HYDRAULIC MACHINES Notes
HYDRAULIC MACHINES Notes
HYDRAULIC MACHINES Notes
We classify as turbo machines all those devices in which energy is transferred either to, or from, a continuously
flowing fluid by the dynamic action of one or more moving blade rows.
The word turbo or turbinis is of Latin origin and implies that which spins or whirls around. Essentially, a rotating
blade row, a rotor or an impeller changes the stagnation enthalpy of the fluid moving through it by either doing
positive or negative work, depending upon the effect required of the machine.
These enthalpy changes are intimately linked with the pressure changes occurring simultaneously in the fluid.
The definition of a turbo machine as stated above, is rather too general for the purposes of this book as it embraces
open turbo machines such as propellers, wind turbines and enshrouded fans, all of which influence the state of a not
readily quantifiable flow of a fluid.
The subject fluid mechanics, thermodynamics of turbo machinery, therefore, is limited to machines enclosed by a
closely fitting casing or shroud through which a readily measurable quantity of fluid passes in unit time.
The subject of open turbo machines is covered by the classic text of Glauert (1959) or by Duncan et al. (1970), the
elementary treatment of propellers by general fluid mechanics textbooks such as Streeter and Wylie (1979) or
Massey (1979), and the important, still developing subject of wind turbines, by Freris (1990).
C
Two main categories of turbo machine are identified: firstly, those which absorb power to increase the fluid
pressure or head (ducted fans, compressors and pumps); secondly, those that produce power by expanding fluid to
a lower pressure or head (hydraulic, steam and gas turbines).
PT
Figure shows, in a simple diagrammatic form, a selection of the many different varieties of turbo machine
encountered in practice. The reason that so many different types of either pump (compressor) or turbine are in use
is because of the almost infinite range of service requirements.
M
Generally speaking, for a given set of operating requirements there is one type of pump or turbine best suited to
provide optimum conditions of operation. This point is discussed more fully in the section of this chapter concerned
with specific speed.
R
Turbo machines are further categorised according to the nature of the flow path through the passages of the rotor.
When the path of the through-flow is wholly or mainly parallel to the axis of rotation, the device is termed an axial
AM
Figure (a) and (e) when the path of the through-flow is wholly or mainly in a plane perpendicular to the rotation
axis, the device is termed a radial flow turbo machine (e.g. Figure (c)). Mixed flow turbo machines are widely used.
The term mixed flow in this context refers to the direction of the through-flow at rotor outlet when both radial and
axial velocity components are present in significant amounts. Figure (b) shows a mixed flow pump and Figure (d) a
mixed flow hydraulic turbine.
One further category should be mentioned. All turbo machines can be classified as either impulse or reaction
machines according to whether pressure changes are absent or present respectively in the flow through the rotor.
In an impulse machine all the pressure change takes place in one or more nozzles, the fluid being directed onto the
rotor. The Pelton wheel, Figure (f), is an example of an impulse turbine.
The main purpose of this book is to examine, through the laws of fluid mechanics and thermodynamics, the means
by which the energy transfer is achieved in the chief types of turbo machine, together with the differing behaviour
of individual types in operation.
Methods of analysing the flow processes differ depending upon the geometrical configuration of the machine, on
whether the fluid can be regarded as incompressible or not and whether the machine absorbs or produces work.
As far as possible, a unified treatment is adopted so that machines having similar configurations and function are
considered together.
AM
R
M
PT
C
IMPACTS OF WATER JETS
INTRODUCTION
The liquid comes out in the form of a jet from the outlet of the nozzle, which is fitted to a pipe
through which the liquid is flowing under pressure. This force is obtain from Newton’s second law of
motion or from impulse momentum equation. Thus impact of jet means force exerted by the jet on a
plate which may be stationary or moving.
C
Consider a jet of water coming out from the nozzle, strikes a flat vertical plate as shown in figure.
PT
M
R
AM
Let V = velocity of the jet, d = diameter of the jet, a = area of cross section of the jet =
Fx =
Fy = 0
FORCE IS EXERTED BY A JET ON A STATIONARY INCLINED FLAT PLATE
Consider a jet of water coming out from the nozzle, strikes an inclined flat plate as shown in figure.
V = velocity of the jet in the direction of x, a = area of cross section of the jet
C
Final velocity in the direction of X axis = 0
Fy =
R
Fx =
Fy =
(B)At one end tangential when the plate is symmetrical
C
Initial velocity in the direction of X axis = V
Fy = 0
R
`Fx =
Fy =
Fx =
Fy = 0
C
FORCE ON A INCLINED PLATE MOVING IN THE DIRECTION OF THE JET
PT
Initial velocity in the direction of X axis = [V-u]
M
Final velocity in the direction of X axis = 0
Fx =
AM
Fy =
Fx =
Fy =
Let
C
PT
Vw2 = velocity of whirl at outlet
Fx = aVr1 [Vw1]
SECOND PER WORK DONE PER UNIT WEIGHT OF FLUID STRIKING PER SECOND
SECOND PER WORK DONE PER UNIT MASS OF FLUID STRIKING PER SECOND
C
FORCE EXERTED BY A JET OF WATER ON A SERIES OF VANES
PT
M
R
AM
Fx =
Fy = 0
WORK DONE PER SECOND BY THE JET ON THE PLATE
V3
Efficiency =
C
PT
FORCE EXERTED BY A JET OF WATER ON A SERIES OF RADIAL CURVED VANES
M
R
AM
The mass of water striking per second for a series of vanes = aV1
Momentum of water striking the Vanes in tangential direction per second = aV1 x Vw1
Vw1= V1
Vw2= V2
= aV1 x Vw1 x R1
= - aV1 x Vw2 x R2
= [Initial angular momentum per second – final angular momentum per second]
C
= aV1 [Vw1 x R1 + Vw2 R2] PT
Work done per second on the wheel = Torque x Angular Velocity = T x
If the angle is an obtuse angle in the figure then the work done per second will be given as
R
The general expression for the work done per second on the wheel
AM
If the discharge is radial at outlet, then = 90° and work done becomes
Efficiency =
1. A jet of water having a velocity of 20 m/s strikes a curved vane, which is moving with a velocity of 10 m/s. The jet
makes an angle of 20° with the direction of motion of vane at inlet and leaves at an angle of 130° to the direction of
motion of vane an outlet. Calculate :
(i) Vane angles, so that the water enters and leaves the vane without shock.
(ii) Work done per second per unit weight of water striking the vane per second
V1 = 20 m/s
=
u1 = 10 m/s
Vw1 = 18.794 m/s
= 20°
=
= 180° – 130° = 50° -
u1 = u2 = 37° 52.5’
Vr1 = Vr2 =
To Find:
Vr1 = Vr2 = 11.14 m/s
C
=?
b. From outlet Velocity triangle
=? PT Applying sine rule
W.D per unit weight =?
=
Solution:
M
y = 180 – = 130°
x = 43°26’
R
x+y+ = 180°
AM
= 6°33’
2. A jet of water having a velocity of 40 m/s strikes a curved vane, which is moving with a velocity of 20
m/s. The jet makes an angle of 30° with the direction of motion of vane at inlet and leaves at an angle of
90° to the direction of motion of vane outlet. Draw the velocity triangles at inlet and outlet determine the
vane angles at inlet and outlet so that the water enters and leaves the vane without shock.
Given: = 30°
V1 = 40 m/s
= 180° – 90° = 90°
u1 = 20 m/s
u1 = u2
Vr1 = Vr2 d. From inlet velocity triangle
To Find:
=
=?
Vf1 = 20 m/s
=?
=
Solution:
=
-
= 53° 47.4’
C
=
PT = 36° 10’
M
3. A jet of water of diameter 50 mm, having a velocity of 20 m/s strikes a curved vane which is moving with a
velocity of 10 m/s in the direction of the jet. The jet leaves the vane of an angle of 60° to the direction of
motion of vane at outlet. Determine:
(i) The force exerted by the jet on the vane in the direction of motion
R
Given:
d = 0.05 m
V1 = 20 m/s
u1 = 10 m/s
= 0°
u1 = u2
Vr1 = Vr2
4. A jet of water having a velocity of 15 m/s strikes a curved vane which is moving with a velocity of 5 m/s. The
vane symmetrical and is so shaped that the jet is deflected through 120°. Find the angle of the jet at inlet of the
vane so that there is no shock. What is the absolute velocity of the jet at outlet in magnitude and direction and
work done per unit weight of water? Assume the vane to be smooth.
