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    Ibr Cal PDF Free

    Uploaded by

    Prasanna Umapathy
    This document contains calculations to determine the required pipe thickness for piping from a steam header outlet to an attemperator and from the attemperator to a steam header inlet. The calculations consider parameters such as design pressure, calculation pressure, temperature, material properties, and equations to determine the minimum required thickness. The results of the calculations show that the provided minimum thicknesses of 40mm and 30mm for the two piping sections, respectively, are sufficient.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Ibr Cal PDF Free

    Uploaded by

    Prasanna Umapathy
    100 views11 pages
    This document contains calculations to determine the required pipe thickness for piping from a steam header outlet to an attemperator and from the attemperator to a steam header inlet. The calculations consider parameters such as design pressure, calculation pressure, temperature, material properties, and equations to determine the minimum required thickness. The results of the calculations show that the provided minimum thicknesses of 40mm and 30mm for the two piping sections, respectively, are sufficient.

    Original Description:

    IBR CALCULATION

    Original Title

    pdfcoffee.com_ibr-cal-pdf-free

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    © © All Rights Reserved

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    This document contains calculations to determine the required pipe thickness for piping from a steam header outlet to an attemperator and from the attemperator to a steam header inlet. The calculations consider parameters such as design pressure, calculation pressure, temperature, material properties, and equations to determine the minimum required thickness. The results of the calculations show that the provided minimum thicknesses of 40mm and 30mm for the two piping sections, respectively, are sufficient.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    100 views11 pages

    Ibr Cal PDF Free

    Uploaded by

    Prasanna Umapathy
    This document contains calculations to determine the required pipe thickness for piping from a steam header outlet to an attemperator and from the attemperator to a steam header inlet. The calculations consider parameters such as design pressure, calculation pressure, temperature, material properties, and equations to determine the minimum required thickness. The results of the calculations show that the provided minimum thicknesses of 40mm and 30mm for the two piping sections, respectively, are sufficient.

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    You are on page 1of 11

    BABCOCK BORSIG POWER SYSTEMS LTD.

    Page:1 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    BOILER MAKER'S NO. : 0612


    PRESSURE PART STRENGTH CALCULATIONS

    PIPING FROM SH-1 OUTLET HDR TO SH-2 INLET HEADER

    DESIGN DATA :

    1. DESIGN CODE : IBR 1950

    2. DESIGN PRESSURE : 205 kg/cm2( g )

    3. CALCULATION PRESSURE
    SH-1 OUTLET TO ATTEMPERATOR : 214 kg/cm2( g )
    ATTEMPERATOR TO SH-2 INL : 213 kg/cm2( g )

    4. CALCULATION TEMPERATURE
    o
    SH-1 OUTLET TO ATTEMPERATOR : 500 C
    o
    ATTEMPERATOR TO SH-2 INL : 480 C

    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:2 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM SH-1 OUT TO HP ATTEMPERATOR11/12): Reg.- 338(a)


    DRG.No : AK.110191.K.052.520.Z02 &
    Size : OD 320 x 40 THK (min) AK.110191.K.052.520.Z04
    Material specification : 10CrMo 910
    Under tolerance in % : 0

    PARAMETERS :

    T =
    Thickness in mm to be calculated
    D =
    OD of tube in mm = 320 mm
    WP =
    Design pressure = 205 kg/cm2
    H =
    Hydraulic head+Pressure drop = 9 kg/cm2
    P =
    Calculation pressure = (WP+H) = 214 kg/cm2
    o
    Tw =
    Working metal temperature = 500 C
    C =
    0 mm
    f =
    Allowable stress at working metal temperature
    2
    SR =
    Average stress to produce = 1376.14 kg/cm
    rupture in 100000 hours at Tw
    2
    Sc = Average stress to produce 1% = 1049.50 kg/cm
    elongation in 100000hours at Tw
    2
    Et = Yield point (0.2% proof stress) = 1885.83 kg/cm
    at Temperature Tw

