP Mode
Function Display output frequency, current, Display function codes and data Display fault status
voltage, motor speed or line speed and fault memory listing
Indication Repeated Flashing Lit
Function Unit display for output frequency, current, Indicates PROGRAM mode None
voltage, motor speed or line speed
PRG. MODE Repeated Flashing Lit Repeated Flashing Lit
Hz A V
Indication Not Lit
r /min m /min PRG. MODE PRG. MODE
Hz A V Hz A V
r /min m /min r /min m /min
Function Indicates whether Keypad Panel or Terminal Operation Selected None

PANEL
CONTROL
Indication Lit during Keypad Panel Operation Lit
5-8
Function Indicates Stopped Indicates Running Indicates Stopped Indicates Running Indicates Fault
RUN
Indication Not Lit Lit Not Lit Lit Not Lit
PRG
Function Program Mode Program Mode Stop Mode Run Mode Indicates Fault
RESET
Switches Digital Monitor & LED's • Change Display between Function Code and data
FUNC Function Unit indicates displayed values • Data setting and incrementing Function Code Not Effective
DATA
• Stores data and renews Function Code
Increases and decreases Increases and Increases and decreases
Function frequency, motor speed decreases Function Function Codes Displays Fault Memory
or line speed settings Codes and data and Data (stores data
values. temporarily)
RUN Function Change to Run Mode Not Effective

Summary of each operation mode : The following table shows a summary of the various modes.
Change
Changeto to Change to Program
STOP Stop Mode or 1
Function Not Effective Stop Mode Not Effective Mode while Stopped Not Effective
(F_02=0) or
(F_02 = 0) (F_02=0)
(F_02=1)
Operation TABLE 6: Function Codes
Pre-Operation Inspection Function Code Numbers Followed by Function Descriptions
* Function can be changed while the Drive is operating.
After completion of installation and wiring work, inspect the following items before the power supply to the Drive is
switched on.
BasicFunctions BasicFunctions(cont'd) BasicFunctions(cont'd)
Page 6 – Page 6 – Page 6 –
CAUTION: –
00 Data Protection 1 22 * Multistep Frequency 10 43 X4 Terminal Function 17
1. Check for wiring errors. (Especially the main circuit wiring: connection of the three
Setting 2
(single) phase AC power supply to the terminals L1, L2, L3 (L1, L2)).
2. Check that all loose wire strands, metal chips and unnecessary screws, etc. have been removed. 01 Frequency Command 1 44 *Multistep Frequency Setting 8 17
23 * Multistep Frequency 10
3. Check that all screws, terminals, and components are tight.
02 Operation Command 3 Setting 3 45 *Multistep Frequency Setting 9 17
4. Check that the wire ends of crimp terminals are not in contact with other terminals.
CAUTION: Megger Test: 03 Maximum Frequency 3 24 * Multistep Frequency 10 46 *Multistep Frequency Setting 10 17
Do not conduct megger tests between the Drive main circuit terminals, or control circuit terminals. Setting 4
Refer to Section 7 "Maintenance and Inspection." 04 Base Frequency 1 3 47 *Multistep Frequency Setting 11 17
25 * Multistep Frequency 10
Setting 5 48 *Multistep Frequency Setting 12 17
05 Maximum Output Voltage 4
Test Run Check Points 49 *Multistep Frequency Setting 13 17
06 * Acceleration Time 1 4 26 * Multistep Frequency 10
Use a low frequency reference setting of about 5 Hz to test Drive operation. Setting 6
The following operating conditions must be confirmed: 50 *Multistep Frequency Setting 14 17
07 * Deceleration Time 1 4
1. Smooth motor rotation. 27 * Multistep Frequency 10 51 *Multistep Frequency Setting 15 17
2. Correct direction of equipment rotation. Setting 7
08 * Torque Boost 1 4
3. No abnormal vibrations and noise from the motor over full speed range. 52 *Signal Filter 18
4. Smooth acceleration and deceleration over full speed range. 28 S-curve Acceleration/ 11 Frequency Setting
09 * FMA Terminal Voltage 5
Adjustment Deceleration
(Operation Selection) 53 Timer 18
10 *Number of Motor Poles 5
Selecting Operation Method 29 * Fault Memory/History 12 54 Y1 Terminal (Function) 19
The following methods can be selected to input the RUN/STOP signals and for frequency setting.
11 * Line Speed Display 5
Coefficient 30 Starting Frequency 12
55 *Frequency Level Detection 19
12 * Motor Sound (Carrier Freq.) 5 31 * (During Accel/Decel) 12 (FDT Operation Level)
Keys Torque Limit
13 Number of Restart Attempts 6 32 * (At Constant Speed) 12 56 *Hysteresis Width 20
Analog signal (4 to 20 mA dc)
or (0 to 10Vdc) 33 Braking Torque 13 57 THR Terminal (Function) 20
RUN STOP Keys
14 Restart After Momentary 6 Selection
Power Failure
34 * Bias Frequency 13 58 *Jump Frequency Hysteresis 21
Keys 15 Electronic Overload 1 7
*3 Selection 35 * Gain for Frequency Setting 14
Analog signal (4 to 20 mA dc) Signal 59 *Jump Frequency 1 21
or (0 to 10Vdc)
or
16 Electronic Overload 8
Setting 1 36 * High Frequency Limiter 15 60 *Jump Frequency 2 21
2
17 DC Brake Operation 9 37 * Low Frequency Limiter 15 61 *Jump Frequency 3 21

NOTES:
38 * Motor Characteristics 15 62 Base Frequency 2 21
*1: F_02 cannot be changed when there is a short circuit (jumper)between either FWD-CM or REV-CM. 18 *DC Brake Starting Frequency 9
*2: Multistep speed operation (up to 8 steps are possible)
39 Data Initialization (Default 15 63 *Acceleration Time 2 21
The frequencies of step 1 to step 7 are set with the Function Codes F_21 to F_27 and selected 19 *DC Braking Level 9
with the terminals X1, X2 and X3 (Additional 8 steps available with F_43 = 1 and F_44 to F_51 Settings)
64 *Deceleration Time 2 21
using X4). 20 *DC Braking Time 9
If input signals are provided to terminals X1, X2 and X3, then data setting of F_01 (settings made by 40 FMA, FMP terminals 16
(Operation Selection) 65 *Torque Boost 2 22
keypad panel or analog signal are ignored) and multistep speed operation is controlled by these 21 * Multistep Frequency 10
terminal signals. Setting 1
41 FMA Terminal (Function) 16 cont'd on next page
*3: F_02 =1 Stop key on the keypad active
F_02 = 2 Stop key on the keypad inactive 42 * FMP Pulse Rate Multiplier 16
5-9 5-10
LED
Data Factory Customer
TABLE 6: Function Codes (Cont'd) Display Setting Description Setting Setting
Function Code Numbers Followed by Function Descriptions

Section 6
* Function can be changed while the Drive is operating. FUNCTION CODE DESCRIPTIONS
BasicFunctions BasicFunctions(cont'd) BasicFunctions(cont'd)
Page 6 – Page 6 – Page 6 – Basic Functions
–
66 Electronic Overload 2 22
Selection
67 Electronic Overload 22
Setting 2
NOTE: * = Function can be changed while Drive is operating.
68 *Slip Compensation 22
69 Torque Vector Control 23

LED
70 Motor HP Capacity 1 23 Data Factory Customer
Display Setting Description Setting Setting
71 Rated Current 1 23
72 No-load Current 1 23 F_00 DATA PROTECTION 0

This Function protects the data setting from
73 Rated Current 2 23 accidental changes.
74 Automatic Tuning 24 0 Data Changeable

1 Data Protected
75 Motor 1 (%R1 Setting) 24
To change the Data Protection Setting,
76 Motor 1 (%X Setting) 25 simultaneously press the
STOP key and either the or key.
77 *Torque Limiting Response 25
at Constant Speed
78 *Torque Limiting Response 25

During Acceleration/ F_01 FREQUENCY COMMAND 0/1*
Deceleration The frequency reference setting method can be selected.
79 Option Card Selection 25 0 Using the Keypad Panel and keys