C
u1 = 10 m/s
PT =
=? =
V2 =?
Vr1 = Vr2 = 10.46 m/s
*
=?
From outlet velocity triangle
W.D per unit weight =?
= 52°10’
*
= 180 – = 127°50’
W.D =
u1 = 5 m/s
=
=? =
C
V2 =? PT Vr1 = Vr2 = 7.41 m/s
*
=?
From outlet velocity triangle
W.D per unit weight =?
=
AM
= 69°4.2’
*
= 180 – = 110°55.8’
W.D =
6. A jet of water having a velocity of 15 m/s, strikes a curved vane which is moving with a velocity of 5 m/s in the
same direction as that of jet at inlet. The vane is so shaped that the jet is deflected through 135°. The diameter
of jet is 100 mm. Assuming the vane to be smooth, find: (i) Force exerted by the jet on the vane in the direction of
motion,(ii)Power exerted on the vane,(iii) Efficiency of the vane.
P= = 6.703 kW
C
c. Efficiency:
PT Efficiency =
7. A jet of water having a velocity of 35 m/s impinges on a series of vanes moving with a velocity of 20 m/s. The jet
makes an angle of 30° to the direction of motion of vanes when entering and leaves at an angle of 120°. Draw
AM
the velocity triangles and find: (a) the angles of vane tips so that water enters and leaves without shock, (b) the
work done per unit weight of water entering the vanes (c) the efficiency
Given: Solution:
V1 = 35 m/s
u1 = 20 m/s
= 30°
u1 = u2
Vr1 = Vr2
To Find:
=?
= x+y+ = 180°
C
PT
8. A jet of water having a velocity of 30 m/s strikes a series of radial curved vanes mounted on a wheel which is
rotating at 200 r.p.m. The jet makes an angle of 20° with tangent to the wheel at inlet and leaves the wheel with a
M
velocity of 5 m/s at an angle of 130° to the tangent to the wheel at outlet. Water is flowing outward in radial
direction. The outer and inner radii of the wheel are 0.5 m and 0.25 m respectively. Determine : (a) vane angle at
inlet and outlet (b) work done per unit weight of water (c) efficiency of the wheel
R
=? Efficiency =
=?
K.E = ------ (per unit weight m =
W.D per unit weight =? 1/g)
K.E = 45.87
Efficiency of the vane =?
Efficiency = 69.32 %
Solution:
u1 = R1 = 10.47 m/s
UNIT – 2
Pelton Wheel
Pelton wheel is well suited for operating under high heads. A pelton turbine has one or more nozzles
discharging jets of water which strike a series of buckets mounted on the periphery of a circular disc. The
runner consists of a circular disc with a number of buckets evenly spaced round its periphery. The buckets have
a shape of a double semi-ellipsoidal
which is the maximum angle possible without the return jet interfering with the next bucket.
Pelton wheels are easier to fabricate and are relatively cheaper. The turbines are in general, not
subjected to the cavitations effect. The turbines have access to working parts so that the maintenance or repairs
can be affected in a shorter time.
Traditionally, micro hydro pelton wheels were always single jet because of the complexity and the cost
of flow control governing of more than one jet.
Advantages of multi-jet:
Higher rotational speed
Smaller runner
Less chance of blockage
Disadvantages of multi-jet:
Possibility of jet interference on incorrectly designed systems
Complexity of manifolds
C
THE MAIN PARTS OF THE PELTON TURBINE ARE
PT
M
R
AM
C
Description of main parts
PT
Francis turbine consists mainly of the following parts
M
a) Spiral or scroll casing
b) Guide mechanism
c) Runner and turbine main shaft
R
d) Draft tube
The casing of the francis turbine is designed in a spiral form with a gradually increasing area. The advantages of
this design are
o In big units stay vanes are provided which direct and water to the guide vanes.
o The casing is also provided with inspection holes and pressure gauge connection.
o The selection of material for the casing depends upon the head of water to be supplied
For a head – from 30 to 60 metres – welded rolled steel plates are used.
The guide vanes of wicket gates are fixed between two rings. This arrangement is in the form of a
wheel and called guide wheel. Each vane can be rotated about its pivot centre.
The opening between the vanes can be increased or decreased by adjusting the guide wheel. The guide
wheel is adjusted by the regulating shaft which is operated by a governor.
C
PT
The guide mechanism provides the required quantity of water to the runner depending upon the load conditions.
The guide vanes are in general made of cast steel.
M
Runner and turbine main shaft
R
The flow in the runner of a modern Francis turbine is partly radial and partly axial. The runners may be
classified as
AM
The runner may be cast in one piece or made of separate steel plates welded together. The runners are
made of CI for small output, cast steel or stainless steel or bronze for large output. The runner blades should be
carefully finished with high degree of accuracy.
The runner may be keyed to the shaft which may be vertical or horizontal. The shaft is made of steel
and is forged it is provided with a collar for transmitting the axial thrust.
Draft tube
The water after doing work on the runner passes on to the tail race through a tube called draft tube. It is
made of riveted steel plate or pipe or a concrete tunner. The cross – section of the tube increases gradually
towards the outlet. The draft tube connects the runner exit to the tail race. This tube should be drowned
approximately 1 metre below the tail race water level.
Working Principles of Francis Turbine
The water is admitted to the runner through guide vanes or wicket gates. The opening between the vanes
can be adjusted to vary the quantity of water admitted to the turbine. This is done to suit the load conditions.
The water enters the runner with a low velocity but with a considerable pressure. As the water flows
over the vanes the pressure head is gradually converted into velocity head. This kinetic energy is utilized in
rotating the wheel. Thus the hydraulic energy is converted into mechanical energy. The outgoing water enters
the tail race after passing through the draft tube. The draft tube enlarges gradually and the enlarged end is
submerged deeply in the tail race water. Due to this arrangement a suction head is created at the exit of the
runner.
C
PT
M
R
AM
VELOCITY TRIANGLE
Work done per second on the runner per second will be = Vw1U1]
Work done per second per unit weight of water striking/s = [Vw1U1]
C
Kaplan Turbine
PT
M
R
AM
It is an axial flow turbine which is suitable for relatively low heads. It will be seen that the main
components of Kaplan turbine such as scroll casing, guide vanes, and the draft tube are similar to those of a
Francis turbine.
This type of turbine evolved from the need to generate power from much lower pressure heads than are
normally employed with the Francis turbine. To satisfy large power demands very large volume flow rates
need to be accommodated in the Kaplan turbine, i.e. the product QHE i s large. The overall flow configuration
is from radial to axial. Figure 9.16 is a part sectional view of a Kaplan turbine in which the flow enters from a
volute into the inlet guide vanes which impart a degree of swirl to the flow determined by the needs of the
runner. The flow leaving the guide vanes is forced by the shape of the passage into an axial direction and the
swirl becomes essentially a free vortex.
The vanes of the runner are similar to those of an axial-flow turbine rotor but designed with a
twist suitable for the free-vortex flow at entry and an axial flow at outlet. Because of the very high
torque that must be transmitted and the large length of the blades, strength considerations impose the need
for large blade chords.
As a result, pitch/chord ratios of 1.0 to 1.5 are commonly used by manufacturers and,
consequently, the number of blades is small, usually 4, 5 or 6. The Kaplan turbine incorporates one
essential feature not found in other turbine rotors and that is the setting of the stagger angle can be
controlled.
At part load operation the setting angle of the runner vanes is adjusted automatically by a servo
mechanism to maintain optimum efficiency conditions. This adjustment requires a complementary adjustment
of the inlet guide vane stagger angle in order to maintain an absolute axial flow at exit from the runner.
Basic equations
Most of the equations presented for the Francis turbine also apply to the Kaplan (or propeller)
turbine, apart from the treatment of the runner. Figure 9.17 shows the velocity triangles and part section of
a Kaplan turbine drawn for the mid-blade height. At exit from the runner the flow is shown leaving the runner
without a whirl velocity, i.e. c 3 D 0 and constant axial velocity.
The theory of free-vortex flows was expounded in Chapter 6 and the main results as they apply to an
incompressible fluid are given here. The runner blades will have a fairly high degree of twist, the amount
depending upon the strength of the circulation function K and the magnitude of the axial velocity. Just
upstream of the runner the flow is assumed to be a free-vortex and the velocity components are
accordingly:
C
PT
M
R
AM
It is not always possible in practice, although desirable, to run a machine at its maximum efficiency due
to changes in operating parameters. Therefore, it becomes important to know the performance of the machine
under conditions for which the efficiency is less than the maximum. It is more useful to plot the basic
dimensionless performance parameters is derived earlier from the similarity principles of fluid machines. Thus
one set of curves, as shown in Fig. 31.1, is applicable not just to the conditions of the test, but to any machine in
the same homologous series under any altered conditions.