    Allowable stress is lower of the values for temp. above 454oC


    2
    Et = 3058.10 = 1257.22 kg/cm
    1.5 1.5

    2
    Sr = 1376.14 = 917.43 kg/cm
    1.5 1.5

    2
    Sc = 1049.50 kg/cm

    2
    Therefore f = 917.43 kg/cm

    2f(T-C) ……….. Equation (87)


    T = D -T+C

    PD + C
    = 2f + P

    214x320 + 0
    = (2x917.43)+214

    = 33.42 mm

    <Provided min. thickness of 40mm., Hence safe.


    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:3 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM SH-1 OUT TO HP ATTEMPERATOR11/12): Reg.- 338(a): AK.110191.K.052.520.Z02 &


    DRG.No
    REDUCER AK.110191.K.052.520.Z04
    Size : OD 300 x 30 THK
    Material specification : X10CrMoVNB 9-1
    Under tolerance in % : 0

    PARAMETERS :

    T =
    Thickness in mm to be calculated
    D =
    OD of tube in mm = 300 mm
    WP =
    Design pressure = 205 kg/cm2
    H =
    Hydraulic head+Pressure drop = 9 kg/cm2
    P =
    Calculation pressure = (WP+H) = 214 kg/cm2
    o
    Tw =
    Working metal temperature = 500 C
    C =
    0 mm
    f =
    Allowable stress at working metal temperature
    2
    SR =
    Average stress to produce = 2579.00 kg/cm
    rupture in 100000 hours at Tw
    2
    Sc = Average stress to produce 1% = 2171.20 kg/cm
    elongation in 100000hours at Tw
    2
    Et = Yield point (0.2% proof stress) = 3058.10 kg/cm
    at Temperature Tw

    Allowable stress is lower of the values for temp. above 454oC


    2
    Et = 3058.10 = 2038.73 kg/cm
    1.5 1.5

    2
    Sr = 2579.00 = 1719.33 kg/cm
    1.5 1.5

    2
    Sc = 2171.20 kg/cm

    2
    Therefore f = 1719.33 kg/cm

    2f(T-C) ……….. Equation (87)


    T = D -T+C

    PD + C
    = 2f + P

    214x300 + 0
    = (2x1,719.33)+214

    = 17.58 mm

    <Provided min. thickness of 30mm., Hence safe.


    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:4 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM SH-1 OUT TO HP ATTEMPERATOR11/12): Reg.- 338(a): AK.110191.K.052.520.Z02 &


    DRG.No
    Welding boss AK.110191.K.052.520.Z04
    Size : OD 40 x 11 THK (min)
    Material specification : 10CrMo 910
    Under tolerance in % : 0

    PARAMETERS :

    T =
    Thickness in mm to be calculated
    D =
    OD of tube in mm = 40 mm
    WP =
    Design pressure = 205 kg/cm2
    H =
    Hydraulic head+Pressure drop = 9 kg/cm2
    P =
    Calculation pressure = (WP+H) = 214 kg/cm2
    o
    Tw =
    Working metal temperature = 500 C
    C =
    0 mm
    f =
    Allowable stress at working metal temperature
    2
    SR =
    Average stress to produce = 1376.14 kg/cm
    rupture in 100000 hours at Tw
    2
    Sc = Average stress to produce 1% = 1049.50 kg/cm
    elongation in 100000hours at Tw
    2
    Et = Yield point (0.2% proof stress) = 1885.83 kg/cm
    at Temperature Tw

    Allowable stress is lower of the values for temp. above 454oC


    2
    Et = 3058.10 = 1257.22 kg/cm
    1.5 1.5

    2
    Sr = 1376.14 = 917.43 kg/cm
    1.5 1.5

    2
    Sc = 1049.50 kg/cm

    2
    Therefore f = 917.43 kg/cm

    2f(T-C) ……….. Equation (87)


    T = D -T+C

    PD + C
    = 2f + P

    214x40 + 0
    = (2x917.43)+214

    = 4.18 mm

    <Provided min. thickness of 11mm., Hence safe.


