INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 CUSTOMER PART #: 2643T053EW MODEL NO.: DB2333-4965
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: D3.152 PERKINS ENGINES LIMITED EDITION NO.: 9
APPLICATION: GENERATOR DATED: 07-31-03

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS
TEST STAND: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.962" ± .001"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (49.83 ± .025 mm)
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 bar) LONG. 2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
3. CALIBRATING FLUID...SAE J967/ISO 4113 (REF. S.B. 201): (USE KIT #23093 S.B. 95)
a. TEMPERATURE AT INLET: 100°-108°F (38°-42°C) 3. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B. 97R.
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI ENSURE CONTROL SPRING IS INSTALLED WITH 3.5 ± ½ TURNS ON
(34 ± 3 kPa) AT PUMP INLET. CONTROL ROD SPRING GUIDE.
4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
PUMP INSTALLATION: OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
ROTATION-C-* 5. 400 RPM (WOT):
NAME PLATE-L-SIDE** a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
#1 CYL.-11-O'CLOCK** b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
THROTTLE-L-SIDE** (60 kPa).
E.S.O. (12V E.T.R.) 6. 1500 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE FOR 65-70 PSI,
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END (448-483 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
PUMP OPERATING SPEED...HALF...ENGINE SPEED PUMP PRESSURE.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI,(28-72 kPa).
7. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY: 56-57
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE mm³/STROKE.
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) 8. 1625 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MIN. TO BRING TO 4 MAX. mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 9. TURN L.I. SCREW IN UNTIL THE SCREW JUST CONTACTS THE
2. TURN SPEED DROOP ADJUSTING CAP TO FULL THROTTLE BOSS WITH THE THROTTLE IN THE WOT POSITION.
COUNTERCLOCKWISE POSITION. LOCK L.I. SCREW NUT.
3. 1625 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN 10. CHECK POINTS:
4 MAX. mm³/STROKE.
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) THROTTLE T.P.
RPM POSITION mm³/STROKE PRESSURE
THROTTLE a. 1625 WOT 4 MAX. ---
RPM POSITION mm³/STROKE b. 1500 WOT* 4 MAX. ---
a. 1625 WOT 4 MAX. c. 1500 WOT 56-57 65-70***
b. 1500 WOT* 4 MAX. d. 400 WOT* 4 MAX. ---
c. 1500 WOT 55-58 e. 200 WOT 27 MIN. 10 MIN.**
d. 400 WOT* 4 MAX.
e. 200 WOT 25 MIN. * E.S.O. DE-ENERGIZED ** (69 kPa) *** (448-483 kPa)
* E.S.O. DE-ENERGIZED 11. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. TURN SPEED DROOP ADJUSTING CAP 2 ± 1/4 TURNS FROM
FULL COUNTER CLOCKWISE POSITION AFTER TEST.
3. SEAL FASTENERS PER S.B. 134R & 365R
d. CHECK PUMP FOR MODIFICATION NAME PLATES PER S.B. 490.
e. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING
TOOL 7244-27 WITH INSERT 7244-28 AND PILOT RING
7244-26D CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-
6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 40°
AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE
TOOL CLOCWISE UNTIL ROLLERS STRIKE CAM RING
AND TOOL STOPS, SCRIBE LINE ON HOUSING FLANGE.
REPEAT PROCEDURE TO ENSURE ACCURACY. IF
INTERFERENCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e.
13521) BETWEEN STRAIGHT EDGE AND TOOL.

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DB2333-4965 EDITION 9 DATED 07/31/2003 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(61388)

21660 1 SCREW ASSY, VENT

OR 21661-21665
SEAL, DRIVESHAFT 2 10453
11331 2 SCREW, HEX HEAD
22601 1 SCREW, BUTTON HD CAP
27606 1 WASHER, SEALING
DRIVESHAFT 1 21519
REF. S.B. 378 12259 1 SCREW, PAN HEAD
10464 1 WASHER, SEALING
SEAL, O-RING 1 16371 26180 1 BEARING, THRUST
HOUSING ASSY, PUMP 1 32427 21521 1 WASHER, THRUST
SLEEVE, THROTTLE STOP 1 24364