Performance characteristics of a reaction turbine (in dimensionless parameters)
Below figure is one of the typical plots where variation in efficiency of different reaction turbines with
the rated power is shown.
C
PT
M
Characteristic Curves
The turbines are generally designed to work at particular values of H, Q, P, N and o which are known
as the designed conditions. It is essential to determine exact behaviour of the turbines under the varying
conditions by carrying out tests either on the actual turbines or on their small scale models. The results of these
R
tests are usually graphically represented and the resulting curves are known as characteristic curves.
In order to obtain constant head characteristics curves the tests are performed on the turbine by maintaining
a constant head and a constant gate opening and the speed is varied by changing the load on the turbine. A series
of values of N are thus obtained and corresponding to each value of N, discharge Q and the output power P are
measured. A series of such tests are performed by varying the gate opening, the head being maintained constant
at the previous value. From the data of the tests the values of Qu, Pu, nu and o are computed for each gate
opening. Then with Nu as abscissa the values of Qu, Pu and o for each gate opening are plotted. The curves
thus obtained for pelton wheel and the reaction turbines for four different gate openings are shown in Fig.
Usually hydraulic turbines are coupled to the generators. The power output of the generator is actually
the load on the turbine. When the load changes the speed or the turbine also change.
The governing of a turbine is the operation by which the speed of the turbine is kept constant by controlling the
discharge irrespective of the fluctuations of load on the turbine.
Functions of governor
The main functions of a governor are
Working:
As the speed increases, the balls of the governor moves outward and as speed falls the balls move inwards. The
pendulum operates a small control valve and the spear is operated by a servomotor.
C
PT
M
R
AM
If the load decreases the speed of the turbine will increases. As the speed increases, the pendulum starts moving
faster. This causes an upward movement of the sleeve attached to the governor. As the control valve is moved in
the upward, direction, high pressure oil is admitted to the left hand side of the servomotor piston. This causes
the spear to move deep into the nozzle hole reducing the discharge of water directed towards the vanes. Now the
oil from the right hand end of the servomotor cylinder is returned to the oil sump.
When the load on the turbine increases, the main level moves upward. This pulls the piston of the control valve
upward. Now oil under pressure enters the right hand side of the servo – motor piston. The piston moves to the
left and the spear also moves to the left and there is an increase in flow through nozzle. The increased discharge
increases the output and the normal speed is maintained.
Draft Tube:
The draft tube is pipe of gradually increasing area which connects the outlet of the runner to the tail race.
It is used for discharging water from the exit of the turbine to the tail race.
This pipe of gradually increasing area is called draft tube.
One end of the draft tube is connected to the outlet of the runner while the other end is sub-merged below the level of
water in the tail race.
It permits a negative head to be established at the outlet of the runner and thereby increase the net head on the
turbine.
The turbine may be placed above the tail race without any loss of net head and hence turbine may be inspected
properly.
It converts a large proportion of the kinetic energy (V22/ 2g) rejected at the outlet of the turbine into useful pressure
energy.
Without the draft tube the kinetic energy rejected at the outlet of the turbine will go waste to the tail race.
Hence by using draft tube net head on the turbine increases.
The turbine develops more power and also the efficiency of the turbine increases.
If the reaction turbine is not fitted with a draft tube, the pressure at the outlet is equal to the atmospheric pressure.
C
Types of Draft Tube:
Conical Draft Tubes
Simple elbow Tubes
PT
Elbow Draft tubes with circular inlet and rectangular outlet.
Moody’s bell mouthed tube
M
R
AM
= +y
+ + (Hs + y) = +y+ + hf
= – H s- - -
Efficiency of Draft Tube:
The efficiency of draft tube is defined as the ratio of actual conversation of kinetic head into pressure head in
the draft tube to the kinetic head at the inlet of the draft tube.
- -
d =
1. A water turbine has a velocity of 6 m/s at the entrance to the draft tube and a velocity of 1.2 m/s at the exit. For
friction losses of 0.1 m and tail water 5 m below the entrance to the draft-tube, find the pressure head at the
entrance.
Given:
Velocity at inlet (V1) = 6 m/s
Velocity at outlet (V2) = 1.2 m/s
Friction loss (hf) = 0.1 m
Hs = 5 m
To find:
Pressure Head at entrance =?
C
Solution:
Atmospheric pressure (Pa = 1.0135 bar = 1.0135 x 105 N/m2)
PT = 10.3 m
= – H s- - -
M
= - 6.6616 m
R
2. A conical draft tube having diameter at the top as 2.0 m and pressure head at 7m of water(vacuum), discharge
water at the outlet with a velocity 0f 1.2 m/s at the rate of 25 m3/s. If atmospheric pressure head is 10.3 m of
AM
water and losses between the inlet and outlet of the draft-tubes are negligible, find the length of draft-tube
immersed in water. Total length of tube is 5 m.
Given:
Diameter at top, D1 = 2 m
Pressure head = 7m (vacuum) = 10.3 – 7 = 3.3 m (abs)
Velocity at outlet, V2 =1.2 m/s
Q = 25 m3/s
Hf = negligible
Total length of the tube = 5 m
= 10.3 m
To find:
Length of the tube immersed in water (y) =?
Solution:
Q = A1V1
V1 = 7.957 m/s
= – H s- - -
Hs = 3.8464m
Y = total length – Hs = 5 – 3.8464 = 1.1536m
3. A conical draft tube having inlet and outlet diameter 1 m and 1.5 m discharges water at outlet with a velocity
of 2.5 m/s. The total length of the draft tube is 6 m and 1.2 m of the length of the draft tube is immersed in water.
If the atmospheric pressure head is 10.3 m of water and loss of head due to friction in the draft tube is equal to
0.2 x velocity head at outlet of the tube, find: (i) pressure head at inlet,(ii) efficiency of the draft tube.
Given:
Diameter at inlet (D1) = 1.0 m
Diameter at outlet (D2) = 1.5 m
Velocity at outlet (V2) = 2.5 m/s
Total length of tube, Hs + y = 6 m
y = 1.2 m
Hs = 4.80 m
= 10.3 m
Loss of head due to friction (hf) = 0.2 x velocity of head at outlet
= 0.2 x = 0.0637 m
To find:
C
d =? PT
Solution:
Q = A2V2
A2 = x D22
M
Q = 4.4178 m3/s
Q = A1V1
R
A1 = x D12
AM
V1 = 5.625 m/s
= – H s- - -
= 4.27 m (abs)
(ii) Efficiency of draft tube
- -
d =
d = 76.3 %
Pelton Wheel
Formulas:
Work done by the jet per second = aV1 [Vw1 ± Vw2] X u
Runner power =
Water power =
Hydraulic Efficiency = =
C
Gross Head Hg = hf + H + head lost in nozzle -------(if nozzle loss consider)
o u = u1 = u 2 =
AM
Number of buckets(Z) = 15 +
No of jet =
Mechanical Efficiency = m=
Volumetric Efficiency = v=
Overall efficiency = o=
o= mx h
Vr1 = Vr2
1. A pelton wheel has a mean bucket speed of 10 meters per second with a jet of water flowing at the rate 700
litres/s under a head of 30 meters. The buckets deflect jet through an angle of 160°. Calculate the power given by
water to the runner and the hydraulic efficiency of the turbine. Assume co-efficient of velocity as 0.98.
To find: =
Runner power =?
Vw2 = 2.94 m/s
h =?
a. Runner Power
Solution:
C
Runner power =
PT Q = aV1 = 0.7 m3/s
R.P = 186.97 kW
M
b. Hydraulic Efficiency
h =
R
h = 94.54 %
AM
2. A Pelton wheel is to be designed for the following specification: shaft power = 11,772; Head = 380 meters; Speed =
750 R.p.m; Overall efficiency = 86 %; Jet diameter is not to exceed one-sixth of the wheel diameter. Determine: (i)
the wheel diameter, (ii) the number of jets required, and (iii) diameter of the jet. Take Cv1 = 0.985 and Cu1 = 0.45.
Given: To find:
No of Jets =?