    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:5 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM SH-1 OUT TO HP ATTEMPERATOR11/12): Reg.- 338(a)


    REDUCER DRG.No : AK.110191.K.052.520.Z02 &
    Size : OD 358 x 44 THK (min) AK.110191.K.052.520.Z04
    Material specification : 10CrMo 910
    Under tolerance in % : 0

    PARAMETERS :

    T =
    Thickness in mm to be calculated
    D =
    OD of tube in mm = 358 mm
    WP =
    Design pressure = 205 kg/cm2
    H =
    Hydraulic head+Pressure drop = 9 kg/cm2
    P =
    Calculation pressure = (WP+H) = 214 kg/cm2
    o
    Tw =
    Working metal temperature = 500 C
    C =
    0 mm
    f =
    Allowable stress at working metal temperature
    2
    SR =
    Average stress to produce = 1376.15 kg/cm
    rupture in 100000 hours at Tw
    2
    Sc = Average stress to produce 1% = 1049.95 kg/cm
    elongation in 100000hours at Tw
    2
    Et = Yield point (0.2% proof stress) = 1783.89 kg/cm
    at Temperature Tw

    Allowable stress is lower of the values for temp. above 454oC


    2
    Et = 1783.89 = 1189.26 kg/cm
    1.5 1.5

    2
    Sr = 1376.15 = 917.43 kg/cm
    1.5 1.5

    2
    Sc = 1049.95 kg/cm

    2
    Therefore f = 917.43 kg/cm

    2f(T-C) ……….. Equation (87)


    T = D -T+C

    PD + C
    = 2f + P

    214x358 + 0
    = (2x917.43)+214

    = 37.39 mm

    <Provided min. thickness of 44mm., Hence safe.


    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:6 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM HP ATTEMPERATOR11/12) TO SH2 INL: Reg.- 338(a) : AK.110191.K.052.520.Z03 &


    DRG.No
    AK.110191.K.052.520.Z05
    Size : OD 296 x 28 THK (min)
    Material specification : 13CrMo44
    Under tolerance in % : 0

    PARAMETERS :

    T =
    Thickness in mm to be calculated
    D =
    OD of tube in mm = 296 mm
    WP =
    Design pressure = 205 kg/cm2
    H =
    Hydraulic head+Pressure drop = 8 kg/cm2
    P =
    Calculation pressure = (WP+H) = 213 kg/cm2
    o
    Tw =
    Working metal temperature = 480 C
    C =
    0 mm
    f =
    Allowable stress at working metal temperature
    2
    SR =
    Average stress to produce = 1936.79 kg/cm
    rupture in 100000 hours at Tw
    2
    Sc = Average stress to produce 1% = 1355.75 kg/cm
    elongation in 100000hours at Tw
    2
    Et = Yield point (0.2% proof stress) = 1804.28 kg/cm
    at Temperature Tw

    Allowable stress is lower of the values for temp. above 454oC


    2
    Et = 3058.10 = 1202.85 kg/cm
    1.5 1.5

    2
    Sr = 1936.79 = 1291.19 kg/cm
    1.5 1.5

    2
    Sc = 1355.75 kg/cm

    2
    Therefore f = 1202.85 kg/cm

    2f(T-C) ……….. Equation (87)


    T = D -T+C

    PD + C
    = 2f + P

    213x296 + 0
    = (2x1,202.85)+213

    = 24.08 mm

    <Provided min. thickness of 28mm., Hence safe.