1 Using analog signal input
Note: The frequency setting will be the sum of the
values at terminal 12 (0 to 10 VDC) and terminal C1
(4 to 20mA dc).
2 UP/DOWN Control
Output frequency can be increased or decreased by signal
input to the terminals X1 and X2.
The adjustable range is from minimum frequency to max
frequency. If the terminals X1-CM is held closed, output
frequency increases by F63 (2nd acceleration time). When
the terminals X2-CM is held closed, output frequency
decreases by F64 (2nd deceleration time). The rotation
direction can not be changed. The rotation direction
depends on input to the terminal FWD or REV.
*Default value = 0
Factory setting for NEMA1 = 1. Will reset to 0 when default is selected
6-1
5-11
LED LED
Data Factory Customer Data Factory Customer
Display Setting Description Setting Setting Display Setting Description Setting Setting
F_02 OPERATION COMMAND 0/1*
The initial value for frequency setting is always zero after Selection of the input method for operation commands
the drive is stopped by operation command or after power 0 Operation command input using the keypad
shut off. (RUN and STOP keys)
1 Operation command input by means of the
3 Same as data setting 2 except the initial value for frequency external signal terminal (FWD, REV). STOP key on
setting is the previous value before the drive is stopped by the keypad is active.
operation command or power shut off. 2 Operation command input by means of the
external signal terminal (FWD, REV). STOP key on
Example of UP/DOWN control operation the keypad is inactive.
If selection "1" is chosen, and the stop button is depressed
*1) Initial value = 0 while the drive is running, the drive will perform the
*2) Initial value = prevous value normal stop sequence until when the output frequency
*3) 1st Acc. time by F06 reaches zero at which point an "Er6" fault shall be
*4) 1st Dec. time by F07 indicated on the LED.
*5) 2nd Acc. time by F63
*6) 2nd Dec. time by F64
NOTE: To change the Operation Command Setting
the following three conditions must be met:
1. Remove jumper between CM to FWD
Max. frequency 2. Open between CM to FWD and CM to REV
Data 2 *5 *6
*4 3. F_43 = 3 for Three Wire Control cannot be selected.
Output *5
*5 *4 *4
freq.
F_03 MAXIMUM FREQUENCY 60
*1 *1 50 Maximum operating frequency can be set within
0
to the range of 50 to 400 Hz in steps of 1 Hz.
FWD-CM 400
WARNING: Prior to operating a motor above its base

X1-CM frequency, you must review the operational capabilities
of the motor. Failure to do so could result in severe
X2-CM damage to the motor and could result in injury to
personnel.
*5 *6 *6 Max. frequency
*5
Data 3 *5 *4
*2 *2 *3
Output *4
*3 *3 *4 F_04 15 BASE FREQUENCY 1 60
freq.
to
0 400 The range is 15 to 400 Hz in steps of 1 Hz.
Normally set to the rated nameplate frequency
of the motor.
FWD-CM
NOTE: If the Base Frequency is greater than the

X1-CM
Maximum Frequency, the output voltage will not
rise to the rated voltage. Set so that the ratio
X2-CM
between the Base Frequency and the Maximum
Frequency is less than 1:8.
*Default Value = 0
Factory Setting for NEMA 1 = 1
Setting will reset to 0 when default is
selected
*Default value = 0
Factory setting for NEMA1 = 1. Will reset to 0 when default is selected
6-2 6-3
LED LED
F_05 80 MAXIMUM OUTPUT VOLTAGE 230

to This sets the maximum output voltage for the *F_09 FMA (Analog Meter) VOLTAGE ADJUSTMENT 85
230/240 ▲ Drive in steps of 1V (230V/240V▲) and 2V (480V). This function adjusts the full scale voltage level of
the analog voltage signal from the FMA terminal.
160 0 0: Approx. 6.5V
The value can be adjusted to one
to to of 100 settings within this range.
480 460 99 99: Approx. 10.5V
NOTE: The output voltage cannot be higher than the

voltage input from the power supply. NOTE: This function is only active if F_40 = 0 (FMA
terminal output).
Select the type of signal output from the FMA
terminal by means of F_41 (FMA terminal function
selection).
*F_10 MOTOR POLES 4

This sets the number of poles of the motor being used
for synchronous speed display.
2 : 2 poles 6: 6 poles 10 : 10 poles
4 : 4 poles 8: 8 poles 12 : 12 poles
Example: If running a 4-pole motor at 60 Hz, the

display will be 120 x 60 ÷ 4 = 1800.
*F_06 ACCELERATION TIME 1 6.0
*F_07 DECELERATION TIME 1 6.0 If running a 4-pole motor at 50 Hz, the display will
0.01 The time from start to maximum frequency be 120 x 50 ÷ 4 = 1500.
to (acceleration) and from maximum frequency to stop
3600 (deceleration) can be set within the range of 0.01
to 3600 seconds. Set values according to the load *F_11 0.01 LINE SPEED DISPLAY COEFFICIENT 0.01
characteristics for Wk2. to This sets the display coefficient for displaying the
200.0 line speed [m/min.]
Setting Range Setting Step
Display value [m/min.]= Output frequency [Hz] x
0.00* to 9.99s 0.01s
display coefficient
10.0 to 99.9s 0.1s * When set to 0.00
Display Coefficient Setting Step
100 to 999s 1s the time becomes Setting Range
1,000 to 3,600s 10s 0.01 seconds. 0.01 to 9.99 0.01
10.0 to 200.0 0.1
*F_08 TORQUE BOOST 1 2

Torque boost can be set to optimize the V/Hz
characteristics of the Drive according to the type of
load the motor will see. Set only high enough to *F_12 0 MOTOR SOUND ADJUSTMENT 2
develop sufficient low frequency torque; too high of a to (Carrier Frequency)
value will cause diminished performance and 15 This adjusts the carrier frequency of the Drive
excessive motor heating. within the range of 0.75 to 15 kHz. The acoustic
and electromagnetic noise generated by the motor
0 Torque boost is automatically controlled. increases as the carrier frequency is decreased.
1 Squared torque characteristics If set to 0, the carrier frequency will be set to 0.75
(for fans and pumps) kHz (maximum noise). The adjustment from 1 to
2 Proportional torque characteristics 15 kHz can be carried out in 1 kHz steps.
3 (Weak) NOTE: The higher the carrier frequency, the
31 (Strong) greater the adverse affects on the motor
insulation.
▲ 240V is for single phase input only.
6-4 6-5
LED LED
F_13 0 NUMBER OF RESTART ATTEMPTS 0 F_15 ELECTRONIC OVERLOAD 1 1

to This sets the number of times the Drive automatically The Drive's Electronic Overload can be selected to
10 tries to restart after a trip caused by overcurrent or help protect the motor from thermal overload due to
overvoltage within the range of 0 to 10 times various operating conditions. Selection should be
with F_14 = 4 or 5. based on operating conditions, type of load, motor
thermal characteristics, applicable NEC and
Iftheretryfunctionhasbeenactivatedandatripoccurs, local electrical code requirements.
theDrivewillrestartautomaticallydependingonthe The motor thermal characteristics and the diagram
causeofthetrip. shown in Function Code 16 should be reviewed.
Makesurethatthesystemissetupproperlyso that Their characteristics should be coordinated to determine
therewillbenodangertopersonnelwhenthe what is the protection level available with the Drive/motor
Drivestarts,otherwiseaccidentsmayoccur. combination, and what additional protection will be
required (Refer to Function Code 16).
F_14 RESTART AFTER MOMENTARY POWER FAILURE 0
(Operation Selection) 0 Inactive (External motor thermal overload device)
This sets the operation mode when a momentary power 1 Active (Review motor thermal characteristics)
failure occurs and when power is restored. 2 Special factory setting for forced air cooled motor.
(Consult Motor Manufacturer)
0: Alarm LU activates, drive output immediately ceases.
If power outage is lengthy and AC power is reapplied
with a run command present, error "Er6" will occur. 1) For a standard 4-pole motor
Also, resetting of faults while a run command is
present shall not be allowed. 1
1: Drive output immediately ceases, alarm LU activates
upon power recovery. If power outage is lengthy and
AC power is reapplied with run command present,
error "Er6" will occur. Also resetting of faults while a
run command is present will not be allowed.
2: Alarm LU does not activate, drive output creases
(i.e. motor coasts) awaiting reapplication of power. If
power outage is momentary, drive output resumes at
frequency at the time of power failure. If, however, Drive frequency (Hz)
output is lengthy and AC power is reapplied with a
run command present, error "Er6" will occur. Also
resetting of faults while a run command is present
shall not be allowed. 2) For a special design motor
3: Alarm LU does not activate, drive output caeses
(i.e. motor coasts) awaiting reapplication of power.
If power outage is momentary drive output resumes 2
at frequency = 0. If, however, output is lengthy and
AC power is reapplied with a run command present,
error "Er6" will occur. Also resetting of faults while
a run command is present shall not be allowed.
4: Alarm LU does not activate, drive output ceases
If power outage is momentary the same behavior as
setting of "2" occurs. If power outage is lengthy and
AC power is reapplied with a run command present, Drive frequency (Hz)
the drive will start up normally. Resetting of faults is
allowed even if a run command is present.
5: Alarm LU does not activate, drive output ceases
If power outage is momentary the same behavior as If restarting (data 4 or 5) is
setting of "3" occurs. If power outage is lengthy and selected for the restart after
AC power is reapplied with a run command present, momentary power failure
the drive will start up normally. Resetting of faults is function, the drive will restart
allowed even if a run command is present. after power is restored
6-6 6-7
LED LED
F_15 Electronic Overload operation F_17 DC BRAKE (Operation Selection)

(cont'd) characteristics This selects the DC brake operation to active or inactive 0
1 1) For a standard 4-pole motor 0: Inactive - (Regenerative braking only)

1: Active - (DC braking after regenerative braking)
*F_18 0to60 DC BRAKE (Starting Frequency)

Sets the frequency to start DC injection brake 0 Hz
operation during deceleration.
*F_19 0to100 DC BRAKE (Brake Level)

Sets the output braking level (brake output) for the DC 50%
injection brake. The braking strength will
vary depending on the characteristics of the motor.
*F_20 0.00to30 DC BRAKE (Braking Time)