N =750 r.p.m
Solution:
o = 0.86
d = 1/6 D
CV = 0.985
Cu = 0.45
c. No of jets
q = Area of jet x velocity of jet = 1.818 m3/s
V1 = CV = 85.05 m/s
u = u1 =u2 = Cu = 38.85 m/s o = 0.86 =
W = g = 1000 x 9.81
D = 0.989 m
Q = 3.672 m3/s
b. Jet Diameter
d = 1/6 D No of jet = = 2 jets
d= 0.165 m
3. The penstocks supply water from a reservoir to the pelton wheel with a gross head of 500m. One third of the
gross head is lost in friction in the penstock. The rate of flow of water through the nozzle fitted at the end of the
penstock is 2.0m3/s. The angle of deflection of the jet is 165°. Determine the power given by the water to the
runner and also hydraulic efficiency of the pelton wheel. Take speed ratio = 0.45 and C V = 1.0.
C
Given:
Hg = 500 m
PT V1 = CV = 80.86 m/s
To find: =
h =? a. Runner Power
Solution:
Runner power =
R.P = 6362.63 kW
b. Hydraulic Efficiency
h =
h = 97.31 %
4. A Pelton wheel is having a mean bucket diameter of 1 m and is running at 1000 r.p.m. The net head on the Pelton
wheel is 700 m. If the side clearance angle is 15° and discharge through nozzle is 0.1m3/s, find: (i) power
available at the nozzle, and (ii) Hydraulic efficiency of the turbine.
Given: V1 = CV = 117.19 m/s
D = 1.0 m
u = u 1 = u2 = = 52.36 m/s
N = 1000 r.p.m
From inlet velocity triangle
H = 700 m
Vr1 = V1 – u1 = 64.83 m/s
= 15°
Vw1 = V1 = 117.19 m/s
Q = 0.1 m3/s
From outlet velocity triangle
CV = 1 ------ (not given)
Vr2 = Vr1 = 64.83 m/s
To find:
C
h =? Vw2 = 10.26 m/s
Solution:
PT a. Power available at nozzle
W.P = 686.7 kW
R
b. Hydraulic Efficiency
AM
h =
h = 98.18 %
5. A Pelton wheel is working under a gross head of 400 m. The water is supplied through penstock of diameter 1 m
and length 4 km from reservoir to the Pelton wheel. The co-efficient of friction for the penstock is given as 0.008.
The jet of water of diameter 150mm strikes the buckets of the wheel and gets deflected through an angle of 165°.
The relative velocity of the water at outlet is reduced by 15% due to friction between inside surface of the bucket
and water. If the velocity of the buckets is 0.45 times the jet velocity at inlet and mechanical efficiency as 85 %
determine: (i) power given to the runner, (ii) shaft power (iii) hydraulic efficiency and overall efficiency.
Given:
Hg = 400 m To find:
D = 1.0 m
L = 4000 m Runner power =?
f = 0.008
d = 0.15 m Shaft power =?
=180° – 165° = 15°
h =?
Vr2 = 0.85 Vr1
u = 0.45 x jet velocity
m= 0.85
Solution: Vr1 = V1 – u1 = 47.21 m/s
a = x d2 = 0.01767 m2
*
Let, V = velocity of penstock
V1 = Velocity of jet of water a. Runner Power
Using continuity equation
x D2 x V* = x d2 x V1 R.P = 5033.54 kW
V* = 0.0225V1 -------- (1)
b. Shaft Power
C
Gross head Hg =hf + H
PT m
6. A Pelton wheel nozzle, for which CV = 0.97, is 400m below the water surface of a lake. The jet diameter is 80
mm, the pipe diameter is 0.6 m, its length is 4 km and f = 0.032 in the formula hf = fLV2/ 2g x d. The buckets,
deflects the jet through 165° and they run at 0.48 times the jet speed, bucket friction reducing the relative velocity
at outlet by 15% of relative velocity at inlet. Mechanical efficiency = 90%. Find the flow rate and the shaft power
developed by the turbine.
Given: Solution:
CV = 0.97
Hg = 400 m
d = 0.08 m
D = 0.6 m
L = 4000 m
f = 0.032
=180° – 165° = 15°
u = 0.48 x jet speed
Vr2 = 0.85Vr1
m = 0.90
To find:
Flow rate (Q) =? Let, V* = velocity of penstock
V1 = Velocity of jet of water
Shaft power =?
Using continuity equation From outlet velocity triangle
Area of penstock x V* = Area of jet x V1 Vr2 = 0.85Vr1 = 36.898 m/s
x D2 x V* = x d2 x V1 =
C
Vw1 = V1 = 83.47 m/s R.P = 1326.865 kW
PT
S.P = 1326.865 x 0.90 = 1194.18 kW
7. A 137 mm diameter jet of water issuing from a nozzle impinges on the buckets. The head available at the nozzle is
400m. Assuming CV = 0.97, speed ratio as 0.46, and reduction in relative velocity while passing through buckets as
M
15%, find: (i) the force exerted by the jet on buckets in tangential direction, (ii) the power developed.
Given:
d = 0.137 m
=180° – 165° = 15° From inlet velocity triangle
R
H = 400 m
Vr1 = V1 – u1 = 45.18 m/s
CV = 0.97
AM
a. Force exerted
FX =
= 104206 N
b. Runner Power
Runner power =
Given: Solution:
H = 400 m
Water power = , where,
CV = 1.0
W = g = 1000 x 9.81
To Find: W.P = 21817.44 kW
Overall efficiency = o =? o = 70.8 %
9. The water available for a Pelton wheel is 4 cumec and the total head from the reservoir to the nozzle is 250m. The
turbine has two runners with two jets per runner. All the four jets have the same diameters. The pipe line is 3000 m
long. The efficiency of power transmission through the pipe line and the nozzle is 91% and efficiency of each runner
C
is 90%. The velocity co-efficient of each nozzle is 0.975 and co-efficient of friction ‘4f’ for the pipe is 0.0045.
Determine: (i) The power developed by the turbine (ii) The diameter of the jet, and (iii) The diameter of the pipe line.
Given:
PT Kinetic energy =
Q = a V1 = 4 cumec = 4 m3/s
= 8486.44 x 103 Nm
Hg = 250 m
M
W.D by the jet = 0.90 x K.E = 7637.8 x 103 Nm
No of jets = 2 x 2 = 4
Power developed = W.D/ 1000 = 7637 kW
L =3000 m
R
CV= 0.975 q= x d2 x V1
4f = 0.0045 d = 0.14 m
c. Diameter of pipe line
To Find:
Power developed =? Q = A x V*
4 = x D2 x V*
D =?
V* =5.09/D2 ------- (1)
d =?
Solution: hf =
Efficiency of nozzle = (Hg – hf)/ Hg
22.5 =
hf = 22.5 m
22.5 =
Net Head H = Hg – hf = 227.5 m
D5 = 0.7933
V1 = CV = 65.14 m/s D = (0.7933)1/5 = 0.995 m
a. Power developed
Hydraulic Efficiency =
10. The following data is related to Pelton wheel: Head at the base of the nozzle = 80 m; Diameter of the jet = 100
mm; Discharge of the nozzle – 0.30 m3/s; Power at the shaft = 206 kW; Power absorbed in mechanical resistance =
4.5 kW; Determine (i) Power lost in nozzle and (ii) Power lost due to hydraulic resistance in the runner.
Given: Q =a V1
H = 80 m V1 = 38.197 m/s
d = 0.1 m Power at the nozzle
Q = 0.30 m3/s
Water power = , where,
S.P = 206 kW
Power absorbed in mechanical resistance = 5.5 kW W = g = 1000 x 9.81
C
b. Power lost due to hydraulic resistance: PT
Power at the jet = Power at the shaft + Power absorbed in mechanical resistance + Power lost
in hydraulic resistance
Power lost in hydraulic resistance = 8.35 kW
M
Design of Pelton Wheel:
11. A Pelton wheel is to be designed for a head of 60m when running at 200 r.p.m. The Pelton wheel develops 95.6475
kW shaft Power. The velocity of the buckets = 0.45 times the velocity of the jet, overall efficiency = 0.85 and co-
efficient of the velocity is equal to 0.98.
Given To Find
d = 0.085 m e. No of buckets:
(Z) = 15 + = 24
12. The three Pelton turbine is required to generate 10,000 kW under a net head of 400 m. the blade angle at outlet is
15° and the reduction in the relative velocity while passing over the blade is 5%, If the overall efficiency of the
wheel is 80 %, Cv = 0.98 and speed ratio = 0.46, then find: (i) the diameter of the jet, (ii) total flow in m3/s and (iii)
the force exerted by a jet on the buckets. If the jet ratio is not less than 10, find the speed of the wheel for a
frequency of 50 hertz/sec and the corresponding wheel diameter.