    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:7 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM HP ATTEMPERATOR11/12) TO SH2 INL: Reg.- 338(a) : AK.110191.K.052.520.Z03 &


    DRG.No
    REDUCER AK.110191.K.052.520.Z05
    Size : OD 358 x 44 THK (min)
    Material specification : 13CrMo44
    Under tolerance in % : 0

    PARAMETERS :

    T =
    Thickness in mm to be calculated
    D =
    OD of tube in mm = 358 mm
    WP =
    Design pressure = 205 kg/cm2
    H =
    Hydraulic head+Pressure drop = 8 kg/cm2
    P =
    Calculation pressure = (WP+H) = 213 kg/cm2
    o
    Tw =
    Working metal temperature = 480 C
    C =
    0 mm
    f =
    Allowable stress at working metal temperature
    2
    SR =
    Average stress to produce = 1936.79 kg/cm
    rupture in 100000 hours at Tw
    2
    Sc = Average stress to produce 1% = 1355.75 kg/cm
    elongation in 100000hours at Tw
    2
    Et = Yield point (0.2% proof stress) = 1804.28 kg/cm
    at Temperature Tw

    Allowable stress is lower of the values for temp. above 454oC


    2
    Et = 3058.10 = 1202.85 kg/cm
    1.5 1.5

    2
    Sr = 1936.79 = 1291.19 kg/cm
    1.5 1.5

    2
    Sc = 1355.75 kg/cm

    2
    Therefore f = 1202.85 kg/cm

    2f(T-C) ……….. Equation (87)


    T = D -T+C

    PD + C
    = 2f + P

    213x358 + 0
    = (2x1,202.85)+213

    = 29.12 mm

    <Provided min. thickness of 44mm., Hence safe.


    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:8 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM HP ATTEMPERATOR11/12) TO SH2 INL: Reg.- 338(a) : AK.110191.K.052.520.Z03 &


    DRG.No
    AK.110191.K.052.520.Z05
    Size : OD 312 x 36 THK
    Material specification : 13CrMo44
    Under tolerance in % : 10

    PARAMETERS :

    T =
    Thickness in mm to be calculated
    D =
    OD of tube in mm = 312 mm
    WP =
    Design pressure = 205 kg/cm2
    H =
    Hydraulic head+Pressure drop = 8 kg/cm2
    P =
    Calculation pressure = (WP+H) = 213 kg/cm2
    o
    Tw =
    Working metal temperature = 480 C
    C =
    0 mm
    f =
    Allowable stress at working metal temperature
    2
    SR =
    Average stress to produce = 1936.79 kg/cm
    rupture in 100000 hours at Tw
    2
    Sc = Average stress to produce 1% = 1355.75 kg/cm
    elongation in 100000hours at Tw
    2
    Et = Yield point (0.2% proof stress) = 1804.28 kg/cm
    at Temperature Tw

    Allowable stress is lower of the values for temp. above 454oC


    2
    Et = 3058.10 = 1202.85 kg/cm
    1.5 1.5

    2
    Sr = 1936.79 = 1291.19 kg/cm
    1.5 1.5

    2
    Sc = 1355.75 kg/cm

    2
    Therefore f = 1202.85 kg/cm

    2f(T-C) ……….. Equation (87)


    T = D -T+C

    PD + C
    = 2f + P

    213x312 + 0
    = (2x1,202.85)+213

    = 25.38 mm

    <Provided min. thickness of 32.4mm., Hence safe.


    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:9 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM HP ATTEMP11/12) TO SH2 INL: Reg.- 338(a) DRG.No : AK.110191.K.052.520.Z03 &
    Weld boss AK.110191.K.052.520.Z05
    Size : OD 40 x 11 THK
    Material specification : 13CrMo44
    Under tolerance in % : 0

    PARAMETERS :

    T =
    Thickness in mm to be calculated
    D =
    OD of tube in mm = 40 mm
    WP =
    Design pressure = 205 kg/cm2
    H =
    Hydraulic head+Pressure drop = 8 kg/cm2
    P =
    Calculation pressure = (WP+H) = 213 kg/cm2
    o
    Tw =
    Working metal temperature = 480 C
    C =
    0 mm
    f =
    Allowable stress at working metal temperature
    2
    SR =
    Average stress to produce = 1936.79 kg/cm
    rupture in 100000 hours at Tw
    2
    Sc = Average stress to produce 1% = 1355.75 kg/cm
    elongation in 100000hours at Tw
    2
    Et = Yield point (0.2% proof stress) = 1804.28 kg/cm
    at Temperature Tw

