INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1800 CUSTOMER PART #: RE-47134 MODEL NO.: DB2435-4942
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4039DF JOHN DEERE DUBUQUE/SARAN EDITION NO.: 16
APPLICATION: GENERATOR SET (49 KW) DATED: 11/17/2017
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.966 ± .001"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (49.94 mm ± .025 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95).
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 3. 0 RPM (WOT):
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B.
(14± 3 kPa) AT PUMP INLET. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH
4. ELECTRONIC ADVANCE INDICATOR: 39938. 5 -½ +1 TURNS ON CONTROL ROD GUIDE.
b. TURN SPEED DROOP ADJUSTING CAP IN 6 TURNS FROM
PUMP INSTALLATION: IT-008 MINIMUM DROOP POSITION.
ROTATION-C-* LEVER ANGLES (REF.) c. BACK OUT HIGH IDLE SCREW.
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) N/A OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
THROTTLE-L-SIDE** S.O. (∠ E) N/A 5. 400 RPM (WOT):
TIMING MARK 131.5° S.O. (∠ F) N/A a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
E.S.O. (12V E.T.R.) b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 6. 1750 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE FOR 78-80 PSI,
PUMP OPERATING SPEED...HALF...ENGINE SPEED (538-552 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
AIR TIME TO HOUSING FLANGE (SEE SPECIAL NOTES) b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
MECHANICALLY TIMED TO CAM (PER S.B. 177) PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 7. 525 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.0°.
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) 8. 1750 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 77.5-78.5 mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 9. 1920 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION 10-20 mm³/STROKE.
(CCW DIRECTION). TURN SPEED DROOP CAP IN 6 FULL TURNS 10. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-20 mm³/STROKE. DO
CLOCKWISE. NOT BACK OUT SCREW FROM INITIAL SETTING.
3. 1920 RPM: PRIOR TO CHECKING PUMP PERFORMANCE, RESET HIGH 11. CHECK POINTS:
IDLE SCREW TO OBTAIN 10-20 mm³/STROKE.
4. CHECK POINTS: THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE PRESSURE
THROTTLE a. 150 WOT 24 MIN. --- 10 MIN.**
RPM POSITION mm³/STROKE ADVANCE b. 400 WOT* 4 MAX. --- ---
a. 150 WOT 22 MIN. --- c. 525 WOT --- 1.0°-3.0° ---
b. 400 WOT* 4 MAX. --- d. 1300 WOT --- 5.0°-6.0° ---
c. 525 WOT --- 1.0°-3.0° e. 1750 WOT 77.5-78.5 --- 78-80***
d. 1300 WOT --- 5.0°-6.0° f. 1750 WOT* 4 MAX. --- ---
e. 1750 WOT 76-80 --- g. 1920 WOT 10-20 --- ---
f. 1750 WOT* 4 MAX. --- h. 1970 WOT 5 MAX. --- ---
g. 1920 WOT 10-20 --- * E.S.O. DE-ENERGIZED ** (69 kPa) *** (538-552 kPa)
h. 1970 WOT 5 MAX. ---
* E.S.O. DE-ENERGIZED 12. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. SEAL FASTENERS PER S.B. 134.
c. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-
L POSTION PER S.B. 164.
d. FOR SERVICE ONLY:
AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
WITH HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100
PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 217°
AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL
CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND TOOL
STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT
PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE
BETWEEN STRAIGHT EDGE AND HOUSING FLANGE
OCCURS,PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT
EDGE AND TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
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Note:

Note:

Note:
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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note: ASSEMBLE 22658 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG
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Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 05/08/1991 20505 1
26431 ESO MOUNTING AND GROUNDING KIT 12/04/1991 21234 2
32980 PILOT TUBE REPLACEMENT (REF SB 171C) 09/04/1992 21792 3
33814 GASKET KIT 12/17/1992 22027 4
04/11/1994 23162 5
07/10/1995 23803 6
04/02/1997 24830 7
03/24/1999 26208 8
04/05/1999 26208 9
11/22/2000 27147 10
07/31/2003 27563 11
07/18/2008 31503 12
06/30/2011 33372 13
01/30/2014 36592 14
09/24/2014 37305 15
11/17/2017 39745 16