C
Given: c. Force exerted by a jet on the wheel
No of jets = 3 u1 = Cu = 40.75 m/s
S.P = 10000 kW
PT From inlet velocity triangle
H = 400 m
= 15° Vr1 = V1 – u1 = 46.25 m/s
M
Vr2 = 0.95 Vr1
o = 0.80 Vw1 = V1 = 87 m/s
CV = 0.98
From outlet velocity triangle
Cu = 0.46
R
To Find: =
d =?
Q =? Vw2 = 1.75 m/s
FX =?
N =? FX =
D =? = 94.075 KN
Solution: d. Wheel diameter and speed
a. Discharge: = 10
o = 0.80 D = 1.25 m
W.P = 8000 kW u = u 1 = u2 =
N = 620 r.p.m
Water power = , where, Now using the relation
N = (60 x f) / p
W = g = 1000 x 9.81 p = 4.85
Q = 3.18 m3/s Take the next whole no, p = 5
b. Diameter of jet: N = (60 x f) / p
V1 = CV = 87 m/s N = 600 r.p.m
Q = A V1
u = u 1 = u2 =
Q = x d2 x V1
D = 1.3 m
d = 0.125 m
UNIT III
CENTRIFUGAL PUMP
Introduction
Centrifugal pumps are classified as rotodynamic type of pumps in which dynamic pressure is developed
which enables the lifting of liquids from a lower to a higher level. The basic principle on which a centrifugal works
is that when a certain mass of liquid is made to rotate by an external force, it is thrown away from the central axis
of rotation and a centrifugal head is impressed which enable it to rise to a higher level. Now, if more liquid is
constantly made available at the centre of rotation, a continuous supply of liquid at a higher level may be ensured.
Since in these pumps the lifting of the liquid is due to centrifugal action, these pumps are called 'centrifugal pumps'
The main advantage of a centrifugal pump is that its discharging capacity is very much greater than a
reciprocating pump which can handle relatively small quantity of liquid only. A centrifugal pump can be operated
at very high speeds without any danger of separation and cavitation. The maintenance cost of a centrifugal pump is
low and only periodical check up is sufficient. But for a reciprocating pump the maintenance cost is high because
the parts such as valves etc., may need frequent replacement.
Centrifugal pump
C
The centrifugal pump acts as a reversed of an inward radial flow reaction turbine. This means that the flow
in centrifugal pumps is in the radial outward directions. The centrifugal pump works on the principle of forced
PT
vortex flow which means that when a certain mass of liquid is rotated by an external torque, the rise is pressure
head of the rotation liquid takes place. The rise in pressure head at any point of the rotating liquid is proportional to
the square of tangential velocity of the liquid at that point
M
(i.e., rise in pressure head = v2/2g or 2r2 / 2g)
This at the outlet of the impeller where radius is more, the rise in pressure head will be more and the liquid
R
will be discharged at the outlet with a high pressure head. Due to this high pressure head, the liquid can be lifted to
AM
a high level.
impeller
casing
suction pipe
delivery pipe
1. Impeller
The rotating part of a centrifugal pump is called ‘impeller’. It consists of a series of backward curved
vanes. The impeller is mounted on a shaft which is connected to the shaft of an electric motor.
2. Casing
The casing of a centrifugal pump is similar to the casing of a reaction turbine. It is an air – tight passage
surrounding the impeller and is designed in such a way that the kinetic energy of the water discharged at the outlet
of the impeller is converted into pressure energy before the water leaves the casing and enters the delivery pipe.
The following three types of the casings are commonly adopted:
a) Volute casing
b) Vortex casing
c) Casing with guide blades.
a) Volute casing
Shows the volute casing which surrounds the impeller. It is of spiral type in which area of flow increases
gradually. The increase in area of flow decreases the velocity of flow. The decrease in velocity increases the
C
pressure of the water flowing through the casing. It has been observed that in case of volute casing, the efficiency
PT
of the pump increases slightly as a large amount of energy is lost due to the formation of eddies in this type of
casing.
b) Vortex casing
M
If a circular chamber is introduced between the casing and the impeller, the casing is known as Vortex
casing. By introducing the circular chamber, the loss of energy due to the formation of eddies is reduced to a
R
considerable extent. Thus the efficiency of the pump is more than the efficiency when only volute casing is
provided.
AM
c) Casing with guide blades
This casing is in which the impeller is surrounded by a series of guide blades mounted on a ring which is
known as diffuser. The guide vanes are designed in which a way that the water from the impeller enters the guide
vanes without stock. Also the area of the guide vanes increases, thus reducing the velocity of flow through guide
vanes and consequently increasing the pressure of water. The water from the guide vanes then passes through the
surrounding casing which is in most of the cases concentric with the impeller.
A pipe whose one end is connected to the inlet of the pump and other end dips into water in a sump is
known as suction pipe. A foot valve which is a non – return valve or one – way type of valve is fitted at the lower
end of the suction pipe. The foot valve opens only in the upward direction. A strainer is also fitted at the lower end
of the suction pipe.
4. Delivery pipe
A pipe whose one end is connected to the outlet of the pump and other end delivers the water at a required
height is known as delivery pipe.
C
Work done by the Impeller
PT
The expression of the work done by the impeller of a centrifugal pump on the liquid flowing through it
may be derived in the same way as for a turbine. The liquid enters the impeller at its centre and leaves at its
periphery. Fig.6.2 shows a portion of the impeller of a centrifugal pump with one vane and the velocity triangles at
the inlet and outlet tips of the vane. V is absolute velocity of liquid, u is tangential velocity of the impeller, Vr is
relative velocity of liquid, Vf is velocity of flow of liquid, and Vw is velocity of whirl of the liquid at the entrance to
M
the impeller. Similarly V1, u1, Vr1, Vf1 and Vw1 represent their counterparts at the exit point of the impeller.
Where W kg of liquid per second passes through the impeller since the liquid enters the
A pump is usually designed for one speed, flow rate and head in actual practice, the operation may be at
some other condition of head on flow rate, and for the changed conditions, the behaviour of the pump may be quite
different. Therefore, in order to predict the behaviour and performance of a pump under varying conditions, tests
are performed and the results of the tests are plotted. The curves thus obtained are known as the characteristic
curves of the pump. The following three types of characteristic curves are usually prepared for the centrifugal
pumps:
(a) Main and operating characteristics.
(b) Constant efficiency or Muschel curves.
(c) Constant head and constant discharge curves.
During operation a pump is normally required to run at a constant speed, which is its designed speed, (same
as the speed of the driving motor). As such that particular set of main characteristics which corresponds to the
designed speed is mostly used in the operations of a pump and is, therefore, known as the operating characteristics.
A typical set of such characteristics of a pump is shown in Fig.
C
PT
M
Main characteristics of centrifugal pump
R
AM
Reciprocating Pump
The pump is the hydraulic machines which convert the mechanical energy into hydraulic energy, which is
mainly in the form of pressure energy. If the mechanical energy is converted into hydraulic energy, by means of
centrifugal force acting on the liquid, the pump is known as centrifugal pump. But if the mechanical energy is
converted into hydraulic energy (or pressure energy) by sucking the liquid into a cylinder in which a piston is
reciprocating (moving backwards and forwards), which exerts the thrust on the liquid and increases its hydraulic
energy (pressure energy), the pump is known as reciprocating pump.
1. According to the water being in contact with one side or both sides of the piston
According to the number of cylinder provided, the pumps are classified as:
C
PT
M
1. A cylinder with a piston, piston rod, connecting rod and a crank
2. Suction pipe
3. Delivery pipe
R
4. Suction valve
5. Delivery valve
Shows a single action reciprocation pump, which consists of a piston which moves forwards and backwards
AM
in a close fitting cylinder. The movement of the piston is connecting the piston road to crank by means of a
connecting rod. The crank is rotated by means of an electric motor. Suction and delivery pipes with suction valve
and delivery valve are connected to the cylinder. The suction and delivery valves are one way valves or non –
return valves, which allow the water to flow in one direction only. Suction valve allows water from suction pipe to
the cylinder which delivery valve allows water from cylinder to delivery pipe only.