    Allowable stress is lower of the values for temp. above 454oC


    2
    Et = 3058.10 = 1202.85 kg/cm
    1.5 1.5

    2
    Sr = 1936.79 = 1291.19 kg/cm
    1.5 1.5

    2
    Sc = 1355.75 kg/cm

    2
    Therefore f = 1202.85 kg/cm

    2f(T-C) ……….. Equation (87)


    T = D -T+C

    PD + C
    = 2f + P

    213x40 + 0
    = (2x1,202.85)+213

    = 3.25 mm

    <Provided min. thickness of 11mm., Hence safe.


    KS PRB NS 0 10/4/2000
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:10 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM SH-1 OUT TO HP ATTEMPERATOR11/12

    CALCULATION FOR MAX.UNCOMPENSATED OPENING IN SHELL AS PER


    IBR REGULATION -187 (AMENDMENT)

    Size OD: 320 x 40 THK


    Material specification 10CrMo 910
    :
    Under tolerance in % : 0 DRG.No: AK.110191.K.052.520.Z02 &
    AK.110191.K.052.520.Z04
    PARAMETERS :

    d = Maximum allowable diameter of opening


    e = Actual thickness of Shell (1x40) = 40 mm
    D = Outside Diameter of Shell = 320 mm
    P = Calculation pressure = 214 kg/cm2
    f = Allowable stress at working metal temperature = 917.43 kg/cm2
    K = Factor

    K = PD
    1.82fe

    = 214x320 = 1.025
    1.82x917.43x40

    2 2
    Dxe= 320x40 = 12800 mm = 19.840 inch

    (When ' K ' has a value of unity or greater, the maximum size of an 51 mm
    unreinforced opening should be 51 millimeter (2inches))
    Maximum opening diameter in Shell = 40 mm

    Hence compensation calculation need not be checked.

    PRB NS NS 0 30/11/00
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS
    BABCOCK BORSIG POWER SYSTEMS LTD. Page:11 of 11
    CHENNAI,INDIA DOC.No.:AK.110191.K.052.520.B01

    PIPING FROM SH-1 OUT TO HP ATTEMPERATOR11/12

    CALCULATION FOR MAX.UNCOMPENSATED OPENING IN SHELL AS PER


    IBR REGULATION -187 (AMENDMENT)

    Size OD: 296 x 28 THK


    Material specification 13CrMo44
    :
    Under tolerance in % : 0 DRG.No: AK.110191.K.052.520.Z03 &
    AK.110191.K.052.520.Z05
    PARAMETERS :

    d = Maximum allowable diameter of opening


    e = Actual thickness of Shell (1x28) = 28 mm
    D = Outside Diameter of Shell = 296 mm
    P = Calculation pressure = 213 kg/cm2
    f = Allowable stress at working metal temperature = 1202.85 kg/cm2
    K = Factor

    K = PD
    1.82fe

    = 213x296 = 1.029
    1.82x1202.85x28

    2 2
    Dxe= 296x28 = 8288 mm = 12.846 inch

    (When ' K ' has a value of unity or greater, the maximum size of an
    unreinforced opening should be 51 millimeter (2inches)) 51 mm
    40 mm

    Hence compensation calculation need not be checked.

    PRB NS NS 0 30/11/00
    PREPARED CHECKED APPROVED REV. DATE

    FILE NAME :\\ENTIRE NETWORK\IDEA\IDEA_BDC\20507 PIPING\AUSTRIAN\DOCUMENTS\HP STAGE 1-


    DOC\135647670.xls.ms_office.XLS

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