Sulzer Pumps Solutions in Product Specification

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SULZER PUMPS SOLUTIONS IN Description JTS-9HC-3STG

Serial Number 100198575


PRODUCT SPECIFICATION Reference no. 461996/000010
Time of delivery/EXW 01.10.2018
Date printed 23.01.2020 Page 1

Customer
GRUPO LUZ Y FUERZA COLOMBIA S.A.S. Sulzer Pumps Colombia S.A.S.
POWER PLANT SOGAMOSO Km 1.5 Via Siberia - Cota
KM 6 VIA CORRALES Parque Industrial Potrero Chico
0 SOGAMOSO, BOYACA Parque Empresarial San Miguel B 10
COLOMBIA COTO
Cust. Order 00008834 COLOMBIA
Cust. PO line
Country code CO Equipment
Id

PRODUCT
Classification: C, Engineered Product scope: Pump
Product scope: Head shaft/motor Coupling Product scope: Drive motor
Product scope: Documents Pump type: JTS, Vertical turbine pump
Pump scope: Bowl assembly Pump scope: Column assembly
Pump scope: Discharge head assembly Pump scope: Suction strainer
Pump scope: Drive shaft (Upper headshaft) Pump Size: 9HC
Quality requirement: ISO 9001:2008 certified Quality requirement: 2006/42/EC
Number of stages: 3 PC Material of construction: Cast iron
Total pump length (ft): 16,80 Feet Performance tests: Hydraulic Performance
Total pump length (m): 5,121 m Structural tests: Hydrostatic pressure test
Total pump length (in): 201,60 " Pressure test scope: Discharge head
Pressure test scope: Pump bowls Rotation: Counter clockwise
Outside surface treatment: Standard painting Product design: US
Bowl inside surface treatment: Standard Construction: Thrust bearing in motor
Color shade: Sulzer Blue Drive shaft type: Hollow shaft
STARS quote number: COL.0896-GSP.18.0399-F0
____________________________________________________________________________________________________
PROCESS
Process: All Other Applications Other Shut-off head (S/O head): 49,00 Feet
Units: SI Specific gravity: 62,24
Pumped liquid: RIVER WATER Temperature (°C): 25,0 °C
Capacity Q (m3/h): 90,00 m3/h NPSH available (m): 7,7 m
Pump total head (PTH): 37,80 m Minimum submergence: 439 mm
Shut-off head (S/O head): 49,00 m Installation location: Well
____________________________________________________________________________________________________
PERFORMANCE
Variable rotational speed: No Rated power (HP): 21,1 HP
Pump rotational speed: 1.780 rpm Rated power (kW): 15,7 kW
NPSH required: 2,70 m Efficiency: 81,4 %
Capacity Q: 90,0 m3/h Motor synchronous speed: 1.800 rpm
Head H (PTH): 37,80 m Motor power (kW): 14,91 kW
____________________________________________________________________________________________________
COLUMN ASSEMBLY

Sulzer Pumps Colombia S.A.S. Contact Person Sharon Whalley


Km 1.5 Via Siberia - Cota LBU Order 00008834
Parque Industrial Potrero Chico LBU Position
Parque Empresarial San Miguel B 10 Reference no. 461996/000010
COTO Equipment
Telephone
SULZER PUMPS SOLUTIONS IN Description JTS-9HC-3STG
Serial Number 100198575
PRODUCT SPECIFICATION Reference no. 461996/000010
Time of delivery/EXW 01.10.2018
Date printed 23.01.2020 Page 2

Customer
GRUPO LUZ Y FUERZA COLOMBIA S.A.S. Sulzer Pumps Colombia S.A.S.
POWER PLANT SOGAMOSO Km 1.5 Via Siberia - Cota
KM 6 VIA CORRALES Parque Industrial Potrero Chico
0 SOGAMOSO, BOYACA Parque Empresarial San Miguel B 10
COLOMBIA COTO
Cust. Order 00008834 COLOMBIA
Cust. PO line
Country code CO Equipment
Id

Column size: NPS 6 (DN150) Lineshaft diameter: 1,00 in (25,4 mm)