When crank starts rotating, the piston moves top and pro in the cylinder. When crank is at A, the piston is
at the extreme left position in the cylinder. As the crank is rotating from A to C, (i.e., from θ = 0 to θ = 180 degree),
the piston is moving towards right in the cylinder. The movement of the piston towards right creates a partial
vacuum in the cylinder. But on the surface of the liquid in the sump atmospheric pressure is acting, which is more
than the pressure inside the cylinder. Thus the liquid if forced in the suction pipe from the sump. This liquid opens
the suction valve and enters the cylinder.
When crank is rotating from C to A (i.e., from θ = 180 degree to θ = 360 degree), the piston from its extreme
right position starts moving towards left in the cylinder. The movement of the piston towards left increases the
pressure of the liquid inside the cylinder more than atmospheric pressure. Hence suction valve closes and delivery
valve closes and delivery valve opens. The liquid is forced into the delivery pipe and is raised to a required height.
Air vessels
An air vessel is a closed chamber containing compressed air in the top portion and liquid (or water) at the
bottom of the chamber. At the base of the chamber there is an opening through which the liquid (or water) may
flow into the vessel or out from the vessel. When the liquid enters the air vessel, the air gets compressed further and
when the liquid flows out the vessel, the air will expand in the chamber.
An air vessel is fitted to the suction pipe and to the delivery pipe at a point close to the cylinder of a single –
acting reciprocating pump:
C
PT
M
R
The single acting reciprocating to which air vessels are fitted to the suction and delivery pipes. The air
vessels act like an intermediate reservoir. During the first half of the suction stroke, the piston moves with
AM
acceleration, which means the velocity of water in the suction pipe is more than the mean velocity and hence the
discharge of water entering the cylinder will be more than the mean discharge. This excess quantity of water will be
supplied from the air vessel to the cylinder in such a way that the velocity in the suction pipe below the air vessel is
equal to mean velocity of flow. During the second half of the suction pipe is less than the mean velocity of flow.
Thus the discharge entering the cylinder will be less than the mean discharge. The velocity of water in the suction
pipe due to air vessel is equal to mean velocity of flow and discharge required in cylinder is less than the mean
discharge. Thus the excess water flowing in suction pipe will be stored in to air vessel, which will be supplied
during the first half of the next suction stroke.
When the air vessel if fitted to the delivery pipe, during the first half of delivery stroke the piston moves
with acceleration and forces the water into the delivery pipe with a velocity more than the mean velocity. The
quantity of water in excess of the mean discharge will flow into the air vessel. This will compress the air inside the
vessel. During the second half of the delivery stroke, the piston moves with retardation and the velocity of water in
the delivery pipe will be less than the mean velocity. The water already stored into the air vessel will start flowing
into the delivery pipe and the velocity of flow in the delivery pipe beyond the point to which air vessel is fitted will
become equal to the mean velocity. Hence the rate of flow of water in the delivery pipe will be uniform.
Ideal and Actual Indicator Diagram
The indicator diagram for a reciprocating pump is defined as the graph between the pressure head in the
cylinder and the distance traveled by piston from inner dead centre for one complete revolution of the crank. As the
maximum distance traveled by the piston is equal to the stroke length and hence the indicator diagram is a graph
between pressure head and stroke length of the piston for one complete revolution. The pressure head is taken as
ordinate and stroke length as abscissa.
The graph between pressure head in the cylinder and stroke length of the piston for one complete
revolution of the crank under ideal conditions is known as ideal indicator diagram. Shows the ideal indicator
diagram, in which line EF represents the atmospheric pressure head equal to 10.3 of water.
hd = Delivery head.
C
PT
M
R
During suction stroke, the pressure head in the cylinder is constant and equal to suction (h s), which is below
the atmospheric pressure head (Hatm) by a height of hs.
AM
The pressure head during suction stroke is represented by a horizontal line AB which is below the line EF by a
height of ‘hs’.
During delivery stroke, the pressure head in the cylinder is constant and equal to delivery head (h d), which
is above the atmospheric head by a height of (hd). Thus, the pressure head during delivery stroke is represented by a
horizontal line CD which is above the line EF by a height of h d. thus, for one complete revolution of the crank, the
pressure head in the cylinder is represented by the diagram A – B – C – D.
= K × L (hs + hd)
has = 1s / g × A / as ω2rcosθ
C
When θ = 180˚, cosθ = -1 and has = - 1s / g × A / as ω2r
PT
Thus, the pressure head inside the cylinder during suction stroke will not be equal to ‘hs’ as was the case
for ideal indicator diagram, but it will be equal to the sum of ‘hs’ and ‘has’. As the beginning of suction stroke θ =
0˚, ‘has’ is + ve and hence the pressure head in the cylinder will be (hs + hd) below the atmospheric pressure head.
M
At the middle of suction stroke θ = 90˚ and has = 0 and hence pressure head in the cylinder will be hs below the
atmospheric pressure head. All the end of suction stroke, θ = 180˚ and h as is –ve and hence the pressure head in the
cylinder will be (hs - hd) below the atmospheric pressure head. For suction stroke, the indicator diagram will be
R
Similarly, the indicator diagram for the delivery stroke can be drawn. At the beginning of delivery stroke,
had is + ve and hence the pressure head in the cylinder will be (hd + had) above the atmospheric pressure head. At the
middle of the delivery stroke, had = 0 and hence pressure head in the cylinder is equal hd above the atmospheric
pressure head. At the end of the delivery stroke, hd is –ve and hence pressure in the cylinder will be (hd + had) above
the atmospheric pressure head. And thus the indicator diagram for delivery stroke is represented by the line C’HD’.
Also the are of CC’H = Area of DD’H.
From figure, it is now clear that due to acceleration is suction and delivery pipe, the indicator diagram has changed
from ABCD to A’B’C’D’. But the area of indicator diagram ABCD = Area A’B’C’D’. Now from equation (s.22),
work done, by pump is proportional to the area of indicator diagram. Hence the work had done by the pump on the
water remains same.
CENTRIFUGAL PUMP
1. The internal and external diameters of the centrifugal pump are 200mm and 400mm respectively. The pump is
running at 1200 r.p.m. The vane angles of the impeller at inlet and outlet are 20° and 30° respectively. The water
enters the impeller radially and velocity of flow is constant. Determine the work done by the impeller per unit
weight of water.
Given:
u2 = = 25.13 m/s
D1 = 0.2 m
D2 = 0.4 m
From Inlet Velocity triangle
N = 1200 r.p.m
= 20°
=
= 30°
Vf1 = Vf2 Vf1 = 4.57 m/s
To Find:
W.D per unit weight =? From outlet Velocity triangle
Solution:
Vf1 = Vf2 = 4.57 m/s
=
–
C
Vw2 = 17.215 m/s
PT
Work done per unit weight:
W.D =
M
W.D = 44.1 Nm/N
u1 = = 12.56 m/s
R
2. A centrifugal pump is to be discharge 0.118m3/s at a speed of 1450 r.p.m. against a head of 25 m. The impeller
diameter is 250mm, its width at outlet is 50mm and manometric efficiency is 75 %. Determine the vane angle at
outer periphery of the impeller.
AM
Given: Q = D2B2Vf2
Q = 0.118 m3/s
N = 1450 r.p.m Vf2 = 3.0 m/s
Hm = 25 m
D2 = 0.25 m
B2 = 0.05 m
man = 0.75
To find:
=?
Solution:
u2 = = 18.98 m/s
man = =
–
Vw2 = 17.23 m/s
= 59° 44’
3. A centrifugal pump delivers water against a net head of 14.5 m and a design speed of 1000 r.p.m. The vanes are
curved back to an angle of 30° with the periphery. The impeller diameter is 300 mm and outlet width is 50mm.
determine the discharge of the pump if manometric efficiency is 95 %.
Given:
Hm = 14.5 m
N = 1000 r.p.m
= 30°
D2 = 0.3 m
B2 = 0.05 m
man = 0.95
To Find:
Q =?
Solution:
u2 = = 15.70 m/s =
–
Q = D2B2Vf2
Vw2 = 9.54 m/s
C
Q = 0.1675 m3/s
PT
4. A centrifugal pump having outer diameter equal to two times the inner diameter and running at 1000 r.p.m works
against a total head of 40m. The velocity of flow through the impeller is constant and equal to 2.5 m/s. the vanes are
set back at an angle of 40° at outlet. If the outer diameter of the impeller is 500mm and width at outlet is 50mm,
determine: (i) vane angle at inlet (ii) work done by the impeller on water per second and (iii) manometric efficiency.