SCREW, RIVET 2 24419

10443 1 RING, RETAINING
NAMEPLATE 1 28771 21522 2 WASHER, DRSFT SPRING
11354 1 WASHER, PLAIN
GASKET, TIMING WINDOW CVR 1 27603
27602 1 SEAL, O-RING
SCREW, HEX HEAD 2 21194 11363 1 SCREW, SCKT HEAD CAP
COVER, TIMING WINDOW 1 23107 10393 1 SCREW, SOCKET HD CAP

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60066)
28747 1 H&R ASSY, HYD 3 CYL
11076 2 PLUNGER, ROTOR
USE 11077-11080 (STD)
ROLLER, CAM 2 11141 OR 11082-11085 (O/S)
AS IND. ON ROTOR S.B.60R
SHOE, CAM ROLLER 2 20116 11438 1 SCREW, SET
12216 1 SCREW, HEAD PLUG
27601 1 SEAL, O-RING
RING, CAM 1 21686
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
20727 3 CONNECTOR, FUEL LINE
SEAL, O-RING 1 27245 20177 3 CONN, FUEL LINE SOLID

SPRING, LEAF 1 11196

13827 1 VALVE, DELIVERY
SCREW, LEAF SPR ADJ 1 11175 OR 13828 (O/S) AS REQ'D
REF. S.B. 143B
SPRING, DLVY VALVE 1 16441 13837 1 SCREW, DLVY VALVE RET

STOP, DELIVERY VALVE 1 16440

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60023)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANSFER PUMP
20511 4 BLADE, TRANSFER PUMP
OR 20512 REF. S.B. 304
20528 1 RING, ROTOR RETAINER
28987 1 REGULATOR ASSY, TP
SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

19855 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG ASSY, END PL ADJ 1 15228

FILTER, INLET 1 28986 33128 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB2333-4965 EDITION 9 DATED 07/31/2003 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63249)
SPRING, SPEED DROOP 1 13558 20240 1 ROD ASSY-CONTROL
RED STRIPE
13554 1 PIN, CONTROL SPRING

ARM, GOVERNOR 1 15421 27606 1 WASHER, SEALING

SHAFT, GOVERNOR ARM 1 12214

12966 1 SEAL, O-RING
36556 1 CAP, ADJUSTING
SEAL, O-RING 2 31332 20355 1 CAP, DROOP CTRL LOCK
NUT, PIVOT SFT RTNR 2 12288 27599 1 GUIDE, CONTROL ROD
22134 1 ARM ASSY, MTR VALVE
11563 1 VALVE, METERING
* SEE NOTE
SLEEVE, GOV THRUST 1 14483 26427 1 SHIM, MTR VALVE SPRG
20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 11658

29111 1 RETAINER ASSY, GOV WT
WASHER, THRUST 1 20222
RING, RETAINING 1 12285

NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60025)

SEAL, O-RING 2 17438 16279 1 SHAFT, SHUTOFF

WASHER, SPACER 2 14408

12253 1 CLIP, SHAFT RETAINER
SHAFT ASSY, THROTTLE 1 29366 12221 1 LEVER, THROTTLE FORK
NUT, HEX 1 12174 12169 1 SCREW, HEX HEAD
SCREW, HEX HEAD 1 12972 12174 1 NUT, HEX

17605 1 HOOK ASSY, GOV LKGE

12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
17604 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES:

DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION

(60026)

26564 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING
14760 2 NUT, HEX LOCK
28388 2 TERMINAL, ESO
SCREW, BUTTON HD CAP 3 22351 12049 2 WASHER, INTL TOOTH
12500 2 WASHER, FIBER

NUT, HEX 2 12519 30789 1 CAP, COVER SCREW

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW

SEAL, RECT SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

INDENTED ITEMS INCLUDED

DB2333-4965 EDITION 9 DATED 07/31/2003 PAGE 4 OF 4

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 10/08/1991 20577 1
PILOT TUBE REPLACEMENT (REF SB 171C) 32980 11/11/1992 21485 2
OVERHAUL GASKET KIT 33814 06/20/1994 22964 3
09/30/1994 23451 4
11/17/1994 23451 5
07/07/1998 25738 6
01/05/1999 25738 7
02/07/2000 26664 8
07/31/2003 27563 9

INDENTED ITEMS INCLUDED