Column material: Carbon Steel, A53 Type E Gr B Lineshaft material: 416 SS, A582 Type 416 Cond. A
Column connection type: Threaded (standard) Head shaft diameter: 1,00 in (25,4 mm)
Lineshaft bearing material: Rubber Head shaft material: 416 SS, A582 Type 416 Cond. A
Lineshaft bearing lubrication: Product lubrication Drive shaft (Upper heads.) dia: 1,00" (25,4 mm)
Bearing spider material: SS, A743 Gr. CF 8 Drive shaft (Upper heads.) mat: 416 SS, A582 Type 416 Cond.
____________________________________________________________________________________________________
BOWL ASSEMBLY
Bowl size: 9HC Bowl/Column adapter: Yes
Bowl material: Cast iron w/ Vitreous Enamel Column size: NPS 6 (DN150)
Impeller trimming Y/N: Yes Pump shaft diameter: 1,50 in (38,1 mm)
Impeller diameter (mm): 178,0 mm Turn down diameter: 1,00 in (25,4 mm)
Impeller diameter (in): 7,000 " Pump shaft material: 416 SS A582 Type 416 Cond. A
Impeller material: 410 SS, A743-CA6NM Bowl bearing: Bronze, B584 Alloy C87300
Impeller fixation: Collet Suction bell design: Standard
Impeller wear rings: Al Br., ASTM B148 Alloy C95400 Suction bell material: Cast iron, A48 CL. 35
Stationary wear rings: Ni Al Br., B148 Alloy C95500 Suction strainer: Basket, galv. steel
Bowl connection type: Flanged Bowl fastener material: Carbon steel, Zinc coated
____________________________________________________________________________________________________
DISCHARGE HEAD ASSEMBLY
Discharge head type: Cast head Box type: Standard stuffing box
Discharge head size: 6" (DN 150) Seal piping plan: Plan 13 (seal flush)
Discharge head material: Cast Iron (A48 Cl. 35B) Vibration monitor provision: Vibration probe vibr. dimples<
Discharge head flange drilling: ANSI B16.1 CLASS 125 BD dimension of discharge head: 10,0 "
Discharge head bottom type: Round Discharge head fast. material: Carbon steel, Zinc coated
____________________________________________________________________________________________________
DRIVE UNIT
Motor Supplier: Pump supplier Variable rotational speed: No
Motor standard: NEMA Motor synchronous speed: 1.800 rpm
Motor mounting: Vertical P-Base Motor power (Hp): 20,00 HP
Drive shaft type: Hollow shaft Motor type: VHS NEMA
Motor manufacturer: US motor Motor nominal voltage: 220/440V
Motor protection: Weather Protected 1 NEMA motor frame: 256TP
Motor efficiency class: NEMA Premiun efficiency Driver base diameter (BD): 10,0 "

Sulzer Pumps Colombia S.A.S. Contact Person Sharon Whalley


Km 1.5 Via Siberia - Cota LBU Order 00008834
Parque Industrial Potrero Chico LBU Position
Parque Empresarial San Miguel B 10 Reference no. 461996/000010
COTO Equipment
Telephone
SULZER PUMPS SOLUTIONS IN Description JTS-9HC-3STG
Serial Number 100198575
PRODUCT SPECIFICATION Reference no. 461996/000010
Time of delivery/EXW 01.10.2018
Date printed 23.01.2020 Page 3

Customer
GRUPO LUZ Y FUERZA COLOMBIA S.A.S. Sulzer Pumps Colombia S.A.S.
POWER PLANT SOGAMOSO Km 1.5 Via Siberia - Cota
KM 6 VIA CORRALES Parque Industrial Potrero Chico
0 SOGAMOSO, BOYACA Parque Empresarial San Miguel B 10
COLOMBIA COTO
Cust. Order 00008834 COLOMBIA
Cust. PO line
Country code CO Equipment
Id

____________________________________________________________________________________________________
COUPLING
Coupling type: Threaded coupling Motor shaft diameter: 1,00"
____________________________________________________________________________________________________
DOCUMENTS
End user language for book: EN, English Certificates: Hydrostatic pressure test
Certificates: Hydraulic Performance