M
Given:
u2 = = 26.18 m/s
D2 = 2 x D1
N = 1000 r.p.m
Q = D2B2Vf2 = 0.1963 m3/s
R
Hm = 40 m
Vf1 = Vf2 = 2.5 m/s From Inlet Velocity triangle
AM
= 40°
D2 = 0.5 m =
B2 = 0.05 m
To Find: = 10° 48’
=?
W.D per second =? From outlet Velocity triangle
man =?
Solution: Vf1 = Vf2 = 2.5 m/s
=
–
Manometric efficiency:
C
Vf1 = Vf2 = 2.14 m/s c. Loss of head at inlet when discharge is reduced by
PT 40%
u1 = = 7.85 m/s
Discharge is reduced by 40%. Hence the new
u2 = = 15.70 m/s discharge is given by
=
AM
–
Head loss at inlet = = 0.5 m
6. The outer diameter of an impeller of the centrifugal pump is 400 mm and outlet widths is 50mm. the pump is
running at 800 r.p.m. and working against a total head of 15m. The vanes angle at outlet is 40° and manometric
efficiency is 75 %. Determine: (i) velocity of flow at outlet (ii) velocity of water leaving the vane (iii) angle made
by the absolute velocity at outlet with the direction of motion at outlet (iv) Discharge
D2 = 0.4 m To Find:
B2 = 0.05m Vf2 =?
N = 800 r.p.m V2 =?
Hm =15 m =?
= 40° Q =?
Solution: From outlet Velocity triangle
u2 = = 16.75 m/s =
–
=
Vw2 = 11.71 m/s
= 19° 48’
V2 = 12.45 m/s
C
7. A centrifugal pump is running at 1000 r.p.m. The outlet vane angle of the impeller is 45 ° and velocity of flow at
PT
outlet is 2.5 m/s. The discharge through the pump is 200liters/s where the pump working against a total head of
20 m. if the manometric efficiency of the pump is 80%. Determine (i) the diameter of the impeller and (ii) the
width of the impeller at outlet.
Given:
M
man =
N =1000 r.p.m
D2 =? u2 =
B2 =?
D2 = 0.324 m
Solution:
Q = D2B2Vf2
B2 = 0.0786 m
8. A centrifugal pump has a following dimension: inlet radius = 80mm; outlet radius = 160mm; width of the
impeller at inlet = 50 mm; ß1= 0.45 radians; ß2= 0.25 radians; width of the impeller at outlet = 50 mm. assuming
shock less entry determine the discharge and the head developed by the pump when the impeller rotates at
90radians/second.
Given: u1 = x R1 = 7.2 m/s
R1 = 0.08 m
R2 = 0.16 m u2 = x R2 = 14.4 m/s
B1 = 0.05 m
From Inlet Velocity triangle
B2 = 0.05 m
=
1= = 0.45 radians = 0.45 x = 25.78°
Vf1 = 3.478 m/s
2= = 0.25 radians = 0.25 x = 14.32° a. Discharge:
= 90 rad/s
Q = D1B1Vf1 = 0.0874 m3/s
To find:
b. Head Developed:
Discharge (Q) =? Q = D2B2Vf2
Head (Hm) =? Vf2 = 1.7387 m/s
C
Solution: =
–
PT Vw2 = 7.951 m/s
Hm =
M
Hm = 11.142 m
R
9. The internal and external diameter of the centrifugal pump which is running at 1000 r.p.m. is 200mm and 400mm
respectively. The discharge through the pump is 0.04m3/s and velocity of flow is constant and equal to 2.0m/s. the
diameter of the suction and delivery pipes are 150mm and 100mm respectively and suction and delivery heads are
AM
6 m and 30m of water respectively. If the outlet vane angle is 45° and the power required to drive the pump is
16.186 kW, determine: (i) the vane angle of the impeller at inlet (ii) the overall efficiency of the pump (iii)
manometric efficiency of the pump.
Given:
N = 1000 r.p.m
D1 = 0.2 m
D2 = 0.4 m
Q = 0.04 m3/s
Vf1 = Vf2 = 2.0 m/s
DS = 0.15 m
Dd = 0.10 m
hS = 6 m
hd = 30 m
= 45°
P = 16.186 kW
u1 = = 10.47 m/s
To Find:
=?
o =? u2 = = 20.94 m/s
man =?
Solution: a. From Inlet Velocity triangle
Hm = 25.06 m
=
Water power = , where,
= 10° 48’
W.P = 9.833 kW
Q = ASVS = AdVd
o= = 60.74 %
AS = DS2 = 0.01767 m2
c. Manometric efficiency:
Ad = Dd2 = 0.007853 m 2
=
–
VS = 2.26 m/s
Vw2 = 18.94 m/s
Vd = 5.09 m/s
Hm = hS + hd + - = = 61.98 %
man
10. Find the power required to drive a centrifugal pump which delivers 0.04m3/s of water to a height of 20m through a
C
15 cm diameter pipe and 100m long. The overall efficiency of the pump is 70% and co-efficient of friction ‘f’ = 0.15
in the formula hf = . PT
Given: hf = hfs + hfd = .
3
Q = 0.04 m /s
= 10.41 m
HS = hs +hd = 20 m
M
D = DS = Dd = o.15 m Hm = hS + hd + hfs + hfd +
L = LS + Ld = 100 m = 30.67 m
o= 0.70
R
11. Find the rise in pressure in the impeller of a centrifugal pump through which water is flowing at a rate of 0.01m 3/s.
the internal and external diameters of the impeller ate 15cm and 30cm respectively. The widths of the impeller at
inlet and outlet are 1.2cm and 0.6cm. The pump is running at 1500 r.p.m. the water enters the impeller radially at
inlet and impeller vane angle at outlet is 45°. Neglect losses through the impeller.
Given: = 45°
Q = 0.01 m3/s
To Find:
D1 = 0.15 m
D2 = 0.30 m Pressure Raise =?
B1 = 0.012m
Solution: Q = D1B1Vf1
B2 = 0.006 m
N = 1500 r.p.m Vf1 = 1.768 m/s
Q = D2B2Vf2
Pressure raise = [Vf12 + u22 - Vf22 cosec2 ]
Vf2 = 1.768 m/s
= 28.13 m
u2 = = 23.56 m/s
12. The diameters of an impeller of a centrifugal pump at inlet and outlet are 30cm and 60cm respectively. Determine
the minimum starting speed of the pump if its works against a head of 30m.
Given:
u1 = = 0.0157 N
D1 = 0.30 m
u2 = = 0.03141 N
D2 = 0.60 m
To Find: - = Hm
Minimum starting speed (N) =?
N = 891.8 r.p.m
Solution:
C
13. The diameters of an impeller of a centrifugal pump at inlet and outlet are 30cm and 60cm respectively. The
PT
velocity of flow at outlet is 2.0 m/s and the vanes are set back at an angle of 45° at outlet. Determine the
minimum starting speed of the pump if the manometric efficiency is 70 %.
Given:
=
D1 = 0.30 m –
M
D2 = 0.60 m
Vf2 = 2.0 m/s Vw2 = u2 – 2 = 0.03141 N – 2 ------ (1)
= 45°
man =
R
man = 0.70
Solution:
Equations for minimum speed
u1 = = 0.0157 N - = Hm
14. A centrifugal pump with 1.2 diameter runs at 200 r.p.m and pumps 1880 liters/s, the average lift being 6m.The
angle which the vane makes at exit with tangent to the impeller is 26° and the radial velocity of flow is 2.5 m/s.
determine the manometric efficiency and the least speed to start pumping against a head of 6m, the inner diameter
of the impeller being 0.6m.
Given: To Find:
D2 = 1.2 m Manometric efficiency =?
N =200 r.p.m
Q = 1880 liters/s = 1.88 m3/s Minimum Speed =?
Hm = 6 m
Solution:
Vf2 = 2.5 m/s
= 26° a. Manometric efficiency:
D1 = 0.6 m
u2 = = 12.56 m/s
= u1 = = 0.03141 N
–
man = - = Hm
= 63 % N = 200 r.p.m
15. A three stage centrifugal pump has impeller 40cm in diameter and 2cm wide at outlet. The vanes are curved back at
outlet at 45° and reduce the circumferential area by 10 %. The manometric efficiency is 90 % and the overall
efficiency is 80 %. Determine the head generated by the pump when running at 1000 r.p.m. delivering 50 liters per
second. What should be the shaft horse power ?