Sets the operation time for the DC injection brake. 0.5s
Starting Range Unit Setting Step

Starting Frequency 01 to 60 Hz 1 Hz
2 2) For a special design motor Braking Level 0 to 100 % 1%
0.00 to 9.99 0.01
Braking Time s
10.0 to 30.0 0.1
1
If the data is set to "0", the frequency will be 0.2 Hz.
Operating
Speed
Operating
Speed
F_16 0.01 ELECTRONIC OVERLOAD LEVEL Rated

to The level for the electronic overload protection Current (A)
99.9 algorithm (see Function Code 15) can be adjusted (Std. 4-Pole Motor)
from the factory default setting of rated Drive nameplate
Time → Time →
amps. The setting range is approximately 20 to 105%
of rated Drive current.
TheDrivebrakingfunctioncannotbesubstituted
formechanicalmeans. Attemptingtodosomay
or more resultininjury.
→
6-8 6-9
LED LED
*F_21 MULTISTEP FREQUENCY #1 5.00Hz

F_28 S-CURVE ACCELERATION/DECELERATION 0
(Operation Selection)
Selects whether S-curve acceleration/deceleration
is active or inactive and which of the two S-curve
patterns is used.
0: Inactive - linear acceleration and deceleration (Fig. 1)
1: S-curve acceleration/deceleration (weak) Fig.2
2: S-curve acceleration/deceleration (strong) Fig. 3
These Functions set the frequency for multistep

frequency operation. The frequencies are selected as
shown in the table below by setting control terminals
X1-CM, X2-CM and X3-CM to ON/CLOSED.
[Relationship between terminals and multistep

frequencies 1-7] • = ON/CLOSED
Function 1 21 22 23 24 25 26 27
Multistep Speed Speed Speed Speed Speed Speed Speed Speed
Frequency 0 1 2 3 4 5 6 7 NOTE:
X1 – CM • • • • ➀ Shocks at the start and end of acceleration and
X2 – CM • • • •
X3 – CM • • • • deceleration can be softened by selecting a S-curve
pattern.
➁ The maximum gradient in the output frequency
when a S-curve pattern is selected is the same as
for linear acceleration and deceleration time.
➂ The actual acceleration and deceleration times when
a S-curve pattern is selected is extended by 10%
(when 1 is set) or 20% (when 2 is set) from the times
set by F_06 and F_07 or by F_63* and F_64*.
* Alternate acceleration (F_63) and deceleration (F_64)

times are selected when the terminal X4 function is set so
that F_43 = 0 and X4-CM is ON/CLOSED.
(1) Speed 0 (when X1-CM, X2-CM and X3-CM are all

OFF/OPEN) depends on the frequency setting method
selected by means of function F_01. In other words, the
setting becomes digital (using the and keys) or
analog ([0 to 10VDC] or [4 to 20mA VDC]).
(2) The actual operation frequency is limited by the maximum
frequency F_03 and the frequency limiters F_36 and F_37.
6-10 6-11
LED LED
*F_29 PROTECTION HISTORY/FAULT MEMORY –– – F_33 BRAKING TORQUE SELECTION 0

The Last 4 drive faults are displayed in order This sets the limit level for braking torque in accordance
when the V key is pressed. with the brake being used.
Operation Procedure 0 Low (no Dynamic Braking option)

1 High (with Dynamic Braking option)
NOTE: Always connect an extra braking resistor. Contact
GE Fuji Technical Services for proper brake
resistor option selection.
Contents of the *F_34 -400 BIAS FREQUENCY 0

last trip are
displayed. to This function adds the bias frequency offset to the analog
Contents of the
+400 reference frequency to produce the output frequency.
second-last trip
are displayed. The setting range is between -400 to +400Hz in
Contents of the
steps of 1Hz.
third-last trip
are displayed.
Contents of the
fourth-last trip
are displayed.
This example
shows there is no
trip history for this.
F_30 0to15 STARTING FREQUENCY 1 Hz

This sets the starting frequency within the range of 0 to
15Hz in 1Hz steps.
If the data is set to 0, the frequency will be 0.2Hz.
*The bias frequency is only active when the frequency
setting function F_01 = 1
*F_31 TORQUE LIMIT 0
(During Acceleration/Deceleration)
Sets the Torque Limit level during acceleration/
deceleration in steps of 1%.
Ifthebiasfrequencyhasbeenset,theDrivewilloperate
0 No limit whenanoperationcommandisgiven,eveniftheanalog
20 20% frequencyiszero.
to Limit
180 180%
*F_32 TORQUE LIMIT 0

(At Constant Speed)
This sets the torque limit level during constant speed
operation in steps of 1%.
0 No limit
20 20%
to Limit
180 180%
Ifthetorquelimitfunctionhasbeenselected,theDrivemay
startrunningwithdifferencesintheacceleration/deceleration
timeandspeedsettings. Makesurethatthesystemissetup
properlysothattherewillbenodangertopersonnelwhenthe
Drivestarts,otherwiseaccidentsmayoccur.
6-12 6-13
LED LED
*F_35 0.00 GAIN FOR FREQUENCY SETTING SIGNAL 100.0% *F_36 0to400 HIGH FREQUENCY LIMITER 70 Hz
to This sets the size (gradient) of the output frequency
250 corresponding to the analog frequency setting as a *F_37 0to400 LOW FREQUENCY LIMITER 0 Hz
percentage of the maximum frequency. The high and low limits for the output frequency can be
set within a range of 0 to 400Hz in stages of 1Hz.
NOTE:
If the high and low limit settings are reversed, the high
[Example: for 70% gain] [Example for 200% gain]
limit has priority and the low limit is ignored.
*ThegainsettingisonlyactivewhenF_01=1
Example:
If the bias frequency function (F_34) and the gain for
frequency setting signal function (F_35) are used together,
the gain for frequency setting signal has priority, and the *F_38 0to10 MOTOR CHARACTERISTICS 5
bias is applied to the frequency with gain already applied. This adjusts the output current in cases where there is
The bias frequency fbias and setting frequency gain at an irregularity such as current fluctuation. If a current
this time can be calculated by the following formulas. fluctuation occurs, adjust the setting value while
referring to the tables below.
f1 – f2
fbias = f1 – x V1
V1 – V2
Number of Higher 4 Lower Load High Low
1000 x (f1 – f2) Motor Poles
Gain = Setting 0 10 Setting 0 10
100 x (V1 – V2) + f1 x V2 – f2 x V1
F_39 DATA INITIALIZATION 0

This resets all Function Codes to factory settings.
0: Inactive (manual setting)

1: Initial values (Initialization with factory defaults)
[Operation Procedure]
➀ When 0 is being displayed, press the STOP +
keys simultaneously to change the display to 1.
➁ In this condition, press the FUNC DATA
key to reset
Example: all data to the factory default settings. The display
If the analog frequency setting voltage is 1 to 5Vdc will then automatically switch to show the frequency
and the output frequency is weighted to 0 to 100% then: setting for STOP mode.
(V1, f1) = ( 1, 0) , (V2, f2) = ( 5,100), so that

[V] [%] [V] [%]
fbias = –25% and gain = 200%
6-14 6-15
LED LED
F_43 X4 TERMINAL FUNCTION 0

F_40 FMA, FMP TERMINALS 0
The function for the X4 input terminal can be selected from
(Operation Selection)
the following four options.
This switches the output destination for the external
monitoring signal.
0: Functions as a command input terminal X4 for
0: Analog signals are output from the FMA terminal.
switching to acceleration/deceleration time 2.
(TheFMPterminalcannotbeused.)
The acceleration time 2 and deceleration time 2 are set
The type of analog signal output to the FMA terminal is
by F_63 and F_64.
selected by function F_41.
1: Pulse signals are output from the FMP terminal.
1: Enables the use of multistep frequency settings 8 to 15.
(TheFMAterminalcannotbeused.)
Frequencies 8 to 15 are set by means of F_44 to F_51.
Frequency of pulse signal output to the FMP terminal is
adjusted by function F_42.
2: Functions as a command terminal X4 for switching
to base frequency 2 when using a second motor, etc.
When base frequency 2 is selected, acceleration/
F_41 FMA TERMINAL 0
deceleration time 2, torque boost 2 and electronic
(Function selection)
overload 2 are selected simultaneously.
This sets the type of analog signal which is output
Base frequency 2 is set using function F_62, acceleration/
to the FMA terminal.
deceleration time 2 are set by function F_63 and F_64,
torque boost 2 is set by function F_65, and electronic
0: Output frequency: 0 to 100% full scale
overload 2 is set by F_66 and F_67.
1: Output current: 0 to 200% full scale 3: Functions as a hold signal (HLD) for operation commands
during 3-wire control operation.
2: Output torque: 0 to 200% full scale

*F_44 MULTISTEP FREQUENCY SETTING 8 0.00
3: Output power: 0 to 200% full scale *F_45 MULTISTEP FREQUENCY SETTING 9 0.00
*F_42 1to100 FMP TERMINAL 24 *F_47 0to400 MULTISTEP FREQUENCY SETTING 11 0.00
(Pulse Rate Multiplier)
This sets the pulse rate multiplier for the pulse signal *F_48 MULTISTEP FREQUENCY SETTING 12 0.00
frequency output to the FMP terminal with respect to
the Drive output frequency. The setting range is *F_49 MULTISTEP FREQUENCY SETTING 13 0.00
1 to 100.
FMP terminal pulse frequency = Drive output frequency X [Pulse rate multiplier]
These set the 8 multistep frequencies from frequency 8 to

frequency 15 within the range of 0 to 400Hz.
The setting step is the same as for functions F_21 through
F_27.
(Relationship between terminals and multistep frequencies
8 through 15) • = ON/CLOSED.
Function 44 45 46 47 48 49 50 51
Multistep Speed Speed Speed Speed Speed Speed Speed Speed
Frequency 8 9 10 11 12 13 14 15
X1 – CM • • • •
X2 – CM • • • •
X3 – CM • • • •
X4 – CM • • • • • • • •
NOTE: These functions are only active when F_43 = 1 (X4).
6-16 6-17
LED LED
*F_52 0.02to5.0 FREQUENCY SETTING SIGNAL FILTER .06s

F_54 Y1 TERMINAL FUNCTION 0
This Function Code is used to set the time constant
(Function Selection)
for the input filter in order to eliminate the effects of
This selects the output signal for the Y1 terminal from
noise present in the analog signals (voltage and current
the following 6 types:
references). If the time constant set point is too long,
the response to changes in analog commands 0: Drive running state (RUN)
will become inadequate for the required performance
level. Adjustable from 0.02 to 5.00 seconds in 0.02 1: Frequency level detection (FDT)
increments. Y1-CM is ON when the frequency detected is
identical to the frequency set by function F_55.
The hysteresis is set by function F_56.
F_53 TIMER (AUTOMATIC RUN/STOP CYCLE) 0.00s
2: Frequency equivalence signal (FAR)
This sets the timer to active or inactive, and also sets
Y1-CM is ON when the frequency reaches the frequency
the time from the start of operation until operation set by the keypad panel, analog input, multistep
automatically stops (when the timer is active). frequency setting etc.
0: Inactive (Normal Operation) The hysteresis is set by function F_56.
001to Active (0.01 second)
3600 Active (3,600 seconds) 3: Under-voltage stop mode (LV)
Setting Range Setting Step Unit 4: Torque limiting mode (TL)

0.00 to 9.99 0.01
10.0 to 99.9 0.1 second 5: Auto-restart mode after momentary input power failure (IP)
100 to 999 1 (s)
1000 to 3600 10
*F_55 0.00to400.0 FREQUENCY LEVEL DETECTION 0.00 Hz

(FDT Operation Level)
This sets the operation level for frequency detection signal
(FDT) output within the range of 0.00 through
400.0 Hz (depends on F_03 setting). F_54 = 1
Setting resolution:
Setting range Setting step Unit

0.00 to 99.99 0.01
Hz
100.0 to 400.0 0.1
RUN LED
Lit
To restart the cycle, the closed FWD(REV)-CM has to

be opened and then re-closed. F_02 = 1.
When FWD (REV)-CM is opened during timer operation,

the timer is cleared.
When power failure occurs during timer operation, the

timer is cleared.
6-18 6-19
LED LED
*F_56 0to30 HYSTERESIS WIDTH 0 Hz *F_58 0to30 JUMP FREQUENCY (Hysteresis) 3 Hz

This sets the hysteresis for the frequency detection signal *F_59 0to400 JUMP FREQUENCY 1 0 Hz
(FDT) and frequency equivalence signal (FAR) within the *F_60 0to400 JUMP FREQUENCY 2 0 Hz
range of 0-30 Hz. *F_61 0to400 JUMP FREQUENCY 3 0 Hz
The FAR is in the middle of the hysteresis width. F_54 = 2 This sets the three midpoints and the hysteresis for the
jump frequencies which are used to prevent vibration
from occurring at certain frequencies due to mechanical
resonance between the load and the motor.
[Jump frequency 1] The midpoints for the frequencies
[Jump frequency 2] to be jumped can be set in steps
FAR → FDT
HYSTERESIS [Jump frequency 3] of 1 Hz.
FDT
HYSTERESIS
FAR
SIGNAL OFF ON ON OFF
(Y1-CM)
OFF
NOTE:
- If jump frequencies have been set, they will be
ignored during acceleration and deceleration.
- If a jump frequency is set to zero, the jump function
becomes inactive.
F_62 15to400 BASE FREQUENCY 2 60 Hz

F_57 THR TERMINAL 0 This sets Base Frequency 2 to within a range of 15 to
(Function Selection) 400 Hz in steps of 1 Hz. It is used when the terminal
This sets the function for the THR input terminal. X4 has been set to function as a command terminal
0: Used for THR functions (Trip Command Functions) for switching to Base Frequency 2 (F_43 = 2 ).
1: Used for Edit Permit Commands
THR-CM off: Function data change not possible.
THR-CM on: Function data change possible. NOTE: If the Base Frequency is greater than the
Maximum Frequency, the output voltage will not rise to
The relationship between this function and function F_00 the rated voltage. Set the ratio between the Base
(Data protection) is shown in the table below: Frequency and the Maximum Frequency to less than 1:8.
F_57 F_00 Data changing

Edit permit command Data protection possible
0 (OFF) 0 No
0 (OFF) 1 No *F_63 0.00to3600 ACCELERATION TIME 2 10.0 s
1 (ON) 0 Yes *F_64 0.00to3600 DECELERATION TIME 2 10.0 s
1 (ON) 1 No This sets the acceleration time 2 and deceleration time 2
when terminal X4 has been set to function as a command
input terminal for switching to:
acceleration/deceleration time 2 (X4: F_43 = 0) or to
base frequency 2 (F_43 = 2).
Setting details are the same as for function F_06 and

F_07.
6-20 6-21
LED LED
*F_65 1 TORQUE BOOST 2 13 F_69 TORQUE VECTOR CONTROL 0

2 This sets the torque boost 2 to one of 31 patterns when This selects whether Torque Vector Control is active
3 terminal X4 has been set to function as a command input or not.
to terminal for switching to base frequency 2 (F_43 = 2). 0: Torque Vector Control inactive
31 Setting details are the same as for function F_08. 1: Torque Vector Control active
NOTE: For manual torque boost only; no pattern can be NOTE: Torque Vector Control does not function if
selected for automatic torque boost. is selected when the X4 terminal function has been set
to (F_43 = 2) and X4-CM is ON/CLOSED. The manual
torque boost selected by F_65 will apply.
F_66 SeeF_15 ELECTRONIC OVERLOAD 2 0 NOTE:ForbestresultsperformAutoTuningFunction
(Operation Selection) (F_74)priortoactivationofTorqueVectorControl.
F_67 SeeF_16 ELECTRONIC OVERLOAD 2 Rated motor
Current
(Operation Level) (Std. 4 F_70 MOTOR HP CAPACITY 1
When terminal X4 has been set to function as a Pole This sets the HP capacity of the motor which is connected
command input terminal for switching to base frequency 2 Motor) in relation to the Drive capacity.
(F_43 = 2), this sets the electronic overload 0: 1-frame up capacity for standard applied motor
to 2 (motor overload detection) for the second motor 1: Standard capacity for standard applied motor
to active or inactive, and also sets the operation pattern 2: 1-frame down capacity for standard applied motor
and the operation level. 3: 2-frame down capacity for standard applied motor
Setting details are the same as for function F_15 and F_16.
NOTE: Base frequency 2, torque boost 2 and electronic

overload 2 are only active when the X4 F_71 0.00 MOTOR 1 RATED CURRENT 4-pole
terminal function has been set to F_43 = 2 and F_72 to MOTOR 1 NO-LOAD CURRENT 4-pole
X4-CM is ON/CLOSED. 99.9 These set the rated current (A) and no-load current (A) (Std.
for the motor which is connected to the Drive. Design B)
*F_68 0.0to5.0 SLIP COMPENSATION 0.0 Hz EXPLANATION: The primary resistance (R1) and
Functions to suppress fluctuations in the motor speed leakage reactance (X1) are automatically rewritten
which result from variations in the load torque. with the rated value of the motor capacity (F_70),
The slip frequency with respect to the base frequency motor 1rated current F_71 and motor 1no-load
during rated load output (100%) can be set within the current (F_72) are set.
range of 0.0 to 5.0 Hz in steps of 0.1 Hz.
If the slip compensation value is set to 0.0 Hz, then the
slip compensation function will be inactive. F_73 0.00 MOTOR 2 RATED CURRENT Rated
to This sets the rated current (A) for the second motor which Current
99.9 is selected when base frequency 2 (F_62) is active. (Std. 4-Pole
Motor)
6-22 6-23
LED LED
F_74 AUTOMATIC TUNING 0

This function is used to automatically tune the primary F_76 0.00to50 MOTOR 1 (%X Setting) ▲ Std. 4-pole
resistance (R1) and leakage reactance (X1) of the motor This function displays the leakage reactance X1 of the motor
in order to achieve optimum performance of F_69 motor in terms of percentage, and is set manually
(Torque Vector Control).
0: Inactive The data can be overwritten and changed automatically
1: Automatic tuning by automatic tuning using function F_74, or by setting
[Operation procedure] the motor capacity, rated current and no-load current
➀ Connect the motor and the Inverter correctly. using functions F_70 to F_72.
➁ Set the data for this function to "1" while the Inverter is
stopped. Calculation Formula for %X1
➂ Press the FUNC DATA key.
X1 + X2 = Xm/ (X2 + Xm) + cable X
%X1 = x 100 [%]
➯➯ Tuning operation (approx. 10 seconds) ➯➯ F_75 ▲ V / ( 3 • I)
→ The display changes when tuning is completed.
→
X1: Primary inductance of motor 1[Ohm]
➃ The results of tuning can be confirmed using F_75 (R1) X2: Secondary inductance of motor 1 [Ohm]
and F_76 (X1). Xm ▲ : Mutual inductance of motor 1 [Ohm]
Cable X: [Ohm]
V: Rated voltage of motor
I: Rated current of motor
▲ : Value calculated for Y connection
F_75 0.00to50 MOTOR 1 (%R1 Setting) ▲ Std. 4-Pole %R1and%X1shouldbesettovalueswhichareappropriate

This function displays the primary resistance R1 of the motor forthemotorbeingused. Themotormaynotoperate
motor in terms of percentage, and is set manually. correctlyifthesevaluesarenotsetcorrectly,whichcould
The data can be overwritten and changed automatically by resultinaccidents.
automatic tuning using function F_74, or by setting the
motor capacity, rated current and no-load current using
functions F_70 to F_72.
*F_77 000to999 TORQUE LIMITING RESPONSE
Calculation Formula for %R1 (At Constant Speed) 369
*F_78 000to999 TORQUE LIMITING RESPONSE
R1 + cable R
%R1▲ = x 100 [%] (During Acceleration/Deceleration 394
V / ( 3 • I)
R1: Motor resistance 000 to 999 P

I (Quick)
0 0 · · ·
(Slow)
9 9
Cable R: Resistance of cable between Drive and motor
V: Rated voltage of motor P I P I 0 (Low)
I: Rated current of motor ·
▲ : Value calculated for Y connection ·
9 (High)
P – Represented by the Hundreds Digit (Gain Value)

I – Represented by the Tens and Units Digit (Time Constant)
F_79 OPTION SELECTION 0

This function sets whether an option is being used or
not, and also what type of option is being used if any.
0: No Options
1: DI option card used
2: DI/O option card used
3: RS option card used
NOTE: For details on setting specifications when
using an option card, refer to the instruction
manual which is supplied with the option card.
6-24 6-25
Section 7 INSPECTION ITEMS
MAINTENANCE and INSPECTION Refer to the Inspection Items Chart in this section for inspection points and corrective action.
INSPECTION ITEMS CHART

To prevent potential problems and provide long periods of trouble-free operation, the following checks should be
periodically conducted. Item Inspection Criteria Corrective Action
Power Supply Within permissible limits (170-264 Vac) Adjust the power supply voltage.
Voltage for 1 Phase 240 VAC Drives; (170-253)
CAUTION: Do not conduct any inspections until after disconnecting
for 3 Phase 230 VAC Drives; and
the power supply and after the “CRG” light on the Drive has gone out.
(323-528) for 3 Phase 480 Vac Drives.
Ambient Within permissible limits (-10° to +50° C) Investigate cause and make corrections
MEGGER TEST Temperature (+14° to +122°F.) until environment is within permissible limits.
1. Disconnect all Drive terminals and never apply test voltage to the Drive when conducting an external circuit
megger test. Use a 250 VDC megger for 230/240V input Drives and a 500VDC Megger for 480V input Drives. Ambient Within permissible limits (20 - 95% RH) Investigate cause and make corrections
2. Perform the test only on the main circuit as shown in Figure 7-1 when conducting a megger test on the Drive itself. Humidity No dew condensation or freezing. until environment is within permissible limits.
— Do not conduct a megger test on the control circuits.
Vibration Within permissible limit (0.6G or less) Investigate cause and make adjustments.
— Short L1, L2, L3, U, V, W, P1, P(+), and DB, then megger to the Drive ground terminal E(G).
until within permissible limits.
3. Use a high resistance range type tester to conduct a continuity test on the control circuits and not a megger or
a buzzer.
Noise Abnormal audio noise from cooling Contact the supplier where the Drive
fan, etc. was purchased.
PERIODIC PARTS REPLACEMENT
The life of the Drive will vary according to the installation environment and the amount of running time. However, if Odor Smell or burning. Contact the supplier where the Drive
continuous operation is within the allowable limits, the life of the DC Link capacitor is approximately five years and was purchased.
the life of the cooling fan is approximately three years. It is recommended that these parts be replaced before failure
occurs. Dust Dust accumulation on cooling fins, Clean and blow out with dry and filtered
cooling fan, or on the control board. compressed air.
Screws/ Check for any loosening. Re-tighten as needed.

Connectors
MEGGER TEST OUTLINE
• • AC Induction
P1 P(+) DB Motor
• L1 } U•
V•
IF SINGLE PHASE
POWER
• L2 W•
IM
• L3
+
MEGGER +
–
– • E (G)
GROUND
Figure 7-1. MAIN CIRCUIT MEGGER TEST CONNECTIONS
7-1 7-2
Section 8
MEASUREMENT POINTS AND METERS
Since the Drive's input/output voltage and current contain high frequencies, selection of the wrong measuring device TROUBLESHOOTING
can lead to gross miscalculations. When using a CT (current-detection transformer) to measure the current, the amount TABLE 8: Fault Condition Description and Operation
of error will be large if the frequency is low. Because of this, always use a CT with as large a capacity as possible. See The following Drive protection functions have been incorporated in the basic Drive software and will be indicated in the
the following chart and Figure 7-2 for recommended measurement devices. LED display. Use F_29 to check fault history.
Protective LED
Display Function Function Explanation Display Protective Operation
OC1, Overcurrent Protects the Drive if During OC1 • Drive output frequency drops to 0.0 Hz
OC2, protection the Drive output Acceleration • Motor coasts to a stop
RECOMMENDED MEASUREMENT DEVICE CHART OC3 current momentarily
exceeds the During OC2
• Alarm terminals 30A, 30B, and 30C
are activated
overcurrent detection Deceleration • Alarm signal is maintained internally
Short circuit, level. Protects the During OC3 1)
Drive from until alarm reset command is given
Item Simple Measurement Precision Measurement Ground fault
overcurrent resulting
constant
from an output phase- speed
operation
Input Voltage Tester - (Voltmeter) Moving-Iron type voltmeter to-phase or phase-to-
ground short circuit.
Input Current Clamp Meter Moving-Iron type ammeter
LU Momentary Avoids loss of control of the Drive LU • Drive output frequency drops to 0.0 Hz
Input Power — Electrodynamometer type wattmeter power failure caused by drops in the power supply. If the "restart after momentary power
NOTE: Operation will continue if the failure" mode is selected, operation
Output Voltage Tester - (Voltmeter) Rectifier type voltmeter Undervoltage momentary power failure or under-
voltage period is less than 15 msec.
will restart automatically when power
protection is restored.
Output Current Clamp Meter Moving-Iron type ammeter
OU1, Overvoltage Protects the Drive if During OU1 • Drive output frequency drops to 0.0 Hz
Output Power — Electrodynamometer type wattmeter OU2, protection momentary Acceleration • Motor coasts to a stop
OU3 overvoltage • Alarm terminals 30A, 30B, and 30C
(regenerative During OU2 are activated
overvoltage) exceeds Deceleration • Alarm signal is maintained internally
the overvoltage
detection level. During OU3 until alarm reset command is given
1)
constant speed
operation
OH1, Drive Detects overheating of the Drive OH1 • Drive output frequency drops to 0.0 Hz.
OH2, overheating caused by an overload, cooling • Motor coasts to a stop
fan problem or abnormal ambient • Alarm terminals 30A, 30B, and 30C
temperature. are activated
• Alarm signal is maintained internally
External alarm Acts as an external alarm to stop OH2
output. If protective device such 1)
input until alarm reset command is given
as the overload relay is connected
between THR and CM terminals
switches from ON to OFF.
OL, Electronic Protects semiconductor devices OLU • Drive output frequency drops to 0.0 Hz.
OLU overload such as the IGBT from overloads. • Motor coasts to a stop
• Alarm terminals 30A, 30B, and 30C
are activated
Protects a standard 4-pole motor OL • Alarm signal is maintained internally
or a forced air cooled motor from
1)
overloads even if an overload until alarm reset command is given
relay is not connected.
Er1, Memory Error Operates when a memory error Er1 • Drive output frequency drops to 0.0 Hz.
Er2, occurs due to a data writing error, • Motor coasts to a stop
Er3, • Alarm terminals 30A, 30B, and 30C
Er4, Communication Displayed when a communication Er2 are activated
Er5, 2) error occurs between the Drive • Alarm signal is maintained internally
Error and the keypad panel.
Er6, 1)
Er7 until alarm reset command is given
CPU error Stops the Drive when an error is Er3
detected in the CPU.
Optional Displayed when there is a Er4
circuit board communication "checksum error"
communication or interruption of communication
between the Drive and the option
error circuit board.
Option Displayed when a link error etc. is Er5

problem detected.
Operating Detects Drive operating procedure error Er6
Proc. error during Drive startup. FWD or REV
connected to terminal CM at time of main
power being applied to Drive.
Stop keypad in remote operation
Output wiring Stops the Drive when it is Er7
error detected that the output wiring is
not connected during automatic
tuning.
NOTE 1 Alarm signal hold

When a protection function has been activated and the alarm signal is output; if an AC contactor provided on the
power supply side is switched off, and the Drive's control power is not supplied, the alarm signal will not be
retained.
NOTE 2
During external terminal operation (F02=1), the Drive will continue running without an alarm being tripped even if
error Er2 is displayed. If communication is restored, the Er2 display will disappear, and normal operation will
resume.
Figure 7-2. MEASUREMENT LOCATIONS AND DEVICES EXAMPLE
7-3 8-1
TROUBLESHOOTING ( 2 ) Overvoltage
If the function of the Drive is lost by a failure or if an abnormal condition has occurred, refer to the following diagnosis
for its probable cause.
If the cause does not fall under the following explanation, or if the Drive is damaged, please contact GE Fuji Technical
Services for assistance. OU
The power
supply
No
Is the power supply voltage within the specified limits? voltage
should be
( 1 ) Overcurrent Yes corrected.
Overcurrent Overcurrent
during during Overcurrent at
acceleration deceleration constant speed
Will fault take place when the load is removed suddenly? Yes
OC1 OC2 OC3
Repair No
Yes short-circuit
Is motor circuit (U,V, W) of motor shorted or grounded?
No
and/or No
No No Possible Drive Was DC bus voltage above alarm level when alarm occurred?
grounding.
Reduce the failure or
malfunction due Yes Yes
torque boost Yes
setting Is the load too large? Reduce the to electrical
No No No load fluctua- noise. Contact
Yes tion or use a GE Fuji Electric.
There is the No Does action take place after Can the deceleration time be Yes Increase
Is the Drive with
Is the torque No possibility of Does the load higher rapid acceleration is completed? increased? the timed
Can the torque deceleration No
No boost setting failure in the change capacity. setting
boost setting time setting Yes No
correct? Drive or a suddenly?
be reduced? too short for
noise problem.
the load? Yes Yes
Yes Contact GE Can the acceleration time be
Yes Fuji Electric increased?
No
No
There is a Reduce the
possibility of Is the Yes Decrease until the
load Can the load inertia be decreased?
Drive failure acceleration failure does not
No fluctuation
or a motor time setting too No occur.
or use a Drive
noise problem. short for the
with higher
Contact GE Fuji load?
capacity.
Electric. Yes Can the Is a braking resistor installed and activated? No
deceleration Yes
Investigate braking
time be Increase the Yes resistor for correct
increased? setting time. connection rating and
Can the control settings.
Yes acceleration No
Increase the
time be Review the control and system application again. Contact GE Fuji
setting time.
increased? Electric.
No Review the system
application.
Reduce the Contact GE Fuji
load fluctua- Electric.
tion or use a
Drive with
higher
capacity.
8-2 8-3
( 3 ) Undervoltage ( 4 ) Drive overheated
– Drive Overheating
LU
– Drive Overload
OH1
Has power failure Reset and

(including Yes
continue Is the Drive load Yes Reduce the load or
momentary power operation. too large? use a Drive with
failure) taken place?
higher capacity.
No No
Has the power Is the cooling fan

circuit been Replace the in the Drive operat- No Replace the cooling
subjected to Yes defective compo- ing? (Above 2 HP) fan.
component failure nent or repair the
Yes
or poor power poor connection.
connection?
No Is the movement of Yes Remove
the Drive cooling obstructions.
Is the power supply air obstructed?
voltage within the No No
range of the Possible Drive
specified value? Is the ambient failure or malfunc-
Yes
temperature within tion due to electrical
Yes
the specified limit? noise. Contact GE
Does another load Fuji Electric
No
exist which Investigate the
requires a large Yes power system and
starting current correct to satisfy Bring the ambient
within the same the system condition to within
power system? specification. the specified limit.
No No
Does the condition No Terminal C1–CM or Yes Connect

occur when the
Is the power 12-11 connected in correctly.
circuit breaker
Yes transformer rated reverse.
and/or electro-
magnetic at the correct KVA?
contactor are
Yes
turned "ON"?
( 5 ) External alarm input
No
Possible Drive
control circuit or OH2
noise related
malfunction.
Contact GE Fuji
Is the connection
Electric. No Repair the wiring
between THR and
CM correct? and/or connections.
Yes
Is the alarm function Possible Drive

of externally No failure or malfunc-
connected equip- tion to electrical
ment activating? noise. Contact GE
Yes
Fuji Electric
NOTE 1 – When the DC bus capacitor is discharged by a system power failure and the control
power of the Drive is reduced, automatic restart after momentary power outage may take Eliminate the cause of
place. (Refer to Funtion Code 14 setting.) the alarm.
8-4 8-5
( 7 ) Memory error, keypad communications error, CPU error
( 6 ) Overload
Overload Protection Overload Protection

of Drive Unit of Motor Keypad Communications
Memory Error CPU Error
Error
OLU OL
Display abnormal Er1 Er2 Er3
Is the electronic
overload character-
Install an external
istic correct for the Replace the Er4 Er5
No overload relay in the
motor's thermal defective parts.
motor power circuit. Turn the power supply Option Communications Option Link Error
overload
off. Wait until the Yes Error
characteristics?
CHARGE “CRG” lamp
goes OFF. Then turn
Yes ON Power Supply.
Are the connectors for
Is the electronic No Set to the correct the printed circuit card
overload set level. and the socket
correctly? mounted ICs inserted
Does data appear on No
Yes digital display? properly? Is there any
source of noise close
Yes to the Drive’s control
Is the load too No
printed circuit card?
large? Possible Drive
Check for contamina-
failure or malfunc-
Yes tion due to the environ-
tion due to
ment.
electrical noise.
Reduce the load or Contact GE Fuji No
The Drive is operational.
use a Motor and Electric.
Drive with higher The Drive failure
capacity. should be referred to
Product Service.
Contact GE Fuji
Electric.
8-6 8-7
( 8 ) Drive output circuit error ( 9 ) Motor will not run. The motor
will not run
Has the power Turn the power

Is the CHARGE No supply circuit No supply circuit
Er7 "CRG" Lamp on? breaker or contactor breaker or
Yes been turned on? contactor to on.
Yes
Are terminals U, V and W Yes
Connect or replace the wiring.
not yet connected or open? Check the display Is the digital Check for the
Yes
contents and press display indicating Is the voltage of the No presence of low
No the reset switch a protection power terminal voltage, missing
Yes after the failure is function operation? L1,L2, L3* correct? phase, improper
Is BX-CM signal ON/CLOSED? Turn BX-CM signal OFF/OPEN.
corrected. connection, failure
Yes
No No input line circuit
breaker or AC line
Was an operation com- Yes Do not operate any key and When there is no contactors.
mand input or was the abnormal condition Local or remote
control circuit terminal during L3* Not supplied on 1 phase drives.
STOP key pressed during continue operation. operation?
tuning.
tuning? Yes
Local Remote
No
Will the motor run if Has FWD or Is the wiring
No No Yes Poor contact in
No Keypad RUN key is between FWD, or
Is data F_70 and F_71 Set the correct data. REV switch or relay.
correct? pressed? command signal REV-CM terminals
been applied? connected
No
Yes correctly?
Yes Yes
No
Contact GE Fuji Electric. Set the frequency
by pressing key No Has the frequency
or key. set signal (0 to ±
10V or 4 to 20mA) No
Is the wiring
Yes been input? between Terminals No
Will the motor run if 13, 12, 11 and C1
Yes Yes connected
Keypad is
No correctly?
pressed? Is high limiter or
frequency set Yes
Yes signal below the
Set the correct starting frequency? Replace the fre-
frequency. quency reference
No voltage or current
source and check
Possible Drive Do the output for ground in
failure. Contact GE No terminals (U, V, W) reference circuit.
Fuji Electric. have applied
voltage?
Yes
Yes No Correct wiring.
Is the wiring to the
motor connected
properly?
Yes Has the motor Yes Release the

Is the load too Yes Has the torque
been locked? lock.
large? boost value been
No correctly set? No
No
Failure in Decrease the load
Increase or de-
electric motor. or increase the
crease the torque
Drive capacity.
boost value.
Motor will not run under these conditions:
① BX coast to stop command ON/CLOSED.
➁ Wrong setting at one of F_71, 72, 73, 75, or 76. When F_08 torque boost setting is 00 or F_69 torque vector control is active
while using the wrong capacity motor (F_70, 75, 76.)
8-8 8-9
( 10 ) Motor will run but speed will not change. ( 11 ) Motor will stall during acceleration.
The electric
motor will
run but the The motor will stall
speed will during acceleration
not change.
Is the acceleration Yes Increase the set

time setting short? time.
Yes Is max frequency (F_03)
No
set too low?
No
Yes
Contact GE Fuji Electric.
Is Wk2 of the motor Yes
Is a special
Are the high limiter (F_36), and/or load
Yes motor in use?
Change or check the setting. and low frequency limiter excessive? No Reduce the load Wk2 or use a
No Drive with higher capacity.
(F_37) operating?
No
Correct the wire size
Yes between the Drive
Determine which Keypad Will speed change by Is the motor terminal
voltage lower than Yes
and the motor or
frequency method is pressing key? No
output terminal shorten the wiring
active:
voltage? distance.
• Keypad (F_ 01) = 0
• Analog (F_ 01) = 1 Analog Yes No
Will frequency setting signal
• Multistep (F_21~F_27)
change (0-10V or 4-20mA) Is the load torque No Is the torque boost No Increase or de-
No high? set correctly? crease the torque
Yes
boost setting.
Yes
Multistep
Reduce the load
Possible Drive failure or
torque or use a
Is the wiring of malfunction due to
Drive with a higher
multistep frequency electrical noise. Contact
Is the wiring between capacity.
selection terminals No No GE Fuji Electric.
Correct wiring. Terminals 13, 12, 11,
X1, X2, X3 and X4
and C1 correct?
correct?
Yes
Yes
Do the set Replace the frequency

frequencies of No Change the set setter, process signal,
each selection frequency. or check for ground &
step change? reference circuit.
Yes
Is the setting of the

acceleration and No Possible Drive failure or
deceleration time malfunction due to
excessively long? electrical noise. Contact
GE Fuji Electric.
Yes
Change the setting

to the time suitable
for the load.
Motor speed change is very small under these conditions:

① Wrong setting of F_34 bias frequency, F_35 gain for frequency setting.
➁ If using terminal 12, and C1 check polarity inputs to insure they are correct and do not offset.
③ During torque limiting or current limiting with excessive load.
8-10 8-11
( 12 ) Motor heating abnormal.
Abnormal motor
Section
heating.
9
Is the V/Hz
characteristics No Change the setting.
suitable for the
motor? (F_03, 04, 05)
Yes Use a motor designed
WARRANTY PARTS AND SERVICE
exclusively for Drive
Is the motor contin- use and low speed
Yes
uously operated at operation or consider
very low speed increasing speed ratio
The purpose of the following section is to provide "Warranty period is 12 months after installation or 18
(frequency)? by mechanical method
specific instructions to the user of the AF-300 Micro- months after shipment from the Company, whichever
(i.e. gearing.)
No $aver II Drive regarding warranty administration and occurs first."
Yes Reduce the load or use how to obtain assistance on both in-warranty and out-
Is the load too large?
a Motor and Drive with of-warranty equipment. Before calling the number at left to determine warranty
higher capacity. status, the Drive serial number will be required. This
No
is located on the Drive nameplate. If the Drive is still
For all troubleshooting procedures, refer to Section 8 under warranty, further information will be required
Is the output voltage Yes Failure in motor of this Instruction Book. To identify the part or assem-
(Terminals U, V, and per the "In-Warranty Failure Checklist" shown on
possible. bly use the noted troubleshooting procedures in Sec-
W) of the Drive well page 9-2 of this Instruction Book.
tion 8 and the information on page 9-2.
balanced?
No
If assistance is required to either determine warranty OUT-OF-WARRANTY PROCEDURES
Possible Drive failure. status or identify defective parts call:
Contact GE Fuji Electric. When the defective part has been identified, contact
your local Authorized AF-300 Micro-$aver II Distribu-
GE Fuji Drives USA, Inc. tor to order replacement parts.
1501 Roanoke Blvd. Suite 435
Salem, VA 24153
1-540-387-5739 MOTORS
Repairs on motors are generally handled by the motor
manufacturer. For specific instructions on your motor,
call the distributor from which it was purchased and be
prepared to furnish complete nameplate data.
WARRANTY COVERAGE
The Warranty set forth in Section 1 of FN-1090 (1/91)
of GE's Condition of Sale covers all major parts of the
Drive such as the main printed circuit boards, transis-
tor modules, etc. The warranty covers replacement of
the entire Drive.
8-12 9-1
IN-WARRANTY FAILURE CHECKLIST
AF-300 Micro-$aver II Spare Parts List
To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate
the cause in an effort to eliminate any further failures. Description Part No. 6KM$223***N1A1(X4A1) 6KM$221***N1A1(X4A1) 6KM$243***N1A1(X4A1)
F25 F50 001 002 003 005 F25 F50 001 002 003 F50 001 002 003 005
Model No.: Control PCB E9-CPCBF25-M$2 1
Serial No.: E9-CPCBF50-M$2 1
E9-CPCB001-M$2 1
Start-Up Date:
E9-CPCB002-M$2 1
Failure Date: E9-CPCB003-M$2 1
Status When Failure Occurred (check one):
E9-CPCB005-M$2 1
E9-CPCBF25-M$7 1
Power-Up Running Accel Decel
E9-CPCBF50-M$7 1
Explanation of Failure: E9-CPCB001-M$7 1
E9-CPCB002-M$7 1
E9-CPCB003-M$7 1
Application Information (check Yes or No)
E9-CPCBF50-M$4 1
Input Transformer: Yes No E9-CPCB001-M$4 1
If Yes: KVA E9-CPCB002-M$4 1
E9-CPCB003-M$4 1
L1 Volts L2 Volts L3 Volts
E9-CPCB005-M$4 1
Power Factor Correction Capacitors: Yes No Terminal PCB E9-TPCB-SW 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Capacitor E9-CU2-0.2 1
If Yes: Microfarad
Unit E9-CU2-0.4 1
Other Equipment on Same Power Yes No E9-CU2-0.8 1 1 1
If Yes, what? E9-CU2-1.5 1
E9-CU2-2.2 1
Line Reactor on Input Yes No E9-CU2-3.7 1
E9-CU7-0.4 1 1
Input Starter Yes No
E9-CU7-1.5 1
Output Starter Yes No E9-CU7-2.2 1
Motor Overloads Yes No E9-CU4-0.4 1
E9-CU4-0.8 1
Control Terminals Used (circle if used) E9-CU4-1.5 1
THR X1 X2 X3 30A 30B 30C E9-CU4-2.2 1
E9-CU4-3.7 1
RST/BX FWD REV C1 11 12 13
Fan E9-FAN1.5 1
RUN RT1 E9-FAN3.7 1 1 1 1 1 1 1
Function Codes Different From Factory Settings
Power 4613-02-2 1
Module 4624-04-2 1
Function Code Setting Function Code Setting
4634-08-2 1
4704-15-2 1
4714-22-2 1
4724-37-2 1
4655-02-7 1
4665-04-7 1
Failure Message (see Section 5)
4675-08-7 1
Latest Fault Previous Faults: No Message 4735-15-7 1
Hz 1. 4745-22-7 1
8406-04-4 1
A 2.
8416-08-4 1
V 3. 8426-15-4 1
After all of the Checklist information is acquired, contact the following Service Center number for assistance: 8436-22-4 1
540-387-5739 (8am - 5pm Central Standard time Monday thru Friday). 8446-37-4 1
540-387-8292 (24-hour emergency)
When you return the unit or parts for warranty you need to get a RMA number from your Service Center.
9-2 9-3
Recommended Installation Instructions
Section 10
These instructions must be followed in order to (if two ferrite rings are required, refer to table 1),
CE MARK conform to the EMC Directive. Follow the usual and connect the filter terminals marked “LOAD” to
Electromagnetic Compatibility (EMC) safety procedures when working with electrical the main input of the of the Drive using a short
equipment. All electrical connections to the filter, length of appropriate gauge wire.
General Inverter, and motor must be made by a qualified 5. Fit the output Ferrite Ring as close to the Inverter
In accordance with the provisions described in the Emissions will be predominantly conducted through electrical technician. (Refer to Fig.2, Fig. 3, and as possible and connect the motor. Armored or
European Commission Guidelines Document on the motor and the main supply cables, although Fig.4) screened cable should be used with the 3 phase
Council Directive 89/336/EEC, GE Fuji Electric Co., some radiated emissions will be detected in close conductors passing twice through the center of
Ltd. has chosen to classify the 1 phase, 240 VAC, proximity to the drive system. It is essential that 1. Check the filter rating label to ensure that the the Output Ferrite Ring. The earth conductor
3 phase 415 VAC range of Drives as “Complex precautions are taken at the design stage, and at current, voltage rating, and part number are should be securely earthed at both the ground
Components”. Classification as “Complex the time of installation, to prevent radio frequency correct. terminal in the cabinet and at the motor ends. The
Components” allows a product to be treated as an interference. (RFI) from the drive system affecting 2. The back panel of the wiring cabinet board should screen should be connected to the enclosure.
“apparatus”, and thus permits compliance with the sensitive equipment in close proximity. be prepared for the mounting dimensions of the 6. It is important that all lead lengths are kept as
essential requirements of the EMC Directive to be filter. Care should be taken to remove any paint short as possible and that incoming mains and
demonstrated to both an integrator of Micro-$aver II The RFI filters range are designed especially for the etc. from the mounting holes and face area outgoing motor cables are kept well separated.
Drive and to his consumer or the installer and user. Micro-$aver II Drive and help to ensure EMC around the hole of the panel. This will ensure the 7. Segregate power cables from control wiring, as
compliance of machinery as installations using best possible earthing of the filter. thoroughly as possible, and avoid parallel cable
Micro-$aver II Drives up to 5 Hp are supplied ‘EC - Inverters. The Drives may be mounted on top of the 3. The filter should be securely mounted in position, run to minimize ‘noise coupling’. When ever runs
marked’, signifying compliance with EC Directive 89/ filter using integral fixing positions, the intention and the Inverter mounted to the front of the filter of power and control cable must cross, try to
336/EEC when fitted with specified filter units being that valuable space inside wiring cabinets with the screws provided. achieve this at right angles.
installed and earthed in accordance with this sheet.. may be saved. (Refer to Fig. 10 - 1 and Table 10- 1) 4. Connect the incoming main supply to the filter 8. Micro-$aver II Drive should be installed, and are
This specification requires the following terminals marked “LINE” and any earth cables to designed to operate, with an electrically -
performance criteria to be met. the earth stud provided. Fit the Input Ferrite Ring shielded metal enclosure.
Immunity : EN50082 - 2
Emissions : EN50081 - 1
RFI Filters
It is strongly recommended that the appropriate Drive
Micro-$aver II Drive input filter be used to limit RF

current flowing into the main supply circuit. (Refer to
Table 10-1.) Without an input filter a Micro-$aver II
Drive installation may not meet statutory
requirement. Micro-$aver II Drive contain high -
power semi - conductor devices which are switched
at high speeds to synthesize a near - sinusoidal Drive
current waveform across the frequency range of

output. Rapidly changing voltages and currents will Fig. 10-1 RFI Filters
generate some degree of electromagnetic emission.
Filter Applied Rated Max Rated Dimensions Mount Inverter Required

Part No. Drive Current Voltage L,W,D mm Dim. X, Y Fixings Sub FIlter
AFL-0.2 E9-7 6KM$221F25N1A1 3A 200x110x34 84x186 M4x12(4) Ferrite Ring
6KM$221F25X4A1 1 Phase OC1x1pcs
EFL-0.75 E9-7 6KM$221F50N1A1 10A 240 VAC 200x145x40 118x186 M4x12(4) Ferrite Ring
6KM$221F50X4A1 OC1x1pcs
6KM$221001N1A1
6KM$221001X4A1
EFL-2.2 E9-7 6KM$221002N1A1 23A 200x205x40 178x186 M4x12(4) Ferrite Ring
6KM$221002X4A1 OC1x1pcs
6KM$221003N1A1
6KM$221003X4A1
EFL-0.75 E9-4 6KM$243F50N1A1 3A 3 phase 200x145x45 118x186 M4x12(4) Ferrite Ring
6KM$243F50X4A1 415 VAC OC1x1pcs
6KM$243001N1A1
6KM$243001X4A1
EFL-4.0 E9-4 6KM$243002N1A1 12A 200x205x45 178x186 M4x12(4) Ferrite Ring
6KM$243002X4A1 OC1x1pcs
6KM$243003N1A1
6KM$243003X4A1
6KM$243005N1A1
Fig. 10-2 Recommended installation
6KM$243005X4A1
Table 10-1 RFI Filters Dimensions - Conforms to EN55011 Class B

10-1 10-2
P (+) P(+)
L1
L2
Fig. 10-3 Recommended installation detail inside the enclosure (1) Fig. 10-4 Recommended installation detail inside the enclosure (2)
10-3 10-4
EC Declaration of Conformity
Product identification
Product: Inverter
Brand: GE Fuji Electric
Model/type: 6KM$221F25N1A1 to 6KM$221003N1A1
6KM$221F25X4A1 to 6KM$221003X4A1
6KM$243F50N1A1 to 6KM$243005N1A1
6KM$243F50X4A1 to 6KM$243005X4A1
to which this Declaration relates is in conformity with the EMC requirements of the following standards.
Immunity: EN50082-2 “Generic immunity standard Part 2 (industrial environment)”

Emission: EN50081-1 “Generic emission standard Part 1 (Residential, commercial and light industrial)”
and conforms to the protection requirements of Council Directive: 89/336/EEC
relating to Electromagnetic Compatibility
When: Wired and earthed in accordance with the installation instructions.

Installed in a steel enclosure.
Used in conjunction with power input filter and ferrite rings which are recommended by
GE Fuji Electric.
Product identification
Product:: Inverter
Brand: GE Fuji Electric
Model/Type: 6KM$221F25N1A1 to 6KM$221003N1A1
6KM$221F25X4A1 to 6KM$221003X4A1
6KM$243F50N1A1 to 6KM$243005N1A1
6KM$243F50X4A1 to 6KM$243005X4A1
to which this Declaration relates is in conformity with the Low Voltage requirements of the following
standard(s):
DIN VDEO160/1988
Category : Overvoltage category II/Pollution degree 2

and conforms to the protection requirements of Council Directive: 73/23/EEC
relating to low voltage
When: Wired and earthed in accordance with the installation instructions.

Installed in a steel enclosure satisfied ‘Pollution degree 2’.
Used in conjunction with 3AC power supply (Line) which has an earthed neutral-point for 3 phase
Input Drive and used in conjunction with 1AC power supply (Line) whose one line is earthed for
1-phase Input Drive. GE Fuji Drives USA, Inc.
1501 Roanoke Blvd. Suite 435
Salem, VA 24153
1-800-543-6196
Internet Address: http://www.ge.com
GEI-100272B (3/98) Printed in Japan

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What are the main components of the drive?

What are the main components of the drive?

What are the installation guidelines for the drive?

What are the installation guidelines for the drive?

™

General Information – AF-300 Micro-$aver II Drive Instructions

WARNING: Always read the complete instructions

5. DRIVE OPERATION .................................................................................. 5-1

6. FUNCTION CODE DESCRIPTIONS (01 thru 79) ..................................... 6-1

7. MAINTENANCE AND INSPECTION ......................................................... 7-1

Digital Display (4 digits) -

StoredTemperature -20° to +65°C (-4° to +149°F)

AmbientTemperature -10° to +50°C (+14° to +122° F) (remove ventilation covers if temperature is

5 Humidity 20% to 95% relative humidity (non-condensing)

Vibration 0.6G or less

CoolingMethod 1/4 to 1 HP – Convection

Voltage: +10% to -15%; Voltage Unbalance: Within 3%; Frequency ±5%

Figure 2-3. TYPICAL DRIVE COMPONENTS

FrequencyMeterAdjustment Scale calibration of externally connected analog meter or pulse

DriveFault – OC1 - Acceleration overcurrent

Charge"CRG"Lamp(LED) Illuminates when DC Link capacitor voltage is present

FrequencyMeterOutputSignal Pulse frequency (adjustment to 6 kHz maximum)

3.15 (80) 3.54 (90)

NOTE: NEMA 1 unit does not have Keypad.

0.20 (5) Figure 4 Figure 5 Figure 6

2-ø5 (0.20) 0.20 (2-ø5)

0.20 (5) 0.20 (5)

Unit Cover (Top)

Top Cover Screw

Mounting Hole (panel cut-out) Control

Figure 4-1. REMOVING THE TOP COVER

NOTE: Motor will rotate counterclockwise when viewed from

240V – Single Phase 1/4 to 3 HP

230 & 480V – Three Phase 1/4 to 5 HP

* Not available on 6KM$221F25X1A1, 6KM$221F25A4A1, 6KM$223F25X1A1, 6KM$223F25A4A1.

Figure 4-5. DYNAMIC BRAKING RESISTOR CONNECTIONS

CONTROL TERMINAL BOARD

CONTROL TERMINAL BOARD (Continued)

X4 Function Extension F_43=0 acceleration/deceleration time #2 is selected when X4-CM is

* Either an analog (FMA) or digital (FMP) frequency meter, not both.

Figure 4-7. DRIVE INTERFACE DETAILS

The mode is switched to Function Code setting mode (All

Figure 5-1. KEYPAD PANEL DISPLAY WHEN AC POWER IS APPLIED PRG

➁ Changing Function Codes in the RUN Mode (See TABLE 6)

contents of each mode are shown below.

➀ STOP Mode (Display continually flashes) PRG

PRG PRG PRG PRG PRG

RUN RUN RUN RUN RUN

STOP STOP STOP STOP STOP

➛ Not effective ➛ Not effective

➛ Not operational ➛ Not operational

done, the data will not be stored. If the Reset

Mode) the Drive will suddenly restart.

PROGRAM Mode PROGRAM Mode

Indication Repeated Flashing Lit

PRG. MODE Repeated Flashing Lit Repeated Flashing Lit

r /min m /min r /min m /min

Function Indicates whether Keypad Panel or Terminal Operation Selected None

RUN Function Change to Run Mode Not Effective

F_56 0to30 HYSTERESIS WIDTH 0 Hz F_58 0to30 JUMP FREQUENCY (Hysteresis) 3 Hz