Sulzer Pumps Colombia S.A.S. Contact Person Sharon Whalley


Km 1.5 Via Siberia - Cota LBU Order 00008834
Parque Industrial Potrero Chico LBU Position
Parque Empresarial San Miguel B 10 Reference no. 461996/000010
COTO Equipment
Telephone
SULZER PUMPS SOLUTIONS IN Description JTS-9HC-3STG
Serial Number 100198575
PART LIST Reference no. 461996/000010
Time of delivery/EXW 01.10.2018
Date printed 23.01.2020 Page 4

Customer Instructions

D05.00 1 COVER JTSCOVER0109EN

D05.01 1 TABLE OF CONTENT JTSTOC0109EN

D05.02 1 INTRODUCTION JTSINTRO0108EN

D05.03 1 SAFETY NSFTY0503EN

D05.04 1 TRANSPORTATION, RECEIVING & STORAGE JTSRCVG0109EN

D05.05 1 INSTALLATION JTSINSTL0109EN

D05.06 1 ALIGNMENT NALIGN0707EN

D05.07 1 OPERATION JTSOPM0108EN

D05.08 1 MAINTENANCE JTSMAINT0109EN

D05.09 1 BEARING ASSEMBLY AND DISASSEMBLY (VAL/S) D05-09-JTS

D05.10 1 BEARING LUBRICATION (VAL/VALS) D05-10-JTS

D05.12 1 REPLACEMENT PARTS JTSREPL0109EN

D05.13 1 ADDENDUM, TORQUE JTSADDENDNO2EN

D05.14 1 ADDENDUM, TROUBLE SHOOTING (VERT) NADDENDNO3(VERT)EN

Parts

L110025404 2 ROUND SECTION BAR 1"/25,4MM 416 PSQ 207-269HB (S0666) A582 416 PQS 207-269 HB,

85 ksi min YS

L110025404 2 ROUND SECTION BAR 1"/25,4MM 416 PSQ 207-269HB (S0666) A582 416 PQS 207-269 HB,

85 ksi min YS

204504072201 1 IMPELLER ASSEMBLY JTS 9HC, US_METRIC (J0068) A743/A487 CA6NM /CA6NM

CL A, 290 HB max

112.151 204504020001 1 BOWL 9HC_LC, US, VIT (F0139) A48 CL 30 B with Vitreous

Enamel Coating

112.151 204504021200 3 BOWL ASSEMBLY 9HC_LC, US, VIT

115.261 204504242001 1 DISCHARGE HEAD JTS 6" (F0141) ASTM A48 CL 40B

138.111 204503970001 1 SUCTION BELL JTS 9HC_LC (STANDARD) (F0067) A48 CL 35 B

138.111 204503971200 1 SUCTION BELL ASSY,JTS,9HC

143.102 204504150001 1 SUCTION STRAINER 9HC_9LC, US (K0198) ASTM A653 Galv. Steel

211.123 204504366003 1 PUMP SHAFT 9LC_HC, 1 IN, 3 STG,1074.7 MM (S0666) A582 416 PQS 207-269 HB,

85 ksi min YS

212.221 204504182001 1 LINE SHAFT 1", 5 FT LENGTH (S0666) A582 416 PQS 207-269 HB,

85 ksi min YS

212.222 204504182001 1 LINE SHAFT 1", 5 FT LENGTH (S0666) A582 416 PQS 207-269 HB,

85 ksi min YS

212.224 204504180011-C 1.236 LINE SHAFT JTS 1" VARIABLE LENGTH (S0666) A582 416 PQS 207-269 HB,

85 ksi min YS

213.226 204504269001-C 721 HEAD/DRIVE SHAFT 1", HOLLOWSHAFT DRIVER (S0666) A582 416 PQS 207-269 HB,

85 ksi min YS

Sulzer Pumps Colombia S.A.S. Contact Person Sharon Whalley


Km 1.5 Via Siberia - Cota LBU Order 00008834
Parque Industrial Potrero Chico LBU Position
Parque Empresarial San Miguel B 10 Reference no. 461996/000010
COTO Equipment
Telephone
SULZER PUMPS SOLUTIONS IN Description JTS-9HC-3STG
Serial Number 100198575
PART LIST Reference no. 461996/000010
Time of delivery/EXW 01.10.2018
Date printed 23.01.2020 Page 5

230.161 204504072201-C 3 IMPELLER ASSEMBLY JTS 9HC, US_METRIC

Structural tests: Hydrostatic pressure test

Impeller diameter (in): 7,000 "

Impeller diameter (mm): 178,0 mm

270.408 204504430002 1 DEFLECTOR 24,6 X 54,1 X 4,8 (U0166) Rubber C-425-65 (SAE SC

751 BE)

383.211 204504224020 2 BEARING SPIDER 06NS_1_1,25", DN150_30 (J0299) A743 CF-8

400.253 204504423001 1 GASKET 204,8 X 279,4 X 0,8 MM (U0169) Paper F-104

400.444 204504002001 1 GASKET 115,89 X 165,1 X 0,79 MM (U0169) Paper F-104

431.401 204504280001 1 STUFFING BOX 1" SHAFT, STD TYPE (F0067) A48 CL 35 B

452.415 204504315001 1 STUFFING BOX GLAND 1 IN SHAFT (J0268) A743 CF-8M

461.425 204898000028 1 GLAND PACKING RING-1.00X1.75X0.37 (U0174) Crane 1340 - Packing

502.152 204504121001 1 CASING WEAR RING 9HC_LC, US_METRIC (C0086) ASTM B148 Alloy C95500

Heat Treated

502.152 204504121001 1 CASING WEAR RING 9HC_LC, US_METRIC (C0086) ASTM B148 Alloy C95500

Heat Treated

531.167 204503925001 3 FIXING SLEEVE 1.5" SHAFT (S0059) ASTM A582 Type 416 Cond A

229-262 HB

545.115 204503910002 1 BEARING BUSHING 9HC_LC, 10AC, US_SI (C0090) ASTM B584 Alloy C87300

545.154 204503909002 1 BEARING BUSHING 9HC_LC, 10AC, US_SI (C0090) ASTM B584 Alloy C87300

545.212 204504238002 2 BEARING BUSHING 06NS_08NS_10NS, 1" SHAFT (U0165) Rubber C-425-65

545.427 204503904002 1 BEARING BUSHING 25,63 X 31,75 X 63,5 (C0090) ASTM B584 Alloy C87300

554.105 SPC015500285054 4 WASHER 0.281",0.625",0.043",FLAT,ANSI (S0257) AISI 316

554.592 SPC015500286051 8 WASHER 0.281,0.625,0.065",ASME B18.21.1 (G0060) Steel/Zinc Plated

681.590 304300672110 2 GUARD JACKET JTS 6" CAST DISCHARGE HEAD (10) S EN10025

711.201 204503943001 1 COLUMN PIPE 06NS, THREADED 59.25" (K0197) ASTM A53 Type E Gr B

711.202 204503943001 1 COLUMN PIPE 06NS, THREADED 59.25" (K0197) ASTM A53 Type E Gr B

711.204 204503941001-41.16 1 COLUMN PIPE 06NS_DN150, TOP, THREADED 41.16 (K0197) ASTM A53 Type E Gr B

721.181 204504204001 1 ADAPTER 9HC_9LC, 06NS, US (F0067) A48 CL 35 B

722.251 204504227001 1 FLANGED TRANSITION P 06NS_DN150, TOP COLUMN (F0067) A48 CL 35 B

852.171 204504231001 1 THREADED COUPLING 25,4MM X 34,9MM X 76,2MM (S0059) ASTM A582 Type 416 Cond A

229-262 HB

852.215 204504220001 2 THREADED COUPLING 06NS_DN150 COLUMN (G0030) AISI(SAE) 1020

852.241 204504231001 2 THREADED COUPLING 25,4MM X 34,9MM X 76,2MM (S0059) ASTM A582 Type 416 Cond A

229-262 HB

852.241 204504231001 1 THREADED COUPLING 25,4MM X 34,9MM X 76,2MM (S0059) ASTM A582 Type 416 Cond A

229-262 HB

900.000 SPC015353583034 4 SCREW ,DRIVE, NO. 04 0.25 U (S0191) AISI304

901.103 SPC015153150412 4 HEXAGON HEAD SCREW 1/4"-20UNC X 0.75", ASME B18.2.1 (S0257) AISI 316

901.157 SPC015153190805 8 HEXAGON HEAD SCREW 1/2"-13UNC X 1.25",ASME B18.2.1 (K0064) SAE J429 Grade 2

901.157 SPC015153190805 24 HEXAGON HEAD SCREW 1/2"-13UNC X 1.25",ASME B18.2.1 (K0064) SAE J429 Grade 2

901.182 SPC015153190805 8 HEXAGON HEAD SCREW 1/2"-13UNC X 1.25",ASME B18.2.1 (K0064) SAE J429 Grade 2

901.252 SPC015153241005 8 HEXAGON HEAD SCREW 3/4"-10UNC X 1.50", ASME B18.2.1 (K0064) SAE J429 Grade 2

Sulzer Pumps Colombia S.A.S. Contact Person Sharon Whalley


Km 1.5 Via Siberia - Cota LBU Order 00008834
Parque Industrial Potrero Chico LBU Position
Parque Empresarial San Miguel B 10 Reference no. 461996/000010
COTO Equipment
Telephone
SULZER PUMPS SOLUTIONS IN Description JTS-9HC-3STG
Serial Number 100198575
PART LIST Reference no. 461996/000010
Time of delivery/EXW 01.10.2018
Date printed 23.01.2020 Page 6

901.327 SPC015353641122 2 SCREW 10-32UNFX1.50",ANSI/ASME B18.6.3 (K0064) SAE J429 Grade 2

901.523 SPC015153170805 4 HEXAGON HEAD SCREW 3/8-16UNC X 1.25", ASME B18.2.1 (K0064) SAE J429 Grade 2

901.591 SPC015153150417 8 HEXAGON HEAD SCREW 1/4"-20UNC X 0.75",ASME B18.2.1 (K0284) SAE J429 Gr 5 Zinc Plated

902.404 SPC015103721210 2 STUD 3/8-16UNC X2.50", ASME B16.5 (S0257) AISI 316

903.116 SPC015402231042 1 THREADED PLUG 1/2"-14NPT,SQUARE H.,ASME B16.11 (K0033) ASTM A105 Carbon steel

ASME B16.11

903.262 SPC015402231072 1 THREADED PLUG 1.25"-11.5NPT,SQU.H.,ASME B16.11 (K0033) ASTM A105 Carbon steel

ASME B16.11

903.263 SPC015402231042 1 THREADED PLUG 1/2"-14NPT,SQUARE H.,ASME B16.11 (K0033) ASTM A105 Carbon steel

ASME B16.11

914.448 SPC015253097117 6 CAP SCREW, SOCKET HD 1/2"-13UNCX1.25",ANSI/ASME B18.3 (S0257) AISI 316

917.104 204504426001 4 CLAMP BOWL SIZES 7-18, BASKET STR. (K0064) SAE J429 Grade 2

920.405 SPC015203640314 2 NUT 3/8"-16UNC ASME B18.2.2 (S0257) AISI 316

924.326 204504274001 1 ADJUSTING NUT 1.0,12NF-2 LH (G0136) ASTM A108 Grade 1018

943.511 204898013729 1 GIB HEAD KEY 0.25" X 0.25" X 1.00 LG. (G0137) ASTM A108 Grade 1022

970.000 204871644001 1 NAME PLATE HEAD ASSEMBLY (S0256) 304 Aust St St 18-8

Change the manufacturing location

970.000 204871645001 1 NAME PLATE BOWL ASSEMBLY (S0256) 304 Aust St St 18-8

Change the manufacturing location

Sulzer Pumps Colombia S.A.S. Contact Person Sharon Whalley


Km 1.5 Via Siberia - Cota LBU Order 00008834
Parque Industrial Potrero Chico LBU Position
Parque Empresarial San Miguel B 10 Reference no. 461996/000010
COTO Equipment
Telephone

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