Given:
=
n=3 –
D2 = 0.40 m
B2 = 0.02 m Vw2 = 18.73 m/s
C
= 45° a. Head generated by the pump:
Reduction in area at outlet = 10% = 0.1 PT
man = 0.90 man =
o = 0.80 Hm = 35.98 m
N = 1000 r.p.m Total head generated by the pump = n x Hm
Q = 0.05 m3/s = 3 x 35.98 = 107.94 m
M
To Find: b. Shaft Power:
Head generated by the pump =?
Water power = , where,
Shaft Power =?
R
Solution:
Area of flow at outlet = 0.9 D2B2 = 0.02262 m2 W = g = 1000 x 9.81
Vf2 = Q/A2 = 2.21 m/s
AM
W.P = 52.94 kW
u2 = = 20.94 m/s o=
S.P = 66.175 kW
16. A four stage centrifugal pump has four identical impellers, keep to the same shaft. The shaft running at 400 r.p.m.
and the total manometric head developed by the multistage pump is 40m. The discharge through the pump is
0.2m3/s. the vanes of each impeller having outlet angle as 45°. If the width and diameter of each impeller at outlet
is 5cm and 60cm respectively, find the manometric efficiency.
Given: Q = D2B2Vf2
n =4
N = 400 r.p.m Vf2 = 2.122 m/s
Total head = 40 m
For each stage Hm = 10 m =
3
–
Q = 0.2 m /s
= 45° Vw2 = 10.438 m/s
D2 = 0.60 m
B2 = 0.05 m man =
To Find:
u2 = = 12.56 m/s = 74.82 %
Fluid system
Hydraulic press
The hydraulic press is a device used for lifting heavy weights by the application of a much smaller force.
It is based on Pascal’s law, which states that the intensity of pressure in a static fluid is transmitted equally
in all direction
Construction
C
It consists of two cylinders of different diameter.
PT
One of the cylinders is of large diameter and contains a ram.
The other cylinder is of smaller diameter and contains a plunger.
The two cylinders connected by pipe.
M
The cylinder and pipe contain a liquid through which pressure is transmitted.
Working
R
This pressure is equally transmitted equally in all direction and acts on the ram in the upward direction.
The heavier weight placed on the ram is then lifted up.
Let
W = Weight to be lifted
F = force applied on the plunger
A =Area of ram
a = area of plunger
p = pressure intensity produced by force F
= =
W= xA
Hydraulic accumulator
The hydraulic accumulator is device used for storing the energy of the liquid in the form of pressure
energy, which may be supplied for any sudden or intermittent requirement.
In case of hydraulic lift or hydraulic crane, a large amount of energy is required when lift or crane is
moving upward.
This energy is supplied from accumulator.
C
Construction
PT
It consists of fixed vertical cylinder containing a sliding ram.
M
A heavy weight is placed on the ram.
The inlet of the cylinder connected to the pump.
The outlet of the cylinder is connected to the machine
R
Working
AM
C
PT
M
Construction:
It consists of fixed ram through which the water, under a high pressure, flows to the machine.
A hollow inverted sliding cylinder, containing water under high pressure, is mounted over the fixed ram.
R
The inverted sliding cylinder is surrounded by another fixed inverted cylinder which contains water from
AM
p x A = P* x a
Hydraulic Ram
The hydraulic ram is a pump which raises water without any external power for its operation.
When large quantity of water is available at small height, a small quantity of water is raised to a greater
height with the help of hydraulic ram.
It works under the principle of hydraulic hammer.
Construction
C
It consists of supply tank which large quantity of water is available at small height.
A supply pipe connected in between the supply tank and the chamber
PT
Inlet valve is at the end of the supply pipe
Delivery pipe is connected to the chamber having a small quantity of water at a greater height.
Working
M
When the inlet valve fitted to the supply pipe is opened, water flows from supply tank to chamber, which has
two valves B and C.
The valve B is called waste valve and valve C is called delivery valve. The valve C is fitted to the air vessel.
As the water is coming into the chamber from supply tank, the level of water raises in the chamber and waste
R
This sudden closure of waste valve creates high pressure inside the chamber. This high pressure opens the
delivery valve C.
The water from the chamber enters the air vessel and compresses the air inside the air vessel.
This compressed air exerts force on the air vessel and small quantity of water is raised to greater height.
When the water in the chamber loses its momentum, the waste valve B opens in downward direction and the
flow of water from supply tank starts flowing to the chamber and cycle will be repeated.
W = weight of water is flowing per second into the chamber
w = weight of water raised per second
h = height of water in the supply tank above the chamber
H = height of water raised from the chamber.
Energy supplied by the supply tank to ram = W x h
Energy delivered by the ram = w x H
D’ Aubuisson’s Efficiency = =
Rankine Efficiency = =
Where q = discharge of delivery pipe
Q = discharge through supply pipe
Hydraulic Lift
The hydraulic lift is a device used for carrying passenger or goods from one floor to another in multi-
storeyed building. The hydraulic lifts are two types, namely
a. Direct acting hydraulic lift
b. Suspended hydraulic lift
C
PT Construction:
It consists of cage, which is suspended from a wire
rope.
M
A jigger consisting of fixed cylinder, a sliding ram
and a set of two pulley blocks is provided at the
R
Construction: foot
It consists of a ram, sliding in fixed cylinder. One of the pulley blocks is movable and other is
AM
C
PT
Construction:
M
It consists of mast, tie, jib, guide pulley and a jigger.
The jib and tie are attached to the mast.
The jigger which consists of a movable ram sliding in the fixed cylinder is used for lifting or lowering the
R
heavy loads.
One end of the ram is contact with water and the other end is connected to a set of movable pulley block.
AM
Another pulley block is called the fixed pulley block is attached to the fixed cylinder, is not having any
movement
The wire rope, one end is connected to movable pulley, other is connected to hook through fixed pulley and
guide pulley.
Working:
The water under high pressure is admitted into the cylinder of the jigger.
This water forces the sliding ram to move vertically up.
Due to the movement of the ram in the vertical up direction, the movable pulley block attached to the ram
also moves upward.
This increases the distance between two pulley blocks and hence the wire passing over the guide pulley is
pulled by the jigger. This raises the load attached to the hook.
Fluid or Hydraulic coupling
It is device used for transmitting power from driving shaft to driven shaft with the help of fluid.
There is no mechanical connection between two shafts.
Construction:
It consists of radial pump impeller mounted on the driving shaft A and radial flow reaction turbine mounted
C
on the driven shaft B.
Both the impeller and runner are in identical shape and they together form a casing which is completely
enclosed and filled with oil.
PT
Working:
In the beginning, both the shafts A and B are at rest. When the driving shaft A is rotated, the oil starts
M
moving from the inner radius to the outer radius of the pump impeller.
The pressure energy and kinetic energy of the oil get increases at the outer radius of the pump impeller.
R
This oil of increased energy enters the runner of the reaction turbine at the outer radius of the turbine runner
and flows inwardly to the inner radius of the turbine runner.
AM
The oil, while flowing through the runner, transfers its energy to the blades of the runner and makes the
runner to rotate.
The oil, from the runner flows back to the pump impeller, thus having a continuous circulation.
C
PT
M
R
AM
Construction:
Working
The power at any shaft is proportional to the product of the torque and the speed of the shaft.
Hence if torque at the driven shaft is to be increased, the corresponding value of the speed at the same shaft
should be decreased.
The speed of the driven shaft is decreased by decreasing the velocity of the oil, which is allowed to flow
from the pump impeller to the turbine runner and then through stationary guide vane.
Due to decrease in speed at the driven shaft, the torque increases
The Air Lift Pump:
The air lift pump is a device which is used for lifting water from well or sump by using compressed air.
The compress air is made to mix with water. The density of the mixture of air and water is reduced.
The density of the mixture is much less than that of pure water. Hence a very small column of pure water can
balance a very long column of air water mixture.
Thus is the principle on which the airlift pump works.
C
Construction:
PT
It consists of delivery pipe having air water mixture.
M
Pure water was in a fixed tank, compressed air at inlet pipe and water at outlet pipe.
Working:
R
The compressed air is introduced through one or more nozzles at the foot of the delivery pipe, which is fixed
in the well from which water is to be lifted.
AM
Advantage:
The air lift pump is not having any moving parts below water level and hence there are no chances of
suspended solid particles damaging the pump.
This pump can raise more water through a bore hole of given diameter than any other pump
Disadvantage: